Frymaster FLYMASTER KSCFH18E User's Manual
Contents
1. a gt 49 5 25 5 A n 8 ORT ONLY z 0 3 rp 3 9 3 o 9 3 8 S6 2 9 feel feal OPTIONAL 4 WIRE E Sa E 8 BE 8 5 sd xs athe 5 ort 5 5 5 EZ n 5 8 6 rz 9 6 tz 9 8 g 8 4 zl d 4 AIA ANY 5 0 S d SS ee 8 Y o e z gl el gl 9 9 84548 x 8 e 8 a o 4 8 8 5 gl e z J S lt 5 u a a 5 a B g a 5 O 8 a ea 5 o E dz gt Lo 2 lt KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER2. Item Part Description 13 810 1212 Spring Pin Heating Element Handle 14 823 2534 Full vat Element Without Handle and 15 210 1610 Support Bottom Full vat Element 16 910 2042 Clamp Element to Support 17 810 1233 Handle Lift Full vat Element 18 809 0518 Screw 8 32 x 3 8 Hex Washer Slotted 19 806 8035 High limit Thermostat Mounts in Frypot Not Illustrated 8 1 4 Tilt Safety Switch Components Item Part Number Description 1 806 6849SP Switch Tilt Safety 809 0874 Ty Wrap Plastic 4 Operating Temperature 265 F 2 807 1570 Clip Tilt Switch 807 1397 Terminal Push On Fully Insulated 7 809 0250 Nut 5 6 32 Hex 2 809 0096 Screw 6 32 x 5 8 Binding Slotted Head 826 1374 Screw 10 12 Hex Washer Head Qty 25 i 809 0766 Nut SS 10 32 Not Illustrated 8 7 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 5 Frypot and Drain Components High Limit Location 8 8 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 5 Frypot and Drain Components cont Item Part Description 1 816 0547 Cap Vinyl Red 2 823 3224 Handle Drain Valve 3 200 1257 Retainer Drain Valve Nut 4 812 0442 Insulation Microswitch 5 826 1366 Nut 4 40 Keps Hex With External Tooth Qty 25
3. Un age go rj OQ E dem 5 lag Je gt C y fo 9007 000 HSTLHAOS I PARTS LIST NON CE amp nawe Frymaster c Frymaster member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians Price 10 00 819 5678 August 2002 24 Hour Service Hotline 1 800 551 8633 Please read all sections of this manual retain for future reference NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Dean Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference
4. Gua cn HOLIMS umivads Iova u31ndwoo SIM v 812208 zn oer SJ TWNIWHSLL 5 5 HAWHOHSNVHL asna 9503 de 96 OL N 60 om 8 8 5 I 8 8 SNId SNId Mo A 1 24 HOLOWLNOO HOLOVINOO HOLOVINOO HO1V1 HOLV1 OL 8305 8 28 5 AS piri H GALYNIWITS O H3010H 850 1 310N 2o L ol M RR d gg ggg ONORS vina DOLL 8388888 olc 3SVHd A 111 2 11 WNIWYSL 8 8 x 9 00000 REL 6000 HOLIMS 1 60000 2 1V014 1898 9 e HOV3 ISN4 asna 19 OEG 660 3OV4HALNI BOO x Ep 089 5 A 2 St OL 6 969 298 E 3 5 069 oe g G si 8 M 8 s oz E 9s gt 1 2 3 e uvau OL 318 0 DZE OL 318 9 c C INBWATB NILYIH NO A HOSNIS p kat SHNLVHJdWIL 2 ES 4 i i 999 2 NAA W Vv 9 6G lt 6 A 6 CGI fo 29 9 8 NOUO 5 2 069 jos 02 F 286 2 5 T r 5 HOLIMS N E 7 7 KSCFH18E COO
5. A DANGER All wiring connections for this appliance MUST be made in accordance with the wiring diagrams furnished with the fryer Refer to the wiring diagram s affixed to the inside of the fryer door when installing or servicing this equipment KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 1 General cont A DANGER Frymaster appliances equipped with legs are for stationary installations Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury For movable installations optional equipment casters must be used Questions Call 1 800 551 8633 A WARNING Do not attach accessories to this fryer unless fryer is secured from tipping Personal injury may result A WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel Service may be obtained by contacting your local Factory Authorized Service Center The KSCFH18E Electric Cool Zone Fryers are energy efficient electrically heated units certified by Underwriters Laboratory and manufactured to their basic performance and application specifications
6. 6 807 2104 Microswitch Roller 7 823 3236 Valve Drain With Washers Nut Bracket 8 813 0687 Nipple SS 1 7 x Close 9 823 3221 Elbow With Bracket Drain Left 10 823 3222 Elbow With Bracket Drain Right 11 823 3456 Drain Pipe Left 12 823 3358 Drain Pipe Right 13 809 0123 Screw 10 32 x 34 Slotted Head 14 826 1376 Nut Keps 10 32 Hex Qty 10 15 210 2311 Clamp Center Drain Pipe 16 823 3235SP Frypot SS KSCFH18E 17 106 0960SP Switch Float Safety 8 9 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 6 Filter Pan Pump Motor and Related Components 8 10 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 6 Filter Pan Pump Motor and Related Components cont Item Part Description 1 823 3240 Pan Filter 2 810 2119 Grid Filter 3 803 0170 Paper Filter j 803 0002 Filter Powder 4 823 3201 Ring Hold Down No Handles 823 3202 Handle Hold Down Ring 5 823 3204 Crumb Basket 6 823 3241 Lid Filter Pan Front 7 210 1295 Lid Filter Pan Back 810 2105 Handle Pan Lid Front and Back Chrome 809 0918 Screw 10 24 x 5 Slotted Use With 810 2105 809 0191 Washer 1 4 Spring Lock Use With 810 2105 8 809 0866 Screw SS 14 10 x Phillips Head 9 210 1293 Insert Mounting Plate Caster 10
7. 810 2141 Caster 2 11 809 0823 Nut Nylock 14 20 12 809 0822 Bolt 14 20 x 77 Hex Head 13 813 0679 Plug SS 1 8 Square Head 14 810 2100 Motor Filter Pump 15 810 2098 Pump Filter 8GPM 16 Fitting Oil Suction Start 813 0022 Nipple 12 NPT x Close BM 813 0003 gt BM 813 0156 Plug Hex Head 1 2 NPT BM 17 813 0703 Nipple 12 x 7 34 NPT BM 18 813 0062 Elbow gt x 90 NPT BM 19 813 0265 Nipple 12 x 2 12 NPT BM 20 813 0173 Union Ye NPT BM 21 813 0683 Nipple x 6 NPT BM 22 813 0608 Coupling Full 23 823 3546 Nipple Plate Assembly KFC18E 24 810 0697 Disconnect Male 826 1392 O Ring Disconnect Qty 5 25 106 0820SP Drip Cup Assembly 803 0209 Brush Frypot Not Illustrated 8 11 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 7 Oil Return Components A if 2 podr 2 Jeee 8 12 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 7 Oil Return Components cont Item Part Description 1 823 3344 Handle Actuator Oil Return Valve 2 809 0843 Pin Cotter Plated 3 809 0885 Washer 3 8 x 1 x 083 Type A Plain 4 823 3238 Handle Oil Return Activate 5 816 0548 Cap Vinyl Yel
8. The KSCFHISE is certified for installation and operation in the European Community CE units are shipped completely assembled with accessories packed inside the frypots units are adjusted tested and inspected at the factory before shipment ZA WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating a hot oil fryer filter system particularly the aspects of fryer operation oil filtration and draining cleaning procedures 2 2 Rating Plate Information on this plate includes the model and serial numbers as well as electrical requirements When communicating with the factory about a unit or requesting special parts or information this data is essential for proper identification 2 2 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 3 Pre lnstallation a GENERAL installation and service on this equipment must be performed by qualified certified licensed and or authorized installation or service personnel A list of Frymaster Authorized Service Centers was included with the fryer when shipped from the factory If you do not have access to this list please contact the Frymaster Dean Technical Services department using the phone number listed on the front of this manual NOTE Failure to use qualified service personnel will void the Frymaster warranty b STANDARDS AII electrical cooking appli
9. ZA DANGER This fryer may tip and cause personal injury if not secured correctly in a stationary position Drain all oil shortening from fryer before moving Hot oil will splash and cause severe burns upon contact 3 2 Leg and Caster Installation A General 1 Install legs front and rigid casters rear near where the fryer is to be used as neither are secure for long transit The KSCFHISE electric fryer cannot be curb mounted and must be equipped with the legs and rigid casters provided 2 When positioning the fryer gently lower the fryer into position to prevent undue strain on the legs and internal mounting hardware Use a pallet or lift jack to lift and position the fryer if possible Tilting the fryer may damage the legs 3 The rigid casters must be installed on the fryer rear only 4 Proceed to Step 3 3 Leveling the Fryer after legs and rear rigid casters are installed to ensure the fryer is level before using B Leg and Rigid Caster Installation 1 Remove unit from pallet 2 Carefully raise unit with forklift pallet jack or other steady means 3 Place one lock washer on each hex head screw 3 1 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 2 Leg and Caster Installation cont 4 Insert hex head screws with lock washers 1 4 20 threads 19 mm long through bolt holes of leg mounting plates and mount to the front channel Mount rigid casters to the rear ch
10. and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communications du Canada DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured See Chapter 1 of this manual for definition of qualified service personnel DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be
11. setpoint temperature has been reached When the fryer comes out of melt cycle the fryer will go into continuous heat mode until the setpoint temperature is reached When the computer calls for heat heat icons will light while the heating elements are energized At setpoint temperature the computer will display DROP G After shortening reaches the setpoint temperature let the heating elements cycle at least four times then insert a good thermometer or pyrometer near the temperature sensing probe approximately 3 inches 7 6 cm into the shortening When the heating elements just cycle ON after the fourth time the thermometer should read within 5 F 2 C of the computer temperature setting H When the frypot is filled and the shortening melted replace the basket support screen over the heating elements A DANGER Always wear oil proof insulated gloves when working with the fryer filled with HOT SHORTENING Always drain HOT SHORTENING into a metal container HOT SHORTENING can melt plastic buckets and crack glass containers 3 8 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 4 DAILY OPERATION 4 1 Opening 1 Atopening time always visually check that the computer is OFF 4 2 General Use 1 For consistent quality product convenience and long term savings use a high quality liquid shortening 2 If using solid shortening never melt a block of shortening by setting it whole in the fryer v
12. your system A WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction 1 4 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional s
13. 8 PARTS LIST 8 1 KSCFH18E Parts List For parts and or components not listed contact the Frymaster Service Hotline at 1 800 551 8633 or 1 318 865 1711 for additional service and parts information 8 1 1 Cabinetry and Related Components KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 1 Cabinetry and Related Components cont Item Part Description 1 201 1299 Side Panel Painted LH 2 202 1299 Side Panel Painted RH 3 810 0378 Caster Stationary 5 Rigid 4 806 5043 Leg 5 823 3180 Support Channel Leg Caster 6 201 1182 Gussets L H 7 202 1182 Gussets R H 8 200 1675 Lower Hinge Bracket Door 9 200 1185 Door Panel Inner 10 210 1271SP Door Panel Outer 106 0855 Door Assembly 11 810 1105 Magnetic Door Catch 12 810 2105 Handle Door 809 0918 Screw 10 24 x 5 Slotted Head Use With 810 2105 809 0191 Washer 1 4 Spring Lock Use With 810 2105 13 200 1301 Door Pin 14 210 1262 Top Cap 15 210 1806 Slide UFF Filter Pan Front Long 16 210 2128 Slide UFF Filter Pan Rear Short 17 200 1331 Shield Heat 18 200 1297 Base Lower Frame 19 200 1198 Channel Base 20 200 2134 Plate Mounting UFF 21 200 1611 Base Upper 22 200 1263 Channel Bus 23 200 1471 Cover Access Duct 24 202 1245 Panel Inner Right Side 25 201 1245 Panel Inner Left Side 26 200 2308 Post Door 27 210 1278 Guard Wire Ce
14. EVENTATIVE MAINTENANCE 5 4 Periodic Annual cont Check filtration system integrity as follows With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the cooking oil shortening or that gurgling is heard from the Power Shower port of the associated frypot Close all oil return valves i e place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any frypot or no gurgling should be heard from the Power Shower ports Verify that the filter pan is properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan and close the frypot drain valve Place the oil return handle in the ON position Allow all cooking oil shortening to return to the frypot indicated by bubbles in the cooking oil shortening or on units with Power Showers cessation of oil flow from the Power Shower Return the oil return handle to the OFF position The frypot should refill in no more than 2 minutes and 30 seconds To ensure good fryer health and a safe environment the fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 5 5 Stainless Steel stainless steel fryer outer parts s
15. H18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 7 Initial Cleaning Before Startup New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process then coated lightly with oil Wash thoroughly with hot soapy water to remove any film residue and dust or debris before food preparation then rinse out and wipe dry Wash also any accessories shipped with the unit Close the drain valve completely and remove the crumb screen Make sure the screws holding the temperature probe onto the heating elements are tight ZA WARNING droplets of water must be removed from the frypot before filling with shortening Failure to do so will cause splattering of hot shortening and could cause injury to the operator 3 8 Final Preparation A The KSCFH18E frypot shortening capacity is approximately 90 pounds 40 5 B Ensure fryer power switches are OFF C Ensure the tilt heating elements are in the down position D Liquid shortening cooking oil Fill the fryer to the lower OIL LEVEL line on the back of the frypot Replace the basket support screen ZA WARNING Never operate fryer without enough cooking compound or water in the frypot to cover the heating elements ZA DANGER NEVER set a complete block of solid shortening on top of heating elements To do so will damage the elements and inc
16. L ZONE SERIES ELECTRIC FRYERS CHAPTER 7 TROUBLESHOOTING 7 4 2 Under Fryer Filter UFF Wiring Diagram HOLOW NO 81 51 50731 3ONVHOU3LNI JO SDNVHO HOLIMSOHOIW T HOLIMS OYIN 1 1 8992 1608 m 0012 018 Nid 7 M HOLOW WOO We y 5 TALAN Woo LINOHIO 431714 381H3OSM pla LL szy YY Wy Y YE N LINOHIO H3LIIH E 1HM A OEZ HO A SLL 546 5 HOLIMS und und 1NdNl SSVd A8 TVONVIN dV S A 0 c dNVZ AGIL N LINOHIO sa ra ra ON d3u ON ON und ON e LINOHIO HdAHd HH OL 1NO Ape e EA 2 OWA 201 OWA 062 HO OVA SEL UBWHOJNVHL HH Hd3AHd HH HI 7 8 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 7 TROUBLESHOOTING 7 4 3 FAST Wiring Diagram Ri 50 OPTIONAL PUMP wl MOTOR
17. RIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 1 Ordering Parts Customers may order parts directly from their local Authorized Parts Distributor For this address and phone number contact your Maintenance amp Repair Center or call the factory The factory address and phone numbers are on the cover of this manual To speed up your order the following information is required Model Number Type Serial Number With Without Filter Optional Equipment Item Part Number Quantity Needed 1 2 Service Information Call the 1 800 551 8633 or 318 865 1711 Service Hotline number for the location of your nearest Maintenance amp Repair Center Always give the model and serial numbers of your filter and fryer Also identify which cooking computer or controller is installed on your fryer To assist you more efficiently the following information will be needed Model Number Type Serial Number With Without Filter Computer Controller Optional Equipment Nature of Problem 1 1 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 3 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below A CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of
18. SCs was included with the fryer when shipped from the factory Failure to use qualified service personnel will void the Frymaster Dean warranty on your equipment 1 3 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 1 General Proper installation is essential for the safe efficient trouble free operation of this appliance Any unauthorized alteration of this equipment will void the Frymaster warranty NOTICE If this equipment is wired directly into the electrical power supply a means for disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the fixed wiring NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 75 167 F NOTICE If the electrical power supply cord is damaged it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard DANGER This appliance MUST be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the fryer door
19. aining frypot Close drain valve Turn computer OFF and then ON Computer display will read ON Open drain valve for at least 30 seconds Computer display will read DRAIN OPEN Close drain valve Computer display will read FILL Fill frypot with shortening Press EXIT COOL FILTER when ready to cook If computer message DRAIN OPEN remains after steps 1 4 contact authorized Frymaster service agent a Drain microswitch may be faulty b Drain circuit may be suspect c Computer may be suspect 7 5 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 7 TROUBLESHOOTING Filtration System Troubleshooting Pump won t start e Return valve not fully open e Tripped circuit breaker e Incorrect or no line voltage Failed return microswitch Allow motor to cool for at least 45 minutes and then press thermal overload switch on motor Le e Solidified oil or sediment is likely clogging the return cool line Clear line Pump starts and abruptly stops Reset circuit breaker under control panel e Verify wiring harness is properly connected damaged harness should be replaced by a FASC e Pump is blocked Call FASC for service e Filter pan suction tube is blocked Use a thin flexible wire to unclog Motor 24 VAC transformer failed call for service e Verify O ring on pan outlet is present and in g
20. ances must be electrically connected and grounded in accordance with local codes or in the absence of local codes with the latest editions of 1 United States of America National Electric Code Standards ANSI NFPA 70 American National Standards Institute 1430 Broadway New York NY 10018 NFPA Standards 96 and 4211 National Fire Protection Association 470 Atlantic Avenue Boston MA 02110 2 Canada Canadian Electrical Code Part 1 CSA C22 1 Canadian Standards Association 178 Rexdale Boulevard Rexdale ONT M9W IR3 3 European Community CE electrical cooking equipment must be electrically connected and grounded in accordance with local codes or in the absence of local codes with the latest editions of the appropriate national or European Community CE standards 2 4 Unpacking the Fryer Component Systems Ensure the container is upright Unpack the fryer carefully and remove all accessories from the carton Do not discard or misplace these as they will be needed After unpacking immediately check the equipment for visible signs of shipping damage If such damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory as the responsibility of shipping damage is between the carrier and the dealer or end user 2 3 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 4 Unpacking the Fryer Component Systems cont If your equipment ar
21. annel following the same procedure A locknut has been attached to the topside of the base mounting plates at the factory to capture the hex head screw as it is screwed in 5 Tighten the bolts to 5 65 joules 50 inch lbs minimum torque CAUTION For caster retrofit the unit must be at room temperature and drained of shortening before installing the casters 3 3 Leveling the Fryer A Place a carpenter s spirit level across the top of the fryer and level the unit front to back If the fryer is off level side to side a platform or other surface adjustment is needed there 15 no side to side level adjustments on a fryer equipped with caster leg combinations If a fryer is equipped with legs only side to side level adjustments can be made If a fryer is equipped with casters only no level adjustments to the fryer can be made If the fryer 15 not level the unit may not function efficiently the oil may not drain properly for filtering and in a multi fryer battery it may not match adjacent units Legs Only 1 Adjust leg height with an adjustable or 1 1 16 27 mm open end wrench by turning the hex bullet on the bottom of the leg 2 The hex bullet is for minor leg height adjustment only Do not adjust more than 1 22 mm 3 When leveling the unit the leg body should be held firmly to keep the leg from bending or rotating while turning the hex bullet foot to the required height Rigid Casters Only 1 I
22. be performed only by qualified service personnel 7 1 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 7 TROUBLESHOOTING 7 2 Fryer Troubleshooting pressed Computer fails to turn 7 2 1 when ON OFF button is Check wall circuit breakers Reset if necessary Check fryer connection to external power source 20 amp fuses located in the upper left fryer cabinet interior of each fryer Disconnect fryer from power supply Check 20 amp fuses and replace if necessary see photo at left Power surge outage may have temporarily locked out computer Reconnect power to fryer Press computer ON OFF button ON If computer fails to come ON contact an authorized service agent for service 7 2 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 7 TROUBLESHOOTING 8 2 Fryer Troubleshooting cont 7 2 2 Actual frypot temperature 1 differs from computer setpoint temperature Turn fryer ON Select a product number and allow the fryer to heat for approximately 30 minutes to stabilize shortening temperature Place a thermometer within 1 inch 2 5 cm of the temperature probe mounted on the heating elements Press the computer temperature button to check frypot temperature Press the computer temperature button twice to view setpoint temperature for the product number chosen The thermometer temperature should be w
23. connected at all times when the fryer is in use DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system ZA WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 ZA WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning KSCFHISE Cool Zone Series Electric Fryers INSTALLATION amp OPERATION MANUAL TABLE OF CONTENTS INTRODUCTION 1 2 3 4 5 6 7 8 KSCFH18E COOL ZONE SE
24. essel 3 Although 350 F 177 C is the recommended temperature for most cooking operations set the fryer at the lowest possible temperature which produces a high quality end product while ensuring maximum life for your shortening 4 3 Start up Procedures 1 If fryer is empty pour enough liquid shortening into the frypot to fill to the bottom OIL LEVEL line scribed on the rear wall If solid shortening is to be used melt the shortening following procedures in Section 3 8 Final Preparation 2 KFC 1 Cooking Computer Turn the computer ON y 7 and select cooking program z E as described in the KFC 1 Cooking Computer User s dixe w Imie manual C3EXOXXCS ON OFF Buttons 4 4 Filtering 1 The KFC 1 Computer must remain ON during filter operations to function properly 2 Filter the shortening at least once daily or more frequently if cooking is heavy This assures the longest life possible for the shortening a better taste to the food being prepared and minimizes flavors being transferred from batch to batch 4 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 4 DAILY OPERATION 4 4 Filtering cont 1 Ifusing solid shortening clear return lines before turning off the filter motor by allowing the pump to run for approximately 10 15 seconds once air bubbles appear in the frypot from the oil return line Failure to do so will allow solid shortening
25. fire Doing so will also void the Frymaster warranty ZA WARNING Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to on site management operational procedures DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil shortening ZA DANGER When draining oil shortening into a disposal unit or portable filter unit do not fill above the maximum fill line located on the container 6 3 1 General Overview The filter pump is turned on only after the shortening oil is brought to operating temperature and drained into the prepared filter pan The filter motor is then engaged and oil is drawn through filter paper and pumped back into the frypot The frypot s drain remains open during the filtering process Allow the oil to cycle through the filter paper use KFC approved filtering procedure At the end of the prescribed filtering period close the drain valve and allow the pump to fill the frypot to the top OIL LEVEL line Leave the pump running for 10 15 seconds after bubbles appear in the frypot to ensure all sh
26. former 208 240V 50 60Hz 12V 20VA 3 807 0680 Transformer 208 240V 50 60Hz 24V 20VA 4 807 3611 Relay 24 Amp 5 807 0884 Contactor Mercury 240VAC 50 Amp 6 810 1202 Contactor Latching 40 Amp 3 Pole 7 807 0922 Fuse Holder Buss Fuse T 807 2278 Fuse 20 8 806 59745 Sound Device 1 807 4114 Sound Device FAST Ready 9 807 3538 Breaker Circuit 5 Amp 208 230 VAC 10 807 3539 Switch Toggle Filter Bypass ON OFF 11 807 0501 Fuse Block Buss 42968 3 Pole 12 807 3610 Power 3 Phase Delta 807 2465 Power Block 3 Phase Wye 13 823 3458 Wireway Control Panel Box Assembly t 807 0800 Transformer 120V 50 60 Hz 24V 50VA Pump Motor Relay 807 0680 Transformer 208V 50 60Hz 24V 20VA Pump Motor Relay 14 Computer KFC 1 Electric 106 0063 106 0065 15 210 1256 Panel Control 1 16 210 3018 Panel Control FAST Ready 17 823 2882 Bezel Computer 1 18 230 3884 Bezel Computer FAST Ready 19 807 1502 Lamp Amber Heating 24V Not Illustrated 8 4 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 3 Elements and Related Components 8 5 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 3 Elements and Related Components cont Item Part Description 1 807 3652 Element 208V 8 5 kW 807 3655 Eleme
27. he frypot into the filter pan pull the yellow handle to open the oil return lines and activate the filter pump Pull the yellow handle to open the oil return valve and activate the filter pump 5 Oil will begin to pump from the filter pan into the frypot Allow the oil to circulate for a prescribed time period use KFC approved filtering procedure to remove suspended particles process known as polishing If the frypot sides and bottom have sediment deposits lift the heating elements and clean the frypot with the cleaning brush included with the fryer Allow the shortening oil to circulate the prescribed time period to ensure all sediment and suspended particles are removed 6 At the end of the filter cycle close the drain valve push the red handle until it stops and allow the fryer to refill see this section Step 3 for additional reference The heating elements will energize when the float safety switch rises to a safe level with the oil Frypot refilling with filtered shortening oil 6 9 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 3 2 Filter Operation cont 7 After all oil is pumped back into the frypot bubbles will form indicating air in the oil return lines Allow the oil to bubble for 10 15 seconds to ensure all shortening oil is evacuated from the return lines Push the yellow handle to close the oil return valve and deactivate the filter pum
28. hould be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day Do not use steel wool abrasive cloths cleansers or powders Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove If it is necessary to scrape the stainless steel to remove any encrusted materials soak the area first to loosen the material then use a wood or nylon scraper only 5 3 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 1 General ZA WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures The KSCFHISE is equipped with the Under Fryer Filter system UFF The shortening should be filtered at least daily or even more frequently if cooking is heavy This ensures the longest life possible for the shortening gives better taste to the food being prepared and minimizes flavors being transferred from batch to batch To conduct filter operations with the KFC 1 Cooking Computer installed on the fryer ALWAYS leave the computer ON when filtering The computer must sense the drain valves opening and closing in order to allow fryer operation For consistent product quality convenience and long term sav
29. ings use a high quality liquid shortening or vegetable oil If using solid shortening always ensure the return lines are clear before turning off the filter pump Hang any flexible lines up to drain as solid shortening will solidify as it cools and clog the lines 6 2 Filter Preparation Assemble tools to be used for filtering These are supplied with the filter starter kit e Frypot Brush used to clean frypot sides heating elements and to dislodge sediment during filtration or shortening oil change e Clean Out Rod used to dislodge heavy debris in the drain tube when needed e Filter Powder e Filter Paper The following tools are not required but are recommended to make the filtering task easier e Measuring Cup used to measure filter powder e Stainless Steel Crumb Scoop for removing large debris from shortening oil prior to filtering Note Always wear oil resistant insulated gloves and or protective gear when working with hot oil 6 1 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 2 Filter Preparation cont 1 Put on protective gear gloves Pull the filter pan out from filter cabinet Remove covers Pull the filter pan from the fryer and remove covers 2 Place drip pan under male filter pan connection 3 Remove the crumb screen Wash the screen in hot soapy water rinse then dry thoroughly Remove crumb screen If crumbs are present in
30. ithin 10 F 45 C of the computer display temperature If the results are Yes System is maintaining temperature properly No The computer probe circuit may be faulty 7 2 Fryer Troubleshooting cont 7 2 2 cont Actual frypot temperature 6 differs from computer setpoint temperature Contact your authorized Frymaster service agent if any of the following occurs during this test a Computer probe circuit is suspect 7 3 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 7 TROUBLESHOOTING b During test computer fails to call for heat c Actual frypot temperature is more than 10 F 5 of desired setpoint computer measured actual temperature d Computer measured actual temperature differs from setpoint temperature by more than 10 F X5 C after shortening has stabilized per step 2 Temperature Probe High limit KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 7 TROUBLESHOOTING 7 2 Fryer Troubleshooting cont 7 2 3 Computer is ON but the heating elements fail to heat 2 Ensure float safety switch is not stuck in down position Replace float safety switch if defective If computer displays HELP check high limit thermostat located on right back frypot side Replace if defective 7 2 4 DRAIN OPEN message remains after closing drain valve 5 Computer was turned OFF while dr
31. le 1 8 ounces 227 grams evenly over the paper Use a measuring cup or scoop to evenly distribute filter powder over the filter sheet 12 Replace the crumb screen Ensure crumb screen is kept clean throughout the workday Properly assembled filter pan ready for use 6 5 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 2 Filter Preparation cont 13 Return pan covers to the filter pan Pan covers properly placed 14 Return filter pan to fryer cabinet ensuring that the two drainpipe extensions are directly over opening in filter pan cover Pushing filter pan back into cabinet Filter is ready for operation 6 6 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 3 UFF Filter Operations ZA DANGER Draining and filtering of cooking oil or shortening must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350F 177 Ensure all hoses are connected properly and drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering cooking oil or shortening DANGER NEVER attempt to drain cooking oil or shortening from the fryer with the elements energized Doing so will cause irreparable damage to the elements and may cause a flash
32. low Oil Return Handle 6 813 0173 Union v NPT BM 7 813 0022 Nipple 12 x Close NPT BM 8 813 0634 Elbow Reducing x 3 8 x 90 NPT BM 9 813 0644 Nipple 3 8 x 1 2 BM 10 810 2125 Valve Ball Oil Return 3 8 11 813 0625 Nipple 3 8 x Close NPT BM 12 813 0006 Bushing Reducing 5 x 3 8 BM 13 813 0706 Elbow Street 1 2 x 90 NPT BM 14 813 0062 Elbow 1 2 x 90 BM 15 813 0622 Nipple 12 x 1 12 NPT BM 16 813 0247 Nipple gt x 3 72 NPT BM 17 813 0003 Tee gt NPT BM 18 813 0654 Nipple gt x 4 NPT BM 19 813 0156 Plug Pipe NPT BM 20 813 0672 Nipple 2x 8 NPT BM 21 106 0893SP Bracket Assembly Oil Return Microswitch RH 22 810 2144 Spacer Aluminum 1 4 O D x 3 8 23 807 2104 Microswitch Oil Return 24 809 0846 Screw 4 40 x 1 Slotted Head 25 826 1366 Nut 4 40 Keps External Tooth Qty 25 26 200 1341 Bracket Oil Return Handle 27 826 1371 Screw 8 x Ye Qty 25 Not Illustrated 8 13 THIS PAGE INTENTIONALLY LEFT BLANK Frymaster Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 Price 10 00 SERVICE HOTLINE PRINTED IN THE UNITED STATES 1 800 551 8633 819 5678 August 2002 TEL 1 318 865 1711
33. nstall the rigid casters on the rear of the fryer only Legs must be installed on the front of the fryer 2 There are no level adjustments for the rigid casters B If the floor is uneven or has a decided slope it is recommended to place the fryer on a level platform C Ifthe fryer is moved re level the fryer following the instructions given in Steps 3 3 A B 3 2 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 3 Leveling the Fryer cont D A fryer must be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid Restraints used can be straps or chains anchored to an immovable object wall floor anchor or may be the manner of installation installing the fryer in an alcove battering to other appliances etc NOTE The installation must be inspected after it is complete to ensure it meets the intent of these instructions The on site supervisor and or operator s should be informed that the appliance is installed with restraints If restraints are removed to move fryer cleaning beneath and behind relocation etc ensure that they are re installed when fryer is returned to its permanently installed position 3 4 Electrical Connections ZA WARNING The fryer MUST be connected to the voltage and phase as specified on the rating and serial number plate located on the back of the fryer door A ground wire MUST be connected to the ground te
34. nt 240V 8 5 kW 5 807 3657 Element 208V 9 0 kW 5 807 3658 Element 240V 9 0 kW 807 2557 Element 208V 10 25 kW 2 807 3655 Element 240V 8 5 kW USE FOR 220V 7 kW 807 3660 Element 220V 8 5 kW 807 3661 Element 220 10 25 kW 807 3662 Element 230V 7 kj 807 3663 Element 230V 8 5 kW 807 664 Element 230V 10 25 kW 807 2637 Element 240V 10 25 kW 807 3660 Element 220 8 5 kW USE FOR 200V 7 kW 807 2137 Connector Element Male 9 Pin 807 2135 Connector Element Male High Amp 6 Pin 810 2120 Grid Mesh Over Element Full Vat 2 826 1339 Bushing 375 x 188 1 0 Qty 10 3 826 1330 Screw 10 32 x 3 8 Slotted Head SS Qty 25 4 210 1313 Tilt Plate x 900 5378 Bracket Tilt Plate Spring 809 0358 Tilt Plate Spring 810 0297 Spring Tilt Plate 200 2932 Cover Lower Back Wire 5 826 1376 Nut Keps 10 32 Hex Qty 10 6 826 1791 Probe Temperature 15 Includes Ty Wrap 807 1068 Connector 2 Pin 809 0567 Wrap Metal Probe Lead to Element 4 Required 7 910 5022 Bracket Probe Guard 201 1573 Bracket Element Support Left Side 9 202 1573 Bracket Element Support Right Side 10 816 0214 Spring Bracket Use 123 x 379 11 810 0035 Hinge Tilt 14 Continuous 12 910 5459 Support Back Full vat Element Not Illustrated 8 6 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 3 Elements and Related Components cont
35. nter 28 200 1254 Guard Wire Top 29 200 1255 Guard Wire Right Side Center 30 200 1252 Back Cabinet 31 200 1283 Cover Back Vent li 809 0360 Screw Hex Slotted Head W Washer 8 x 3 8 Not Illustrated 8 2 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 1 Cabinetry and Related Components cont Item Part Description 32 823 3551 Housing Tilt 33 210 1288 Joiner Strip 34 810 2092 Hanger Basket 35 809 0171 Thumbscrew 14 x 1 3 8 Nickel Plated Not Illustrated 8 1 2 Component Box Computers and Related Components i 111111 H 12 NA 5 1 f I Zu KJ o we KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 2 Component Box Computers and Related Components cont Part Description 1 806 6336 Interface Board KFC 1 106 6671 Interface Board FAST Ready 2 807 0979 Trans
36. ood Pumping is condition erratic e Verify paper and screen have been properly installed Cil not being e Move filter handle to OFF Allow oil to cool then returned to empty pan Verify filter paper is clean and properly frypot installed Refill pan and restart process After filtering fryer does not operate properly e Verify drain valve is fully closed 7 6 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS TROUBLESHOOTING CHAPTER 7 7 4 Wiring Diagrams 6271508
37. ortening oil is pumped from the drain pan and the lines 6 7 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 3 2 Filter Operation 1 Ensure the filter pan assembly is prepared as described in Section 6 2 Filter Preparation Leave the computer ON before during and after the filtering process use approved filtering procedure 2 Remove fry baskets from frypot Prior to filtering skim any large debris from the shortening oil Use extreme caution as shortening oil is at near operating temperature 350 F 177 C Prior to filtering skim any large debris from oil in frypot 3 After ensuring the filter pan is correctly positioned under the drain tubes pull the red handle to drain the frypot into the filter pan Drain ONLY one frypot at a time The filter pan is designed to hold the contents of one frypot only DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil or shortening will rush out creating the potential for severe burns DO NOT hammer on the drain valve with the clean out rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty Pull the red handle to open the drain valve 6 8 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 3 2 Filter Operation cont 4 After all oil shortening has drained from t
38. p see this section Step 4 for additional reference Allow the shortening oil to bubble for 10 15 seconds to ensure evacuation of all shortening oil in the return lines 8 Allow the oil to come to operating temperature If the oil level is low add oil until the level is at the top OIL LEVEL line Remember the oil is at operating temperature Add oil shortening until the oil level is at the top OIL LEVEL line DO NOT OVERFILL THE FRYPOT 9 Do not allow crumbs to accumulate in the crumb tray The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH day Empty contents of the crumb screen into a fireproof container immediately after filtering is complete 6 10 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 7 TROUBLESHOOTING 7 1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct or at least accurately diagnose problems with this equipment Although the chapter covers the most common problems reported you may encounter problems that are not covered In such instances the Frymaster Dean Technical Service staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working
39. rease the potential for flash point shortening temperatures and subsequent fire E Solid shortening Either pre melt solid shortening on another appliance first or cut into small pieces and pack tightly into the cool zone bottom of the frypot with the heating elements in the up position and OFF Lower the heating elements and continue to pack the shortening taking care not to disturb the temperature probe on heating elements or the high limit mounted in frypot Ensure the float switch is in the up position prior to packing solid shortening 3 7 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 8 Final Preparation cont Note If the float switch is blocked in down position with solid shortening the fryer will not operate Always ensure that the float switch is in the up position prior to packing solid shortening into frypot F KFC 1 Cooking Computer Turn computer on this turns the fryer on also computer will run the fryer through the melt cycle to melt the shortening As the fryer heating ny ded E elements cycle on and off to melt 00000 60088 the shortening the heat icons located on either side of the KFC 1 product buttons will cycle on and off The computer will display LOw until the shortening reaches 255 F 124 C Product Buttons At 255 F 124 C the computer will display actual temperature until
40. rives damaged a File claim for damages immediately Regardless of extent of damage b Visible loss or damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery Concealed loss or damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within fifteen 15 days of date of delivery Retain the shipping container for inspection NOTE Frymaster does not assume responsibility for damage or loss incurred in transit If your equipment arrives without casters or legs installed leave the equipment on the pallet and do not cut the banding straps until ready to install casters or legs 2 5 Conversion of Units Heat Input 1kW 3410 BTU hr 100 BTU hr 0 0293 kW Temperature 0 Celsius 32 Fahrenheit Temperature in degrees Celsius Temperature in degrees Fahrenheit F 32 X 0 555 Example 100 Celsius 212 32 x 0 555 2 4 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 1 Installing the Fryer A Initial Installation If installed with legs do not push against any unit edges to adjust its position Use a pallet or lift jack to lift it slightly and place it where it is to be installed B Relocating the Fryer If relocating a fryer installed with legs remove all weight from each leg before moving
41. rminal provided near the input power terminal block Plan and implement installation in accordance with local codes Service connections should be made at the power input terminal block located through the back lower portion of the fryer and through the component box located under the control wireway It is recommended that this connection be made by means of an approved local code compliant flexible metallic or rubber covered electrical cable and a quick disconnect plug If rigid or flexible metal conduit connections are required they must be made through the rear portion of the fryer cabinet to the fryer input terminal block A Wiring Diagram It is attached to the inside of the fryer door Amperage for each unit depends on the type of installation and accessories supplied with the unit Consult the rating plate inside door for required amperage 3 3 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 5 Power Requirements DANGER Copper wire suitable for at least 167 F 75 C MUST be used for power connections MODEL VOLTAGE PHASE WIRE AMPS PER LEG SERVICE pt L2 L3 KSCFH18E KSCFH18E 6 16 A DANGER The electrical power supply for this appliance MUST be the same as indicated on the rating plate located on the inside of the fryer door A DANGER All wiring connections for this appliance MUST be made in accordance with
42. tergent Close the drain valve and refill with either the cleaning solution or water and detergent Scrub frypot walls and heating elements Drain frypot and rinse in clear water Once cleaning is completed drain rinse and dry thoroughly Refill with shortening as directed in Section 3 8 of this manual DANGER All droplets of water must be removed from the frypot before filling with shortening Failure to do so will cause splattering of hot shortening and could cause injury to the operator 5 1 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 4 Periodic Annual Frymaster recommends that the fryer be inspected annually by a Factory Authorized Service Technician for the following checks and adjustments Inspect the cabinet inside and out front and rear for excessive oil build up and or oil migration Verify that the heating element wires are in good condition and that leads have no visible fraying or insulation damage and that they are free of oil migration build up Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing Verify that the tilt mechanism is working properly when lifting and lowering elements and that the element wires are not binding and or chafing Verify the heating element amp draw is within the allowed range as indicated on the appliance 6 rating plate Verify
43. that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guard are present and properly installed Verify that component box and contactor box components i e computer controller relays interface boards transformers contactors etc are in good condition and free from oil migration build up and other debris Verify that component box and contactor box wiring connections are tight and that wiring is in good condition Verify that all safety features i e contactor shields drain safety switches reset switches etc are present and functioning properly Verify that the frypot cookpot is in good condition and free of leaks and that the frypot cookpot insulation is in serviceable condition Verify that all wiring harnesses and connections are tight and in good condition Built in Filtration Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily Verify that all O rings and seals including those on the Power Shower and on quick disconnect fittings are present and in good condition Replace o rings and seals if worn or damaged 5 2 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 5 PR
44. the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door 3 5 Operating Switches A Fryer with KFC 1 Computer This fryer filter system is equipped with a drain valve safety switch and a frypot float switch on each of the two batteried fryers Drain valve safety switches de energize the fryer heating elements during the filter process thus providing an additional safety feature Always leave the computer on when filtering The 1 computer monitors filter operations The computer logs the number of times the fryer has been filtered and will lock out when a preset number is reached The drain valve must be opened and closed and the frypot refilled with oil shortening before the KFC 1 computer will allow a cook cycle after filtering See the KFC 1 Computer User s Manual for detailed information B Other Fryer Filter Switches 1 Fryer Power Switch Computer The fryer s power is turned on and off with the computer See computer manual for more detail 3 4 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 5 Operating Switches cont 2 Drain Valve Microswitch The computer will display Dr ain Open when the drain valve is opened The computer will lockout and prevent any cooking operation until the EXIT COOL FILTER button is pressed 3 Float Safety Switch Located in the frypot Designed as a safety s
45. the crumb screen empty the screen into a fireproof container Wash the screen in hot soapy water rinse then dry thoroughly 6 2 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 2 Filter Preparation cont 4 Unlatch and remove the hold down ring 5 Remove and discard old filter paper sheet from the filter pan 6 Remove the filter screen from the bottom of the pan Remove filter screen from filter pan KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 2 Filter Preparation cont 7 Thoroughly clean pan and all pan components as described for the crumb screen Step 3 Clean filter pan and all pan components Ensure all parts are thoroughly dried before reassembly 8 Inspect pickup tube and ensure vent hole is open and free of shortening debris Vent hole location on pickup tube 9 Replace filter screen then place one sheet of filter paper in the bottom of the filter pan The filter screen must be installed prior to filter paper placement or the filter won t operate correctly Proper filter paper placement 6 4 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 UNDER FRYER FILTER UFF FILTRATION 6 2 Filter Preparation cont 10 Reinstall and latch the hold down ring into position Ensure filter paper is properly aligned under hold down ring Locking latches on hold down ring 11 Sprink
46. through to the most complex Never overlook the obvious anyone can forget to plug in a cord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that the failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymaster Dean HOTLINE 1 800 551 8633 e Verify that electrical cords are plugged in and that circuit breakers are on e Verify that frypot drain valves are fully closed e Verify that frypot float safety switch is not stuck in the down position DANGER Hot cooking oil shortening will cause severe burns Never attempt to move this appliance when filled with hot cooking oil shortening or to transfer hot cooking oil shortening from one container to another ZA DANGER The equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical equipment should
47. to cool solidify and clog the lines See Chapter 6 for detailed filtration procedures 4 5 Closing 1 When closing at night filter shortening in all fryers and drain the filter lines Cover the open tanks of oil Turn the computer OFF 4 6 Shutdown 1 When shutting down for periods longer than overnight drain shortening and clean the frypot thoroughly Either discard the shortening or return it filtered to the frypot and then cover it Turn the computer OFF 4 2 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 General Well maintained equipment operates more efficiently and lasts longer Keep the fryer clean during the working day and thoroughly clean at the end of each day 5 2 Daily Wash all removable parts Clean all exterior surfaces of the body Do not use cleansers steel wool or any other abrasive material on stainless steel Filter the oil shortening and replace if necessary Filter oil shortening more often under heavy use conditions 1 heavily breaded products ZA WARNING Water MUST NOT be allowed to drain into the filter pan or filter system Irreversible damage will result if water is allowed into the system and all applicable warranties will be voided 5 3 Weekly Completely drain the frypot into either the filter or a steel container Do not use a plastic bucket or glass container Clean the frypot with a good grade of cleaner or hot water and a strong de
48. uggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 2 KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 5 Service Personnel 1 5 1 Definitions A Qualified and or Authorized Operating Personnel 1 Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or have had previous experience with the operation of equipment covered in this manual B Qualified Installation Personnel 1 Qualified authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual C Qualified Service Personnel 1 Qualified service personnel are those who are familiar with Frymaster Dean equipment and have been authorized by Frymaster Dean to perform service on Frymaster Dean equipment authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster Dean equipment A list of Frymaster Dean Factory Authorized Service Centers FA
49. witch it prevents the computer from calling for heat until the oil level rises above the heating elements Float safety switch location 3 5 KSCFH18E COOL ZONE SERIES ELECTRIC 5 CHAPTER 3 INSTALLATION INSTRUCTIONS 3 5 Operating Switches cont 4 Filter Pump Reset Located under the left control panel of the fryer battery This switch resets the UFF filter pump motor 5 Manual Filter Override Switch Located under the left fryer control panel of the fryer battery This toggle switch allows the operator to manually operate the UFF filter if a problem develops with the auto functions 3 6 Drain and Oil Return Handles 1 Drain Valve Handle Red Pull to open The drain valve handle should be closed at all times except when draining and or filtering the fryer 2 Oil Return Valve Handle Yellow Pull the oil return valve handle to open the oil return valve for the frypot being filtered The filter pump activates when this handle is pulled Pull the yellow handle only when filtering Pushing the yellow handle in closes the oil return valve and deactivates the pump motor Filter pump reset switch Drain valve handle Manual filter override switch Oil return valve handle ZA WARNING If the filter pump safety switch repeatedly trips do not continue to reset A potential safety hazard exists Contact an authorized service technician for troubleshooting 3 6 KSCF
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