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Frymaster LOV BIELA14 User's Manual

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1. H 120 440 480v ae LEFT AND RIGHT STANDARD AND TE 5 MECHANICAL CONFIGURATIONS 1 CANADIAN 14kW RIGHT CONFIGURATIONS d oL LEFT HAND RIGHT HAND BOX COVER BOX COVER 2 7 2 4 2 1 Left and Right Contactor Box Configurations cont NOTES Left and right contactor box assemblies are mirror images of one another With the exception of the box itself all components of a left hand assembly are the same as those in the corresponding right hand assembly and vice versa except for the hood relay which occurs in the right or large box only The configurations illustrated show all possible components but a particular configuration may not have all the components shown ITEM PART COMPONENT 106 8658 Box Assembly Left Contactor 106
2. ITEM PART COMPONENT 106 5750SP Full Vat Control Harness J4 to J2 Standard PN 807 4199 SMT Controller to Interface Board Wiring Harness OJIIOIOImOO IO OO C JOUDOIUUNONDO 2 4 5 8 M3000 MIB AIF and ATO Wiring Harnesses ITEM PART COMPONENT 807 4546 Computer Communication used from Computer to Computer 807 4547 AIF Communication Power used from MIB to AIF and AIF to AIF 307 4649 MIB Power Blue LED Pan Sw used from Transformer and Fltr Rly to MIB to Blue LED and Pan Sw 807 4655 FV DV Harness RTD Medium used from RTD to ATO Board 826 2569 FV DV ATO RTD Probe Kit 807 4553 ATO Power used from Transformer to ATO Board ATO Pump and JIB used from ATO Board to Top off Pump and JIB 807 4671 Reset Switch ATO Pump and JIB used from ATO Board to Top off Pump and JIB 807 4772 Reset Switch 4 5 Battery only 807 4555 ATO Yellow LED used from ATO Board to Yellow LED ATO Yellow LED used from ATO Board to Yellow LED 4 5 Battery only Computer Locator Wire used from Comput
3. Frymaster B Figure 11 1 11 7 Control Power Reset Switch The control power reset switch is a momentary rocker switch located behind the control box see Figures 13 and 14 above the JIB that resets all power to all the computers and boards in the fryer It is necessary to reset all power after replacing any computer or board Press and hold the switch for at least ten seconds when resetting the control power to ensure power has sufficiently drained from boards Figure 13 Figure 14 Rear view of Control Box 1 22 1 12 RTI Service Issues 1 12 1 MIB Tests The LOV fryer will ONLY operate with RTI systems that have the new RTI updated three pole float switch If the float switch is the older two pole switch call RTI These float switches are polarity specific which may short to ground and damage an MIB board Normal measurements MIB J6 8 pin connector with everything connected AC voltage measurements Pin 1 to Pin 2 24 VAC Pin 2 to Pin 8 24 VAC when waste tank is full O VAC when it is not full Pin 2 to Pin 24 VAC when RTI fill pump is on 0 VAC when it is off Using the RTI test box PN 108 0716 allows a quick and easy way to check the 24VAC the waste full switch and when the RTI pump is operating Troubleshooting All return and drain valves should be closed and pump should be off while the MIB is resetting If any of the valves or the pu
4. Fryer returns to CHANGE cook mode for 4 PAD a minutes or 15 minutes if pad change expired NM This chart follows the process of clearing a filtration issue The prompt is displayed when any of the following occur aclogged filter pad Change filter pad and ensure filter pan is pulled out for a minimum of 30 seconds a tripped or defective filter pump a failed drain valve actuator or 1 2 3 a leaky O ring on the pick up tube 4 5 a failed return valve actuator 1 37 If the computer displays SERVICE REQUIRED the fryer can be used in most cases by answering when the prompt for SYSTEM ERROR FIXED YES is displayed The message repeats every 15 minutes until the issue 1s repaired and error cleared by a technician To clear the error enter 1111 after answering YES when SYSTEM ERROR FIXED YES is displayed 1 14 7 M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual Adding New Menu Items See section 4 10 2 Storing Menu Items in Product Buttons See section 4 10 3 Draining Refilling and Disposing of Oil See section 4 10 4 FIST MENU er 4 11 Press and hold lt FLTR or FLTR Auto Filter Maint Filter Dispose
5. 2 Ik 13834 S S UO 9 HOLIMS vie HO 96 K lt SN IN3OVrAV OL OE Ort frg Vv zoe EK zs aa 50 or NAg 22 7 reser ik NUD 2 2 ma 9522 ass t 19 il THM 211 Sle Y yy 501 4 AT 387 Izeg MOLOVINOO N O19V1NO2 S 1 A Y MOM ao Spi N MOM ori OFS 5 26 L 5 L Pa ANINI Ma 2722 lt j rae Porn 2 ER J MONET Or PER 4 NS g L 226 o 305 yo UO 97 Er 2922 oA 285 02 X18 92 277 330 401 01 1HM 2601 hope 2422754 221 ee t L HINYOISNVUL YIMVIdS Salts MIS 30V SIN N3L14 HLM Co S e THM JE SL 29 P Ol o m Z 55 gt NONNOO ANVONOO3S m NOZT V 64947208 SOIO3NNOO Sf NIVW SIN 931114 OL JdVi M3lV3H 0670801 Y YOLON IRA 52 26712 Og N39 E TIRNO fid g el Iz 299 5104 AQ ovS NOWWOD 80109 SNIONIM 39 957
6. oiv bere M9 4 59 12 p 5019907 J o IN3NOdNOD 938 X18 299 IHM 509569 DGN OL OL GNNOYD 2157108 1 44 1 19 2 Component Wiring CE HO 1S08 38094 dW3l Ad Ad EE x18 1 45 13A TAR aay 259 IX3N aj Tak 969 gt Tak 599 528 dW3l Y dau 9 p Y THM 22 Y 540 OG 46 puces or s HOLIMS ITIL Y 50 op 0309 Y Tam 550 os 19 EE DER qM ED Eg v IVNOILdO o 959 OOOH IWNOILdO a o DSP MOIOVINOO MOIOVINOO 940 29 550 77 4121 I U F an 91990 99 ov E gt zn ov Le OZ Y Y L LL E Sk 38 0 9 THM 211 9 2 gt 501 12 MOLOVINOO YOLOVINOOD 980 OI a 540 06 540 221 RR 32 1HORY NIE 9v 98v 980 OL eee 1HM OSZ NHD 557 NUD 2 W XOF isla 2 MOLOVINOO NYG OST Y Y NOUS
7. 5906 T 6 pue p s dwnf 9 99 pue 9 99 OVA vC IWNOILdO gt gt gt am HOLIMS LINDYID ADIAAG ANNOS 1VNOILdO DAA E HOLOVINOO ONILWAH 22 HOLOVINOO ONIHOLVT dis 4 2 1 19 7 Simplified BIELA14 LOV Gen Il Series Full Vat Delta Wiring Q 8 15 8 LU Aum OL 5 LL STVYNINYHIL ASVHd LVA TINA 31935 1 N39 aJ TIOHLNOO 330 AAQNVLS ML 1503 z Ave C 399 Y Y AV 138 QOOH 99 7 syn ung S p EUOC DIN 431 TN 1 SIS n AO TPLV 1418 314199719 1 50 1 19 8 Simplified BIELA14 LOV Gen Il Series Dual Vat Delta Wiring jueseJd jou SI YIJIMS 40J08JUO9 5906 uesauUd jou YOUMS 313 9 0 pue 21 99 pue 11 99 5906 6 1 RR ee ee pue isda ore 9 925 pue dd e3 TIONULNOD e3lfidiNOO Houms 1111 330 15 330 AHQNVIS TWNOILdO HOLIMS 171 LL 99 TVNOILdO T 4 elle 16 92 ee
8. 1 50 1 19 8 Dual Vat DEG Waves eee 1 51 1 19 9 Simphhed P ll VaEgBExpotrt NYE NTS svarene 1 52 11910 Dual Vat Export WYE WINE ode er REL EQ bed en 1 53 LOFTI SPEC LON Wi Ni seen 1 54 NES 2 1 Doors Sides Tilt Housings Cap Splash Top Caps and 2 2 Don Systemi Components aS 2 3 251 Drain Lube Sections Associated 2 3 252 Drin Valves and Associated Parts saa 2 4 Electronics and Electrical E 2 5 2 4 1 Em 2 5 242 COMlACION BOXES sais oU 2 7 2 4 3 Heating Element Assemblies and Associated 2 0 2 4 5 1 Element Assemblies and Hatdwate 1 petat remite 2 0 2432 BIement Tube Assembler E E 2 11 2 4 4 onini eres 2 12 2 4 5 Vee 2 13 2 4 5 1 Contactor Box Wiring Assemblies 12 Pin Dual 2 13 2 4 5 2 Contactor Box Wiring Assemblies 12 Pin Full 0 2 13 2 4 5 3 Contactor Box Wiring Assemblies 6 Pin Left Element 4 2222222 2 14 2 4 5 4 Contactor Box Wiring Assemblies 9 Pin Right 222222 2 14 2455 Mam Wine vaare ee 2 15 2 4 5 6 Component Box and Filter Pump Wiring Harnesses ccccccceeeeeeeeeeeeeeeeeeeeeeeees 2 16 2 4 5 7 In
9. WASTE OIL TO RTI 4 ibo DISPOSE TANK TO OIL RETURN D 22 9 9 MANIFOLD p E TO TOP OFF pu INTAKE AND TO FILL 8 RTI JIB TO RTI BYPASS CHECK VALVE AND TO DRAIN DOWNSPOUT 2 29 2 10 1 RTI Manifold and Accessories cont ITEM PART COMPONENT 106 6830 Solenoid Assembly 108 0446 Valve RTI Waste Assembly see page 2 32 for parts 810 1668 Adaptor Male OD x 2 220 5658 Cover RTI Dust Plug 807 4760 Harness RTI MIB connection 810 1057 Flexline OD x 13 inch long 810 1668 Adaptor Male OD x 2 810 1069 Flexline 7 OD x 29 50 inch long 813 0555 Reducer Bell Fitting 2 to 4 NPT BM 810 3531 Valve Check 20 PSI RTI bypass 810 3583 Valve Check 5 4 PSI RTI Manifold 810 3596 Manifold RTI 813 0003 2 x BM 810 3738 Adaptor Check Valve Close Nipple 813 0062 Elbow gt Blk 90 813 0093 Nipple gt x 4 inch 813 0062 Elbow 90 813 0261 Nipple gt x 5 inch NPT 813 0304 Bushing 2 x 813 0345 Elbow 45 813 0336 Plug gt NPT Square Head 813 0838 Nipple 220 5656 Brace RTI Handle 220 5657 Cover RTI Handle 823 7142 Handle RTI Waste Pull 810 3587 Lock and Key RTI Waste Handle 809 0601 Clip Clevis Left Rod End Recommended parts O 3 tn 2 10 2 RTI Dispose Waste Valve ITEM PART COMPONENT 108 0446 Valve RTI Dispose Waste 108 0445 Bracket
10. ma 2891 NUD Ovi ma 2891 ERE I ma 587 HA GE GE l X18 204 Ne 225 NTE Der WONI MEN AN VG Y Y Y 5 980 Bain EEEE mi 18 dir X18 206 906 ye 980 327 18 0695 TYNOLLdO 5104 N97 SNO ILF 2901 330 901 Ol n aay THM 2501 Es E 0 NOS OH ZL LL o mg J aOR 9329345 Sarit ae Si ae d 30V INGINI Ene A 1 row uS mu 8 THM 8 59 5 x18 e X18 256 aay gt s TA NOWNOD 5 m 1HM n8 5 T34 18 Mere 2s NONNOO OL lt rene 80102 INIGNIM 4 MOLOJNNOD Sf ddvi x YATIONLNOD YO YILNANOD SIN WO HOLON IHM OZ X18 2612 X18 oF Y g N 2 a lt 5 le dau 29 Av M X18 275 dwn 0 cl lz Jer Ge 2181999 NOLLO3NNOO ANINI OL 5757708 1 OL H amp ZZ 1508 3415 HOLIMS 13534 M31SVA SIHL OL SIO3NNOO H3MOd 330401 SLINN LIVE 9 4034
11. L d po 1069544 TO SECONDARY I 8074553 COM ATO BOX SEE TABLE C x 4 amp 5 BATT ONLY ATO BOX SEE TABLE C 24V 207 7 4 amp 5 ONLY _ SECONDARY 8074555 gt gt gt cu x 8074845 2 POT POT amp 5 3 amp 4 182 e m 8074552 _ 8074818 54 J6 TOPOFF PUMP RELAY 8074838 oy JIB PINHS eee BLK PIN 4 d ae MEES RESET 4 I RED PIN 12 JE esse SWITCH RED PIN 16 AH RTI 8074671 NON RTI 8074843 ATH pup f BLK BLK PIN 1 J De 2H UL x DIL SOL I SEE TABLE B IN 2 we DV DV SEM AN SEE TABLE C SN vw bur NL DV DRAIN S 00 In N Y a AIF AIF RTD RTD RTD RID 8074547 a ay FRYMASTER PART FRYMASTER PART BLK AND ATO RTD PIN LOCATIONS FRYPOT LOCATOR AND AIF RTD PIN LOCATIONS POSITION PIN RED 1080501 PIN 364 i DV c gt IV Iaoa PIN MEE 2 PIN 415816 1080491 PIN 1 amp 2 1080492 PIN 4384 m 5 1512 GRN 4 PIN 14816 1080493 PIN 1 amp 2 1080494 PIN 384 WHT START OF 6 WIRE 6 COMPONENT BOX DATA amp POWER 8 PIN 12 amp 16 1080497 PIN 1 amp 2 1080498 PIN 3 amp 4 ES ICE gt ee LM OE LE 5s 10 11816 1080499 PIN 1 amp 2 1080500 PIN 384 S x PAN SWITCH HIRSCHMAN TABLE A LOCATOR LOCATOR FRYMASTER POSITION PIN PART OPTIONAL RTI WASTE
12. day 5019907 IN3NOdWO2 OL ANNONS 2197108 YSATIONLNOOD 1 47 1 19 5 Contactor Box Delta Configuration 140G BLU HEAT CONTACTOR CONTACTOR FULL VAT FULL VAT HIGH VOLTAGE TO COMPONENT BOX FRYMASTER ONLY GRN YL POWER WRE OR FIELD TERMINAL BLOCK 8051609B FULL VAT 140C BLU 146C BLU 148C BLU HEAT HEAT LATCH CONTACTOR CONTACTOR CONTACTOR CONTACTOR DV FV L2 L 92C BLK 94C BLK ocak 86 Ex 85C BLK 930BK O HIGH VOLTAGE TO COMPONENT BOX FRYMASTER ONLY ORNA 1 POWER WIRE OR FIELD TERMINAL BLOCK B051615B DUAL VAT 1 48 1 19 6 Contactor Box WYE Configuration ATAATA ATA NTA ATA 1 2 3 4 5 6 vIVIVIVIVIV CONTACTOR FV N z NEN 3 ao ce HIGH VOLTAGE TO COMPONENT BOX GRN YL 101C BLU POWER WIRE OR FIELD TERMINAL BLOCK 8051614B FULL VAT 141C BLU 144C BLK 146C BLU LATCH HEAT LATCH CONTACTOR CONTACTOR CONTACTOR CONTACTOR DV DV FV gt gt a a co o e gt S 105C 106C HIGH VOLTAGE 8r POWER WIRE OR FIELD TERMINAL BLOCK 80516138 DUAL VAT 1 49 JOU SI YIJIMS LINDYID 3803d JI 40 92 U09
13. 330 NO OL na CAM Oz m 985 voc 2 AQ 1V3H SEM a 5 l 1 xog ois day 9 41 HOLDVINOS lum 3507 330201 Ol 9 z co 501 p OU dr uiri LAOHIIM Xo8 XU S98 Poo 56 Y PE 57 521 Y 28 sso ae 4 1 oes i ww 17 OL atdet E ong PET 980 OL suo vOZ HOLIMS 2 440 NO NUS NHD 951 ar L zn sec voz arb aay A nce ec oce rm vm pr IHM 21 HOLDVINOS 02 yt aaa KUK ir n78 287 walt XO8 M 509 5 967 Ovi Let at lt 511 suo I 9 v ma 328 5 505 vc 492 5 181291 781087 sU X8 5104 ledene 2 X08 NOIOVINOO u EE a eee SSR d CD pe DE ee ag Te foe 2901 3 4340401 Olt Y 1HM WIE 580 ES 00000000 e HIMVIdS 9626901 LINOdNOD OL DE auvog 340901 OL HM OSOL E SONOS res 30V A31 NI 9 HINNOISNVUL SN NONNOO AYVANOJ3S S MOTI3A IVA vc 034 ss A
14. Press and Hold Yes to Fill Yes is displayed Press and hold down to fill pot to desired level 1 25 8 Filling is displayed during fill 9 Release button to stop filling 10 Continue Filling Yes No is displayed 11 Press to exit FILL JUG FROM BULK 1 When Orange indicator light is on the top off jug 1 empty 2 To refill jug press and hold the orange reset button above the jug until the jug is full 3 Release the button to stop filling NOTE The jug may not fill if any of the following are in progress If FILTER NOW YES NO CONFIRM YES NO or SKIM VAT is displayed the fill jug button is disabled until either a filter is complete or until no is chosen The system also checks these conditions The following must be met before jug fill is allowed Solenoid closed e Orange fill button pressed longer than 3 sec e Waste valve closed e Filter Now Yes No Confirm Yes No or Skim Vat cannot be displayed e System power cycle all boards computers MIB AIF and ATO after changing setup from JIB to Bulk use momentary reset Ensure reset is pressed and held for at least ten seconds e No filtration or other filter menu selection can be in process Other factors that may not allow fill jug from bulk e Defective solenoid e Defective switch e RTI pump issue RTI relay stuck If using two fryer systems that are both attached to the RTI system they may not be able to fill
15. COMPONENT 108 0297SP Tube Assembly RE Element Full Vat 108 0298SP Tube Assembly RE Element Dual Vat 810 3246 Bushing and Tube Assembly Dual Vat 108 0315 Bracket Assembly LH Element Tube Support 108 0316 Bracket Assembly RH Element Tube Support 220 0122 Plate Element Tube Support Inner 220 0123 Plate Element Tube Support Outer 106 7651 Bracket Assembly LH Upper Spring use 106 6569 for 17kW 106 7652 Bracket Assembly RH Upper Spring use 106 6570 for 17kW 810 2992 Tube Full Vat Element Mounting 810 2993 Bushing Tube End Teflon 826 2598 Kit Tilt Switch 807 4742 Switch Long Lever High Temp Not illustrated 1 2 3 4 5 6 7 8 9 E 2 4 4 Computers Sur 3 2222 DB _ E Replacement Computer 108 1295 Non CE Domestic M3000 For use in US Canada Mexico and all other non CE countries 108 2970 CE M3000 For use in European CE countries 807 4403 M3000 Speaker SMT Not illustrated Recommended parts 2 4 5 Wiring 2 4 5 1 Contactor Box Wiring Assemblies 12 Pin Dual Vat C 1 GREEN YELLOW 75C BLUE 74C ORANGE 73C ORANGE 72C ORANGE 76C ORANGE 71C ITEM PART COMPONENT 106 59805 Contactor Box Harness Assembly Dual Vat 1 Standard See wiring diagrams on pages 1 41 thru 1 43 2 4 5 2 Contactor Box Wiring Assemblies 12 Pin Full Vat C 1 GREEN YELLOW 75C
16. Check wiring Incorrect vat tops off Flexlines connected to wrong vat B Switch flexlines to correct vat Probable Causes Corrective Action Frypots won t top off One vat doesn t top off M3000 displays SERVICE REQUIRED ATO BOARD A B A B C T m m 9 W gt Empty JIB Probe temperature lower than setpoint Oil is too cold Bad Connection ATO board power loss Failed transformer harness ATO pump failed Failed ATO board ATO lines pump plugged Filter error exists Actuator pump loose connection RTD or ATO issue Loose or bad fuse Bad Connection ATO Board power loss Ensure pump is operational Clear filter error properly Check actuator Ensure JIB has oil Check to see that fryer is heating Fryer temperature must be at setpoint Check probe resistance If probe is bad replace the probe C Ensure that the oil in the JIB is above 70 F 21 C With the computer OFF press TEMP button and ensure the ATO software version appears If not the connection between the AIF and the ATO board may be bad Ensure the 6 pin CAN connectors are tight between AIF J4 and J5 and ATO J10 boards Power to the ATO board has been cut off Restore power to the board and clear any service required errors Ensure transformer in ATO box is functioning properly Check power from transformer to ATO board Ensure all harnesses are plugged sec
17. po 9 915309 diu 5761 AAIAIATATIAIAIAIAIAIATATA TYNOLLdO 5 YOLOVINOD YOLOVINOD 40 29 dO SES MO OS S 934 99v T 2 2 YO IHM OG E 133 Prag 56 Y uo Dm OL Y S qui 5 Das 201 Y z lt 01 lt De MOIOVINOO MOLOVINOO 80 3 soi El ded 221 L 50 929 a 4 AINO X09 IN3NOdAOO 28 1HOIM MVJ ma eme 58 KOK 1HM 291 LHM 214 24 zoo OSL RRND 261 MOLOVINOO 540 OST 1D Ecc ues WO34 i 434 201 TND Ovi ill HOLIMS 9551 i L 13538 2SSLM X18 207 I 2 wig 7 voz IHM 255 E FP ite WOuld NO ZN Dem 3snd voz 57 276 JOS NO 2 OL WNOILdO 2901 HO 27 X 430 901 OL v 2501 9926901 1 ER 49 3701 YaNYOISNVYL ZL HL ES 90009000W ays auvog AN M SOVAYALNI M3Llld Y occ 26 N IW E NS EN 8 SE 8 lt Z er r iix 55 IHM 275 29 9 o ve X18 2991 e 955 oe 5 6797 08 95 idi 6797208 Zo OL Fr 4 NIVA BIA YOLOW SZ THM 22 24 THM 2612 psooeou X18 OF NUD
18. 310N 214 Ad 38083 dW3L 043 x18 999 ME OPS 29v 1 46 1 19 3 Component Wiring CSA HOLIMS 440 NO 301v901 XOB IN3NOdWO OL ANNOXS lt 08 quoo JOHLNQO 284 XO MOLOVINO2 i 1 6 9 550 gt lt 527 9 s HOLMS INN I 3808d dW3L OLY X18 2961 w x e TH 555 PEN DEN RLE TH 269 Tax 5997549 KOK X18 565 EN HOLIMS AQ ol ovi Nug TWNOLLdO d VO 0305 aan MO OL Ek cc AVIS L WOLOVINOO XOT OL 1402 34 2251 SO Y 29 1 SS3NNVH N3MOd 130401 COOH 43114 LNOHLIM 9961 ADM 25 8 KEK e m w on CELL 2901 xog 99 ENOL 14 191 0401 0 ouo 26 P gm KUK OL E gt er YTE 286 voz vv HOLIMS MOLOVINOO MOLOVINOO 940 Ov o
19. 4mm X 6mm Aluminum Interface Board standard Full or Dual Vat Interface Board includes sound harness Speaker 4 Watt SMT Guard Finger w switch opening Switch Momentary Flush JIB Reset Guard RE Box Switch Paper Insulating Terminal Block Bushing 875 Diameter 11 16 Brace Component Box Relay DPDT 20A 120V used for control power reset in right hand boxes only in domestic and Canadian units Relay DPDT 20A 240V used for control power reset in right hand boxes only in international units some international units have one located in each control box Switch Momentary used to reset control power located in box over JIB only RE Hood Ansul Interlock Kit includes terminal block wires and connectors 2 6 2 4 2 Contactor Boxes 2 4 2 1 Left and Right Contactor Box Configurations LIP STANDARD MECHANICAL LEFT AND RIGHT CONFIGURATIONS 7 wes i
20. 823 7673 826 2454 826 2456 826 2455 826 2706 810 1067 810 1668 807 4961 807 4962 810 3755 810 3754 813 0022 813 0062 220 7386 Recommended parts Full Vat 2 6 2 Frypots with Rotary Actuators Dual Vat COMPONENT Frypot Full Vat LOVTM Frypot Dual Vat LOV use 823 7745 for Hybrid Fish Vat Thermostat Assembly High Limit Long Standard Non CE Full Vat 425 F 218 C 17kW FV and 14kW FV Color Coded Black 806 7543 Non CE Dual Vat 435 F 224 C 22kW 17kW DV and 14 kW DV Color Coded Red 806 8035 CE Full and Dual Vat 415 F 213 C 14kW and 17kW Color Coded Yellow 806 8132 Probe Temperature and Fitting Kit AIF RTD Flexline OD x 8 50 Long Adaptor Male OD x 2 Actuator Rotary 24VDC 1 Actuator Rotary 24VDC 2 Valve 17 Drain Rotary Actuator LOV Valve 5 Return Rotary Actuator LOV Nipple gt x Close NPT BM Elbow gt Blk 909 Strap Round Drain Elec LOV 2 23 COMPONENT 810 3015 Manifold Two Station Fryer 810 3016 Manifold Three Station Fryer 810 3017 Manifold Four Station Fryer 810 3018 Manifold Five Station Fryer 813 0907 Cap 15 16 inch Valve Not illustrated 2 8 Return Valves and Associated Parts 2 8 1 Return Valves and Associated Parts Linear Actuators Dual Vat Left Return Full Vat or Dual Vat Right Return Valve Assembly Valve Assem
21. M3000 CE For use in European CE countries 2 21 2 6 Frypot Assemblies and Associated Parts 2 6 1 Frypots with Linear Actuators Recommended parts 823 7436 823 7437 826 2454 826 2456 826 2455 826 2706 810 1067 810 1668 826 2587 809 1012 809 1035 809 1036 810 1776 108 0698 108 0697 108 0700 108 0699 813 0022 813 0165 220 5960 COMPONENT Frypot Full Vat LOV Frypot Dual Vat LOV Thermostat Assembly High Limit Long Standard Non CE Full Vat 425 F 218 C 17kW FV and 14kW FV Color Coded Black 806 7543 Non CE Dual Vat 435 F 224 C 22kW 17kW DV and 14 kW DV Color Coded Red 806 8035 CE Full and Dual Vat 415 F 213 C 14kW and 17kW Color Coded Yellow 806 8132 Probe Temperature and Fitting Kit AIF RTD Flexline OD x 8 50 Long Adaptor Male OD x 2 Actuator Linear AIF 24VDC Kit includes 810 1776 Pin Clevis 4 x 1 Drain and return valves Pin Clevis gt x 2 4 center pin drain actuator Pin Clevis 4 x 2 center pin return actuator Clip Toaster Ring Valve Drain Assy LOV FV or DV Right as viewed from front of frypot Valve Drain Assy LOV DV Left as viewed from front of frypot Valve Return Assy LOV FV or DV Right as viewed from front of frypot Valve Return Assy LOV DV Left as viewed from front of frypot Nipple gt x Close NPT BM Elbow St 72 x 4 NPT 90 Strap Elec LOV Actuator 2 22 823 7672
22. N Network error displays for 10 seconds if no communications are received from the M3000 within 10 seconds after power on or MIB reset Resetting r An is displayed for ten seconds or until communication is received from the M3000 after a power on or MIB reset Miscellaneous E alternating with vat The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat Vat The vat number is followed by an L to indicate left side of a split vat or an r to indicate the right side of a split vat or a full vat Blink The circuit has an issue Ensure the actuator is plugged in Ensure the CAN connections are all securely plugged into the connectors Indicates the AIF temperature sensor did not detect a full vat during filtration Manual LED off The system is in auto filtration mode Manual LED on The system is in manual mode This will only be displayed in auto filtration mode Filter pan is improperly seated Any auto filtration messages received at this time are ignored 1 21 1 11 5 MIB Manual Interface Board Display Characters A Auto Mode Auto Filtration enabled E Drain or return valve is not in desired state The display will alternate between E and the corresponding vat number Ensure the actuator is plugged in and an error does not exist Three horizontal line
23. OD x 2 Hose LOV Fryer JIB Cut and attach to item 7 with a ty wrap Hose Silicone Braided 18 sold by the foot 2 27 2 9 5 ATO Pump Assembly Service Kit Larger Top Off Lines JIB hose connects here Item 2 connects to a check valve before going into the oil return manifold Item 3 on this page and Item 8 on the following page are the same part INSTALL O RINGS COMPONENT 108 3041 Kit Pump BIELA Topoff Service Kit 108 0639 810 3265 810 3591 810 0667 810 1069 810 3666 816 0782 813 0940 813 0062 813 0087 823 8063 813 0165 813 0247 108 2054 810 1668 813 0907 Not illustrated Y Recommended parts Pump Shurflo 24VAC Flexline gt OD x 24 inch Out to oil return manifold Flexline gt OD x 8 inch Out to oil return manifold two battery only Check valve 5 1 PSI Flexline OD x 29 5 inch In from RTI fresh oil solenoid Domesti units only Fitting Shurflow Pump O Ring Viton 111 Elbow 4 NPT Flare Elbow gt BLK 90 BM Nipple gt x 1 50 inch JIB Connection Topoff Welded Assy Elbow Street 5 x 2 90 BM Nipple x 3 50 inch NPT BM Fitting Assy Shurflow Adaptor Male 7 OD x 2 Cap 15 16 2 28 2 10 2 10 1 RTI Manifold and Accessories TO DRAIN DOWNSPOUT mum TO TOP OFF PUMP INTAKE AND TO FILL RTI JIB TO OIL gt 8 MANIFOLD
24. RTI Waste Valve 220 5615 Handle RTI Waste Valve 807 4936 Microswitch Gold Sealed 810 0278 Valve gt Ball 900 2935 Retainer Nut Return Valve 901 2348 Cover DV Safety Switch 902 2348 Cover DV Safety Switch 2 10 3 RTI Test Box ITEM PART COMPONENT 108 0716 Box LOV RTI Test Recommended parts 2 31 2 11 ITEM PART Power Cords COND WN 807 0154 807 4317 807 1685 807 4316 807 3817 807 5105 807 1068 807 0158 807 0156 807 0159 807 0875 807 1067 807 0157 807 0155 807 0160 807 0804 826 1341 826 1342 807 2518 807 0928 806 4855 230 2345 807 4660PK Not illustrated Wiring Connectors Pin Terminals and Power Cords FRYMAST 1 800 551 8633 2302345 COMPONENT 100 120 15 3 wire w grounded plug 100 208 240V 16A 3 Wire with Plug LOV CE 100 208 240V 18A 3 wire w o plug 120V 5 wire w grounded plug LOV 208 240V 3 Phase 4 wire w grounded plug 208 240V 3 Phase 4 wire w grounded plug 105 CE 4 battery or larger Connectors and Tools 2 Pin Female 6 Pin Female 9 Pin Female 12 Pin Female 1 5 Pin Female 2 Pin Male 6 Pin Male 9 Pin Male 12 Pin Male 15 Pin Male Terminal Female Split Pin Pkg of 25 Terminal Male Split Pin Pkg of 25 Plug Mate N Lock Dummy Pin Extract Tool Pin Pusher Pin Pusher Screwdriver Assembly SMT Pin Extractor SMT Pin Service Repair Kit 2 12 Fasteners ITEM PART COMPONENT 809 0429 Bolt 14 i
25. Red Ground White Ground Black en ds AIF J4 or AIF Board 3 White 10 Communication and Power 5 24vD0 24VDC Red Ground White Drain Open FV Drain UR 2 Drain Closed 24VDC Red Actuator 3 Drain Position Purple Ground EN White Drain Open us DV Drain NX 2 Drain Closed 24vDC Red Actuator 3 Drain Position Purple Ground White 1 28 1 13 3 Replacing an AIF Automatic Intermittent Filtration board Disconnect the fryer from the electrical power supply Locate the AIF board to be replaced under a frypot Mark and unplug the harnesses The AIF board assembly is held in place with one screw in the front of the assembly see Figure 14 Remove the screw and the front of the assembly drops down see Figure 15 and the back tab slides out of the bracket attached to the frypot see Figure 16 Reverse steps to reassemble ensuring that the new AIF assembly slides into the slot in the rear of the bracket Once complete CYCLE POWER TO ENTIRE FRYER SYSTEM See section 1 11 7 on page 1 22 to reset control power Check software version and if necessary update the software software update was necessary follow the instructions to update the software in section 1 15 Figure 16 Figure 15 1 13 4 Replacing a Linear Actuator Disconnect the fryer from the electrical power supply Locate the actuator to
26. c 1 22 YOLOVLNOD LHI LP YOLOVLNOD SNILV3H SNILV3H ONIHOLVT LL FLL SLP 9 1 E AV T3 GOOH 9 6 2 TI ee 7 8 OL 6 199 LINN sun HOIH il dINAL S PJEUOGIIN alo STVNIINYAL ajqeaijddy one ASVHd V11O0HINOO LINDUID ANNOS HOLIMS NIVIN 2 DAA S3le3s 1 N3O w PL V 1418 OlYLOATS 1 51 1 19 9 Simplified BIELA14 LOV II Series Full Vat Wiring EXPORT WYE HOLIMS LL TYNOIL4O Xt 38OHd HOLIMS LINDUID ADIAAG ANNOS DAA JOVLTOA SNIT 92 HOLOVINOO ONILWAH 20 YOLOVLNOD 1 1 ob SC om STYNINYIL 4 poar 4 Q JAM IVA T1NH perenne a 95 AJ TIOYLNOO YALNdNOD 44O NO bee 2 8513 T x 4 440 E Avz 92 200 sun 380Hd 5 V1 5143 II NASD AO T PL V 1418 91412313 1 52 TIOULNOO YSALNdNOD as nee ele HOLIMS LIL TVNOILdO node LL
27. 8660 Box Assembly Right Contactor 221 0482 Cover Left Hand Contactor Box 222 0482 Cover Right Hand Contactor Box 807 0070 Terminal Ground Lug 807 2284 Contactor 24V 50 Amp Mechanical Heat 810 1202 Contactor 24V 40 Amp Mechanical Latch 807 1683 Relay Hood 12VDC 807 0922 Holder Bus Fuse 807 2278 Fuse 20 Amp 807 0064 Transformer 480V 120V 150VA 221 0610 Bracket Left Hand Contactor Box Mounting 222 0610 Bracket Right Hand Contactor Box Mounting 807 4316 McDonald s Cordset 120V 5 Wire 807 4317 McDonald s Cordset Europe 3 Wire Single Phase 807 0012 Relay Tilt Switch 18 Amp 1 3 HP 24 V Coil Not illustrated Recommended parts 1 2 3 4 9 5 6 7 8 9 10 2 8 2 4 3 Heating Element Assemblies and Associated Parts 2 4 3 1 Element Assemblies and Hardware FULL VAT ELEMENT DUAL VAT ELEMENT ASSEMBLY ASSEMBLY NOTES The dual vat assembly is almost the same as the full vat assembly except for having two of Items 2 and 7 two of Item 14 in place of Item 11 two of Item 15 in place of Item 12 and two of Items 3 and Items 4 The only difference between element assemblies for different voltage and kW ratings is the element itself Item 1 Items 8 16 and 17 are shown as associated parts The are not part of either assembly NOTE These elements apply only to BIELA14 Gen ll Series Fryers 2 9 2 4 3 1 El
28. Drain to Pan Fill Vat from Drain Pan Fill Vat from Bulk Bulk Only Pan to Waste Bulk Only Programming Level Pran spede 4 12 Press and hold TEMP and INFO buttons 2 beeps displays Level 1 enter 1234 Product Selectlol Lune eda 4 10 2 Name Cook Time Temp Cook ID Duty Time 1 Duty Time 2 Qual Tmr AIF Disable Assign Btn ME NOG MEMINI 4 12 1 Disabled Enabled Deep Clean Mode 1 s 4 12 2 High Limit Fest uo eu bi 4 12 3 SSS 4 9 Level 2 Program Manager 4 13 Press and hold TEMP and INFO buttons 3 beeps displays Level 2 enter 1234 Prod Comp Sensitivity for product 4 13 1 E Log Log of last 10 error codes 4 13 2 Password Setup Change passwords 4 13 3 Setup enter 1234 Usage enter 4321 Level 1 enter 1234 Level 2 enter 1234 Alert Tone Volume and Tone 4 13 4 Volume 1 9 Tone 1 3 Filter After Sets number of cooks before filter prompt 4 13 5 Filter Time Sets amount of time between filter cycles 4 13 6 Tech Mode Press and hold lt and for 10 seconds 3 beeps displays TECH enter 16501 Clear Passwords Filter Pad Time MO MOdE Lu 4 14 Press and hold INFO for 3 seconds displays Info Mode Full Sp
29. Ensure fryer is at setpoint before starting MAINT FILTER Remove and discard product Press a cook button under the display with the error to remove the error Reset the setpoint of the vat before trying to cook product Turn off the vat with the issue The error is displayed if the fryer loses its ability to heat oil It is also displayed when the oil temperature is above 450 F 232 C and the high limit thermostat has opened halting the heating of the oil Replace computer This is displayed during a test of the high limit circuit to indicate if the high limit has failed This is displayed to indicate the high limit has failed Check that all harnesses between M3000 s MIB AIF and ATO are secure Ensure 24VDC is present on pins 5 amp 6 of J2 on MIB board and on J4 or J5 of AIF board Check for loose or broken pins wires If the problem persists swap out computer from one bank to another and cycle power on the fryer Ensure all cords are fully seated in the receptacles locked into place and that circuit breakers are not tripped Check three amp fuse on front of control box Replace computer Replace computer wiring harness Check high limit circuit starting at the control box connector working to the high limit Probable Causes Corrective Action A filter error has occurred due to dirty or logged filter pad or paper clogged filter M3000 display shows 088 P d m IS y
30. Left shown move handle to bottom for right 230 4960 Handle Eurolook Door 106 4067 Pin Assembly Door 810 0275 Spring Door Pin 809 0970 Retaining Ring 230 7192 Hinge Door Lower 220 6097 Holder Manual 810 0327 Caster without Brake 810 0326 Caster with Brake Tilt Housing Housing for five station fryer shown 823 6085 Two Station S S use 108 0131 for Aluminized Steel 910 2441 Hoodstrip 823 5700 Three Station S S use 108 0132 for Aluminized Steel 910 2440 Hoodstrip 823 6151 Four Station S S use 108 0133 for Aluminized Steel 910 2439 Hoodstrip 823 6243 Five Station S S use 108 0138 for Aluminized Steel 910 9447 Hoodstrip Cap N Splash 823 6420 Two Station 823 6421 Three Station 823 6422 Four Station 823 6887 Five Station Top Cap Top cap for five station fryer shown 106 7835 Two Station Also requires four 809 0078 10 32 Nutserts 106 5979 Three Station Also requires six 809 0078 10 32 Nutserts 106 7576 Four Station Also requires eight 809 0078 10 32 Nutserts 106 7841 Five Station Also requires ten 809 0078 10 32 Nutserts Not illustrated 1 2 3 4 5 6 7 8 9 2 2 2 3 Drain System Components 2 3 1 Drain Tube Sections and Associated Parts See Section 2 3 2 for Drain Valves ITEM PART COMPONENT 823 6020 Drain Tube Full Vat Left Closed Right End Open 823 6112 Drain Tube Dual Vat Left Closed Right End Open 108 1874 Drain Tube Dump Use 108 1882 for French Unit 108 1876 Dr
31. MIB board is in A automatic mode Remove and replace cover and see if filtration will start Replace filter relay with part number 807 4482 24VDC relay Set AIF disable in Level 1 to NO Press filter motor thermal switch Ensure AIF clock 15 set to disabled See MIB display diagnostics on page 1 21 for explanation Check output on the left transformer in left component box should read 24VAC If not replace transformer Press and hold reset button in top right corner of MIB board for five seconds The drain return and manual auto LEDS will illuminate and the MIB will reset and clear any remaining errors from memory Allow 60 seconds to reset If an error still exists then another issue exists Ensure the CAN bus system is terminated at BOTH ENDS on the M3000 connector J6 and on the ATO board connector J9 with a resistor equipped 6 pin connector Unplug and reseat all wiring harnesses in CAN system Resistance between pins 2 and 3 on the CAN network connectors should be 120 ohms Check software version numbers on all M3000 computers and ensure all are display an AIF version If an AIF version 1 missing the AIF board may be missing power or bad Check pins 5 and on J4 and J5 of the affected AIF board for proper voltage The locator pin in J2 of the AIF board is either loose or in the incorrect position See the charts on page 1 55 of this manual for proper pin position Ensure
32. TTS gt 182 gre n 9 90 qui gt Q d 9 12 x T GUI ee ae fo E mes cd me msc mm s mcn 1 77 22 OG YOLOVLNOO ONILV3H 5 Uer 5 e OLOVINOD YOLOVLNOD ONIHOLVT 8 19 ONIHOLVT m 5i Sir 90 ale 5 xe Ly bl m sle p ze S e pw 1199 f syn LLI 21 ET diN3 L JOHLNOD ADIAAG ANNOS STVYNINYIL DAN 2 HamodasvHdt TEN e JAM LdHOdX3 LV IVn Ga S3le3s 1 214199719 T 1 53 1 19 11 BIELA14 Gen Series LOVT Simplified Wiring WIRE AIF ATO RTDS THE BUK 1085 TF FUSE ATU BUX BLK 180 8074771 SAME AS 1ST ATO BOX AA 1069256 ER wur 1210 LUN WORKS Ay CE ON CE XP UNITS nci EG BOARD WHT 109C ES BLK 106C bee gt PIN 5 TO ret rece ramse I Yom ES Su ATO BOARD 8074547 104 SECONDARY Je 2 AT qs 9 5 5 le ig per fee pe SLE
33. VALVE 2 PIN 1 1080485 INTERFACE DERT REE 4 PIN 2 1080486 BOARD i PINS 7 BLK 15 WHT BUARD 6 PIN 3 1080487 EEE 8 PIN 4 1080488 eo PINS 8 RED 16 GRN 10 PIN 5 1080489 1220 GRN YLW RTI 8074649 8074546 1220 GRN YLW MEE ais SEE TABLE A GROUND TD COMPONENT BOX BLK RED BLK RED BLUE ORANGE FILTER JIB LIGHT LIGHT 8074546 1 54 8074552 GROUND TO _ COMPONENT BOX 8051734P BIELA14 SERIES GEN II LOV ELECTRIC FRYERS CHAPTER 2 PARTS LIST 2 1 Accessories ITEM PART COMPONENT 1 809 0171 Thumbscrew 1 4 20 X 13 inch Universal Hood 809 0402 Thumbscrew 1 4 20 X inch Cap N Splash Hood 810 2793 Hanger Wireform Basket 809 0921 Spacer Basket Hanger 803 0398 Brush Frypot 823 7263 Connecting Strip Frypot 106 8325 Cover Full Vat Frypot 106 8329 Cover Dual Vat Frypot 803 0132 Rack Full Vat Basket Support 803 0106 Rack Dual Vat Basket Support 803 0388 Element Lift Fryers Friend LOVTM Not illustrated COND 4 92 x WN 2 1 2 2 Doors Sides Tilt Housings Cap N Splash Top Caps and Casters COMPONENT 231 0323 Side Standard Cabinet Left SS use 221 0323 for Enameled Steel 232 0323 Side Standard Cabinet Right SS use 222 0323 for Enameled Steel 810 1105 Magnet Door vertical use 810 2346 for horizontal over filter pan 108 0915 Door Left or Right
34. back panels and the filter pan and lid 11 Reconnect it to the electrical power supply and reposition the fryer under the exhaust hood to return the fryer to service 1 9 3 Replacing the Transformer or Filter Relay Disconnect the fryer from the electrical power supply Remove the left computer from the fryer to expose the interior of the left component box The transformer and relay on the left are located as shown in the illustration on the next page NOTE The right component box 15 identical to the left except that the transformer and relay on the left side are not present Once replaced reconnect the power When replacing a filter relay in the left component box ensure the 24VDC relay 8074482 is used Similar Frymaster fryers use a 24VAC relay which can lead to confusion The 24VDC 1 used in the LOV fryer Filter _ de BO Relay t Pump Motor Actuator MIB and AIF Transformer Q Oo TAO U 1 10 ATO Automatic Top off Service Procedures The automatic top off system is activated when the oil level falls below a sensor in the rear of the frypot The signal is sent to the ATO board to engage the return actuator to the frypot and turn on the ATO pu
35. change vats see Figure 9 Pressing the dram or the return switch illuminates and activates the drain or return valve for the vat indicated Pressing and holding the return switch while the return is open activates the filter motor and pump see Figure 10 Figure 10 Pressing the manual auto switch will return to automatic mode 1 11 2 MIB Manual Interface Board Troubleshooting Probable Causes Corrective Action Auto filtration won t start MIB display shows something other than or vat number No power present at the MIB board MIB will not clear error MIB indicates incorrect number of vats Filter pan out of position Oil level too low Ensure MIB board is not in manual mode Ensure MIB cover is not damaged and pressing against buttons Filter relay has failed AIF disable is set to YES blue light doesn t light Filter motor thermal switch 15 tripped AIF clock enabled An error has occurred and displayed character indicates error Transformer has failed in left component box Error remains in non volatile memory Network is not terminated correctly Wiring harnesses are loose or damaged An AIF board issue Locator pin issue Ensure filter pan 15 fully inserted into fryer If the MIB board displays a the pan is not fully engaged into the pan switch Ensure the oil level 1s above the top oil level sensor Ensure
36. connector C 6 see illustration below For full vat units or the right half of a dual vat unit as viewed from the rear of the fryer the red or yellow lead goes into position 3 and the white lead into position 4 of the connector For the left half of a dual vat unit as viewed from the rear of the fryer the red or yellow lead goes into position 9 and the white lead into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 Probe Lead Positions secure any loose wires with wire ties making sure there 1s no interference with the movement of the springs Rotate the elements up and down making sure that movement is not restricted and that the wires are not pinched Reinstall the tilt housing back panels and contactor plug guards Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 1 4 1 6 Replacing a Heating Element l 2 Perform steps 1 5 of section 1 5 Replacing a Temperature Probe Disconnect the wire harness containing the probe wiring where the temperature probe is attached to the element being replaced Using a pin pusher disconnect the probe wires from the 12 pin connector In the rear of the fryer disconnect the 6 pin connector for the left element as viewed from the front of the fryer or the 9 pin connector for the right element from the contactor box Press in on the tabs on
37. e overtime or holiday charges consequential damages the cost of repairing or replacing other property which is damaged loss of time profits use or any other incidental damages of any kind There are no implied warranties of merchantability or fitness for any particular use or purpose This warranty is applicable at the time of this printing and 1 subject to change ELECTRICAL POWER SPECIFICATIONS WIRE MIN AWG AMPS PER LEG VOLTAGE SERVICE SIZE em 3 480 0 Lew 3 34 240455 3 4 6 20 20 2 2 940 3 4 6 j a iii BIELA14 SERIES GEN II LOV ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY 1 WARRANTY STATENIENT sje ii ELECTRICAL POWER SPECIFICATIONS sea 111 CHAPTER 1 Service Procedures 1 1 E doudoleidous EN ato usando 1 1 1 2 C NR 1 1 1 3 Replacing Component Box Compass 1 1 1 4 Hum 1 3 1 5 Replacing a Temperate PD 1 3 1 6 Replacmo a Hein Pen ss 1 5 1 7 Replacing Contactor Box omipong Re 1 7 1 8 1 8 1 9 Built In Filtration System Service 1 10 1 9 1 Filtration System Problem ResolutiOD 1 10 1 9 2 Replacing the Filter Motor Filter Pump and Related Components 1 11 1 9 3 Replacing the Filter Tr
38. held on by threaded pin studs so that only removal of the nut is required to replace the component 5 After performing necessary service reverse steps 1 4 to return the fryer to operation Left and right views of mechanical contactor box components Sometimes it is necessary to remove the entire contactor box to repair Below are the instructions for removing the far left contactor box 1 Remove fryers from hood and remove all power to fryers 2 Remove lower back panel 3 Remove filter pan lid and downspout splash shield 4 Remove clevis clip from dispose handle at rear of fryer and let handle drop out of waste valve bracket Remove two screws holding waste valve handle at front of fryer and remove bracket and handle from fryer 6 Remove AIF board and tuck wires out of the way of the contactor box for box removal 7 Remove shipping brace that supports filter pump shelf brace to top of contactor box 8 Remove contactor box cover 9 Unplug all wiring from front and rear of contactor box 10 Remove two screws that hold element wire shield to rear of contactor box and remove wire shield 11 Remove two screws that support contactor box at rear of box 12 Remove two screws that support contactor box at front of box 13 Lift contactor box up to clear left frame rail and slide to the right far enough that the left rear corner of the pump and motor shelf protrude inside of the contactor box slightly 14 Tip front of contactor box dow
39. hex head screws which secure it to the fryer cabinet see illustration below If this option is chosen all computer assemblies must be removed per steps 1 thru 4 above The cover plate on the lower front of the component box may also be removed to allow additional access if desired Remove these three Screws at each end Remove these two screws from the center supports Removing the Control Panel Frame and Top Cap Assembly Reconnect the wiring disconnected in step 5 referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made Also verify that no other wiring was disconnected accidentally during the replacement process Reverse steps 1 through 4 to complete the replacement and return the fryer to service 1 2 1 4 Replacing a High Limit Thermostat l 8 9 Remove the filter pan and lid from the unit Drain the frypots into an McDonald s Shortening Disposal Unit MSDU or other appropriate METAL container using the computer drain to pan option or using the MIB board in manual mode Disconnect the fryer from the electrical power supply and reposition it
40. of the potentiometer between pin 3 purple wire and pin 4 gray white wire Closed should read 0 5600 Open should read 3 8K 6 6K Q If proper voltages are present at the connector and actuator doesn t operate reset power to the fryer If it still doesn t operate replace the actuator Ensure the actuator is plugged into correct connection for FV return A Actuator plugged into wrong connector J3 for DV return and J6 for FV drain and J7 for DV drain B Locator pin is in wrong position Ensure the locator pin is in proper position in plug J2 See table B on page 1 55 Actuator functions on wrong vat 1 27 1 13 2 AIF Auto Intermittent Filtration Actuator Board Pin Positions and Harnesses Wire Ret Open 24VDC J1 FV Return N A 2 Ret Closed 24VDC Red Actuator 3 Ret Position Purple FV Te eg 2 3 Ground White 4 DV Tem ___ Red 3 NW 9 DV OLS Ga Gas FV OLS Gas o 11 Locator Vat 5 12 Locator Vat 4 Locator Pin 19 Locator Vat 3 Black 14 Locator Vatf2 15 Locator ____ Locator Signal _ Ret Open DVRetum ua Ret Closed 2avoc Red Actuator 3 RetPosition __ Purple Ground White Ground Black sas 2 Canio m MIB J2 or AIF Board 3 GANH Y White AIF J5 Communication and Power 5 24vD0
41. steps 2 through 5 Perform a forced auto filter cycle on each vat except the fish vat by pressing and holding one of the filter buttons FILTER MENU is displayed changing to AUTO FILTER Press the 1 v button FILTER NOW YES NO is displayed Press the 1 button SKIN V RT is displayed changing to NFIRM Press the 1 button The auto filter cycle should start Once the filter cycle 15 complete repeat on each vat in the fryer Once all vats have been successfully filtered the software update is finished Figure 23 1 40 1 16 BIELA14 Series LOV Data Network Flowchart Turn each computer to OFF Press the TEMP Right NW M3000 button on each computer and verify ALL software versions are present M3000 MIB AIF ATO and 120 Q Pins 2 amp 3 LON on US only A missing version may indicate 3 wire harness an open connection Connections from the MIB to J7 the AIF boards carry 24VDC on the gray cable Middle M3000 ens Foncion vonage wre caer T Li erom ____ L2 mes MNA white M3000 J6 3 wire harness J1 1 Ground Black _ 2 J2 3 DATA AND POWER Gre tees 24VDC HARNESS JA harness 5 24 0 24vpc Red 6 Ground Left Oil Level S r AIF ly For systems that have a LON Board and J5 NUR or4 or 5 battery systems have an additional ATO Bo
42. the pump is running but no oil is being filtered check the installation of the filter pad paper and ensure that the correct size is being used While you are checking the filter pad paper verify that the O rings on the pick up tube of the filter pan are in good condition A missing or worn O ring allows the pump to take in air and decrease its efficiency If the pump motor overheats the thermal overload will trip and the motor will not start until it 1s reset If the pump motor does not start press the red reset switch button located on the rear of the motor If the pump starts after resetting the thermal overload switch then something is causing the motor to overheat A major cause of overheating is when several frypots are filtered sequentially overheating the pump and motor Allow the pump motor to cool at least 30 minutes before resuming operation Pump overheating can be caused by Sediment Particle Solidified shortening in the pan or filter lines or Attempting to filter unheated oil or shortening cold oil is more viscous overloading the pump motor and causing it to overheat m Oil Flow If the motor runs but the pump does not return oil there is a blockage in the pump Incorrectly sized or installed paper pads will allow food particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears bind causing the motor to overload again tripping the therma
43. time labor Components attached to the frypot such as the high limit probe gaskets seals and related fasteners are also covered by the lifetime warranty if replacement is necessitated by the frypot replacement Leaks due to abuse or from threaded fittings such as probes sensors high limits drain valves or return piping are not included C PARTS RETURN All defective in warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit After 60 days no credit will be allowed D WARRANTY EXCLUSIONS This warranty does not cover equipment that has been damaged due to misuse abuse alteration or accident such as improper or unauthorized repair including any frypot which is welded in the field e failure to follow proper installation instructions and or scheduled maintenance procedures as prescribed in your MRC cards Proof of scheduled maintenance is required to maintain the watranty e improper maintenance e damage in shipment e abnormal use e removal alteration or obliteration of either the rating plate or the date code on the heating elements e operating the frypot without shortening or other liquid in the frypot ii e no fryer will be warranted under the ten year program for which a proper start up form has not been received This warranty also does not cover e transportation or travel over 100 miles 160 km 50 miles 80 km each way or travel over two hours
44. 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment DANGER The front ledge of this appliance is not a step Do not stand on the appliance Serious injury can result from slips or contact with the hot oil DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning DANGER Adequate means must be provided to limit the movement of this appliance witho
45. BLUE 74C ORANGE 76C ORANGE 71C COMPONENT 106 6031SP Contactor Box Harness Assembly Full Vat Standard See wiring diagrams on pages 1 41 thru 1 43 2 13 2 4 5 3 Contactor Box Wiring Assembly 6 Pin Left Element ITEM PART COMPONENT 106 8744 14 17 kW Mechanical Contactor 2 4 5 4 Contactor Box Wiring Assembly 9 Pin Right Element 7 2 3 4 5 gt 6 7 8 9 ITEM COMPONENT 106 8745 14 17 kW Mechanical Contactor 2 4 5 5 Main Wiring Harnesses oO ANMDUARWND YN N AN SN 12 Pin Female Connector 15 Pin Male Connector 7 807 0159 Rear of Fryer C6 12 Pin Male Connector 807 0160 Contactor Box OG lii eo 9962 1 BLU ORG RED WHT ORG ORG ORG FULL VAT HARNESS 807 4705 BLU ORG GRN YEL RED WHT BLU ORG ORG ORG ORG BLU ORG ORG RED ORG WHT ORG ORG ORG DUAL VAT HARNESS 807 4773 2 15 807 0804 Rear of Component Box RED GRN YEL BLU ORG RED WHT ORC ORC BLU RED YEL ORG ne BLU ORG ORG BLU ORG RED WHT RED WHT ORG ORG BLU 2 4 5 6 Component Box and Filter Pump Wiring Harnesses
46. EN PINS 2 amp 8 J6 MIB SHOULD READ 24VAC WHEN RTI TANK IS FULL 0 VAC WHEN RTI TANK IS NOT FULL 1 12 3 Frymaster LOV Fryer and RTI Bulk Oil System Plumbing Schematic Return Valves Check Valve RTI Manifold New Oil Pump gt Drain Ball Valves Solenoid Fryer Filter P Manual eS 4 Dispose Pump Valve Filter Pump Check Valve 1 24 1 12 4 RTI LOV TEST QUICK REFERENCE DISPOSE TO WASTE REFILL VAT FROM BULK Hold down Filter button until computer beeps twice Scroll down to Dispose using Info button then press button Dispose Yes No is displayed Press v to dispose of oil in pot Draining is displayed Vat Empty Yes 1s displayed Press Cln Vat Complete Yes is displayed Press Open Dispose Valve is displayed Open dispose valve Disposing 1 displayed for five minutes Remove Pan is displayed Remove pan 15 Pan Empty Yes No is displayed Press if filter pan is empty Select x if pan still has oil in it Close Dispose Valve is displayed Close dispose valve Insert Pan is displayed Insert pan Fill Vat From Bulk Yes No is displayed Press Press and Hold Yes to Fill alternating with Yes is displayed Hold down to fill pot to desired level Filling 15 displayed while button 15 depress
47. M3000 Computer Troubleshooting Probable Causes Corrective Action A Press the ON OFF switch to turn the computer on B This fryer may have two cords a computer power cord and a main power cord If the computer cord is not plugged in the computer will not activate Verify computer power cord is plugged in and that circuit breaker 15 not tripped Some fryers have a rocker power switch Computer not turned on No power to the fryer M3000 display shows FILTER BUSY Power switch turned off Loose fuse holder Computer has failed Damaged computer wiring harness Power supply component or interface board has failed No Display on Computer A Another filtration cycle is still in process B Computer error M3000 display shows RECOVERY Recovery time exceeded maximum time limit for two or more cycles FAULT 1 30 inside the cabinet below the computer Ensure the switch is turned on Ensure fuse holder is screwed in properly Swap the computer with a computer known to be good If computer functions replace the computer Swap with a harness known to be good If computer functions replace the harness If any component in the power supply system including the transformer and interface board fail power will not be supplied to the computer and it will not function Computer locks up Remove and restore power to the computer A Wait until the previous filtration cycl
48. O 2 ene OL J 3 SlOd AG 80105 SNIGNIM T 67 94208 d OL LT 5 MOIO3NNOO Gr JdVi M31V3H 0670801 55 YATIONLNOOD YALNdWOD NIV BIN 268 Nag 9 L 1 19 4 Component Wiring Australia 24081608 380Nd Ad ALY HOIH Ad ey T34 N3AMJ 1 a IK OES 380Md OLY 9 Jo nwm 6 aay 0 aes HOLIMS 038 yoy TYNOILJO AIA NANA A 494 0809 cietos 8 1 9 v e z t go Yy K 9 lt 3HIM lt o KIS asanda 938 DSL o lo lz 2 lo I Jo lo E B lo INNOILdO 2 Tjo 2 AVIAN ET m vag 957 YOLOWINOD YOLOVINOD ma 5 277 a Ad s S 434 99v m NO Y HM Si Y 9 ER ee KU om 2 I m 66 lt 5 ain gt KoT PES ei T YO 46 AINO 1N3NOdAOO ma MOLINO RR N 521 LHOW Sig ee
49. ON AO0rc 80c 2 5 2 4 1 Component Boxes cont ITEM PART COMPONENT LB 106 5592 200 3300 806 9495SP 807 4346 807 4482 807 0037 807 0121 807 0922 807 2278 810 2446 807 4036 807 3575 807 1947 807 1321 807 1597 810 2445 106 5750 106 5751 807 0855 807 0800 807 4933 807 2181 807 2191 807 0979 807 2180 809 0349 826 2260 807 4403 220 4723 807 4678 230 5038 816 0217 810 0045 200 6654 807 4346 807 4770 807 2659 826 2249 Not illustrated Recommended parts Box Assembly Component Bracket Component Box Strain Relief Terminal Block Relay 120V DPDT 20A used in Canadian models only Relay Filter 2 Pole 30 DPDT 24VDC Terminal 4 inch Push on Bushing Heyco Plastic AB 625 500 Holder Buss Fuse HPS Screw Type Fuse 20 Amp Plug Button 50 Heyco Double D Switch Power Plug Carling Switch Hole used on some models without a switch Plug Button 875 Dome Holder AGC Panel Mount 4 Fuse Some models use 10 here Fuse 3 AMP Slow Blow Plug Button 625 Heyco Double D Harness Assembly RE FV Control Harness Assembly RE DV Control Transformer 100 120V 12V 20VA Transformer 100 120V 24V 50VA Filter Used FV component boxes Transformer 120 208 240V 24V 75V A Filter Used in DV component boxes Transformer 100 120V 24V 62V A Filter Transformer 208 240V 12V 30VA Transformer 208 240V 12V 43VA Transformer 100 120V 50VA Filter Spacer
50. OVE DISCARD Right A product cook is started on the right side of a split vat or in a full vat that has a different setpoint other than the current vat temperature 202 REMOVE DISCARD Left A product cook is started on the right side of a split vat or in a full vat that has a different setpoint other than the current vat temperature E05 HOT HI 1 High limit temperature is past more than 410 F 210 C or in CE countries 395 F 202 C E06 HEATING FAILURE A component has failed in the high limit circuit such as computer interface board contactor or open high limit E08 ERROR ATO BOARD MIB detects ATO board connection lost ATO board failure E09 ERROR PUMP NOT FILLING Oil not returning to vat quickly Possible problems dirty pad bad or missing O rings tripped or defective filter pump actuators or linkage UNKNOWN ERROR MIB BOARD Cooking computer detects MIB connections lost Check software version on each computer versions are missing check CAN connections between each computer MIB board failure E18 Not currently used PG Change Filter Pad activated Vat did not empty during filtration two or more cycles Oil temperature has dropped lower than 15 F 8 C in idle mode or 45 F 25 C in cook mode 1 35 1 14 5 Tech Mode Tech mode allows technicians to reset all passwords set in levels one and two and change when the fryer calls for a filter pad change The default is 25 hours 1 P
51. SERVICE AND PARTS MANUAL FRYMASTER BIELA14 SERIES GEN Il LOV ELECTRIC FRYER ones This equipment chapter is to be FOR YOUR SAFETY installed in the Fryer Section of the Do Not St li th Ecuipment Manual o Not Store or use gasoline or other flammable vapors and liquids in the 7 vicinity of this or any other appliance Low Oil Volume MANUFACTURED BY Frymaster KER anitowoc 8700 Line Avenue SHREVEPORT LOUISIANA 71106 PHONE 1 318 865 1711 TOLL FREE 1 800 551 8633 1 800 24 FRYER FAX 1 318 688 2200 Frymaster L L C 8700 Line Avenue Shreveport LA 71106 PHONE 318 865 1711 FAX 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 24 FRYER 2011 www frymaster com email service frymaster com 9 1 9 6 4 4 6 NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for profession
52. SS 809 0270 Screw 10 32 x inch Phillips Head ZP 826 1375 Screw 10 32 x 4 inch Hex Trim Head SS Pkg of 5 809 0401 809 1000 Screw 10 32 x 1 4 inch Hex Sck C S 826 1374 Screw 10 x 5 inch Hex Head Pkg of 25 809 0412 809 0266 Screw 10 x 5 inch Phillips Head ZP 809 0434 Screw 10 x Hex Washer Head NP 809 0123 Screw 10 x 4 1nch Slot Head 826 1389 Screw 1 4 20 x 4 inch Hex Head ZP Pkg of 10 809 0131 809 0582 Washer NPT Locking 809 0184 Washer 10 LK ZP 809 0190 Washer 625 X 275 X 40 Flat SS 809 0191 Washer Lock Spring ZP 809 0193 Washer Flat Nylon 809 0194 Washer Flat 5 16 ZP x x x x x x 2 33 THIS PAGE INTENTIONALLY LEFT BLANK Frymaster Q anitowoc Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6446 PRINTED IN THE UNITED STATES 1 800 551 8633 MAY 2011
53. VAC Not Full 1 20 1 11 4 MIB Manual Interface Board Display Diagnostics DISPLAY ED EXPLANATION eee eee Vat The vat number is followed by an L to indicate left side of a split vat or to indicate the right side of a split vat or a full vat Vat The vat number is followed by an L to indicate left side of a split 66199 r vat or an to indicate the right side of a split vat or a full vat Vat The vat number is followed by an L to indicate left side of a split vat or to indicate the right side of a split vat or a full vat Drain valve on vat 1 open Off Drain valve on vat 1 closed Blink Drain valve on vat is opening or closing or an error condition may exist Return Vat The vat number is followed by an L to indicate left side of a split vat or to indicate the right side of a split vat or a full vat Vat The vat number is followed by an L to indicate left side of a split vat or to indicate the right side of a split vat or a full vat Vat The vat number is followed by an L to indicate left side of a split vat or to indicate the right side of a split vat or a full vat Return valve on vat is open 5 Off Return valve on vat is closed Blink Return valve on vat is opening or closing or an error condition may exist Network
54. ain Tube Full Vat 2 Bat Dump Left Closed Right End Open 108 1878 Drain Tube Dual Vat 2 Bat Dump Left Closed Right End Open 823 6019 Drain Tube Full Vat Left and Right Open 823 6021 Drain Tube Dual Vat Left and Right Open 823 6240 Drain Tube Full Vat 2 Bat Left Open Right End Closed 823 6242 Drain Tube Dual Vat 2 Bat Left Open Right End Closed 823 6202 Drain Tube Full Vat Left Open Right End Closed 823 6114 Drain Tube Dual Vat Left Open Right End Closed 823 6117 Drain Tube Full Vat Left and Right Open 823 6115 Drain Tube Dual Vat Left and Right Open 816 0772 Sleeve 809 0969 Clamp 816 0630 Vinyl Cap 810 3531 Valve Check 20 PSI RTI bypass Not illustrated COD BW NR 2 3 2 3 2 Drain Valves and Associated Parts 2 3 2 1 Linear Actuator Drain Valves Compression Washers Compression Washers Full Vat or Dual Vat Right Dual Vat Left Drain Drain Valve Assembly Valve Assembly 108 0698SP 108 0697SP ITEM PART COMPONENT 809 0540 Nut 2 13 2 Way Hex Lock 900 2936 Retainer Nut Drain Valve 232 5701 Handle Drain Valve FV or DV Right 231 5701 Handle Drain Valve DV Left 824 2048 Mount Electric Drain Actuator Right 824 2047 Mount Electric Drain Actuator Left 222 5962 Bracket Drain to Valve LOVTM Electric 816 0544 O Ring Round Drain Seal 823 7231 Valve 1 4 inch Drain LOV Electric Right 23 7230 Valve 1 inch Drain LOV Electric Left 2 3 2 2 Rotary Actu
55. al use only and is to be operated by qualified personnel only A Frymaster Dean Authorized Service Agency ASA or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are locted on the inside of the fryer door NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES
56. an magnet Defective filter pan switch 1 31 Probable Causes Corrective Action M3000 display shows TEMP PROBE FAILURE MAINT FILTER Manual Filter won t Start M3000 display shows REMOVE DISCARD M3000 display shows HEATING FAILURE Computer will not go into program mode or some buttons do not actuate M3000 display shows Hi 2 BAD M3000 display shows HELP Hl 2 or HIGH LIMIT FRILURE M3000 display shows software for only M3000 or MIB but not all boards M3000 display shows LOU TEMP heating indicator cycles on and off normally but fryer does not heat Problem with the temperature measuring circuitry including the probe Damaged computer wiring harness or connector Temperature too low In non dedicated mode a product 1s dropped that has a different setpoint that the current vat temperature Failed computer failed interface board open high limit thermostat Failed computer Computer in high limit test mode Failed high limit Loose or damaged harness Three phase power cord unplugged or circuit breaker is tripped Blown fuse Failed computer Damaged computer wiring harness Open connection in high limit circuit 1 32 A This indicates a problem within the temperature measuring circuitry Check resistance of probe if faulty replace probe Swap the computer wiring harness with one known to be good If problem 15 corrected replace the harness
57. ansformer 100 120V 24V 62VA 807 0855 Transformer 120V 50 60 12V 20VA 807 2180 Transformer 208 240V 24V 50VA 807 2191 Transformer 208 230 240 12V 30VA 807 1321 Holder Fuse AGC Panel Mount 4 807 1597 Fuse 3A Slow Blow 807 0012 Relay ISAMP 1 3 HP 24V Coil Top off pump Not illustrated Y Recommended parts 108 1302 NOTE Top off boxes for vats 4 and 5 have either item 4 or item 6 both have item 3 2 26 2 9 4 ATO Pump Assembly Domestic Units JIB hose connects here 5 Pb pe 108 0639 810 3265 810 3591 810 0667 810 1069 810 3666 816 0782 813 0940 810 3770 813 0543 813 0838 813 0530 813 0304 813 0022 813 0345 810 1668 812 2083 811 1166 Not illustrated V Recommended parts Item 2 connects to a check valve before going into the oil return manifold International Units JIB hose connects here INSTALL O RINGS COMPONENT Pump Shurflo 24VAC Flexline gt OD x 24 inch Out to oil return manifold Flexline gt OD x 8 inch Out to oil return manifold two battery only Check valve NPT 1 PSI Flexline 7 OD x 29 5 inch In from RTI fresh oil solenoid Domestic units only Fitting Shurflow Pump O Ring Viton 111 Elbow 4 NPT Flare Fitting NPT Male Barb Elbow NPT BM Nipple 4 NPT BM Close Tee Reducing 2 x V x A Bushing 72 x 4 BM Flush Nipple gt x Close NPY BM Elbow gt BM 45 Adaptor Male
58. ansformer or Filter Relay 1 13 1 10 ATO Automatic Service Procedures avsa 1 13 1 10 1 ATO Troubleshooting 1 14 1 10 2 Board Pin Posruons and Harnesses sa par sjenerende use 1 15 1 10 3 Replacing the ATO board LON Gateway ATO pump relay or Transformer 1 16 1 10 4 Iseplacing the TO PIMP 1 16 1 11 MIB Manual Interface Board Service 000400000 0000000000 1 16 1 11 1 Manually Draining Refilling or Filtering with the MIB 14 1 17 1 112 MB varer 1 18 1 11 3 NIB Pire Positions and Hamresanden 1 20 1 11 4 ME Display Diae nose S added ed 1 21 1 11 5 IVES DIS pay C DAT CIC ES bedeutete bo tees enu dts 1 22 1 11 6 ne MB DOSE kved edel 1 22 1 11 7 Control Power Reset S WI usui fe dd dalte 1 22 1 12 RISNES 1 23 1 12 1 FER gt 1 23 1 122 GENE OIM i ge TH ERN 1 24 1 12 3 RT PDA STN 1 24 1 12 4 REEL OV Ok 6 an 1 25 1 13 AIF Automatic Intermittent Filtration Service 1 27 1 13 1 AFTEN NA 1 27 1 13 2 AIF Actuator Board Pin Positions and Harnesses rrrrrvrrrrnnnnnnnnnnrnrrrrnrrnnrvvrnnnnnnnnnnnnenn
59. ard harness JA 6 wire harness J9 middle Ser AIF gas only J5 J10 NOTE Pins 2 amp 3 can 6 wire 6 wire harness be tested on any plug harness throughout the system E 274 ATO board only houl 1200 5 4 and 5 batteries ensor The data network plugs 825 on the boards 5 6 wire harness swapped ie J4 and 6 wire 1200 Pins2 amp 3 1 41 1 17 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter Diagostic LEDs AL HI HTCMP24VHT HI AL SR Deofilipe kne ID Dome 029 v Diagnostic LED Legend TOGETHER tees C oe Gi 15 09 indicates power from 12V transformer indicates power from 24V transformer E gt gt RH indicates output closed from right latch relay LH indicates output closed from left latch relay RH indicates output from right heat relay mu EN LH indicates output from left heat relay RH indicates output open from right latch relay LH indicates output open from left latch relay RE amp ip Wr 195 95 9 00 826 2260 106 6664 Test Points J1 Left J2 Right NOTE Pin 1 is located in the bottom right corner of Both J1 and J2 These test points are ONLY for LOV Series boards with J1 and J2 plug
60. arefully lower the replacement frypot into the fryer Reinstall the hex head screw removed in step 11 to attach the frypot to the fryer 1 9 23 Position the element tube assembly in the frypot and reinstall the machine screws and nuts removed in step 19 24 Reconnect the oil return flexlines to the frypot and replace aluminum tape if necessary to secure heater strips to the flexlines 25 Insert the high limit thermostat leads disconnected in step 16 see illustration on page 1 3 for pin positions 26 Reconnect the actuators ensuring the correct position of the drain and return valves 27 Reconnect the auto filtration and auto top off probes 28 Reinstall the drain tube assembly 29 Reinstall the top connecting strips top cap tilt housing and back panels 30 Reinstall computers in the control panel frame and reconnect the wiring harnesses and ground wires 31 Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 1 9 Built in Filtration System Service Procedures 1 9 1 Filtration System Problem Resolution One of the most common causes of filtration problems 15 placing the filter pad paper on the bottom of the filter pan rather than over the filter screen A CAUTION Ensure that filter screen is in place prior to filter pad paper placement and filter pump operation Improper screen placement is the primary cause of filtration system malfunction Whenever the complaint is
61. ator Drain Valves ITEM PART COMPONENT 810 3755 Valve 14 inch NPT Rotary Actuator Electronics and Wiring Components 2 4 Sexog 49 A0VC 802 saxog pue Ott 2 4 1 Component Boxes jueuoduuoo y ui JUO jueseJd SI jueuoduuoo JO epis eui UO pue ejaJ jesaJ OJJUOD 941 CE pue e Sexoq jueuoduuoo uo pesn JUO SI z ILON jueuoduJoo eui u pue UI J ING uy SJIUN ul JUO jueseJd jueuoduJoo y epis uo pue JeuuojJsueJ SUL ILON Sexog JO N
62. be replaced under a frypot and mark and unplug the actuator The actuators are held in place by two clevis pins which are held in by J clips see Figure 17 Twist and remove both J clips and clevis pins see Figure 18 It may be necessary to remove the AIF board to access the pins Remove the actuator and attach the new actuator with only the rear clevis pin and J clip Align the alignment holes and insert the clevis pin into both holes see Figure 19 Rotate the actuator shaft until the holes of the shaft and valve plate align see Figure 20 Remove the pin from the alignment hole and insert into the actuator shaft and valve handle see Figure 21 Insert the J pin to secure see Figure 22 d s Figure19 _ Figure 20 Figure 22 1 29 1 13 5 Replacing a Rotary Actuator Disconnect the fryer from the electrical power supply Locate the actuator to be replaced and mark and unplug the actuator The actuators are held in place by two allen screws Loosen the allen screws It may be necessary to remove a gas line to the burner when removing a drain actuator Remove the actuator from the valve stem Align the actuator with the valve stem and attach the new actuator Tighten the two allen screws Reconnect power and test the actuator NOTE Rotary actuators have two different part numbers which are mirror images of each other that correspond to their mounting position 1 14 M3000 Computer Service Procedures 1 14 1
63. bly 108 0699 108 0700 2 24 2 8 1 Return Valves and Associated Parts Linear Actuators cont 232 5702 Handle Return Valve with Locator FV or DV Right 231 5702 Handle Return Valve with Locator DV Left 900 2935 Retainer Nut Oil Return Valve 810 2201 Valve inch Ball 823 7233 Mount Return Actuator Right 823 7232 Mount Return Actuator Left 230 5963 Brace Return Actuator Bracket 2 8 2 Return Valve Rotary Actuators MN CAN NE Full Vat or Dual Vat Return Valve V SES ITEM PART COMPONENT 2 9 Auto Top Off Components 2 9 1 JIB Basket ITEM PART COMPONENT 220 7991 Basket JIB LOVTM 2 9 2 JIB Cap and Pick Up Assembly 108 2005 Cap JIB Assembly use 108 2047 for BIB 108 2001 Cap JIB use108 2002 for Intl BIB 810 3823 Hose JIB 2 25 2 9 2 JIB Cap and Pick Up Assembly cont ITEM PART COMPONENT 3 823 7738 Inlet Oil Reservoir Tube 4 816 0870 Clamp 2 9 3 Automatic Top Off Board Assembly 108 0653 Box Assembly Auto Top Off Board 220 5679 Cover Top Off Board Box 108 1279 PCB Board Automatic Top Off PCB Board LON Works 120V Must be pre programmed before shipping 108 1303 PCB Board LON Works 230 240 250V Must be pre programmed before shipping 807 2181 Tr
64. both units at the same time if they have an RTI unit with a single head Some RTI units have dual heads which can fill simultaneously 1 26 1 13 AIF Automatic Intermittent Filtration Service Procedures The AIF Automatic Intermittent Filtration board controls the actuators that open and close the drain and return valve The AIF boards are located inside a protective housing under each frypot see Figure 13 Figure 13 1 13 1 AIF Troubleshooting Probable Causes Corrective Action A Check pins 5 and 6 of J2 at the MIB board Should read 24VDC Check voltage on pins 5 and 6 at the other end of harness and ensure 24VDC is present Continue to check pins 5 and 6 for 24VDC on plugs J4 and J5 on the AIF boards Ensure the actuator is plugged into the proper connection J1 for FV return J3 for DV return and J6 for FV drain and J7 for DV drain Check power on the connector of the No power to the AIF board problem actuator while trying to manually open or close an actuator Actuator is unplugged Pins 1 Black and 4 White should read 24VDC when the actuator is A B SL opening Pins 2 Red and 4 White D E function should measure 24VDC when the Actuator readings are out of tolerance actuator is closing If either voltage is missing the AIF board is likely bad Actuator is bad Test the actuator by plugging into another connector If the actuator operates replace the board Check resistance
65. by removing the screws which secure them in the cabinet Dismount the top cap by removing the nuts at each end that secure it to the cabinetry Remove the hex head screw that secures the front of the frypot to the cabinet cross brace Remove the top connecting strip that covers the joint with the adjacent frypot Unscrew the nut located on the front of each section of drain tube and remove the tube assembly from the fryer Remove the actuators from the drain and return valves and disconnect the wiring Disconnect any auto filtration probes and auto top off sensors and wiring At the rear of the fryer unplug the 12 pin connector C 6 and using a pin pusher disconnect the high limit thermostat leads Disconnect any other probe wiring Disconnect the oil return flexline s Raise the elements to the up position and disconnect the element springs Remove the machine screws and nuts that secure the element tube assembly to the frypot Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape Carefully lift the frypot from the fryer and place it upside down on a stable work surface Recover the drain valve s oil return flexline connection fitting s actuators AIF boards and high limit thermostat s from the frypot Clean the threads and apply Loctite PST 567 or equivalent sealant to the threads of the recovered parts and install them in the replacement frypot C
66. e ends to start another filtration cycle or until the MIB board has reset This may take up to one minute If filter busy is still displayed with no activity ensure the filter pan is empty and remove and restore ALL power to the fryer Silence the alarm by pressing the button Check that fryer is heating properly Maximum recovery for electric is 1 40 If this error continues to appear call your ASA Probable Causes Corrective Action M3000 display shows ENERGY Wrong energy type selected in setup n15CO NFIBURED M3000 display shows EXCEPTION EE Press 1234 to enter setup and reconfigure the ERROR with the l computer Press 1234 to enter setup and set energy type for electric description on the right Press YES to silence alarm The error is displayed three times See list of issues in section 1 14 3 Fix issue The computer displays 585T Efl ERROR FIXED 59 Press YES Computer displays ENTER CODE Enter 1111 to clear error code Pressing NO will allow the fryer to cook but the error will be redisplayed every 15 minutes M3000 displays SERVICE REQUIRED followed An error has occurred by the error M3000 display is in wrong temperature scale Fahrenheit or Celsius See section 1 14 2 on page 1 33 to change Incorrect display option programmed temperature scale Change the filter pad and ensure the filter pan has been removed from the fryer for a minimum of 30 seconds Filter error has
67. e left side cover plate of the M3000 board With the computer folded down insert the SD card with the contacts facing down and the notch on the bottom right see Figure 23 and 24 into the slot on the left side of the M3000 Once inserted UPGRADE IN PROGRESS appears on the left display and RIT on the right The display then changes to UPDATING on the left and the percentage completed appears on the right The display counts up to 100 on the right changing to a flashing BO 8 T DO NOT REMOVE THE CARD UNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 8 Then UPGRADE IN PROGRESS is displayed on the left display and RIT on the right again followed by COOK HEX HEX RIF HEX ending with ATO HEX displayed on the left and the percentage complete on the right The display then changes to REMOVE SD CARD onthe 100 on the right Remove the SD card using the fingernail slot on the top of the SD card Once the SD card is removed the display changes to CYCLE POWER Cycle the control power using the hidden reset switch behind the right control box ENSURE THE SWITCH IS HELD FOR 10 SECONDS WAIT ANOTHER 20 SECONDS UNTIL THE MIB BOARD HAS FULLY RESET BEFORE CONTINUING An EXCEPTION MISCONFIGURED ENERGY error may appear on the left computer while a flashing B 0 is displayed on the remaining computers while the program is transferred If this happens enter 1234 on the left computer The display changes to LA NGUAGE on the le
68. each side of the connector while pulling outward on the free end to extend the connector and release the element leads see photo below Pull the leads out of the connector and out of the wire sleeving Raise the element to the full up position and support the elements Remove the hex head screws and nuts that secure the element to the tube assembly and pull the element out of the frypot NOTE The nuts inside the tube can be held and removed using the RE element tube nut spanner PN 2304028 Full vat elements consist of two dual vat elements clamped together For full vat units remove the element clamps before removing the nuts and screws that secure the element to the tube assembly If applicable recover the probe bracket and probe from the element being replaced and install them on the replacement element Install the replacement element in the frypot securing it with the nuts and screws removed in Step 5 to the tube assembly Ensure the gasket 1s between the tube and element assembly Route the element leads through the element tube assembly and into the wire sleeving to prevent chafing Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear from the lift springs see photos next page Also ensure that the wire sleeving extends into the tube assembly to protect the edge of the tube assembly from chafing the wires Press the pins into the connector in accordance with the diagram on the following page and
69. ear 45 Front 12VAC oa LE 6 12VAC ATO 4 amp 5 Battery 8074657 1 ER DV Probe Ground J3 Vat 3 8074655 Vat 1 DV Probe J2 Vat 2 ATO RTD 8074654 Vat 2 ES FV Probe G d Ohm J1 Vat 1 8074621 Vat 3 3 Probe Groun FV Probe Red Orange LED 8074555 E ES 16VDC BRENNEN J7 3 Grun Network Resistor CAN Lo Red pins 2 amp 3 avaso e Jeanni I 1 wa OR _5 24 24VDC Red 6 Ground white 1 Ground Black CAN Lo Ra rere Ls foenn 4 5VDC 5 24VDC 24VDC Red 6 Ground White gt 1 10 3 Replacing the ATO board LON Gateway ATO pump or Tome Disconnect the fryer from the electrical power supply Locate the ATO box see Figure 1 on page 12 behind the JIB Jug In Box Remove the cover to expose the transformers relay and LON gateway if installed see Figure 2 Mark and unplug any wires or harnesses Once the LON gateway is removed the ATO board is visible see Figure 3 Replace the defective component and reattach all wires or harnesses Replace the cover Once replaced CYCLE POWER TO ENTIRE FRYER SYSTEM See section 1 11 7 on page 1 22 to reset control power Check software version and if necessary update the software Ifa software update was necessary follow the instructions to update the software in section 1 15 Figure 2 Figure 3 Press t
70. ed Continue Filling Yes No 15 displayed 23 Press to continue filling or to Exit program NOTE If the waste tank is full the computer displays RTI Tank Full Call RTI DISPOSE TO WASTE 1 Hold down Filter button until computer beeps twice 2 Scroll down to dispose using Info button and press button 3 Dispose Yes No is displayed 4 Press 5 Draining is displayed 6 Vat Empty Yes 15 displayed 7 Press v 8 Cln Vat Complete Yes is displayed 9 Press 10 Open Dispose Valve is displayed 11 Open dispose valve by pulling completely forward to start disposal 12 Disposing is displayed for four minutes 13 Remove Pan is displayed 14 Slide the filter pan slightly out of the fryer 15 Is Pan Empty Yes No is displayed 16 Press if the filter pan is empty Select x if pan still has oil in it 17 Close Dispose Valve is displayed 18 Close the dispose valve ensuring the handle is pushed completely towards the fryer 19 Insert Pan is displayed 20 Fill Vat From Bulk Yes No is displayed 21 Press x if you wish to leave pot empty and exit FILL VAT FROM BULK 1 Hold down filter button until computer beeps twice Scroll down to Fill Vat from Bulk using the Info button Press Fill Vat from Bulk Yes No 15 displayed Press
71. ement Assemblies and Hardware cont ITEM PART COMPONENT Element 826 2198 200V 7 0 kW 220V 8 5kW used in some export 3 phase 4 wire WYE units 826 2192 208V 7 0 kW 826 2200 220V 7 0 kW 240V 8 5kW used in some export 3 phase 4 wire WYE units 826 2193 230V 7 0 kW 826 2199 230V A00V 7 0 8 5 kW used in some export 3 phase 4 wire WYE units 826 2194 240V 7 0 kW 826 2196 480V 7 0 kW 826 2212 Probe Temperature RE includes tie wraps and grommet 816 0681 Grommet Probe 816 0480 Plug 375 inch Dome 816 0688 Gasket Element 809 1003 Screw 10 32 X s 1nch Hex Head SS 809 0766 Nut 10 32 Keps Hex Head SS 230 4028 Wrench Element Tube Nut Spanner 230 3714 Bracket Temperature Probe 7 0kW Bracket Temperature Probe 8 5kW used in some export 3 phase 4 wire 230 0784 WYE units 220 0464 Bracket Lower Spring 910 2042 Clamp Element Short 230 0781 Clamp Element Long 230 4902 Support Full Vat Element Rear 230 4101 Support Full Vat Element Front 809 0567 Tie Wrap Metal 230 4903 Support Dual Vat Element Bottom Rear 230 4103 Support Dual Vat Element Bottom Front 810 3030 Spring Element Lift Left 810 3131 Spring Element Lift Right 220 0733 Bracket Lower Spring Mating Not illustrated Recommended parts 2 3 4 5 6 7 2 4 3 2 Element Tube Assemblies FULL VAT ELEMENT ASSEMBLY DUAL VAT ELEMENT ASSEMBLY 2 11 2 4 3 2 Element Tube Assemblies contd ITEM PART
72. er to Interface Board See wiring diagram 805 1734 for locator pin positions Communications Terminator used on Computer pin J6 and ATO 807 4552 board J10 to terminate network 807 4657 Jumper used on 4 and 5 battery ATO board plug J5 pin 7 and 5 106 9256SP Long Top off Power used between Component Box to ATO Box 807 4760 Harness LOV RTI MIB connector 807 4660PK SMT Pin Service Repair Kit 230 2345 SMT Pin Extractor Not illustrated See page 1 14 1 18 1 27 and 1 36 for Pin Positions Recommended parts 807 4722 807 4573 2 17 Filtration System Components 2 5 1 Filtration Components 2 5 2 18 2 5 1 Filtration Components cont ITEM PART COMPONENT 823 7181 823 6684 823 7187 823 6162 823 7186 810 3276 810 3288 810 3268 810 3289 200 2240 220 2901 106 8677SP 106 9148 106 8211SP 106 8435 823 6715 823 6164 823 6399 810 3007 106 9251SP 106 8080SP 106 5876SP 230 3936 220 3748 220 3275 220 3749 106 8487 826 1785 826 1712 826 1756 826 1270 826 1755 826 2789 807 11973 809 1020 813 0165 810 1668 810 1067 810 1057 810 0667 810 3738 813 0031 813 0062 826 1392 813 0568 807 1105 807 1098 Not illustrated Y Recommended parts Lid Multi Vat Fryers Standard Size Filter Pan Lid Multi Vat Fryers Standard Size Filter Pan France Only Lid Two Vat Fryer Half Size Filter Pan Lid Two Vat Fryer Half Size Filter Pan France Only Guard Pan Splash Lid Cru
73. ft and ENGLISH on the right To change the entry use the lt FLTR and FLTR gt buttons To navigate to the next field use the Y INFO button Once all parameters have been setup press 2 button to exit SETUP COMPLETE is displayed When the update is complete the M3000 displays O F F The MIB display will remain blank while software is loading changing to show the vat numbers Once the LED s stop blinking the MIB board will display Cycle the control power using the hidden reset switch behind the right control box again ENSURE THE SWITCH IS HELD FOR 10 SECONDS WAIT ANOTHER 20 SECONDS UNTIL THE MIB BOARD HAS FULLY RESET BEFORE CONTINUING With the computer displaying F VERIFY software update by pressing the TEMP button to check updated M3000 MIB AIF A TO version on each computer IF ANY BOARDS DID NOT UPDATE REPEAT THE PROCESS STARTING WITH STEP 3 Press and hold the two outer filter buttons until TECH NOD E is displayed Enter 1650 CLEAR PASSWORDS 15 displayed Press the INFO button once FILTER PAD TINE is displayed on the left side and 5 is displayed on the right IF ANY OTHER NUMBER OTHER THAN 25 IS DISPLAYED ENTER 25 This only needs to be performed on one computer Press the INFO button again Press the 2 button to exit Once the software has been updated and the versions are correct replace the cover and screws covering the SD card slot Reinstall the screws attaching the computers and bezel by reversing
74. g of 5 used with Item 5 Plug 14 inch Socket Head Pipe used with Item 5 two required Heater Strip Assembly 100 120V 25W 18 Heater Strip Assembly 208 250V 25W 18 2 19 2 5 2 Auto Intermittent Filtration Components 2 5 2 1 LOV Indicator Lights Assembly 106 8231SP LOV Panel Assembly COMPONENT 1 106 8106SP Light Blue 24VDC LED Flush 2 106 8105SP Light Yellow Orange 24VDC LED Flush 3 230 4271 Plate Control Frame LOV 2 5 2 2 Manual Interface Board Assembly COMPONENT 108 1298 Assembly MIB 220 6288 Cover MIB 108 2156 Assembly MIB Computer w Frame 807 4481 Overlay 220 5793 Assembly Back MIB Recommended parts 2 20 2 5 2 3 AIF Board Assembly 108 1305 AIF Board Assembly ITEM PART COMPONENT 108 1305 Assembly AIF 824 1988 Cover AIF Board 816 0814 Gasket AIF Board 816 0815 Gasket Computer Board 108 1304 Board AIF 816 0820 Seal AIF Board 108 0097 Panel Assembly AIF Box Recommended parts 2 5 2 4 LOV PCB Computer Board Matrix PART COMPONENT 108 2156 Assembly MIB PCB w metal work 108 1305 Assembly AIF Board w metal frame 108 1304 Board AIF Board PCB w software 108 1279 Board ATO PCB w software 108 1295 M3000 Non CE Domestic For use in US Canada Mexico and all other non CE countries 108 1283
75. he TEMP button on one of the M3000 computers with the computer in the OFF position to verify software version of the ATO Ifthe version is not visible the ATO may not be connected properly 1 10 4 Replacing the ATO Pump Disconnect the fryer from the electrical power supply Locate the ATO pump see Figure 4 behind the ATO box Mark and unplug any wires or harnesses Press up from the bottom on the quick disconnects to release the plumbing see Figure 5 The plumbing can be pulled from the pump Loosen the four nuts attaching the pump to the pump tray Replace the defective component and reverse above steps Once replaced reconnect the power Figure 4 5 _ 1 11 MIB Manual Interface Board Service Procedures The MIB Manual Interface Board oversees and controls filtration It receives and sends data over the CAN Controller Area Network to and from various sensors and computers It activates the filtration cycle controlling when actuators should open and close The MIB controller is located inside the left cabinet see Figure 6 In normal operation a cover hides the MIB controls and only the LED display is visible The cover is held in place with three torx screws In normal operation an is displayed for automatic mode The MIB control board is useful for diagnostic purposes It allows manual operation of both the actuators and filter pump without using the M3000 computer Mode Display Vat Selector Sw
76. ical power supply and reposition it to gain access to both the front and rear 3 Disconnect the flexline running to the oil return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection see photo on the following page Disconnect flexlines indicated by the arrows 4 Loosen the nut and bolt which secure the bridge to the oil return manifold 5 Remove the cover plate from the front of the motor and disconnect the motor wires 6 Remove the two nuts and bolts which secure the front of the bridge to the cross brace and carefully slide the bridge rearward off the cross brace until its front end can be lowered to the floor Undo the single nut holding it in place in back Be careful not to let the rear of the bridge slip off the manifold at this point 7 Get a good grip on the bridge carefully pull it forward off the oil return manifold and lower the entire assembly to the floor Once on the floor pull the assembly out the front of the fryer 8 When required service has been completed reverse steps 4 7 to reinstall the bridge 9 Reconnect the unit to the electrical power supply and verify that the pump 15 functioning correctly using the MIB board in manual mode 1 using the fill function when engaged the motor should start and there should be strong suction at the intake fitting and outflow at the rear flush port 10 When proper operation has been verified reinstall the
77. itch Manual Auto Switch Figure 6 MIB controller cover Heset Switch e Drain Switch Return Switch Figure 7 Buttons and LED s Manual This button is used to toggle between auto and manual filtration mode A corresponding LED is lit when in Manual mode When pressed a message will be sent to all vats indicating the mode has changed The following buttons are inoperable in auto mode Select This button is used to scroll through available vats choosing one to be manually filtered Drain This button is used to open and close the drain on the vat indicated on the display It s embedded LED indicates the following activity Blink Actuator is moving or awaiting a response from the AIF board Constant Illumination Drain open No Illumination Drain closed Return This button is used to open and close the return valve on the vat indicated on the display When pressed and held it also turns on and off the pump It s embedded LED indicates the following activity Blink Actuator is moving or awaiting a response from the AIF board Constant Illumination Return valve open No Illumination Return valve closed 1 11 1 Manually Draining Refilling or Filtering using the MIB board Press manual auto switch to set to manual The LED on the manual key will illuminate and a vat number is displayed see Figure 8 m 8 og Press the vat selector switch to
78. l overload Shortening that has solidified in the pump will also cause it to seize with the same result Sediment Particle Up for reverse v Y 1 lt h Down for forward A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument Disconnect power to the filter system remove the input plumbing from the pump and use a screwdriver to manually turn the gears e Turning the pump gears in reverse will release a hard particle e Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears Incorrectly sized or installed paper pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan Particles large enough to block the suction tube may indicate that the crumb tray 1s not being used Pan blockage can also occur if shortening is left in the pan and allowed to solidify Blockage removal can be accomplished by forcing the item out with an auger or drain snake Compressed air or other pressurized gases should not be used to force out the blockage 1 9 2 Replacing the Filter Motor Filter Pump and Related Components 1 Remove the filter pan and lid from the unit Drain the frypots into a McDonald s Shortening Disposal Unit MSDU or other appropriate metal container 2 Disconnect the fryer from the electr
79. lit Vat Configuration SES E 4 14 1 Review Usage 4 14 2 Last acp I LANI 4 14 3 1 38 1 14 8 M3000 Board Pin Positions and Harnesses SD Card 2l Ground FV Heat Demand 6 DVHeatDemad 8 AnalogGround Black m aao _ ve Interface Smr Computer to 10 ALARM _ Computer Interface Board 4 12 ALARM 189 FVPrbe 14 CommonPrbes 15 DVPrbe 014000 Computer Locator 3 Vat 3 12 to Computer Harness 5 Va 5 6 Ground t Ground 12 Black 8074546 2 Red Computer j Whie or Network C dac Resistor ommunication Harness 1 Grud Black 8074546 2 GANLo0 ___ 2 Computer 3 Whe 9 Communication Harness 1 15 Loading and Updating Software Procedures Updating the software takes approximately 30 minutes The software only needs to be loaded in ONE computer and it will update all the computers and boards in the system To update the software follow these steps carefully 1 2 2 11 12 13 14 15 16 17 18 19 20 21 22 29 24 22 26 21 28 29 Switch all computers to OF F Press the TEMP button to check current M3000 MIB AIF ATO software version Remove the bezel and remove the two screws on th
80. mb Tray Standard Size Filter Pan 3 4 and 5 Vat Crumb Tray Two Vat Fryer Half Size Filter Pan Hold Down Ring for Pad 16 56 x 22 32 Standard Size Pan 3 4 and 5 Vat Hold Down Ring for Pad 11 20 x 19 10 Two Vat Fryer Half Size Filter Pan SanaGrid Filter Screen Standard Size Filter Pan SanaGrid Filter Screen Two Vat Fryer Half Size Filter Pan Pan One Piece Filter LOV Standard Size Pan One Piece Filter LOV Standard Size France Only Pan Two Vat Fryer LOV Half Size Pan Two Vat Fryer LOV Half Size France Only Suction Tube Standard LOV Suction Tube Standard LOV France Only Suction Tube Two Vat LOV Magnet Pull Ring Assembly Filter Pan Switch Three Vat or more 106 5876SP Sensor only Assembly Filter Pan Switch Two Vat 106 5876SP Sensor only Sensor Magnet Rail Filter Pan Retaining Standard Support Left Filter Pan Support Left Filter Pan Two Vat LOV Support Right Filter Pan Support Right Filter Pan Two Vat LOV Motor and Gasket Kit 100V 50 60 Hz 115V 50 60 Hz 208V 50 60 Hz 220 240V 50 60 Hz 250V 50 60 Hz Pump Viking 8 GPM Kit includes gasket 816 0093 Viking Pump Seal Kit Cap Screw 5 16 inch 18 5 50 NC Hex Connects pump to motor Elbow ST 5 inch x inch NPT 90 BM Adapter 7 inch to inch NPT Male Flexline 8 5 inch Oil Return Flexline 13 inch Oil Return Check Valve gt NPT Adaptor Check Valve Close Nipple Bushing 34 NPT x BM Elbow 5 inch x inch 90 BM O Ring Pk
81. mp The pump draws oil from the JIB Jug In Box through the rear return manifold into the rear of the frypot Once the oil level has satisfied the sensor the pump turns off and the actuator closes The ATO board is located inside the box behind the JIB see Figure 1 The power for the ATO board is supplied from the right hand component box The power passes through the transformer inside the ATO box to the board Figure 1 1 10 1 ATO Automatic Top off Troubleshooting A Check to ensure J5 on front of ATO board is fully locked into connector A J5 connection unplugged B Ensure fuse below right control box is No power to ATO board B Fuse blown not blown and fuse on the right side of C Transformer malfunction ATO box is not blown Check that proper voltage is present at transformer See table in section 1 10 2 attached to plug J6 on the ATO board Ensure power is present in the component box The yellow JIB low light B Power in the component box is not present C A Loose wire connection A Ensure the yellow LED is securely B won t illuminate C If power is present in component box C Failed transformer check the transformer for correct voltage A Loose wire connection Ensure all wiring harnesses are securely One vat tops off but connected to ATO board and solenoids A other vats fail to top off B Actuator issue B Check return actuator to ensure actuator is functional A A Wired incorrectly
82. mp is on during reset the MIB board is bad or wires are shorted RTI pump is not operating or JIB is not filling oee page 1 26 to ensure that no other function is taking priority over adding oil to jug 1 Reset the power wait 60 seconds and see if the valve opens With the JIB button pressed 2 Voltage at MIB board from Pin 1 to Pin 2 should be 24 VAC if not check connections from RTI 24VAC transformer and check transformer 3 Voltage at MIB board from Pin 1 to Pin 3 should be 24 VAC when filling JIB or vat if not the MIB board is bad or wires to pump relay are shorted or both 4 Voltage at Add pump relay should be 24 VAC if not check wiring from MIB board The relay is located on top of RTI system 5 Check voltage at ATO board on J8 Pin 9 to Pin 1 should be 24 VAC with the orange button pressed Waste full signal Pin 2 to Pin 8 should be 24 VAC when full 0 VAC when not full if no voltage level change the connection from RTI switch or MIB board is bad 1 23 1 12 2 RTI LOVT Wiring BULK OIL LOV WIRING TESTING BETWEEN PINS 1 amp 4 RTI Soe DROP PLUG DROP PLUG SHOULD READ CONDUCTOR ee 24VAC WHEN RTI TANK IS FULL VAC WHEN RTI TANK 2 A T Os 57 HIRSCHMANN CONNECTION ON REAR OF FRYER 1 MIB J6 BLACK 24VAC IN FROM RTI HOT END AD am ee AT C 4 2 2A NEEN AVAC OUT RTEPUNP a LINE I LINE RED RTI DISPOSE TANK FULL TESTING BETWE
83. mputer before entering the code 1000 Reset CALL TECH Message Disconnect board locator plug 73 Reinsert plug Enter 1000 Computer display switches to OFF Remove and then restore power to the computer using the 20 pin plug 9988 Reset BRDCRC Message Disconnect board locator plug J3 Reinsert plug Enter 9988 Computer display switches to OFF Remove and then restore power to the computer using the 20 pin plug The following codes are entered when prompted to do so or from an energy misconfigured exception error 1111 Reset SERVICE REQUIRED Message Enter when the issue is fixed and prompted to enter ie 3H Enter SETUP MODE from energy misconfigured exception error This usually can be done without pressing the filter buttons if an error is displayed PASSWORDS To enter level one level two passwords Press and hold the TEMP and INFO buttons simultaneously until level 1 or level 2 is displayed Release the buttons and E NT ER CODE appears e ie 34 Fryer Setup Level One and Level Two 3e Usage Password resets usage statistics 1 33 1 14 3 Service Required Errors A SERVICE REQUIRED error alternating with YES displays on the computer After YES is pressed the alarm is silenced The computer displays an error message from the list below three times with the location of the error Then the computer displays SYSTEM ERROR FIXED YES NO If yes is chosen enter code 1111 If NO is chosen the sys
84. n and to the right slightly and then pull out from opening where filter pan lid would rest 15 Reverse above steps for reinstallation 1 8 Replacing Frypot 1 Drain the frypot into the filter pan or if replacing a frypot over the filter system into a McDonald s Shortening Disposal Unit MSDU or other appropriate METAL container If replacing a frypot over the filter system remove the filter pan and lid from the unit 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear 1 8 10 11 12 13 14 15 16 17 18 19 20 21 22 Slide the metal bezel up to release the bottom tabs then slide the bezel down to disengage the upper tabs Remove the two screws from the upper corners of the computers and allow them to swing down see illustration and photo on page 1 1 Unplug the wiring harnesses and ground wires from the backs of the computers Remove the computers by lifting them from the hinge slots the control panel frame Remove the tilt housing and back panels from the fryer The tilt housing must be removed first in order to remove the upper back panel To remove the tilt housing remove the hex head screws from the rear edge of the housing The housing can be lifted straight up and off the fryer Remove the control panel by removing the screw in the center and the nuts on both sides Loosen the component boxes
85. nch 20 x 2 00 inch Hex Head ZP Tap 809 0131 Bolt 14 inch 20 x inch Hex 809 1020 Cap Screw 5 16 inch 18 5 50 NC Hex Connects pump to motor 809 0448 Clip Tinnerman 826 1366 Nut 4 40 Keps Hex Pkg of 25 809 0237 826 1358 Nut 6 32 Keps Hex Pkg of 25 809 0049 809 0247 Nut 8 32 Keps Hex 826 1376 Nut 10 32 Keps Hex Pkg of 10 809 0256 809 0766 Nut 10 32 Keps Hex SS 809 0581 Nut NPT Locking 809 0020 Nut Cap 10 24 NP 826 1372 Nut Grip inch 74 20 Hex NP Pkg of 10 809 0059 809 0417 Nut Flange 4 inch 4 20 Serr 809 0535 Nut T inch 20 x 7 16 SS 809 0495 Nut 14 inch 20 Press 809 0540 Nut Lock 2 inch 13 Hex 2 Way 826 1359 Screw 4 40 x 7 inch Slotted Round Head Pkg of 25 809 0354 826 1365 Screw 6 32 x 7 inch Slot Head Pkg of 25 809 0095 809 0357 Screw 6 x 7 inch Phillips Head NP 809 0359 Screw 8 x 14 inch Hex Washer Head 809 0360 Screw 8 x Ys 1nch Hex Washer Slot Head 826 1371 Screw 8 x gt Hex Head ZP Pkg of 25 809 0361 809 0364 Screw 8 x s inch Hex Washer Head ZP 809 0518 Screw 8 32 x Ys 1nch Hex Washer Slotted Head SS 809 0104 Screw 8 32 x inch Slotted Head ZP 826 1363 Screw 8 32 x inch NP Pkg of 25 809 0103 826 1360 Screw 10 24 x 5 16 inch Round Slot Head ZP Pkg of 25 809 0024 826 1330 Screw 10 32 x 7s inch Slot Head SS Pkg of 25 809 0117 509 1003 Screw 10 32 x inch Hex Trim Head
86. nnnnnsssnnsnsnnsnnne 2 32 2 33 BIELA14 SERIES GEN Il LOV ELECTRIC FRYERS CHAPTER 1 SERVICE PROCEDURES 1 1 General Before performing any maintenance on your Frymaster fryer disconnect the fryer from the electrical power supply WARNING To ensure the safe and efficient operation of the fryer and hood the electrical plug for the 120 volt line which powers the hood must be fully engaged and locked in its pin and sleeve socket When electrical wires are disconnected it is recommended that they be marked in such a way as to facilitate re assembly 1 2 Replacing a Computer 1 Disconnect the fryer from the electrical power supply 2 The computer bezel is held in place by tabs at the top and bottom Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs 3 Remove the two screws from the upper corners of the control panel The control panel is hinged at the bottom and will swing open from the top 4 Unplug the wiring harnesses from the connectors on the back of the computer marking their position for reassembly and disconnect the grounding wires from the terminals Remove the computer panel assembly by lifting it from the hinged slots in the control panel frame TS A Nw k Ground Wire Terminal Ground Wire Terminal 20 Pin Connector Communication Harnesses Locator Wire 5 Install the replacement computer Reinstall the control panel as
87. nrrsrsrnnnnene 1 28 1 13 3 Rep lacie an AIE BOSE Luse 1 29 1 13 4 GE 1 29 LIA M3000 Computer Service onse tae 1 30 1 14 1 M3000 Computer Troubleshooting 1 30 1 14 2 M3000 Use Pa SN Oasen 1 33 1 14 3 Service RU 1 34 1 14 4 Er Bor COUO TC HQ 1 35 1 14 5 Te mui cd ETT me 1 36 1 14 6 M3000 Filter Bror bassen 1 37 1 14 7 M3000 Menu Summary TRE ad as iibi Aes obs 1 38 1 14 8 M3000 Board Pin Positions and Harnesses cccccccccsssssssssseeeeeeceeceeeceeeeeaaaaeasseeeeeeeeeeeeseeeeeaaas 1 39 LAS Loading and Updating Software Procedures sio e dob eite ceo 1 40 1 41 142 eee BADSTU 1 42 KIS Probe Rene havre eee 1 43 KIS 1 44 1 19 1 Component Winne Dons 1 44 1 19 2 Component NN 1 45 BIELA14 SERIES GEN II LOV ELECTRIC FRYERS TABLE OF CONTENTS cont CHAPTER 2 Parts List 24 252 22 2 4 2 5 2 6 21 2 8 20 2 10 2 11 2 12 1 19 3 Component Vis 1 46 1 19 4 Component Wiring ATA 1 47 1 19 5 Contactor Box Delta Configuration a iaai i aa nnns 1 48 1 19 6 Contactor Box W YE Conf UEADIOTI ereina e 1 49 1 19 7 at Dela WICIBE aus deed daten ud
88. o the rear of the fryer Remove the four screws from both sides of the lower back panel Then remove the two screws on both the left and right sides of the back of the tilt housing Lift the tilt housing straight up to remove from the fryer 1 3 4 10 11 Locate the red or yellow and white wires of the temperature probe to be replaced Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher push the pins of the temperature probe out of the connector Remove the securing probe bracket and metal tie wraps that secure the probe to the element see illustration below Remove the ground clip on the probe shield Probe Dr Leads 2727 2 3 TW Probe Metal Wire Tie Gently pull the temperature probe and grommet pulling the wires up the rear of the fryer through the element tube assembly Insert the replacement temperature probe wires first into the tube assembly ensuring that the grommet is in place Secure the probe to the elements using the bracket which was removed in Step 5 and the metal tie wraps which were included in the replacement kit Route the probe wires out of the tube assembly following the element wires down the back of the fryer through the Heyco bushings to the 12 pin connector C 6 Secure the wires to the sheathing with wire ties Attach the ground clip Insert the temperature probe leads into the 12 pin
89. occurred filter pad M3000 displ CHANGE ILT clogged 24 hour filter pad change prompt PAD has occurred or change filter pad was Do NOT ignore CHANGE FILTER ignored on a prior prompt P D prompts Pull filter pan out and fully reinsert into fryer Ensure the filter pan magnet is in place and if missing replace If the filter pan magnet is fully against the switch and computer continues to display INSERT PAN switch is possibly defective Frypot temperature is more than 410 F This in an indication of a malfunction in the USD s 210 C or in CE countries 395 F temperature control circuitry including a 202 C failure of the high limit thermostat This 1s displayed only during a test of the un 1 Computer high limit test mode high limit circuit and indicates that the high limit has opened properly This display is normal when the fryer 1s first turned on while in the melt cycle mode To M3000 display shows bypass the melt cycle press and hold either 1 LOW TEMP Frypot temperature is between 180 F or 2 cook button under the LCD display alternating with NLT until a chirp is heard The computer displays C SCL EXIT MELT alternating with YES 0 Press the 1 YES button to exit melt If the display continues the fryer is not heating E gh ae n Defective SD Card Replace card with another card M3000 display shows A Filter pan is not fully inserted into fryer INGERT PAN B Missing filter p
90. ress and hold and P simultaneously for TEN seconds until three chirps sound and TECH MODE is displayed 2 Enter 1650 3 The computer displays CLEAR PASSUGRDS 4 Press the 1 button to accept selection and clear the passwords 5 The computer displays CLEAR PASSWORDS on the left and COMPLETE on the right This clears any passwords set up under levels one and two 6 Press button to toggle to FILTER PAD TIME on the left and 5 on the right 25 hours is the default time to change the pad 7 Press the X 2 button to accept changes and exit 8 The computer displays OF F 1 14 6 M3000 Filter Error Flowchart IS FULLP Tee SERVICE YES NO REQUIRED YES NO YES FILLING ERROR MESSAGE IS VAT FULL NORMAL DISPLAYED gesing EE OPERATION RESUMES Call an Authorized NO Repair Technician FILLING SYSTEM ERROR 54 FIXEDP 4 4 YES NO p VAT FULL JEE U A YES NO 4 RE SIXTH NO CONSECUTIVE FILTER ERROR EC ENTERS Fryer returns to CHANGE CODE cook mode for 15 gt FILTER PAD YES minutes YES NO REMOVE NO PAN
91. s indicate the AIF temperature sensor did not detect that the vat was full during auto filtration n Network Error An displays for 10 seconds if no communication is received from the cooking computer within ten seconds after a power on or MIB reset P Pan Switch Filter pan 1s improperly seated Filtration is suspended r Reset Switch Reset the vat closes all of the valves on the vat If displayed for some time there is probably a problem with the board 6 29 r 1 5 Numbers which correspond to the vats with either L indicating the left side of a split vat or indicating the right side of a split vat or a full vat These numbers are displayed in manual mode 1 11 6 Replacing the MIB Board Disconnect the fryer from the electrical power supply Remove the torx screws from the MIB cover exposing the MIB board see Figure 11 Removing the screw at top center lets the MIB board hinge down Carefully remove the plugs on the rear of the board see Figure 12 Replace with a new MIB board and reverse steps to reassemble Once replaced CYCLE POWER TO ENTIRE FRYER SYSTEM See next section to reset control power Check software version and if necessary update the software If a software update was necessary follow the instructions to update the software on in section 1 15 ensuring the MIB reset button 15 pressed and held for five seconds at the end of the update to update the MIB La TE
92. s on the front of the board MeterSeting Test Pin Pin Results atch Contactor Coil R X 1 OHMS 5 of J1 3 10 OHMS Heat Contactor Coil R X 1 OHMS 7 of J2 11 15 OHMS Heat Contactor Coil R X 1 OHMS 4 of J1 11 15 OHMS Disconnect 15 Pin harness from the computer before testing the probe circuit RH LH nere inuity RA TERES inuity LH Latch Contactor Coil RH 1 OHMS 3 10 OHMS L il LH RH LH 1 42 1 18 Probe Resistance Chart Probe Resistance Chart aca use with fryers EEE with LS Thermistor po only 60 1059 16 205 1361 96 80 1101 27 90 1122 32 140 1226 60 150 1247 66 155 1258 68 210 1971 99 1 43 1 19 1 Component Wiring Domestic 1 19 Wiring Diagrams 8271 lt 08 dt Ad sd 38049 Ad ALY l r THM 5 En 0 HE 138 259 03 HOLIMS ITIL Ad LINN ms soa van or 3804d dN3L Qiu NTG oc a IHM OZ Jo THM nag 438 559 TWNOILdO ER Ju EA 261 HOLIMS ITIL AG ETC TOMUS lz S S v c ie
93. sembly by reversing steps thru 4 6 Setup the computer following the instructions on page 4 9 in the Installation and Operation manual Setup MUST be performed after replacement 7 Once setup is complete on all replaced computers reset all control power following the instructions in section 1 11 7 on page 1 22 to readdress the new M3000 computer Check software version and if necessary update the software If a software update was necessary follow the instructions to update the software in section 1 15 1 3 Replacing Component Box Components 1 Disconnect the fryer from the electrical power supply 2 The computer bezel is held in place by tabs at the top and bottom Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs 1 1 Remove the two screws from the upper corners of the computer and allow the computer to swing down Unplug the wiring harnesses and disconnect the grounding wires from the terminals on the back of the computer Remove the computer assembly by lifting it from the hinge slots in the control panel frame Disconnect the wiring from the component to be replaced being sure to make a note of where each wire was connected Dismount the component to be replaced and install the new component being sure that any required spacers insulation washers etc are in place NOTE If more room to work is required the control panel frame assembly may be removed by removing the
94. t unit the red lead goes into position 9 and the white into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 Probe Lead Positions Reconnect the 12 pin connector of the wiring harness disconnected in Step 2 Lower the element to the full down position Reinstall the tilt housing back panels and contactor plug guard Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 1 7 Replacing Contactor Box Components l If replacing a contactor box component in boxes above the filter pan first remove the filter pan and lid from the unit If replacing components in fryers tht have ATO boxes the ATO box may require removal Disconnect the fryer from the electrical power supply Remove the two screws securing the cover of the contactor box The contactor boxes above the filter pan are accessed by sliding under the fryer They are located to the left and right above the guide rails see photo below The contactor boxes for frypots not over the filter pan are accessed by opening the fryer door directly under the affected frypot wy on b NNN GN e d lt da 2 F 1 m x B an ar 222 N 4 lt Remove two screws to access contactor box components above the filter pan 1 7 4 The contactors and relays are
95. tem returns to cook mode for 15 minutes then redisplays error until issue is fixed Pressing the MIB reset button during any filter function will generate a SERVICE REQUIRED error This is a list of the service required errors and causes ERROR MESSAGE EXPLANATION PUMP NOT FILLING Oil not returning to vat quickly Possible problems dirty pad bad or missing O rings tripped or defective filter pump actuators or linkage DRAIN VALVE NOT OPEN Drain valve failed to open the valve s position is unknown DRAIN VALVE NOT CLOSED Drain valve failed to close the valve s position is unknown Return valve failed to open the valve s position is unknown Return valve failed to close the valve s position is unknown MIB BOARD Problem with CAN communications Check for loose CAN connections between computer and MIB board MIB board failure AIF BOARD MIB detects AIF missing AIF board failure ATO BOARD MIB detects ATO board connection lost ATO board failure MISCONFIGURED ENERGY TYPE Energy type in fryer setup is incorrect ie Set proper energy type gas or electric Press 1234 to enter setup to properly configure fryer RTC INVALID DATE The date is invalid Press 1234 to enter setup to properly configure fryer and set proper date 1 34 1 14 4 Error Log Codes Refer to page 1 39 level 2 program for access to the E log The ten most recent errors are listed from A J with A being the most recent error E01 REM
96. ter locator wires are connected from ground to correct pin position see drawing 8051734 page 1 55 G Ensure all boards have the corner ground wire attached and tightened The locator pin in J2 of the AIF board 1 either loose or in the incorrect position See the charts on page 1 55 of this manual for proper pin position Bad MIB and or AIF board Broken resistor lead Unwrap the resistor leads and check ends MIB board alternating Network error on the CAN bus 1 11 3 MIB Manual Interface Board Pin Positions and Harnesses Connector From To Harnesss Pins Function Voltage Wire Color 1 Ground Black 2 J1 M3000 J7 8074546 pe Hi White 1 2 CANLo Red 3 CANHi 2 AIF JA 74547 3074947 4 5VDC 5 24VDC 24vDC Red 6 Wie 1 24VAC T f 24VAC 3 Pump Motor Red __ Filter Rela 24VDC 5 Blue LED Red Blue LED 24VDC RTI Open Switch 8074649 7 Switch Black Closed Switch RTI g Closed Switch Red __ 8074844 _9 NON RTI ne Red RTI Open Switch 15 Grund Wie _ RTI Closed Switch 16 Grund 1 From transformer 24VAC 2 Common 3 Add Pump Relay 24VAC To RTI connection in J6 rear of fryer 90 4 00 6 Lu 24VAC From RTI Waste Tank Full Full Sensor Test Pins 2 to 8 O
97. terface Board to Controller Wiring Harness 15 1 2 16 2 4 5 8 M3000 MIB AIF and ATO Wiring Harnesses 22000 6 6000 0000000 0 2 17 Filtration Sy Sten Components Hepat itd acess ee iota nee ott t 2 18 2 9541 Fraton C OTD ONC MUS foetu t a ld Ref 2 18 252 Auto Intermittent Faltration OmPpP coa d ed dede faded Rea 2 20 2521 LOV Indicator Gave 2 20 2 322 Miniferie Boarn AS save 2 20 2523 AIP Linear Actuator Board ASSembply vvs 2 21 2524 PC BAB Oar Gen 2 2 Frypot Assemblies and Associated Components 7 2 22 Oil Rer MOI sc oo bout a 2 24 Return Valves and Associated Paris 3 5 9 2 24 Auto To bl C mSv 2 25 2 9 1 EP 2 25 292 JIB apnd PIE SSD nisin cence a 2 25 2 9 3 TOPOM Board suse 2 26 2 9 4 ATO PS 2 27 295 ATO Pump Assembly Service Larger Top 120000001 2 28 IS Dose AEE M A LIE 2 29 2101 RT Manifold AESP 2 29 2102 RIDE Waste sen 2 31 005 RIB Uc E 2 31 Wiring Connectors Pin Terminals and Power Cords rrrnnnnnnnrnnnnnnnvvrvrnnnnnnnnnnnnnnnrrrnnnnvrrrnnnrnnnnn
98. the CAN bus system is terminated at BOTH ENDS on the M3000 connector J6 and on the ATO board connector J10 with a resistor equipped 6 pin connector With the computer OFF press TEMP button and ensure the AIF version appears If not the 24V to the AIF boards may be missing Ensure all 6 pin CAN connectors are tight between the M3000 J6 and J7 MIB and J2 AIF J4 and J5 and ATO J10 boards With the computer OFF press TEMP button and ensure the ATO version appears If not check the CAN wire harness between the AIF board J4 or JS and the ATO board J9 or J10 The ATO fuse on the right side of the ATO box may be loose or blown the 110V to the ATO transformer may be missing or the transformer bad The J4 J5 connector may be loose Is the right computer functioning If not the fuse below the contactor box may be loose or blown Check to see if MIB has 24V on pins 5 and E and vat number 6 of J2 Check to see if 24V is present on and side communication pins 5 and 6 of wire harness plugging into J4 or JS of the first AIF board If 24V missing check the pins Replace the harness if necessary Check continuity between each color wire on the CAN connectors into J7 on the far right computer and J10 on back of the ATO board black to black white to white and red to red and ensure there is no continuity between different color wires black to red red to white and white to black Ensure black compu
99. then close the connector to lock the leads in place NOTE It is critical that the wires be routed through the sleeving to prevent chafing 1 5 Index Marker marks Position 1 eL 4L 3L2L 11 Full vat element wire routing Pull the element wires through the bushings on either side of the frypot and down the back Element wires should be routed to the right of the ATO temperature probe on the back wall of the frypot Dual vat element wire routing Pull the element wires through the bushings on either side of the frypot and down the back Element wires should be routed to the center of the frypot between the ATO temperature probes Element grounding and wire routing To ground the element wires use the hole in the frypot frame located under the bushing that the element wires pass through Using a screw through the ground wires ring terminal connect it to the frypot using the probe ground clip Use a tie wrap to tie up half of the element wires after the wires are pulled through the bushing Do not pull tie wrap tight leave it slack at about one inch 1 6 10 11 12 Reconnect the element connector ensuring that the latches lock Insert the temperature probe leads into the 12 pin wiring harness connector see illustration below For full vat units or the right half of a dual vat unit the red lead goes into position 3 and the white into position 4 For the left half of a dual va
100. to gain access to the rear of the fryer Remove the four screws from both the left and right sides of the lower back panel Locate the high limit that is being replaced and follow the two black wires to the 12 pin connector C 6 Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher push the pins of the high limit out of the connector Carefully unscrew the high limit thermostat to be replaced Apply Loctite PST 567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot Insert the leads into the 12 pin connector C 6 see illustration below For full vat units or the left half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 1 and 2 of the connector For the right half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 7 and 8 In either case polarity does not matter Rib marks Position 1 High Limit Lead Positions Reconnect the 12 pin connecting plug C 6 Use wire ties to secure any loose wires Reinstall the back panels contactor plug guards reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 1 5 Replacing a Temperature Probe l 2 Lift the element out of the oil Disconnect the fryer from the electrical power supply and reposition it to gain access t
101. urely into place Check voltage to pump Replace the pump if defective Check for proper voltages using the pin position chart found on page 1 15 If ATO found defective replace ATO board and clear any errors Clear the lines pump When change filter pad YES NO is displayed do NOT press any button until the pan has been removed for at least thirty seconds After thirty seconds have elapsed the computer returns to OFF or last display ATO pump wire connections RTD and ATO board Ensure fuse on right side of ATO box is secure and good If the computer above the ATO box is missing power check the fuse below the component box With the computer OFF press TEMP button and ensure the ATO software version appears If not the connection between the AIF and the ATO board may be bad Ensure the 6 pin CAN connectors are tight between AIF J4 and J5 and ATO J9 or J10 boards Power to the ATO board has been cut off Ensure there is correct voltage to the ATO transformer Restore power to the board and clear any service required errors 1 10 2 ATO Automatic Top Off Board Pin Positions and Harnesses Voltage Color Connector From To Voltage Color RTlAddSolenoid 1 24 24VAC Black 6 3074671 8 JIB Low Reset 16VDC 9 laavac 24VAC Red manm ATOPumpRelay 24VAC Red JIBResetSwith 16VDC Red 24VAC Ret 24VAC 24VAC Blue Transformer 8074553 J4 R
102. ut depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Authorized Service Agency ASA for part number 826 0900 A DANGER This fryer may have two power cords and prior to movement testing maintenance and any repair on your Frymaster fryer disconnect all electrical power cords from the electrical supply WARNING Do not use water jets to clean this equipment LOV ELECTRIC WARRANTY STATEMENT Frymaster L L C makes the following limited warranties to the original purchaser only for this equipment and replacement parts A WARRANTY PROVISIONS FRYERS 1 Frymaster L L C warrants all components against defects in material and workmanship for a period of two years 2 All parts with the exception of the frypot O rings and fuses are warranted for two years after installation date of fryer 3 If any parts except fuses and filter O rings become defective during the first two years after installation date Frymaster will also pay straight time labor costs up to two hours to replace the part plus up to 100 miles 160 km of travel 50 miles 80 km each way B WARRANTY PROVISIONS FRYPOTS The frypot has a lifetime parts and labor warranty If a frypot develops a leak after installation Frymaster will replace the frypot allowing up to the maximum time per the Frymaster time allowance chart hours of straight
103. y 2 pump filter pump thermal overload Follow the steps in the flowchart in section YES NO improperly installed filter pan components 1 14 5 worn or missing O rings cold oil or an actuator problem Overwrite the filter after setting by re entering the filter after value in level two Ensure that the down arrow is pressed after entering the value to save the setting see section 4 13 5 on page 4 33 in the BIELA14 IO Manual Fryer filters after each Filter after setting incorrect or software cook cycle update issue 1 14 2 M3000 Useful Codes To enter any of the following codes Press and hold and P simultaneously for TEN seconds three chirps sound The computer displays TECH Enter the codes below to perform the function e 1558 Change from F to C The computer displays OF F Turn the computer on and check temperature to see the temperature scale If the desired scale 15 not displayed repeat e 33202 Reset Factory Menu The computer displays COMPLETE and then OFF NOTE This will delete any hand entered menu items 1550 Enter Tech Mode See page 1 36 to reset passwords and change filter pad time e 1212 Switch between Domestic Menu and International Menu The computer displays COMPLETE and then OFF NOTE This will delete any hand entered menu items 0459 Reset FILTER STAT DATA The following codes require the removal and reinsertion of the J3 locator plug on the rear of the co

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