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Frymaster H17SC User's Manual

1. SJo JJ uejs s uoge seues OSZLHd4 pue DSZ LHdd4 S1eA ejfurs 9SzzH OSZ LH OST LH jenuelyy SMe pue a91N19S uonejoedo uornejeisuj This manual is applicable to fryers manufactured beginning August 2003 with serial numbers beginning with 0308 For serial numbers prior to 0308 refer to manual 819 5184 SdHA eld JI LOH IH dIHS HIVA AOS AAVN 2L Frymaster CFESA Frymaster a member of the Commercial Food Equipment Service Association recommends ta ore using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 AUGUST 2005 el96004 www frymaster com E mail service frymaster com NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER DANGER The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door AX D
2. 7 9 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter Diagostic LEDs Diagnostic LED Legend Mia sss s indicates power from 12V transformer sauNp LE2S e indicates power from 24V transformer 185 Gb R25 ef D RH indicates output closed from right latch relay LH indicates output closed from left latch relay RH indicates output from right heat relay LH indicates output from left heat relay RH indicates output open from right latch relay LH indicates output open from left latch relay nai Ine lH e e p4 e ejps je co REATO AER Loe 208 E amp 1 18 8 80 81 y 1U8 amp e 1 Ni 4 I ce 1289 Be Sy ef EP 12 8 Y y ce Hmm m mw ef k o HHH m Test Points J1 Left J2 Right MeterSetting Test Pin Pin Results atch Contactor Coil R X 1 OHMS 5 of J1 3 10 OHMS Heat Contactor Coil R X 1 OHMS 9 of J2 18 25 OHMS Heat Contactor Coil R X 1 OHMS 6 of J1 18 25 OHMS Disconnect 15 Pin harness from the computer controller before testing the probe circuit r RH LH T inuity RH inuity LH Latch Contactor Coil RH R X 1 OHMS 3 10 OHMS L il LH RH LH 7 10 Wiring Diagram System H14SC H17SC H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440 480V 60 Hz 3 O 3 Wire Configurations Re
3. G 1 wu Nuo 266 I M A 988 LL Nid 19 OL LL gt 18 ISZ S Nid 99 OL EE 9MO O v 8 Nid 19 OL E B 7 d gt m NYG O8Z 8 Nid 99 OL D t O z 940 TOMLNOD OOOH VNOUdO Q O 4 wy qi ic X18 097 9 Nid 99 OL B i E BN LHM OZZ L Nid 99 OL O O 3 33 lo aa E 5 Jy 3 ay ST KEW O PE n 5 E 5 N SES E 9 Er sn N Keki s Ne Oo NYG OIL LJ Y iy X 00 B 00 9 TES N S E SA ng 21 LL Nid 99 OL c MN N Kjo pe NHB Ov vl Nid 99 OL L 9 na N v ob 9MO 20v S Nid 19 OL x E tq 9 i o ES mq lt p N89 9 EL Nid 99 OL be b N x Np P 38 92 Zl Nid 99 OL e at D ogogo e R _038 381 Z Nid 19 OL O z N c ucc S 9 Z UB O 5 lt oc 3 2 3 R ale a a E a N o a D gt 0 O x tc N_ o o E T 36 S o a o z 5 e x xo lt Z og ma na o OS OE E o oo lt r 5 85 FT u gt lt lt 34 25 a m c e z e o nou 418 OvZ Nid 90 OL E AMADA Dg o o Fn u N O a5 mg ANTV XE 9 o e 1 JA m m o X T K o x X18 90 OL Nid 99 OL MMM p m A qvo1 gt z el az J Rea 2 zo ko K avo 5 3NI 58 KE s uu K A vC I E z HSU KR x I lt O Haa C a p a o mow x c a ann o 2 D LS o z Oo A o x 5 lt S m B ER ol le O Ko g NE 44 A Kd 3 o Soo TW E Av 3H dWnd NO NOILISOd OL 038 oZ eq IV Tm S Imm meaRey lt X m Or E ui ru m K x LW na8 P
4. 11 12 13 14 15 16 17 18 19 20 Remove the tilt housing and back panels from the fryer The tilt housing must be removed first in order to remove the upper back panel To remove the tilt housing raise the elements and allow them to rest on the basket support racks see photo on page 7 3 Next remove the hex head screws from the rear edge of the housing The housing can then be lifted straight up and off the fryer Lift up on the upper back panel to disengage the tabs on 1ts upper corners from the cutouts in the fryer frame Dismount the top cap by removing the hex head screws at each end that secure it to the control panel frame Remove the hex head screw that secures the front of the frypot to the cabinet cross brace Remove the top connecting strip that covers the joint with the adjacent frypot Open the drain tube cleanout covers unscrew the retainer nuts from the drain valve nipples and remove the tube assembly from the fryer If replacing a frypot over the built in filtration system unscrew the vacuum breaker tube fitting from the drain tube assembly also Remove the covers from the drain safety switch es and disconnect the switch wiring at the switch es At the rear of the fryer unplug the C6 connector and using a pin pusher disconnect the high limit thermostat leads Disconnect the oil return flexline s at the frypot end s Raise the elements to the full up position and disconnec
5. J5 6 Pin Male Connector J2 807 0157 Not used in Navy units N 12 Pin Male Connector AB Esmas Conector 807 0160 Interface Board 807 3232 Drain Safety Switches 12 Pin Male Connector 807 0160 Contactor Box P N 807 3769 8 19 8 4 5 6 Single Main Wiring Harness 12 Pin Male Connector J y 807 016C Interface Boarc 15 Pin Male Connector 807 0804 Rear of Fryer 6 Pin Female Connector 807 0158 Drain Safety Switches 12 Pin Male Connector 807 016C Interface Boarc 9 Pin Male Connector 807 0155 Component Box P N 807 4077 12 Pin Male Connector 807 016C Contactor Box 8 4 5 7 Component Box Wiring Harness 15 Pin P N 106 2506SP 8 4 5 8 Single Component Box Wiring Harness 15 Pin P N 806 2071 8 20 8 5 Filtration System Components 8 5 1 FPH117 122 Filtration Components LI My d EN O N Q 3 s n an A BK 9 7 8 21 8 5 1 ITEM PART EURO LOOK PART 806 9546SP N 0 1 ON Q UU hn 806 9547 810 2743 823 2899 900 8933 823 2828 826 1360 826 1376 810 0180 810 2805 810 2807 813 0568 823 5142 106 4976 826 1712 810 2944 810 1057 810 1067 810 1668 813 0022 813 0098 813 0616 813 0331 813 0469
6. 824 1303 824 1335 824 1336 824 1337 826 1351 106 5195 106 5196 106 5197 106 5198 106 5199 106 4378 106 439 106 4392 106 4393 106 4397 210 6816 106 4979 810 1105 823 0839 823 2908 823 4585 COMPONENT Back Panel Upper Single Two Station Fryer Three Station Fryer Four Station Fryer Five Station Fryer Panel for five station fryer shown Back Panel Center Single Two Station Fryer Three Station Fryer Four Station Fryer Five Station Fryer Panel for five station fryer shown Back Panel Lower Single Two Station Fryer Three Station Fryer Four Station Fryer Five Station Fryer Panel for five station fryer shown Tilt Housing Single Two Station Three Station Four Station Five Station Housing for five station fryer shown Nut Retainer 14 20 Pkg of 10 receives basket hanger thumbscrew Top Cap Single Top cap for five station fryer shown Two Station Three Station Four Station Five Station Also requires ten 809 0078 10 32 Nutserts Frame Control Panel Frame for five station fryer shown Two Station Fryer Three Station Fryer Four Station Fryer Five Station Fryer Door Left or Ri ght Left shown move handle to opposite side for Right Screw 10 X inch Phillips Truss Head Handle Wireform Door Pin Assembly Door Spring Door Pin Pkg of 10 Door Assembly Single Side Standard Cabinet Left or Right Side Cabinet Single Left Use 212 8479 for Rt Side Ma
7. 810 2492 823 3229 823 3380 823 1549 823 1508 823 0717 810 0396 826 1375 826 1376 816 0032 826 0877 811 1071 Drain System Components 8 3 1 Drain Tube Sections and Associated Parts See Page 8 9 for Drain Valve detail Nipple Y X 1 inch NPT Grommet 1 inch Drain Washer 1 inch Drain Pkg of 25 Nut 1 inch NPT Retainer Nut 8 32 High Crown Acorn Cover Drain Cleanout Pkg of 5 Gasket Drain Cleanout Fitting Quick Connect Straight receives Teflon vent tube Drain Outlet Drain Tube Left End Drain Tube Right End Short Drain Tube Right End Long Drain Tube Open End Long Clamp Square Drain Screw 10 32 X 34 inch Hex Head Pkg of 5 Nut 10 32 Keps Hex Pkg of 10 Gasket Square Drain Kit Square Drain Clamp 2 each of Items 14 16 and 1 of Item 17 Tube Teflon Vent 14 inch OD Not illustrated See page 8 8 for a Euro Look parts list 8 6 8 3 1 1 Euro Look Drain Tube Section and Associated Parts See Page 8 10 for Drain Valve Detail 8 7 Euro Look Drain Tube Section and Associated Parts cont EURO LOOK ITEM PART 823 4625 823 4624 823 4643 823 4642 823 4639 823 4638 823 4641 823 4640 823 4892 816 0625 809 0969 810 2492 KIT6033 811 1071 Not illustrated See page 8 6 for a standard parts list COMPONENT Drain Tube Left Right End Short Full Vat 3 Dual Vat 3 Drain Tube Left Right Open Short Full Vat 3 Dual Vat 3 Drain Tube Right End
8. Assembly Component Box without filter Box Component Bracket Component Box Strain Relief Bracket Circuit Breaker Terminal Block and Wire Assembly Relay 18 Amp 1 4 HP 24V Coil Terminal 4 inch Push on Pkg of 5 Bushing Heyco Plastic AB 625 500 Holder AGC Panel Mount 4 1nch Fuse Fuse 3 Amp Slow Blow Transformer 100 120V 24V 20VA Transformer 100 120V 12V 60VA Nut 4 40 Keps Hex Pkg of 25 Nut 6 32 Keps Hex Spacer 4mm X 6mm Aluminum Screw 4 40 X inch Slotted Round Head Pkg of 25 Screw 8 X 4 inch Hex Washer Head Interface Board Relay 12VDC SPDT 12 Amp Sound Device Circuit Breaker 10 Amp Guard Finger Plug Button Brace Component Box Handle Assembly FPP Power Shower FV Use standard part 8 4 2 1 Single Contactor Box 106 0581 106 0595 806 9628SP 806 9629SP 807 0012 807 0067 807 0878 807 1338 807 1683 809 0096 809 0102 809 0250 809 0266 809 0360 809 0362 826 1374 810 0044 810 1202 812 0971 900 8608 900 8609 900 8647 WIR0427 Box Assembly Contactor Single Navy Wire Assembly CI Single FP Wire Assembly HV DV LT Contactor Single Wire Assembly HV DV RT Contactor Single Relay 18 AMP 1 3 HP 24V Coil Block Terminal 8 Pin Block Terminal 3 Lug 12 P Fitting Plastic 74 Dia Conduit Relay 12 VDC Screw 6 32 x s Bindings SL HD ZP Screw 8 32x TR HD ZP Nut 6 32 KEPS HX ZP Screw 10 1 2 Phil TR HD ZP Screw 8 x 34 HX Washer SL HD ZP Screw Drill 8 x 1 4 Hex Wash
9. Filter Pan Connection Pkg of 5 Use standard part 8 22 8 5 2 FPH217 317 Multiple Battery Filtration System Components NOTE Some early production units were configured this way a 4 od Q 8 23 8 5 2 O GO DON DD t x x XX Xx 826 1979 826 1980 826 1981 826 1392 813 0568 811 1071 806 5933SP 823 4637 810 2743 810 2091 200 2124 106 2617SP 810 2012 810 2198 826 1372 823 4589 200 3556 809 0104 809 0247 823 3879 200 4408 200 4409 826 1712 826 1264 807 2484 813 0165 813 0342 813 0530 813 0022 813 0838 813 0304 810 1668 810 1669 810 1159 810 1369 810 1055 807 3828 826 1375 200 5950 210 3149 813 0003 813 0298 813 0537 810 2493 810 1160 Not illustrated 823 4787 823 4675 809 0503 810 1043 810 1057 FPH217 317 Multiple Battery Filtration System Components cont ITEM STANDARD EURO LOOK PART PART COMPONENT Filter Pan Roller Kit four each of Items 7 and 8 Service Filter Pan Item 5 minus Item 2 Service Filter Pan Assembly Service Filter Pan above plus Items 3 amp 4 O Ring Pkg of 5 used with Item 5 Plug 14 inch Socket Head Pipe component of Item 5 two required Tubing 14 inch OD Teflon Vent sold by the foot Heater Strip Assembly 120V 18 25W Lid for units built before Feb 04 use 823 4391 Crumb Tray component of Item 5 Hold Down Ring SanaGrid Filter Screen Pan One Piece Filter includes Item 2 and o rings Rail Set F
10. This equipment is intended for indoor use only Do not install or operate this equipment in outdoor areas NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster DEAN Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration LIN WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A d
11. through the frypot during a 5 minute process called polishing Polishing cleans the oil by trapping solid particles in the filter medium 5 After the oil 1s filtered about 5 minutes close the drain valve and allow the fryer to refill Let the filter pump run 10 to 12 seconds after the oil begins to sputter from the Power Shower openings Turn the filter off remove the Power Shower and let it drain 4 3 WARNING The filter pump is equipped with a manual reset switch see photo below in case the filter motor overheats or an electrical fault occurs If this switch trips turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch FILTER EAS PUMP dr 6 Lower the elements into the frypot and reinstall the basket support rack Ensure the drain valve is fully closed If the drain valve is not fully closed the fryer will not operate Turn the fryer ON and allow the cooking oil to reach setpoint DANGER The crumb tray must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a
12. 5401 106 3349 816 0220 826 1359 826 1366 813 0165 810 0278 810 1668 810 1680 810 1669 813 0469 810 2255 810 2256 810 2257 810 2312 Seal Power Shower Pkg of 3 Screw Power Shower Cleanout Grip Power Shower Handle Microswitch Oil Return Handle Oil Return Valve Clip Clevis Grip Oil Return Valve Handle Bracket Handle Retainer Bracket Oil Return Microswitch Insulation Oil Return Microswitch Screw 4 40 X 4 inch Slotted Pan Head Pkg of 25 Nut 4 40 Keps Hex Pkg of 25 Elbow 12 inch X 90 Street Valve 5 inch Ball Adapter s inch to 5 inch NPT Male Flexline 6 5 inch Adapter 7s inch to 5 inch NPT Female Cap l5 inch NPT Pipe Manifold Two Station Fryer Manifold Three Station Fryer Manifold Four Station Fryer Manifold Five Station Fryer Use standard part 8 27 8 8 ITEM I 2 3 5 5 6 7 8 9 10 11 WW N STANDARD PART 807 3834 807 1068 807 0158 807 0156 807 0159 807 0875 807 1067 807 0157 807 0155 807 0160 807 0804 826 1341 826 1342 807 2518 Not illustrated WIRING CONNECTORS PIN TERMINALS AND POWER CORDS EURO LOOK PART COMPONENT Power Cords Cable 3 Phase 4 Wire Fryer Power Cable Cord Filter System Power Connectors 2 Pin Female 6 Pin Female 9 Pin Female 12 Pin Female 15 Pin Female 2 Pin Male 6 Pin Male 9 Pin Male 12 Pin Male 15 Pin Male Terminal Female Split Pin Pkg of 25 Terminal M
13. EMT 9 A NON uolo od x amp AWI3Y ANNA NO L NOILISOd OL 18 901 2 gt a G3H IHM THM ax wa ra n amp OL ma 96 os lt a gt ie 9Y0 98 od AN E a 980 DL n 5 lt E JJ de 8 me iz 5 oq lt i Nua OG I c oO E o PA E MEAN THM O R Z I mwn oz ed QC 1 9 MLH MHS Md gt O Mae N 8 OL y i SITES B q3M 921 M A 988 S Nid Z OL m E Ex E z S d3Y LHM HLH MHS Md gt as 5 ER a a m S25 Xg 262 6 Nid 99 OL ap a o LL O LJ E Xa 3r S se iq 9MO OLY 8 Nid Zh OL oo oz E o a Q3M O8l L Nid If OL pers oe m e oN E lt S BEA oz X18 OSE SL Nid 99 OL o z T ui ON 30 9MO 90v S Nid i OL Po 8 o Q a S Y N38 oez DISD oc iL z e E lt lt LHM 98 DD y a gt G Eo a GE NYO OLE SIND zz O lt ot ag X18 29 gt o 5m 2 o ox LU a M x m 1m8 o x uot gt lt lo a c x m Hl n u a2 s jale 25 9 z gt E zz Li gt z Ha amp u 29 a a E O Ij 2 na x n 5 3 Oo Ww a x G3 IHM Ta O O ge m PE ES o 0 O a osx uj O ud V oa z lt lt m day o9Z O O lt avon IN LINT H9IH e a 4 vC j mii J K KILE lij t INN lt os 38OMd ANAL T lt m 45 271 AE ma L K ld TO J6 PIN 4 24C BLK xL by LS 2 33 04 TO J2 PIN 7 25C BLK On N AN x as e oo o O J2 PIN 11 26C BLK Des e Te d TO J2 PIN 12 27C WHT INDIO 00 TO J2 PIN 9 28C BRN ee pus o TO C1 PIN 9 29C BLK LIAT HS
14. FULL VAT iB CONTACTOR 2 TE 11C YLW T FF LATCH gt sun CONTACTOR 36 FULL VAT a 222 CONTACTOR 1 4C BRN p CONTROLS CIRCUIT Se 8051417 7 14 7 12 Components Description of Operation a Drain solenoid When the return valve is opened a microswitch activates and supplies 24V to the pump relay and solenoids b Vacuum release solenoid When the return valve is closed it de energizes the 24V to the pump relay and solenoids releasing the vacuum C Full vat oil return switch When the return valve is open the 24V circuit is closed and it activates the pump relay and drain solenoid d Dual vat oil return switch When the return valve is open the 24V circuit is closed and it activates the pump relay and drain solenoid e Optional waste oil pump switch The drain valves and oil return valves are closed When the oil waste discharge valve is opened the 24V circuit is closed it activates the pump relay and drain solenoid f Safety interlock switch The interlock switch is in series with the high limit It is actuated when the drain valve opens which opens the latch circuit which drops out the 12V circuit on the interface board This removes power from the latching contactor which opens and de energizes the heating elements NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 Accessories STANDARD EURO LOOK ITEM PART PART Z COMPONENT l 809 0171 Thumbscrew Y 20 X 1 s
15. Once on the floor pull the assembly out the front of the fryer When required service has been completed reverse steps 6 12 to reinstall the bridge NOTE The black motor wires go on the top terminal the white on the bottom The pump solenoid valve wires go in positions 10 and 12 of the 15 pin connector the vacuum breaker solenoid valve wires go in positions 4 and 6 In both cases polarity does not matter Once the bridge is back in place reverse steps 4 and 5 to reinstall the contactor boxes Reconnect the unit to the electrical power supply and verify that the pump 1s functioning correctly 1 e when a filter handle 1s placed in the ON position the motor should start and there should be strong suction at the intake fitting and outflow at the power shower or rear flush port When proper operation has been verified reinstall the back panels and the filter pan and lid and return the fryer to service 7 8 3 Replacing the Filter Transformer or Filter Relay Remove the left controller from the fryer to expose the interior of the left component box The filter transformer and relay are located as shown in the illustration below NOTE The right component box 1s identical to the left except that the filter transformer and relay are not present Filter Relay Filter Transformer 9 IO o
16. accessories thoroughly with clean water and wipe dry before reinstalling 5 2 Check Calibration of Temperature Control Knob Monthly 1 After the cooking oil reaches operating temperature let the heating elements cycle at least four times indicated by the HEAT light going out and coming back on 2 Insert a thermometer or pyrometer probe near the temperature sensing probe approximately five inches deep into the cooking oil When the heating elements cycle on for the fourth time the thermometer should read within 5 F of the temperature control knob setting 3 If the knob requires adjustment a Loosen the setscrew in the control knob until the outer shell of the knob will rotate on the insert inside the knob b Rotate the outer shell of the knob until the index line on the knob aligns with the mark that corresponds to the thermometer or pyrometer reading c Hold the knob and tighten the setscrew d Recheck the thermometer or pyrometer reading and the temperature control knob setting the next time the HEAT light illuminates e Repeat steps a through d until the thermometer or pyrometer reading and the knob setting agree within 5 F 5 3 5 3 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley material maintenance management 3M program Frymaster recommends that a Factory Authorized Service Technician inspect this applianc
17. contactor failed in the closed position The fact that the heat indicator 1s ON indicates that the controller 1s functioning properly and is calling for heat The high limit thermostat functions as a normally closed switch If the thermostat fails the switch opens and power to the elements is shut off If the contactor fails to close no power is supplied to the elements Determining which component has failed 1s beyond the scope of operator troubleshooting Call FASC 6 2 2 Error Messages and Display Problems Probable Causes Corrective Action This in an indication of a malfunction in the temperature measuring or control circuitry including a failure of the high limit thermostat Determining the specific problem is beyond the scope of operator troubleshooting Oil temperature above acceptable range or a problem with the temperature measuring circuitry Controller trouble light ON Shut the fryer down immediately Verify that the drain valve is fully closed The fryer will not function Controller trouble if the drain valve is not fully Open drain valve or problem with HEDT ON and Neang latching circuits mode light ON closed If the drain valve is fully closed the problem is within the latching circuitry and 1s beyond the scope of operator troubleshooting 6 2 3 Filtration Problems Probable Causes Corrective Action A Verify that the power cord is Power cord is not plugged in or fully plugge
18. filter pan ss components P Verify that o rings are present and in good condition on filter Filter pump runs pan connection fitting but oil return is very slow and bubbling B In order to properly filter the oil comes out of the oil or shortening should be at Power Shower or near 350 F 177 C At temperatures lower than this the oil becomes too thick to B Attempting to filter with oil or pass through the filter medium shortening that is not hot enough easily resulting in much slower oil return and eventual overheating of the filter pump motor Make sure oil is at or near frying temperature before draining oil into filter pan A Missing or worn Power Shower A Verify that the gasket is present gasket and in good condition B If the Power Shower is not cleaned on a routine basis sediment will eventually block the small holes around the edges of the frame Also when using solid shortening if the Power Shower is not allowed to drain completely the shortening will solidify in the holes and may fill the frame Completely drain the Power Shower after each filtering and clean regularly in accordance with the instructions in Chapter 5 of this manual Power Shower not B Clogged openings in Power Shower frame spraying properly 6 5 6 3 Replacing the Controller or Controller Wiring Harness Disconnect the fryer from the electrical supply For fryers that have 90 angle topcaps remove the two
19. from the fryer with the elements energized Doing so will cause irreparable damage to the elements and may cause a flash fire Doing so will also void the Frymaster warranty 1 Turn the fryer power OFF Drain the frypot into the filter pan If necessary use the Fryer s Friend clean out rod to clear the drain from inside the frypot Open valve by moving handle to the right 4 2 DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil will rush out creating the potential for severe burns DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 2 Remove the basket support rack from the frypot raise the element assembly to the up position and snap the Power Shower into position A DANGER DO NOT operate the filter without the Power Shower in place Hot oil will spray out of the fryer and cause injury 3 After the cooking oil has drained from the frypot turn the filter handle to the oo R a ww Turn filter handle ON position to start the pump and begin D to the ON position the filtering process There may be a slight delay before the pump activates 4 The filter pump draws the cooking oil through the filter medium and circulates it back up to and
20. heating element is ON Trouble Light Indicates over high limit or problem in heat control circuitry Thermostat Control Knob Sets desired frying temperature Hi Limit Test Switch Tests high limit thermostat Second Hi Limit Test Light Indicates fryer is in second high limit test mode The analog controller illustrated above is used to adjust and maintain oil at the temperature indicated by the thermostat knob The fryer has two built in high limit protection features If the temperature in the frypot reaches approximately 410 F the controller opens the heat relay circuit turning the elements off If the temperature in the frypot reaches 450 F a mechanical high limit shuts off electrical power to the elements The operator should periodically test each of the high limit protection features using the procedure at the end of this chapter to verify that they are operating correctly 3 2 The analog controller has no timing features The operator must monitor shake and pull times A WARNING Before pressing the power switch to the ON position ensure that the frypot is properly filled with oil See Section 3 1 CONTROLLER OPERATING PROCEDURE 1 Verify that the thermostat knob is set to the desired cooking temperature 2 Press the power switch to the ON position The POWER light will illuminate 3 If the frypot temperature is below 180 F the controller will automatically enter a warm up cycle often call
21. inch 810 2793 Hanger Wireform Basket 809 0921 Spacer Basket Hanger 803 0197 Cleanout Rod 27 inch 803 0209 Brush Frypot 823 1885 Connecting Strip Frypot 806 4041 Cover Full Vat Frypot 803 0132 Rack Full Vat Basket Support 803 0271 Basket Twin 812 1226SP Drain Nipple 1 4 inch Painted 803 0002 Powder Filter 80 1 Cup Applications 803 0170 Paper Filter 100 Sheet Pack Not illustrated Use standard part Euro Look fryers have rounded topcaps and round drains whereas standard fryers have square drains and topcaps X x wW0O 1 O Q HW i gt 8 1 8 2 Cabinetry 8 2 1 Backs Control Panels Doors Handles Sides Tilt Housings amp Top Caps 8 2 8 2 1 Backs Control Panels Doors Handles Sides Tilt Housings amp Top Caps cont STANDARD EURO LOOK ITEM PART PART 210 9367 210 2299 210 2380 210 3490 210 3670 210 9336 210 2298 210 2379 210 3489 210 3669 210 9339 210 4430 210 4431 210 4432 210 4433 824 1526 824 1061 824 1062 824 1063 824 1065 826 1351 106 5205 106 5206 106 5207 106 3036SP 106 4441 106 4956 806 7172SP 806 7173SP 806 7174SP 106 2171SP 806 6545SP 809 0266 810 1422 806 4487SP 826 1343 106 5008 210 4435 211 8479 810 2346 823 0839 823 2908 823 2901 Not illustrated 200 6630 200 6785 200 6786 200 6787 200 2298 200 2379 200 3489 200 3669 200 4426 200 4427 200 4428 200 4429
22. the element being replaced disconnect the wire harness containing the probe wiring connector C6 Using a pin pusher disconnect the probe wires from the connector 3 On the front of the contactor box disconnect the 6 pin connector for the left element as viewed from the front of the fryer or the 9 pin connector for the right element and pull the harness out through the rear of the fryer Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads see photo below Pull the leads out of the connector and out of the plastic wire loom 4 Raise the element to the full up position and disconnect the element springs 7 4 5 Remove the nuts and machine screws that secure the element to the tilt plate assembly and pull the element out of the frypot NOTE Full vat elements consist of two dual vat elements clamped together For full vat units remove the element clamps before removing the nuts and machine screws that secure the element to the tilt plate assembly 6 If applicable recover the probe bracket and probe from the element being replaced and install them on the replacement element then install the replacement element in the frypot securing it with the nuts and screws removed in Step 5 7 Route the element leads through the wire loom to prevent chafing and press the pins into the connector in accordance with the diagram below then close the conne
23. 1s causing the motor to overheat A major cause of overheating is when several frypots are filtered sequentially thus overheating the pump and motor Allow the pump motor to cool at least 30 minutes before resuming operation Pump overheating can be caused by 7 8 e Solidified shortening in the pan or filter lines or e Attempting to filter unheated oil or shortening cold oil and shortening are more viscous overloading the pump motor and causing it to overheat If the motor runs but the pump does not there is a blockage in the pump Incorrectly sized or installed paper pads will allow food particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears bind causing the motor to overload again tripping the thermal overload Shortening that has solidified in the pump will also cause it to seize with the same result A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument Disconnect power to the filter system remove the input plumbing from the pump and use a screwdriver to manually turn the gears e Turning the pump gears in reverse will release a hard particle Sediment Particle oil Flow Sediment Particle Up for reverse Y Y A ee Y Down for forward e Turning the pump gears forward will push softer objects and solid shortening through the pump a
24. 210 9197 826 1264 816 0093 809 0514 809 0194 106 495 809 0500 210 9145 211 9147 211 9146 212 9147 212 9146 211 9455 212 9455 823 5151 810 0697 826 1392 106 4945 823 5141 FPH117 122 Filtration Components cont COMPONENT Assembly Filter Pan FPH117 Lid Single FPH117 Crumb Tray Hold Down Ring SanaGrid Filter Screen Pan Filter screw 10 24 x 5 16 RD SL HD ZP Pkg of 25 Nut KEPS 10 32 HX ZP Pkg of 10 Handle Door Caster 2 Filter Pan Caster 2 Rigid Pipe Plug 1 8 NPT Socket Head Tube Pan Suction Single FP Plumbing Assembly FV Single FP Kit Motor and Gasket 115V 807 3859 Motor Gemini Valve without Handle Flex Line 5 8 O D x 13 Long Flex Line 5 8 O D x 8 5 Long Adapter Male 7 8 O D x 1 2 Nipple Y x Close N P T B M Nipple 2 x 6 50 N P T B M Pipe Elbow ST 1 2 x 5 NPT 90 BM Elbow W Side Outlet 2 NPT Cap Pipe BM Handle Right RF Valve Kit Pump and Gasket Viking 4 GPM 2 piece Gasket Pump Motor Cap Screw 5 16 18 NC SAE Grade 5 HX HD Washer Flat 5 16 SAE ZP Rail Assembly Filter Pan Single FPHI17 Screw 10 5 HX HD SS Angle Joining Pan Rails Filter Magic Leg Pan Rail FM Left Bracket Attaching Filter Pan Left Leg Pan Rail FM Right Bracket Attaching Filter Pan Right Rail Filter Pan Left Rail Filter Pan Right Mount W A Male Connector Disconnect Filter Pan Connection Male O Ring
25. ANGER This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door A DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures They may differ slightly in appearance or placement between fryers but functionality should remain the same They may not conform to onsite management operational procedures A WARNING Frymaster fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation Frymaster optional equipment casters must be used Questions Call 1 800 551 8633 or email Service QFrymaster com A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door AX WARNING
26. Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 TABLE OF CONTENTS Page Introduction 9 9 5 99 1 1 Installation Instructions U 2 1 Operating Instructions 99e I I aa 3 1 Filtration Instructions I eee 4 1 Preventive Maintenance ss ee 5 1 Operator Troubleshooting 6 1 Service Procedures sss i i i a 7 1 Parts List 8 1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 1 General Read the instructions in this manual thoroughly before attempting to operate this equipment This manual covers all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U S Navy including HI4SC HI7SC H22SC kW and FPHI7SC kW filtration system models The fryers in this model family have most parts in common and when discussed as a group will be referred to as Navy Surface Ship Electric fryers Although similar in appearance to the Footprint III family of Navy Electric fryers the Navy Surface Ship Electric fryers feature a significantly different built in filtration system Other features including the deep cold zones and open frypots with tilt up elements remain essentially unchanged All Navy fryers are equipped with solid state analog controllers Fryers in this series can be single units or grouped in batteries of two or more fryers 1 2 Safety Information Before attempting to operate your unit rea
27. K ya o TO J6 PIN 1 30C BLK Cd gt S lt a q TO J1 PIN 7 31C BLK met 07 3eosd dial T F lt 038 a O J1 PIN 2 32C RED da LHM me TO J1 PIN 3 33C GRN Qu TO J1 PIN 6 34C BRN HOLIMS iqu LHM NHH 208 5 i np D O C1 PIN 6 35C BLK 7VNOlLdO LHM X18 964 7 11 Wiring Diagram Contactor Box H14SC H17SC H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440 480V 60 Hz 3 O 3 Wire Configurations Refer to page 2 2 for power requirements FULL VAT ONLY cc BLU BLU 6L pA f BLU 5L SL BLK BLK A BLK CO E LATCH HEAT HEAT CONTACTOR CONTACTOR CONTACTOR DUAL VAT DUAL VAT FULL VAT CONTACTOR 3 CONTACTOR 4 CONTACTOR 2 LATCH CONTACTOR FULL VAT CONTACTOR 1 m BLU 22R BLU 11L BLU MR BLU 22L BLU 33L BLU 66L BLK 55L BLK 44 BLK DUAL VAT ONLY m z T 11213 ERCURY ELEMENT WIRING FROM CONTACTOR LATCH CONTAC TOR 5c ORG DUAL VAT L 20C BRN CONTACTOR 3 k HEAT 6C BLK 3 CONTACTOR n DUAL VAT 226 BRN CONTACTOR 4 EN HEAT M I E CONTACTOR Bop
28. Leads Probe Bracket If replacing a high limit thermostat unscrew the thermostat to be replaced Apply Loctite PST 567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot 7 3 6 If a temperature probe was replaced insert the probe leads into the connector see left illustration below For full vat units or the left half as viewed from the rear of the fryer of a dual vat unit the red lead goes into position 6 and the white into position 7 For the right half of a dual vat unit as viewed from the rear of the fryer the red lead goes into position 12 and the white into position 13 Rib marks Position 1 Probe Lead Positions High Limit Lead Positions If a high limit thermostat was replaced insert the leads into the connector see right illustration above For full vat units or the left half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 4 and 5 of the connector For the right half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 10 and 11 In either case polarity does not matter 7 Reinstall the back panels and tilt housing to complete the installation then reverse steps 1 and 2 to return the fryer to service 7 5 Replacing a Heating Element 1 Perform steps 1 3 of section 7 4 Replacing a Temperature Probe 2 On dual vat fryers and on full vat fryers where the temperature probe is attached to
29. Long Full Vat 3 Dual Vat 3 Drain Tube Left Right Open Long Full Vat 3 Dual Vat 3 Drain Outlet Center Dump Sleeve 3 Clamp 3 T Bolt Fitting Quick Connect Straight receives Teflon vent tube Kit Round Drain Clamp 2 or Item 7 and 1 of Item 6 Tube Teflon Vent 14 inch OD 8 8 8 3 2 Drain Valve Assembly and Component Parts Full Vat Drain Valve Assembly 806 7434SP Compression Washers furnished with Item 1 Plastic Washer furnished with Item 1 STANDARD ITEM PART COMPONENT 810 1020 Valve 1 inch Full Vat Drain 806 8137 Bracket Assembly Full Vat Drain Safety Switch 816 0220 Insulation Drain Safety Switch 807 2103 Microswitch CE Straight Lever 901 2348 Cover Dual Vat Drain Safety Switch 826 1366 Nut 4 40 Keps Hex Pkg of 25 824 1602 Handle Full Vat Drain Valve 809 0540 Nut 2 13 2 Way Hex Lock 816 0639 Sleeve Red Handle 900 2936 Retainer Nut Drain Valve FV 806 6993SP Valve 1 4 inch Drain Assembly Includes handle and sleeve 823 1168 Valve 1 4 inch Drain Assembly with bracket used on non filter fryers WIR0572 Wire Bundle Drain Safety Switch Not illustrated See page 8 11 for a Euro Look parts list N 0 1 ON Q OU L EY x X 8 9 8 3 2 1 Euro Look Drain Valves and Associated Parts Units with Built In Filtration Dual Vat Drain Valve Assembly 106 3761SP Flat Washer Pla
30. Pro filtration system allows the cooking oil or shortening in one frypot to be safely and efficiently filtered while the other frypots In a battery remain in operation Section 4 2 covers preparation of the filter system for use Operation of the system is covered in section 4 3 WARNING The work center supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures 4 2 Preparing the Filter for Use 1 Rotate the pan locking rod to either side until it clears the filter pan then pull the pan out from the cabinet Remove the crumb tray hold down ring and filter screen Clean all components with a NES solution of detergent and hot water then Rotate the locking rod 7 BIN to either side to allow E Frye A dry thoroughly the pan to be pulled out from the fryer OL B AN E The filter pan is equipped with rollers in rails much like a kitchen drawer The pan may be removed for cleaning or to eain access to interior components by lifting the front of the pan to disengage AUD ee the front rollers then pulling it forward 7 until the rear rollers clear the rails The pan cover must not be removed except for cleaning interior access or to allow a shortening disposal unit SDU to be positioned under the drain Inspect O Rings 2 In
31. abinet Divider Cabinet Brace Single Station Lower Brace Double Station Lower Brace Front Horizontal Use 200 7036 for singles Two Station Fryer Three Station Fryer Four Station Fryer Five Station Fryer Brace Rear Horizontal Use 200 5356 for singles Two Station Fryer Three Station Fryer Four Station Fryer Five Station Fryer support Contactor Box Right Station 3 or Station 5 support Contactor Box Left Station 4 or Station 5 support Contactor Box Right Station 3 support Contactor Box Stations 3 and 4 support Contactor Box Front to Rear support Contactor Box Station 2 support Contactor Box Station 1 support Contactor Box Singles Post Door Magnet Door support Oil Return Manifold Hinge Door Use 210 6862 for singles Bracket Rear Support Bracket Frypot Bolt 14 20 X 34 inch Hex Head Pkg of 10 Screw 8 X inch Drill Point Hex Head Pkg of 25 Screw 10 32 X inch Slotted Pkg of 25 used to attach contactor box Nut 10 32 Keps Hex Pkg of 10 Screw 10 X 12 inch Hex Washer Head Primary cabinet screw Qty 25 Nut 4 20 Hex Flange used with item 22 Bolt 14 20 X 2 inch Hex Head Brace Rear Channel Corner Channel Base Rear Use 106 4901 for singles base assembly Two Station Fryer Three Station Fryer Four Station Fryer Five Station Fryer Channel Base Side Leg Navy Shipboard Mounts with Items 27 and 28 Use Standard part 8 5 813 0284 816 0092 826 1345 809 0347 809 0893 826 1348 816 0021
32. ale Split Pin Pkg of 25 Plug Mate N Lock Dummy Pin Use standard part 8 28 DD Frymaster Enodis One Company Countless Solutions Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6004 PRINTED IN THE UNITED STATES 1 800 551 8633 AUGUST 2005
33. ctor to lock the leads in place NOTE It is critical that the wires be routed through the loom to prevent chafing eu eL SL 4L 3L2L 6R 5R 4R 3R 2R 1R amp 8 Insert the element connector into the receptacle on the front of the contactor box ensuring that the latches lock EROS 9 If disconnected in step 2 insert the temperature probe leads into the wiring harness connector see illustration below For full vat units or the right half of a dual vat unit the red lead goes into position 6 and the white into position 7 For the left half of a dual vat unit the red lead goes into position 12 and the white into position 13 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 10 If disconnected in step 2 reconnect connector C6 of the wiring harness 11 Reconnect the element springs and lower the element back down onto the basket rack 12 Reinstall the tilt housing and back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 7 5 7 6 Replacing Contactor Box Components 1 If replacing a contactor box above the built in filter system remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container If replacing a contactor box in a non filter unit drain the frypot above the box into a Shortening Disposal Unit SDU or other appro
34. d in If so verify circuit breaker is tripped that circuit breaker is not tripped If the motor is too hot to touch for more than a few seconds the Pump motor has overheated thermal overload switch has causing the thermal overload probably tripped Allow the switch to trip motor to cool at least 20 minutes then press the Pump Reset Switch Blockage in filter pump Pump blockages are usually Filter pump won t start caused by sediment buildup in Test Close the drain valve and the pump due to improperly pull the filter pan out from the sized or installed filter paper fryer Activate the pump If the and failure to use the crumb pump motor hums for a short time screen then stops the probable cause is blockage of the pump itself continued on following page 6 4 Probable Causes Corrective Action Filter pump runs Blockage in filter pan suction tube but oil does not return to frypot and there is no bubbling oil or air coming from the Power Shower The blockage may be caused by Test Close the drain valve and pull sediment buildup or if solid the filter pan out from the fryer shortening is used solidified Activate the pump If the air or shortening in the tube Use a thin bubbling oil comes out of the Power flexible wire to remove the Shower there is a blockage in the blockage filter pan suction tube A Verify that filter screen is in bottom of pan with paper top of A Improperly installed
35. d the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the one below A DANGER Hot cooking oil causes severe burns Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another A CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction AA DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction Fryers in this series are equipped with the following automatic safety features 1 Two high temperature detection features shut off power to the elements should the temperature controls fail 2 A safety switch built into the drain valve prevents the elements from heating with the drain valve even partially open 1 1 13 Controller Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection again
36. e 12 pin connectors on the rear of the component box directly behind the interface board Dismount the component to be replaced and install the new component being sure that any required spacers insulation washers etc are in place NOTE If more room to work is required the control panel frame and top cap assembly may be removed by removing the hex head screws that secure it to the fryer cabinet see illustration below If this option 1s chosen all control panel assemblies must be removed per steps 1 and 2 above The cover plate on the lower front of the component box may also be removed if desired Removing the component box itself from the fryer is not recommended due to the difficulty involved in disconnecting and reconnecting the oil return valve rods which pass through openings in the component box Remove these three Screws at each end F Remove these two screws from the center supports Removing the Control Panel Frame and Top Cap Assembly Reconnect the wiring disconnected In step 3 referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made Also verify that no other wiring was disconnect
37. e at least annually as follows Fryer e Inspect the cabinet inside and out front and rear for excessive oil build up and or oil migration e Verify that the heating element wires are in good condition and that leads have no visible fraying or insulation damage and that they are free of oil migration build up e Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing e Verify that the tilt mechanism is working properly when lifting and lowering elements and that the element wires are not binding and or chafing e Verify the heating element amp draw is within the allowed range as indicated on the appliance s rating plate e Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed e Verify that component box and contactor box components i e controller relays interface boards transformers contactors etc are in good condition and free from oil migration build up and other debris e Verify that component box and contactor box wiring connections are tight and that wiring is in good condition e Verify that all safety features i e contactor shields drain safety switches reset switches etc are present and functioning properly e Verify that the frypot is in good condition and free of leaks and that the f
38. e face of the plug s is are flush with the outlet plate with no portion of the prongs visible 3 Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature It may be necessary to add oil to bring the level up to the proper mark after it has reached cooking temperature 3 Shutdown Turn the fryer off 2 Filter the cooking oil and clean the fryers See Chapters 4 and 5 3 Place the frypot covers on the frypots 3 2 Operation of the Solid State Analog Controller NOTE Refer to Chapter 4 of this manual for operating instructions for the built in filtration system Fryers configured for the U S Navy are equipped with solid state analog controllers HEAT TROUBLE p POWER SECOND Let eo 2ND LIMIT ON POWER OFF ST M J g A odd 6 bbe U S Navy Solid State Analog Controller DESCRIPTION Power Switch Controls electrical power to fryer Power On Light Indicates when electrical power to fryer is ON Heating Mode Light Indicates when
39. ecured in a stationary position 1 Close frypot drain valve s and fill frypot s with water to the bottom oil level line 2 Boil out frypot s in accordance with the instructions in Section 5 1 3 of this manual 3 Drain clean and fill frypot s with cooking oil See Equipment Setup and Shutdown Procedures in Chapter 3 25 Dimensions and Weights single Fryer LWH inches 33 38 X 15 67 X 45 5 190 Ibs empty 2 Fryer Battery LWH inches 33 39 X 31 45 X 45 5 490 Ibs empty 3 Fryer Battery LWH inches 33 24 X 47 10 X 45 5 570 lbs empty 4 Fryer Battery LWH inches 33 45 X 62 55 X 45 5 780 Ibs empty 2 3 33 38 28 29 17 534 6 913 15 67 FRONT HANDLE l Single Fryer 2 470 26 316 TYPICAL BACK OF FRYER UNIT j x i 7 098 IM O pi o TYPICAL 17 515 33 39 MOUNTING HOLES 625 4 PLACES FRONT HANDLE 2 Fryer Battery 31 45 27 570 14 400 A 1 77 MM mi L M 17 516 3 Fryer Battery FRONT HANDLE OO 62 55 2 470 k 26 320 31 180 BACK OF FRYER UNIT 7 119 7 119 17 490 4 Fryer Battery FRONT HANDLE 2 5 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 4 Equipment Setup and Shutdown Procedures Setup A DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or cooking oil before energizing the elements Failure to do so will result in irreparable damage
40. ed a melt cycle The heating elements will cycle on and off repeatedly allowing the oil to heat gradually without scorching During the warm up cycle the heating mode light will alternately illuminate and go off as the elements cycle on and off Within about 45 minutes the controller will exit the warm up cycle and the heating mode light will remain continuously illuminated 4 When the oil temperature reaches the thermostat knob setpoint the elements will cycle OFF and the HEAT light will go off indicating that the fryer is ready for the cooking process to begin HIGH LIMIT TEST PROCEDURE Tools Required One 0 600 F pyrometer with sensing probe or an equivalent high temperature thermometer NOTE Conduct this test when the fryer will not be needed for about one hour and when the cooking oil is due to be changed the test will ruin the cooking oil Start the test with the controller turned ON and with the cooking oil at normal frying temperature Stir the oil thoroughly to ensure even distribution and temperature DANGER If the expected results indicated by italics for Steps 3 and 4 below do not occur turn off the fryer at the main circuit breaker panel and do not use the fryer until it has been repaired by an authorized technician 1 Verify that cooking oil is at the bottom OIL LEVEL line Add oil if necessary 2 Turn the power switch ON and set the control knob to the normal frying temperature 3 Insert the pyrometer
41. ed accidentally during the replacement process Reverse steps 1 and 2 to complete the replacement and return the fryer to service 7 2 7 4 Replacing a Temperature Probe or High Limit Thermostat 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer 3 Remove the tilt housing and back panels from the fryer The tilt housing must be removed first in order to remove the upper back panel To remove the tilt housing raise the elements and allow them to rest on the basket support racks as shown in the photo below gt gt A dl Next remove the hex head screws from the rear edge of the housing The housing can then be lifted straight up and off the fryer Lift up on the upper back panel to disengage the tabs on its upper corners from the cutouts in the fryer frame 4 Disconnect the wire harness at connector C6 and using a pin pusher disconnect the probe leads or high limit leads from the connector 5 If replacing a temperature probe remove the screw securing the probe bracket to the element and slide the bracket off the element and probe Pull the probe out of the tilt housing assembly install the replacement probe and reattach the element bracket Secure the upper portion of the probe with a replacement metal wire tie Probe
42. er HD ZP screw 10 75 Hex Head Pkg of 25 875 Plug Button Contactor 40 AMP 600V 3 Pole Conduit 4 x 12 LG Flexible Box Contactor Common El Single FP Cover Contactor Box Common El Single FP Bracket Contactor Box Single FP Wire Assembly Navy Single FP Use standard part 8 4 2 2 Multiple Vat Contactor Boxes NOTE 1 Left and right contactor box assemblies are mirror images of one another With the exception of the box itself all components of a left hand assembly including the lid are the same as those in the corresponding right hand assembly and vice versa NOTE 2 See Page 8 18 and 8 19 for Contactor Box Wiring Assembly 106 2440 Assembly Contactor Box Left Use 106 2442 for H22 106 244 Assembly Contactor Box Right Use 106 2443 for H22 106 1536 Box Left Contactor 106 1537 Box Right Contactor 200 4712 Door Contactor Box w o Hinge 200 2337 Bracket Contactor Box 807 0070 Terminal Ground Lug 807 2284 Contactor 24V 50 Amp Mechanical used in 14 amp 17kW units only 807 2283 Contactor 24V 63 Amp Mechanical used in 22kW units only 810 1202 Contactor 24V 40 Amp 3 Pole 809 0448 Clip Tinnerman 807 0012 Relay 18 Amp HP 24V Coil 807 0064 Transformer 480V 120V 150VA 807 1683 Relay 12VDC 826 1358 Nut 6 32 Keps Hex Pkg of 25 826 1365 Screw 6 32 X 1inch Slot Head Pkg of 25 809 0123 Screw 10 X 4 inch Slot Head 826 1376 Nut 10 32 Keps Hex Pkg of 10 809 0360 Screw 8 X 1nch Hex Wa
43. er to wiring diagrams in paragraphs 7 10 and 7 11 NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 F 75 C DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door 2 2 DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment 2 3 Installation 1 This equipment must be securely bolted to the deck 2 Install deck studs for the specific fryer configuration in accordance with the diagrams at the end of this chapter 3 Position the fryer on the deck studs and secure with appropriate nuts and lock washers DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 2 4 After Fryers Are Anchored At the Frying Station A DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not s
44. evice it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada A DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning A WARNING Never spray the fryer with water or use water jets to clean the fryer DD Frymaster Navy Surface Ship Electric Fryers Installation Operation Service and Parts Manual
45. fer to page 2 2 for power requirements
46. gnet Door Handle Grab Rail For handle end use 910 0915 One Station Fryer Two Station Fryer Three Station Fryer Use standard part 8 3 8 2 2 Cabinet Bases Braces and Associated Parts See Page 8 2 for cabinet sides See Page 8 14 for filter rails and associated hardware See Page 8 24 for rear bridge support oil return manifold The 5 Station cabinet illustrated is typical of all Navy Surface Ship Electric cabinets All components used in Navy Surface Ship cabinets are identified but not all components are used in every configuration Cabinet Bases Braces and Associated Parts cont STANDARD EURO LOOK ITEM pARTZ PART 106 1265 106 1266 200 1651 200 1659 200 2293 200 3774 200 2331 200 2296 200 2733 200 3590 200 2284 200 2295 200 2725 200 3592 200 4422 201 4425 202 4425 200 4423 200 4447 201 5369 202 5369 200 6498 200 4424 810 2346 200 4786 210 5595 210 1490 900 1224 826 1389 826 1371 826 1330 826 1376 826 1374 809 0417 809 0429 200 5417 200 5463 200 5538 200 5537 200 5536 824 1131 823 4386 COMPONENT Upright Assembly Left Use 106 3828 for singles Upright Assembly Right Use 106 3829 for singles support Cross C
47. he temperature control knob to the lowest setting 4 Simmer the solution for 45 minutes to one hour Do not allow the water level to drop below the bottom oil level line in the frypot during the boil out operation A DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process 5 2 5 Turn the fryer ON OFF switch s to the OFF position 6 Add two gallons of water Drain out the solution and clean the frypot s thoroughly A WARNING Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution 7 Refill the frypot s with clean water Rinse the frypot s twice drain and dry with a clean towel Thoroughly remove all water from the frypot and elements before refilling the frypot with cooking oil DANGER Remove all drops of water from the frypot before filling with cooking oil Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature 5 1 4 Clean Detachable Parts and Accessories Weekly Wipe all detachable parts and accessories with a clean dry cloth Use a clean cloth saturated with detergent to remove accumulated carbonized oil on detachable parts and accessories Rinse the parts and
48. ilter Pan Roller includes one left and one right Roller Filter Pan and Rail Nut 4 20 Hex Pkg of 10 Bracket Lid Support for units built before Feb 04 use 823 3875 Guide Filter Pan Lid Screw 8 32 X 12 inch Slotted Truss Head Nut 8 32 Hex Keps Suction Tube Rail Left Filter Rail Right Filter Kit Motor and Gasket 115V 60Hz 807 3859 Motor Pump and Gasket Kit Valve 14 inch Solenoid Elbow 12 inch 90 Street Elbow 12 inch 45 Street Tee 2 inch X 4 inch X 4 inch Reducing Nipple 2 inch Close Nipple 14 inch Close Bushing 2 inch to 14 inch Flush Adapter s inch to 2 inch NPT Male Adapter s 1inch to 2 inch NPT Female Flexline 5 0 inch Oil Return Flexline 17 5 inch Oil Return Flexline 11 5 inch Oil Return Cable FootPrint Pro Pump Motor Screw 10 32 X 4 inch Hex Trim Head Pkg of 5 Bridge Filter Motor Support Contactor Box Tee Inch Nipple 5 inch 2 0 inch Nipple 14 inch 2 0 inch Fitting 4 inch X 90 Quick Connect Flexline 3 0 inch Oil Return Flexline 9 5 inch Oil Return Flexline 13 0 inch Oil Return Use standard part 8 24 8 6 Frypot Assembly and Thermostat Frypot P N 823 2451SP Thermostat P N 806 7543 8 25 8 7 Oil Return System Components 8 26 8 7 I oonents cont STANDARD EURO LOOK ITEM PART PART COMPONENT 806 4505SP Power Shower Assembly Full Vat 826 0992 809 0415 814 0001 807 2103 810 2330 809 0601 810 0677 200
49. in a frypot of oil heated to 350 F into the filter pan and close the frypot drain valve Place the oil return handle in the ON position Allow all cooking oil to return to the frypot indicated by bubbles in the cooking oil or on units with Power Showers cessation of oil flow from the Power Shower Return the oil return handle to the OFF position The frypot should have refilled in no more than 2 minutes and 30 seconds 5 5 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct or at least accurately diagnose problems with this equipment Although the chapter covers the most common problems reported you may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious anyone can forget to plug in a cord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn t happen again If a controller malfu
50. ized Service Center FASC Service information may also be obtained by calling the Frymaster Technical Services Department 1 800 551 8633 or via e mail at service frymaster com The following information will be needed in order to assist you efficiently Model Number Serial Number Voltage Also be prepared to describe the specific problem RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 2 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 Introduction The instructions in this chapter cover all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U S Navy including H14SC H17SC H22SC kW and FPHI7SC kW filtration system models The instructions do not cover and may not be used for installations aboard submarines or ashore Proper installation is essential for the safe efficient trouble free operation of this appliance Any unauthorized alteration of this equipment will void the Frymaster warranty NOTICE If this equipment is wired directly into the electrical power supply a means for disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the fixed wiring NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided NOTICE If this appliance is permanently c
51. mbly 23 Reinstall the tilt housing and back panels top cap and top connecting strip 24 Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground Wires 25 Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 7 8 Built in Filtration System Service Procedures 7 8 1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen A CAUTION Ensure that filter screen is in place prior to filter paper placement and filter pump operation Improper screen placement is the primary cause of filtration system malfunction Whenever the complaint is the pump is running but no oil is being filtered check the installation of the filter paper and ensure that the correct size 1s being used While you are checking the filter paper verify that the O ring on the bottom of the filter pan is present and in good condition A missing or worn O ring allows the pump to take in air and decreases its efficiency Also oil leaks on the floor each time a vat 1s drained If the pump motor overheats the thermal overload will trip and the motor will not start until it is reset If the pump motor does not start press the red reset switch button located on the rear of the motor If the pump starts after resetting the thermal overload switch then something
52. mbustible construction A minimum of 24 inches 61cm should be provided at the front of the equipment for servicing and proper operation Connections should be made by means of an approved flexible metallic or rubber covered electrical cable and quick disconnect plug The fryers may be installed with hard wired connections but use of quick disconnect plugs will facilitate service if required Connections are made to the fryer power input terminal block located in the contactor box es in the bottom of the fryer s A DANGER Observe the following precautions when connecting the fryer to an emergency cutoff system Be sure that each fryer is connected to a dedicated set of contacts in the emergency cutoff system Do not connect the contacts in series Do not connect more than one fryer to each set of contacts The contacts MUST be normally closed contacts that open in an emergency The contacts CANNOT have an external voltage applied 2 2 Power Requirements WIRE MIN AWG wobei vortace PHASE service size mm H4SC 40 3 J 3 j 8 0 19 19 19 Hisce 46 3 3 8 10 1 17 17 H17SC FPH17SC 40 3 3 6 t6 2 2 2 H17SC FPH17SC 460 3 83 6 16 21 21 21 H2280 40 3 J 3 6 06 2 29 29 3 The FPHI7SC Navy Surface Ship electric fryers are equipped with a filter system that requires a separate 120V AC single phase 3 wire 20 amp service ref
53. nctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymaster HOTLINE 1 800 551 8633 or contacting via e mail at service Ofrymaster com e Verify that power is connected and that circuit breakers are on e Verify that frypot drain valves are fully closed A DANGER Hot cooking oil will cause severe burns Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another A DANGER This equipment should be disconnected from the electrical power supply when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power supplies before servicing Inspection testing and repair of electrical components should be performed by authorized personnel only 6 1 6 2 Troubleshooting 6 2 1 Control and Heating Problems Probable Causes Corrective Action A Plug power cord in and verify that circuit breaker 1s not tripped If available substitute a controller known to be working B Controller has failed for the suspect controller If the substitute controlle
54. nd allow free movement of the gears Incorrectly sized or installed paper pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan Particles large enough to block the suction tube may indicate that the crumb tray is not being used Pan blockage can also occur if shortening 1s left in the pan and allowed to solidify Blockage removal can be accomplished by forcing the item out with an auger or drain snake Compressed air or other pressurized gases should not be used to force out the blockage 7 8 2 Replacing the Filter Motor Filter Pump and Related Components 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear 3 Remove the two lower back panels unplug the wiring harnesses from the contactor boxes and remove the two screws that secure one of the boxes in place it doesn t matter which one see 7 9 illustration on page 7 6 NOTE If you remove the screws from both boxes at the same time the boxes will jam against each other and neither can be removed 4 Carefully lower the box to the floor and pull it out the front of the fryer Remove the remaining box following the same procedure 5 Disconnect the two flexlines running to the oil return manifold at the rear of
55. onnected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 F 75 C NOTICE If the electrical power supply cord is damaged it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard A DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment DANGER The appliance area must be kept free and clear of combustible material at all times WARNING Do not block the area around the base or under the fryers 2 1 All installation and service on FRYMASTER equipment must be performed by qualified certified licensed and or authorized installation or service personnel Service may be obtained by contacting a local Frymaster DEAN Factory Authorized Service Center In the event of a power failure the fryer s will automatically shut down If this occurs turn the power switch OFF Do not attempt to start the fryer s until power is restored A clearance of 6 inches 15cm must be provided at both sides and back adjacent to co
56. p Element Long Support Full Vat Element Rear Support Full Vat Element Front Handle Element Lift Pin 125 X 5 inch Split Tie Wrap Metal Bracket Lower Spring Slot Spring Element Use standard part 8 4 4 Controller ECOND Controller P N 806 3798 Knob P N 810 0387 Toggle Switch P N 807 3308 8 4 5 Wiring 8 4 5 1 Contactor Box Wiring Assembly 12 Pin Full Vat C 1 BLACK GREEN YELLOW WHITE BROWN HED ORANGE BLACK YELLOW P N 106 2477SP P N 106 3468SP 14 17kW or P N 106 2473SP 22kW 8 18 8 4 5 3 Contactor Box Wiring Assemblies 9 Pin Right Element P N 106 3467SP 14 17kW or P N 106 2472SP 22kW 8 4 5 4 Single Contactor Box Wiring Assembly RED ORANGE ORANGE RED OO JONA C N P N 106 0313SP 17kW 8 4 5 5 Main Wiring Harness 12 Pin Male Connector ue 807 0160 Interface Board 15 Pin Male Connector 807 0804 Rear of Fryer J1 15 Pin Male Connector 807 0804 Component Box J4
57. ponent SFP 120 Sound Device PCB Assembly Interface Component Box W Studs Relay 18AMP 1 3 HP 24V Coil Block Terminal Circuit Breaker 10A Terminal Ground Lug Transformer 120V 50 60 12V 20A Clamp 3 8 Connector Type Thin Screw Transformer Power 100 120V 24V 62 VA Screw 8 32 x 3 8 TR SL HD ZP Screw 8 32x Y TR SL HD ZP Nut 32 Hex KEPS ZP Nut 6 32 Hex KEPS ZP Spacer 4mm x 6mm Aluminum Screw 8 x 3 8 Type 8 Hex Washer SL HD ZP screw 10 5 Hex Head Pkg of 25 Bushing 875 Dia Hole 11 16 Block 1 Plc Screwless Terminal Conduit Flex 3 8 Paper Insulating Terminal Block CE Wire Assembly Navy SFP Component Wire Assembly Transformer 440V Use standard part 8 4 1 2 ITI NOTE 1 The transformer on the left side of the component box Item 11 is present only in the left component box Multiple Vat Component Boxes NOTE 2 See Page 8 20 for Component Box 15 Pin Wiring STANDARD EURO LOOK ITEM PART PART Z COMPONENT l 2 3 4 5 6 7 8 9 106 2458 106 2449 106 1531 200 3300 200 3746 806 9495SP 807 0012 826 1337 807 0121 807 1321 807 1597 807 0855 807 2181 826 1366 809 0250 809 0349 826 1359 809 0359 806 7935 807 3932 806 7179SP 807 0069 200 3844 810 2445 200 3243 106 2400 Not illustrated Assembly Component Box w filter
58. priate container 2 Disconnect the fryer from the electrical power supply 3 Unplug the wiring harnesses from the contactor box to be serviced 4 Remove the two screws that secure the box in place Remove these screws to dismount the left contactor box The right contactor box is secured in a similar manner 5 Carefully lower the box to the floor and pull it out the front of the fryer Remove the top cover to access contactors and other components 6 After performing necessary service reverse steps 1 5 to return the fryer to operation 7 7 Replacing a Frypot l Drain the frypot into the filter pan or if replacing a frypot over the filter system into a Shortening Disposal Unit SDU or other appropriate container If replacing a frypot over the filter system remove the filter pan and lid from the unit 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear 3 Remove the two screws from the upper corners of the control panels and allow them to swing down see illustration and photo on page 7 1 4 Unplug the wiring harnesses and ground wires from the backs of the controllers Remove the controllers by lifting them from the hinge slots in the control panel frame 7 6 10
59. probe into the frypot so that its tip 1s near the temperature probe on the element 1 e approximately 5 inches into the oil near the center of the frypot Press and hold the high limit test switch in the 1 test position until the TROUBLE light illuminates Release the test switch The trouble light should have come on when the temperature was approximately 410 F 10 F and the heating elements should have de energized indicated by the HEAT light going out 3 3 4 Press and hold the high limit test switch in the 2 test position until the 2 High Limit light illuminates Release the switch The 2 High Limit light should have come on when the temperature was between 430 F and 460 F For fryers connected to an external shunt power supply all fryers should have been shut off completely and all control panel lights should have been extinguished For fryers not connected to an external shunt power supply only the fryer being tested should have been shut off 5 Place the controller power switch in the OFF position 6 Allow the cooking oil to cool to below normal frying temperature When the power switch is again placed in the ON position the elements should re energize and the operating thermostat should resume control of the temperature If the TROUBLE light remains on instead allow the oil additional time to cool NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 1 Introduction The FootPrint
60. r functions correctly order a new controller If any of the components in the power supply system including the transformer and interface board fail power will not be supplied to the controller and it will not function Determining which component has failed is beyond the scope of operator troubleshooting Call FASC This fryer 1s equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed If available substitute a controller known to be working B Controller has failed for the suspect controller If the substitute controller functions correctly order a new controller If the circuitry in the fryer Fryer does not heat control system cannot determine the frypot temperature the system will not allow the element to be energized or will de energize the element if 1t 1s C One or more other components already energized If the have failed contactor element or associated wiring fails the element will not energize Determining which specific component 1s malfunctioning is beyond the scope of operator troubleshooting Call FASC A Power cord is not plugged in or circuit breaker is tripped Controller won t activate C Power supply component or interface board has failed A Drain valve is open 6 2 Probable Causes Corrective Action Fryer repeatedly cycles on and off when first
61. re it will cause spattering of the oil which can result in severe burns to nearby personnel A WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 5 1 1 Clean Inside and Outside of the Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulated oil shortening and dust Clean outside the fryer cabinet with a clean damp cloth soaked with dishwashing detergent Wipe with a clean damp cloth 5 1 2 Clean the Built in Filtration System Daily There are no periodic preventive maintenance checks and services required for the FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and detergent Immediately after each use drain the Power Shower completely If oil 1s leaking at the point where the Power Shower plugs into the frypot verify the gasket on the connection fitting 1s present and in good condition If you suspect blockage unscrew the clean out plugs at each corner of the frame Place the frame in a pan of hot water for several minutes to melt any solidified oil or shortening Use a long narrow bottleb
62. rush hot water and detergent to clean inside the frame If necessary insert a straightened paper clip or similarly sized wire into the holes in the frame to remove any 5 1 solidified shortening or other blockages Rinse with hot water dry thoroughly and reinstall the plugs before using Clean out Plugs DANGER Failure to reinstall the clean out plugs in the Power Shower will cause hot oil to spray out of the frypot during the filtering process creating an extreme burn hazard to personnel 5 1 3 Clean the Frypot and Heating Elements Weekly DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or cooking oil before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire Boiling Out the Frypot Before the fryer is first used it should be boiled out to ensure that residue from the manufacturing process has been eliminated Also after the fryer has been in use for a period of time a hard film of caramelized vegetable oil will form on the inside of the frypot This film should be periodically removed by following the boil out procedure that follows 1 Before switching the fryer s ON close the frypot drain valve s then fill the empty frypot with a mixture of cold water and dishwashing detergent Follow instructions on detergent container when mixing 2 Press the fryer ON OFF switch to the ON position 3 Sett
63. rypot insulation is in serviceable condition e Verify that all wiring harnesses and wiring connections are tight and in good condition Built In Filtration System e Inspect all oil return and drain lines for leaks and verify that all connections are tight e Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket instruct the work center supervisor watch supervisor that the crumb basket must be emptied into a fireproof container and cleaned daily Verify that all O rings and seals including those on the Power Shower and on quick disconnect fittings are present and in good condition Replace o rings and seals if worn or damaged Check filtration system integrity as follows Verify that filter pan cover is present and properly installed With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the cooking oil or that gurgling 1s heard from the Power Shower port of the associated frypot Close all oil return valves 1 e place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any frypot or no gurgling should be heard from the Power Shower ports Verify that the filter pan 1s properly prepared for filtering then dra
64. screws in the upper corners of the control panel and swing the panel open from the top allowing it to rest on its hinge tabs The bezel on fryers with rounded topcaps is held in place by tabs at the top and bottom Slide the bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs Remove the top two screws holding the controller to the control panel frame The controller will hinge down to access the 15 pin connector on the back Disconnect the wiring harness from the back of the controller If replacing the harness disconnect it from the interface board If replacing the controller disconnect the ground wire and remove the controller by lifting it from the hinge slots In the control panel frame Reverse the procedure to install a new controller or wiring harness 15 Pin Connector Ground Wire Terminal 6 6 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES 7 1 General Before performing any maintenance on this equipment disconnect the fryer from the electrical power supply When electrical wires are disconnected it is recommended that they be marked in such a way as to facilitate re assembly 7 2 Replacing a Controller 1 Remove the two screws from the upper corners of the control panel on fryers that have 90 angle topcaps The controller bezel on fryers that have rounded topcaps is held in place by tabs at the top and bottom Slide the bezel up to disengage the lower tabs Then
65. sher Slot Head 826 1374 Screw 10 X inch Hex Head Pkg of 25 200 5627 Lid Left or Right Contactor Box 807 2240 Fuse 60 AMP 300V AC replaced 45 AMP 807 0501 Fuseholder block Not illustrated Use standard part COND NB WN 8 4 3 Heating Element Assembly and Associated Parts NOTES a TAA CC W 3 The only difference between element assemblies for different voltage and kW ratings is the element itself Item 1 Items 21 and 22 are shown as associated parts They are not part of the element assembly 8 16 8 4 3 Heating Element Assembly and Associated Parts cont STANDARD EURO LOOK I Element 807 2649 440V 7 0 kW 807 2650 440V 8 5 kW 807 3176 440V 11 0 kW 807 2651 480V 7 0 kW 807 2652 480V 8 5 kW 807 3177 480V 11 0 kW 826 1526 Probe Temperature 106 0004SP Tilt Plate Assembly 106 0572SP Bracket Left Spring Slot 106 0573SP Bracket Right Spring Slot 910 9641 810 0035 826 1330 826 1376 826 1339 816 0480 910 5022 809 0518 910 2042 910 5213 910 3681 823 2377 810 1233 810 1212 809 0567 200 2060 810 0297 Tilt Plate Hinge Screw 10 32 X 3 4 Inch Slotted Truss Head Pkg of 25 Nut 10 32 Keps Hex Pkg of 10 Bushing 375 inch Split Pkg of 10 Plug 375 inch Dome Bracket Temperature Probe Screw 8 32 X 3 4 1nch Slotted Hex Head Clamp Element Short Clam
66. slide the bezel down to disengage the upper tabs If applicable remove the top two screws holding the controller to the control panel frame The control panel is hinged at the bottom and will swing open from the top Remove screws in upper corners of control panel and swing panel down P d Y Deo EAN 7 2 Unplug the wiring harness from the connector on the back of the controller and disconnect the grounding wire from terminal adjacent to the connector Remove the control panel assembly by lif ng it from the hinged slots in the control panel frame 15 Pin Connector Ground Wire Terminal 3 Remove the controller from the control panel assembly and install the replacement controller Reinstall the control panel assembly by reversing steps 1 and 2 7 1 7 3 l 2 Replacing Component Box Components Remove the control panel see steps 1 and 2 of section 7 2 on preceding page Unplug the wiring harness from the 15 pin connector on the interface board and disconnect the grounding wire from terminal adjacent to the 15 pin connector on the back of the controller Remove the control panel assembly by lifting it from the hinge slots in the control panel frame Disconnect the wiring from the component to be replaced being sure to make a note of where each wire was connected NOTE If replacing the interface board connectors J1 and J2 must also be disconnected from th
67. spect the filter pan connection fitting to ensure that both o rings are in good condition On the FPH117 fryers the o rings are located on the tube spout behind the filter pan at the rear of the fryer O rings on fryers having more than one battery are located on the tube disconnect inside the fryer as shown to the right 4 1 3 Place the metal filter screen in the center of the bottom of the pan then lay a sheet of filter paper on top of the screen over lapping on all sides 4 Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to fold up around the ring as it 1s lowered to the bottom of the pan Screen Filter Paper 5 When the hold down ring is in position sprinkle one cup of filter powder evenly over the paper 6 Replace the crumb tray in the filter pan then push the filter pan back into the fryer positioning it all the way to the back of the cabinet 4 3 Operation of the Filter A DANGER Draining and filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 F Ensure drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering cooking oil or shortening DANGER NEVER attempt to drain cooking oil
68. st harmful interference when the equipment 1s operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 4 Shipping Damage Claim Procedure What to do if this equipment arrives damaged Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory The freight company assumes full responsibility for safe delivery upon acceptance of the equipment 1 File Claim for Damages Immediately Regardless of extent of damage 2 Visible Loss or Damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed Loss or Damage If damage is unnoticed until equipment is unpacked notify the freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container for inspection 1 5 Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Author
69. started Fryer does not heat after filtering Fryer heats until high limit trips with heat indicator ON Fryer heats until high limit trips without heat indicator ON Fryer stops heating with heat indicator ON Fryer is in melt cycle mode Drain valve is open Temperature probe or controller has failed Contactor or controller has failed The high limit thermostat or contactor has failed 6 3 This 1s normal The standard operational mode for the controller is for the elements to cycle on and off until the temperature in the frypot reaches 180 F 82 C The purpose of the melt cycle is to allow controlled melting of solid shortening to prevent scorching and flash fires or damage to the element This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller If substitution of the controller does not resolve the problem the most likely cause is a failed temperature probe If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller If substitution of the controller does not resolve the problem the most likely cause 1s a
70. stic Washer Full Vat Drain Valve Assembly 106 3760SP 8 10 8 3 2 1 Euro Look Drain Valves and Associated Parts Units with Built In Filtration cont PART Z 809 0539 Nut 16 2 Way Hex Lock 900 2934 Retainer Dual Vat Drain Valve Nut 823 5369 Handle Dual Vat Drain Valve 810 0677 Grip Drain Handle 826 1366 Nut 4 40 Keps Hex Pkg of 25 901 2348 Cover Dual Vat Drain Safety Switch 807 2103 Microswitch CE Straight Lever 816 0220 Insulation Drain Safety Switch 810 1165 Washer Teflon Drain Valve 809 0196 Washer 4 1nch Flat 106 2671 Bracket Assembly Dual Vat Drain Safety Switch 810 1114 Valve 1 1nch Dual Vat Drain 809 0540 Nut 2 13 2 Way Hex Lock 824 1602 Handle Full Vat Drain Valve 816 0639 Sleeve Red Handle 806 8137 Bracket Assembly Full Vat Drain Safety Switch 810 1018 Valve 1 25 1nch Full Vat Drain 200 6496 Support 3 Drain 900 2936 Retainer Full Vat Drain Valve Nut 816 0135 Round Drain O Ring WIRO0572 Wire Bundle Drain Safety Switch Not illustrated See page 8 9 for a standard parts list COND NM WN 8 4 8 4 1 1 Electronics and Wiring Components Single Component Box 106 0580 106 0313 806 7179SP 806 7935 806 9559 807 0012 807 0065 807 0069 807 0070 807 0855 807 1612 807 2181 809 0102 809 0104 809 0247 809 0250 809 0349 809 0360 826 1374 810 0045 810 1164 812 0368 816 0217 WIR 0428 WIR 058 1 Component Box Assembly Single Navy Wire Assembly Com
71. t the element springs Remove the machine screws and nuts that secure the tilt plate and element assembly to the frypot Carefully lift the tilt plate and element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape Carefully lift the frypot from the fryer and place it upside down on a stable work surface Recover the drain valve s oil return flexline connection fitting s and high limit thermostat s from the frypot Apply Loctite PST 567 or equivalent sealant to the threads of the recovered parts and install them In the replacement frypot Carefully lower the replacement frypot into the fryer Reinstall the hex head screw removed in step 7 to attach the frypot to the fryer Position the tilt housing and element assembly in the frypot and reinstall the machine screws and nuts removed in step 14 Reconnect the oil return flexlines to the frypot and replace aluminum tape if necessary to secure heater strips to the flexlines Insert the high limit thermostat leads disconnected in step 11 see illustration on page 7 4 for pin positions 7 7 21 Reconnect the drain safety switch wiring to the switch es in accordance with the diagram below then reinstall the switch covers rari O RIGHT 580 BLK a DRAIN SAFETY SWITCH 57C RED O LEFT EE DRAIN SAFETY SWITCH S5CGBLK O DUAL VAT ONLY 56C RED 22 Reinstall the drain tube asse
72. the fryer Remove the nut and bolt that secures the bridge to the oil return manifold Disconnect Vacuum Breaker Solenoid flexline here Disconnect Pump Solenoid flexline here Disconnect Pump Suction flexline here 7 Remove the cover plate from the front of the motor and disconnect the motor wires 7 10 10 11 12 13 14 Unplug the 15 pin connector from the rear of the left component box and using a pin pusher disconnect the solenoid valve wires pins 4 6 10 and 12 NOTE If the vacuum breaker solenoid valve 1s connected to the manifold rather than the pump its wires pins 4 and 6 do not need to be disconnected Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully slide the bridge rearward off the cross brace until its front end can be lowered to the floor Be careful not to let the rear of the bridge slip off the manifold at this point NOTE In some early production units the bridge will not slide far enough to the rear to clear the front brace In such cases the front brace must be removed It 1s held In place by two hex head screws on each end and a nut and bolt inside the brace near each end Get a good grip on the bridge carefully pull it forward off the oil return manifold and lower the entire assembly to the floor
73. tight fit and should only be removed for cleaning 4 4 Draining and Disposing of Waste Oil When your cooking oil has reached the end of its usable life drain the oil into an appropriate container for transport to the disposal container Frymaster recommends the use of the Frymaster Shortening Disposal Unit SDU Refer to the documentation furnished with the disposal unit for specific operating instructions If a shortening disposal unit is not available allow the oil to cool to 100 F then drain the oil into a metal stockpot or similar metal container When draining is finished close the fryer drain valve securely NOTE The filter pan cover must be removed from the fryer in order to position the SDU beneath the drain A DANGER Allow oil to cool to 100 F before draining into an appropriate container for disposal When draining oil into a disposal unit do not fill above the maximum fill line located on the container 4 4 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE 5 1 Cleaning the Fryer ZX DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil If water comes in contact with oil heated to frying temperatu
74. to the elements and may cause a fire DANGER Remove all drops of water from the frypot before filling with cooking oil Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature 1 Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat 1s applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil NOTE If solid shortening is used first raise the elements then pack the shortening into the bottom of the frypot Lower the elements and then pack the shortening around and over the elements It may be necessary to add shortening to bring the level up to the proper mark after the packed shortening has melted A DANGER Never set a complete block of solid shortening on top of the heating elements When using solid shortening always pre melt the shortening before adding it to the frypot If the shortening is not pre melted it must be packed down into the bottom of the frypot and between the elements and the fryer must be started in the melt cycle mode Never cancel the melt cycle mode when using solid shortening Doing so will result in damage to the elements and increase the potential for a flash fire 2 If the fryer s 1s are not hard wired into the power supply ensure that the power cord s 1s are plugged into the appropriate receptacle s Verify that th

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