Frymaster MASTERJET J2X User's Manual
Contents
1. Burner gas pressure too high or too low C One or more main burner orifices clogged Fryer flue connected directly to vent hood with a chimney like duct Install new rear burner flame deflector Adjust gas pressure JIC amp J1X Natural Gas 4 in W C 1 0 kPa LP Gas 10 0 in W C 2 50 kPa J2X Natural Gas 3 in W C 75 kPa LP Gas 8 25 in W C 2 0 kPa C Clean burner orifices and blow out with compressed air Remove chimney like duct and allow for at least 18 46 cm between flue outlet and vent hood filters Fryer is operating normally but flames are rolling out of the front of the burner Obstructed gas valve vent tube Shut the fryer down and clean the gas valve vent tube in accordance with the instructions on Page 5 3 of this manual 6 2 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING A Flue obstructed A Clean obstruction from flue Flame rolling out Too little make up air in store B Increase make up air into store A Install new burner flame A One or more burner flame deflectors deflectors broken off B Adjust pilot flame to 1 1 2 inches B Pilot flame low less than 1 inch 38 mm 25 4 mm C Reposition pilot hood to direct Main burner C Pilot flame directed away from flame toward first burner orifice delayed ignition first orifice on main2. noncombustible construction A minimum of 24 600 mm clearance should be provided at the front of the fryer An important consideration of efficient fryer operation is ventilation Ensure the fryer is installed so flue gas is removed efficiently and the kitchen ventilation system does not produce drafts that interfere with proper burner operation The fryer flue opening must not be placed close to the intake of the exhaust fan and the fryer must never have its flue extended in a chimney fashion An extended flue changes the combustion characteristics of the fryer causing longer recovery time It also frequently causes delayed ignition To provide the airflow necessary for good combustion and burner operation the areas surrounding the fryer front sides and rear must be kept clear and unobstructed Fryers must be installed in an area with an adequate air supply and adequate ventilation Adequate distances must be maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank Filters should be installed at an angle of 45 degrees Place a drip tray beneath the lowest edge of the filter For U S installation NFPA standard No 96 states A minimum distance of 18 inches 450 mm should be maintained between the flue outlet and the lower edge of the grease filter Frymaster recommends that the minimum distance be 24 inches 600 mm from the flue outlet to the bottom edge of the filter when the appliance consumes mor
3. use or any other non fryer related inciden tal damages of any kind GENERAL EXCLUSIONS No warranty is provided for any Frymaster fryer used in a mobile installation or concession Warranty protection is only offered for fryers installed in accordance with the procedures described in the Frymaster Service and Owner s Manual Drop in units such as J1X and J2X receive parts warranty only There are no implied warranties of merchantability of fitness for any particular use or purpose This warranty is the only and complete statement with respect to warranties of your commercial cooking appliances and computer controller equipment manufactured by Frymaster There are no other documents or oral statements for which Frymaster will be responsible www frymaster com Frymaster Domestic J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 1 Parts Ordering and Service Information In order to assist you as quickly as possible the Frymaster Authorized Service Agency ASA or Service Department representative requires certain information about your equipment Most of this information is printed on a data plate affixed to the inside of the fryer door Parts orders must be placed directly with your local ASA or distributor Included with fryers when shipped from the factory is a list of Frymaster ASAs If you do not have access to this list contact the Frymaster Technical Service Department at 1 800 551 8633 or 1 318 865 1711 W
4. Troubleshooting 6 1 Introduction 6 2 Troubleshooting Thermostat Controlled Fryers 6 3 Troubleshooting Abnormal Burner Operation CHAPTER 7 Service Procedures Service Procedures Reference Picture Figure 1 Replace Controlling or High Limit Thermostat Calibrating a Thermostat after Installation Replace the Pilot Generator Cartridge Adjust the Pilot Flame Burner Gas Pressure Adjustment Replacing the Gas Valve Removing the Main Burner Assembly Replacing a Burner Deflector Alignment and Adjustment of Burner Deflector Assemblies Replacing the Frypot CHAPTER 8 Service Parts Main Components Frypot Components Burner Components Accessories Thermostat Components FRYMASTER DOMESTIC WARRANTY WHAT IS COVERED This warranty covers all defects in workmanship and material in all commercial cooking appliances and computer controller equipment manufactured by Frymaster and sold within the domestic United States except as excluded below WHO IS COVERED This warranty covers only the original purchaser of Frymaster commercial cooking appliances and computer controller equipment This warranty is not trans ferable You must have your original sales receipt for warranty coverage WHAT WE WILL DO We will repair or replace the defective appliance component or part Such repair or replacement will be at the expense of Frymaster LLC except that travel over 100 miles or two hours overtime and holiday charges will be at the expense of the purchase
5. and accessories are not ready and safe for operation Inspect the burner targets Ensure the targets are in position above each orifice and that the flame ignites approximately 2 2 inches 60 mm above the orifice The flame should strike the center of the target and be a rich blue color Call your authorized service agency ASA if you see any problems Clean Fryer Cabinet Inside and Out DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil If water comes in contact with oil heated to cooking temperature it can cause spattering which can result in severe burns to nearby personnel A WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces Clean inside the fryer cabinet with dry clean cloth Wipe all accessible metal surfaces and components to remove accumulations of oil and dust Clean the outside of the fryer cabinet with a clean damp cloth soaked with dishwashing detergent removing oil dust and lint from the fryer cabinet Filter Cooking Oil The cooking oil used in your fryer should be filtered at least once every day more often if the fryer is in constant use Refer to Chapter 4 Filtration Instructions for d
6. avoid splattering If the drain valve becomes clogged with food particles use the Fryer s Friend poker like tool to clear the blockage A DANGER DO NOT insert anything into the drain from the front to unclog the valve Hot oil shortening will rush out creating an extreme hazard A WARNING DO NOT hammer on the drain valve with the Fryer s Friend This will damage the drain valve ball and prevent the valve from sealing securely resulting in a leaky valve 4 After draining the oil or shortening clean all food particles and residual oil or shortening from the frypot Use caution as frypot residue can cause severe burns if it contacts bare skin 5 Close the drain valve securely and fill the frypot with clean filtered or fresh cooking oil or solid shortening to the bottom OIL LEVEL line A DANGER When using solid shortening pack it down into the cool zone and the bottom of the frypot DO NOT operate the fryer with a block of shortening sitting in the upper portion of the frypot Irreparable damage to the frypot and a potential flash fire will result 2 2 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 Fryer Preventive Maintenance Checks and Services DAILY CHECKS AND SERVICES Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords leaks foreign material in frypot or inside cabinet and any other indications that the fryer
7. kPa 25 mbar 14 W C 3 49 kPa 34 9 mbar 11 W C 2 74 kPa 27 4 mbar 14 W C 3 49 kPa 34 9 mbar 2 4 Connection to Gas Line A DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material Foreign material in the burner and gas controls will cause improper and dangerous operation A DANGER When pressure testing incoming gas supply lines disconnect the fryer from the gas line if the test pressure will be 1 2 PSIG 3 45 kPa 13 84 inches W C or greater to avoid damage to the fryer s gas tubes and gas valve s J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS The size of the gas line used for installation is very important If the line is too small the gas pressure at the burner manifold will be low This may cause slow recovery and delayed ignition The incoming gas supply line should be a minimum of 1 2 13 mm in diameter Refer to the chart below for the minimum sizes of connection piping Propane Applications Proper Regulator Must Be Installed Regulator PSI Gas Connection Pipe Sizes Minimum incoming pipe size should be 12 13 mm Connecting Pipe Size Connecting Pipe Size J1C J1X J2X Natural 34 19 mm 34 19 mm Gas LP Propane 1 13 mm Ve 13 mm Manufactured 1 25 mm 1 25 mm 1 Connect the quick disconnect hose to the f
8. occasionally 1 Before lighting the burner close the fryer drain valve s and fill the frypot to the bottom OIL LEVEL line with a mixture of cold water and automatic dishwashing detergent 2 Set the thermostat to the lowest setting Turn the fryer on as described in Section 3 1 Lighting the Pilot Allow the solution to come to a boil and then turn the gas valve knob to PILOT Allow the solution to set for 30 minutes Turn the gas valve knob to ON and allow the solution to come to a boil Turn gas valve knob to PILOT and allow solution to set for 30 minutes 3 3 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 2 Boiling Out the Frypot cont 3 Simmer the solution for 1 hour 4 Turn the fryer gas valve knob to the PILOT position and allow the solution to cool 5 Add 1 gallon 3 8 liters of cold water and stir Drain the solution into a suitable container and clean the frypot thoroughly WARNING Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution 6 Close the drain valve and fill the frypot with clean water Clean the frypot with a frypot cleaning brush Rinse the frypot at least twice by filling with clean water and draining Dry the frypot thoroughly with a clean dry towel A DANGER Remove all drops of water from the frypot befo
9. that all safety features i e drain safety switches reset switches etc are present and functioning properly e Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition Verify that the frypot tube diffusers are present and in good condition i e no visible deterioration or damage e Verify that wiring harnesses and connections are tight and in good condition 5 4 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 1 Introduction This chapter provides an easy reference guide to the more common problems that may occur during the operation of your equipment If you are in doubt as to the proper action to take do not hesitate to call the Frymaster Technical Service Department or your local Frymaster authorized service agency ASA for assistance DANGER Hot cooking oil shortening will cause severe burns Never attempt to move this appliance when filled hot cooking oil shortening or to transfer hot cooking oil shortening from one container to another 6 2 Troubleshooting Thermostat Controlled Fryers PROBLEM Probable Causes Corrective Action A Thermostat wires damaged or A Repair or replace thermostat broken P P wires Hermosa not B Thermostat set too low call for heat does B Increase thermostat setting not energize gas T control valve at all l alee C Recalibrate the thermostat D c
10. the fryer is being used after installation refer to Section 3 2 Boiling Out the Frypot Complete the following steps 1 Make sure the fryer gas valve is in the OFF or PILOT position 2 Close the frypot drain valve Remove the basket support rack if required 3 Fill the frypot to the OIL LEVEL line When solid shortening is used make sure it is packed down into the frypot cold zone 4 To melt solid shortening without scorching alternately turn the burner ON for 3 seconds and OFF for about 10 seconds until the shortening is melted If smoke is seen during this process the shortening is being heated too quickly and scorching This step is not necessary if using liquid oil A CAUTION Thermostat controlled fryers equipped with Melt Cycle switches will stay in the Melt Cycle mode until the Melt Cycle switch is placed in the OFF position 3 2 Boiling Out the Frypot To ensure that the frypot is free of any contamination resulting from its manufacture shipping and handling during installation the frypot must be boiled out before first use Frymaster recommends boiling out the frypot each time the oil or shortening is changed A DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process To lessen the chance of boil over turn the fryer s gas valve knob to the PILOT position
11. 00 551 8633 A DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance A DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and
12. 1 Vent Tube Gas Valve 826 1579 Millivolt Gas Valve Honeywell Natural 826 1580 Millivolt Gas Valve Honeywell Propane 810 0703 Pilot Tubing Gas Valve to Pilot 900 1033 Pilot Mounting Bracket JIC amp J1X 900 1032 Pilot Mounting Bracket J2X Pilot Assembly 810 2071 Pilot Assembly Natural 810 1773 Pilot Assembly Propane 810 1831 Pilot Assembly Manufactured Gas Burner Orifice 810 0131 Burner Orifice 56 1 30 mm Natural JIC amp J1X 810 0129 Burner Orifice 51 1 70 mm Natural J2X 810 0140 Burner Orifice 67 81 mm Propane amp 810 0134 Burner Orifice 59 1 05 mm Propane J2X 810 1154 Burner Orifice 2 80 mm Manufactured Gas J2X 823 0244 Burner Manifold amp 810 1862 Burner Manifold J2X 230 1178 Deflector Side J2X 230 1180 Deflector Rear J2X 230 1568 Deflector JIC amp J1X 200 0173 Bracket Manifold Mounting J2X 8 5 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS 8 4 Accessories ITEM PART COMPONENT 1 Basket 803 0019 Twin Basket JIC amp 803 0271 Twin Basket J2X 2 Basket Support Rack 803 0030 Basket Support Rack JIC amp J1X 803 0032 Basket Support Rack J2X 3 803 0197 Frypot Cleanout Rod 4 810 0069 Quick Disconnect 1 2 Male 5 810 0071 Quick Disconnect 1 2 Female 6 Flexible Gas Line 810 0081 Flexible Gas Line x 36 810 0082 Flexible Gas Line 1 2 x 48 m 812 1227 Drain Nipple Not ill
13. SIDAL 560 Salas Jof Jose pue XTf OIL e E 23 O c 23 lt U 5 o gt e D Frymaster a member of the Commercial Food Equipment Service Association recommends e C YOCFESA using CFESA Certified Technicians PRINTED IN THE USA 24 Hour Service Hotline NOV R 2009 1 800 551 8633 8 1 9 6451 3 service frymaster com www frymaster com NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster and DEAN Authorized Service Agent ASA or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and t
14. an empty frypot will severely damage the frypot and void warranties DANGER Allow oil or shortening to cool to 100 F 38 C or lower before draining to an appropriate container for disposal A DANGER When draining oil shortening into a disposal unit or portable filter unit do not fill above the maximum fill line located on the container The cooking oil or shortening must be drained into another suitable container For safe convenient draining and disposal of used cooking oil or shortening Frymaster L L C recommends the use of the Frymaster shortening disposal unit SDU The SDU is available through your local distributor Turn the fryer gas valve knob to PILOT Screw the drainpipe provided with your fryer into the drain valve Make sure the drainpipe is firmly screwed into the drain valve and that the opening of the curved end is pointing down 4 1 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 Filtration cont 2 Position a metal container with a sealable cover under the drainpipe The metal container must be able to withstand the heat of the cooking oil or shortening and hold hot liquids If you intend to reuse the oil or shortening use a Frymaster filter cone holder and filter cone when a filter machine is not available If you are using a Frymaster filter cone holder be sure that the cone holder rests securely on the metal container 3 Open the drain valve slowly to
15. boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction 1 3 Equipment Description JIC J1X and J2X Master Jet Series gas fryers are designed for all purpose frying applications They come equipped with thermostat controllers for controlling the temperature of cooking cycles Series gas fryers are tabletop fryers designed for limited space and all purpose frying frypot capacity is 15 20 pounds J1X and J2X Series gas fryers are drop in units designed for limited space and all purpose frying J1X frypot capacity is 15 20 pounds J2X frypot capacity is 30 40 pounds The J2X is equipped with a drain safety switch All three models are of an open pot design and have a hand sized opening into the deep cold zone which makes cleaning the stainless frypot quick and easy All fryers are shipped with a package of standard accessories Each fryer is adjusted tested and inspected at the factory before crating for shipment Frypots are constructed of welded heavy gauge stainless steel Heating is supplied by a burner assembly having multiple gas jets which are focused on metal targets located around the lower side of the frypot The burner a
16. burner when delay is only 2 D Have local gas company raise or 3 seconds D Fryer incoming gas pressure too incoming gas to the proper low pressure E Fryer incoming gas line too small E Replace incoming gas line with proper size F One or more burner orifices clogged F Clean burner orifices with proper orifice drill A Gas valve pilot magnet weak A Replace gas valve Pilot light remains L B Replace pilot generator lit when gas valve is pushed in but goes out when released output C High limit thermostat stuck open Loose dirty or corroded high limit wires 6 3 C Replace high limit D Clean tighten high limit wires on the gas valve J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING Pilot outage Automatic gas valve knob turned to off position Low pilot flame Clogged pilot orifice Pilot burner clogged around pilot generator Pilot flame blowing away from pilot generator excessive draft in kitchen Pilot generator not inserted fully into pilot burner Pilot generator low output High resistance in high limit thermostat contacts Defective pilot magnet in gas valve Corroded connection where pilot generator connects to gas valve D Turn gas valve to PILOT position relight pilot Adjust pilot flame to 1 1 2 inches 38mm Remove and clean the pilot orifice Rein
17. e aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures A CAUTION Before lighting the fryer make sure the fryer is OFF and the frypot drain valve is closed Remove the basket support rack if installed and fill the frypot to the bottom OIL LEVEL line Solid shortening must be pre melted prior to filling frypot CAUTION No warranty is provided for any Frymaster fryer used in a mobile installation or concession Warranty protection is only offered for fryers installed in accordance with the procedures described in this manual Ensure that the following steps are done in sequence before lighting or re lighting the pilot Turn off the manual shut off valve on the incoming service line 2 Turn the operating thermostat 3 Turn the gas valve knob to OFF 4 Waitat least 5 minutes for any accumulated gas to disperse 5 Hill the frypot with oil liquid shortening or water to the bottom OIL LEVEL line scribed on the frypot back Solid Shortening Pre melt solid shortening prior to filling frypot ACCESSING THE PILOT The pilot is mounted on the left side of the burner manifold and is accessed through an opening in the front frypot insulation Swing Insert match or taper through this hole to the round cover open and insert a long match or taper throueh the light pilot hole see photo at right when lieht
18. e than 120 000 BTU per hour Information on construction and installation of ventilating hoods can be found in the NFPA standard cited above A copy of the standard may be obtained from the National Fire Protection Association Battery March Park Quincy MA 02269 2 2 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Installation Requirements cont NATIONAL CODE REQUIREMENTS The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside of the fryer door Connect a fryer stamped NAT only to natural gas those stamped PRO only to propane gas and those stamped MFG only to manufactured gas Installation shall be made with a gas connector that complies with national and local codes Quick Disconnect devices if used shall likewise comply with national and local codes 2 2 Leg Installation A DANGER DO NOT install this appliance without legs Depending upon the specific configuration ordered the fryer might have been shipped without installed legs If legs are installed you may skip this section and proceed to Section 2 3 Pre Connection Preparations If your fryer requires the installation of legs install them in accordance with the instructions included in your accessory package 2 3 Pre Connection Preparations DANGER Do not connect this appliance to the gas supply before completing each step in this section A DANGER Do no
19. echnical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada A DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured A DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 8
20. emove the pilot gas line and fitting from the valve See Figure 1 Item 5 Loosen pipe union on the side of the valve and remove the valve 7 4 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 7 SERVICE PROCEDURES 5 Remove the pipe fittings from the old gas valve and reinstall on the replacement valve Apply PST56765 Loctite pipe thread sealant to threads 6 Reverse the previous procedures to install replacement gas valve 7 7 Removing the Main Burner Assembly 1 Disconnect the gas supply to the fryer 2 Disconnect the control and high limit wires at the gas valve 3 Remove the drain nipple if stored inside the cabinet 4 Loosen the pipe union to the left of the valve See Figure 1 Item 6 5 Remove the 2 burner hanger screws See Figure 5 6 Lower the front of the burner assembly and pull straight Figure 5 out to remove 7 Reverse the previous procedures to re install burner assembly 7 8 Replacing Burner Deflector 1 Disconnect the gas supply to the fryer 2 Perform steps in Section 7 7 Removing the Main Burner Assembly to remove the burner assembly 3 Using a 1 2 inch box end wrench or socket and ratchet remove the 2 brass orifices that hold the target bracket to the burner manifold See Figure 6 Figure 6 4 Reverse the previous procedures to install the replacement deflector A CAUTION Use caution to prevent cross threading and stripping when reinstalling the brass orific
21. er and perform the boil out procedures that are described in the Lighting Instructions and Boiling Out the Frypot topics found in Chapter 3 of this manual DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that melted shortening cooking oil or water is in the frypot before firing your unit 4 The burner manifold pressure should be checked at this time by the local gas company or an authorized service agent The tables below indicate the proper burner manifold pressures Standard Burner Manifold Gas Pressure for J1C J1X and J2X Gas Pressure J1C amp J1X Pressure J2X 4 W C 3 W C Natural 1 0 kPa 75 kPa 10 mbar 7 5 mbar 10 W C 8 25 W C 2 5 kPa 2 0 kPa 25 mbar 20 mbar 5 Check the thermostat calibration according to the Thermostat Calibration instructions in Chapter 5 2 6 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 5 Converting to Another Gas Type Your fryer is configured at the factory for either natural gas or Propane LP gas If you desire to switch from one type of gas to another a gas conversion kit must be installed by an Authorized Service Agency technician A DANGER This appliance was configured at the factory for a specific type of gas Converting from one type of gas to another requires the installation of specific gas conversion components A DANGER Switching to a diff
22. erent type of gas without installing the proper conversion kit may result in fire NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 6 of this manual Gas Conversion Instructions for J1C Fryers only For fryers at elevations at or above 5 000 feet 1524 meters call Frymaster Service 1 800 551 8633 to determine the components appropriate for your configuration and altitude Contact your local ASA to order the components and arrange for installation For fryers below 5000 feet 1524 meters see the kits listed below for conversion Kits applicable to non CE units only Natural to Propane Regulator Conversion Kit P N 807 1846 Pilot regulator conversion kit and orifices kit P N 826 1141 J1C Propane to Natural Regulator Conversion Kit P N 807 1849 Pilot regulator conversion kit and orifices kit P N 826 1142 J1C J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 1 Start Up Procedure A DANGER Never operate this appliance with an empty frypot The frypot must be filled with water or cooking oil shortening before lighting the burners Failure to do so will damage the frypot and may cause a fire WARNING The on site supervisor is responsible for ensuring that operators are mad
23. es 7 5 7 9 7 10 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 7 SERVICE PROCEDURES Alignment amp Adjustment of Metal Burner Deflector Proper alignment of all burner targets should be 3 4 inch between the top edge of the targets and the wall of the frypot To adjust targets bend the deflector brackets away or toward the frypot to obtain the 3 4 inch measurement See Figure 7 Figure 7 Replacing the Frypot Drain all shortening from the frypot Disconnect the fryer from the gas supply If equipped remove the frypot covers and basket hangers Remove the screws from the cowl and lift up and off the fryer See Figure 8 and Figure 1 Item 7 Figure 8 Remove the screws from the sides and back of the flue cap and remove the flue cap See Figure 9 Lift frypot complete with burner gas valve flue drain valve and combustion chamber from the fryer cabinet After lifting frypot partially out of the cabinet tilt the front of the pot up slightly to clear the drain valve Remove the burner assembly flue drain valve and combustion chamber from the old frypot and install on the new frypot Reverse the previous procedures to install the new frypot assembly Figure 9 7 6 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS 8 1 Main Components ITEM COMPONENT 1 826 1015 Basket Hanger 2 210 8093 Flue Cap 3 824 1965 Top Cap Cowl 4 810 0180 Door Ha
24. etails 5 1 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 Fryer Preventive Maintenance Checks and Services cont QUARTERLY CHECKS AND SERVICES Drain and Clean Frypot During normal usage of your fryer a deposit of carbonized cooking oil will gradually form on the inside of the frypot This deposit must be periodically removed to maintain your fryer s efficiency A DANGER Allow oil to cool to 100 F 38 C or lower before draining to an appropriate container for disposal For safe convenient draining and disposal of used cooking oil Frymaster recommends the use of our shortening disposal unit SDU The SDU is available through your local distributor Clean Detachable Parts and Accessories As with the frypot a deposit of carbonized oil will accumulate on detachable parts and accessories such as baskets Wipe all detachable parts and accessories with a clean cloth dampened with a detergent solution Rinse and thoroughly dry each part Check Calibration of Thermostat Temperature Control Knob 1 Ensure frypot is filled with cooking oil 2 Set the temperature control knob to frying temperature 3 Let the burner cycle on and off automatically three times in order for the cooking oil temperature to become uniform If necessary stir to get all shortening in the bottom of the frypot melted 4 Insert a good grade thermometer or pyrometer into the oil with the end touchin
25. fway between the lowest and highest temperature dial readings This point should be at the 12 o clock position The fryer is in calibration if the burner lights at the calibration point as the shortening temperature drops not when the burner shuts off as the temperature rises 7 2 8 10 7 3 7 4 Remove the screw from the pilot adjustment hole on the J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 7 SERVICE PROCEDURES Once the calibration point of 325 F 162 C is reached the burner should be allowed to cycle on and off at least 3 times to be sure it will light at the calibrated temperature After the thermostat calibration is complete turn off the fryer Reinstall the knob on the thermostat shaft making sure the mark on the knob points to the 325 position Replace the Pilot Generator Cartridge Disconnect the pilot generator wires from the top of the gas valve See Figure 1 Item 3 Pull out on the retaining clip holding the cartridge Push down on cartridge and remove from the pilot assembly See Figure 2 Reverse the previous procedures to install the new cartridge Figure 2 Adjust Pilot Flame gas valve See Figure 3 Use a small tip screwdriver to turn the pilot adjusting screw counterclockwise to obtain a pilot flame of 1 to 1 1 2 inches long To decrease the length of the pilot flame turn the screw clockwise Reinstall the pilot adjustment hole ca
26. g the fryer temperature probe 5 When the burner starts for the fourth time the thermometer pyrometer reading should be within 5 F 2 C of the temperature knob setting If not calibrate as follows a Loosen the setscrew in the temperature control knob until the knob rotates freely on the shaft b Rotate the knob until the index line on the knob is aligned with the marking that corresponds to the thermometer or pyrometer reading 5 2 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 Fryer Preventive Maintenance Checks and Services cont c Hold the knob and tighten the setscrew d Recheck the thermometer pyrometer reading against the temperature control knob setting the next time the burner comes on e Repeat steps 4 a through 4 d until the thermometer pyrometer reading and knob setting are within 5 F 2 C If calibration is not possible contact an authorized service agency ASA for service Clean Gas Valve Vent Tube 1 Carefully unscrew the vent tube from the valve NOTE The vent tube may be straightened by hand 2 Pass a piece wire through the tube to remove any obstruction 3 Remove the wire and blow through the tube to ensure it is clear 4 Reinstall tube and bend it so that the opening is pointing downward SEMI ANNUAL CHECKS AND SERVICES Check Burner Manifold Pressure A DANGER This task should be performed by qualified service personnel only C
27. hen ordering parts the following information is required Model Number Serial Number Type of Gas or Voltage Item Part Number Quantity Needed Service information may be obtained by contacting your local ASA Information may also be obtained by calling the Frymaster Technical Service Department at 1 800 551 8633 or 1 318 865 1711 When requesting service please have the following information ready Model Number Serial Number Type of Gas In addition to the model number serial number and type of gas please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Your fryer is equipped with a high limit thermostat which detects high temperatures and shuts off gas to the burner assembly should the controlling thermostat fail Additionally J2X fryers are equipped with a safety switch built into the drain valve to prevent burner ignition while the drain valve is open Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below 1 1 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 1 INTRODUCTION A CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system WARNING WARNING
28. ing the pilot 3 1 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 1 Start Up Procedure cont LIGHTING THE PILOT 1 Ensure power to the unit is OFF and then turn the gas valve knob to the OFF position Wait at least 5 minutes Ensure that the thermostat is set to the required frying temperature 2 Rotate the gas valve knob to the PILOT position see Figure 1 Lighting the Pilot 1O ld J1O ld 14 OFF Figure 1 Figure 2 3 Push the knob in and light the pilot If the fryer is equipped with a piezo ignitor repeatedly press the piezo ignitor button while depressing the gas valve knob until the pilot lights Continue to hold the knob in for about 60 seconds after the flame appears on the pilot Release the knob The pilot should remain lit A CAUTION If the pilot fails to remain lit turn the gas valve knob to the OFF position and wait at least five minutes before attempting to re light 4 After the pilot remains lit turn the knob counterclockwise to the ON position See Figure 2 5 The burner will now light and is controllable by the thermostat A CAUTION If the pilot and main burner go out the fryer s MUST be completely shut down at least 5 minutes before lighting 3 2 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS MELT CYCLE CAUTION If this is the first time
29. ndle J1C 5 806 9562 Door 1 6 900 1840 Plate Magnet Striker 7 803 0053 Adjustable Leg J1C Frypot Flue Drain Valve see Page 8 2 Not illustrated 8 1 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS 8 2 Frypot Components J1C amp J1X 8 2 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS ITEM PART COMPONENT 1 106 9762 Frypot Assembly J1C 806 47821 Frypot Assembly J1X 2 806 4167SP Frypot Assembly J2X 3 108 0842 Flue Assembly JIC amp J1X 4 806 0289 Flue Assembly J2X 5 812 0401 Insulation Flue Front 6 812 0392 Insulation Flue Upper 7 806 7915 Drain Valve J1C amp J1X Full Assembly 810 1338 Valve 1 Ball 810 1568 Handle Drain Valve 8 806 8135 Drain Valve J2X Full Assembly 810 1020 Valve 1 4 Ball 806 8137 Bracket Drain Switch 810 0820 Handle Drain Valve 816 0211 Sleeve 1 14 Valve Handle 809 0237 Nut 4 40 Keps Hex with External Teeth 816 0220 Insulation Switch 809 0540 Nut 2 13 Hex 2 Way Locking Zinc Plated 901 2348 Cover Safety Switch 807 2103 Microswitch Micro Straight Lever 8 3 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS 8 3 Burner Components J1C amp J1X Burner Manifold Assembly J2X Burner Manifold Assembly J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS ITEM PART COMPONENT 810 069
30. ontact ASA to arrange this service 5 3 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 2 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster recommends that this appliance be inspected at least annually by a Authorized Service Agency ASA as follows e Inspect the cabinet inside and out front and rear for excessive oil build up and or oil migration e Verify that the flue opening is not obstructed by debris or accumulations of solidified oil or shortening e Verify that burners and associated components i e gas valves pilot assemblies ignitors etc are in good condition and functioning properly Inspect all gas connections for leaks and verify that all connections are properly tightened e Verify that the burner manifold pressure is in accordance with that specified on the appliance s rating plate e Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that probe guards are present and properly installed e Verify that component box components i e transformers relays interface boards etc are in good condition and free from oil migration build up and other debris Inspect the component box wiring and verify that connections are tight and that wiring is in good condition e Verify
31. ontacts burned and D Replace the thermostat A Thermostat out of calibration A ihe thermostat Thermostat does not control at set point B Thermostat contacts B Replace the thermostat contaminated X A Light pilot per instructions in Chapter 3 of this manual B Verify that unit is correctly plugged in and that circuit breaker is not tripped B Drain valve is not fully closed J2X Burner does not light C No gas being supplied to unit C Verify that the gas line connections are properly connected that any cutoff valves between the fryer and the gas main are open and that the main gas cutoff valve is open 6 1 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 3 Troubleshooting Abnormal Burner Operation PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Main burner will not come on Pilot remains lit Loose dirty or corroded terminals on gas valve High resistance in contacts of thermostat C Thermostat out of calibration Automatic gas valve defective Automatic gas valve knob turned to PILOT position S Q J Clean and tighten terminals on gas valve and thermostat Replace thermostat Calibrate thermostat Replace gas valve E Turn gas valve knob to ON position Main burner does not light all the way around Rear burner flame deflector broken off
32. p when the required flame size is obtained Figure 3 NOTE Thermopile should NOT glow red 7 3 7 5 7 6 Turn the gas valve knob to the PILOT position Install fitting furnished with the manometer and attach J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 7 SERVICE PROCEDURES Burner Gas Pressure Adjustment Remove the pressure tap plug from the end of the burner manifold See Figure 1 Item 4 manometer hose to fitting Remove the cap from the gas valve regulator adjustment screw Turn the gas valve to the ON position See Figure 4 Increase the setting on the thermostat until the burner comes on Figure 4 Monitor the gas pressure reading on the manometer Adjust the gas valve regulator adjustment screw to obtain burner manifold pressure as follows J1C J1X Natural Gas 4 in W C 7 0 kPa J1C J1X LP Gas 10 0 in W C 2 50 kPa J2X Natural Gas 3 in W C 75 kPa J2X LP Gas 8 25 in W C 2 0 kPa Turning the screw clockwise increases pressure counterclockwise decreases pressure Install the gas valve regulator cap screw when the correct manifold pressure is obtained Switch fryer off remove the manometer fitting from the manifold tap hole and reinstall the pressure tap plug Replacing the Fryer Gas Valve Disconnect the gas supply to the fryer Disconnect the wires from the gas valve terminal block Mark wires to facilitate reinstallation R
33. r FRYPOT WARRANTY Stainless steel frypots on all fryers except as noted below are warranted against manufacturing defects and or weld seam failure for the lifetime of the fryer parts and labor except after one year the warranty is limited to replacement parts Stainless frypots for models listed below are warranted for the length of time indicated 5 Years 7 Years 10 Years GF14 GF40 H55 Effective Pasta Systems May 1 1998 Gas and Electric Gas Protector Rethermalizer Water Bath Station Gas and Electric H55 and gas Protector combustion chamber infrared burners and structural components to mount the burners warranted against defective material or workmanship for 7 years parts and labor FENWAL THERMOSTATS Warranted for two years parts and labor except after one year the warranty is limited to replacement parts OTHER PARTS All other parts components are warranted for one year from the date of purchase parts and labor SHORTENING DISPOSAL UNIT Warranted for 90 days parts and labor In addition the pump is warranted for one year parts only REPLACEMENT PARTS AND DROP IN FRYERS J1X amp J2X Parts 90 days no labor Mild steel frypot 90 days no labor Stainless Steel frypots 1 year 90 days labor Computers 1 year no labor HOW TO GET SERVICE Contact our Authorized Service Agent to obtain warranty service To find the name and location of the nearest ASA call your dealer or call the Frymaster Service Ho
34. re filling with cooking oil or shortening Failure to do so will cause spattering of hot liquid when the oil or shortening is heated to cooking temperature and may cause injury to nearby personnel 3 3 Shutting Down the Fryer 1 Open fryer door s and turn gas valve knob s to the PILOT position 2 Depress gas valve knob s and turn slightly clockwise 3 Release and continue turning clockwise to the OFF position Place frypot covers in place if equipped 3 4 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 Filtration WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures DANGER Draining and filtering of cooking oil or shortening must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 F 177 C Ensure all hoses are connected properly and drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering cooking oil or shortening A DANGER NEVER attempt to drain cooking oil or shortening from the fryer with the burner lit Doing so will result in a flash fire if the oil or shortening splashes onto the burner Applying burner heat to
35. rew the thermostat from the frypot Nn DA e w Apply a small amount of Loctite PST56765 compound to the threads of the new thermostat Install the thermostat 7 To change the high limit thermostat disconnect the wires at the gas valve and follow instructions listed in Steps 5 and 6 to replace thermostat 8 calibrate the newly installed thermostat see Section 5 1 NOTE If the burner does not light 7 2 Calibrating a Thermostat after Installation at this time riot mean th thermostat is defective Recheck 1 Fill the frypot to the OIL LEVEL LINE with shortening the wiring and then slowly turn the Pre melt solid shortening before starting calibration thermostat adjusting screw counterclockwise until the burner 2 Ensure the gas valve knob is in the OFF position lights Turning the adjusting screw counterclockwise causes the 3 Insert a mercury thermometer or pyrometer in the center of the frypot 2 to 3 inches 50 to 75mm deep burner to light and turning it clockwise causes the burner to 4 Turn the fryer gas valve to the ON position shut off 5 When the shortening temperature reaches 325 F 162 C turn the thermostat adjusting screw clockwise until the burner shuts off 6 Allow the fryer to sit for a few minutes and then slowly turn the thermostat adjusting screw counterclockwise until the burner lights 7 Repeat Steps 5 and 6 until 325 F 162 C is reached A good calibration point is hal
36. ryer quick disconnect fitting under the front of the fryer and to the building gas line NOTE Some fryers are configured for a rigid connection to the gas supply line These units are connected to the gas supply line at the rear of the unit When using thread compound use very small amounts on male threads only Use a pipe thread compound that is not affected by the chemical action of LP gases Loctite PST567 sealant is one such compound DO NOT apply compound to the first two threads Applying compound to the first two threads will cause clogging of the burner orifices and control valve 2 Open the gas supply valve to the fryer and check all piping fittings and gas connections for leaks A soap and water solution should be used for this purpose 2 5 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS A DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agency for service 3 Close the fryer drain valve and fill the frypot with water and boil out solution to the bottom OIL LEVEL line at the rear of the frypot Light the fry
37. se of broilers and ranges Upon arrival inspect the fryer carefully for visible or concealed damage See Shipping Damage Claim Procedure in Chapter 1 A DANGER Frymaster appliances equipped with legs are for stationary installations Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury Questions Call 1 800 551 8633 PROPER INSTALLATION IS ESSENTIAL FOR EFFICIENT TROUBLE FREE OPERATION OF YOUR FRYER ANY UNAUTHORIZED ALTERATIONS MADE TO THIS EQUIPMENT WILL VOID THE FRYMASTER WARRANTY Upon arrival inspect the fryer carefully for visible or concealed damage See Shipping Damage Claim Procedure in Chapter 1 2 1 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Installation Requirements cont CLEARANCE AND VENTILATION DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed The fryer s must be installed with a 6 150 mm clearance at both sides and back when installed adjacent to combustible construction no clearance is required when installed adjacent to
38. should only be removed for cleaning NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE J1C J1X amp J2X Master Jet Series Atmospheric Gas Fryers TABLE OF CONTENTS CHAPTER 1 General Information Parts Ordering and Service Information Safety Information Equipment Description Installation Operating and Service Personnel Definitions Shipping Damage Claim Procedure CHAPTER 2 Installation Instructions General Installation Requirements Leg Installation Pre Connection Preparations Connection to Gas Line Converting to Another Gas Type CHAPTER 3 Operating Instructions 3 1 Start Up Procedure 3 2 Boiling Out the Frypot 3 3 Shutting Down the Fryer CHAPTER 4 Filtration Instructions CHAPTER 5 Preventive Maintenance 5 1 Fryer Preventive Maintenance Checks and Services 5 2 Annual Periodic System Inspection CHAPTER 6 Operator
39. ssembly can be configured for natural gas propane or manufactured gas The frypot is drained with a manual ball valve Master Jet Series Atmospheric fryers are equipped with a thermostat probe for precise temperature control The probe is located on the centerline of the frypot for rapid response to changes in loads and to provide the most accurate temperature measurement 1 4 Installation Operating and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and or authorized personnel only as defined in Section 1 6 All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel as defined in Section 1 6 1 2 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 5 Definitions QUALIFIED AND OR AUTHORIZED OPERATING PERSONNEL Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals or firms corporations or companies which either in person or through a representative are engaged in and are responsible for the installation of gas fired appliances Qualified personnel must be e
40. stall Remove pilot burner Clean burner Eliminate draft in the kitchen Reinsert pilot generator into pilot burner until flame surrounds tip Replace pilot generator Replace high limit thermostat Replace gas valve Clean pilot generator connection at gas valve 6 4 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 7 SERVICE PROCEDURES 7 Service Procedures 5 6 2 1 3 4 Figure 1 Cabinet Interior Item Description Reference 1 Screw in Dial Plate 7 1 Step 2 2 Thermostat Wires 7 1 Step 4 3 Pilot Generator Wires 7 3 Step 1 4 Pressure Tap Plug 7 5 Step 2 5 Pilot Gas Line and Fitting 7 6 Step 3 6 Pipe Union 7 7 Step 4 7 Three Screws Attaching Cowl Topcap 7 10 Step 4 7 1 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 7 SERVICE PROCEDURES A CAUTION When installing thermostats DO NOT OVER TORQUE When electrical wires are disconnected it is recommended that they be marked to facilitate reassembly 7 1 Replace Controlling or High limit Thermostat 1 Drain shortening from the frypot 2 Use an allen wrench to loosen set screw at the side of the thermostat knob Remove the thermostat knob See Figure 1 Item 1 Remove the 2 set screws on either side of the thermostat shaft and remove the dial plate Disconnect the thermostat wires from the gas valve See Figure 1 Item 2 Use a slotted socket to unsc
41. t attach an apron drain board to a single fryer The fryer may become unstable tip over and cause injury The appliance area must be kept free and clear of combustible materials at all times After the fryer has been positioned under the fry station exhaust hood ensure the following has been accomplished 1 Level fryers equipped with legs by screwing out the legs approximately 1 inch and then adjust them so that the fryer is level and at the proper height in the exhaust hood Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the filter be 24 inches 600 mm when the appliance consumes more than 120 000 BTU per hour 2 3 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 3 Pre Connection Preparations cont 2 Refer to the data plate on the inside of the fryer door to verify that the fryer burner is configured for the proper type of gas before connecting the gas line quick disconnect device or piping from the gas supply line 3 Verify the minimum and maximum gas supply pressures for the type of gas to be used in accordance with the accompanying tables Standard Incoming Gas Pressure for J1C J1X and J2X Gas Minimum J1C J1X Maximum J1C J1X Minimum J2X Maximum J2X Natural 6 W C 1 5 kPa 15 mbar 14 W C 3 49 kPa 34 9 mbar 6 W C 1 5 kPa 15 mbar 14 W C 3 49 kPa 34 9 mbar LP 10 W C 2 5
42. tline 800 551 8633 You can also go to the Frymaster website www frymaster com click on Service click on Locator key in zip code and it will give you the ASA for that zip code When calling for service please furnish the model number serial number series code number voltage of your appliance and a description of the problem You must keep your sales receipt for proof of your date of purchase WHAT THIS WARRANTY DOES NOT COVER THE WARRANTIES PROVIDED BY FRYMASTER LLC DO NOT APPLY IN THE FOLLOWING INSTANCES m Damage due to misuse abuse alteration or accident m Improper or unauthorized repair m Failure to follow installation procedures operation instructions and or scheduled maintenance procedures as prescribed in your Frymaster Service and Owner s Manual m Damage in shipment m Removal alteration or obliteration of the rating plate m Changes in adjustment and calibrations after thirty 30 days from equipment installation date m Failure to program computer appliances in accordance with programming procedures prescribed in your Frymaster Service and Owner s Manual m Equipment exported to foreign countries m Normal maintenance items such as electric bulbs fuses gaskets o rings interior and exterior finishes m Travel over 100 miles or two hours overtime or holiday charges all of which must be paid for by the purchaser m Consequential damages the cost of repairing other property which is damaged loss of time profits
43. upon discovery A concealed damage claim must be submitted within 15 days of the date of delivery Ensure that the shipping container is retained for inspection FRYMASTER L L C DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 1 3 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Installation Requirements Qualified licensed and or authorized installation or service personnel as defined in Section 1 6 of this manual should perform all installation and service on Frymaster equipment Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and or authorized installation or service personnel as defined in Section 1 6 of this manual Failure to use qualified licensed and or authorized installation or service personnel as defined in Section 1 6 of this manual to install convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel Where conflicts exist between instructions and information in this manual and local or national codes or regulations installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed A DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type including tho
44. ustrated 8 6 J1C J1X amp J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS 8 5 Thermostat Components ITEM PART COMPONENT 1 806 0138 Thermostat Assembly Kit includes Items 2 and 3 2 806 0087 Thermostat Dial Plate Assembly 3 810 0110 Thermostat Knob 4 826 1177 High limit Thermostat Kit 8 7 THIS PAGE INTENTIONALLY LEFT BLANK Frymaster Q anitowoc Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE ice PRINTED IN THE UNITED STATES 1 800 551 8633 aiu er NOVEMBER 2009
45. xperienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local codes QUALIFIED SERVICE PERSONNEL Qualified service personnel are those that are familiar with Frymaster equipment and who have been authorized by Frymaster L L C to perform service on Frymaster equipment All authorized service personnel are required to be equipped with a complete set of service and parts manuals and to stock a prescribed minimum amount of Frymaster equipment parts A list of Frymaster Authorized Service Agencies ASA was included with the fryer when it was shipped from the factory Failure to use qualified service personnel will void the Frymaster Warranty on your equipment 1 6 Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment for transport What to do if your equipment arrives damaged 1 File a claim for damages immediately regardless of the extent of damages 2 Inspect for and record all visible loss or damage and ensure that this information is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded and reported to the freight company or carrier immediately
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