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Frymaster BIGLA30 User's Manual

1. 5 Enter le 3 17 2 3 4 1231 The computer displays LA NGUAGE on the left and ENGLISH on the right 6 Use the and buttons to scroll through the s p FLTR l language menu 7 With the desired language selection displayed press the v 1 JE 5 button The computer displays TEMP FORMAT on the left and F on the right 8 Use the 4 and buttons to toggle between F and C temperature scales NOTE F is used for Fahrenheit C is used for Celsius lt gt 9 With the desired selection displayed press the v 1 JE S button The computer displays TIME FORMAT ontheleftand 12 HR on the right 4 9 10 Use the 4 and buttons to toggle between 12 HR and if FLTR TR 11 With the desired selection displayed press the v 1 JE 5 button The computer displays ENTER TIME on the left and current time on the right in HH N N format AM or PM is displayed 1f 12 hours system 1s chosen Example 7 30 AM is entered 0730 if using the 12 hour format 2 30 is entered 1430 if using 24 hour format To change AM and PM use the Y buttons 12 Enter time in hours and minutes using the number buttons 0 9 13 With the desired selection displayed press the v 1 9 E 5 button The computer displays DATE FORMAT on the left and US on the right 14 Use the 4 and buttons to toggle between U 5 and b INTERNTL 15 With the desired selection displayed press the v 1 U E 5 button Th
2. 5 To dispose press the v 1 9 E 5 button to continue A WARNING NEVER drain deep clean boil out solution into an MSDU Deep Clean boil out solution can cause damage to an MSDU A DANGER When draining oil into a disposal unit do not fill above the maximum fill line located on the container A DANGER Allow oil to cool to 100 F 38 C before draining into an appropriate METAL container for disposal 4 16 A DANGER When draining oil into an appropriate METAL container make sure the container will hold at least FOUR gallons 15 liters or more otherwise hot liquid could overflow and cause injury The computer displays INSERT DISPOSAL UNIT Once the filter pan is removed the computer displays alternating with 15 DISPOSE UNIT IN PLACE and JES NU 6 With the MSDU or a METAL container with a capacity of FOUR gallons 15 liters or larger is in place press the v 1 JE S button to continue i The heating source is disabled the drain valve opens and the computer displays DISPOSING for 20 seconds The drain valve remains open and the computer displays VAT EMPTYP alternating with JES 7 With the vat empty press the v 1 JE S button to continue The computer displays CLN VAT COMPLETE alternating with YES 8 Clean the vat with a scrub brush and when complete press the v 1 YES button to continue The drain valve closes and the vat is ready to be refilled with oil Continue to next section if frye
3. 4 7 4 8 M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual Adding New Product Menu Items Product Selection See section 4 10 2 Storing Product Menu Items in Product Buttons See section 4 10 3 Draining Refilling and Disposing of Oil See section 4 10 4 FIKEFMENU ed A OO AO KZ 4 11 Press and hold 4 FLTR or FLTR P gt Auto Filter Maint Filter Dispose Drain to Pan Fill Vat from Drain Pan Fill Vat from Bulk Bulk Only Pan to Waste Bulk Only Programming Level 1 TOGO ROR i nee cent 4 12 Press and hold TEMP and INFO buttons 2 beeps displays Level 1 enter 1234 ProducUSElEGIOM u ai wana a az ad 4 10 2 Name Cook Time Temp Cook ID Duty Time 1 Duty Time 2 Qual Tmr AIF Disable Assign Btn AIF CICK e da AMA AKA zaw 4 12 1 Disabled Enabled Deep Clean MOJE a WA R dada 4 12 2 High Limit TESLI 4 12 3 Fryer SUP ac ia o a ona Le 4 9 Level 2 Program Manager Level 4 13 Press and hold TEMP and INFO buttons 3 beeps displays Level 2 enter 1234 Prod Comp Sensitivity for product 1 1 1 1 1 4 13 1 E Log Log of last 10 error codes 4 13 2 Password Setup Change passwords 4 13 3 Setup enter 1234 Usage enter 43
4. TEMP INFO 1 With the computer OFF press the TEMP and INFO buttons simultaneously for 10 seconds until LEVEL is displayed a third chirp sounds The computer displays ENTER CODE 2 Enter 1234 1 2a ea 400 1231 The computer displays LEVEL e PROGRAM for three seconds changing to PRODUCT COMP 4 29 3 Press the and Y buttons to scroll between a PROD COMP See pg 4 30 b E LUG See pg 4 31 cc PASSWORD SETUP See pg 4 31 d ALERT TUNE See pg 4 32 e FILTER AFTER See pg 4 33 f FILTER TINE See pg 4 34 NOTE Use the 4 and gt buttons to move between positions within the selections When entering numbers press the corresponding button using the 0 9 keys Press the and Y buttons to accept input and move to the next or previous menu item 4 With the desired selection displayed press the v 1 Y E 5 button 4 13 1 PRODUCT COMP MODE The product comp mode allows the product compensation sensitivity to be changed Some menu items may need an adjustment depending on their cooking characteristics Use caution when changing the product compensation as it could have an adverse affect on the products cooking cycles The default setting for product compensation is set to four 1 Perform steps 1 3 on pages 4 29 through 4 30 Computer displays PROD COMP 2 With PROD COMP displayed press the v 1 YE 5 button Com
5. If yes is chosen left display shows NA f E and the right display shows product name ex PR 0 D 13 The right display will show a blinking character 7 Using the number keys enter the first letter of the new product Each key has three letters Press until derived letter is displayed The full product name is limited to eight characters including spaces ex FR FRIES 4 12 8 i gt Press the gt button to advance the cursor to the next display space Use FLTR the 0 key to insert a space The 4 button can be used to move the cursor back For example to enter WI NG 9 press the 8 key two times until W appears in the display Then use the button to advance the cursor to the next display space Press the 3 key until appears Continue on until Wi M GS is spelled out on the display gt 10 11 12 13 14 15 16 Once the name appears as it is to be saved press the Y button to save the name and scroll to COOK TIME With COOK TIME displayed on the left and 0U displayed on the right use the number keys to enter the product cook time in minutes and seconds ex 3 10 as 310 With the cook time entered press the Y INFO button to save the COOK TIME and scroll to TEMP cook temperature With TEMP displayed on the left and 3 F displayed on the right use the number keys to enter the cook temperature for the product ex 335 as 335 With the cook temperature entered
6. Use caution and wear appropriate safety equipment when resetting the filter pump reset switch Resetting the switch must be accomplished with care to avoid the possibility of a serious burn from careless maneuvering around the drain tube and frypot Filter Pump Reset Switch 5 5 Manual or End of Day Filtration MAINT FLTR NOTICE The filter pad or paper must be replaced daily A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns slipping and falling Ensure that the filter pad or paper is replaced daily to keep the system operating correctly 1 The fryer MUST be at setpoint temperature With the computer ON press and hold the FLTR button for three seconds 5 8 Computer displays FILTER TE NU for three seconds changing to AUTO FILTER 2 Press the Y INFO button to scroll to MAINT FILTER 3 When the desired selection is displayed press the v 1 button to continue The computer displays MAINT FILTER alternating with YES NO 4 Press the v 1 YES button to start the manual filtration process If CLOSE DISPOSE VALVE is displayed close the RTI dispose valve Press the x 2 N 0 button to exit If no pan is in place the computer displays INSERT PAN until a pan is detected The computer displays FILTERING and oil drains from the frypot 5 Clean the vat with a scrub brush and press the v 1 9 E 5 but
7. REPLACE THE O RINGS Refer to McDonald s MRC cards for specific details on replacing the O rings on the filter connection 6 6 SEMI ANNUAL CHECKS AND SERVICE 6 6 1 Clean Gas Valve Vent Tube NOTE This procedure is not required for fryers configured for export to CE countries l Set the fryer power switch and the gas valve to the OFF position Carefully unscrew the vent tube from the gas valve NOTE The vent tube may be straightened for ease in removal 3 Pass a piece of ordinary binding wire through the tube to remove any obstruction 4 Remove the wire and blow through the tube to ensure it is clear 5 Reinstall the tube and bend it so that the opening is pointing downward 6 6 2 Clean Oil Level Sensor 1 Drain the oil using the drain to pan option in the filter menu 2 Use a no scratch pad to clean carbonized oil off of the sensor see photo right 3 Return the oil using the fill vat from pan option in the filter menu 6 7 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster recommends that a Factory Authorized Service Technician in spect this appliance at least annually as follows 6 7 1 Fryer e Inspect the cabinet inside and out front and rear for excess oil e Verify that debris or accumulations of solidified oil do not obstruct the flue opening 6 5 Verify that burner
8. position also turns off the gas valve Wait five position turn the gas valve knob to the OFF minutes before continuing with Step 2 which position Wait 5 minutes then turn the knob will also turn on the gas valve to the ON postion and proceed with Step 2 Honeywell O O O Honeywell O LS 2 Press the computer ON OFF switch to the ON position 3 If the burners fail to light press the ON OFF switch to the OFF position and wait 60 seconds Repeat step 2 4 The fryer will automatically enter the melt cycle mode if the frypot temperature 1s below 180 F 82 C and will display MLT CYCL alternating with LOW TEMP NOTE During the melt cycle the burners will repeatedly fire for a few seconds then go out for a longer period When the frypot temperature reaches 180 F 82 C the unit will automatically switch to the heating mode and LOW TEMP is displayed until within 15 F 9 C of setpoint The burners will remain lit until the frypot temperature reaches the programmed cooking temperature Once the fryer reaches setpoint the computer display changes to the product or dashed lines and the fryer is ready for use 5 After the burners have been lit for at least 90 seconds observe the flames through the burner viewing ports located on each side of the combustion air blower Left Viewing Ports are behind the motor housings Right Viewing Ports
9. press the Y INFO button to save the cook temperature value and scroll to the COOK ID With COOK ID displayed on the left and a blinking P 1 3 displayed on the right use the instructions in step eight to enter a four letter name for the menu item This is the shortened name that alternates with the cook time during a cook cycle With the correct cook ID abbreviation entered press the Y INFO button to save the cook ID abbreviation and scroll tothe DUTY TIME l Shake Time which is used to set the time in the cook cycle the product should be shaken With DUTY TIME T displayed on the left and UU displayed on the right use the number keys to enter the time in minutes and seconds for the first duty to be preformed ex shake the product after 30 seconds is entered as 30 4 13 17 18 19 20 PB With DUTY TIME 1 shake time entered press the 7 INFO button to save duty time one and scroll to DUTY TIME If a product calls for a second duty to be preformed it can be entered here Use the instructions above to enter duty time two otherwise press the V INFO button to save the duty time and scrollto QUAL T MR Quality Timer which is used to set the hold time before the food is to be discarded With QUAL THR displayed on the left and 0U displayed on the right use the number keys to enter the time in minutes and seconds for the product hold time ex 7 00 minutes as 700 With QUAL TPR hold time enter
10. 6 Error Log Codes High limit temperature is past more than 410 F 210 C or in CE countries 395 F 202 C hal HEATING FAILURE A component has failed in the high limit circuit such as computer interface board contactor or open high limit ERROR MIB SOFTWARE Internal MIB software error E08 ERROR ATO BOARD MIB detects ATO board connection lost ATO board failure E06 E09 ERROR PUMP NOT FILLING Dirty pad and it needs changed or it was bypassed filter pump problem ERROR DRAIN VALVE NOT OPEN Drain valve was trying to open and confirmation is missing 7 5 ERROR DRAIN VALVE NOT CLOSED Drain valve was trying to close and confirmation is missing ERROR RETURN VALVE NOT OPEN Return valve was trying to open and confirmation is missing ERROR RETURN VALVE NOT CLOSED Return valve was trying to close and confirmation is missing ERROR AIF BOARD MIB detects AIF missing AIF board failure E15 ERROR MIB BOARD Cooking computer detects MIB connections lost MIB board failure E18 Notused E21 FILTER PAD PROCEDURE ERROR 25 hour timer has expired or dirty filter logic has Change Filter Pad activated OIL IN PAN ERROR The MIB has reset the oil in pan flag CLOGGED DRAIN Gas Vat did not empty during filtration OIL LEVEL SENSOR FAILED Gas Oil level sensor failed RECOVERY FAULT Recovery time exceeded maximum time limit 1 6 BIGLA30 SERIES GEN II LOV GAS FRYER APPENDIX A RTI BULK OIL INSTRUCTIONS NOTE Th
11. The computer displays OF F 4 14 2 REVIEW USAGE MODE The review usage displays total cook cycles per vat number of cook cycles per vat number of cook cycles exited prior to completion the number of hours the vat s have been on and the date of last usage reset 1 Perform steps 1 3 on pages 4 34 through 4 35 Scrollto REVIEW USAGE 2 With REVIEW USAGE displayed press the v 1 YE S button The computer displays USAGE SINCE changing to the date and time that the usage was last reset ra je FULL VAT CONFIGURATION a USAGE SINCE TIME DAT E Usage since date and time of last reset TOTAL COOKS Number of cook cycles for all products QUIT COOK Number of cook cycles exited within first 30 seconds ON HRS Number of hours the vat has been on RESET USAGE Resets usage counters SPLIT VAT CONFIGURATION USAGE SINCE TIME DATE Usage since time and date of last reset TOTAL COOKS Number of cook cycles for all products QUIT COOK Number of cook cycles exited within first 30 seconds L ON HRS Number of hours the left vat has been on R ON HRS Number of hours the right vat has been on RESET USAGE Resets usage counters 3 Press the and Y buttons to scroll between O GO J oO GO GE 4 36 4 If resetting usage statistics return to step 3 and scrollto RESET USAGE otherwise skip to step 7 The computer displays RESET USAGE 5 With the desired selectio
12. The optimum burn is a bright orange red glow If a blue flame is observed or if there are dark spots on a burner face adjust the air gas mixture as follows On the side of the blower housing opposite the motor is a plate with a locking nut Loosen the nut enough to allow the plate to be moved then 3 3 adjust the position of the plate to open or close the air intake opening until a bright orange red glow is obtained Carefully hold the plate in position and tighten the locking nut 3 1 3 Shutdown For short term shut down during the workday 1 Place the computer ON OFF switch in the OFF position and put the frypot covers in place When shutting the fryers down at closing time 1 Place the computer ON OFF switch in the OFF position to turn the fryer off For CE Fryers For Non CE Fryers Placing the ON OFF switch in the OFF After placing the ON OFF switch in the OFF position also turns off the gas valve position turn the gas valve knob to the OFF position 2 Filter the oil and clean the fryers See Chapters 5 and 6 3 Place the frypot covers on the frypots 3 2 Operation This fryer is equipped with M3000 computers illustrated below Refer to the M3000 Computer Operating Instructions in Chapter 4 for the computer programming and operating procedures Frymaster A Fura Teme ro I rura lt gt r Ff e zg i 4 h i sj j i e r Y KE w zp
13. and Refilling Vats and Disposing of Oil When cooking oil is exhausted drain the oil into an appropriate container for transport to the disposal container Frymaster recommends a McDonald s Shortening Disposal Unit MSDU Do not drain deep clean boil out solution into an MSDU NOTE If using an MSDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain To remove the cover lift up on the front edge slightly and slip the oil guard up and pull it straight out of the cabinet Refer to the documentation furnished with your disposal unit for specific operating instructions If a shortening disposal unit is not available allow the oil to cool to 100 F 38 C then drain the oil into a METAL container with a capacity of FOUR gallons 15 liters or larger to prevent oil from spilling 4 10 4 1 Disposal for Non Bulk Oil Systems This option is used to dispose of old oil into either an MSDU or a METAL pot 1 Remove the filter pan and position the MSDU or METAL container with a capacity of FOUR gallons 15 liters or larger under the fryer to drain the oil 2 With the computer OFF press and hold the FLTR button of the corresponding vat for three seconds a chirp sounds 3 With MAINT FILTER displayed press the Y INFO button to scroll to DISPOSE Computer displays DISPOSE 4 Press the v 1 YES button to continue The computer display alternates between DISPOSE and YES NU
14. authorized personnel only as defined in Section 1 6 All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel as defined in Section 1 6 1 2 1 6 Definitions QUALIFIED AND OR AUTHORIZED OPERATING PERSONNEL Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals firms corporations and or companies which either in person or through a representative are engaged in and are responsible for the installation of gas fired appliances Qualified personnel must be experienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local codes QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster L L C to perform service on the equipment All authorized service personnel are required to be equipped with a complete set of service and parts manuals and to stock a minimum amount of parts for Frymaster equipment A list of Frymaster Authorized Service Agencies ASA is included with the fryer when
15. button again to exit The computer displays UFF 4 13 5 FILTER AFTER The AIF filtration mode uses two measures before prompting to filter One checks for cook cycles which is adjusted in this section and the other checks for time which is adjusted in the following section 4 13 6 FILTER TIME The prompt for filtration is initiated by whichever occurs first either the number of cycles elapsed or time elapsed The FILTER AFTER option is used to set the number of cooking cycles which occur before the filtration prompt is displayed 1 Perform steps 1 3 on page 4 29 through 4 30 Scrollto FILTER AFTER 2 With FILTER AFTER displayed press the v 1 Y E 5 button The computer displays FILTER AFTER on the left and J or another number on the right 3 Use the number keys from 0 to 9 to enter the number of cook cycles before prompting to filter ex after every 12 cycles enter as 12 The computer displays FILTER AFTER on the left and 12 on the right 4 Press the x 2 button to return to product LEVEL 2 PROGRAM prompt 4 33 5 Press the x 2 button again to exit The computer displays UFF 4 13 6 FILTER TIME The FILTER TIME option is used to set the elapsed time before a filtration prompt This option is useful in lower volume stores where filtration is desired more often than the amount the cook cycles would generate 1 Perform steps 1 3 on pages 4 29 through 4 30 Scroll to FILTER TINE 2 With FIL
16. call the bulk oil waste provider The display returns to OF F 4 10 4 4 Refilling the Vat from Bulk Oil Systems after Disposal The computer displays FILL POT FROM BULK alternating with YES NU The bulk oil refill pump uses a momentary switch It only pumps when the switch is depressed 1 Press and hold the v 1 JE 5 button to refill the vat until the oil reaches the lower fill line 2 With the vat full release the v 1 YES button 3 Press the x 2 button when the vat is full to close the fill valve The computer displays OF F 4 11 Filter Menu The filter menu selections are used for filtering draining filling and disposing 4 11 1 Accessing the Filter Menu 1 Press and hold the filter button for the selected vat for three seconds 2 Press the and Y buttons to scroll between a RUTO FILTER See pg 5 2 b MAINT FILTER See pg 5 8 c DISPOSE See pg 4 16 d DRAIN TOPAN See pg 4 20 e FILL VAT FROM GRAIN PAN See pg 4 21 f FILL VAT FROM BULA See pg 4 22 g PAN TO WASTE See pg 4 23 4 19 The first two menu items AUTO FILTER and MANTAINENCE MANUAL FILTER are covered in Chapter 5 The other menu items are covered on the following pages The DRAIN TO PAN and FILL VAT FROM DRAIN PAN functions are used primarily for diagnostic purposes They are used when oil is to be drained to the pan or returned to the frypot 4 11 2 Drain to Pan The drain to pan function drains the oil from the frypot to the f
17. off and an automatic intermittent filtration unit The Euro Look design incorporates a rounded topcap and a large round drain which ensures that fries and other debris will be washed into the filter pan The BIGLA30 LOV fryers are controlled with an M3000 computer Fryers in this series come in full or split vat arrangements and can be purchased in batteries of up to five vats LOV high efficiency gas fryers employ a unique infrared burner system that uses up to 43 less energy to cook the same volume as conventional open burner fryers LOV gas fryers are of an open frypot design with no tubes which makes cleaning the stainless frypot quick and easy Heating is supplied by a pair of infrared burner assemblies mounted on each side of the frypot A dedicated blower mounted on the front of the frypot supplies combustion air for the burners LOVTM Gas fryers can be configured for natural gas propane LP or manufactured gas as required by the customer Each frypot is equipped with a temperature probe for precise temperature control All fryers in this series require an external source of AC electrical power Units can be configured for voltages ranging from 100 VAC to 240 VAC BIGLA30 LOV fryers are shipped completely assembled All fryers are shipped with a package of standard accessories Each fryer is adjusted tested and inspected at the factory before crating for shipment This appliance is only for professional use and sha
18. or JIB System Press the v 1 JE 5 button to silence the alarm 15 Bulk or JIB System The computer displays 15 SOLUTION RENOV ED alternating with YES Remove solution following Kay Chemical instructions 16 Bulk or JIB System Remove the filter pan and remove crumb basket hold down ring filter pad and screen Replace empty filter pan in fryer A DANGER Allow deep clean boil out solution to cool to 100 F 38 C before disposal otherwise hot liquid can cause injury 17 Bulk or JIB System Once the solution is removed press the v 1 YES button 4 27 18 Bulk or JIB System The computer displays SCRUB VAT COMPLET EP alternating with YES Press the v 1 YES button 19 Bulk or JIB System The computer displays DRAINING The drain opens to drain the small amount of residual solution left in the vat Rinse excess solution from vat 20 Bulk or JIB System The computer displays RINSE COMPLETE alternating with YES Press the v 1 JE 5 button to continue when the vat is completely rinsed 21 Bulk or JIB System The computer displays REMOVE PAN Remove the filter pan 22 Bulk or JIB System The computer displays VAT AND PAN DRYP alternating with YES Ensure the vat and pan are completely dry A DANGER Ensure that the frypot and filter pan are completely dry and free of water before filling with oil Failure to do so will cause splattering of hot liquid when the oil is heated to cooking temperature 23 B
19. plate affixed to the inside of the fryer door Part numbers are found in the Service and Parts Manual Parts orders may be placed directly with your local ASA or distributor Included with fryers when shipped from the factory is a list of Frymaster ASAs If you do not have access to this list contact the Frymaster Service Department at 1 800 551 8633 or 1 318 865 1711 1 3 When ordering parts the following information is required Model Number Serial Number Type of Gas or Voltage Item Part Number Quantity Needed Service information may be obtained by contacting your local ASA Distributor Service may also be obtained by calling the Frymaster Service Department at 1 800 551 8633 or 1 318 865 1711 or by email at service frymaster com When requesting service please have the following information ready Model Number Serial Number Type of Gas In addition to the model number serial number and type of gas please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 4 BIGLA30 SERIES GEN II LOV GAS FRYER CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Installation Requirements Proper installation is essential for the safe efficient trouble free operation of this appliance Qualified licensed and or authorized installation or service personnel as defined in Se
20. shipped from the factory Failure to use qualified service personnel will void the Frymaster warranty on your equipment 1 7 Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory The transportation company assumes full responsibility for safe delivery upon its acceptance of the equipment for transport What to do if your equipment arrives damaged 1 File a claim for damages immediately regardless of the extent of damages 2 Inspect for and record all visible loss or damage and ensure that this information is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded and reported to the freight company or carrier immediately upon discovery A concealed damage claim must be submitted within 15 days of the date of delivery Ensure that the shipping container is retained for inspection Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 1 8 Parts Ordering and Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Authorized Service Agency ASA In order to assist you quickly the Frymaster Authorized Service Agency ASA or Service Department representative requires certain information about your equipment Most of this information is printed on a data
21. the heating elements e operating the frypot without shortening or other liquid in the frypot e no fryer will be warranted under the ten year program for which a proper start up form has not been received This warranty also does not cover e transportation or travel over 100 miles 160 km 50 miles 80 km each way or travel over two hours e overtime or holiday charges e consequential damages the cost of repairing or replacing other property which is damaged loss of time profits use or any other incidental damages of any kind There are no implied warranties of merchantability or fitness for any particular use or purpose This warranty is applicable at the time of this printing and is subject to change 1i BIGLA30 SERIES GEN II LOVTMGAS FRYER CHAPTER 1 INTRODUCTION NOTE The Frymaster BIGLA30 fryer requires a start up demonstration and training before normal restaurant operations can begin 1 1 General Read the instructions in this manual thoroughly before attempting to operate this equipment This manual covers all configurations of models and BIGLA30 LOV fryers Models designated BIGLA30 are equipped with Foot Print Pro built in filtration systems The fryers in this model family have most parts in common and when discussed as a group will be referred to as LOV fryers Although similar in appearance to the BIPH55 McDonald s fryers the BIGLA30 LOV fryers feature a low oil volume frypot auto top
22. the product ex FR FRIES on the right screen Press the x 2 button again Computer displays LEVEL 1 PROGRAM changing to the PRODUCT SELECTION prompt 25 Press the x 2 button to quit and to return to UFF 4 10 3 Storing Menu Items in Product Buttons This function is used to store individual menu items to product buttons for one or two button cooking To store menu items to a specific button 1 Perform steps 1 6 on pages 4 12 2 The computer displays NAPE on the left and the selected product ex WI N GS on the right 3 Press the button to scroll to the ASSIGN BTN option used to assign a menu item to a specific product button 4 The computer displays ASSIGN BTM on the left and WINGS on the right 5 With ASSIGN BTN displayed on the left and the chosen product ex WINGS displayed on the right press a button between 1 0 to assign the product The LED in the chosen product button will illuminate To unassign a product from a button press the button assigned to that product The LED no longer illuminates 6 Once the button is assigned press the Y INFO button to save the assigned button The computer displays NAME on the left with the product ex Wi NGS on the right 7 If no further programming is necessary press the x 2 button twice to return to LEVEL PROGRAM changing to the PRODUCT SELECTION prompt 8 Press the x 2 button again to quit and to return to UFF 4 15 4 10 4 Draining
23. to the national Fuel Gas Code ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation code CSA B149 1 as applicable including l The appliance and its individual shutoff valve must be disconnected form the gas supply piping system during any pressure testing of the system at test pressures in excess of 1 2 psi 3 5 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at trest pressures equal to or less than 2 psi 3 5 kPa 2 1 3 Electrical Grounding Requirements All electrically operated appliances must be grounded in accordance with all applicable national and local codes and where applicable CE codes In the absence of local codes the appliance must be grounded in accordance with National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable All units cord connected or permanently connected should be connected to a grounded power supply system A wiring diagram is located on the inside of the fryer door Refer to the rating plate on the inside of the fryer door for proper voltages 2 2 ZA DANGER This appliance is equipped with a special grounding plug for your protection against electrical shock and must be plugged directly into a properly grounded re ceptacle Do not cut remove or otherwise bypass the grounding prong on this plug A DANGER This a
24. when the equipment is op erated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio com munications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user is cautioned that any changes or modifications not expressly approved by the party responsible for com pliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Print ing Office Washington DC 20402 Stock No 004 000 00345 4 1 4 European Community CE Specific Information The European Community CE has established certain specific standards regarding equipment of this type Whenever a conflict exists between CE and non CE standards the information or instructions concerned are identified by means of shadowed boxes 1 5 Installation Operating and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and or
25. 21 Level 1 enter 1234 Level 2 enter 1234 Alert Tone Volume and Tone oo eee 4 13 4 Volume 1 9 Tone 1 3 Filter After Sets number of cooks before filter prompt 4 13 5 Filter Time Sets amount of time between filter cycles 4 13 6 MNOGE zaa ne nae ree erred Z O A RARE 4 14 Press and hold INFO for 3 seconds displays Info Mode Full Split Vat Configuration FIETZ tak 4 14 1 Review Usage a R AE AA EA AAA AO EG ACE 4 14 2 Last OAC re wodo o NE MS A seer tia wee 4 14 3 4 9 Fryer Setup Mode Programming The computer upon initial power up when changing out a computer or accessed from Level 1 can have parameters set The setup sets the time date date format language fryer type vat type oil system type and the temperature scale These settings should only be changed by a technician The computer displays UFF 1 Enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL T is displayed The computer displays ENTER LUDE 2 Enter ie 34 1 M2 3 4 1234 The computer displays LEVEL 1 PROGRAM for three seconds changing to PRODUCT SELECTION 3 Press the button once to scrollto FRYER SETUP i 4 Press the v 1 YES button The computer displays ENTER CODE
26. 7 2 Filter Temperature and Info Buttons The lt FLTR and FLTR gt buttons see Figure 1 are used to filter the left and right vats of a split vat or a full vat fryer on demand The FLTR buttons if pressed once displays the number of cook cycles remaining until a filtration prompt When the FLTR button is pressed twice the date and time of the last filter is displayed The TEMP button if pressed once while the fryer is on displays current vat temperature on both sides If the TEMP button is pressed twice while the fryer is on it shows the setpoint temperatures of the vats If the fryer is off the display shows the current versions of software The INFO button see Figure 1 if pressed once when the fryer is on shows the recovery time for each vat from the last test Recovery is the time required for the fryer to raise the temperature of the oil 50 F 28 C between 250 F 121 C and 300 F 149 C Maximum recovery time should not exceed 1 40 for electric or 2 25 for gas If the INFO button is pressed and held for three seconds it shows information such as usage filter statistics and last cook cycles see page 4 34 for more details on the INFO button 4 7 3 Cook Channel and Selection Buttons The vx buttons are dual function buttons shared with the number 1 and 2 buttons They are located directly below the LED displays Use these buttons to select or cancel functions The button is used to back out of and exit submenus
27. A If YES is chosen SKIM VAT is displayed for ten seconds changing to CONFIRM alternating with YES NU Skim the crumbs from the oil with a front to back motion removing as many crumbs as possible from each vat This is critical to optimizing usable oil life and quality in the oil Note If NO is chosen in response to either FILTER NOW or CONFIRN filtering is cancelled and the fryer resumes normal operation The FILTER NOW prompt is displayed once the FILTER AFTER count is satisfied This sequence repeats until yes is chosen If the filter pan is not fully engaged the computer displays INSERT PAN Once the filter pan is pushed fully into place the computer displays SHIM VAT 2 When v 1 YES is chosen the auto filtration cycle is started The fryer displays DRAINING WASHING and FILLING during the process Note Simultaneous filtering of multiple vats does not occur Once filtering is complete the computer display changes to LOW TEP until the fryer reaches setpoint Once fryer reaches setpoint and the computer display changes to the product name or dashed lines the fryer is ready for use The complete filtering process takes roughly four minutes NOTE If during filtration the filter pan is pulled the filtration process stops and resumes once pan is reseated into place 5 3 1 Auto Demand Filtration Auto demand filtration is used to manually start an auto filtration 1 The fryer MUST be at setpoint temperature With th
28. D SERVICE 6 4 1 Check M3000 Computer Set Point Accuracy l 6 5 Insert a good grade thermometer or pyrometer probe into the oil with the end touching the fryer temperature sensing probe When the computer display shows a series of dashes or a product name indicating that the frypot TEMP contents are within the cooking range press the switch once to display the temperature of the oil as sensed by the temperature probe Press the switch twice to display the set point Note the temperature on the thermometer or pyrometer Actual temperature and pyrometer readings should be within 5 F 3 C of each other If not contact a Factory Authorized Service Agency for assistance QUARTERLY CHECKS AND SERVICE 6 5 1 Clean Combustion Air Blower Assembly l Disconnect the blower wiring harness and remove the four blower mounting nuts See Figure 1 on below Blower assembly mounting nuts Wiring connection Remove the three fasteners that secure the blower motor assembly to the blower housing and separate the two components See Figure 2 Remove these fasteners Figure 2 6 3 3 Wrap the motor with plastic wrap to prevent water from entering it Spray degreaser or detergent on the blower wheel and the blower housing Allow it to soak for five minutes Rinse the wheel and housing with hot tap water then dry with a clean cloth See Figure 3 Wrap the motor and wires with plastic w
29. FF Product Buttons 4 1 M3000 General Information Welcome to the M3000 a computer that retains the one button ease of the M2000 and 100B and the utility of 40 product menu capability The computer is easy to use One button push starts a cook cycle for an item cooked in a dedicated vat The same flexible computer on a multi product vat requires only two button pushes to launch a cook cycle Just choose a menu item on a product button and press and then press a cook channel button under the display showing the desired item The computer can move seamlessly from McNuggets to Crispy Chicken to any added menu item In a typical store setting the M3000s on the three vat fry station EE display FR FRIES shown above O 2 AGGA and will launch a cook cycle with rz e ca 2 one push of a cook channel button On the chicken filet station the LED display shows dashed lines To launch a cook cycle press a product button and then press the Pressing either cook cycle button under the McChick cook channel button that displays launches a cook cycle corresponds with the location of the dropped basket By pressing the product button for McChicken McChick will appear in the display Just press the cook channel button corresponding to the location of the appropriate dropped basket The M3000 will operate with electric and gas fryers both full and split vat 4 1 4 2 Basic Operation Basic Operation Filter Temp Info P
30. Frymaster a A v gt x 2 3 4 5 6 DEF GHI JKL MNO PQR 7 8 9 0 VWX P 1 Dashed lines appearin oie both displays 2 Press a product button gc Vat with appropriate 3 setpoint displays skip AML CHICK to step 5 4 Vat with inappropriate lt lt lt gt gt gt gt setpoint displays If this occurs change setpoint by pressing the button assigned to RAD the product When the chevrons appear immediately lt lt lt lt gt gt gt gt press and hold cook channel button until a Za beep is heard approx three seconds and release 5 Press a cook channel button to begin cook cycle NOTE Iferror REMOVE DISCARD PRUDUCT appears press the cook channel button under the message to cancel alarm and remove error message 4 3 10 11 Display alternates Ac CK between product ID A i and remaining cook time 2 34 If a duty is required for this menu item dutyis NUTY displayed when it is time to perform a duty such as shake Press cook channel button under duty display to cancel alarm Pull is displayed when the cook time is P U L L complete an alarm sounds Press cook channel button under pull Rea display to cancel alarm Dashed lines reappear under active display at the end of the cook cycle 4 4 Cooking with Dedicated Display Cooking With Dedica
31. OPERATOR S MANUAL FRYMASTER BIGLA30 SERIES GEN II LOV McDonalds GAS FRYER Donald This equipment chapter is to be FOR YOUR SAFETY installed in the Fryer Section of the Sapient Manta Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance oy Low Oil Volume Fryer MANUFACTURED BY Frymaster EE akan s i RZE UD aaa m PASSAT MI anitowoc 8700 Line Avenue SHREVEPORT LOUISIANA 71106 PHONE 1 318 865 1711 TOLL FREE 1 800 551 8633 1 800 24 FRYER FAX 1 318 219 7135 TABLE OF CONTENTS WARRANT Y STATEMEN Paese OE oSA S W AP w GOA Page i PER OID TON ea aoi wes c A OP A HR ERASER ROR AE Z EWA Page 1 1 INSTALLATION INSTRUCTIONS eeeeu ooo ooo aaa aaa aaa aaa aaa wawa aaa aaa aaa aaa aaa aaaaaaeeeeaaaaa ace Page 2 1 OPERATING INSTRUCTIONS GG AOR EPEE dA Page 3 1 M3000 COMPUTER INSTRUCTIONS eeeeee eo aaa aaa aaa aaa aaa aaaaaaaaaaeeeaaa aaa eeaiae Page 4 1 OPERATING THE BUILT IN FILTRATION SYSTEM eeeeeeee eee aaa eee aaa aaa aaaeeeaeaeeece Page 5 1 PREVENTIVE MAINTENANCE eeee eee oeea aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaeeeaa iana Page 6 1 OPERATOR TROUBLESHOOTING wasz o dE brd AKA Page 7 1 Frymaster L L C 8700 Line Avenue Shreveport LA 71106 PHONE 318 865 1711 FAX 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE pO ere rag 62 86 www frymaster
32. TER TIME displayed press the v 1 YE 5 button The computer displays FILTER TIME onthe left and U on the right 3 Use the number keys from 0 to 9 to enter the amount of time in hours between filter prompts ex after every two hours enter as 2 The computer displays FILTER TIME onthe left and Ue on the right 4 Press the x 2 button to return to product LEVEL 2 PROGRAN prompt 2 5 Press the x 2 button to exit The computer displays UFF 4 14 INFO Mode The INFO button is used to display information and navigate menus Pressed once it shows each vat s recovery time Press the INFO button for three seconds and it displays usage filter statistics and last cook cycles To enter INFO mode 1 Press the Y INFO button for three seconds The computer displays INFO MODE for three seconds changing to FILTER STATS 4 34 2 Pressthe and Y buttons to scroll between FULL VAT CONFIGURATION a FILTER STATS See pg 4 35 b REVIEU USAGE See pg 4 36 cc LAST LOAD See pg 4 37 SPLIT VAT CONFIGURATION a FILTER STATS See pg 4 35 b REVIEW USAGE See pg 4 36 c LAST LORD L See pg 4 37 d LAST LORD R See pg 4 37 NOTE Use the 4 and buttons to move between days within the selections Press the and Y buttons to move to other menu items 3 With the desired selection displayed press the v 1 JE 5 button to select chosen menu item 4 14 1 FILTER STATS MODE The filter stats mode displays vat filt
33. a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material ZA WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning 5 3 Auto Intermittent Filtration AIF Auto Intermittent Filtration AIF is a feature that after a number of preset cook cycles or time will automatically filter frypots An M3000 computer controls the Auto Intermittent Filtration AIF system on the LOV fryer After a preset number of cook cycles or time the computer displays FILTER NOU alternating with YES NU The blue LED is activated simultaneously The LED will turn off once a filtration cycle is started If NO is selected or a cook cycle is started the blue LED will go off and will prompt again soon to filter the oil 1 Press w 1 YES to start filtration and x 2 NO to cancel filtration 5 2 If the oil level is too low the computer displays OIL LEVEL TOO LOU alternating with YES Press v 1 YES to acknowledge issue and return to idle cook mode Check to see if the JIB is low on oil If JIB is not low and this continues to occur contact your AS
34. an alarm 4 FRIES will sound lt lt lt lt gt gt gt Perform these steps on both sides to change both displays to FR FRIES 4 5 4 6 Changing from Lunch Setup to Breakfast Changing from Lunch Setup to Breakfast Frymaster v gt Fo FLTR gt 7 ee re Press and hold the cook channel 1 Computer displays FR FRIES 4 button under the display until a beep is heard approximately three seconds and release Press and quickly Display changes to LOW 2 release product button ws TEMP until setpoint is LOW TEMP for hash browns gt reached 6 r changes to HASH BRN ash Brn 3 Computer display will FR FRIES change from FR FRIES to lt lt lt lt gt gt gt gt an alarm sounds KKK lt gt gt gt gt Perform these steps on both sides to change both displays to HASH BRN 4 6 4 7 M3000 Button Description and Functions 4 7 1 Navigation Buttons lt y gt The menu on the M3000 uses 4 gt and Y buttons to navigate the various menus and submenus lt gt When programming the left screen shows a menu or submenu item The right screen is for data entry Data is entered with alpha numeric characters scrolling through lists or by toggling between choices Left Display Right Display During programming if a button is not pushed within one minute the computer returns to operation mode 4
35. as shown on the following page Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer The system is now ready for operation 3 4 3 Changing the JIB When the oil reservoir level is low a orange LED is activated see Figure 3 Once the reservoir is refilled and or re placed press and hold the orange reset button next to the JIB until the orange LED is no longer illuminated Wan UO Figure 3 View looking at front of fryer 3 5 1 Open the cabinet and slide the JIB from 2 Remove the cap and pour any remaining oil in the the cabinet see Figure 4 container into all fry vats equally see Figure 5 Figure 5 Figure 4 3 Place new JIB upright and remove the 4 Put the tube in the new full container see Figure 7 cap and foil seal see Figure 6 Figure 7 Figure 6 5 Slide the JIB onto the shelf inside the fryer cabinet as seen in Figure 4 WARNING Do not add HOT or USED oil to a JIB 6 Press the JIB reset switch to turn the JIB LED on the front of the fryer off see Figure 8 Figure 8 3 4 4 Bulk Oil Systems Instructions for installing and using bulk oil systems are found in Appendix A located at the rear of this manual 3 6 BIGLA30 SERIES GEN II LOV GAS FRYER CHAPTER 4 M3000 COMPUTER INSTRUCTIONS Filter Temp Info Programming and Navigation Buttons Heat a Indicator Cook Channel Fr _ Lamp and Selection GB BE ON OFF ON O
36. ays FILL VAT e alternating with YES 10 Press the v JE 5 button to continue The computer displays FILLING The drain valve closes and the filter pump turns on and refills the frypot As the frypot fills bubbles appear the return valve closes and the pump shuts off Once the system verifies the oil level the top off pump will add oil if necessary The computer displays 15 VAT FULL alternating with YES NU 11 Press the v YE S button if the pot is filled Press the x 2 N D button to run the pump again If the vat oil level is not completely filled check the filter pan to see if most of the oil has returned The pan may have a small amount of oil The computer displays 15 VAT FULL alternating with YES NU again 12 Press the v JE S button The computer displays UFF NOTE After a maintenance filtration it is normal to leave some oil in the pan and the level of oil may not return to the level prior to starting maintenance filtration Answering YES after two attempts at refilling the vat enables auto top off to compensate for any loss of oil during filtration BIGLA30 SERIES GEN II LOV GAS FRYER CHAPTER 6 PREVENTATIVE MAINTENANCE 6 1 Fryer Preventive Maintenance Checks and Service A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof con tainer at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain short
37. ck to the top If no errors exist the computer displays NO ERRORS Errors are displayed by position A through J the side of the error if a split vat error code and time alternating with the date An error code displaying and L indicates left side of a split vat and R indicates right side of a split vat where the error occurred example A R E06 06 34AM 12 09 08 Error codes are listed in section 7 2 5 of this manual 4 Press the x 2 button two times to exit The computer displays OF F 4 13 3 PASSWORD SETUP MODE The password mode allows a restaurant manager to change passwords for various modes and levels 1 Perform steps 1 3 on pages 4 29 through 4 30 Computer displays PASSWORD SETUP 2 Press the v 1 YES button to accept selection Computer displays FRYER SETUP 3 Press the and Y buttons to scroll between a FRYER SETUP Established password to enter FRYER SETUP mode Default is 1234 _ b USAGE Established password to enter USAGE mode to reset usage statistics Default is 4321 c LEVEL I Establishes password to enter LEVEL mode Default is 1234 d LEVEL ce Establishes password to enter LEVEL mode Default is 1234 4 Press the v 1 YES button to accept selection The computer displays MU DIF Ye alternating with YES NO 5 Press the v 1 YES button The computer displays FRYER SETUP onthe leftand NEW PASSWORD flashes for three seconds then Ie 34 or the curre
38. com Email service frymaster com O 1 9 NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS MANITOWOC EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster DEAN Factory Authorized Service Agency ASA or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators Inter
39. correct Frypot temperature is more than 410 F Shut the fryer down immediately and 210 C or in CE countries 395 F 202 C call your ASA for assistance Remove and discard product Press the cook button under the display with the error to remove the error Reset the setpoint of the vat before trying to cook product Clear error and silence the alarm by pressing the v button Maximum recovery time for gas is 2 25 If the error continues call your ASA for assistance Toggle between F to C by pressing and holding 4 and gt simultaneously until TECH NOD E appears Enter 1658 The computer displays UFF Turn the computer on to check temperature If the desired scale is not displayed repeat Shut the fryer down immediately and call your ASA for assistance Shut the fryer down and call your ASA for assistance It is normal for this message to appear during startup if the lines have air in them Check that the gas valve is on If it continues shut the fryer down and call your ASA for assistance Press x 2 NO to continue cooking and call your ASA for assistance In some cases cooking may not be allowed Change or overwrite the filter after setting by re entering the filter after value in level cook cycle two See section 4 13 5 on page 4 33 MAINT FILTER Ensure fryer is at setpoint before starting MAINT FILTER Manual Filter won t Temperature too low start A Wait until the previous filt
40. ction 1 6 of this manual should perform all installation and service on Frymaster equipment Conversion of this appliance from one type of gas to another should only be performed by qualified li censed and or authorized installation or service personnel as defined in Section 1 6 of this manual Failure to use qualified licensed and or authorized installation or service personnel as defined in Section 1 6 of this manual to install convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel Where conflicts exist between instructions and information in this manual and local or national codes or regulations installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed Service may be obtained by contacting your local Frymaster Dean Factory Authorized Service Agency A DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type including those of broilers and ranges Upon arrival inspect the fryer carefully for visible or concealed damage See Shipping Damage Claim Proce dure in Section 1 7 of this manual 2 1 1 Clearance and Ventilation The fryer s must be installed with a 6 150 mm clearance at both sides and back when installed adjacent to combustible construction no clearance is requi
41. d in stores 1 Escaping out of a menu or sub menu 2 Adding new product items 3 Storing menu items in product buttons 4 Draining disposing and refilling the vats 4 10 1 Escape Menu Items To escape or back out of MENUS and SUB MENUS press the X 2 button 4 10 2 Adding New Product Items to the Menu PRODUCT SELECTION This function is used to add additional products to the computer menu To add a new product to the menu TEMP INFO 1 With the computer OFF enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL lis displayed The computer displays ENTER CODE 2 Enter 1234 10 leo Wao Waco 1234 The computer displays LEVEL 1 PROGRA TN for three seconds changing to PRODUCT SELECTION 3 With PRODUCT SELECTION displayed press the v 1 U E 5 button to select a menu item The computer displays PRODUCT SELECTION for three seconds then displays SELECT PRUDUCT 4 With SELECT PRODUCT displayed on the left and FR FRIES displayed on the right use the Y button to advance through menu items until the menu item to be modified or a numbered spot is displayed ex PROD 13 5 Press the v 1 Y E 5 button to select the product to modify 8 The computer displays MUDIF Ye alternating with YES NU 6 Press the v 1 YES button to modify selection or the 2 NO button to return to PRODUCT SELECTION
42. e computer displays ENTER DATE on the leftand NN DD YY UR DD NN YY onthe right changing to the current date Example US Format Dec 5 2008 1s entered as 120508 International Format 5 Dec 2008 is entered as 051208 16 Enter the date using the number buttons 0 9 17 With the desired selection displayed press the v 1 UE 5 button The computer displays FRYER TYPE onthe left and ELEC on the right 18 Use the 4 and buttons to toggle between ELEC and E s N GAS 19 With the desired selection displayed press the v 1 U E 5 button The computer displays VAT TYPE on the left and SP LIT on the right 4 10 20 Use the 4 and buttons to toggle between SPLIT and E a 3 FULL 21 With the desired selection displayed press the v 1 U E 5 button The computer displays OIL SYSTEM on the left and JIB on the right 22 Use the and buttons to toggle between JIB and gt NOTE A JIB system uses a disposable JIB Jug in a Box A BULK system has large storage oil tanks that are connected to the fryer that fills a reservorr 23 With the desired selection displayed press the v 1 OJ 9 E 5 button The computer displays LA NGUAGE on the left and ENGLISH on the right Use the Y buttons to scroll and edit any additional fields gja 24 Press the 2 button to exit 2 The computer displays SETUP COMPLETE changing to OFF 4 10 M3000 Common Tasks Covered in this section are common tasks use
43. e computer on press and hold the FLTR button for three seconds The computer displays FILTER MENU for three seconds changing to AUTO FILTER 5 3 2 Press the v 1 YES button to continue The computer displays FILTER NOW Alternating with YES NO 3 Go to step section 5 3 on page 5 2 to continue 5 4 Troubleshooting the Auto Intermittent Filtration AIF 5 4 1 Incomplete Filtration Should the AIF procedure fail after the filter pad was changed an error message is generated Use the chart on page 5 6 to clear the error The computer displays 15 VAT FULL alternating with YES NU The MIB board displays three horizontal lines 1 If the vat is full press the v 1 YES button to continue The computer returns to idle cook mode or OFF If the pot is not filled completely continue to next step 2 Press 2 NU if pot is not filled completely The computer displays FILLING while the pump runs again When the pump stops the computer displays 15 VAT FULL alternating with YES NZ again If the vat is full go to step 1 If the vat is not completely filled continue 3 Press x 2 NO if pot is not filled completely The computer displays FILLI M6 while the pump runs again When the pump stops the computer displays 15 VAT FULL alternating with YES NZ again If the vat is full go to step 1 If the vat is not completely filled continue 4 Press x 2 NU if pot is not filled completely If this is the second consec
44. e instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI system These instructions may not be applicable to other bulk oil systems A 1 1 Bulk Oil Systems Bulk oil systems have large oil storage tanks typically located in the rear of the restaurant that are connected to a rear manifold on the fryer Waste oil is pumped from the fryer via the fitting located on the bottom to the disposal tanks and fresh oil is pumped from the tanks thru the fitting located on the top to the fryer see Figure 1 Remove the plate exposing the RTI connection and connect the RTI connection to the fryer see Figure 2 Set the fryer to bulk through the setup mode and set all computers to bulk oil See Section 4 9 on page 4 9 It is imperative that the fryer system be completely power cycled after changing setup from JIB to Bulk The LOV fryers equipped for use with bulk oil systems have an onboard fresh oil jug supplied by RTI Remove the cap and insert the standard fitting into the jug with the metal cap resting on the lip of the jug The oil is pumped in and out of the jug through the same fitting see Figure 3 Figure 3 Fresh Oil Connection Waste Oil RTI wiring Connection connection behind Dispoce es WARNING tag Figure 2 Do not add HOT or USED oil to a JIB The momentary switch used to reset the JIB low LED is also used to fill the jug in an RTI s
45. ed press the Y INFO button to save the quality time and scroll to AIF DISABLE With AIF DISABLE displayed on the left and NU displayed on the right use the 4 and P buttons to toggle between YES and MU This feature if set to yes disables the AIF auto intermittent filtration for the programmed product This is used to prevent co mingling of product specific oils If the AIF DISABLE selection is set to MU press the v INFO button to save the AIF disable selection and scroll tothe ASSIGN BTN selection The computer displays ASSIGN BTN on the left and the chosen product on the right To assign the entered product to a button follow instructions below INFO 22 With the chosen product displayed on the right and ASSIGN BTN on the left press a button between 1 0 to assign the product The LED in the chosen product button will illuminate see photo above To unassign a product from a button press the button assigned to that product 23 The computer displays NAME on the left with the product ex WINGS The LED no longer illuminates Once the button is assigned press the Y INFO button to save the assigned button on the right Note If additional programming to add other products is necessary press the x 2 button once and then the Y button and return to step 4 4 14 INFO INFO 24 If no further programming is necessary press the x 2 button The computer displays the SELECT PRODUCT option with
46. eful for busy times of the day like the noon rush 1 Perform steps 1 3 on page 4 23 through 4 24 2 Use the Y INFO button to scrollto AIF CLOCK 3 Press the v 1 YES button to continue The computer displays AIF CLOCK on the left and DISABLED on the right 4 Use the 4 and buttons to toggle between a DISABLED b ENABLED Set this function to E NAB LE D if there are times in which the AIF auto intermittent filtration feature 1s disabled ex noon rush 5 With E NAB LE D displayed press the Y button Skip to step 12 if DISAB LE TD is chosen 6 With ENABLED displayed press the and Y buttons see Figure 4 12 2 5 to scroll between M F Tthru SUN 4 ex On Monday Friday no filtering is desired during a lunch rush from 11 30 AM until 1 30 PM On the computer scroll to M F 1 12 00 AN 7 Using the number keys enter the start time when AIF should be suspended 8 Press the and Y buttons to toggle from AM to PM 4 24 9 Press the Y INFO button The computer displays U DUR This is the amount of time the AIF is to remain suspended 10 Use the number keys to enter a time between 0 and 999 minutes ex 172 hours is entered as 90 minutes Enter 90 for this example The computer displays 890 DUR Four different time periods to suspend filtration are available for each day or set of days M F 1 4 Sat 1 4 and Sun 1 4 11 Press the Y INFO button to accept time and move to the next time pe
47. ening material A DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil If water comes in contact with oil heated to frying temperature it will cause spattering of the oil which can result in severe burns to nearby personnel ZA WARNING Use McDonald s All Purpose Concentrate Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 6 2 DAILY CHECKS AND SERVICE 6 2 1 Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords leaks foreign material in frypot or inside cabinet and any other indica tions that the fryer and accessories are not ready and safe for operation 6 2 2 Clean Fryer Cabinet Inside and Out Daily Clean inside the fryer cabinet with dry clean cloth Wipe all accessible metal surfaces and components to remove accumulations of oil and dust Clean the outside of the fryer cabinet with a clean damp cloth soaked with McDonald s All Purpose Concentrate removing oil dust and lint from the fryer cabinet Wipe with a clean damp cloth 6 2 3 Clean the Built In Filtration System Daily A WARNING Never operate the filter system without oil in the system A WARNING Never use the filter pan to transport old oil to the disposal area A WARNING Never drain water into the filte
48. evere burns slipping and falling 9 Carefully pull the filter pan from the fryer The computer displays 15 PAN EMPTY alternating with YES NU NOTE A small quantity of oil may remain in the pan after refilling 10 If the pan is empty press the v 1 YES button to return to UFF If the pan is not empty press the x 2 NO button see Figure 4 11 2 10 and return to FILL VAT FROM DRAIN PAN alternating with YES NU after step 5 If the pan is not empty and the fryer is using a bulk oil system press the x 2 N 0 button and the computer displays PAN TQ WASTE alternating with YES NU 11 Press the v 1 YES button to dispose of the oil to the bulk oil waste tanks Skip to section 4 10 4 3 Disposing Oil Using Bulk Systems between step 6 and step 7 4 11 3 Fill Vat from Drain Pan Fill vat from drain pan selection is used to refill the frypot from the filter pan 1 With the computer UFF press and hold the filter button for the vat to be refilled for three seconds 2 Use the and Y buttons to scroll to FILL VAT FROM GRAIN PAN 3 With FILL VAT FROM DRAIN PAN displayed press the v 1 9 E 5 to continue The computer displays FILL VAT FROM DRAIN PANE alternating with YES NU 4 Press the v 1 YE 5 button to continue System checks that the drain valve is closed The return valve opens and the filter pump refills the vat The computer displays FILLING while the vat is refilling After filling the compute
49. fryer has received the CE mark for the countries and gas categories indicated in the table on the following page NOTE The nominal heat input QN is 21kW except for AT DE LU and category 3P B which is 23kW 2 5 CE Approved Gas Categories by Country COUNTRIES CATEGORIES GAS __ PRESSURE MBAR I2E R B G20 G25 20 25 RR PASA G30 G31 28 30 37 0 E n 0 ee i O DENMARK DK II2H3B P aaa IIPEsi3 G20 G25 20 25 G30 G31 28 30 37 FRANCE FR G20 G25 20 25 R PR FI AREA asi G30 G31 G20 G25 GERMANY DE OBRA G30 G31 3P 20 GREECE GR II2H3 ERT BoF ee ee ee re ITALY IT II2H3 EAT sag 37 IRELAND IE II2H3 ENT n LUXEMBOURG LU IZ2E3B P II2L3P NETHERLANDS NL II2L3B P NORWAY NO I3B P G30 G31 PORTUGAL PT II2H3 G50 G31 AN JNT G30 G31 28 30 37 ZAS 37 50 L G20 20 3 SWEDEN SE 12H3B P Z GZ UNITED KINGDOM UK I2H3 G30 Gat 38 30 37 SPAIN ES CE Standard Required airflow for the combustion air supply is 2m h per kW 1 Connect the quick disconnect hose to the fryer quick disconnect fitting under the front of the fryer and to the building gas line NOTE Some fryers are configured for a rigid connection to the gas supply line These units are connected to the gas supply line at the rear of the unit When using thread compound use very small amounts on male threads only Use a pipe thread compound that is not affected by the chemical action of LP gases Locti
50. g system at test pressures equal to or less than 12 PSI 3 45 kPa 13 84 inches W C A DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that cooking oil or water is in the frypot before firing the unit DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before light ing any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agen cy for service The size of the gas line used for installation is very important If the line is too small the gas pressure at the burner manifold will be low This may cause slow recovery and delayed ignition The incoming gas supply line should be a minimum of 1 38 mm in diameter Refer to the chart on the following page for the minimum sizes of connection piping Gas Connection Pipe Sizes Minimum incoming pipe size should be 1 1 2 41 mm 4 or more units 3 4 22 mm 28 mm 1 1 4 36 mm Propane 1 2 15 mm 3 4 22 mm Manufactured 1 28 mm 1 1 4 86 mm 1 1 2 41 mm For distances of more than 20 feet 6 m and or more than 4 fittings or elbows increase the connection by one pipe size The BIGLA30 LOV gas
51. has failed Call your ASA for assistance Remove the oil from the filter pan and replace the filter pad ensuring that the filter screen is in place under the pad Verify if using a pad that the rough side is facing up Verify that O rings are present and in good condition on filter pan connection fitting Power cord is not plugged in or circuit breaker is tripped Pump motor has overheated causing the thermal overload switch to trip Blockage in filter pump Filter pump won t start or pump stops during filtering M3000 display shows Filter pan is not fully set into fryer INSERT Pan B Missing filter pan magnet Defective filter pan switch Auto filtration won t start A Improperly installed or prepared filter Filter Pump runs but pan components oil return is very slow M3000 display shows OIL SENSOR Oil sensor may have failed Call your ASA for assistance FAIL 7 2 4 Auto Top Off Problems Probable Causes Corrective Action Frypots top off cold Incorrect setpoint Ensure setpoint is correct A Clear filter error properly If Filter error exists problem persists call your ASA for One vat doesn t top off B Service required error exists assistance Solenoid pump pin issue RTD or Call your ASA for assistance ATO issue Call your ASA for assistance 7 4 Probable Causes Corrective Action A Fryer temperature must be at setpoint B Ensure that the oil
52. ilter pan 1 With the computer UFF press and hold the filter button for three seconds for the selected vat to drain The computer displays FILTER fE NU for three seconds changing to MAINT FILTER 2 Use the and Y buttons to scrollto DRAIN TO PAN 3 With DRAIN TO PAN displayed press the v 1 to 0 continue The computer displays DRAIN TO PR N alternating with YES NU 4 Press the v 1 YES to continue drain to pan The heating source is disabled and the system checks that the pan is in place If no pan is detected the computer displays INSERT PAN until the pan is detected With the pan detected the drain valve opens The computer displays DR ARININ G for 20 seconds The computer displays VAT EMPTY alternating with JES 5 Press the v 1 JE 5 button if the vat is empty to continue The computer displays FILL VAT FROM DRAIN PA N alternating with YES NO with an audible alarm To refill the vat continue to the next step otherwise skip to step 8 6 Press the v 1 Y E 5 button to refill the vat The computer displays FILLING After filling the computer displays 15 VAT FULL alternating with YES NU If the vat is not full press the x 2 MO button to run the filter pump again 7 Press the v 1 YES button if the vat is full to return to UFF 8 Press the x 2 NO button The computer displays REMOVE PA 4 20 DANGER Open the filter pan slowly to avoid splashing of hot oil that may cause s
53. in the JIB is Fryer temperature too low above 70 F 21 C Frypots won t top off Oil is too cold C Ensure the JIB is not out of oil JIB out of oil yellow light illuminated Replace JIB and reset yellow LED Service required error exists If problem persists call your ASA for assistance D Call your ASA for assistance 7 2 5 Bulk Oil System Problems Probable Causes Corrective Action A Power cycle fryer by disconnecting and reconnecting 5 pin control power cord B If a filtration or any other filter menu function is in process or Incorrect setup procedure FILTER NOW YES NO Another function is in process CONFIRM YES NO or SKIM VAT A JIB won t fill D t leisiociocej x OPON a NSA WARE are displayed wait until the process E Bulk oil tank is empty i ene is complete and try again OTERO DUD OSW C Ensure the dispose valve handle is pushed fully closed D Call your bulk oil provider E Call you ASA for assistance oe A Contact your bulk oil provider JIB or vat filling slow A Pump or line issues beyond the scope of operator troubleshooting A Power cycle fryer by disconnecting and reconnecting 5 pin control A Incorrect setup procedure power cord Frypot won t fill B Dispose valve not completely closed B Ensure the dispose valve handle is C Bulk oil tank is empty pushed fully closed D RTI pump issue C Call your bulk oil provider D Call you ASA for assistance 7 2
54. isplays DRAINING The drain valve remains open and the computer displays VAT EMPTYP alternating with JES 5 When the vat is empty press the v 1 JE S5 button to continue The computer displays CLN VAT COMPLET EP alternating with JES 6 Clean the vat with a scrub brush and when complete press the v 1 YES button to continue The computer displays OPEN DISPOSE VALVE 7 Open the left cabinet door and unlock the valve if necessary Pull the dispose valve completely forward to start disposal The computer displays DiS P 0 51 N6 for four minutes The pump transfers the waste oil from the pan to the bulk oil waste tanks When finished the computer displays REMOVE PAN 8 Remove the filter pan and ensure the pan is empty The computer display alternates between 15 PAN EMPTYP and YES NO 9 Insert filter pan and press the 2 button to run the pump again if the pan has oil remaining otherwise continue to the next step 10 Once the pan is empty press the v 1 button 4 18 FLTR L gt The computer displays CLOSE DISPOSE VALVE 11 Close the dispose valve by pushing the valve handle toward the rear of the fryer until it stops Relock the valve if required by your manager The vat is ready to be refilled with oil Continue to Section 4 10 4 4 to fill the vat otherwise press the x 2 button to exit NOTE If the computer displays RT TANK FULL alternating with CONFIRM press the v 1 button and
55. itioned under the drain If using an MSDU built before January 2004 see instructions on page 4 16 a Screen 2 Inspect the filter pan connection fitting to ensure that both O rings are in good condition See Figure 2 Inspect the filter connection fitting O rings Figure 2 5 1 3 Then in reverse order place the metal filter screen in the center of the bottom of the pan then lay a filter pad over the screen ensuring that the rough side of the pad is up Make sure that the pad is in between the embossed ridges of the filter pan Then position the hold down ring on top of the pad If using filter paper lay a sheet of filter paper over the top of the pan overlapping on all sides Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to fold up and around the ring as it is pushed to the bottom of the pan Then sprinkle 1 packet 8 ounces of filter powder over the filter paper 4 Reinstall the crumb tray at the front of the pan See Figure 1 DO NOT USE FILTER POWDER WITH THE PAD 5 Push the filter pan back into the fryer positioning it under the fryer Ensure A is displayed on the MIB board The filtration system is now ready for use A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns slipping and falling DANGER The crumb tray in fryers equipped with
56. l Gas to Propane LP Gas Propane LP Gas to Natural Gas Full Vat Part Number 826 2745 Full Vat Part Number 826 2747 Dual Vat Part Number 826 2746 Dual Vat Part Number 826 2748 Units manufactured for export to CE countries are equipped with universal burners that may be used with either natural G20 G25 gas or butane G30 and propane G31 gasses CE Gas Conversion Kits for Units with Gas Valve 810 1715 G20 or G25 Natural to G30 or G31 Gas G30 or G31 to G20 or G25 Natural Gas Part Number 826 1196 Part Number 826 1197 CE GAS CONVERSION INSTRUCTIONS Between G20 and G25 type Natural Gas adjust the gas pressure at the regulator Refer to the CE Standard Burner Manifold Gas Pressure Chart Do not change the orifice Between a 2 family G20 or G25 and a 3 family gas G30 Butane or G31 Propane a Change the orifices b Adjust the manifold pressure Remove the old rating plate and return to Frymaster Affix the new rating plate included with the conversion kit in place of the old rating plate stating the gas has been converted If the destination language changes replace the rating plate Call your local service agency or KES for a label kit The language of reference will be on the corner of the label 2 8 2 6 After Fryers are Positioned at the Frying Station A DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call
57. l System Remove the filter pan and ensure the pan is empty Bulk Oil System The computer display alternates between 15 PAN EMPTY and YES NO 4 26 9 Bulk Oil System Press the x 2 button to run the pump again if the pan has oil remaining otherwise continue to the next step 10 Bulk Oil System Once the pan is empty press the v 1 button see Figure 4 10 4 3 10 z Bulk Oil System The computer displays CLOSE DISPOSE VALVE 11 Bulk Oil System Close the dispose valve by pushing the valve handle until it stops Bulk Oil System The computer displays INSERT PAN Insert the pan 12 Bulk or JIB System The drain valve closes and the computer displays SOLUTION ADDED alternating with Y E S Fill frypot to be cleaned with water and cleaning solution mix Referring to maintenance requirement card and Kay Chemical provided instructions Fryer Deep Clean Procedure for McDonald s deep clean boil out procedure 13 Bulk or JIB System Press the v 1 JE S button to continue and start the cleaning procedure The computer displays DEEP CLEAR alternating with a countdown timer starting at 60 00 minutes on the display The vat heats to 195 F 91 C for one hour To cancel DEEP CLEAN press and hold the x 2 button for three seconds The computer displays 15 SOLUTION REMOVED alternating with YES Skip to step 15 After one hour the heater shuts off and the computer displays CLEAN DONE with an alarm 14 Bulk
58. ld the filter button for the vat to be refilled for three seconds 2 Use the and Y buttons to scrollto PAN TO WASTE 3 With PAN TO WASTE displayed press the v 1 YES button to continue The computer displays PAN TU WASTE alternating with YES NO 4 Press the v 9E 53 button and go to Section 4 10 4 3 page 4 18 and continue after step 6 or press x 2 NU button to exit to filter menu 4 12 Programming Level One Level one programming is used to enter new products control when AIF auto intermittent filtration is disabled and perform deep clean boil out and high limit test To enter Level 1 programming mode 1 With the computer UFF press the TEMP and INFO buttons simultaneously for THREE seconds until LEVEL is displayed a chirp sounds The computer displays ENTER CODE 2 Enter 1234 10 200 i300 W400 1234 The computer displays LEVEL 1 PROGRA N for three seconds changing to PRODUCT SELECTION 4 23 3 Press the and Y buttons to scroll between BAR AE TEMP INFO a PRODUCT SELECTION See pg 4 12 b RIF CLOCK See pg 4 24 c DEEP CLEAN MODE See pg 4 25 d HI LIMIT TEST See pg 4 30 e FRYER SETUP See pg 4 9 4 With the selection displayed press the v 1 JE 5 button to select chosen D menu item c 4 12 1 AIF CLOCK The AIF Clock mode allows programming of times to lock out the AIF auto intermittent filtration prompt This is us
59. ll be used by qualified personnel only as defined in Section 1 6 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones that follow A CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system AA WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction l 1 ZA DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction Your fryer is equipped with automatic safety features 1 High temperature detection shuts off gas to the burner assembly should the controlling thermostat fail 2 A safety circuit on units with filter systems prevents burner ignition with the drain valve open 1 3 Computer Information for the M3000 Computers FCC COMPLIANCE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference
60. n displayed press the v 1 JE 5 button to select chosen menu item The computer displays ENTER CODE 6 Using the number keys enter 4 32 I Note Codes are 4 3c flac fac changeable 4321 The computer displays RESET USAGE COMPLETE changing to REVIEW USAGE Skip to step 8 7 Press the x 2 button to return to INFO MODE changing to FILTER STAT S prompt 8 Press the x 2 button to quit The computer displays UFF 4 14 3 LAST LOAD MODE The last load mode displays data for the last cook cycle 1 Perform steps 1 3 on pages 4 34 through 4 35 The computer displays LAST LOAD for full vat configurations or LOAD L or LOAD R for split vat configurations 2 With the desired selection displayed press the v 1 YE S button 3 Press the and Y buttons to scroll between FULL SPLIT VAT CONFIGURATION PRODUCT FRY Last product cooked STARTED Ge 34PR Time last cook cycle started ACTUAL 3 15 Actual cooking time including stretch time PRUGTINE 3 10 Programmed cook time MAX TEMP 33 T Maximum oil temperature recorded during the cook cycle NIN TEMP 3 10 Minimum oil temperature recorded during the cook cycle AVG TEMP 335 Average oil temperature recorded during the cook cycle HERT ON 10 Percentage of the cook time the heat source was on i READY YES Displays if the fr
61. national Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B orescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada ZN DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originall
62. ng oil See Equipment Setup and Shutdown Procedures in Chapter 3 2 9 BIGLA30 SERIES GEN II LOV GAS FRYER CHAPTER 3 OPERATING INSTRUCTIONS FINDING YOU WAY AROUND THE BIGLA30 SERIES LOV GAS FRYER Flue Cap AIF Filter z nama LED A k 3 p me rs t jeb ARE i E K baa K 5 Top Cap JIB Low LED Control Panel M3000 Computer ww Sr aa KOL g Bezel shown TR ye qn i P gt Board k NE TE gt ah Fryer Identification Data Labels Model and Serial Number Filter Pan RTI Bulk Oil FootPrint Pro Built in JIB Behind Door See Dispose Handle Filtration Unit Sec 3 4 Figure 1 TYPICAL CONFIGURATION BIGLA330 SHOWN NOTE The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture 3 1 3 1 Equipment Setup and Shutdown Procedures ZA WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures ZA CAUTION Before lighting the fryer make sure the fryer is OFF and the frypot drain valves are closed Remove the basket support rack s if installed and fill the frypot to the bottom OIL LEVEL line 3 1 1 Setup ZA WARNING Never operate this appliance with an empty frypot The frypot must be filled with wa
63. nt password is displayed on the right 6 Using the 0 9 keys enter a new password or reenter am lism ism ism Hem izm jie E the existing password LJ El iR Bu F a A d AMO j STU WAK 7 Press the v 1 YES button The computer displays C O NFIRM on the left and 12 34 or the new password is displayed on the right 8 Press the v 1 YES button to confirm The computer displays PASSWORD SETUP on the left The right side is blank 9 Repeat steps 3 8 to change or confirm fryer setup usage level one and level two passwords 10 Press the x 2 button again to exit The computer displays UFF 4 13 4 ALERT TONE MODE The alert tone volume 1s adjustable to nine levels and the tone 1s adjustable to three frequencies Use diiferent frequencies to distinguish protein or French fry stations 1 Perform steps 1 3 on pages 4 29 through 4 30 Computer displays HLERT TUNE 2 With the desired selection displayed press the v 1 JE 5 button 4 32 The computer displays VOLUME 1 9 on the left and 3 on the right 3 Use the number keys to set volume level Select from nine levels of volume with 1 being the softest and 9 the loudest 4 Use the and Y buttons to scrollto TONE l 3 The computer displays TUNE l 3 on the left and lon the right 5 Use the number keys to set the tone frequency from 1 to 3 6 Press the x 2 button to return to product LEVEL 2 PROGRAM prompt 7 Press the x 2
64. o move this appliance when filled with hot oil or to transfer hot oil from one container to another A DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only 7 1 7 2 Troubleshooting Fryers 7 2 1 Computer and Heating Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Press the ON OFF switch to turn the A Computer not turned on computer on B No power to fryer Verify that the fryer is plugged in and C Failed computer or other component that the circuit breaker is not tripped Call your ASA for assistance No display on the computer M3000 displays 1S A filter error has occurred due to dirty or VAT FULL clogged filter pad or paper clogged filter Follow instructions on page 5 4 through 5 pumps improperly installed filter pan 6 to clear the filter error If problem JES NO after a components worn or missing O rings persists call your ASA for assistance filtration cold oil or filter pump thermal overload M3000 display shows Clear drain with Fryers Friend and press 1S DRAIN CLEAR Pra is clogged and oil failed to drain v 1 YES button Filtration will resume M3000 display
65. ol in valve Yes Return to normal filter process Sensor detects AIR FILLING IS VAT FULL YES NO REMOVE PAN IS PAN EMPTY CLOGGED DRAIN YES No OFF FILL VAT FROM No DRAIN PAN YES NO IS VAT EMPTY YES NO Yes Yes Normal FILLING IS VAT Yes Operation OIL SENSOR FAIL YES FULL YES NO SERVICE REQUIRED OIL SENSOR FAIL Yes FILL VAT FROM DRAIN PAN YES NO IS VAT FULL YES NO SYSTEM ERROR FIXED YES NO If NO fryer shuts off No filters allowed on this pot Filters allowed on other pots Call for service FILL VAT FROM DRAIN yy PAN YES NO REMOVE PAN oe IS PAN EMPTY No Yes YES NO Yes YES NO Oil Sens Fail 6 FILLING IS VAT N FULL YES NO 5 7 5 4 5 Filter Busy When FILTER BUSY is displayed the MIB board is waiting on another vat to be filtered or waiting on another issue to clear Wait 15 minutes to see if problem is corrected If not call your local ASA A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns slipping and falling ZA WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs If this switch trips turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch see photo below AA WARNING
66. omponents against defects in material and workmanship for a period of two years All parts with the exception of the frypot O rings and fuses are warranted for two years after installation date of fryer If any parts except fuses and filter O rings become defective during the first year after installation date Frymaster will also pay straight time labor costs up to two hours to replace the part plus up to 100 miles 160 km of travel 50 miles 80 km each way B WARRANTY PROVISIONS FRYPOTS Frymaster warrants the frypot assembly for fifteen 15 years First ten 10 years parts and labor Years eleven 11 through fifteen 15 frypot only Components attached to the frypot such as the high limit probe gaskets seals ignitors and related fasteners are also covered by the fifteen year warranty if replacement is necessitated by the frypot replacement Components that are not part of the frypot assembly such as the blower gas valve micro switches doors and cabinetry are not covered by the frypot warranty Leaks due to abuse or from threaded fittings such as probes sensors high limits drain valves or return piping are not included If the frypot is found to be defective Frymaster will replace the frypot allowing up to the maximum time per the Frymaster time allowance chart hours of straight time labor plus up to 100 miles 160 km of travel 50 miles 80 km each way to change the frypot This warranty is limited to fryers opera
67. ooking Call your ASA to repair and reset the fryer The error will be re displayed every 15 minutes until the issue is repaired Auto filtration and auto top off is disabled until the fryer is reset 5 4 2 Clogged Drain Error The clogged drain error occurs during auto filtration when the oil level sensor detects that oil has not completely drained from the frypot This may be due to a clogged drain or an oil sensor failure Follow the instructions on the computer display using the chart on page 5 7 to clear the error When this occurs the computer displays CLEAR DRAIN for 15 seconds changing to 15 DRAIN CLEAR alternating with JES 1 Clear debris from the drain using the fryer s friend and press the v 1 JE 5 button to continue 2 The computer displays DRAINING Once the oil level sensor detects the oil has drained normal auto filtration operation resumes 5 5 5 4 3 Filter Error Flowchart IS VAT FULL JES 3 SERVICE YES NO REQUIRED lt a YES NU YES FILLING ERROR NORMAL MESSAGE DISPLAYED IS VAT FULL YES NO YES gt OPERATION RESUMES A Call an Authori
68. opriate METAL container for disposal A DANGER When draining oil into an appropriate MSDU or METAL container make sure the container will hold at least FOUR gallons 15 liters or more Otherwise oil could overflow and can cause injury 5 Empty fry vat Press the v 1 YE S button and skip to step 12 Oil filled Fry Vat Press the x 2 NO button 6 JIB Oil System The computer displays 15 DISPOSAL UNIT IN PLACE alternating with YES NU Ensure an MSDU or suitable metal container is in place under the drain with a capacity of FOUR gallons 15 liters or larger is in place Press the v 1 JE 5 button to dispose the oil The computer displays DISP 0 SIN G ending with VAT EMNPTIP alternating with YES Press the v 1 JE 5 button and skip to step 12 Bulk Oil System Computer displays DRAINING Once the oil has q drained into the filter pan the computer displays VAT EMPTYP alternating with YES Press the v 1 JE S button and continue If INSERT PAN is displayed remove and replace the filter pan Bulk Oil System The computer displays OPEN DISPOSE VALVE 7 Bulk Oil System Open the left cabinet door and unlock the lock if necessary Pull the dispose valve completely forward to start disposal Bulk Oil System The computer displays DISP 0S1 NG for four minutes The pump transfers the waste oil from the pan to the bulk oil waste tanks Bulk Oil System When finished the computer displays REMOVE PAN 8 Bulk Oi
69. ppliance requires electrical power for operation Place the gas control valve in the OFF position in case of a prolonged power outage Do not attempt to operate this appliance during a power outage ZA WARNING To ensure the safe and efficient operation of the fryer and hood the electrical plug for the 120 volt line which powers the hood must be fully engaged and locked in its pin and sleeve socket 2 1 4 Australian Requirements To be installed in accordance with AS 5601 AG 601 local authority gas electricity and any other relevant statutory regulations 2 2 Caster Installation On an appliance with casters the installation shall be made with a connector that complies with the Standard for Moveable Gas Appliances ANSI Z21 69 e CSA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 CSA 6 9 2 3 Pre Connection Preparations AA DANGER DO NOT connect this appliance to the gas supply before completing each step in this section After the fryer has been positioned under the exhaust hood ensure the following has been accomplished 1 Adequate means must be provided to limit the movement of fryers without depending upon the gas line connector and the quick disconnect device or its associated piping to limit the appliance movement If a flexible gas hose is used a restraining cable must be connected at all times when the fryer is in use The rest
70. present and in good condition Replace O rings and seals if worn or dam aged Check filtration system integrity as follows Verify that filter pan cover is present and properly installed With the filter pan empty place each vat into fill vat from drain pan selection see section 4 11 3 on page 4 21 one atatime Verify proper functioning of each oil return valve by activating the filter pump using the fill vat from drain pan selection Verify that the pump activates and that bubbles appear in the cooking oil of the associated frypot Verify that the filter pan is properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan by using the drain to pan selection see section 4 11 2 on page 4 20 Now us ing the fill vat from pan drain pan selection see section 4 11 3 on page 4 21 allow all oil to return to the frypot indicated by bubbles in the cooking oil Press the check button when all oil is returned The frypot should have refilled in approximately 2 minutes and 30 seconds 6 6 BIGLA30 SERIES GEN II LOV GAS FRYER CHAPTER 7 OPERATOR TROUBLESHOOTING 7 1 Introduction This chapter provides an easy reference guide to some of the common problems that may occur during the operation of your equipment The troubleshooting guides that follow are intended to help you correct or at least accurately diagnose problems with your equipment Although the chapter covers the most common p
71. pter 4 M3000 Computer Instructions for the setpoint programming instructions for your particular controller Natural 2 5 Converting to Another Gas Type DANGER This appliance was configured at the factory for a specific type of gas Converting from one type of gas to another requires the installation of specific gas conversion components Conversion instructions are included with conversion kits Switching to a different type of gas without installing the proper conversion components may result in fire or explosion NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED 2 7 Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 6 of this manual BIGLA30 LOV gas fryers manufactured for Non CE countries use different burners for each type gas The burners in fryers built for propane gas have a special gray colored coating on the burner tiles to enable them to withstand the higher caloric value of the propane gas Burners designed for use in propane units may be used in natural gas applications but not vice versa Non CE Gas Conversion Kits Natural Gas to Propane LP Gas Propane LP Gas to Natural Gas Full Vat Part Number 826 2527 Full Vat Part Number 826 2528 Dual Vat Part Number 826 2529 Dual Vat Part Number 826 2530 Non CE Gas Conversion Kits for Australia Natura
72. puter displays PRODUCT SELECTION changingto SELECT PRODUCT The computer displays the product selected 4 With a product selected press the v 1 JE 5 button to select a product The computer displays MO DIF Ye alternating with YES NU 5 Press the v 1 YE 5 button to continue or the x 2 NO button to return to LEVEL PROGRAN 3 Usethe and Y to scroll through the product list Computer displays LORD COMP on left side with 4 or another value on the right This is the sensitivity setting recommended for this product NOTE It is highly recommended to NOT adjust this setting as it could have an adverse effect on the product 4 30 6 If changing this setting enter a number between 0 9 ro 7 Press the 2 button to accept selection 8 Press the x 2 button two times to exit The computer displays UFF 4 13 2 E LOG MODE The E LOG mode is used to view the ten most recent error codes encountered on the fryer These codes are displayed from 1 10 with the most recent displayed first The time date and error code are displayed 1 Perform steps 1 3 on pages 4 29 through 4 30 Computer displays E LUG 2 Press the v 1 YES button to accept selection Computer displays NOW on left and current date with current time on the right 3 Use the Y button to scroll through the ten most recent error codes starting with A through J Once the last error is displayed use the button to scroll ba
73. r displays 15 VAT FULL alternating with YES NU 5 Press the v 1 YES button if vat is full to exit and return to OFF If vat is not full press x 2 MU button to continue filling 4 11 4 Fill Vat from Bulk Fill vat from bulk selection is used when filling the frypot from a bulk oil system 1 With the computer UFF press and hold the filter button for the vat to be refilled for three seconds 3 With FILL VAT FROM BULA displayed press the v 1 YES button to continue The computer displays FILL VAT FROM BULK alternating with YES NU 4 Press the YES J button to continue 0 The computer displays PRESS AND HOLD YES TO FILL alternating with YE S The return valve opens and the bulk pump is energized The bulk oil refill pump uses a momentary switch It only pumps as long as the switch is depressed 5 Press and hold the vw YES button to fill the vat The computer displays FILLI NG while the vat is filling 6 When the vat is filled to the lower fill line release the v 1 YE 5 button The computer displays CONTINUE FILLING alternating with YES NO 7 To continue filling return to step 5 Otherwise press the x 2 NU button to exit and return to UFF 4 22 4 11 5 Pan to Waste Pan to waste selection is an option that allows bulk oil systems to pump excess oil in the pan to the bulk oil waste tanks without draining the existing oil in the frypot 1 With the computer UFF press and ho
74. r is set to JIB 4 10 4 2 Refilling JIB Oil Systems JIB Jug In Box oil systems use oil stored in boxed jugs inside the fryer cabinet If the oil system was set to JIB during initial setup the computer displays MANUAL FILL VAT alternating with YE S 1 Carefully pour oil into the pot until it reaches the low fill line in the fryer 2 Press the v 1 JE 5 button when vat is full a gt The computer displays OF F 4 10 4 3 Draining and Disposing Oil using Bulk Oil Systems Bulk oil systems use a pump to move exhausted oil from the fryer to a holding tank Additional plumbing is used to connect the bulk oil systems to the fryers A WARNING Ensure a filter pad is in place prior to draining or disposing of oil Failure to insert a filter pad may result in clogged lines and or pumps 4 17 1 With the computer UFF press and hold the FLT R button of the corresponding vat for three seconds The computer displays F TR ME NU for three seconds changing to AUTO FILTER 2 Press the Y INFO button and scroll to DISP O SE 3 With DISP 0 SE displayed press the v 1 JE 5 button to continue The computer display alternates between DISPOSE and YES NU If the computer displays RT TANK FULL alternating with CONFIRM see NOTE on Page 4 19 4 To dispose press the v 1 Y E S button to continue If INSERT PAN is displayed remove and replace the filter pan ensuring that the pan is seated firmly into the fryer The computer d
75. r pan Water will damage the filter pump 6 1 There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan with a solution of hot water and McDonald s All Purpose Concentrate If you notice that the system is pumping slowly or not at all verify that the filter pan screen is on the bottom of the filter pan with the pad on top of the screen Verify that the two O ring s on the fitting at the right front of the filter pan are present and in good condition 6 3 WEEKLY CHECKS AND SERVICE 6 3 1 Clean Behind Fryers Clean behind fryers in accordance with the procedure detailed in the maintenance requirement card Shut off and disconnect the gas Use the manual gas shut off valve to shut off the gas supply The manual gas shut off valve is lo cated on the supply line before the quick disconnects Then disconnect the gas line from the fryer via the quick disconnect ZA WARNING To ensure the safe and efficient operation of the fryer and hood the electrical plug for the 120 volt line which powers the hood must be fully engaged and locked in its pin and sleeve socket 6 3 2 Cleaning the Frypot Quarterly A DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or oil before lighting the burners Failure to do so will damage the frypot and may cause a fire 6 3 2 1 Deep Clean Boiling Out the Fr
76. raining cable and installation instructions are packed with the flexible hose in the accessories box that was shipped with your unit A DANGER The appliance area must be kept free and clear of combustible material at all times 2 Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in 600 mm when the appliance consumes more than 120 000 BTU per hour NOTE There are no built in leveling devices on fryers equipped with casters The floor where the fryer is to be installed must be level 2 3 3 Test the fryer electrical system a Plug the fryer electrical cord s into a grounded electrical receptacle NOTE To ensure the safe and efficient operation of the fryer and hood the electrical plug for the 120 volt line which powers the hood must be fully engaged and locked in its pin and sleeve socket b Place the power switch in the ON position e For fryers having computers verify that the display indicates U N e If the store is equipped with a hood interlock system the hood exhaust fan should be on If not the store hood interlock system 1s improperly wired and must be corrected c Place the fryer power switch in the OFF position Verify that the display indicates UFF The hood exhaust system should be off when all computers display OFF 4 Refer to the data plate on the inside of the fryer door to determine if the fryer burner is configured for the proper type of gas befo
77. rap or a plastic bag Blower Housing Blower Wheel Figure 3 4 Remove the plastic wrap from the blower motor assembly Reassemble the blower motor assembly and blower housing Reinstall the blower assembly in the fryer 5 Reinstall the blower shield or shield assembly 6 Light the fryer in accordance with the procedure described in Chapter 3 Section 3 1 2 7 After the burners have been lit for at least 90 seconds observe the flames through the burner viewing ports located on each side of the combustion air blower See Figure 4 Left Viewing Port Right Viewing Port is Behind Motor The air gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 2 7 and the burners display a bright orange red glow If a blue flame is observed or if there are dark spots on a burner face the air gas mixture requires adjustment On the side of the blower housing opposite the motor is a plate with one or two locking nuts see illustration on the following page Loosen the nut s enough to allow the plate to be moved then adjust the position of the plate to open or close the air intake opening until a bright orange red glow is obtained Carefully hold the plate in position and tighten the locking nut s 6 4 TYPICAL BLOWER ASSEMBLY SOME CE BLOWER ASSEMBLIES MAY BE CONFIGURED THIS WAY
78. ration cycle ends to start another filtration cycle Change filter pad if prompted B Wait one minute and try again A Another filtration cycle or filter pad change is still in process B MIB has not cleared checking system M3000 display shows FILTER BUSY 7 3 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Drain valve or return AIF board has failed valve stays open Actuator has failed Call your ASA for assistance A Verify that the power cord is fully plugged in and the circuit breaker is not tripped If the motor is too hot to touch for more than a few seconds the thermal overload switch has probably tripped Allow the motor to cool at least 45 minutes then press the Pump Reset Switch see page 5 7 Call your ASA for assistance Pull filter pan out and fully reinsert into fryer Ensure the filter pan magnet is in place and replace if missing If the filter pan magnet is fully against the switch and computer continues to display INSERT P A N switch is possibly defective Oil level too low Ensure oil level is above the top oil Check that MIB board is not in level sensor manual mode Ensure MIB board is in A Check to see that the MIB cover is automatic mode Power cycle the not damaged and depressing the fryer buttons Remove and replace cover and see if AIF disable is set to yes blue light filtration will start doesn t light Set AIF disable in Level 1 to no Filter relay
79. ration counts and skipped filters by day and the average number of cook cycles per filter prompt 1 Perform steps 1 3 on pages 4 34 through 4 35 The computer displays FILTER STATS 2 With the desired selection displayed press the v 1 JE S button The computer displays current day on the left side and current date on the right side 3 Use the 4 and buttons to scroll records starting at the current day and going back one week 4 Press the and Y buttons to scroll between FULL VAT CONFIGURATION a DAY TUE DATE 0 1 0 3 0 1 Current day and date b FILTERED DAY Number of times vat filtered and day c FLT BPSD DAY Number of times filter was bypassed and day d FLT AVG DRY Average number of cook cycles per filter and day 4 35 SPLIT VAT CONFIGURATION a DAY WED DATE 0 3 20 08 1 Current day and date b L FILTERED DAY Number of times left vat filtered and day c L FLT BPSD DRY Number of times left vat filter was bypassed and day d L FLT AVG DRY Average number of cook cycles per filter left vat and day e R FILTERED DRY Number of times right vat filtered and day f R FLT BPSD DRAY Number of times right vat filter was bypassed and day g R FLT AVG DAY Average number of cook cycles per filter right vat and day 5 Press the x 2 button to return to INFO MODE changing to FILTER s STAT S prompt 6 Press the 2 button again to quit
80. re connecting the fryer quick disconnect device or piping from the gas supply line 5 Verify the minimum and maximum gas supply pressures for the type of gas to be used in accordance with the accompanying tables CE Standard for Incoming Gas Pressures for Fryers Manufactured After April 1999 Orifice Diameter Regulator Pressure Pressure Single Dual Single Dual mbar Vat Vat Vat Vat Non CE Standard for Incoming Gas Pressures 6 W C 14 W C Natural 1 49 kPa 3 48 kPa 14 93 mbar 34 84 mbar 11 W C 14 W C 2 74 kPa 3 48 kPa 27 37 mbar 34 84 mbar 1 mbar 10 2 mm HzO 6 For fryers equipped with a FootPrint Pro system BIGLA30 models plug the electrical cord s into a power receptacle behind the fryer 2 4 Connection to Gas Line ZA DANGER Before connecting new pipe to this appliance the pipe must be blown out thor oughly to remove all foreign material Foreign material in the burner and gas con trols will cause improper and dangerous operation ZA DANGER The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of PSI 3 45 kPa 13 84 inches W C to avoid damage to the fryer s gas tubes and gas valve s 2 4 ZA DANGER The appliance must be isolated from the gas supply piping system by closing its in dividual manual shutoff valve during any pressure testing of the gas supply pipin
81. re power to the Computer locks up Computer error computer If problem persists call your ASA for assistance Fryer is operating normally but produces a popping sound when burners ignite M3000 display shows MISCONFIGURED Energy type in fryer setup is incorrect ENERGY TYPE Set proper energy type Press 1234 to enter setup to properly configure fryer 7 2 7 2 2 Error Messages and Display Problems Probable Causes Corrective Action M3000 display shows HOT HI 1 M3000 display shows REMOVE DISCARD M3000 display shows RECOVERY FAULT and alarm sounds M3000 display is in wrong temperature scale Fahrenheit or Celsius M3000 display shows HELP Hl oor HIGH LIMIT FRILURE M3000 display shows TEMP PROBE FAILURE M3000 display shows HEATING FAILURE M3000 displays SERVICE REQUIRED followed by an error message A product cook is started that has a different setpoint than the current vat temperature Recovery time exceeded maximum time limit Incorrect display option programmed Failed high limit Problem with the temperature measuring circuitry including the probe or damaged computer wiring harness or connector Gas valve off failed computer failed transformer open high limit thermostat An error has occurred which requires a service technician 7 2 3 Filtration Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Fryer filters after each Filter after setting in
82. red when installed adjacent to noncombustible construction A minimum of 24 600 mm clearance should be provided at the front of the fryer AA WARNING Do not block the area around the base or under the fryers A DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 One of the most important considerations of efficient fryer operation is ventilation Make sure the fryer is installed so that products of combustion are removed efficiently and that the kitchen ventilation system does not produce drafts that interfere with burner operation 2 1 The fryer flue opening must not be placed close to the intake of the exhaust fan and the fryer must never have its flue extended in a chimney fashion An extended flue will change the combustion characteristics of the fryer causing longer recovery time It also frequently causes delayed ignition To provide the airflow necessary for good combustion and burner operation the areas surrounding the fryer front sides and rear must be kept clear and unobstructed A DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed Fryers must be installed in an area with an adequate air supply and adequate
83. riod 12 When finished press the x button once to exit and return to PRODUCT SELECTION display 13 Press the x 2 button to quit and to return to UFF 4 12 2 DEEP CLEAN MODE BOIL OUT The deep clean mode is used to remove carbonized oil from the frypot NOTE Refer to Kay Chemical Fryer Deep Clean Procedure instructions to clean the LOV fryer 1 Perform steps 1 3 on page 4 23 through 4 24 The computer displays DEEP CLEAN NODE 2 Press the v 1 YES button Bulk Oil System Ensure a complete and clean filter pan 1s in place JIB Oil System Ensure an MSDU or suitable metal container is in place under the drain with a capacity of FOUR gallons 15 liters or more The computer displays DEEP CLEA NF alternating with YES NU 3 Press the v 1 YES button 4 Full Vat Computer displays 15 GIL RENOV ED alternating with YES NO Split Vat Computer displays DEEP CLEAN alternating with LR Press the v 1 or 2 button under the split vat to be cleaned The computer displays 19 OIL REMUWED alternating with YES NU 4 25 If the bulk oil system waste tank is full the computer displays RT TANK FULL alternating with CONFIRA Press the v 1 button and call the bulk oil waste provider The display returns to UFF A DANGER When draining oil into a disposal unit do not fill above the maximum fill line located on the container A DANGER Allow oil to cool to 100 F 38 C before draining into an appr
84. roblems reported you may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Most importantly always try to establish a clear idea of why a problem has occurred Part of your corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections If a fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system If you are in doubt as to the proper action to take do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Agency for assistance Before calling a servicer or the Frymaster HOTLINE 1 800 551 8633 Verify that electrical cords are plugged in and that circuit breakers are on Verify that gas line quick disconnects are properly connected Verify that any gas line cutoff valves are open Verify that frypot drain valves are fully closed Have your fryer s model and serial numbers ready to give the technician assisting you A DANGER Hot oil will cause severe burns Never attempt t
85. rogramming and Navigation Buttons Fryinaster A Y b i TEMP FLTR ON OFF ON OFF Turn Fryer ON Start Two Button Cook Cycle Multi Product Mode Press either button for full Press product button pot press button on bearing icon for desired 3 desired side on a split pot product Press cook Eg channel button to begin Turn Fryer OFF cook cycle Press either button for full pot press button on Change From Dedicated to desired side on a split pot Multi Product Mode Press and hold a Cook Channel peice RE button under displayed menu 2 Displays show frypot EMG item for approximately three temperatures seconds until beep is heard Display changes to dashed lines Check Frypot Setpoint Press TEMP button twice ED MOWI pe u Change From Multi Product setpoint temperatures Mode to Dedicated Mode Cancel Duty or Remove Alarm pee PAU HOD bearing icon for desired 3 Press button under active product Press cook 2 display s channel button under display showing desired GH Start One Button Cook Cycle item until beep is heard Dedicated Mode approx three seconds Press either button under display showing desired item 4 2 4 3 Cooking with Multi Product Display Cooking With Multi Product Display A
86. s Filter error has occurred filter pad Change the filter pad and ensure the filter CHANGE FILTER clogged 25 hour filter pad change prompt pan has been removed from the fryer for a pane has occurred or change filter pad was minimum of 30 seconds Do NOT ignore ignored on a prior prompt CHANGE FILTER PAD prompts Drain valve not fully closed Check status of MIB Ensure A is Gas valve is not turned on displayed Manual gas shut off valve closed Turn the gas valve knob to the ON Improperly connected quick position disconnect fitting on gas line Verify that any in line manual shut off Obstructed or failed combustion air and gas main valve is open blower Verify that the quick disconnect fitting on the flexible gas line is firmly connected to the fryer Verify that combustion air blower is running If not call ASA for service If combustion air blower is functional clean and adjust per instructions in Chapter 6 of this manual Fryer does not heat Fryer is operating normally but recovery Dirty or obstructed combustion air blower is Slow when cooking Clean and adjust per instructions in Chapter 6 of this manual A Dirty or obstructed combustion air Clean and adjust per instructions in blower Chapter 6 of this manual B Dirty or obstructed gas valve vent tube B Clean per instructions in Chapter 6 of non CE fryers only this manual C Malfunctioning combustion air blower C Call your ASA Remove and resto
87. s and associated components 1 e gas valves pilot assemblies ignitors etc are in good condition and functioning properly Inspect all gas connections for leaks and verify that all connections are properly tightened Verify that the burner manifold pressure is in accordance with that specified on the appliance s rating plate Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that probe guards are present and properly installed Verify that component box components 1 e computer transformers relays interface boards etc are in good condition and free from oil and other debris Inspect the component box wiring and verify that connections are tight and that wiring is in good condition Verify that all safety features i e reset switches etc are present and functioning properly Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable con dition Verify that wiring harnesses and connections are tight and in good condition 6 7 2 Built In Filtration System Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned dai ly Verify that all O rings and seals are
88. te PST56765 Sealant is one such compound DO NOT apply compound to the first two threads Doing so may allow some of the compound to enter the gas stream resulting in clogging of burner orifices and or the control valve 2 Open the gas supply to the fryer and check all piping fittings and gas connections for leaks A soap solution should be used for this purpose 3 Light the fryer following the procedures that are described in the Lighting Instructions found in Chapter 3 of this manual ZA DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that cooking oil or water is in the frypot before firing your unit 4 The burner manifold pressure should be checked at this time by the local gas company or an authorized service agent The tables below and on the following page list the burner manifold gas pressures for the various gas types that can be used with this equipment CE Standard Burner Manifold Gas Pressures for Fryers Manufactured After April 1999 Pressure mbar Dual Natural Gas Lacq G20 under 20 mbar Natural Gas Groningue G25 under 25 mbar Natural Gas Groningue G25 under 20 mbar Butane G30 at 28 30 or 50 mbar Propane G31 under 37 or 50 mbar Belgian G25 7 0 mbar single or dual Non CE Standard Burner Manifold Gas Pressures 3 W C 0 73 kPa E 8 25 W C p 2 5 kPa 5 Check the programmed temperature thermostat setting Refer to cha
89. ted Display 9 Frymaster Y E FLTR TEMP z lt k z 4 5 A menu item such as FR FRIES shows in display FR FRIES Press a cook channel button to begin the cook cycle Display alternates between abbreviated product name and remaining cook time FRY 2 2 34 Duty is displayed when it is time to shake the fry basket DUTY PULL Press cook channel button to cancel alarm Pull is displayed when the cook cycle is complete Press cook channel button to cancel alarm 4 4 8 10 QUAL is displayed 11 Q7isdisplayedand Q la FRY alternates with FRY As the quality time Oo counts down Ul s FRI Pressing the cook channel button now will launch a cook cycle and end the quality countdown QUAL when the quality time has elapsed Pressing the cook channel button restores the display to FR FRIES and the unit is ready for cooking FR FRIES 4 5 Changing from Breakfast Setup to Lunch Changing from Breakfast Setup to Lunch oe Frymaster A Y gt TEMP jj INFO J FLTR I gt 6 T pls 1 Press and quickly 1 Press and hold the cook release product button amp 3 channel button under the for french fries display until a beep is heard ABC approximately three seconds and release Computer will change from HASHBRNto HASH BRN Display changestoFR EP FRIES 2 lt lt lt lt gt gt gt gt
90. ter or oil before lighting the burners Failure to do so will damage the frypot and may cause a fire DANGER Remove all drops of water from the frypot before filling with oil Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature ZA WARNING The BIGLA30 is not intended to use solid shortening Use only liquid shortening with this fryer The use of solid shortening will clog the top off oil lines The oil capacity of the BIGLA30 LOV gas fryer is 32 Ibs 3 8 gallons 14 5 liters at 70 F 21 C for a full vat and 18 Ibs 2 2 gallons 8 33 liters at 70 F 21 C for each half of a dual vat Prior to filling frypots with oil ensure all drains are closed 1 Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bot tom line overflow may occur as heat expands the oil 2 Ensure that the power cord s is are plugged into the appropriate receptacle s Verify that the face of the plug is flush with the outlet plate with no portion of the prongs visible 3 Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature 3 1 2 Lighting the Fryer 1 Press the computer ON OFF switch to the OFF position For CE Fryers For Non CE Fryers Placing the ON OFF switch in the OFF After placing the ON OFF switch in the OFF
91. the Frymaster Dean Service Hotline at 1 800 551 8633 1 Once the fryer has been positioned at the frying station use a carpenter s level placed across the top of the frypot to verify that the unit is level both side to side and front to back To level fryers adjust the casters being careful to ensure the fryer s are at the proper height in the frying sta tion When the fryer is leveled in its final position install the restraints provided by the KES to limit its movement so that it does not depend on or transmit stress to the connection Install the restraints in accordance with the provided instructions If the restraints are disconnected for service or other reasons they must be reconnected before the fryer is used Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid spills falls and severe burns Fryers may tip and cause personal injury if not secured in a stationary position ZA DANGER Adequate means must be provided to limit the movement of this appliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement REAR OF FRYER Anchor Strap or Chain Restraint Secure Strap or Restraint to floor with appropriate fastener NOTE Bent link on i Chain Retstraint goes to floor Leg or Caster Mounting Bolt 2 Clean and fill frypot s with cooki
92. ting on natural or propane LP gas Fryers that operate on manufactured gas also known as town gas or high hydrogen gas have a lifetime frypot warranty parts only C WARRANTY PROVISIONS COMBUSTION CHAMBERS Frymaster L L C warrants the combustion chambers against defective material or workmanship for a period of ten years from the original installation date parts and labor The combustion chamber consists of the infrared burners and the structural components to mount the burners This warranty does not cover ancillary components including the igniter blower high limit thermostat and temperature probe This warranty is limited to fryers operating on natural or propane LP gas E PARTS RETURN All defective in warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit After 60 days no credit will be allowed F WARRANTY EXCLUSIONS This warranty does not cover equipment that has been damaged due to misuse abuse alteration or accident such as e improper or unauthorized repair including any frypot which is welded in the field e failure to follow proper installation instructions and or scheduled maintenance procedures as prescribed in your MRC cards Proof of scheduled maintenance is required to maintain the warranty e improper maintenance e damage in shipment e abnormal use e removal alteration or obliteration of either the rating plate or the date code on
93. ton to continue when complete The computer displays WASH VAT Pe alternating with JES 6 Press the v 1 HE 5 button to continue The computer displays WASHING The return valve opens and the pot is flushed with oil from the pan The filter pump shuts off and the computer displays WASH AGAIN alternating with YES NU 7 If the pot is clean of debris press the x 2 NU button to continue and skip the wash again cycle If crumbs are still present press the v 1 YES button and the filter pump runs for another 30 seconds This cycle repeats until the x 2 NU button is pressed The computer displays R NS NG The drain valve closes and the filter pump continues to run and refills the pot 5 9 The drain valve opens and remains open and the computer displays RINSE AGAIN alternating with YES NU 8 If the pot is clear of debris press the x 2 NU button to continue and skip the rinse again cycle If rinse again is desired press the v 1 YES button and the rinse repeats This cycle repeats until the x 2 MU button is pressed The computer displays P O LISH alternating with YES NU 9 Press the v 1 HE 5 button to continue The filter pump turns on The drain and return valves are open and oil is pumped through the frypot The computer displays POLISHING alternating with a five minute countdown timer When the timer expires the filter pump shuts off To exit polish press the x 2 NO button The computer displ
94. ulk or JIB System The computer displays INSERT PAWN Reinstall screen filter pad hold down ring and crumb basket removed in step 16 Insert the filter pan 24 JIB system The computer displays MANUAL FILL alternating with YES Press the v 1 YES button and display returns to UFF Sk Bulk system Go to Section 4 11 4 Fill Vat From Bulk on page 4 22 and begin after step 3 4 12 3 HIGH LIMIT TEST MODE The high limit test mode is used to test the high limit circuit The high limit test will destroy the oil It should only be performed with old oil Shut the fryer off and call for service immediately if the temperature reaches 460 F 238 C without the second high limit tripping and the computer displays HIGH LIMIT FAILURE alternating with DISCONNECT PQWER with an alert tone during testing The test 1s cancelled at any time by turning the fryer off When the fryer is turned back on it returns to the operating mode and displays the product 1 Perform steps 1 3 on pages 4 23 through 4 24 Computer displays HI LIMIT TEST 2 Press the v 1 YE S5 button to continue the high limit test The computer displays HI LIMIT P alternating with YES NU 3 Press the v 1 YES button to continue the test If performing the test on a split vat press the v 1 JE S button on the side which corresponds to the vat The computer displays PRESS AND HOLD CHECK 4 Press and hold the v 1 JE 5 button to initiate the high limit test 4 28 The
95. use cancer Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm AA DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning ZA WARNING To ensure the safe and efficient operation of the fryer and hood the electrical plug for the 120 volt line which powers the hood must be fully engaged and locked in its pin and sleeve socket NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter NOTICE The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI system These instructions may not be applicable to other bulk oil systems LOV GAS WARRANTY STATEMENT Frymaster L L C makes the following limited warranties to the original purchaser only for this equipment and replacement parts A WARRANTY PROVISIONS FRYERS l Frymaster L L C warrants all c
96. utive sequence of incomplete filtration skip to step 8 Z The computer displays CHANGE FILTER PRD alternating with YES NU and an alarm 5 Pressv 1 YES to continue Pressing x 2 N 0 allows the fryer to return to cook mode in most cases for four minutes or 15 minutes if the pad is expired ending with the CHANGE FILTER PAD alternating with YES NO display This repeats until Y E 9 is chosen The computer displays REMOVE PA 5 4 NOTE If the filter pad change time has expired normally every 25 hours the CHANGE FILTER PAUP message repeats every 15 minutes instead of every four minutes 6 Remove the pan The computer display changes to CHANGE PAD Change the filter pad and ensure the filter pan has been pulled forward out of the cabinet for at least 30 seconds Once the pan has been out for 30 seconds the computer displays UFF Ensure the pan is dry and assembled correctly Push the filter pan back into the fryer Ensure R is displayed on the MIB board 7 Switch the computer on The computer displays LOW TEP until the fryer reaches setpoint 8 Ifa filtration error occurs six consecutive times the return valve closes and the computer displays SERVICE REQUIREZ alternating with JE 9 and an alarm 9 Press Y 1 9E 5 to silence alarm and continue The computer displays SYSTEM ERRUR and the error message for 15 seconds changing to SYSTEM ERRUR FIXED alternating with YES NU 10 Press x 2 NU to continue c
97. vat begins to heat The computer displays the actual vat temperature during the test When the temperature reaches 410 F 10 F 210 C 12 C the computer displays HOT HI l alternating with the actual temperature ex 4 10 F and continues heating NOTE In computers used in the European Union those with the CE mark the temperature is 395 F 202 C The fryer continues heating until the second high limit trips Generally this happens once the temperature reaches 423 F to 447 F 217 C to 231 C for non CE high limits and 405 F to 426 F 207 C to 219 C for CE high limits Once the high limit opens the computer displays HELP HI alternating with the actual temperature ex 4 30 F 5 Release the v 1 HE 5 button If the high limit fails the computer displays HIGH LIMIT FAILURE alternating with DISCONNECT POWER If this happens disconnect power to the fryer and call for service immediately The vat stops heating and the computer displays the current temperature setting alternating with the actual temperature ex 4 30 F until the temperature cools below 400 F 204 C 6 Press the soft power button to cancel the alarm 7 Once the temperature cools below 400 F 204 C press the 2 button once to exit the high limit test Ol 8 Press the x 2 button again to exit to UFF 9 Follow the procedures on page 4 16 to dispose of the oil 4 13 Programming Level Two To enter Level two programming mode
98. ventilation Adequate distances must be maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank Filters should be installed at an angle of 45 Place a drip tray beneath the lowest edge of the filter For U S installation NFPA standard No 96 states A minimum distance of 18 in 450 mm should be maintained between the flue outlet and the lower edge of the grease filter Frymaster recommends that the minimum distance be 24 in 600 mm from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120 000 BTU per hour For installations in the United States information on construction and installation of ventilating hoods can be found in the NFPA standard cited above A copy of the standard may be obtained from the National Fire Protection Association Battery March Park Quincy MA 02269 2 1 2 National Code Requirements The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside of the fryer door Connect a fryer stamped NAT only to natural gas those stamped PRO only to propane gas and those stamped MFG only to manufactured gas Installation shall be made with a gas connector that complies with national and local codes and where applicable CE codes Quick disconnect devices if used shall likewise comply with national local and if applicable CE codes In the absence of local codes installation must conform
99. w 4 1 2 3 l 4 E 5 6 T B 19 0 pa S ABC DEF GH JKL MNO POR stu vwx Yz M3000 COMPUTER Refer to Chapter 5 of this manual for operating instructions for the built in filtration system 3 4 3 3 Low Oil Volume Automatic Refill When the Low Oil Volume LOV system is in place on the fryer the frypot oil levels are continually checked and JIB Jug In Box Reset topped off as necessary from a reservoir in Switch Resets the yellow the cabinet The reservoir holds a 35 ED after oll change pound box of oil In a typical operation this will last approximately two days Components of the system are annotated at the right see Figure 1 Special Cap Has plumbing attached to draw oil from the reservoir to the fryer vats Jug In Box JIB NOTE The system is intended to top The JIB is the off the frypots not fill them The frypots reservoir for the oil will require manual filling upon startup and after deep clean boil out 3 4 1 Prepare the System for Use Once the fryer is positioned under the hood install the JIB basket shipped in the accessories pack see Figure 2 Figure 2 3 4 2 Install the JIB Remove the original lid from the oil container and foil liner Replace with the provided cap which has connected suction hardware Ensure the feeder tube from the cap reaches to the bottom of the oil con tainer Place the oil container inside the cabinet and slide it into place
100. y configured ZA DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 ZN DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance A DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier AA DANGER This product contains chemicals known to the state of California to cause cancer and or birth defects or other reproductive harm Operation installation and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers crystalline silica and or carbon monoxide Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to ca
101. yer was back to proper temperature before the cook cycle was started gt Mo QQO GO NOTE Above numbers are examples They do not reflect actual conditions 4 37 4 Press the x 2 button to return to INFO MODE changingto FILTER ry STAT S prompt 5 Press the x 2 button again to quit The computer displays UFF 4 38 BIGLA30 SERIES GEN II LOV GAS FRYER CHAPTER 5 FILTRATION INSTRUCTIONS 5 1 Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation Section 5 2 covers preparation of the filter system for use Operation of the system is covered in Section 5 3 ZA WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures ZA WARNING The filter pad or paper MUST be replaced daily 5 2 Preparing the Filter for Use 1 Pull the filter pan out from the cabinet and remove the crumb tray hold down ring filter pad or paper and filter screen See Figure 1 Clean all metal parts with a solution of All Purpose Concentrate and hot water then dry thoroughly lt Filter Pad or Paper The pan cover must not be removed except for cleaning interior access or to allow a shortening disposal unit MSDU to be pos
102. ypot During normal usage of your fryer a deposit of carbonized oil will gradually form on the inside of the frypot This film should be periodically removed by following the deep clean boil out procedure contained in Kay Chemical Fryer Deep Clean Procedure instructions Refer to page 4 25 for specific details on setting up the computer for deep clean boil out operation ZA DANGER Allow oil to cool to 100 F 38 C or lower before draining to an appropriate container for disposal WARNING Never leave the fryer unattended during this process If the solution overflows press the ON OFF switch to the OFF position immediately A DANGER Ensure that the frypot is completely free of water before filling with oil When the oil is heated to cooking temperature water in the frypot will cause splattering 6 3 3 Clean Filter Pan Detachable Parts and Accessories As with the frypot a deposit of carbonized oil will accumulate on the filter pan and detachable parts and accessories such as baskets sediment trays or fishplates 6 2 Wipe the filter pan and all detachable parts and accessories with a clean dry cloth Use a cloth dampened with a solution of McDonald s All Purpose Concentrate to remove accumulated carbonized oil Rinse and thoroughly dry each part DO NOT use steel wool or abrasive pads to clean these parts The scratches that result from such scrubbing make subsequent cleanings more difficult 6 4 BI WEEKLY CHECKS AN
103. ystem After resetting the JIB LED pressing and holding the momentary switch located above the JIB allows the operator to fill the jug from the bulk oil storage tank see Figure 4 To fill the jug press and hold the JIB reset button until the jug is full then release NOTE Do NOT overfill the jug For instructions on filling the vat from bulk see Section 4 11 4 page 4 22 gt MH022519A Figure 4 NOTE It takes approximately twelve seconds from the time the fill JIB button is pressed until the RTI pump starts It may take up to 20 seconds before the level in the JIB begins to rise Typically it takes approximately three minutes to fill the JIB It takes approximately one minute to fill a split vat and two minutes to fill a full vat V Frymaster anrtowoc Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support Fax 1 318 219 7135 SERVICE HOTLINE 819 6286 PRINTED IN THE UNITED STATES 1 800 551 8633 FEBRUARY 2010
104. zed NU Repair Technician FILLING SYSTEM ERROR JE5 lt 4 FIXED L YES NO E VAT FULLP JEE ap YES NO A A ENTER SIXTH ogee ae NU CONSECUTIVE gt FILTER ERROR TECH ENTERS Fryer returns to CHANGE CODE cook mode for 15 gt gt FILTER PADP YES minutes YES NO REMOVE v NO PAN This chart follows the process of clearing Change filter padand a filtration issue The prompt is Fryer returns to CHANGE ensure filter pan is displayed when any of the following cook mode for 4 PRD e pulled out for a occur minutes or 15 minimum of 30 minutes if pad seconds aclogged filter pad change expired 5 6 a tripped or defective filter pump a leaky O ring on the pick up tube a failed drain valve actuator or a failed return valve actuator SERVICE If the computer displays REQUIRED the fryer can be used in most cases by answering NU when the prompt for SYSTEM ERRUR FIXEUP YES NU is displayed The message repeats every 15 minutes until the issue is repaired and fryer reset by a technician 5 4 4 Clogged Drain or Oil Sensor Fail Flowchart Auto or Forced filter Return to normal Yes Sensor detects AIR filter process Retries closing and opening drain valve Return to normal Sensor detects AIR filter process No CLEAR DRAIN IS DRAIN CLEAR YES Must wait for input here even if air is detected for to

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