Frymaster Cool Zone Electric Fryer User's Manual
Contents
1. ITEM PART NUMBER DESCRIPTION 1 2698 LEG BLACK ADJUSTABLE WITH MOUNTING PLATE 6 2 1942 CASTER 5 W BRAKE 1943 CASTER 5 W O BRAKE 3 44 1363 NIPPLE DRAIN EXT 1 1 4 36004 1 DOOR ASSY 4 36 0014 1 DOOR PANEL 12 0097 DOOR PIN 1503 MAGNETIC DOOR CATCH 1039 2 HANDLE CHROME DOOR 5 9002949 SHIM CASTER 6 12220 GRID ASSEMBLY 7 12 0309 2 FRONT CNTRL PANEL g 1501 TERMINAL BLOCK 3 WIRE 1501 1 TERMINAL BLOCK 4 WIRE 16 ITEM PART NUMBER DESCRIPTION 9 24 0350 LOWER HINGE BRACKET 10 36 0012 FRT amp REAR CHANNEL 1 8101202 40 AMP 3 POLE CONTACTOR CE Only 12 12 0311 CNTRL PANEL BACK SR38 13 50 0041 1 SIDE PANEL PP GREY LH 50 004 1 2 SIDE PANEL PP GREY RH 14 2557 THERMOSTAT SUNNE TC125 004 1205 KNOB THERMOS R S KXD 15 2025 POWER SWITCH ROCKER SWITCH CARLING 8072196 POWER SWITCH GRN LIGHTED ROCKER SWITCH 16 12 0376 MOUNTING PLATE CONTCTR SR38ECE 17 12 0323 COVER CONTACTOR BOX SR38E 18 12210 BOX CONTACTOR WELD ASSY SR38E CE 19 12 0322 COVER HEATER RACEWAY SR38E 20 14 0193 GOOFER ROD DECLOGGER 21 2066 1 DRAIN VALVE 1 1 4 1 STD PORT 22 36 0048 STRUCTURAL BACK 12 0237 RESTRAINING BRACKET 23 2687 HI LMT 410 DEG F W MAN RESET CE 24 12212 BOX RACEWAY CONTCTR ASSY SR38E CE 25 14248 2 VESSEL WELD ASSY SS 26 14 052. Model Number To assist you more efficiently the following information will be needed Model Number Serial Number Voltage Nature of the Problem Any other information which may be helpful in solving your service problem Serial Number Type of Voltage Part Number Quantity Needed 1 3 AFTER SALES In order to improve service have the following chart filled in by the Dean Authorized Servicer who installed this equipment 1 22 SERVICE INFORMATION Call the Dean Factory Service Hotline number on the cover of this booklet for the location of your nearest Maintenance amp Repair Center or contact the factory direct Always give the model and serial numbers of your filter and fryer Authorized Servicer Address Telephone Fax Model Serial Type Fryer Equipped For 2 IMPORTANT INFORMATION 2 1 DESCRIPTION The Dean Cool Zone CE electric fryers are energy efficient electrically heated units certified by NSF and the Underwriters Laboratory and manufactured to their basic performance and application specifications The Dean Cool Zone CE electric fryers certified for installation and operation in the European Community CE Units are shipped completely assembled with any accessories packed inside the fryer vessel They are adjusted tested and inspected at the factory prior to crating for shipment Sizes weights a
3. OVER AND MAY CAUSE INJURY TO THE OPERATOR IF OPTIONAL SWIVEL CASTERS ARE USED ON A MULTIPLE FRYER BATTERY LOCKING CASTERS MUST BE INSTALLED ON THE FRYERS FRONT CHANNEL FAILURE TO LOCK CASTERS PRIOR TO OPERATING THE FRYERS MAY CAUSE THE FRYERS TO MOVE AND CAUSE INJURY TO THE OPERATOR c Rigid Casters Only 1 Install the optional rigid casters on the fryer rear channel only Legs must be installed on the front channel 2 Do not use more than two metal shims per caster 3 There are no thread adjustments for the rigid casters Swivel Casters Only 1 Multiple fryer batteries only If optional swivel casters are used the locking swivel casters must be installed on the fryer front channel Lock casters prior to operating the fryer 2 Install non locking swivel casters on the fryer rear channel only 3 Do not use more than two metal shims per caster 4 There are no thread adjustments for the swivel casters If the floor is uneven or has a decided slope it is recommended to place the fryer on a smooth platform Do not rely on leg thread or caster shims for adjustments If the fryer is moved re level the fryer following the instructions given in Steps 3 3 a c This fryer must be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid The means of restraint may depend on the type of application such as connecting to a battery of appliances or
4. installing the fryer in an alcove or by separate means such as restraining devices A bracket has been provided on the fryer back panel for this purpose The install must be reviewed at the time of installation to ensure it meets the intent of these instructions The on site supervisor and or operator s should be made aware that there is a restraint the appliance and if disconnection of the restraint 15 necessary to reconnect this restraint after the appliance has been returned to its originally installed position CAUTION The fryer MUST be connected to the voltage and phase as specified on the rating and serial number plate located on the back of the fryer door A ground wire MUST be connected to the ground terminal provided near the input power terminal block 34 ELECTRICAL CONNECTIONS Plan and carry installation in accordance with local codes a Connections Connections to the terminal block and grounding lug should be made through the hole provided for this purpose the junction box To install this fryer the servicer installer must use a goose neck and retainer to protect the cord set b Wiring Diagram It is attached to the inside of the fryer door Amperage for each unit depends on the type of installation and accessories supplied with the unit 230 400V Wiring Diagram is provided in Chapter 7 3 5 INITIAL START UP a CLEANING New units are wiped clean with solv
5. 92 6 HEAT ELEMENT 208V 4666W 1902 O RING SEAL 4 EA ELEMENT 27 14 0695 O RING RETAINER WASHER 4 EA ELEMENT 2189 JAM 34 16 2 EA ELEMENT 28 18 0041 CLAMP THERMOSTAT 1 EA USA 2 EA CE 14 0883 SPRING ROBERTSHA W SPACER 18 0041 CLAMP THERMOSTAT 1 EA USA 2 EA CE 18 0040 HIGH LIMIT CLAMP USA 29 18 0031 SPACER HEAT ELEMENT 30 12193 BRACKET ELEMENT SPRT SR38E 31 18 0031 SPACER HEAT ELEMENT 32 18 0061 SUPPORT HEAT ELEMENT 33 12 0377 COVER LOWER CNTRL BOX SR38E CE Only 34 Not Used 35 Not Used 36 36 0026 2 BASKET HANGER 37 2608 FRY BASKET 39 8071999 TRANSFORMER PRIMARY 208 240V CE Only 40 1692 FUSE HOLDER W LEADS 41 1693 FUSE 5 Not 14673 OPERATIONAL THERMOSTAT WIRING HARNESS Shown 44 1362 BRACKET DRAIN NIPPLE EXTENSION 17 Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE 6 00 PRINTED IN THE UNITED STATES 1 800 551 8633 8 1 9 5 7 NOV 1999
6. ARNING IF FRYER IS NOT COMPLETELY EMPTY OF OIL ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAUSE PROPERTY DAMAGE AND PERSONAL INJURY 5 1 GENERAL Any piece of equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception The fryer must be kept clean during the working day and thoroughly cleaned at the end of each day 5 2 DAILY Wash all removable parts 5 3 Clean all exterior surfaces of the body Do not use cleansers steel wool or any other abrasive material on the stainless steel Filter the cooking oil and replace if necessary The oil should be filtered more often than daily under heavy use conditions ACCESS FOR SERVICING The appliance is equipped with a bracket attached on the center of the structural back to connect a restraining device supplied by the installer The restraining device should meet the requirements specified in section 3 3 f of this manual In addition if the installed fryers have casters provided by Dean Industries both rear casters come with locking mechanism that prevents the fryer from moving when the lever or each mechanism is turned To gain access for servicing the restraining device has to be removed from the bracket and both front caster s locking mechanisms have to be turned OFF 5 CLEANING amp MAINTENANCE 12 5 4 To return the unit to its previous installed position s
7. INSTALLATION OPERATION amp MAINTENANCE MANUAL COOL ZONE ELECTRIC FRYERS CE AWELBILT Company DEAN INDUSTRIES 14501 South Broadway Gardena California 90248 Dean Factory Service Center 1 800 551 8633 1 318 865 1711 Printed in the United States of America P N 819 5729 English November 1999 Please read all sections of this manual and retain for future reference NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Dean Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE All fryers shipped without factory supplied cor
8. asters must be installed at the front of the unit This allows the fryer to be locked in position for safe operations 4 Follow the same instructions for leg installations as given above in steps 3 2 b 1 5 WARNING A FRYER MUST BE LEVEL BEFORE FILLING WITH OIL IF THE FRYER IS NOT LEVEL THE FRYER MAY TIP OVER AND MAY CAUSE INJURY TO THE OPERATOR 3 3 LEVELING a Place a carpenter s spirit level across the top of the fryer and level the unit both front to back and side to side If the fryer is not level the unit may not function efficiently the oil may not drain properly for filtering and in a line up it may not match adjacent units b Legs Only 1 If the floor is smooth and level level the unit by using the caster shims Adjust to the high corner and measure with the spirit level 2 Adjust leg height with an adjustable or 27mm 1 1 16 open end wrench by turning the hex bullet on the bottom of the leg See figure 3 2 on page 7 3 The hex bullet is for minor leg height adjustment only Do not adjust more than 22mm 1 4 When leveling the unit the leg body should be held firmly to keep the leg from rotating while turning the hex bullet foot to the required height Adjust leg height with an adjustable wrench Figure 3 2 WARNINGS DO NOT USE MORE THAN TWO METAL SHIMS PER LEG CASTER USING MORE THAN TWO SHIMS PER LEG CASTER MAY CAUSE THE FRYER TO BECOME UNSTABLE TIP
9. ds and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer These fryers should be wired to NEC specifications Hardwired units must include installation of restraint devices NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme 003 edictee par le Ministre des Communications du Canada A DANGER Improper installation adjustment maintenance or service and
10. e back of the fryer vessel When using solid shortening either melt it first or cut into small pieces and pack into cool zone bottom of the frying vessel Do not leave any air spaces or disturb the sensing bulbs Melt shortening by turning the heaters for five or ten seconds OFF for a minute repeating cycle until shortening is melted If oil starts to smoke while melting this way shorten the ON cycle and lengthen the OFF cycle Smoke indicates oil scorching shortening its useful life Never melt a solid block of shortening by setting it in the vessel or on top of the heating elements This is unsafe inefficient and dangerous When the fryer vessel is filled and the shortening melted replace the crumb screen gently over the heater elements to prevent splashing of hot oil Wear gloves when replacing the crumb screen Before starting operation turn the temperature controller to the probable working temperature wait for the temperature to stabilize then check with high quality immersion thermometer WARNINGS NEVER OPERATE FRYER WITHOUT ENOUGH COOKING COMPOUND OR WATER THE VESSEL TO COVER THE HEATING ELEMENTS ALWAYS INSULATED GLOVES WHEN WORKING WITH THE FRYER FILLED WITH HOT OIL WEAR ALWAYS DRAIN HOT OIL INTO A METAL CONTAINER HOT OIL CAN MELT PLASTIC BUCKETS AND CRACK GLASS CONTAINERS 4 2 4 DAILY OPERATION 4 1 OPENING At open
11. ear where the fryer is to be used as neither are secure for long transit Unit cannot be curb mounted and must be equipped with the legs or legs and optional rigid casters provided 2 When positioning the fryer gently lower the fryer into position to prevent undue strain to the legs and internal mounting hardware Use a pallet or lift jack to lift and position the fryer if possible Tilting the fryer may damage the legs If installed with legs do not push against any unit edges to adjust its position Use a pallet or lift jack to lift it slightly and place it where If relocating a fryer installed with legs remove all If a leg becomes damaged during movement contact your service agent for immediate repair replacement of that 3 If the optional rigid casters are to be installed on single fryers the casters must be installed on the fryer rear channel assembly only 4 Proceed to Step 3 3 Leveling after legs and or optional rear rigid casters are installed to ensure the fryer is level before using b Leg Installation 1 Remove unit from pallet 2 Carefully raise unit with forklift pallet jack or other steady means 3 Place one lock washer on each hex head screw 4 Insert hex head screws with lockwashers 1 4 20 threads by 19mm 34 long through bolt holes of leg mounting plates as shown in the Figure 3 1 on the next page A locknut has been attached to the top side of the mounting plate at the
12. ee sections 3 3 and 5 3 of this manual WEEKLY a Completely drain the oil from the fry vessel into either the filter or a steel container Do not use a plastic bucket or glass container b Clean the vessel with a good grade of cleaner or hot water and a strong detergent c Close the drain valve and refill with either the cleaning solution or water and detergent d Set operating thermostat to 104 C 220 F Bring to a rolling boil then turn the heat down and let the mixture stand until deposits and or carbon spots can be rubbed off with the Teflon brush e Scrub tank walls bottom and heating tubes Then drain vessel and rinse in clear water Do not drain water into the filter CAUTION Water will damage the filter pump f Refill with clear water set operating thermostat to 104 C 220 F and boil again Once boiling is completed turn operating thermostat OFF drain rinse and dry thoroughly CAUTION Do not let water boil down to the point that elements are exposed as this will damage them g Immediately refill with cooking oil or frying compound as directed in Section 4 3 WARNING DO NOT LET WATER SPLASH INTO THE TANK OF HOT OIL IT WILL SPLATTER AND CAN CAUSE SEVERE BURNS 5 5 PERIODIC fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 5 6 STAINLESS STEEL sta
13. ents at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process then coated lightly with oil Wash thoroughly with hot soapy water to remove any film residue and dust or debris before food preparation then rinse out and wipe dry Wash also any accessories shipped with the unit Close the drain valve completely and remove the crumb screen Make sure the screws holding the thermostat and hi limit control sensing bulbs are tight HEATING THE VESSEL This step checks heater element operation initial thermostat calibration and cleans the vessel for initial food production 1 Fill the fryer vessel with hot or cold water to the oil level line scribed in the back of the tank 2 Set the thermostat temperature controller dial to 104 C 220 F just above that of boiling water 3 Toggle the power switch ON The heater elements will begin heating 4 When the water starts to boil turn the dial to below 99 C 210 F The elements will turn off and the water will stop boiling 5 When satisfied that the heaters and thermostat operate properly drain the vessel of water and dry thoroughly Refill fry vessel with shortening as directed in section 3 6 Final Preparation Temperature Controller Power Switch Figure 3 3 3 6 FINAL PREPARATION a NOTE When using shortening cooking oil fill the fryer to the oil level line scribed into th
14. er than household use 2 Non combustible floor installation equipped with factory supplied 15 cm 6 inch adjustable legs optional 13 cm 5 inch rigid rear casters or optional 13 cm 5 inch locking swivel casters 3 Combustible construction with a minimum clearance of 15 cm 6 inches side and 15 cm 6 inches rear and equipped with factory supplied 15 cm 6 inches adjustable legs or 13 cm 5 inches casters CAUTION Local building codes usually prohibit a fryer with its open tank of hot oil from being installed beside an open flame of any type whether a broiler or the open burner of a range STANDARDS electrical cooking appliances must be electrically connected and grounded in accordance with local codes or in the absence of local codes with the latest editions of the European Community CE standards 2 4 AIRSUPPLY amp VENTILATION a The area around the fryer must be kept clear to prevent any obstruction to ventilation air flow as well as for service and maintenance Never use the interior of the fryer s cabinet for storage b commercial heavy duty fryer should be vented to the outside of the building c Filters and drip troughs should be part of any industrial hood but consult local codes before constructing and installing any hood 2 5 RECEIVING AND UNPACKING Check that the container 18 upright Unpack the fryer carefully and remove all accessories from the carto
15. etween the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning A DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center FASC for part number 826 0900 A DANGER This fryer may have two power cords and prior to movement testing maintenance and any repair on your Frymaster fryer disconnect BOTH electrical power cords from the electrical power supply DEAN COOL ZONE ELECTRIC FRYERS CE INSTALLATION OPERATION amp MAINTENANCE MANUAL TABLE OF CONTENTS PAGE 1 PARTS ORDERING SERVICE INFORMATION 2 2 IMPORTANT INFORMATION 3 3 INSTALLATION 5 4 DAILY OPERATION 10 5 CLEANING AND MAINTENANCE 12 6 OPERATOR TROUBLESHOOTING 14 7 WIRING DIAGRAM 15 1 PARTS ORDERING AND SERVICE INFORMATION 1 1 ORDERING PARTS Customers may order parts directly from their local Authorized Parts Distributor For this address and phone number contact your Maintenance amp Repair Center or call the Dean Factory Service Hotline The factory address and phone numbers are on the cover of this booklet To speed up your order the following information is required
16. factory to capture the hex head screw as it is screwed in 5 Tighten the bolts and nuts to 5 65 joules 50 inch lbs minimum torque CAUTION For leg and caster installations the unit must be at room temperature and drained of shortening before installing the legs and or casters Installing Optional Rear Rigid Casters 1 Install rear rigid casters only at the rear of the single fryer as shown in the Figure 3 1 Legs must be installed at the front of the fryer 2 Follow the same instructions for leg installations as given above in steps 3 2 b 1 5 Structural Back eo oad Panel N Front Channel I Rear ea mna O 0577 7 25 1 1 wet 1 oio Front Channel Front Leg w Mounting Plate Adjust as needed 4 Screw 13 cm 5 St T Lock ae k HX HD Locking w 1 4 20 HX HD Lock Nut 52 Caster Shims et an if required _ E Lock Washer 1 4 20 HX HD Screw Rear Rigid Caster 13 cm 5 in Leg and Caster Installations Figure 3 1 d Installing Optional Swivel Casters 1 Swivel casters can only be used with multiple fryer batteries two or more fryers battered together 2 Install non locking casters only at the rear of the unit as shown in the Figure 3 1 3 Locking c
17. ing time always visually check that the power switch and the thermostat are OFF CAUTION If electrical power service is disrupted for more than a few seconds turn fryer OFF This will prevent the fryer from accidentally heating oil when power service is resumed GENERAL USE a For consistent quality product convenience and long term savings use high quality liquid frying compound WARNING IF USING SOLID SHORTENING NEVER MELT A BLOCK OF SHORTENING BY SETTING IT IN THE FRYER WHOLE VESSEL THIS IS DANGEROUS AND CAN EASILY CAUSE THE SHORTENING SCORCHING DAMAGE TO THE ELEMENTS OR POSSIBILY A FIRE b Although a temperature of 177 C 350 F is recommended for most cooking operations set the fryer at the lowest possible temperature which produces a high quality end product while ensuring maximum life of frying compound c When the fryer is not in use the thermostat should be set lower than that used during cooking 10 4 3 TURN ON PROCEDURES a If fryer is empty pour enough shortening into the vessel to fill the vessel to the oil level line scribed on the rear wall If solid shortening is to be used melt enough in a separate container to cover the heating elements in the bottom of the vessel then melt the rest in the vessel by turning power switch off and on Turn the power switch set temperature controller to 177 C 350 F In less than 30 minutes the fr
18. inless steel fryer body parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day a Do not use steel wool abrasive cloths cleansers or powders b Do not use metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove c If it is necessary to scrape the stainless steel to remove encrusted materials soak the area first to loosen the material then use a wood or nylon scraper only 13 6 TROUBLESHOOTING GUIDE The problems and possible solutions given below cover those most commonly encountered by operators FOR DETAILED TROUBLESHOOTING AND SERVICE RELATED INFORMATION CALL THE DEAN SERVICE HOTLINE AT 1 800 551 8633 USA Canada only or 1 318 865 1711 PROBLEM CORRECTIVE ACTION Operator hears click sound when the temperature controller dial is turned but vessel remains cold No evidence that elements are warming the vessel With the power switch ON 1 Manually reset the high temperature limit switch push red button on the panel above the drain valve See Figure 6 1 2 Check for tripped branch or main circuit breakers or blown fuses Poor temperature control on the cold side or hot side excessive warm up time temperature recovery 15 slow or inadequate when vessel is loaded uneven heating excessive temperature overshooting during war
19. m up scorching overheating or high limit switch must be reset often Check thermostat adjustment 1 Check that the thermostat bulb probe in the vessel has not been knocked loose from its operating position It should be clamped to the second element with 1 5 mm 1 16 inch spacing See Figure 6 2 2 Place the sensing bulb of a high quality immersion thermometer about 38 mm 1 1 2 inches above the thermostat sensing bulb and set the temperature controller dial to 177 C 350 F 3 Wait at least 30 minutes for the oil temperature to stabilize 4 If temperature is not within 5 C 10 F of the dial setting call service for a new operating thermostat temperature controller Figure 6 1 High Limit Reset Switch Drain Valve Sensing Bulb in coco Figure 6 2 14 7 WIRING DIAGRAM 230 400V 17 118 KW Total 25 0 Amps P N 14 0592 6 Power Switch SPST P N 807 2196 BLU Hi Limit PURP P N 2687 K1 Latch Contactor P N 810 1202 K2 Heat Contactor P N 810 1202 rl E Hi aa 5 Amp P N 1693 BLK 2 240V Transformer P N 807 1 N 80 999 Oper Thermostat P N 2557 Terminal Block P N 1501 1 4 Wire 3 Phase Ground Terminal Cool Zone Electric Fryer CE Electric Fryer 230 400V 24V Contactors iagram D iring w June 1999 15 8 COOL ZONE 1414E ELECTRIC CE PARTS LIST CLEMCNT
20. n Do not discard or misplace these as they will be needed After unpacking immediately check the equipment for visible signs of shipping damage If such damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory as the responsibility of shipping damage is between the carrier and the dealer or end user If your equipment arrives damaged File claim for damages immediately regardless of extent of damage Visible loss or damage sure this is noted on the freight bill or express receipt and is signed by the person making the delivery NOTE Concealed loss or damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within fifteen 15 days of date of delivery Be sure to retain container for inspection Dean does not assume responsibility for damage or loss incurred in transit 3 INSTALLATION 3 1 POSITIONING a Initial Installation it is to be installed b Relocating The Fryer weight from each leg before moving Note leg A DANGER THIS FRYER MAY TIP AND CAUSE PERSONAL INJURY IF NOT SECURED CORRECTLY IN A STATIONARY POSITION REMOVE ALL SHORTENING BEFORE MOVING FRYER AS IT MAY CAUSE SEVERE BURNS UPON CONTACT 3 2 LEG AND CASTER INSTALLATION a General 1 Install legs and and optional rear rigid casters n
21. nd input rates are listed in this manual 2 2 DESIGN SPECIFICATIONS a VESSEL CONSTRUCTION Welded heavy gauge steel with three heater elements fixed inside the vessel with a protective chromed wire mesh crumb screen over the elements A drain is tapped into front right corner of vessel with a front controlled manual drain valve b BODY CONSTRUCTION An aluminized steel base with stainless steel front and enamel sides The frame is supported by 15 cm 6 inches adjustable legs or optional 15 cm 6 inches rigid rear casters OPERATING CONTROLS Unit is shipped standard with a liquid filled bulb thermostat The temperature control is mounted in the cabinet behind the front door on the bottom left side of the cabinet d AUTOMATIC SAFETY FEATURE High temperature detection to shut off electric heater elements should the controlling thermostat fail e RATING PLATE This is attached to the inside front door panel Information provided includes the kilowatt kW output of the heater elements and electrical requirements DANGER THE FRYER MUST BE CONNECTED ONLY TO THE TYPE OF ELECTRICAL SERVICE IDENTIFIED ON THE ATTACHED RATING PLATE 2 3 PRE INSTALLATION a GENERAL licensed electrician should install any commercial electric cooking equipment CLEARANCES The fryer area must be kept free and clear of all combustibles This unit is design certified for the following installations 1 Oth
22. unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment See Chapter 1 of this manual for definition of qualified service personnel A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains A DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system A WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint b
23. ying compound temperature will stabilize and be ready for production 4 4 FILTERING a General Filtering the shortening assures a better taste to the food minimizes flavors being transferred from batch to batch and increases frying compound lifespan Filter the frying compound at least once daily or more frequently if cooking is heavy Prior to filtering align the portable filter unit under the drain valve Attach the drain valve extension to ensure shortening flows into the filter safely If using solid shortening clear return lines before turning off the filter motor and hang any flexible lines up to drain As it cools solid shortening solidifies and clogs lines For more detailed information concerning filtration review the operator s manual shipped with your filter unit CAUTION When filtering never leave the filter unattended Always point the flexible oil return hose nozzle down into the fry vessel to prevent spraying of hot oil which may cause severe burns 4 5 CLOSING When closing at night filter oil in all fryers and drain the filter lines Cover the open tanks of oil Turn power switch OFF 4 6 SHUTDOWN When shutting down for periods longer than overnight drain the frying compound and clean the vessel thoroughly Either discard the frying compound or return it filtered to the vessel and then cover it Turn both the power switch and temperature controller OFF W
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