Frymaster MASTERJET J1C User's Manual
Contents
1. TION WHEN DE A ONE Y 2OR MAIN BURNER A Loose dirty or corroded terminals Clean and tighten terminals on gas WILL NOT COME on gas valve valve tat at RE B Loose dirty or corroded terminals B Clean and tighten terminals on on thermostat thermostat C High resistance in contacts of C Replace thermostat th rmostat D Thermostat out of calibration ID Calibrate thermostat See Service aps Procedures E Automatic gas valve defective E Replace automatic gas valve F Automatic gas valve knob turned to F Tum gas valve knob to ON pilot position position MAIN BURNER A Rear burner flame deflector broken A Install new rear burner flame NI AE off deflector AROUND B Burner gas pressure too high or B Adjust gas ress re Natura 4 0 too low 2 3 DE LP 10 0 in W C One or more main burner orifices C m m mE and blow out clogged with compressed air D Fryer flue connected directly 16 D Remove chimney like duct and al vent hood with a chimney like duct low for at least 18 inches 45 7cm between flue outlet and v nt hoo filters MAIN BURNER A One or more burner flame deflec A Install new burner flame deflectors DELAYED IGNI tors broken off Pilot flame low less than 1 inch 25 4 mm B Adjust pilot flame to 1 in 38 1mm L Loose dirty or corroded hi limit wires2. 15 OPERATION SERVICE AND PARTS MANUAL J1C MJ15 Gas Fryers AD Frymaster Frymaster L L C 8700 Line Avenue 71106 PO Box 51000 Shreveport Louisiana 71135 1000 318 865 1711 FAX 813 862 2394 Printed in the U S A SERVICE HOTLINE Price 4 00 1 800 551 8633 819 5355 04 94 AREE DEAE EU PEU EL E ULL UI WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT WARNING FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE POST IN PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION FDA WARNING THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM Operation installation and servicing of this product could expose you to airborne particles of glasswool fibers and or carbon monoxide Inhalation of airborne particles of glasswool
3. CALL FOR HEAT NOT POES ce B Thermostat set too low B Increase thermostat setting GAS CONTROL C Thermostat out of calibration C Recalibrate See Service VALVE AT ALL Procedures D Thermostat contacts burned and D Replace thermostat pitted THERMOSTAT Thermostat out of calibration A Recalibrate thermostat See Serv DORS Procedures SET POINT B contaminated thermostat B Replace thermostat PILOT OUTAGE A Automatic gas valve knob turned A Turn ges valve to pilot position to OFF position relight pilot B Low pilot flame B Adjust pilot flame to 1 in 38 1mm C Clogged pilot orifice C Remove clean pilot orifice Reinstall D Pilot burner clogged around pilot D Remove pilot burner Clean generator burner E Pilot flame blowing away from pi Eliminate draft in kitchen lot Pd excessive draft in itchen F Pilot generator not inserted fully F Reinsert pilot generator into pilot into pilot burner burner until flame surrounds tip G Pilot generator low output G Replace pilot generator H High resistance in hi limit thermo H Replace hi limit thermostat stat contacts Defective pilot magnet in gas Replace gas valve valve J Corroded connection where pilot J Clean pilot generator connection generator connects to gas valve at gas valve 14 PROBLEM PROBABL RRECTIVE ACTI
4. Fig 1 Remove the 2 set screws on either side of the thermostat shaft and remove the dial plate Disconnect the thermostat wires from gas valve See Figure 2 Fig 2 5 Use a slotted socket to unscrew the thermo stat from the frypot 16 Apply a small amount of Loctite PST56765 compound to the threads of the new thermo stat Install the thermostat To change the hi limit thermostat disconnect the wires at the gas valve and follow instruc tions listed in Steps A 5 and A 6 to replace thermostat Calibrating Thermostat After Installation Fill the frypot to the OIL LEVEL LINE with shortening Pre melt solid shortening before starting calibration Ensure the gas valve knob is in the OFF position Insert a good grade mercury thermometer or pyrometer in the center of the frypot 2 to 3 inches 50 to 75mm deep Turn the fryer gas valve to the ON position NOTE If the burner does not light at this time it does not mean the thermostat is defective Recheck the wiring then slowly turn the thermostat adjusting screw counterclockwise until the burner lights Turn ing the adjusting screw counterclockwise causes the burner to light and clockwise causes it to shut off 5 When the shortening temperature reaches 325 F 162 C turn the thermostat adjusting screw clockwise until the burner shuts off Allow the fryer to set for a few minutes then slowly turn the thermostat adjusting screw counterclockwise
5. disconnect hose Attach the restraining devices SHUTTING FRYER S OFF FOR SHORT PERIODS Open fryer door s and turn gas valve knob s to the PILOT position See Figure 1 Depress gas valve knob s and turn slightly clockwise Release and continue turning clockwise to the OFF position See Figure 3 Fig 3 d Place frypot covers in place if equipped 5 VENTILATION AND CLEARANCE gt One of the most important considerations of effi cient fryer operation is ventilation Make sure the fryer is installed so that products of combustion are removed efficiently and the kitchen ventilation system does not produce drafts that interfere with proper burner operation The fryer flue opening must not be placed close to the intake of the ex haust fan gt The fryer must never have the flue extended in a chimney fashion An extended flue will change the combustion characteristics of the fryer caus ing longer recovery time This frequently causes delayed ignition To provide air flow necessary for good combustion and burner operation the areas surrounding the fryer front sides and rear must be kept clear and unobstructed gt fryer s must be installed in an area with ade quate air supply and ventilation gt operators do not realize that the finest ven tilation system will break down if improperly main tained The duct system the hood and the filter bank must be cleaned on a regular
6. 3 SECONDS C Pilot flame directed away from first C Reposition pilot hood to direct orifice on main burner flame toward first burner orifice D Fryer incoming gas pressure too D Have local gas company raise in low coming gas to the proper pressure E Fryer incoming gas line too small E Replace incoming gas line with proper size F One or more burner orifices F Clean bumer orifices with proper clogged orifice drill FLAME ROLLING Flue obstructed A Clean obstruction from flue QUT UNDER B Too little make up air in store B Increase make up air into store LES IGH T RE A Gas valve pilot magnet weak A Replace gas valve ANST 1 B Pilot generator has low millivolt B Replace pilot generator BOSHE ASIN Sur output mE S QUT WHEN C Hi limit thermostat stuck open C Replace hi limit thermostat REL FEASED D D Clean tighten hi limit wires on gas valve 14 SERVICE PROCEDURES WARNING Before performing any maintenance on your Frymaster fryer you must disconnect the electri cal power supply CAUTION When installing thermostats DO NOT OVER TORQUE When electrical wires are disconnected it is recom mended that they be marked to facilitate reassembly A Replace Hi Limit Thermostat Controlling or 1 2 Drain shortening from the frypot Use an Allen wrench to loosen set screw at the side of the thermostat knob Remove the thermostat knob See Figure 1
7. filtered shortening 7 PREVENTIVE MAINTENANCE To keep your fryer operating efficiently and trouble free perform the following routine maintenance procedures CHECK BURNER MANIFOLD PRESSURE Every 4 to 6 Months 1 Turn the gas valve knob to the PILOT position 2 Remove the small pipe plug from the burner manifold gas pressure test port and install a wa ter manometer or water column pressure gage hose fitting in its place 3 Connect the manometer or gage hose to the fitting CAUTION The frypot must be filled with water or shortening before proceeding to the next step 4 Turn the fryer thermostat knob to a normal cook ing temperature setting and the gas valve knob to the ON position 5 The burner should come on and the manometer or pressure gage should indicate burner mani fold pressure 4 0 in W C 0 99kPa Natural Gas 10 0 in W C 2 49kPa LP Gas 6 f the burner manifold pressure does not meet these specifications remove the slotted cap screw from the top of the gas valve regulator and turn the adjusting screw to obtain the cor rect pressure clockwise to increase counter clockwise to decrease NOTE The cap screw is located where the vent tube enters the gas valve 7 After adjusting the manifold pressure to the cor rect specifications reinstall the regulator cap screw turn the gas valve knob to the PILOT position 8 Remove the manometer or pressure gage hose fitting from the burner
8. are those familiar with Frymaster equipment and have been authorized by The Frymaster Corporation Al authorized service personnel are required to be equipped with a com plete set of service parts manuals and stock a mini mum amount of parts for Frymaster equipment A list of Frymaster Factory Authorized Service Cen ters was included with the fryer when shipped from the factory If you do not have access to this list please contact the Frymaster Customer Service De partment using the number listed on the front of this manual Failure to use qualified service personnel will void the Frymaster warranty SHIPPING DAMAGE CLAIM PROCEDURE For your protection please note that the Frymaster equipment was carefully inspected and packed by skilled personnel before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment If the equipment arrives damaged a FILE CLAIM FOR DAMAGES IMMEDIATELY regardless of extent of damage b VISIBLE DAMAGE OR LOSS be sure this is noted on the freight bill or express receipt and is Signed by the person making the delivery c CONCEALED LOSS OR DAMAGE if damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to re tain container for inspection FRYMASTER DOES NOT ASSUME RESPONSIBIL I
9. ensure the boil out solution does not foam and overflow After the solution simmers for 1 hour turn the fryer gas valve knob to the PILOT position and allow the solution to cool f Add 1 gallon 3 8 liters of cold water and stir Drain the solution into a suitable container and clean the frypot thoroughly Close the drain valve and fill the frypot with clean water Using a frypot cleaning brush rinse the frypot twice and wipe with a clean dry towel after draining the rinse water CAUTION REMOVE ALL DROPS OF WATER FROM THE FRYPOT BEFORE FILLING THE FRY POT WITH SHORTENING FILLING WITH SHORTENING J1C MJ15 Series fryers have a minimum of 15 Ibs 8 liters and a maximum of 20 Ibs 11 liters of short ening capacity a Make sure the fryer gas valve is the OFF or PI LOT position b Close the frypot drain valve Remove the basket support rack if required c Fill the frypot to the OIL LEVEL line When solid shortening is used make sure it is packed down into the frypot cold zone d To solid shortening without scorching alter nately turn the burner ON for about 3 seconds and OFF for about 10 seconds until the shorten ing is melted If you see smoke during this proc ess you are heating too fast and scorching the shortening This step is not needed if you use liquid shortening e See Lighting Instructions after filling frypot with shortening LIGHTING INSTRUCTIONS J1C MJ15 S
10. fibers is known to the State of California to cause cancer Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter SECTION O Q WN gt gt a o A O J1C MJ15 SERIES FRYERS TABLE OF CONTENTS DESCRIPTION Parts Ordering Service Information Important Information l u ee ee Installation Instructions Operating Instructions Ventilation and Clearance Draining and Filtering Instructions Preventive Maintenance J1C MJ15 Series Components Burner Components L usus au Quq Chuscu s CNC AGGOSSOFISS serv Can AERA ER E a sup aa EN S Thermostat Components Frypot Components px E RPG ERIS EIE Fryer Troubleshooting Guide SERVICE Procedures Losses tcp LUCI RA peas Wiring Diagrams m q e OUS be he risen y Fryer Specification Sheet United States Limited Warranty The J1C MJ15 Series Fryer PAGE 1 PARTS ORDERING SERVICE INFORM
11. for this purpose Never use a flame WARNING IF GAS ODORS ARE DETECTED SHUT OFF THE FRYER GAS SUPPLY AT THE MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR AUTHORIZED SERVICE AGENCY FOR SERVICE f Burner operating gas pressure can be checked at this time See Check Burner Manifold Pressure in Section 7 of this manual gt 1 Burner manifold pressure for NATURAL GAS must be 4 0 in W C 1 0 kPa 2 Burner manifold pressure for LP GAS must be 10 0 in W C 2 50 kPa NOTE This should be checked by the local gas company or an authorized service agent 4 OPERATING INSTRUCTIONS WARNING WHEN FRYERS ARE IN USE FRYER RESTRAINT CHAINS CABLES MUST BE INSTALLED IN ORDER TO PREVENT THE FRYER FROM TIPPING AND SPLASHING HOT LIQUID THESE INSTRUCTIONS APPLY FOR FIRST TIME USE OF THE FRYER BOILING OUT THE FRYPOTS Clean new frypots as follows before filling with shortening a Before operating the burner close the fryer drain valve and fill empty frypot with a mixture of cold water and boil out solution Fill frypot to the OIL LEVEL line To light the fryer follow Lighting Instructions in this manual or on the back of the fryer door Set thermostat knob to 275 F 135 C and turn the fryer gas valve knob to the ON position Simmer the solution for 1 hour CAUTION Never leave the fryer unattended during the boil out procedure Turn the gas valve knob to the PI LOT position occasionally to
12. manifold pressure test port and reinstall the pipe plug 9 Turn the gas valve knob to the ON position to put the fryer back into operation CHECK THERMOSTAT CALIBRATION Every 4 to 6 Months 1 Insert a good grade thermometer or pyrometer into the center of the frypot approximately 2 to 3 inches 5 to 7 cm deep 2 With the burner operating turn the thermostat knob to a normal cooking temperature setting and allow the temperature to stabilize 3 Allow the burner to cycle on and off 3 times after the shortening temperature has stabilized As the burner comes on the fourth time check the shortening temperature If the thermometer and thermostat knob agree within 5 F 3 C no fur ther action is required CHECK ALIGNMENT OF REAR BURNER CE RAMIC TARGET AND DEFLECTOR ASSEMBLY Every 4 to 6 Months 1 Using a flashlight and an inspection mirror check for a 1 inch 25mm space between the top center edge of the rear ceramic target and the back wall of the frypot To get the 1 inch 25mm space the ceramic tar get bracket can be bent away from or toward the rear wall of the frypot NOTE Access to the rear target bracket may be ob tained through the lower opening at the rear of the fryer cabinet 3 Check for a inch 19 05mm space between the top edge of the side targets and the wall of the frypot To get the inch 19 05mm space the side tar get brackets can be bent away from or toward
13. the wall of the frypot CLEAN THE GAS VALVE VENT TUBE Every 6 Months 1 Using a small adjustable wrench unscrew the tube and fitting from the gas valve The vent tube can be straightened by hand 3 Insert a piece of wire in the tube to remove any grease dirt or lint 4 After removing the wire blow through the tube to make sure the tube is clear of debris e Re install the tube on the gas valve Carefully bend the tube so that the open end is pointing toward the floor and back of fryer Eee DaFWsyls gt C lt CII I I Qaqa 8 8 J1C MJ15 SERIES COMPONENTS ITEM PART DESCRIPTION ITEM PART DESCRIPTION 1 809 0171 Basket Hanger Screw 2 J1C MJ15 806 0280 Door Painted J1C 2 803 0028 Basket Hanger J1C MJ15 7 823 0181 1 Stainless Door J1C 3 910 4569 Flue Cap J1C MJ15 8 803 0053 Adjustable Leg J1C 4 806 1949 Frypot Assembly CR J1C MJ15 9 823 0174 Cowl MJ15 4 806 1949 1 Frypot Assembly SS J1C MJ15 10 806 1338 Door Painted MJ15 5 823 0164 Cowl J1C 10 806 1338 1 Stainless Door MJ15 6 810 0180 Door Handle J1C MJ15 11 806 3811 Adjustable Leg Set 4 MJ15 9 1 806 0507 Burner and Control Assembly Natural Gas 1 806 1117 Burner and Control Assembly LP Gas 2 813 0154 Pressure Test Port Plug 3 810 0691 Vent Tube 4 807 0115 Unitrol Gas Valve Natural Gas Before Series AG 4 807 0755 Unitrol Gas Valve LP Gas Before Series AG y 810 0109 Gas Valve Kno
14. until the burner lights Repeat Steps B 5 and B 6 until 325 F 162 C is reached A good calibration point is halfway between the lowest and highest temperature dial readings That reading be ing at the 12 o clock position The fryer is in calibration if the burner lights at the calibra tion point as the shortening temperature drops not when the burner shuts off as the temperature rises Once the calibration point of 325 F 162 C is reached the burner should be allowed to cycle on and off at least 3 times to be sure it will light at the calibrated temperature After the thermostat calibration is complete turn off the fryer 10 Reinstall the knob on the thermostat shaft making sure the pointer on the knob points to the 325 position 6 9 Replace the Pilot Generator Cartridge 1 Disconnect pilot generator wires from the top of the gas valve See Figure 3 2 Pull out on the retaining clip holding car tridge See Figure 4 4 Fig 4 Push down on cartridge and remove from the pilot assembly Reverse the previous procedures to install the new cartridge D Adjust pilot flame 1 2 Remove the screw from the pilot adjustment hole on the gas valve See Figure 5 Use a small tip screwdriver to turn the pilot adjusting screw counterclockwise to obtain a pilot flame of 1 to 1 in long To decrease the length of the pilot flame turn the screw clockwise 3 Reins
15. with sealable cover un der the drain pipe The metal container must be able to withstand the hot shortening and hold hot liquids Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available If you are using the Frymaster filter cone holder and cone be sure that the cone holder rests securely on the metal container c Open the drain valve slowly to avoid splattering If splattering occurs exercise extreme caution d If the drain valve becomes clogged with food par ticles you may wish to use the Fryers Friend poker like tool Use this tool from the inside of the frypot ONLY See Figure 5 Carefully grip the tool as far as possible away from the shortening in the frypot DO NOT hammer on the drain DO unclog the valve hot shortening will rush out cre ating an extreme hazard Fig 5 CAUTION Allow the shortening to cool to 100 F 38 C or lower before transporting the container and removing the drain pipe Shortening temperature of 140 60 C or higher will result in severe burns FOR SAFE CONVENIENT DRAINING AND DIS POSING OF USED SHORTENING FRYMASTER RECOMMENDS THE USE OF THE FRYMASTER SHORTENING DISPOSAL UNIT SDU THE SDU IS AVAILABLE THROUGH YOUR LOCAL DISTRIBUTOR e After draining the shortening clean all food parti cles and residual shortening from the frypot before refilling f C the drain valve and refill the frypot with cluan
16. 5 fryers require a 7 connection Batteries of 2 and MJ15 fryers require a 1 connection NOTE Runs of more than 20 feet and more than 4 fittings or elbows require an increase of one pipe size For gases with heating values less than 800 BTU s per cubic foot increase the pipe size by 1 size For LP gases the next smaller pipe size may be used If in doubt about pipe size consult the local gas company CAUTION Before connecting the new pipe to the J1C MJ15 series fryers the pipe MUST be blown out thoroughly to remove all foreign particles Foreign particles in the burner and controls may cause im proper and dangerous operation When using thread compound use very small amounts on male threads only Use a pipe thread compound that will withstand the chemical action of LP gases Loctite PST 56765 DO NOT apply com pound to the first 2 threads This will prevent clog ging of the burner orifices and control valve Make sure the installer checks all gas plumbing with a soap solution for leaks DO NOT use matches can dles or other ignition materials The fryers and individual shut off valves must be dis connected from the gas supply piping system during any pressure testing of the gas supply piping at pres sures equal to or greater than psig 3 45 kPa 13 84 in W C The fryers must be isolated from the gas supply pip ing system by closing its individual manual shutoff valve during any pressure testing of the gas supp
17. ATION Parts orders must be placed directly with your local Frymaster Parts Distributor A list of Frymaster Parts Distributors was included with the fryers when shipped from the factory If you do not have access to this list please contact the Frymaster Service De partment at 1 800 551 8633 or 1 318 865 1711 To help speed your order the following information is required Model Number Serial Number Type of Gas or Voltage Part Number Service information may be obtained by calling your local Factory Authorized Service Center A list of these agencies was packed with your fryer Service information may also be obtained by calling the Fry master Service Department When calling please have the following information available Model Number Serial Number Type of Gas or Voltage Nature of Service Problem And other information that may be helpful in solving your service problem PARTS ORDERING SERVICE INFORMATION CAN ADA Garland Commercial Ranges Ltd 1177 Ka mato Road Mississauga Ontario L4W1X4 NOTE RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE ADDITIONAL COPIES MAY BE OBTAINED FROM YOUR AUTHORIZED SERVICE CENTER pu LL M Sa a 2 IMPORTANT INFORMATION INTRODUCTION The J1C MJ15 Series are deep well open pot fryers designed for cooking fried products These models are available in full pot arrangement manufactured to operate on the type of gas specified by t
18. ERIES FRYER WARNING FRYPOT MUST BE FILLED WITH WATER OR SHORTENING BEFORE LIGHTING a Turn the thermostat knob to the required frying temperature Turn the gas valve knob to the PILOT position See Figure 1 oe Fig 1 Push the knob in light the pilot and continue to hold the knob in for about 60 seconds after the flame appears on the pilot Release the knob The pilot should remain lit CAUTION If the pilot does not remain lit wait 5 min utes before attempting to light or relight d After the pilot remains lit turn the knob counter clockwise to the ON position See Figure 2 K mTl TYF LII II IISIISI S STISSUT IU b KF nn II 4 e The burner will now light and is controllable by the thermostat Fig 2 y CAUTION If the pilot and main burner go out the fryer s MUST be completely shut down at least 5 minutes before lighting ACCESSING FRYERS FOR SERVICING WARNING Moving a fryer filled with hot shortening may cause splattering of hot shortening Extreme care must be exercised It is recommended that the operator or servicer follow the draining instructions of this manual before attempting to relocate the fryer a b Disconnect the quick disconnect hose Remove restraining devices typically applied to the bottom or the back of the fryer Relocate the fryer for service accessibility After servicing is complete reconnect the quick
19. TY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 3 INSTALLATION INSTRUCTIONS PROPER INSTALLATION IS ESSENTIAL FOR TROUBLE FREE OPERATION ANY ALTERA TIONS TO THE EQUIPMENT VOIDS THE FRY MASTER WARRANTY Before installing the new equipment inspect the equipment carefully for visible and concealed dam age See Section 2 The fryer installation area must allow for a 6 inch 15 cm clearance at both sides and back next to com bustible materials 0 inches for non combustible ma terials A minimum of 24 inches 61 cm should be provided at the front of the fryer for servicing and proper operation Air for combustion enters the unit below the cabinet base DO NOT BLOCK THE AREA AROUND THE BASE OR UNDER THE FRYERS THE APPLIANCE AREA MUST BE KEPT FREE AND CLEAR OF COMBUSTIBLES WARNING DO NOT ATTACH APRON DRAIN BOARD TO A SINGLE FRYER THE FRYER MAY BECOME UNSTABLE TIP OVER AND CAUSE INJURY FRYER EQUIPPED WITH CASTERS a Frymaster fryers equipped with casters must be installed in a manner that will allow the fryer drain line to drain properly See Caster Installation In struction sheet included with fryer literature package b Adequate means must be provided to avoid the splashing of hot liquid without depending on the gas connector and any quick disconnect device or its associated piping This can be accomplished by attaching restraining chains cables to the out side of the front casters and securing the chains cabl
20. b Before Series AG 1 810 0975 Gas Valve Knob Series AG and After 5 810 0702 Pilot Tubing Gas Valve to Pilot 6 900 1033 Pilot Mounting Bracket Y 809 0092 Screw Pilot Burner Mounting 810 0234 Manual Gas Shut Off Valve 7 810 0149 Pilot Orifice Natural Gas 7 810 0148 Pilot Orifice LP Gas 8 810 0612 Pilot Generator Thermopile Before Series AG with Unitrol Valve 8 810 0617 1 Pilot Generator Thermopile Series AG and After with Honeywell Valve 9 810 0426 Pilot Burner ITT 262A38 Natural Gas 9 810 0427 Pilot Burner ITT 262A38 LP Gas 9 810 0615 Pilot Burner ITT 262A38 Natural with Pilot Generator Before Series AG 9 810 0616 Pilot Burner ITT 262A38 LP Gas with Pilot Generator Before Series AG 10 810 0131 Burner Orifice Natural Gas 1 30mm 10 810 0140 Burner Orifice LP Gas 81mm 900 1033 Screw Pilot Mounting Bracket to Manifold 11 823 0244 Burner Manifold ONLY 12 806 4720 Deflector Assembly 13 814 0034 Ceramic Target 14 910 1465 Deflector Bracket 809 0170 Burner Mounting Screw 15 810 0425 Adaptor Sleeve for Pilot Generator Cartridge Not Illustrated A Y 10 10 ACCESSORIES ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 910 3207 Flue Deflector Optional J1C MJ15 900 1835 Anchor Strap 2 MJ15 2 803 0019 Twin Size Basket 2 J1C MJ15 8 810 0071 Quick Disconnect 7 Male J1C MJ15 opt 3 813 0276 Drain Nipple J1C MJ15 9 810 0069 Quick Dis
21. basis and kept grease free gt Adequate distances must be maintained from the flue outlet of the fryer to the lower edge of the fil ter bank Install filters at an angle of 45 Place a drip tray beneath the lowest edge of the filter For U S installation NFPA Standard No 96 states that A minimum distance of 18 in 450 mm should be maintained between the flue out let and the lower edge of the grease filter We recommend that the MINIMUM DISTANCE BE 24 IN 600 mm FROM THE FLUE OUTLET TO THE BOTTOM EDGE OF THE FILTER WHEN THE APPLIANCE CONSUMES MORE THAT 120 000 BTU PER HOUR Information on con Struction and installation of ventilating hoods can be found in the NFPA Standard above A copy of this standard may be obtained from the National Fire Protection Association Battery March Park Quincy Mass 02269 valve this damages the drain valve ball NOT insert the tool into the front of the drain to 6 6 DRAINING AND FILTERING INSTRUCTIONS WARNING Use care when draining and filtering shortening to avoid serious burns FILTERING The following procedure is recommended to drain and filter your shortening when a filter machine is not available a Turn the fryer gas valve knob to PILOT Screw the drain pipe provided with fryer into the drain valve Make sure the drain pipe is firmly screwed into the drain valve and that the curved end is pointing down See Figure 4 Fig 4 b Position a metal container
22. connect 7 Female J1C MJ15 opt 4 810 0378 Rigid Caster w o Brake MJ15 opt 10 803 0047 fous Cleanout Rod J1C MJ15 opt 5 810 0357 Swivel Caster w Brake MJ15 opt 11 810 0081 Flex Gas Line x 36 J1C MJ15 opt 6 803 0030 Basket Support Rack J1C MJ15 810 0082 Flex Gas Line x 48 J1C MJ15 opt Not shown _ 11 THERMOSTAT COMPONENTS ITEM PART DESCRIPTION 1 806 0138 Thermostat Assembly Kit 806 0184 Thermostat Assembly 806 0087 Thermostat Dial Plate Assembly 810 0110 Thermostat Knob 806 0814 Hi Limit Thermostat WN 1 Tha A IAITK N s dl 12 12 FRYPOT COMPONENTS ITEM PART UNIT DESCRIPTION 1 806 0283 J1C MJ15 Baffle Pot Front Assembly 2 806 0496 J1C MJ15 Baffle Pot Side Assembly 3 806 0277 J1C MJ15 Flue Assembly 810 4146 J1C MJ15 Drain Valve 1 in 4 823 1675 1 15 Frypot Only CR 4 823 1675 1 J1C MJ15 Frypot Only SS 809 0173 J1C MJ15 Clip Nut for Mounting Burner to Frypot Not Illustrated 13 13 FRYER TROUBLESHOOTING GUIDE NOTE This guide does not include every possible problem and cause Careful observation of all malfunction indications and logical troubleshooting will help in correcting the problem quicker See SERVICE PROCEDURES to replace fryer components PROBLEM PROBABLE CAUSE ORRECTIVE ACTION THERMOSTAT Thermostat wires damaged or A Repair or replace thermostat DOES NOT broken wires
23. embly 20 15 WIRING DIAGRAMS CONTROL CIRCUIT FOR ROBERT SHAW QOO BMVR GAS VALVE HI LIMIT OPERATING THERMOSTAT I T THERMOSTAT PILOT GENERATOR 21
24. es to the floor c Ensure installation is made with a gas connector that complies with the latest editions of the Stan dard for Connectors for Movable Gas Appliances ANSI 221 69 and Addenda 221 69 and quick disconnect device that complies with the latest edition of the Standard for Quick Disconnect De vices for Use With Gas Fuel ANSI Z21 41 NATIONAL CODE REQUIREMENTS Frymaster gas fryers are manufactured to use the type gas specified on the rating plate located on the fryer door s When installing gas fryers in the United States the installation must conform with the latest edition of the National Fuel Gas Code ANSI Z223 1 In addition all local codes must be followed 1n Can ada installation must conform with the latest edition of Standard CAN CGA B149 1 or 2 installation Codes for Gas Burning Appliances amp Equipment When installing any type of gas fired commercial kitchen equipment Standard No 96 and Standard 211 of the National Fire Protection Association must be followed implicitly A copy of the standards may be obtained from the National Protection Association Battery March Park Quincy Massachusetts 02269 GAS CONNECTIONS AND PIPE SIZE The size of the fryer gas supply pipe is very impor tant If the pipe is too small the gas pressure at the burner manifold will be low This will cause slow re covery and delayed ignition The incoming gas Sup ply line should be a minimum of 1 All single J1C MJ1
25. he user natural propane or manufactured gas The instruc tions contained in this manual should be read thor oughly before attempting to operate these fryers This equipment is made in America and has Ameri can sizes of hardware All hardware metric conver sions are approximate and can vary in size OPERATING INSTALLATION AND SERVICE PERSONNEL Operating information for Frymaster equipment has been prepared for use by qualified and or authorized operating personnel All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel DEFINITIONS QUALIFIED AND OR AUTHORIZED OPERATING PERSONNEL Qualified or authorized operating personnel are those who have carefully read the information in this man ual and have familiarized themselves with the equip ment functions or have had previous experience with the operation of equipment covered in this manual QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals a firm corporation or company which either in person or through a representative are engaged in and are responsible for the installation of gas fired appliances Qualified installation personnel must be experienced in such work be familiar with all gas precautions re quired and have complied with all requirements of state and local codes QUALIFIED SERVICE PERSONNEL Qualified service personnel
26. het remove the 2 brass orifices that hold the target bracket to the burner manifold See Figure 12 Removing Main Burner 4 Reverse the previous procedures to install the replacement ceramic target and deflector CAUTION Use caution to prevent cross threading and stripping when reinstalling the brass orifices J Alignment amp Adjustment of Burner Ce ramic Target and Deflector Assemblies 1 Proper alignment of all burner targets should be in between the top edge of the ceramic targets and the wall of the frypot See Figure 13 1 Natural amp TOP VIEW TN r c amp Natural Fig 13 Propane 1 2 3 Drain all shortening from the frypot Disconnect the fryer from the gas supply If equipped remove the frypot covers and basket hangers Remove the screws from the cowl and lift up and off the fryer See Figures 14 and 15 4 Fig 15 5 Remove the screws from the sides and back of the flue cap and remove the flue cap See Figure 16 19 6 Lift frypot complete with burner gas valve d flue drain valve and combustion chamber from the fryer cabinet After lifting frypot partially out of the cabinet tilt the front of the pot up slightly to clear the drain valve 7 Remove the burner assembly fiue drain valve and combustion chamber from the old frypot and install on the new frypot 8 Reverse the previous procedures to install the new frypot ass
27. ing from the valve See Figure 8 Fig 8 4 Loosen pipe union on the side of the valve and remove the valve 5 Remove the pipe fittings from the old gas valve and install on the replacement valve Apply PST56765 Loctite pipe thread sealant to threads 6 Reverse the previous procedures to install replacement gas valve G Removing the Main Burner Assembly 1 Disconnect the gas supply to the fryer 2 Disconnect the control and hi limit wires at the gas valve 3 Loosen the pipe union to the left of the valve See Figure 9 18 4 Remove the 2 burner hanger screws Figure 10 See Fig 10 5 Lower the front of the burner assembly and pull straight out to remove 6 Reverse the previous procedures to re install burner assembly Replacing Burner Ceramic Target 1 Disconnect the gas supply to the fryer 2 See Step G Removing Main Burner Assembly 3 Unlock the ceramic target locking tab with needle nose pliers or screwdriver slide the ceramic target up off the deflector See Fig ure 11 4 Reverse the previous procedures to install the new ceramic target Replacing Burner Ceramic Target and Deflector 2 To adjust targets bend the deflector brackets away or toward the frypot to obtain the in measurement K Replacing the Frypot 1 Disconnect the gas supply to the fryer 2 See Step G Assembly 3 Using a in box end wrench or socket and ratc
28. ly piping system at test pressures equal to or less than psig 3 45 kPa AFTER FRYER IS UNDER FRY STATION EXHAUST HOOD CAUTION DO NOT CONNECT FRYER TO GAS SUPPLY BEFORE COMPLETING STEPS a THROUGH c a To level fryers equipped with legs screw out the legs approximately 1 inch Adjust the legs should so the fryer is level and properly elevated under the exhaust hood For fryers with casters there are no built in leveling devices The floor where the fryers are installed must be level b Check the serial plate on the fryer door to deter mine if fryer burner is set up for the proper gas type before connecting the quick disconnect or piping from the building gas supply pipe 1 Minimum incoming gas pressure for NATU RAL GAS is 6 in W C 1 49 kPa Maximum incoming gas pressure for NATURAL GAS is 14 in W C 3 49 kPa 2 Minimum incoming gas pressure for LP GAS is 11 in W C 2 74 kPa Maximum incoming gas pressure for LP GAS is 14 in W C 3 49 kPa c Connect the quick disconnect hose or pipe from the building gas pipe to the fryer quick disconnect fitting under the front of the fryer or pipe at the rear of the fryer d Close the fryer drain valve and fill frypot with wa ter and boil out solution to the OIL LEVEL line at the back of the frypot Light the fryer Refer to Lighting Instructions and Boiling Instructions in this manual e Test all piping for gas leaks A soap solution should be used
29. tall the pilot adjustment hole cap when the required flame size is obtained E Burner Gas Pressure Adjustment 1 Obtain a good quality water manometer or water column pressure gauge 2 Turn the gas valve knob to the pilot position 3 Remove the pressure tap plug from the end of the burner manifold See Figure 6 4 Install fitting furnished with the manometer or pressure gauge into the burner manifold pressure tap plug hole and attach manometer hose to fitting 5 Remove the cap from the gas valve regulator adjustment screw Turn the gas valve to the ON position See Figure 7 6 Increase the setting on the thermostat until the burner comes on 7 Monitor the gas pressure reading on the ma nometer or pressure gauge 8 Adjust the gas valve regulator adjustment screw to obtain burner manifold pressure as follows Natural Gas 4 in W C 1 0 kPa LP Gas 10 0 in W C 2 50 kPa 17 Turning the screw clockwise increases pres sure counterclockwise decreases pressure 9 Install the gas valve regulator cap screw when the correct manifold pressure is obtained 10 Switch fryer off remove the manometer fit ting from the manifold tap hole and reinstall the pressure tap plug F Replacing the Fryer Gas Valve 1 Disconnect the gas supply to the fryer 2 Disconnect the wires from the gas valve ter minal block Mark wires to facilitate reinstallation 3 Remove the pilot gas line and fitt
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