Frymaster SM20 User's Manual
Contents
1. 1 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 2 Leg and Caster Installation cont 3 Rigid casters must be installed on the fryer rear channel assembly only 4 Proceed to Step 3 3 Leveling the Fryer after legs and rear rigid casters are installed to ensure the fryer is level before using B Leg and Rigid Caster Installation 1 Remove unit from pallet 2 Carefully raise unit with forklift pallet jack or other steady means 3 Place one lock washer on each hex head screw 4 Insert hex head screws with lock washers 1 4 20 threads by 34 19 mm long through bolt holes of leg mounting plates and mount to the front channel Mount rigid casters to the rear channel following the same procedure A locknut has been attached to the topside of the base mounting plates at the factory to capture the hex head screw as it is screwed in 5 Tighten the bolts to 50 inch lbs 5 65 Nm torque 3 3 Leveling the Fryer A Place a carpenter s level across the top of the fryer and level the unit front to back If the fryer is not level from side to side a platform or other surface adjustment is needed there is no side to side level adjustment on a fryer equipped with caster leg combinations If a fryer is equipped with legs only side to side level adjustments can be made If a fryer is equipped with casters only no level adjustments can be made If the fryer is not level the unit may not function effic2. 3 12 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 7 Gas Conversion Procedures cont Conversion from one gas family to another i e changing from natural gas to propane requires special components Obtain the necessary components using the cross reference in Section 3 8 Gas Conversion Components Conversions can only be executed by qualified factory authorized personnel ON Button OFF Button pilot gas flow Vent tube connection CE Gas Valve Pressure flow adjustment Thermocouple Pilot flow connection adjustment Vessel Assembly 1 2 3 4 Reducer Bushing Manifold Support T NY b ca Gas Valve 1 63 inch 41 mm 1 30 inch 33 mm Pressure H Test Gas Manifold a Spigot Gag Mtm Manifold Assembly Detail A Burner Orifice Location Temperature Control Typical gas valve burner and orifice locations SM35 shown above 3 13 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 7 Gas Conversion Procedures cont NON CE UNITS ONLY See gas valve illustration below and gas valve burner and orifice location on page 3 15 when performing the following conversions When converting from natural gas to propane or vice versa the following procedures apply Burner orifices and pilot orifice MUST be replaced see
3. If disconnection of the restraint is necessary the restraint must be reconnected after the fryer has been returned to the position it was originally installed F After hook up bleed the gas line of air to ensure that the pilot light will ignite quickly and evenly A WARNING Qualified personnel MUST perform any adaptation modification or gas conversion if required Failure to use qualified personnel will void the Dean warranty 3 8 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 5 Adjustments Adaptation To Different Gases A Proper operation of appliances requires operator to inspect the following adjustments in Section 3 6 in terms of gas inputs and pressures B Dean Super Marathon Series gas fryers are manufactured to use the type of gas and pressure specified on the rating plate When changing gas adaptation must be performed by qualified personnel Failure to use qualified personnel will void the Dean warranty A DANGER This appliance was configured at the factory for a specific type of gas Converting from one gas type to another requires the installation of specific gas conversion components Switching to a different type of gas without installing the proper conversion components may result in fire or explosion NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED Conversion of this appliance from one type of gas to another should only
4. be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 5 of this manual 3 9 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 6 Gas Inputs CE UNITS ONLY A Nominal Heat Inputs Qn Gas Type Orifice Size Part Number and Quantity Color are listed in the table below NOMINAL HEAT INPUT 2 40 810 2060 5 BLUE 810 2060 5 BLUE 810 2059 5 RED 810 2060 5 BLUE 810 2060 5 BLUE 810 2059 5 RED 810 2060 4 BLUE 810 2060 4 BLUE 810 2059 4 RED 810 2060 3 BLUE 810 2060 3 BLUE 810 2059 3 RED 810 2060 2 BLUE 810 2060 2 BLUE 810 2059 2 RED MANIFOLD ORIFICE SIZE BURNER PILOT MM GAS PRESSURE MARKING MARKING MBAR INCH W C SM prefix Super Marathon Series GM suffix gas millivolt system with no electrical supply connections required 1 The Netherlands NL only NOTE Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating Ror controls and adjustments please refer to the gas valve illustration on page 3 13 Pilot Flame Adjustment Turn the pilot adjustment screw clockwise counter clockwise until the desired flame volume 1s achieved 3 10 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 6 Gas Inputs cont NON CE ONLY A Nominal Heat Inputs Qn Gas Type Orifice Size applicable for fryer operation at altitudes of 200
5. conversion components may result in fire or explosion NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 5 of this manual CE UNITS ONLY See page 3 13 for gas valve illustration and gas valve burner and orifice location when performing the following conversions When converting from G20 to G25 gas the following procedures apply Equipment replacement is not required Adjust orifice gas pressure to the appropriate value listed in the table on page 3 10 by turning the gas valve adjustment screw After adjustment replace the adjustment screw cover When converting from G20 or G25 gas to G31 propane or vice versa the following procedures apply Burner orifices and pilot orifice MUST be replaced Adjust orifice gas pressure to the appropriate value listed in the table on page 3 10 by turning the gas valve adjustment screw After adjustment replace the adjustment screw cover Affix the new rating plate included with the conversion kit If a new rating plate was not included contact your local FASC to obtain one When converting from G20 20 mbar to G25 25 mbar or vice versa the following procedures apply Check pilot adjustment and adjust as necessary Other adjustments are not necessary
6. countries This manual is applicable to and valid for all Dean Super Marathon Series gas units sold in English speaking countries including those in the European Union Where conflicts exist between instructions and information in this manual and local or national codes of the country in which the equipment is installed installation and operation shall comply with those codes This appliance is for professional use only Operating information for Dean equipment has been prepared for use by qualified and or authorized personnel only as defined in Section 1 5 All installation and service on Dean equipment must be preformed by qualified certified licensed and or authorized installation or service personnel as defined in Section 1 5 1 2 Ordering Parts Customers may order parts directly from their local Authorized Parts Distributor For this address and phone number contact your maintenance and repair center or call the factory The factory address and phone numbers are on the back cover of this manual To speed up your order the following information is required Model Number Type Serial Number Optional Equipment Item Part Number Quantity Needed 1 3 Service Information Call the 1 800 551 8633 or 318 865 1711 Service Hotline number for the location of your nearest maintenance and repair center Always give the model and serial numbers of your fryer To assist you more efficiently the following information
7. for each additional 1 000 feet 305 m above sea level 2 The correct orifices are installed at the factory if the operating altitude is known at the time of the customer s order 2 4 SUPER MARATHON SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 7 Air Supply and Ventilation DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow 1 Do not connect this fryer to an exhaust duct 2 Correct installation and adjustment will ensure adequate airflow to the fryer system 3 A commercial heavy duty fryer must vent its combustion wastes to the outside of the building A deep fat fryer must be installed under a powered exhaust hood or an exhaust fan must be provided in the wall above the unit as exhaust gas temperatures are approximately 800 1000 F 427 538 C Check air movement during installation Strong exhaust fans in the exhaust hood or in the overall air conditioning system can produce slight air drafts in the room 4 Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer 5 Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer Exhaust te
8. in which the equipment is installed 2 1 SUPER MARATHON SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 2 General cont Dean Super Marathon Series gas fryers are energy efficient gas fired units All units are shipped completely assembled with accessories packed inside the frypot All units are adjusted tested and inspected at the factory prior to crating for shipment A WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating a hot oil fryer filter system particularly the aspects of fryer operation oil filtration and draining cleaning procedures 2 3 Principles of Operation The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion The mixture is ignited at the front end of each heat tube by the pilot light Internal diffusers slow the flame as it goes through the burner tube This slower and more turbulent flame gives much better heat transfer to the walls of the tubes thereby heating the oil more efficiently 2 4 Rating Plate A DANGER Fryers MUST be connected ONLY to the gas type identified on the attached rating plate The rating plate can be found on the inside panel of the fryer door Information on this plate includes the model and serial numbers kW hr BTU hr of the burners outlet gas pressure in mbars inches W C and configuration natural or
9. out if necessary then reinstall B Pilot burner ignites but will not remain lit when gas valve manual knob is released Non CE or the pilot button is released CE 1 For CE units Check that thermocouple lead is properly screwed into thermocouple connection bushing on gas valve 2 For CE units Remove end of thermocouple lead from thermocouple connection bushing and clean with fine sandpaper or emery cloth 3 Check the thermopile leads where they connect to the gas valve making sure that the connection is clean and tight 4 Pilot flame may be too high or too low Adjust pilot flame adjustment screw so that pilot flame extends about 34 inch 22 mm above the top of the pilot burner 5 Check all connections for cleanliness and security C Pilot flame of proper size but is unstable Flame wavers and does not envelope the thermocouple completely at all times 1 Check for drafts that might be caused by air conditioning equipment or make up air apparatus Turn air moving equipment off and recheck the pilot 6 1 6 3 SUPER MARATHON SERIES GAS FRYERS CHAPTER 6 TROUBLESHOOTING Main Burner Malfunctions Main burner will not come ON gas not detected at main burner 1 Check that the gas valve is open 2 Check that the pilot is lit and is operating properly 3 Check the high limit switch for continuity 4 The combination gas valve may be defective replace if necessary Main burner flames are small and appear l
10. page 3 11 for required component part numbers Adjust orifice gas pressure by turning the gas valve adjustment screw see page 3 11 for gas types and pressures After adjustment replace the adjustment screw cover Affix the new label included with the conversion kit next to the existing rating plate stating that the gas type has been converted Remove any references to the previously used gas from the existing rating plate Conversion from one gas family to another i e changing from natural gas to propane requires special components Obtain the necessary components using the tables on page 3 11 Conversions can only be executed by qualified factory authorized personnel ON PILOT OFF Gas Cock Knob 34 Pressure flow adjustment remove cover screw to access Pilot pressure adjustment Regulator Vent remove cover screw to access Pilot gas supply connection Pressure Tap Typical gas valve Millivolt Non CE 3 14 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 8 Gas Conversion Components Use the following components to convert from natural gas to propane and vice versa See Section 3 6 for orifice quantities required for conversion Natural Gas to Propane Components Propane To Natural Gas Components DESCRIPTION REF DESCRIPTION 810 2400 Pilot orifice 16LP 810 0811 Pilot orifice 26N Burner orifice Burner orifice See Tables on Pa
11. severe burns to nearby personnel Any equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception Super Marathon Series gas fryers should be kept clean during the working day and thoroughly cleaned at the end of each day Below are recommendations for daily weekly and periodic preventative maintenance 5 1 1 Daily A WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces A Remove and wash all removable parts B Clean all exterior surfaces of the cabinet Do not use cleaners steel wool or any other abrasive material on stainless steel C Filter the cooking oil and replace if necessary The oil should be filtered more frequently when under heavy use 5 1 2 Weekly A Completely drain the oil from the fryer into a metal stockpot of sufficient size to safely hold the entire contents of the frypot for disposal Do not use a glass or plastic container B Clean the frypot by following boil out procedures in Chapter 4 2 A WARNING Never allow water to boil down and expose the heating tubes Frypot damage will result 5 1 SUPER MARATHON SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENA
12. the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning A DANGER Never operate this appliance with an empty frypot The frypot must be filled with water oil or shortening before lighting the burners Failure to do so will damage the frypot and may cause a fire A WARNING When checking for burner ignition or performance do not get too close to the burners Slow ignition can cause possible flashback increasing the potential for facial and body burns 4 SUPER MARATHON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 1 1 Pilot Lighting Procedures Standing Pilot Only Initial Pilot Lighting All Dean fryers are tested adjusted and calibrated to sea level conditions before leaving the factory Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions low gas pressure differences in altitude and variations in gas characteristics These adjustments correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel These adjustments are the responsibility of the customer and or the dealer and are not covered by the Dean warranty The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve then to the pilot and main burners The pilot is located high in the cabinet center at the base of t
13. will be needed Model Number Type Serial Number Optional Equipment Nature of Problem 1 1 SUPER MARATHON SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 4 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below A CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction 1 5 Definitions Qualified and or Authorized Operating Personnel Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or have had previous experience with the operation of equipment covered in this manual Qualified Installation Personnel Qualified installation personnel are individuals or firms corporations or companies which either in person or through a representative are engaged in and are r
14. 0 HONEYWELL CE NON CE UNITS ONLY CONTROL CIRCUIT PILOT a GENERATOR ray 2 O x 5022 E eva ter i 4C 3c 2 F ej LJ 1C 2C srt wx T Hi J LIMIT OPERATING THERMOSTAT Seco Honeywell Millivolt Gas Valve Wiring 6 3 eo dis ute Combination Gas Safety Valve Valve PILOT KNOB i Tim TP Black LS Yellow Braided Black Q Orange Braided THERMOPILE Red Robertshaw Millivolt Gas Valve Wiring SUPER MARATHON SERIES GAS FRYERS CHAPTER 6 TROUBLESHOOTING 6 5 Recommended Spare Parts CE UNITS ONLY Commonly replaced parts in CE Super Marathon Series gas fryers are Gas Valve Honeywell Natural 807 2122 Gas Valve Honeywell LP 807 2121 High Limit Thermostat Manual Reset CE 210 C 807 3560 Thermopile 807 3485 Thermocouple 812 1284 Thermostat Operating 807 1692 Knob Thermostat 816 0139 NON CE UNITS ONLY Commonly replaced parts in Non CE Super Marathon Series gas fryers are Gas Valve Honeywell Natural 807 1603 Gas Valve Honeywell LP 807 1604 Gas Valve Robertshaw Natural 807 3645
15. 0 feet or less Part Number and Quantity are listed in the table below NOMINAL HEAT ORIFICE ORIFICE MODEL cru GAS ORIFICE SIZE MM PART NO QUANTITY NAT 2 58 38 810 2062 5 2 53 39 810 2048 2 53 39 810 2048 so am ies moms A AJO oja SM 35 GM 105 NAT 2 80 35 810 2040 SM 40 GM LP 1 70 51 810 2064 NAT 2 18 44 810 2050 saat 1 40 54 sooro 2 B Adjustments for different gases are as follows Gas Adjustments m Gas Type Natural LP Incoming Gas Supply 6 14 W C 15 35 12 14 W C 30 35 Pressure mbars mbars Orifice Diameter See Table Above See Table Above Burner Marking None None Pilot Marking 26N 16LP NOTE Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating For controls and adjustments please refer to gas valve illustration on page 3 14 Pilot Flame Adjustment Turn the pilot adjustment screw clockwise counter clockwise until the desired flame volume is achieved 3 11 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 7 Gas Conversion Procedures A DANGER This appliance was configured at the factory for a specific type of gas Converting from one gas type to another requires the installation of specific gas conversion components Switching to a different type of gas without installing the proper
16. 3P G25 G31 NETHERLANDS NL 50 21 3 G25 G30 G31 3 4 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 4 Gas Connections cont NATIONAL CODE REQUIREMENTS NON CE This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration This equipment is manufactured to use the type of gas specified on the rating plate attached to the door Connect equipment stamped NAT only to natural gas and that stamped PRO only to LP Propane gas Australia Only Installation is to be in accordance with the requirements of AS5601 AG601 local regulatory authority requirements and other statutory regulations A WARNING If the incoming gas pressure is in excess of PSI 3 45 kPa 35 mbar a step down regulator will be required A DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material Foreign material in the burner and gas controls will cause improper and dangerous operation NOTICE 3 5 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 4 Gas Connections cont Supply Line Specifications The incoming gas supply line should be a minimum of 1 2 40 mm in diameter The gas supply lines must be sized as indicat
17. Gas Valve Robertshaw LP 810 2399 High limit Thermostat 435 F Automatic Reset 807 3516 High limit Thermostat 450 F Manual Reset 807 3680 Thermopile 810 2033 Thermostat Operating 826 2013 Knob Thermostat 810 2035 6 4 THIS PAGE INTENTIONALLY LEFT BLANK E IS One Company Countless Solutions Dean 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6001 PRINTED IN THE UNITED STATES 1 800 551 8633 MAY 2006
18. NCE 5 1 3 Periodic Annual The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Dean recommends that the fryer be inspected at least annually by a Factory Authorized Service Technician as follows Inspect fryer cabinet inside and out front and rear for excessive oil build up and or oil migration Verify that burners and associated components i e gas valves pilot assemblies piezo ignitors etc are in good condition and functioning properly Inspect all gas connections for leaks and ensure all connections are properly tightened e Verify that temperature and high limit probes are properly connected tightened and functioning properly e Verify that all electronic components i e computer controller relays transformers interface boards etc are in good condition and free from oil migration build up and other debris Inspect any wiring and ensure all connections are tight and all wiring is in good condition Ensure all safety features i e drain safety switches reset switches etc are present and functioning properly e Verify that frypot is in good condition and free of leaks Verify that frypot tube diffusers are present and in good condition i e no visible deterioration or damage e Verify that all wiring and connections are tight and in good condition See filtration manual for filtration maintenance procedures 5 1 4 Stainless
19. S uoujere A Jadns E 2 eo o C 5 Un O 3m lt 2 w S L Series SM20 SM40 SM50 SM60 amp SM80 T i NON CE amp Dean a member of the Commercial Food Eguipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 PRINTED IN THE USA 9 1 9 60 01 www frymaster com E mail service frymaster com Please read all sections of this manual and retain for future reference NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Dean Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 3 of this manual for specifics NOTICE This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended t
20. Steel Care A DANGER DO NOT let water splash into the tank of hot oil Oil splatter will occur and can cause severe burns All stainless steel fryer cabinet parts should be wiped regularly with hot soapy water during the day and with a liquid cleanser designed for stainless steel at the end of each day A Do not use steel wool abrasive cloths cleansers or powders B Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove C If it is necessary to scrape the stainless steel to remove any encrusted materials soak the area first to soften the deposit then use a wood or nylon scraper only 5 2 SUPER MARATHON SERIES GAS FRYERS CHAPTER 6 TROUBLESHOOTING 6 1 General A DANGER Hot cooking oil will cause severe burns Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another The problems and possible solutions covered are those most commonly encountered To troubleshoot perform the test set up at the beginning of each condition Follow each step in sequence 6 2 Pilot Burner Malfunction A Pilot will not ignite No evidence of gas at pilot burner 1 Check that incoming service line gas valve is open and gas is present at the gas valve 2 Check pilot burner orifice for dirt or lint 3 Remove pilot burner gas supply line and check for contamination blow
21. azy shortening does not come up to temperature quickly 1 Check gas pressure at the pressure tap of the gas valve Use dial type or standard water type U gauge manometer With burner in operation the pressure should match the pressures listed in the tables on page 3 10 3 11 If not remove the pressure regulator adjustment cover Use a screwdriver to turn the adjusting screw for proper pressure Replace cover re check pressure and re install pressure regulator adjustment cover Signs of excessive temperature shortening scorches and quickly becomes discolored 1 4 Check operating thermostat May be out of adjustment or calibration Recalibrate if necessary Check gas pressure as outlined above Shortening used is of inferior quality and or shortening has been used too long Replace shortening Ensure frypot is clean when refilling with new shortening Fryer will not reach the temperature setting and or runs erratically 1 6 2 SUPER MARATHON SERIES GAS FRYERS CHAPTER 6 TROUBLESHOOTING 6 4 Wiring Diagrams CE UNITS ONLY 53 A WARNING DO NOT CONNECT ANY EXTERNAL ELECTRICAL POWER TO THIS UNIT 8 edes H C THERMOPILE HONEYWELL 807 3565 OPERATING THERMOSTAT m ete HIGH LIMIT
22. cm casters A DANGER Local building codes prohibit a fryer with its open tank of hot oil froits open tank of 2 3 SUPER MARATHON SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 5 Pre Installation cont C Installation Standards 1 CE EXPORT STANDARDS Fryer installation must conform with local codes or in the absence of local codes to the appropriate national or European Community CE standards 2 NON CE INSTALLATION STANDARDS Fryer installation must conform with local codes or in the absence of local codes to the appropriate national standards as listed below a U S installations must meet b Canadian installations must meet American National Standard Institute ANSI 783 11 American Gas Association 8501 E Pleasant Valley Road Cleveland OH 44131 National Electrical Code ANSI NFPA 70 American National Standard Institute 1430 Broadway CAN 1 B149 Installation Codes Canadian Gas Association 55 Scarsdale Road Don Mills ONT M3B 2R3 Canadian Electric Code c22 1 part 1 Canadian Standards Association 178 Rexdale Blvd Rexdale ONT M9W 1R3 New York NY 10018 NFPA Standards 96 and 211 National Fire Protection Association 470 Atlantic Avenue Boston MA 02110 2 6 Equipment Installed at High Altitudes 1 The fryer input rating BTU hr kW hr is for elevations up to 2 000 feet 610 m For elevations above 2 000 feet 610 m the rating should be reduced 4 percent
23. d When using thread compound on gas piping use very small amounts and only on male threads Use a pipe thread compound that is not affected by the chemical action of LP gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve Manual Shut Off Valve This gas service supplier installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency 3 6 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 4 Gas Connections cont Regulating Gas Pressure The fryer and shut off valve must be disconnected from the gas supply during any pressure testing of the system External gas regulators are not normally required on this fryer A safety control valve protects the fryer against pressure fluctuations If the incoming pressure is in excess of 2 PSI 3 45 kPa 35 mbar a step down regulator will be required DANGER When pressure testing incoming gas supply lines disconnect the fryer from the gas line if the test pressure is 1 2 PSI 3 45 kPa 35 mbar 14 inches W C or greater to avoid damage to the fryer s gas piping and gas valve s A Manifold Pressure A service technician should check the manifold pressure with a manometer 1 Check the rating plate for manifold gas pressures Natural gas units normally
24. e is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance A DANGER Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak This information can be obtained from the local gas company or gas supplier A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system A WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting it
25. ed in the chart below based on the total number of fryers connected to the main gas supply Recommended Gas Connection Line Sizes Gas Types Number of Fryers 1 2 to 3 4 or 5 Natural Gas 3 4 20 mm 1 25 mm 1 1 4 32 mm Propane Gas 1 2 15 mm 3 A 20 mm 1 25 mm When exceeding 18 feet 6 meters for a configuration of four to five fryers it is necessary to provide a 1 14 32 mm rigid gas connection For six or more fryers contact factory for connection line specifications DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agency for service DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that melted shortening cooking oil or water is in the frypot before firing the unit Rigid Connections Check any installer supplied intake pipe s visually and clean metal particles or other foreign matter from the threads before installing into a service line If the intake pipes are not clear of all foreign matter the orifices will clog when gas pressure is applie
26. esponsible for the installation of gas fired appliances Qualified personnel must be experienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local codes Qualified Service Personnel Qualified service personnel are those who are familiar with Dean equipment and have been authorized by Dean to perform service on Dean equipment All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Dean equipment A list of Dean Factory Authorized Service Centers FASCs was included with the fryer when shipped from the factory Failure to use qualified service personnel will void the Dean warranty on your equipment 1 2 SUPER MARATHON SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 1 Receiving and Unpacking Equipment A Check that the container is upright Use an outward prying motion no hammering to remove the carton Unpack the fryer carefully and remove all accessories from the carton Do not discard or misplace these as they will be needed B After unpacking immediately check the equipment for visible signs of shipping damage If damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory Shipping damage responsibility is between the carrier and the dealer If your equipment arrives damaged 1 File claim for dama
27. ge 3 10 3 11 See Table on Page 3 10 3 11 New Rating Contact factory at time of New Rating Contact factory at time of conversion PN 802 2144 Label conversion PN 802 2144 Burner orifices listed on page 3 10 3 11 are for fryers operating at altitudes of 2000 feet 610 meters or less For altitudes greater than 2000 feet 610 meters contact the factory for the correct orifice size 3 9 Electrical Connections Fryers without built in filtration do not require electrical connection Fryer systems with built in filtration when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the appropriate national standards WARNING Fryers with built in filtration systems are equipped with a three prong grounding plug for protection against shock hazard It should be plugged directly into a properly grounded three prong receptacle DO NOT CUT REMOVE OR OTHERWISE BYPASS THE GROUNDING PRONG ON THIS PLUG For fryers with built in filtration systems The rating plate and wiring diagram are located on the inside front door panel Built in filtration systems are equipped with 120V AC single phase 60 hertz system Domestic or 230VAC single phase 50 hertz system International CE Do not cut or remove the ground prong from the power cord plug A DANGER This appliance requires electrical power built in filtration systems only for operation Place the gas control val
28. ges immediately regardless of extent of damage 2 Visible loss or damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container and all packing materials for inspection NOTE Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit C Remove all plastic skin from sides front and doors of the fryer s Failure to do this prior to initial fryer operation will make it very difficult to remove later 2 2 General Qualified licensed and or authorized installation or service personnel only as defined in Section 1 5 should perform the following Installation and service on Dean equipment e Conversion of this appliance from one gas type to another Failure to use qualified licensed and or authorized installation or service personnel to install convert to another gas type or otherwise service this equipment will void the Dean warranty and may result in damage to the equipment or injury to personnel Where conflicts exist between instructions and information in this manual and local code or national codes or regulations installation and operation shall comply with the codes or regulations in force in the country
29. he frypot PILOT Position ON Position Honeywell CE Gas Valve Non CE Gas Valve Perform the following steps in sequence before lighting or re lighting the pilot 1 Turn the operating thermostat OFF 2 For CE units Depress the Pilot Off button red on the safety control valve to turn OFF For Non CE units Depress and turn the gas valve knob to the OFF position 3 Wait at least 5 minutes for any accumulated gas to disperse NOTE Inspect high limit thermostat temperature probe locations prior to filling frypot with water or oil Ensure that connecting hardware is intact and bulbs are properly attached 4 Fill the frypot with oil or water to the bottom OIL LEVEL line scribed on the frypot back Ensure heating tubes are covered in liquid prior to engaging burners 5 Open the manual shut off valve on the incoming service line For Non CE units Rotate the gas valve knob to the pilot position If fryer is equipped with a piezo ignitor go to Step 9 42 SUPER MARATHON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 1 1 Pilot Lighting Procedures Standing Pilot Only cont 6 For CE units Apply a lighted match or taper to the pilot burner head Press the white pilot light button on the gas valve and hold approximately 45 seconds to 1 minute until the pilot stays lit For Non CE units Push and hold the knob in and apply a lighted match or taper to the pilot burner head Continue to hold the knob in for about 60 sec
30. iently the oil may not drain properly for filtering and in a multi fryer battery it may not match adjacent units Legs Only 1 Adjust leg height with an adjustable or 1 1 16 inch 27 mm open end wrench by turning the hex bullet on the bottom of the leg 2 The hex bullet is for minor leg height adjustment only Do not adjust more than 1 inch 25 4 mm 3 When leveling the unit the leg body should be held firmly to keep the leg from bending or rotating while turning the hex bullet foot to the required height 3 2 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 3 Leveling the Fryer cont Rigid Casters Only 1 Install the rigid casters on the fryer rear channel only Legs must be installed on the front channel 2 There are no level adjustments for the rigid casters B If the floor is uneven or has a decided slope place the fryer on a smooth level platform C If the fryer is moved re level the fryer following the instructions given in Steps 3 3 A C D An installed fryer must be restrained to prevent tipping which could splash hot oil Restraints can be straps or chains anchored to an immovable object wall floor anchor or the manner of installation installing the fryer in an alcove battering to other appliances etc 3 3 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 3 Leveling the Fryer cont NOTE The installation must be inspected after it is c
31. mperatures can exceed 800 F 427 C and may damage or melt items stored in or near the fryer 6 Adequate distance must be maintained from the flue outlet of the fryer s to the lower edge of the filter bank Per NFPA Standards No 96 a minimum of 18 inches 45 cm should be maintained between the flue s and the lower edge of the exhaust hood filter 7 Filters and drip troughs should be part of any industrial hood but consult local codes before constructing and installing any hood The duct system the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of grease 2 8 Conversion of Units Pressure 1 mbar 10 2 mm W C 0 4 inch W C 20 mbar 204 mm W C 8 inch W C 1 inch W C 25 4 mm W C 2 5 mbar Heat Input 1kW 3410 BTU hr 100 BTU hr 0 0293 kW Temperature 0 Celsius 32 Fahrenheit Temperature in degrees Celsius Temperature in degrees Fahrenheit F 32 x 0 555 100 Celsius 212 Fahrenheit 32 x 0 555 2 5 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 1 Installing the Fryer A Initial Installation If installed with legs do not push against the fryer s side to adjust its position Use a pallet or lift jack to lift the fryer slightly and place it where it is to be installed B Relocating the Fryer If relocating a fryer installed with legs remove all weight from each leg before moving Note If a leg becomes damaged du
32. o illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER A DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured A DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas lin
33. omplete to ensure it meets the intent of these instructions The on site supervisor and or operator s should be informed that the appliance is installed with restraints If restraints are removed to move fryer cleaning beneath and behind relocation etc ensure that they are re installed when fryer is returned to its permanently installed position A DANGER The fryer MUST be connected to the gas supply specified on the rating and serial number plate located on the back of the fryer door A WARNING If gas odors are detected the gas supply MUST be shut off at the main shut off valve The local gas company or FASC should be contacted immediately to rectify the problem 3 4 Gas Connections CE REQUIREMENTS Super Marathon Series gas fryers have obtained CE markings for countries and gas categories shown below COUNTRIES CATEGORIES GAS PRESSURE MBAR 20 GERMANY DE II2ELL3B P G20 G25 G30 G31 50 G31 50 AUSTRIA G20 G30 G31 E I2E R B G20 G25 20 25 BELGIUM G30 G31 28 30 37 DENMARK DK 2 FINLAND G20 G30 G31 30 SWEDEN SE SPAIN ES GREECE GR ITALY IT 20 IRELAND H2H3 G20 G30 G31 58 30 37 PORTUGAL PT UNITED KINGDOM GB 20 SPAIN ES lI2H3P m 112Esi34 G20 G25 G30 G31 E FRANCE FR me l2 Esi3P 920 925 G31 50 LUXEMBOURG LU G20 G30 G31 a l2L
34. onds after the flame appears on the pilot Release the knob The pilot should remain lit 7 If fryer is equipped with a piezo ignitor press and hold the white pilot light button then repeatedly press the piezo ignitor button until the pilot lights Release the white button after approximately 45 seconds to 1 minute 8 If the pilot does not stay lit depress the white pilot light button and re light the pilot holding the button in longer before releasing Trapped air may necessitate re lighting the pilot several times until a constant gas flow is attained 9 When the pilot stays lit release the white pilot light button 4 2 Boil Out Procedure A DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the thermostat to OFF immediately and let the solution cool for a few minutes before resuming the process A WARNING Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution A DANGER Remove all drops of water from the frypot before filling with oil Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature and may cause injury to nearby personnel Pour cleaning solution into the frypot and add water to the top OIL LEVEL line scribed in the back of the fryp
35. or a minute etc until the shortening is melted If you see smoke coming from the shortening during the melting process shorten the ON cycle and lengthen the OFF cycle Smoke indicates potential scorching of the shortening which will shorten its useful life D Before starting operation turn the operating thermostat to the probable working temperature wait for the temperature to stabilize then check with a high quality immersion thermometer For filtration instructions and troubleshooting consult the operating manual or instructions provided with the filtration equipment 4 3 2 Extending Shortening Oil Life Although 350 F 177 C is the recommended temperature for most cooking operations set the fryer at the lowest possible temperature which produces a high quality product This ensures maximum life of shortening When the fryer is not in use set the thermostat to a lower temperature from that used during cooking Light loads may be cooked at lower temperatures Experiment to determine the optimum temperature and load conditions for various food items being cooked 4 5 SUPER MARATHON SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 General A DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil If water comes in contact with oil heated to cooking temperature it will cause spattering of the oil which can result in
36. ot Set the operating thermostat dial to 225 F 107 C just above that of boiling water A The main burner will ignite B When the solution nears the boiling point reset the temperature controller to 200 93 C C The burners should shut off just as the water starts to boil 4 3 SUPER MARATHON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 2 Boil Out Procedure cont D The burners will heat the boil out solution to a simmer Simmer the solution for approximately 45 minutes Wearing protective gloves scrub the sides of the frypot and the tubes with the L shaped Teflon brush being careful not to disturb the temperature sensing probes and the high limit thermostat E Do not allow the water level to decrease below the top OIL LEVEL line in frypot during boil out operation A WARNING Water or boil out solution MUST not be allowed to drain into the filter pan or filter system where applicable Irreversible damage will result if water is allowed into the system F After boil out is complete turn the thermostat dial to OFF and drain the solution from the frypot Place a metal stockpot of sufficient size to safely hold the entire contents of the frypot under the drain port to collect the water boil out solution G Filtration Equipped Units Do not allow water or boil out solution to drain into the filter pan The filter pump is not designed for water operation and will be irreparably damaged H Close
37. propane gas Rating plate data is essential for proper unit identification communicating with the factory or requesting special parts and or information 2 2 SUPER MARATHON SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 5 Pre Installation A DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 A DANGER Do not connect this appliance to the gas supply before reviewing all information in this chapter A General Only licensed personnel should install any gas fired equipment 1 A manual gas shut off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service 2 Dean Super Marathon Series gas fryers operate on millivolts and do not require an external electric power supply unless equipped with a built in filtration system B Clearances The fryer area must be kept free and clear of all combustibles This unit is design certified for the following installations 1 Commercial installation only not for household use 2 Non combustible floor installation equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters 3 Combustible construction with a minimum clearance of 6 inches 15 cm side and 6 inches 15 cm rear and equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13
38. require 4 inches W C 10 mbars and propane units normally require 11 inches W C 27 mbars gas pressure 2 Confirm that the arrow forged into the bottom of the regulator body which indicates gas flow direction is pointed downstream towards the fryers The air vent cap is also part of the regulator and should not be removed 3 If a vent line from the gas pressure regulator is used it should be installed in accordance with local codes or in the absence of local codes with the appropriate national or European Community CE standards A WARNING Use a diluted soap solution to find potentially dangerous gas leaks when making new connections B Regulators Gas regulators can be adjusted in the field but no adjustments should be made unless the regulator is out of adjustment or serious pressure fluctuations are observed C Only qualified service personnel should make adjustments to the regulators D Orifices The fryer can be configured to operate on any available gas The correct safety control valve appropriate gas orifices and pilot burner are installed at the factory While the valve can be adjusted in the field only qualified service personnel should make any adjustments with the proper test equipment 3 7 SUPER MARATHON SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 4 Gas Connections cont 1 CE ONLY The following color codes indicate the type of gas to be used for each fryer and associa
39. ring movement contact your service agent for immediate repair replacement A CAUTION Fryers must be at room temperature empty of oil and if fitted with legs lifted during movement to avoid damage and possible bodily injury A DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills and the falls and severe burns that could occur This fryer may tip and cause personal injury if not secured in a stationary position 3 2 Leg and Caster Installation A WARNING Dean fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation Dean optional equipment casters must be used Questions Call 1 800 551 8633 A CAUTION Fryers may not function properly if curb mounted Do not curb mount Super Marathon gas fryers A General 1 Install legs and rear rigid casters near where the fryer is to be used as neither is secure for long transit Unit cannot be curb mounted and must be equipped with the legs and casters provided 2 When positioning the fryer gently lower the fryer into position to prevent undue strain to the legs and internal mounting hardware Use a pallet or lift jack to lift and position the fryer if possible Tilting the fryer may damage the legs 3
40. s fit It is designed for a tight fit and should only be removed for cleaning IMPORTANT Safe and satisfactory operation of Frymaster Dean equipment depends upon its proper installation Installation MUST conform with local codes or in the absence of local codes to European Union CE Standards NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter DEAN Super Marathon Series Gas Fryers Installation amp Operation Manual 1 1 1 2 1 3 1 4 1 5 2 1 22 2 3 2 4 2 5 2 6 2 7 2 8 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 TABLE OF CONTENTS INTRODUCTION Applicability and Validity Ordering Parts ss Safety Information Definitions IMPORTANT INFORMATION Receiving and Unpacking Equipment 2 1 2 1 2 1 2 2 2 2 2 3 2 4 2 5 2 5 3 1 3 1 3 1 3 2 3 4 3 9 3 10 3 12 3 15 DEAN Super Marathon Series Gas Fryers Installation amp Operation Manual 4 1 4 2 4 3 TABLE OF CONTENTS CONT FRYER OPERATIONS PREVENTATIVE MAINTENANCE General TROUBLESHOOTING enea LLL ar 5 1 5 1 6 1 6 1 6 1 6 2 6 3 6 4 SUPER MARATHON SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 1 Applicability and Validity Dean Super Marathon Series gas model family has been approved by the European Union EU for sale and installation in all EU
41. ted components Gas Type CE Color Code Natural Blue Propane Red E Flexible Couplings Connectors and Casters 1 If the fryer is to be installed with flexible couplings and or quick disconnect fittings the installer must use a heavy duty certified commercial flexible connector of at least 3 4 22 mm NPT with suitable strain relief attachments in compliance with local codes or in the absence of local codes with the appropriate national or European Community CE standards Quick disconnect devices must comply with local codes or in the absence of local codes with the appropriate national or European Community CE standards For an appliance equipped with casters the installation shall be made with a connector that complies with local codes or in the absence of local codes with the appropriate national or European Community CE standards Under no circumstances are the connector and the quick disconnect device or its associated piping to be used to limit fryer movement A restraining bracket is provided on the appliance back to prevent the unit from moving from its installed position A WARNING Do not attach accessories to this fryer unless fryer is secured from tipping Personal injury may result 4 To limit movement of the fryer restraints independent of the flexible coupling or connector must be used Clips are located on the back panel of the fryer for the attachment of restraints
42. the drain add fresh water without boil out solution and wash all surfaces of the frypot Drain again I Refill the frypot with fresh water and vinegar to neutralize any residual boil out solution Wash all surfaces of the frypot Drain completely and wipe down all surfaces of the frypot to completely remove all water NOTE It is recommended that the boil out procedure be performed each time the oil is changed DANGER Do not go near the area directly over the flue outlet while the fryer is operating Always wear oil proof insulated gloves when working with the fryer filled with hot oil Always drain oil into a metal stockpot of sufficient size to safely hold the entire contents of the frypot 4 4 SUPER MARATHON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 3 Final Preparation A WARNING NEVER set a complete block of solid shortening on top of heating tubes To do so will damage the heating tubes and frypot and void the warranty 4 3 1 Filling the Fryer with Oil or Shortening A When using liquid shortening or cooking oil fill the fryer to the bottom OIL LEVEL line scribed into the back of the frypot B When using a solid shortening cut it into small pieces and pack it below between and above the heat tubes leaving no air spaces around the tubes Do not disturb or bend the sensing bulbs C After the shortening is packed around the tubes turn the burners ON for about 10 seconds OFF f
43. ve in the OFF position in case of a prolonged power outage Do not attempt to operate this appliance during a power outage 3 15 SUPER MARATHON SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4 1 Initial Start up A WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system particularly the aspects of system operation oil filtration draining and cleaning procedures Cleaning New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process then coated lightly with oil Before any food preparation wash thoroughly with hot soapy water to remove any film residue and dust or debris then rinse out and wipe dry Also wash any accessories shipped with the unit Close the drain valve completely and remove the crumb screen covering the heating tubes Ensure the screws holding the thermostat and high limit control sensing bulbs into the frypot are tight uw 4 L S ow 4 3 P uL JL Typical frypot drain valve Typical high limit sensor probe SM40 shown location and mounting hardware A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort
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