FrancisFrancis A2541 User's Manual
Contents
1. 9 SL L CL CL LL OL 6 E L 9 5 2 E Bal ace 380 14X3 48 AT AVEDVIO ONIMIM Be DEE A LHS ON 9dQAeN 48 4 1106132530 HSINI4 1 3 11 OLLI 2909 OSI OL 53018310 50 0 9 34 914 38 AEN 13355 NO 1 62 1 soo Hz 218 01108 0 08 NOINN OLIN SIHOMHOSY3S 501985 188 185 Q TINYd 1081 03 hani w x f 3212186 OYYONYLS 3 SN l 4 l E s do EN A a Q a gt rO s ig 18 ER G I 30 i 20 0 320 Z m Ps lt gt Kaans v ra sez 804 be I _ u _ u _ u _ _ a u u S K I a _ _ gt EN ke 3 S m 2 m 2 az L 0 6 2 5 5 CL G 2 8 e 8 A u Q Q o e vie 033 T dad 03 3 zij S 9 L el ik NMOG lt2. FE i SES O OP Qs ae OO GS YA 25 O Op SS Sl a OG a5 5 SE SS AS D 00 AS we AS AS 99 ae IK L 6 5 s 0 9 Back To Top 10 Spare Parts List The following spare parts can be ordered directly from the manufacturer Part Number Searchlight Spares D14795 D4695 D9851 D1809 D6715 D1813 C16878 00 C03022 00 C14143 00 C14142 00 C08919 00 C08920 00 C16410 00 C08885 00 C20070 00 C22268 01 C16761 00 C20281 00 Motor Gearbox S pares C23259 01 C23267 01 C22380 00 C22382 00 C23234 00 C23530 00 Description 24v 150w 300HRS GX6 35 Tungsten Halogen Lamp 24v 250w 2000HRS GX6 35 Tungsten Halogen Lamp 24v 250w 300HRS GX6 35 Tungsten Halogen Lamp 115v 1Kw GX9 5 Tungsten Halogen Lamp 220v 1Kw GX9 5 Tungsten Halogen Lamp 220v 650w GX9 5 Tungsten Halogen Lamp Lampholder GX6 35 Lampholder GX9 5 1Kw Switch 10A On Off Switch Focus Front Glass Front Glass Gasket Motor Remote Focus Reflector Drainage Plug Breather Assy A V Mount Bellows Pan Motor Assy Tilt Motor Assy Microswitch no leaver Microswitch with leaver Pedestal Sealin
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7. person or qualified Electrical Engineer Failure of Lamp to light Causes 1 Power not supplied 2 Fuse blown 3 Failed lamp Remedy 1 Check voltage at supply If supply is not present the fault is at the customer supply If power is present see remedy 2 Check fuse for visual failure If none noticeable check fuse for continuity using a multi meter If fuse found to be faulty replace with new part and test equipment again for correct working order If found to be working correctly see remedy 3 Firstly check supply at lampholder connecting block within searchlight barrel If supply is present disconnect unit from power supply before removing the lamp If noticeable damage to filamentis present the lamp will have failed The lamp can also be checked for continuity using a multi meter Replace lamp ensuring all precautions and instructions previously outlined in this manual are adhered to 2 LA Failure of Remote Focus Causes 1 Power not supplied 2 Faulty connections 3 Failed motor transformer Remedy 1 Check voltage at supply If no supply present fault is at customer supply If power is present see remedy 2 2 Check all wiring connections on motor transformer and terminal rail in accordance with the wiring diagram If found to be correct see remedy 3 3 Remove focus motor and apply 24v DC directly across terminals If motor does not rotate the unit has failed A new focus motor
8. should be fitted to the lampholder assembly If the motor is working correctly check output of transformer mounted in the Motor Gearbox NOTE If a fault occurs on the pan and tilt gearbox the unit should be returned to Francis Searchlights Limited for fault evaluation and repair Back To Top 8 Maintenance and Servicing In order to prolong the service life and performance of your searchlight the following maintenance guidelines are recommended Maintenance checks should be conducted before very voyage or at least every three months Before checking disconnect the equipment from the supply Visually inspect the condition of the equipment Any major or minor structural damage should be rectified immediately in order to reduce sympathetic wear After inspection it may be necessary to clean the inside of the searchlight The following procedure should be adhered to m Remove the front bezel m Clean the front glass inside and out using a proprietary glass cleaner or metal polish m Clean the reflector if required m Check the reflector mounting gaskets If signs of corrosion or damage are evident replace as necessary m Ensure that the lampholder is free from corrosion or other damage m Check earthing point for conductivity It is advisable to check all seals and gaskets for signs of degradation Renew if necessary The searchlight is fitted with a breather unit This ensures a steady airflow in order to prevent any vacuum for
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10. O Francis SHERPA RECG SHEL SIGs bL User Instruction Installation Manual FR380 Remote Control Explorer Tungsten Halogen Searchlight Product Reference Number A2542 FR380RC Explorer 115 240v 650 1000w A2541 FR380RC Explorer 24v 150 250w Manufacturers details Distributor details Francis Searchlights Ltd Union Road Bolton Lancashire BL2 2HJ UK Tel 44 0 1204 558960 Fax 44 0 1204 558979 http www francs co uk E mail sales francis co uk Manual Part Number C23299 Issue 3 CONTENTS 1 Introduction 2 Safety Precautions 3 Technical Information 4 Unpacking and Installation Instructions 5 Electrical Installation 6 Operating Instructions 7 Fault Finding 8 Maintenance and Servicing 9 Wiring Diagrams 8 General Assembly 10 Spare Parts List 1 Introduction Itis imperative that this manual is read carefully and understood before installing your equipment For your future reference please keep this manual in a safe place Thank you for specifying a product from the Francis Searchlights range All Francis products are designed to give complete customer satisfaction and are manufactured to the highest engineering standards in order to ensure optimum performance and service life The Francis FR range combines features proven over many years service in the most hazardous conditions in both marine and land installations In order to prolong the life and performance
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12. ded Cables required to be connected by the customer 4 core 1 5mm cable from the junction box to the Control Panel 12 core 0 5mm cable from the junction box to the Control Panel The Mains cable to the Control Panel to be supplied by the customer The searchlight head is pre wired along with the connecting cable to the motor gearbox A typical installation and connection routine for the FR300RC High Voltage searchlight is as follows Referring to wiring diagram 23293 a supply is fed to the control panel which then provides a common feed to the motor gearbox and the searchlight The searchlight has been pre wired with 3 meters of cable from the gearbox to junction box provided Cables required to be connected by the customer 4 core 1 5mm cable from the junction box to the Control Panel 12 core 0 5mm cable from the junction box to the Control P anel The Mains cable to the Control Panel to be supplied by the customer The searchlight head is pre wired along with the connecting cable to the motor gearbox Back To Top 6 Operating Instructions This equipmentis designed for use out of doors in free air Never place anything on or cover the searchlight when in use as this may presenta hazard The searchlight can be remotely positioned via the joystick control panel with the facility for movement up down left and right When in the desired position the joystick should be released so that it returns to its home posi
13. e lamp To fit the lamp Loosen all the thumbscrews on the front of the searchlight remove the bezel and glass and Store in a safe place For easier access the light shield spill ring may be removed by undoing the fasteners Cut open one end of the protective sleeve surrounding the lamp Using the sleeve to prevent the fingers coming into contact with the lamp position the two pins above the holes in the lampholder Gently push the lamp into the lampholder and remove the protective sleeve Replace the light shield spill ring and front bezel assembly ensuring the thumbscrews are securely fastened Testing Upon correct installation and connection to an electrical supply the equipment can be tested in order to ensure its correct performance A competent person with some knowledge of electrical equipment must carry out this work Equipment required Multi meter with leads Ammeter Using the equation P VI the approximate power output of the equipment can be calculated in the following way Using the multi meter take a voltage reading Using the ammeter take an amps reading from the live cable to the lamp Multiply these figures together to give an approximate wattage Power output For example Using a 240v 1000w Tungsten halogen lamp Voltage reading 240v Amps reading 4 amps Therefore Wattage 240 x 4 960 watts Back To Top 7 Fault Finding All fault finding must be conducted by a competent
14. g Gasket P S U In order to prolong the life and performance of your product we recommend that you only specify Francis Searchlights spare parts This will ensure that any warranties on your equipment will not be invalidated When ordering spare parts please contact the Sales Department at Francis Searchlights Limited Please quote searchlight model and serial number at all times This will enable a fast response to your spares requirements Back To Top
15. he correct procedures are followed and all safety precautions are observed Note If the equipment has been in storage for a considerable amount of time it is advisable to conduct a routine maintenance check on all parts before installation Safety Precautions This equipment should not be connected to an electrical supply before being installed Installation procedures should be adhered to in order to ensure a safe working environment and reduce the risk of damage or personal injury Preparing the Mounting Position Mark out and drill the fixing holes through the deck refer to drawing C23290 If anti vibration mounts are to be fitted the fixing holes for the mounts should also be marked out and drilled Prior to manoeuvring the searchlight into its fixing position the AV mounts should be fitted to the base When in the desired position bolt the searchlight firmly down On and uneven surface it may be necessary to use a Suitable sealant such as silicone in order to ensure a weatherproofed joint Back To Top 5 Electrical Installation For safety purposes only competent personnel should perform the electrical installation All equipment should be installed to current Electrical Regulations and Standards In order to obtain the maximum light output from the searchlight it is essential that the full operating voltage of the lamp fitted be applied to the lampholder contacts Method of Electrical Connection 1 Disconnect the suppl
16. internal heater 0 ptional Toughened front glass The 24v searchlight also performs to the following optical data 150 Watt T H Supply voltage 24v Peak Beam Candlepower 1718 000 lux Divergence m EB m Range 1311 metres m m Operational temperature with heater 50 C 20 without The 115v searchlight also performs to the following optical data 1000 Watt T H m Supply voltage 115v m Peak Beam Candlepower 1560 000 lux m Range 1249 metres m Divergence 5 m Operational temperature with heater 50 C 20 without The 220 240v searchlight also performs to the following optical data 650 Watt T H m Supply voltage 220 240v m Peak Beam Candlepower 1240 000 lux m Range 1114 metres m Divergence 5 m Operational temperature with heater 50 C 20 without 250 Watt T H 24v 2800 000 lux 1673 metres 3 50 C 20 without 1000 Watt T H 220 240v 1465 000 lux 1210 metres po 50 C 20 without In order that the searchlight operates correctly it is imperative that competent personnel are responsible for the installation operation and servicing of this equipment Failure to adhere to this advice may cause premature failure or incorrect operation of the searchlight which may damage the equipment or cause personal injury Back To Top 4 Unpacking and Installation Instructions The following instructions should be read and fully understood prior to installing the equipment to ensure that t
17. it when lit and always allow 15 to 20 minutes for cooling down after turning the searchlight off Never place anything on or cover the searchlight when in use Ensure the lamp has cooled sufficiently before removal If undue force appears necessary to remove the lamp the equipment should be inspected by a competent person or contact the manufacturer When breaking a lamp for disposal care must be taken to ensure the glass fragments are safely contained This operation must be performed out of doors in free air In all circumstances refer to the lamp manufacturers instructions packed with the lamp Due to the vast range of lamps available it may appear possible that more powerful lamps can be used in the equipment than for which it was designed Even when the unit will physically accept a higher wattage or voltage lamp this substitution is not recommended and is dangerous This action will also void any warranties on the equipment Always refer to the lamp manufacturers technical data when dealing with lamps Back To Top 3 Technical Information This product has been designed to operate in accordance with the product specification The FR380RC searchlight has the following features All marine grade materials and fixings Parabolic glass reflector Stove enamel painted 365 horizontal rotation Vertical movement 25 to 25 Motor speed 20 sec Pan 5 sec Tilt Remote focus facility Thermostatically controlled
18. ming within the barrel Upon completing all maintenance requirements the searchlight should be tested for full working order approximately 20 minutes in any doubt as to the correct servicing procedures to adopt please contact your distributor agent or the manufacturer who will be able to advise the best course of action for your product Back To Top 9 Wiring Diagrams and General Assembly Drawing Number Description A2542 FR380RC Explorer H V G A A2541 FR380RC Explorer L V G A C 23293 H V Explorer RC Wiring Diagram C23291 L V Explorer RC Wiring Diagram C22848 High Voltage Control Panel C22431 Low Voltage Control Panel C23603 J unction Box Assembly
19. mmended as this will only make the conducting surface between the pin and lampholder smaller thus causing the lamp to overheat Do not twist or bend the fused quartz bulb when fitting the lamp as mechanical stresses MUST be avoided The lamp must be capable of unimpeded expansion when it warms up to operating temperature Mechanical forces must not be applied to the fused quartz bulb m Before the protective jacket is removed suitable protection must be worn i e face mask and gloves with wrist protection m Never touch the quartz bulb with bare hands as fingerprints will make the glass cloudy and cause a severe loss of light This may also cause recrystallisation and thus weaken the bulb material Should the bulb be inadvertently touched remove fingerprints with methylated spirit and a clean soft paper towel The bulb should then be wiped with distilled water NOTE ALWAYS WEAR MASK AND GLOVES DURING CLEANING In all circumstances the lamp manufacturers data should be referred to when dealing with lamps When fitting the lamp Always isolate the equipment from the supply when inserting a lamp Ensure the circuit is suitably fused Ensure the lamp is of the correct power rating and type Check lampholder is in good condition If the contacts show any sign of corrosion replace the lampholder Check the lampholder is in a good dry condition Never allow water to collect in the lamp fitting or come into contact with th
20. of your product we recommend that you only specify Francis Searchlights spare parts This will also ensure that any warranties on your equipment will not be invalidated Information on spares ordering and parts is provided in this manual Should you ever need to contact Francis Searchlights Ltd regarding your equipment please quote the Product Serial Number at all times Back To Top 2 Safety Precautions The following instructions must be adhered to in order to ensure a safe working environment and the safety of the user Note When unpacking or manoeuvring the searchlight into its fixing position suitable lifting points must be used in order to prevent damage to the equipment or personal injury Prevent rain snow condensation and water droplets from contacting the lamp as this may cause bulb failure and possible shattering Quartz halogen bulbs run with a high internal pressure in excess of atmospheric Whilst the construction is inherently strong there is a slight risk of the bulb shattering Never look directly into an illuminated searchlight as this may cause severe damage to eyesight If it is necessary to inspect a lamp whilst in operation always wear suitable protective goggles Should it be necessary to examine the lamp with the front bezel removed always use a protective shield and wear goggles to ensure a safe working environment Never attempt to clean a lamp whilst in use Searchlights get hot Never touch the un
21. tion dead centre The beam of the searchlight can be adjusted to give a variety of beam types Using the yellow remote focus button on the joystick panel the desired beam can be achieved for any particular application The beam will move continuously through Spot to flood In order to fix the beam type simply release the button at the desired position The heaters specified on this equipment are self regulating and will shut off when they reach the dew point temperature This product should not be used for any purpose other than for which it was designed Any modifications to the product should not be undertaken without consulting the manufacturer Setting to Work Safe service in use necessitates the strict observance of the following precautions m Any article fabricated from quartz or glass is inherently fragile and care should therefore be taken at all times when handling lamps m Eye protection must be worn when handling lamps that have been removed from their packaging materials The protective jacket should not be removed from the lamp for Safety reasons as there is a remote possibility of the lamp shattering violently especially if it is subjected to mechanical shock or vibration m Always isolate the equipment from the supply before inserting a lamp m Before inserting the lamp ensure that all contacts are clean Contacts must be renewed at the slightest sign of corrosion Sanding or filing down corroded areas is not reco
22. y before working on the electrical system 2 The searchlight must be connected to a fused electrical supply using suitably sized cable 3 Ifthe searchlight is located a considerable distance from the supply provision must be made in the cable size in order to overcome the voltage drop The following table should be used for indication purposes only Searchlight 24v 150w 24v 250w 115v 1000w 230v 1000w 230v 650w Cable Size mm 5 MTRS 3 MTRS 17 MTRS 68 MTRS 105 MTRS 5 20MTRS 12 85 69MTRS 275 185 422MTRS 4 Whenever possible cable terminations should be made below deck and with approved terminal devices 5 Ifa spare auxiliary fuse or circuit breaker is not available one of the correct type and rating should be fitted and connected to a positive supply It is advisable to locate a bus bar or main connection and avoid any direct connection to the supply 6 For110 220v AC products the following colour coding system should be used for the customer Supply cable Brown Live Blue Negative Green Y ellow Earth Note This equipment must be earthed Installation Guidelines A typical installation and connection routine for the FR380RC Low Voltage searchlight is as follows Referring to wiring diagram C23291 a supply 5 fed to the control panel which then provides a common feed to the motor gearbox and the searchlight The searchlight has been pre wired with 3 meters of cable from the gearbox to junction box provi
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