Frymaster Electric Fryer User's Manual
Contents
1. o e 2 W E o 2 go O D D o n o 2 Q 2 D FT SIO I INAH SI gE JIouuny Jodns CE ONLY DEAN c CFESA Dean a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians Commercial Food Equipment Service Association Price 6 00 819 5709 04 99 24 Hour Service Hotline 1 800 551 8633 PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EOUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED WE SUGGEST INSTALLATION MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY YOUR LOCAL DEAN FACTORY AUTHORIZED SERVICE AGENCY WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EOUIPMENT IMPORTANT SAFE AND SATISFACTORY OPERATION OF YOUR EOUIPMENT DEPENDS ON ITS PROPER INSTALLATION INSTALLATION MUST BE PLANNED IN ACCORDANCE WITH ALL APPLICABLE STATE AND LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRICAL CODE NFPA 70 1984 OR LATEST EDITIONS WARNING DO NOT INSTALL SWIVEL CASTERS ON THIS UNIT UNIT MAY TIP AND CAUSE SEVERE INJURY LEGS OR A COMBINATION OF REAR FIXED CASTERS AND FRONT LEGS MAY BE INSTALLED ON THIS UNIT ONLY FOR YOUR SAFETY DO2. EXTENSION 16 9 PORTABLE FILTER OPERATIONS 9 1 GENERAL a These instructions are not intended to replace the operating instructions that came with your Dean Filter System They are intended to provide general information about filtration procedures and serve as a guick reference guide b For consistent product quality convenience and long term savings use a high guality liguid frying compound c The frying compound should be filtered at least daily or even more freguently if cooking is heavy This ensures the longest life possible for the frying compound gives better taste to the food being prepared and minimizes flavors being transferred from batch to batch d When completing a filter cycle always close the return valve s at the fryer s to avoid siphoning oil out of the fryer into the filter and open the valve at the filter to promote draining of the return lines into the filter pan e If using solid shortening always make sure the return lines are clear before turning off the filter motor and hang any flexible lines up to drain Solid shortening will solidify as it cools and clog the lines CAUTION When filtering never leave the filter unattended oil moving through the lines could KNOCK a flexible return hose out of the filter pan spraying hot oil and causing severe burns 9 2 FILTER PREPARATION a Turn the fryer OFF b Remove the filter pan cover Remove t
3. completely and remove the crumb screen Make sure the screws holding the thermostat and limit control sensing bulbs into the vessel are tight HEATING THE VESSEL This step checks heater element operation initial thermostat calibration and cleans the vessel for initial food production 1 Hill the fryer vessel with hot or cold water to the oil level line scribed in the back of the tank 2 Set the thermostat temperature controller dial to 100 C 220 F just above that of boiling water Power Switch Figure 3 3 3 Toggle the power switch ON The heater elements will begin heating 4 When the water starts to boil turn the dial to below 99 C 210 F The elements will turn off and the water will stop boiling 5 When satisfied that the heaters and thermostat operate properly drain the vessel of water and dry thoroughly Refill fry vessel with shortening as directed in section 3 6 Final Preparation 3 6 FINAL PREPARATION a b When using liquid shortening cooking oil fill the fryer to the oil level line scribed into the back of the fryer vessel When using solid shortening either melt it first or cut into small pieces and pack into cool zone bottom of the frying vessel Be careful to not leave any air spaces or disturb the sensing bulbs Melt shortening by turning the heaters ONT for about five or ten seconds OFF for a minute repeating cycle until shortening is melted If
4. is slowing Is this the first fryer to be filtered during this filtering session Check the filter paper in the filter pan Is the filter paper properly secured by the hold down ring Paper may be plugged by improper use of filter powder Check the filter sump Sediment collects around the suction pipe in the filter bottom Remove the filter pan cover Unlatch hold down ring and remove the filter paper and filter paper support grid Change the filter paper Throw away the old top sheet and use the old bottom sheet as the new top sheet Take a new sheet and place it in the bottom of the pan Place the new top sheet over it Secure the filter the hold down ring papers by latching Paper may not be secured by the hold down ring Air is being allowed to get into the system Clean support grid and set aside temporarily Wipe sediments out of the bottom of the filter pan Inspect drain ports at the bottom rear of the filter pan and remove any sediment or visible blockages y Reassemble the filter pan assembly Turn the pump motor ON Sprinkle 45kg 160z of filter powder evenly across the surface of the filter paper Has Blockage may be between the filter pan bottom and the flex hose valve the oil return rate improved Go to flowchart titled Blockage between Filter Pan and Fle
5. through id Can you blow air through Soak the line in hot amp 4 water until you can blow through it li it The line is clear Reconnect hose to the pump inlet Does oil gt This line is clogged There may be a plug flow Conduct normal filter operations inthe bottom of the filter pan Take filter pack apart then scrub the bottom of the pan and clean the intake pipe to remove residual shortening Y Reassemble the filter pack Then turn pump motor ON Does oil flow Conduct normal filter operations Go to page 22 and follow B ump troubleshooting procedures Dean 8700 Line Avenue Shreveport Louisiana 71135 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE ice PRINTED IN THE UNITED STATES 1 800 551 8633 AA O
6. will be equipped with one of the types shown in figure 9 3 hold down ring locking Locking Latches FIGURE 9 3 d Roll both ends of the used top sheet of paper in to the center making sure no sediment falls out Discard the top sheet Temporarily remove the bottom sheet and set aside e Remove and check the support grid for cleanliness and scrub if necessary Check the filter pan for cleanliness and scrub if necessary Also check the drain ports at the bottom rear of the filter pan for sediment or blockages Installing new filter paper FIGURE 9 4 19 f Replace the support grid lay a new filter sheet on the grid then place the old bottom sheet on top of the new sheet It is essential that two sheets of Dean filter papers are used use of other than OEM parts will void the filter warranty g Replace the hold down ring and latch into position Sprinkle 45kg 160z of filter powder evenly across the surface of the filter paper Re install the crumb catcher if so equipped Then replace the filter pan cover h The unit is now ready for operation 9 5 FILTER TROUBLESHOOTING These troubleshooting procedures must be carried out only by a Dean Factory Authorized Service Center or a local service company specializing in hotel and restaurant cooking appliances The problems and possible solutions given in this section cover those most commonly encountered To troubleshoot perform the
7. ARNING IF USING SOLID SHORTENING NEVER MELT A BLOCK OF SHORTENING BY SETTING IT WHOLE IN THE FRYER VESSEL THIS IS DANGEROUS AND CAN EASILY CAUSE THE SHORTENING TO OVERHEAT SCORCH DAMAGE THE ELEMENTS OR POSSIBILY A FIRE b Although a temperature of 177 C 350 F is recommended for most cooking operations set the fryer at the lowest possible temperature which produces a high quality end product while ensuring maximum life of frying compound c When the fryer is not in use the thermostat should be set lower than that used during cooking 4 3 TURN ON PROCEDURES a If fryer is empty pour enough frying compound into the vessel to fill the vessel to the oil level line scribed on the rear wall If solid shortening is to be used melt enough in a separate container to cover the heating elements in the bottom of the vessel then melt the rest in the vessel by turning power switch off and on Turn the power switch on set temperature controller to 177 C 350 F In less than 30 minutes the frying compound temperature will stabilize and be ready for production 4 4 FILTERING a General Filtering the frying compound assures a better taste to the food being prepared minimizes flavors being transferred from batch to batch and increases frying compound lifespan Filter the frying compound at least once daily or more freguently if cooking is heavy Prior to filtering align the filter un
8. Dean Authorized Servicer who installed this eguipment 1 2 SERVICE INFORMATION Call the Dean Factory Service Hotline number on the cover of this booklet for the location of your nearest Maintenance amp Repair Center or contact the factory direct Always give the model and serial numbers of your filter and fryer Authorized Servicer Address Telephone Fax Model Serial Type Fryer Equipped For The Dean Super Runner Series 38 electric fryers are energy efficient electrically heated units certified by NSF and the Underwriters Laboratory and manufactured to their basic performance and application specifications The Dean SR38 E is certified for installation and operation in the European Community CE Units are shipped completely assembled with any accessories packed inside the fryer vessel They are adjusted tested and inspected at the factory prior to crating for shipment Sizes weights and input rates are listed in this manual 2 2 DESIGN SPECIFICATIONS a VESSEL CONSTRUCTION Welded heavy gauge steel with three heater elements fixed inside the vessel with a protective chromed wire mesh crumb screen over the elements Drain tapped into front right corner of vessel with front controlled manual drain valve b BODY CONSTRUCTION An aluminized steel base with stainless steel front and enamel sides The frame is supported by 15 cm 6 inches adjustable l
9. NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER COOKING APPLIANCE IMPORTANT THE SERVICER INSTALLER MUST USE A GOOSE NECK AND RETAINER TO PROTECT THE POWER CORD SET Cover Photo SR38E w 15cm 6 Legs DEAN SUPER RUNNER 38 ELECTRIC FRYER INSTALLATION OPERATION SERVICE amp PARTS MANUAL TABLE OF CONTENTS PAGE 1 PARTS ORDERING SERVICE INFORMATION 2 2 IMPORTANT INFORMATION 3 3 INSTALLATION 5 4 DAILY OPERATION 9 5 CLEANING AND MAINTENANCE 11 6 TROUBLESHOOTING 13 7 WIRING DIAGRAM 14 8 PARTS LIST 15 9 PORTABLE FILTER OPERATIONS 17 1 PARTS ORDERING AND SERVICE INFORMATION 1 1 ORDERING PARTS Customers may order parts directly from their local Authorized Parts Distributor For this address and phone number contact your Maintenance amp Repair Center or call the Dean Factory Service Hotline The factory address and phone numbers are on the cover of this booklet To speed up your order the following information is reguired To assist you more efficiently the following information will be needed Model Number Serial Number Voltage Nature of the Problem Any other information which may be helpful in solving your service problem Model Number Serial Number Type of Voltage Item Part Number Ouantity Needed 1 3 AFTER SALES In order to improve service have the following chart filled in by the
10. PROHIBIT A FRYER WITH ITS OPEN TANK OF HOT OIL FROM BEING INSTALLED BESIDE AN OPEN FLAME OF ANY TYPE WHETHER A BROILER OR THE OPEN BURNER OF A RANGE c STANDARDS All electrical cooking appliances must be electrically connected and grounded in accordance with local codes or in the absence of local codes with the latest editions of the European Community CE standards 2 4 AIR SUPPLY amp VENTILATION a The area around the fryer must be kept clear to prevent any obstruction to ventilation air flow as well as for service and maintenance Never use the interior of the fryer s cabinet for storage b A commercial heavy duty fryer should be vented to the outside of the building c Hilters and drip troughs should be part of any industrial hood but consult local codes before constructing and installing any hood 2 5 RECEIVING AND UNPACKING Check that the container is upright Unpack the fryer carefully and remove all accessories from the carton Do not discard or misplace these as they will be needed After unpacking immediately check the equipment for visible signs of shipping damage If such damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory as the responsibility of shipping damage is between the carrier and the dealer or end user If your eguipment arrives damaged File claim for damages immediately regardless of extent of damage
11. TOR WELD ASSY SR38E CE 19 12 0322 COVER HEATER RACEWAY SR38E 20 14 0193 GOOFER ROD DECLOGGER 21 2066 1 DRAIN VALVE 1 1 4 1 STD PORT 5 12 0854 1 STRUCTURAL BACK SR38E 12 0237 RESTRAINING BRACKET 23 2672 HI LMT 435 DEG F W MAN RESET 2687 HI LMT 410 DEG F W MAN RESET CE 24 12212 BOX RACEWAY CONTCTR ASSY SR38E CE s 12185 2 VESSEL WELD ASSY SS SR38E 12185 1 VESSEL MS WELD ASSY SR38E ag 14 0592 8 HEAT ELEMENT 220V 4000W 380 400 415 240 USA 14 3KW 14 0592 7 HEAT ELEMENT 208V 4666W USA 14KW 1902 O RING SEAL 4 EA ELEMENT 27 14 0695 O RING RETAINER WASHER 4 EA ELEMENT 2189 JAM NUT 34 16 2 EA ELEMENT 28 18 0041 CLAMP THERMOSTAT 1 EA USA 2 EA CE 14 0883 SPRING ROBERTSHAW SPACER 18 0041 CLAMP THERMOSTAT 1 EA USA 2 EA CE 18 0040 HIGH LIMIT CLAMP USA 29 14 0714 SPACER HEAT ELEMENT 30 12193 BRACKET ELEMENT SPRT SR38E 31 14 0714 SPACER HEAT ELEMENT 32 18 0061 SUPPORT HEAT ELEMENT 33 12 0377 COVER LOWER CNTRL BOX SR38E CE Only 34 122041 VESSEL BACK ASSY MS SR38 650mm 12204 2 VESSEL BACK ASSY SS SR38 650mm 35 12 0372 CAP VESSEL BACK SR38E 650MM a 12 0310 1 BASKET HANGER ALZ SR38 12 0310 2 BASKET HANGER S S SR38 37 2607 FRY BASKET 5 5 8X5 5 8X13 1 4 39 8071999 TRANSFORMER PRIMARY 208 240V CE Only 40 1692 FUSE HOLDER W LEADS A1 1693 FUSE 5 A 12 0347 WIRING DIAG 208 220 TMST SR38E s 12 0403 WIRE DIAG 220 380 SR38E CE Only 14673 OPERATIONAL THERMOSTAT WIRING HARNESS 44 1362 BRACKET DRAIN NIPPLE
12. Visible loss or damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery Concealed loss or damage If damage is unnoticed until eguipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within fifteen 15 days of date of delivery Be sure to retain container for inspection NOTE Dean does not assume responsibility for damage or loss incurred in transit 3 INSTALLATION must be installed on the fryer rear channel assembly only 3 1 POSITIONING 4 Proceed to Step 3 3 Leveling after legs a Initial Installation If installed with and or optional rear rigid casters are legs do not push against any unit edges installed to ensure the fryer is level before to adjust its position Use a pallet or lift using jack to lift it slightly and place it where tel a it is to be installed b Leg Installation b Relocating The Fryer If relocating a To Remove unit Mom palet fryer installed with legs remove all 2 Carefully raise unit with forklift pallet weight from each leg before moving jack or other steady means Note If a leg becomes damaged during 3 Insert hex head bolts 1 4 20 threads by movement contact your service agent for 19mm 34 long from top of side panels immediate repair replacement of that leg and channels through bolt holes of leg mounting plates as shown in th
13. e Figure DANGER 3 1 on the next page THIS FRYER MAY TIP AND 4 Mount washer and lock nuts 1 4 20 CAUSE PERSONAL INJURY IF threads Stover lock nut from bottom of NOT SECURED IN A the Se ea See een ae has STATIONARY POSITION ND EDD DN the nut starts freely on the bolt like a REMOVE ALL SHORTENING common nut until the deflected thread BEFORE MOVING FRYER AS portion is reached IT MAY CAUSE SEVERE HE WA diede On the front door hinge corner the bolts BURNS UPON CONTACT will be inserted first through the holes of 32 LEG AND CASTER INSTALLATION the hinge plate then followed with side panel channel and leg mounting plate pene 6 Tighten the bolts and nuts with each bolt 1 Install legs and casters optional to 5 65 joules 50 inch lbs minimum near where the fryer is to be used as torgue neither are secure for long transit Unit cannot be curb mounted and CAUTION must be eguipped with the legs or legs and optional rigid casters FOR CASTER RETROFIT THE UNIT provided MUST BE AT ROOM TEMPERATURE AND DRAINED OF SHORTENING 2 When positioning the fryer gently BEFORE INSTALLING THE CASTERS lower the fryer into position to prevent undue strain to the legs and internal mounting hardware Use a c Installing Optional Rear Rigid Casters pallet or lift jack to lift and position the fryer if possible Tilting the fryer 1 Install casters only at the rear of the unit may damage the legs as shown in the Figure 3 1 3 If the optio
14. egs or optional 15 cm 6 inches rigid rear casters c OPERATING CONTROLS Unit is shipped standard with a liquid filled bulb thermostat The temperature control is mounted in the cabinet behind the front door on the bottom left side of the cabinet d AUTOMATIC SAFETY FEATURE High temperature detection to shut off electric heater elements should the controlling thermostat fail 2 IMPORTANT INFORMATION 2 4 DESCRIPTION e RATING PLATE This is attached to the inside front door panel Information provided includes the kilowatt KW output of the heater elements and electrical requirements DANGER THE FRYER MUST BE CONNECTED ONLY TO THE TYPE OF ELECTRICAL SERVICE IDENTIFIED ON THE ATTACHED RATING PLATE 2 3 PRE INSTALLATION a GENERAL A licensed electrician should install any electrically heated equipment CLEARANCES The fryer area must be kept free and clear of all combustibles This unit is design certified for the following installations Other than household use 2 Non combustible floor installation equipped with factory supplied 15 cm 6 inches adjustable legs or optional 15 cm 6 inches rigid rear casters 3 Combustible construction with a minimum clearance of 15 cm 6 inches side and 15 cm 6 inches rear and equipped with factory supplied 15 cm 6 inches adjustable legs or 15 cm 6 inches rigid casters CAUTION LOCAL BUILDING CODES USUALLY
15. fryer must be kept clean during the working day and thoroughly cleaned at the end of each day 5 2 DAILY Wash all removable parts Clean all exterior surfaces of the body Do not use cleansers steel wool or any other abrasive material on the stainless steel Filter the cooking oil and replace if necessary The oil should be filtered more often than daily under heavy use conditions 5 3 ACCESS FOR SERVICING The appliance is equipped with a bracket attached on the center of the structural back to connect a restraining device supplied by the installer The restraining device should meet the requirements specified in section 3 4 e of this manual In addition if the installed fryers have casters provided by Dean Industries both rear casters come with a locking mechanism that prevents the fryer from moving when the lever or each mechanism is turned ONT To gain access for servicing the restraining device has to be removed from the bracket and both front casters locking mechanisms have to be turned OFF 11 5 4 To return the unit to its previous installed position see sections 3 4 and 5 3 of this manual WEEKLY a Completely drain the oil from the fry vessel into either the filter or a steel container Do not use a plastic bucket or glass container b Clean the vessel with a good grade of cleaner or hot water and a strong detergent c Close the drain valve and refill with either the cleaning solution or
16. he crumb screen if provided and clean Support Grid VA Filter Pan Bottom Exploded View of a Filter Pan Assembly FIGURE 9 1 Remove the hold down ring and clean Examine the filter paper if it is dark or scuffed in appearance discard it Follow procedures listed in Section 9 4 to change dirty filter paper Remove the filter support grid and clean Remove the filter pan and clean with hot water then re install Make sure all residual water is removed and the filter pan is dry Any remaining water will cause dangerous splattering of hot oil when filtering Re install filter support grid Place two sheets of filter paper on top of the support grid Push paper to the filter pan bottom with the hold down ring Latch the hold down ring into place Then reinstall the crumb catcher if provided inside the filter pan Place the filter cover on top of filter pan and slide the filter back inside the fryer Arrows show direction of oil flow Drain Valve with Extension Portable Filtration System FIGURE 9 2 9 3 FILTER OPERATION Dean MF 90 Portable Filter Systems are designed to return the filtered oil by means of a flexible oil return hose which connects to the filter s quick disconnect The operator uses a wand connected to the end of the flexible oil return hose to direct filtered oil into the fryer
17. he restraint IS necessary to rigid casters reconnect this restraint after the appliance has been returned to its originally installed position N 34 ELECTRICAL CONNECTIONS WARNING Plan and carry out installation in accordance with local codes DO NOT USE MORE THAN TWO METAL SHIMS PER a Connections Connections to the terminal block and grounding lug EE should be made through the hole USING MORE THAN TWO provided for this purpose in the SHIMS PER LEG CASTER junction box To install this fryer the servicer installer must use a goose neck and retainer to protect the cord BECOME UNSTABLE TIP es OVER AND MAY CAUSE INJURY TO THE OPERATOR b Wiring Diagram It is attached to the inside of the fryer door Amperage for each unit depends on the type of d If the floor is uneven or has a decided installation and accessories supplied slope it is recommended to place the fryer with the unit A 230 400V Wiring Diagram is provided in Chapter 7 also MAY CAUSE THE FRYER TO Temperature Controller 3 5 INITIAL START UP a CLEANING New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process then coated lightly with oil Wash thoroughly with hot soapy water to remove any film residue and dust or debris before food preparation then rinse out and wipe dry Wash also any accessories shipped with the unit Close the drain valve
18. immersion thermometer about 38 mm 1 1 2 inches above the thermostat sensing bulb and set the temperature controller dial to 177 C 350 F 3 Wait at least 30 minutes for the oil temperature to stabilize 4 If temperature is not within 5 C 10 F of the dial setting call service for a new operating thermostat temperature controller Poor temperature control on the hot side excessive temperature overshooting during warm up scorching overheating or high limit switch must be reset often Check thermostat adjustment 1 Check that the thermostat bulb probe in the vessel has not been knocked loose from its operating position It should be clamped to the 2 element with 1 5 mm 1 16 inch spacing 2 Place the sensing bulb of a high guality immersion thermometer about 38 mm 1 1 2 inches above the thermostat sensing bulb and set the temperature controller dial to 177 C 350 F 3 Wait at least 30 minutes for the oil temperature to stabilize 4 If temperature is not within 5 C 10 F of the dial setting call service for a new operating thermostat temperature controller Figure 6 1 High Limit Reset Switch 7 WIRING DIAGRAM 230 400V 13 1 KW Total 220V Elements 4KW P N 14 0592 8 Power Switch SPST P N 807 2196 Hi Limit P N 2687 K2 Heat Contactor P N 810 1202 Transformer P N 807 1999 24V YEL Oper Thermostat P N 2557 Terminal Block P N 1501 1 Ground Te
19. it with the drain valve Attach the drain valve extension to ensure frying compound flows into the filter unit safely If using solid shortening clear return lines before turning off the filter motor and hang any flexible lines up to drain As it cools solid shortening solidifies and clogs lines 10 d For more detailed information concerning filtration review the operator s manual shipped with your filter unit or read Chapter 9 of this manual CAUTION WHEN FILTERING NEVER LEAVE THE FILTER UNATTENDED ALWAYS POINT THE FLEXIBLE OIL RETURN HOSE NOZZLE DOWN INTO THE FRY VESSEL TO PREVENT THE SPRAYING OF HOT OIL WHICH MAY CAUSE SEVERE BURNS 4 5 CLOSING When closing at night filter oil in all fryers and drain the filter lines Cover the open tanks of oil Turn power switch OFF 4 6 SHUTDOWN When shutting down for periods longer than overnight drain the frying compound and clean the vessel thoroughly Either discard the frying compound or return it filtered to the vessel and then cover it Turn both the power switch and temperature controller OFF 5 CLEANING amp MAINTENANCE WARNING IF FRYER IS NOT COMPLETELY EMPTY OF OIL ADJUSTMENT SERVICE OR CAUSE AND ALTERATION MAINTENANCE CAN PROPERTY DAMAGE PERSONAL INJURY 5 1 GENERAL Any piece of equipment works better and lasts longer when maintained properly and kept clean Cooking eguipment is no exception The
20. n adjustable or 27mm 1 1 16 open end wrench by turning the hex bullet on the bottom of the leg See figure 3 2 on page 7 The hex bullet is for minor leg height adjustment only Do not adjust more than 22mm 1 When leveling the unit the leg body should be held firmly to keep the leg from rotating while turning the hex bullet foot to the on a smooth platform Do not rely on reguired height leg thread or caster shims for adjustments e If the fryer is moved re level the fryer following the instructions given in Steps 3 3 a c f This fryer must be restrained to prevent tipping when installed in order to avoid the splashing of hot liguid The means of restraint may depend on the type of application such as connecting to a battery of appliances or installing the fryer in an alcove or Adjust leg height with an by separate means such as restraining adjustable wrench devices A bracket has been provided on the fryer back panel for this purpose Figure 3 2 c Rigid Casters Only The install must be reviewed at the time of installation to ensure it meets the intent of these instructions The on site supervisor and or operator s should be made aware that there is a restraint on the 1 Install the optional rigid casters on the fryer rear channel only 2 Do not use more than two metal shims per caster den appliance and if disconnection of 3 There are no thread adjustments for the t
21. nal rigid casters are to be 2 Follow the same instructions for leg installed on the fryer the casters installations as given above in steps 3 2 b 1 6 Structural Back 4 Ion OO tO C i H Tes og ll PO I a i Panel i x Front Channel SE Rear Channel ct l LEES mt ee Es n bes woo oo om Caster Shims 19mm 1 4 20 x 3 4 in HX Bolt P N 1007 Front Daor P N 900 2949 Front Channel Front Leg w Mounting Plate P N 2698 P N 2701 Adjust as needed Leg and Rigid Caster In Figure 3 1 WARNING A FRYER MUST BE LEVEL BEFORE FILLING WITH OIL IF THE FRYER IS NOT LEVEL THE FRYER MAY TIP OVER AND MAY CAUSE INJURY TO THE OPERATOR 3 3 LEVELING a Place a carpenter s spirit level across the top of the fryer and level the unit both front to back and side to side If the fryer is not level the unit may not function efficiently the oil may not drain properly for filtering and in a Washer P N 100 1 4 20 HX HD Lock Nut b Rear Rigid Caster a 15 2 cm 6 in P N 2701 stallations line up it may not match adjacent units Legs Only 1 If the floor is smooth and level level the unit by using the caster shims Adjust to the high corner and measure with the spirit level Adjust leg height with a
22. oil starts to smoke while melting this way shorten the ONT cycle and lengthen the OFF cycle Smoke shows that you are scorching the shortening and cutting its useful life NOTE Never melt a solid block of shortening by setting it in the vessel or on top of the heating elements This is unsafe inefficient and dangerous C When the fryer vessel is filled and the shortening melted replace the crumb screen over the heater elements Before starting operation turn the temperature controller to the probable working temperature wait for the temperature to stabilize then check with a high quality immersion thermometer 4 DAILY OPERATION 4 1 OPENING At opening time always visually check that the power switch and WARNINGS the thermostat are OFF NEVER OPERATE FRYER CAUTION WITHOUT ENOUGH COOKING IF ELECTRICAL POWER SERVICE IS COMPOUND OR WATER IN DISRUPTED FOR MORE THAN A FEW THE VESSEL TO COVER THE SECONDS TURN FRYER OFF THIS HEATING ELEMENTS WILL PREVENT THE FRYER FROM ACCIDENTALLY HEATING OIL WHEN ALWAYS WEAR OIL PROOF POWER SERVICE IS RESUMED INSULATED GLOVES WHEN WORKING WITH THE FRYER 4 2 GENERAL USE FILLED WITH HOT OIL a For consistent quality product ALWAYS DRAIN HOT OIL INTO convenience and long term savings A METAL CONTAINER HOT use a high quality liquid frying OIL CAN MELT PLASTIC compounds BUCKETS AND CRACK GLASS CONTAINERS W
23. rminal EI Wiring Diagram SR38E Fryer Electric Fryer 230 400V 24V Contactors P N 12 0403 March 10 1999 14 8 SUPER RUNNER 38 ELECTRIC CE PARTS LIST NOU H N E G ITEM PART NUMBER DESCRIPTION 1 2698 LEG BLACK ADJUSTABLE WITH MOUNTING PLATE 6 2 2686 CASTER RIGID 3 44 1363 NIPPLE DRAIN EXT 1 1 4 12183 2 DOOR ASSY SS SR38 4 12 0308 2 DOOR PANEL SS SR38 12 0097 DOOR PIN 1503 MAGNETIC DOOR CATCH 1039 2 HANDLE CHROME DOOR 5 9002949 SHIM CASTER 6 12220 GRID ASSEMBLY FOR SR38E 7 12 0309 2 FRONT CNTRL PANEL SS SR38 8 1501 TERMINAL BLOCK 3 WIRE 1501 1 TERMINAL BLOCK 4 WIRE 15 ITEM PART NUMBER DESCRIPTION 9 12 0379 LOWER HINGE BRACKET 10 12 0373 FRT amp REAR CHANNEL SR38 NEW STYLE 11 8101202 40 AMP 3 POLE CONTACTOR CE Only 12 12 0311 CNTRL PANEL BACK SR38 12 0380 1 SIDE PANEL PP GREY LH SR38 650mm CE 12 0380 2 SIDE PANEL PP GREY RH SR38 650mm CE a 2857 THERMOSTAT SUNNE TC125 004 1205 KNOB THERMOS R S KXD ue 2025 POWER SWITCH ROCKER SWITCH CARLING 8072196 POWER SWITCH GRN LIGHTED ROCKER SWITCH 16 12 0376 MOUNTING PLATE CONTCTR SR38ECE 17 12 0323 COVER CONTACTOR BOX SR38E 18 12210 BOX CONTAC
24. sary to scrape the stainless steel to remove any encrusted materials soak the area first to loosen the material then use a wood or nylon scraper only 12 6 TROUBLESHOOTING GUIDE These troubleshooting procedures must be carried out only be a Factory Authorized Service Center or a local service company specializing in hotel and restaurant cooking appliances The problems and possible solutions given below cover those most commonly encountered FOR DETAILED TROUBLESHOOTING AND SERVICE RELATED INFORMATION CALL THE DEAN SERVICE HOTLINE AT 1 800 551 8633 USA Canada only or 1 318 865 1711 PROBLEM CORRECTIVE ACTION Operator hears click sound when the temperature controller dial is turned but vessel remains cold No evidence that elements are warming the vessel With the power switch ON 1 Manually reset the high temperature limit switch push red button on the panel above the drain valve See Figure 6 1 2 Check branch or main circuit breakers or fuses are not tripped or blown Poor temperature control on the cold side excessive warm up time temperature recovery is slow or inadequate when vessel is loaded or uneven heating Check thermostat adjustment 1 Check that the thermostat bulb probe in the vessel has not been knocked loose from its operating position It should be clamped to the 2 element with 1 5 mm 1 16 inch spacing See Figure 6 2 2 Place the sensing bulb of a high quality
25. test set up at the beginning of each condition Start at the top of the diagram Arrows direct the troubleshooter through the sequence Follow each step in sequence as shown in the troubleshooting diagrams 8 d WARNINGS INSPECTION TESTING AND REPAIR OF GAS OR ELECTRICAL EOUIPMENT SHOULD BE PERFORMED BY OUALIFIED PERSONNEL USE EXTREME CARE DURING ELECTRICAL CIRCUIT TESTS LIVE CIRCUIT WILL BE EXPOSED 9 5 1 Portable Filter Pump Fails to Pump Oil Filter Pump fails to pump oil Does your filter have a heater Turn heater ON and run heater for 15 minutes Insert flexible oil return hose into the filter pan holster Turn pump motor ON Submerge hose into hot water over 49 C 120 F Keep both ends out of the water If water gets into the hose the water will cause severe splattering when hose is reconnected to the filter Once shortening has softened reconnect the flexible oil return hose to the filter Insert flexible oil return hose into the filter pan holster Turn pump motor ON y Conduct normal Does oil filter operations flow 20 Disconnect flexible oil return hose Make sure it is cool before handling Try blowing air through it Can you blow air through it v Blockage is between the bottom of the filter pan and the flex hose valve Go to page 22 9 5 2 Rate of Oil Return Slowing Rate of oil return to the fryer
26. vessel from above Filter operations always start with making sure the unit is properly plugged in then rolling the filter to the fryer to be filtered The filter works directly under the fryer s drain valve a Open the drain valve by pulling the handle out The oil will transfer from the fryer vessel to the filter pan 18 Reconnect oil return quick disconnect lines if installed on the fryer Oil Return Hose Quick Disconnect b Turn the filter switch to the ON position on the filter control panel to begin pumping oil into fryer If your filter unit is equipped with a flexible hose nozzle ensure nozzle is positioned to return oil safely into the fryer vessel c When oil and fryer vessel are clean close the drain valve It takes the filter approximately 5 to 7 minutes to pump all oil back into the fryer Run the filter pump an additional 10 15 seconds after bubbles appear in oil to clear oil return lines d Make sure the drain valve is fully closed 9 4 CHANGING FILTER PAPER The top piece of filter paper should be discarded when it becomes dark or scuffed in appearance Follow these procedures a Before changing the paper use the flexible hose with about one inch of oil remaining in the filter pan to flush debris from the filter pan sides onto the paper b Return all oil to the fryer c Open the latches and lift the ring out of the filter tank Your unit
27. water and detergent d Set operating thermostat to 104 C 220 F Bring to a rolling boil then turn the heat down and let the mixture stand until deposits and or carbon spots can be rubbed off with the Teflon brush e Scrub tank walls bottom and heating tubes Then drain vessel and rinse in clear water DO NOT DRAIN WATER INTO FILTER WATER WILL DAMAGE THE FILTER PUMP f Refill with clear water set operating thermostat to 104 C 220 F and boil again Once boiling is completed turn operating thermostat OFF drain rinse and dry thoroughly CAUTION DO NOT LET WATER BOIL DOWN TO THE POINT THAT ELEMENTS ARE EXPOSED AS THIS WILL DAMAGE THEM g Immediately refill with cooking oil or frying compound as directed in Section 4 3 WARNING DO NOT LET WATER SPLASH INTO THE TANK OF HOT OIL IT WILL SPLATTER AND CAN CAUSE SEVERE BURNS 5 5 PERIODIC The fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 5 6 STAINLESS STEEL All stainless steel fryer body parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day a Do not use steel wool abrasive cloths cleansers or powders b Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove c If it is neces
28. x Hose Valve on page 22 Conduct normal filter operations 21 9 5 3 Blockage between Filter Pan and Flex Hose Valve Blockage has been determined to be between the filter pan bottom and the flex hose valve Does your filter have a Heater heater Troubleshooting Verify power cord is connected to the outlet Turn the Check wall circuit heater ON Does breaker the suction line feel warm If wall circuit breaker has The heater is working tripped turn heater OFF properly Turn the heater ORF Reset wall circuit breaker Pump Troubleshooting Turn heater ON Disconnect oil line from the filter pan to the pump at the pump end Put finger over the inlet connection to the pump Check filter circuit breaker Push the circuit breaker reset button If the suction line fails to warm the heater is faulty Contact your local Factory Authorized Service Center Pump motor is clogged or faulty Turn the pump ON Does the pump motor run Do you feel suction Contact your local Factory Authorized Service Center 22 Pump is clear of any blockages Go to Page 23 and continue ENTER FROM PAGE 22 HERE Plug is in the bottom of the filter pan or in the line from the filter to the pump Disconnect the tubing from the filter pan to the motor Make sure the pipe is cool Try blowing air
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