Follett 110CT400A/W User's Manual
Contents
1. nn ifi Z sale q W t mos 115VAC 60hz WHITE ICE MACHINE POWER E 120 VAC WHITE ICE MACHINE BIN SIGNAL MAIN poweR V BIN SIGNAL 120 VAC 9 SWITCH RD oeo oP WHITE ped TIMER T STAT o ME O A ay B Bp BLK WHITE 94 PUR PUR WHITE z M lac T BLU BLK sto PURPLE BLK aj o SBBNGE sue BIK 5o ura WHITE 16 How unit works SensorSAFE models SensorSAFE models provide touchless ice and water dispensing When a container is placed within the actuation zone below the ice or water chute on SensorSAFE dispenser models an infra red signal reflects off the container and is detected by the sensor The sensor then sends a signal to the control board to activate the appropriate components to dispense ice or water LEDs on the board indicate when the board is receiving a signal from the sensors A safety shut off feature automatically shuts off dispensing after one minute of continuous activation Dispensing can be restarted by moving the container away and then returning it to the actuation zone Dispensing can be temporarily suspended for cleaning by depressing and releasing the clean switch located under the left side of the top front cover Depressing and releasing the button a second time will return the dispenser to normal operating state If the clean switch is not depressed a second time the dispenser will2. Reference 1 2 Not shown 3 4 5 6 7 Not shown Parts 1 8 above 8 Hopper components Top view top mounted unit Top view freestanding and Satellite fill units Dispense wheel bottom view all units Part 501802 501493 501494 502712 501100 501612 501617 501616 502698 502697 501613 502723 502722 502714 502717 502708 502709 502824 00120279 00115196 Ice tube bracket side view freestanding amp Satellite fill units a l4 Description Baffle ice Wheel dispense includes drive bar rotating agitator threaded bar amp rod Agitator rotating Bracket ice tube Screw Rod threaded includes knurled nut Drive bar assembly includes threaded rod and nut Ice deflector cap tube bracket units with top mounted icemaker Bracket ice tube entry units with top mounted icemaker Ice transport tube assembly units with top mounted icemakers Screws knurled Side panel RH Side panel LH Bracket icemaker hold down Cover hopper access Cover hopper Lid Icemaker 110CT Gasket ice entry Kit ice tube entry top mount Drain pan hopper 28 Ice tube bracket side view all top mounted units MUN 9 d Reference OANDABRWN 10 11 12 13 14 15 16 17 18 19 Not shown Ice transport tubing Part 502522 502523 501176 5023
3. ice hose mounting bracket 3 16 bmm ice tube hole 22 Thermostat locations Thermostat locations 110CT400A W ice deflector bracket assembly rubber grommet ice level control stat ice level control stat bin thermostat control box assembly hopper assembly control box assembly 75 ice level 20mm control stat Hand 4 nw cap tube 45 end to approx 45 as shown Thermostat locations 110CR400A W 110FB400A W ice mounting hose bracket well nut rubber grommet ice level control stat bin thermostat control box assembly control box assembly 23 Parts Dispenser exterior 7 gt L 3 6 Symphony a auc Sm a dk 2 2 a 2 i a SG e 4 ly lv Bj 5 1 Symphony ET z 5 9 3 n ly j 5 ue 8 l Part Description Reference 502756 Cover top front 110 countertop CT 1 502703 Cover top front 110 countertop unit with Satellite fill icemaker CR amp freestanding FB 2 502704 Cover lower section 110 freestanding FB units 3 502681 Cover dispense chute 4 501100 Knurled screws front c
4. Reinstall chilled water coil into canister rubber alignment grommet on coil tubing must be located outside chilled water canister to hold coil securely against canister wall 10 Reinstall chilled water assembly on dispenser and tighten screw securing right bracket 11 Reconnect 3 4 drain line to chilled water canister 12 Reinstall splash panel and top front cover OMA YRaaAR WD 13 Restore power and test operation Semi annual cleaning of icemaker system Units with icemakers require icemaker cleaning at least every 6 months and more often if conditions dictate Cleaning the icemaker will result in better performance and extend icemaker life Refer to Icemaker Operation and Service Manual for specific cleaning instructions 15 Service information Wiring diagrams How unit works lever models The dispense wheel motor and dispense solenoid are energized through the power and ice dispense switches The water solenoid valve is energized through the power and water dispense switches The icemaker receives the bin signal through the power switch the normally closed bin thermostat and the icemaker switch When the bin level thermostat is calling for ice a 115v bin signal is applied to the bin signal terminals on the icemaker circuit board When ice builds up around the bin thermostat the contacts open cutting the bin signal to the icemaker 4x4 JUNCTION BOX LOCATED BEHIND SPLASH PANEL
5. DISCONNECT JUNCTION BOX CND GRN GND go BIN SIGNAL 9 B e Naa e w e Re Installation procedures Before you begin All dispensers must be installed level in both directions to ensure proper operation Required ventilation and recommended service clearances e Countertop models with Satellite fill icemaker 110CR400A W none 12 305mm at top recommended for service Countertop models with integral icemaker 110CT400A W 6 153mm at top 6 153mm each side recommended for service Freestanding models 110FB400A W 4 102mm at rear 12 305mm at top recommended for service All countertop dispensers provide the option of taking utilities out the bottom or back of the dispenser See counter cutout on page 10 Fig 2 for bottom exiting utilities on units with and without drain pans For installations where utilities will exit through back of dispenser refer to back view drawings SensorSAFE dispensers are shipped with a plastic protective film on sensor lenses For proper operation plastic film must be removed after installation Installing freestanding dispensers T 11 Carefully tip dispenser back to expose underside and block up in place N Do not tilt unit further than 30 off vertical Remove legs from shipping box taped to drain pan of dispenser and screw into dispenser bottom taking care to seat legs securely against underside of dispenser Positi
6. 2 Part Description Reference 502057 Fastener dispense chute bracket 1 502681 Cover dispense chute includes labels 2 502248 Chute and funnel ice 3 502249 Chute water 4 502247 Bracket chute includes fasteners 502057 5 502690 Lens sensor 6 502710 Splash panel includes 2 of 502690 7 502357 Solenoid assembly water 120V 60Hz includes 502243 502356 502246 502355 502262 8 502355 Bracket water solenoid and lever 9 502356 Tube water station 10 502246 Fitting inlet 1 8 MPT x 1 4 comp 11 502262 Fitting outlet 1 8 MPT x 3 8 comp 12 502243 Solenoid valve water 120V 60Hz 13 00122978 Sensor includes 502690 and 203611 14 203611 Ty rap sensor mounting 15 26 Electrical box front view SensorSAFE models Part 500514 502209 502209 502242 502359 501841 Description Reference Thermostat bin level 1 Switch dispenser power 2 Switch icemaker bin signal 2 Control board SensorSAFE 3 Clean switch SensorSAFE Not shown Boot clean switch Not shown Wheel motor and drive system Part 501861 501026 501607 501619 502691 502692 501019 501024 500799 500637 5502020 Description Wheel motor 120V 60Hz Washer thrust Fan blade wheel motor Drive shaft includes threaded rod and nut see 6 page 26 Chain 54 link Sprocket drive shaft 35 teeth Sprocket wheel motor 10 teeth Bearing drive shaft Connecting link chain Key drive shaft Dispenser drive assembly 27
7. Prior to operation clean and sanitize the dispenser in accordance with instructions found in this manual Ice is slippery Be sure counters and floors around dispenser are clean dry and free of ice Specifications Electrical 1 Models with Satellite fill icemakers 110CR400A W Basic electrical 115V 60Hz 1 phase Icemaker 11 0 amps Max fuse 20 amps Max fuse 20 amps Dispenser 4 0 amps 2 Freestanding models and models with integral icemakers 110FB400A W 110CT400A W Basic electrical 115V 60Hz 1 phase Total system Max fuse 14 0 amps 20 amps 3 Dispensers and Satellite fill icemakers are supplied with 7 foot power cord with NEMA 5 20 hospital grade plug Connect to 20 amp circuit fuse or breaker Note It is preferred that circuit be protected by a GFCI Ambient Air temp Water temp Water pressure Plumbing Dispenser drain Icemaker drain Dispenser water inlet Icemaker water inlet Satellite fill IM water inlet Cond inlet w c only Cond drain w c only 100 F 38 C max 90 F 32 C max 70 P S I max 110CR with Satellite fill icemaker 3 4 FPT 3 4 MPT 3 8 FPT 3 8 OD push in 3 8 FPT 3 8 FPT 50 F 10 C min best performance below 80 F 27 C 40 F 4 C min best performance below 70 F 21 C 10 P S I min 110CT with 110FB with integral icemaker icemaker in base 3 4 FPT 3 4 FPT 3 4 MPT 3 4 MPT 3 8 FPT 3 8 FPT 3 8 FPT 3 8 FPT 3 8 FPT 3 8 F
8. in freestanding unit PINE 3 16 5mm 2 Disconnect existing ice tube from engaging pin on transport tube bracket in ice 4 dia hole storage bin evaporator and pull down through dispenser chase 3 Disconnect opposite end of tube from icemaker G ction Rak 4 Run end of new ice transport tube with 3 16 5mm hole through ice transport tube knock out Fig 5G in back of dispenser or through counter into bottom of dispenser being careful to avoid any bends with less than 6 153mm radius 1 5 Insert tube in internal chase in rear inside corner of dispenser left side as you face dispenser and push up into storage area y AY 6 Push the 3 16 5mm hole near end of tube into pin on ice tube bracket see drawing below Steps 7 8 for units with Satellite fill icemakers only 7 Install supplied insulation to run of transport tube required for your site leaving approximately 2 51mm of tube exposed at free end 8 Check that insulated tube runs continuously uphill to dispenser with no dips 21 All units 9 Slip supplied hose clamp onto tube and push tube onto exit port of evaporator Do not twist hose when securing to evaporator N Only use tubing supplied by Follett Corporation 10 Fasten tube on port with hose clamp being sure that clamp is positioned on evaporator side of nozzle flange 11 Tighten clamp ice level control stat engaging pin 1 ice tube
9. 27 502697 Description Ice transport tube Satellite fill units 10 ft 3 1m Ice transport tube Satellite fill units 20 ft 6 1m Ice transport tube insulation Satellite fill units only sold by the foot Ice transport tube assembly 110 freestanding units Ice transport tube assembly 110 top mount units Chilled water components Part 4 502598 502599 502600 502601 502605 502602 502604 Description Coil chilled water includes two 502599 Fitting water coil Brackets chilled water canister pair includes screws Canister chilled water includes 502600 and 502605 Elbow drain Assembly chilled water includes reference 1 through 5 above Tee drain line 29 Reference Not shown Not shown Not shown Not shown Not shown Reference akon Not shown Solenoid dispense assembly Part 501830 502040 502039 502042 502054 502045 502038 501824 502043 Description Solenoid dispense Cotter pin Linkage solenoid includes 502054 grommet Block dispense gate Grommet Splash pan gate assembly Shoulder screw and washer Spring gate assembly Gate assembly 115V includes reference numbers 1 through 8 above 30 Reference 4 2 3 4 5 6 7 8 31 BOLLE 801 Church Lane Easton PA 18040 USA R Toll free 800 523 9361 610 252 7301 208597H06 Innovative solutions inspired byice
10. Fax 610 250 0696 www follettice com O 04 07
11. PT 1 2 FPT Note Water shut off recommended within 10 feet 3m of dispenser Drain to be hard piped and insulated and maintain slope of at least 1 4 per foot 6mm per 305mm run of slope All plumbing connections must be made in accordance with local building codes Ventilation clearances Countertop models with Satellite fill icemaker 110CR400A W none 12 775mm at top advised for service Countertop models with integral icemaker 110CT400A W 6 153mm at top 6 153mm each side advised for service Freestanding models 110FB400A W 4 102mm at rear 12 305mm at top advised for service Field wiring for countertop and wall mount dispensers with Satellite fill icemakers t All field wiring must be installed in accordance with NEC and local electrical codes Field wiring diagram is intended only to aid electrician or technician in understanding how equipment works Field wiring for countertop and wall mount dispensers with Satellite fill icemakers N Attention Should local codes require a hard wired connection and or shielded wiring eliminate the cord and plug s and follow the appropriate field wiring diagram on the following page See Icemaker Installation and Operation manual for recommended junction box preparation of hard wired Satellite fill icemakers Model Electrical connection Circuits required 110FB400A W cord amp plug provided 115 60 1 20 amp max fuse size 110CT400A W c
12. PT condenser inlet water cooled only P 3 8 FPT condenser outlet water cooled only N 3 4 MPT icemaker drain H utility knock out Fig 5 Rear connections countertop models with Satellite fill icemakers Ce access panel 11 H utility knock out G ice transport tube knock out Installing Satellite fill icemakers Models110CR400A W See Icemaker Installation Manual form 208600 for critical installation instructions for remote N icemakers Failure to comply with these instructions will result in poor performance and void warranty Install Satellite fill icemaker following instructions in icemaker manual Run uninsulated ice transport tube from dispenser through ice transport tube knock out Fig 5G or through counter opening to icemaker Insulate ice transport tube by sliding insulation over tube Adjust insulation to cover all exposed ice transport tubing including tubing inside dispenser cabinet Check that insulated ice transport tube runs continuously uphill with no dips from icemaker to dispenser Run bin signal wire from dispenser through utility knockout Fig 5F or counter cutout to the icemaker and connect bin signal wire two conductor twist lock to bin signal plug on icemaker 7 Plug dispenser power cord into 20 amp rated NEMA 5 20 wall socket 8 Turn on dispenser water supply and check for leaks Replace splash panel 9 Remove top f
13. Symphony 110 Series Ice and Water Dispensers Installation Operation and Service Manual Order parts online www follettice com Symphony Symphony 7 5 5 O TT o o 110CT400A W 110CR400A W 110FB400A W Following installation please forward this manual to the appropriate operations person FOLLETT Ehi Eo PA 18040 USA i 208597R06 Innovative solutions inspired by ice Fax 610 250 0696 www follettice com Follett Corporation Equipment Return Policy Follett equipment may be returned for credit under the following conditions 1 The equipment is new and unused 2 A return authorization number has been issued by customer service within 30 days after shipment 3 Follett receives the equipment at the factory in Easton PA within 30 days after issuance of the return authorization number 4 The equipment must be returned in Follett packaging If the packaging has been damaged or discarded Follett will forward at the customer s expense new packaging Note Return freight charges are the responsibility of the customer If equipment is returned and is damaged because of improper packaging Foll
14. WR board power L1 incoming power hot CLN cleaning no dispensing cycle L2 neutral terminals ICE ice dispensing activated WTR power terminal for water solenoid WTR water dispensing activated SOL power terminal for dispense gate solenoid not used WM power terminal for wheel motor CLN terminals for clean cycle switch Problem Does not dispense ice or water Action LED Status Solution PWR CLN ICE WTR Check LEDs on control OFF OFF OFF Check circuit breakers and power switch restore board power or replace defective switch ON ON OFF Depress clean switch located under left side of front cover to return board to normal operation Place cup under drop ON OFF OFF Troubleshoot appropriate lens sensor and replace if zone required see Lens Sensor Troubleshooting below ON OFF ON Verify power on appropriate output terminal WTR SOL or WM on control board and replace board if required if board tests okay troubleshoot appropriate dispenser component Problem Dispenses ice or water continuously Action LED Status Solution PWR CLN ICE WTR Check LEDs on control ON OFF ON Troubleshoot appropriate lens sensor and replace if board required See Lens sensor troubleshooting below ON OFF OFF If there is power on any output terminal WTR SOL or WM on control board replace board Remove lens protective cover adjust funnel so water doesn t drip down lens or behind splash panel 19 L
15. around outside of dispenser Run water supply line from back of dispenser through utility knock out Figs 4 5 or up through counter cut out Connect water supply line to 3 8 FPT Fig 3J fitting on utility flange at bottom of dispenser Remove 3 4 drain connection plug from either fitting at rear of dispenser Fig 1K or internal fitting Fig 3L as appropriate Connect and run a dedicated drain line to wall or floor drain An air break should be provided If dispenser is equipped with a top mount water cooled icemaker complete steps 17 through 20 If equipped with a top mount air cooled icemaker proceed to step 21 Connect icemaker water supply line to 3 8 FPT water inlet Fig 4M Connect icemaker drain line to 3 4 MPT drain connection Fig 4N If icemaker is water cooled connect water cooled condenser supply line to 3 8 FPT condenser fitting on back of dispenser Fig 4R Note Do not run condenser supply water through icemaker water filter system Connect condenser drain line to 3 8 FPT fitting on back of dispenser Fig 4P Important Do not connect condenser drain line to any other drain lines Proceed with either Satellite fill or top mounted icemaker connection instructions as appropriate Fig 4 Rear connections countertop models with integral icemakers oy access panel uu OS pO o M 3 8 FPT O icemaker water inlet R 3 8 F
16. automatically resume normal dispense operation CLN LED goes out after two minutes An LED on the control board will light to indicate that the dispensing has been suspended by activation of the clean switch SS 4x4 JUNCTION BOX LOCATED BEHIND SPLASH PANEL itt Z SAE Xr Il mios 115VAC Ohz WHITE ICE MACHINE POWER ze 120 VAC h h WHITE ICE MACHINE MAIN POWER BIN SIGNAL SWITCH BIN SIGNAL 120 VAC 9 SWITCH h RD So Ene RD WHITE g u TIMER T STAT z ie WHITE ao O RELAY BIK VP WHITE O We 4 PUR_ WHITE 2 z Lea o S 1 i o o CLEAN WITCH EL YIW c YLW x 5 WHITE Q ORANGE V7 a EN BLACK p WHITE WHITE 17 Dispenser troubleshooting A e Check that congealed cubes are not causing a jam Before calling for service e Check that there is ice in dispenser bin area Disconnect power to dispenser and icemaker before putting hands or arms in storage area or attempting any repair or service to equipment e Check that all switches and circuit breakers are on e Check that all drains are clear Symptom Possible cause Solution Does not dispense a Faulty dispense gate a Replace dispense gate ice b Faulty dispense solenoid b Replace dispense solenoid c Power switch off or faulty c Check switch turn on or replace if faulty
17. be completed first 1 Remove ice from dispenser 2 Working inside storage area remove center thumbscrew from dispense wheel tilt wheel up toward back to clear baffle and lift wheel out 3 Remove front cover chute cover and clear plastic chute 4 Wipe lid wheel baffle inside of storage area and clear plastic chute with damp cloth wrung out in Solution A 5 Rinse all above items with damp cloth rinsed and wrung out in clear water 6 Wipe all bin surfaces with Solution A 7 Rinse thoroughly with clear potable water 8 Wipe with Solution B to sanitize 9 Reinstall dispense wheel and other components To avoid possible damage to motor assembly use a damp cloth only Do not allow water to run through center hole in bottom of bin area If dispenser is equipped with chilled water accessory 1 Remove four screws securing splash panel Disconnect 3 4 drain line from bottom of chilled water canister Loosen do not remove screw securing right bracket of chilled water canister to bottom of dispenser hopper Rotate canister clockwise to release front bracket then slide canister to right to disengage left bracket Remove chilled water coil from canister and clean with cloth wrung out in Solution A Wipe inside of chilled water canister with cloth wrung out in Solution A Rinse all above items with damp cloth wrung out in clear water Sanitize all above items with damp cloth wrung out in Solution B Do not rinse
18. d Faulty dispense switch d Replace switch e Wheel motor malfunction e Check motor and replace as required f Drive chain off f Reinstall chain g Sprocket key missing g Install key and tighten sprocket Does not dispense a Dispense switch faulty a Check switch and replace if faulty water b Faulty water solenoid b Check solenoid and replace if faulty c Solenoid plugged by debris c Remove and clean valve Water runs a Dispense switch contacts burned shut a Check switch and replace if faulty continuously b Debris preventing valve from closing b Remove and clean valve Dispense a Dispense switch contacts burned shut a Replace dispense switch wheel rotates b Faulty level fill timer b Replace level fill timer continuously c Faulty level fill relay c Replace level fill relay Icemaker runs a Faulty or incorrectly positioned bin a Check for proper positioning middle of continuously thermostat adjustment range if thermostat does not b Incorrect field wiring open when ice is placed on capillary tube replace thermostat b Check that icemaker receives bin signal from dispenser Ice dispenses by a Faulty dispense gate a Replace dispense gate itself b Faulty dispense solenoid b Replace dispense solenoid c Faulty dispense switch c Replace dispense switch 18 Troubleshooting SensorSAFE board and sensors Board guide LEDs when illuminated indicate the following Terminals P
19. ens sensor troubleshooting 1 Turn dispenser power switch off 2 Remove splash panel 3 Disconnect wires from output terminal s WTR SOL WM on board 4 Gently remove appropriate sensor mounting block assembly from panel by moving block sideways until edge of block clears retaining tab of panel ol Inspect lens and sensor assembly for foreign material and remove using non abrasive cleaner 6 Turn dispenser power on and test sensor by moving hands through activation area no closer than 3 16 1 9mm in front of sensor 7 If LED on board turns on and off sensor is working properly and dispenser may be reassembled If LED does not come on switch sensor leads on board and retest If the opposite LED comes on board is defective and must be replaced If LED does not come on sensor is defective and must be replaced Disassembly and replacement instructions Dispense chute removal 1 Remove dispenser front cover 2 Slide plastic dispense chute cover up and out to remove 3 Pull out four white plastic fasteners and remove dispense chute Dispense wheel removal and installation Note Models with top mount icemakers require removal of icemaker before removing wheel Remove all ice from storage area of dispenser Remove center thumbnut from dispense wheel Remove thumbnuts holding baffle inside bin and remove baffle remove 1 4 bar Tilt rear of wheel up and lift off motor drive shaft ahRwon a After reinstallin
20. et A D 3 8 FPT condenser inlet location water cooled only water inlet N E 3 8 FPT condenser drain location water cooled only 31 5 800mm 31 5 800mm C 3 4 MPT icemaker drain location air cooled only 12 Verify that water sensor tabs are immersed in water in reservoir 10 25 260mm cL Y Y C 3 4 MPT icemaker drain location water cooled only 13 Remove top front cover by removing two screws at bottom corners of cover Lift cover slightly and pull forward 14 If dispenser is equipped with SensorSAFE remove protective plastic coating from dispense sensor labels 15 Turn on dispenser power and bin signal rocker switches Check dispenser and icemaker operation 16 Sanitize icemaker according to instructions in icemaker manual Discard sanitized ice 17 Turn off icemaker bin signal switch 18 Remove dispenser hopper lid clean and sanitize dispenser according to instructions beginning on page 14 19 Turn icemaker bin signal switch on and replace front covers securing with screws Installing countertop dispensers Dispensers with top mount icemakers cannot be mounted on legs They must be bolted to counter Use gloves when lifting icemaker to protect hands from sheet metal edges 1 Position dispenser in desired location mark dispenser Fig 2 Counter cut out all models outline on counter and remove dispen
21. ett Corporation will not be held responsible Credit will be issued when The equipment has been inspected by Follett and deemed suitable to be returned to stock Note A 15 restocking charge will be deducted from the credit If the cost to return the product to stock exceeds 15 the actual cost will be deducted Table of contents Before you DOGIM sic rere ven Drev A E grey T dined dees ru e NU av verde a petes 4 Specifications orte RE eor nere IRE RerpPULPMERE DEP RM EIE PE ERRPNU KR T DRE 5 Field wirlng oet dns ter he br Oe needed ERHEDREREEREYPREDRE e c eltrtiethek rsreek RE CRY 6 Installation iecur era rr Ie EI GO Rea pue pera sat eia i d b Epid beti ei pep siis 8 Installing freestanding dispensers csse 8 Installing wall mount dispensers csse 10 Installing Satellite fill icemakers cesse 12 Installing top mount icemakers cece cece cece cece eee eee hh hh hne 12 User information i iere ert saa ele egies ae sole Gee tues au 4 es edie Gienaes NE EAEI TTE ee 14 Cleaning and sanitizing procedures cece cece cence cnet e eee ehh 14 Service Information oisi ous o au i ort CEEP o KE EESPERE LESE EENE EE CEES 16 Wiring diagram lever models eee in na A A E E ES 16 Wiring diagram SensorSAFE models sssseresesueseresrrerersereeseresrrerereres 17 Dispenser troubleshooting P A te wraceone exe a artet 18 Troub
22. eve a trouble free installation Should you have any questions or require technical help at any time please call our technical service group toll free at 800 523 9361 or 610 252 7301 Before you begin After uncrating and removing all packing material inspect the equipment for concealed shipping damage If damage is found notify your shipper immediately and contact Follett Corporation for help in filing a claim if necessary Check your paperwork to determine which model you have Follett model numbers are designed to provide information about the type and capacity of Follett equipment Following is an explanation of model numbers 110CT400A E Condenser type A air cooled W water cooled Icemaker capacity and refrigerant 400 400 Ibs 181kg day R404A refrigerant Icemaker location R Satellite fill icemaker T integral icemaker in top of cabinet B icemaker in base of freestanding units Dispenser configuration C countertop F freestanding Approximate storage capacity in lbs N Important cautions Do not tilt any unit further than 30 off vertical during uncrating or installation Dispenser bin area contains mechanical moving parts Keep hands and arms clear of this area at all times If access to this area is required power to unit must be disconnected first Follett recommends a Follett QC4 FL4S water filter system item 00130299 be installed in the icemaker inlet water line
23. f Ecolab Mikro chlor Cleaner or equal chlorinated detergent Solution temperature must be 75 F 125 F 24 C 52 C Solution B Prepare sanitizing solution 50 ppm of available chlorine content of Ecolab Mikro chlor Cleaner or equal chlorinated detergent Solution temperature must be 75 F 125 F 24 C 52 C Follett recommends the periodic cleaning schedule on page 15 to ensure the quality of ice provided Use only recommended cleaning solutions Do not use solvents abrasive cleaners metal scrapers or sharp objects Recommended daily cleaning of drain pan 1 Remove all debris from drain pan 2 Slowly pour 1 gallon 4L hot water into drain pan to keep drain lines clear 14 Recommended weekly cleaning 1 Wash drain pan and grille with Solution A above Rinse thoroughly 2 Slowly pour solution of one cup 8 oz 237ml household bleach mixed with one gallon 3 8L hot water into drain pan to help prevent algae growth in drain lines If dispenser is a SensorSAFE unit 3 Deactivate dispenser by depressing and releasing clean switch located on left side of unit under top front cover 4 Clean lens using soft cloth and mild non abrasive cleaner 5 Reactivate dispenser by depressing and releasing clean switch a second time dispenser automatically reactivates after two minutes Recommended semi annual cleaning of dispenser hopper Note If icemaker and dispenser are cleaned and sanitized at the same time icemaker should
24. g wheel secure baffle loosely with thumbnuts but do not tighten 6 Place a 1 16 1 6mm spacer against wheel and allow baffle to drop until E it touches spacer dispenser front baffle 1 16 1 6 mm spacer 7 Tighten thumbnuts and remove spacer Drive bar removal 1 Remove dispense wheel from dispenser see above side view wheeiisecti n 2 Pull drive bar out of its channel in bottom of wheel Wheel motor assembly removal 1 Shut water off remove front cover 2 Remove dispense wheel and dispense chute cover see above 3 Remove splash panel Water line to solenoid valve can be disconnected from water inlet valve by pulling on ring at end of inlet fitting Disconnect wiring to splash panel 4 Disconnect wires on motor 5 Remove four bolts 7 16 socket holding motor assembly to bottom of dispenser 6 Remove motor assembly 20 Ice transport tube replacement Model 110CT400A W N Only use tubing supplied by Follett Corporation 2 A 1 l 1 TIGHTEN CLAMP EY 4 SCREW Ice transport tube replacement Models 110FB400A W 110CR400A W N Correct installation of ice transport tube is critical to Satellite fill icemaker performance Replacement ice transport tubes for Satellite fill icemakers must be insulated and run continuously from icemaker to dispenser with no dips or bends with a radius of less than 6 153mm 1 Remove top and rear access panel from dispenser lower front panel
25. leshooting SensorSAFE board and sensors eR 19 Disassembly and replacement instructions eee cece eee II 20 Thermostat locations cess sire eet yr mre ERR ie AOA Nee CEOS eee TOR Yd rh RF eR PES 23 Parts RES ep nce lee ad eue RUE RUE SUSCI e e Wos 5 Toten oa cay meray gene aca ca EDS aye ana usve fu sala si wide sara eee 24 Dispenser exterior e esee eere hh ehh hehehe rh ether ee 24 Dispense chute and splash panel areas lever models eee cece eee cence eee e eee e eee eee 25 Electrical box lever models er RR rr yet Rh rrr RR oe ew ee RESTE Ir RE ERE EE 25 Dispense chute and splash panel areas SensorSAFE models eese 26 Electrical box SensorSAFE models eeeeeeeeeee eee eher oho 27 Wheel motor and drive system sesssesseseseeeee eee Hehe memes 27 Hopper comporients deesset eden es eekge va esos us dus ere sates Susi ride aa ee edens 28 Chilled water COMPONENTS ses xara dd i aee eR RR a ipe Ea Rai RUE Pip ddp Ea dria Pe e RR 29 Solenoid dispense assembly ss se eee eee cece eee eee eee menm 30 Welcome to Follett Follett equipment enjoys a well deserved reputation for excellent performance long term reliability and outstanding after the sale support To ensure that this equipment delivers that same degree of service we ask that you review the installation portion of this manual before beginning to install the unit Our installation instructions are designed to help you achi
26. n 502805 Caster Not shown 24 Dispense chute and splash panel areas lever models Part 502057 502356 502681 501829 502359 502247 502358 502248 502249 502357 502355 502246 502262 502243 501841 502079 502789 Electrical box front view lever models Part 500514 501604 502209 502209 8 1 YY m d S T 3 Description Fastener dispense chute bracket Tube water station Cover dispense chute Switch dispense ice lever actuated includes 501841 Switch dispense water lever actuated includes 501841 Bracket chute includes fasteners 502057 Lever dispense Chute and funnel ice Chute water Solenoid assembly water includes 502243 502356 502246 502355 and 502262 120V 60Hz Bracket water solenoid and lever Fitting inlet 1 8 MPT x 1 4 comp Fitting outlet 1 8 MPT x 3 8 comp Solenoid valve water 120 V 60Hz Boot dispense switch button mounts on 501829 switch Tubing water station thermoplastic 1 4 OD sold by the foot Splash panel Description Thermostat Terminal block Switch dispenser power Switch icemaker bin signal Reference 25 1 2 3 3 Reference APON Not shown 16 Electrical box level fill Part Description Reference 501601 Level fill timer 1 501369 Level fill relay 2 Dispense chute and splash panel areas SensorSAFE models
27. nser Reinstall hold down bracket on front of icemaker with power cord and bin signal cords in notch Do not cut or pinch cords Insert loose end of ice transport tube through bracket on icemaker base into hopper access hole Be sure that transport tube is secured under retainer on float reservoir bracket Step 2 Fig 7 Tighten transport tube clamp screw to secure ice transport tube Connect plastic water supply line to fitting at top of float reservoir Fig 7 Ice transport tube 11 12 13 14 15 16 17 18 19 Connect vinyl drain line from dispenser securely to drain line on icemaker 10 Connect icemaker two lead bin signal twist lock plug and three lead power twist lock plug to dispenser twist lock connectors On dispensers equipped with water cooled icemakers connect condenser water supply and drain lines to condenser fittings on icemaker Turn on water supply and check that water level in float reservoir when full is within 1 4 6mm of mark on side of reservoir and that float moves freely Verify that water sensor tabs are immersed in water in reservoir Check for leaks Replace splash panel Plug dispenser power cord into 20 amp rated NEMA 5 20 wall socket If dispenser is equipped with SensorSAFE remove protective plastic coating form dispense sensor labels Turn on power and bin signal rocker switches and test operation Clean and sanitize icemaker following instructions in icemake
28. on dispenser in desired location and adjust legs to level in both directions Connect water supply to 3 8 FPT fitting on back of dispenser Fig 1A Remove 3 4 dispenser drain line plug from back of unit and discard Connect separate drain lines to 3 4 FPT dispenser drain fitting and 3 4 MPT icemaker drain fitting on back of dispenser Fig 1B and 1C Run drain lines to wall or floor drain Provide an air break between the drain lines and drain If icemaker drain fitting is below an intended wall drain a condensate pump must be used If icemaker is water cooled connect water cooled condenser supply line to 3 8 FPT condenser inlet fitting on back of dispenser Fig 1D Note Do not run condenser supply water through icemaker water filter system Connect condenser drain line to 3 8 FPT condenser outlet fitting on back of dispenser Fig 1E Important Do not connect condenser drain line to any other drain lines Plug dispenser into 20 amp rated NEMA 5 20 wall socket 10 Remove front cover of base section by removing two screws at bottom corners of cover Allow cover to drop approximately 3 8 bmm and pull forward Turn on water supply and check that water level in float reservoir when full is within 1 4 6mm of mark on side of reservoir and that float moves freely Check for leaks Fig 1 Rear connections freestanding models access panel B 3 4 FPT drain A 3 8 FPT water inl
29. ord amp plug provided 115 60 1 20 amp max fuse size 110CR400A W cord amp plug provided 115 60 1 dispenser 20 amp max fuse size ice maker 20 amp max fuse size Field wiring diagrams Freestanding dispensers and countertop dispensers with integral icemakers IMPORTANT Electric Power Source FIELD WIRING DIAGRAMIE Standard electrical 115V 1 Ph 60 Hz INTENDED TO AID ELECTRICIAN max fuse size 20 amps OR TECHNICIAN IN UNDERSTANDING HOW EQUIPMENT WORKS ALL FIELD GND B Ww WIRING MUST BE INSTALLED IN Q Q 6 ACCORDANCE WITH NEC AND LOCAL GRN ELECTRICAL CODES DISPENSER JUNCTION BOX FUSED DISCONNECT LEGEND GNDgGRN e WIRENUT EQUIPMENT GROUND B BLACK W WHITE R RED GRN GREEN Countertop dispensers with Satellite fill icemakers IMPORTANT LEGEND FIELD WIRING DIAGRAM IS INTENDED TO AID ELECTRICIAN Standard electric 115V 60 Hz 1 Ph OR TECHNICIAN IN UNDERSTANDING HOW EQUIPMENT WORKS WIRENUT Max fuse size per circuit 20 amps ALL FIELD WIRING MUST BE INSTALLED IN ACCORDANCE WITH NEC AND LOCAL ELECTRICAL CODES EQUIPMENT GROUND Electric Power Source B BLACK Electric Power Source W WHITE B W GND 9o Sin R RED cp B W GRN GREEN G 9 9 GRN UPPER ICEMAKER JUNCTION BOX DISPENSER risen FUSED POWER JUNCTION BOX LOWER ICEMAKER DISCONNECT
30. over Not shown 502705 Drain pan 5 502706 Grille drain pan Not shown 502779 Drain pan and base assembly includes 502705 and 502706 Not shown 502709 Lid icemaker 110 countertop CT 6 502702 Lid 110 countertop CR units with Satellite fill icemakers amp freestanding FB units T 502088 Leg kit for freestanding units set of 4 Not shown 502298 Single leg for freestanding units 8 500376 Strainer water faucet and icemaker models with integral icemaker Not shown 502711 Drain tube assembly Not shown 00112854 Drain line adapter Not shown 502100 Mounting plate fitting water inlet Not shown 502433 Tee water inlet Not shown 502222 Valve water shut off Not shown 502268 Fitting drain and mounting plate units with integral icemaker Not shown 502716 Base stand assembly countertop dispenser 9 502225 Assembly water inlet freestanding units includes valve tee and strainer Not shown 502701 Drain fitting brass icemaker freestanding units Not shown 00109728 Drain fitting plastic icemaker includes screws Not shown 502776 Cord power dispenser Not shown 502777 Cord amp plug female bin signal Satellite fill icemaker Not shown 502816 Cord amp plug female bin signal top mount icemaker Not shown 502817 Cord amp plug female bin signal freestanding Not shown 502359 Clean switch SensorSAFE Not shown 502788 Cord amp plug icemaker power top mount Not shown 502786 Cord amp plug female icemaker power freestanding Not show
31. r manual Remove dispenser hopper access lid and clean and sanitize dispenser according to instructions on page 14 Replace front cover and secure with screws Installation is complete Fig 8 Ice transport tube and ice level control stat mounting for units with top mounted icemakers n ice level control stat 75 2 Hand bend cap tube 7 end to approximately p9 45 as shown 45 13 User information How the dispenser works Follett s 110 series automatic load ice and water dispensers receive ice from Follett s 400 Ib 181kg day icemaker located in the dispenser base in the cabinet top or in a remote location up to 20 ft 6m away Ice produced is stored in the bin section of the dispenser When dispensing is activated the wheel motor is energized causing the wheel to turn This moves ice to the dispense chute where it drops by gravity into the container held below the chute In Follett s continuous icemaking process water freezes to the inside walls of the stainless steel evaporator A rotating stainless steel auger carries the ice to the top of the evaporator where it is compressed and extruded through a nozzle on the outlet port The ice is then pushed through a tube to the dispenser bin When the storage area is full a bin thermostat opens and shuts the icemaker off to avoid over filling of the bin The icemaker will restart after 20 minutes if the bin is calling for ice How the SensorSAFE accessory works Follet
32. ront cover by removing two screws at bottom corners of cover Lift cover slightly and pull forward Turn on power and bin signal rocker switches Replace front cover and secure with screws Test operation 10 Clean and sanitize icemaker following instructions in icemaker manual Discard sanitized ice 11 Clean and sanitize dispenser hopper following instructions on page 14 Installation is complete N a oa fk Ww Fig 6 Ice transport tube and ice level control stat mounting for freestanding dispensers and countertop units with Satellite fill icemaker ice level control stat engaging pin ice tube ice hose mounting bracket 3 16 5mm ice tube hole Installing top mount icemakers Models 110CT400A W Dispensers with top mount icemakers cannot be mounted on legs They must be bolted to counter Use gloves when lifting icemaker to protect hands from sheet metal edges 1 Remove dispenser top front cover by removing two screws at bottom corners of cover lifting cover slightly and pulling forward 12 Remove dispenser top front cover by removing two screws at bottom corners of cover lifting cover slightly and pulling forward Remove icemaker compartment top and side panels 4 Remove icemaker hold down bracket from front of icemaker compartment 8 Lift icemaker onto dispenser top and slide icemaker completely into position compressor end first Front of icemaker base must be flush with front of dispe
33. s SensorSAFE accessory maximizes sanitation and minimizes the possibility of cross contamination by eliminating physical contact between the cup or container and dispenser Sensors in the panel use reflected infrared light to detect the presence of the container and send a signal to a control board which then activates the appropriate components for ice or water dispensing The SensorSAFE package includes a cleaning switch under the left side of the front cover which temporarily shuts off dispensing to allow cleaning of the panel and lenses If the switch is not turned back on after cleaning the dispenser automatically resets after two minutes for normal operation SensorSAFE also includes a time limit safety feature which automatically stops ice dispensing after one minute of continuous dispensing Dispensing can be resumed by moving the container away from the dispenser and returning it to the activation zone How the chilled water accessory works Follett s chilled water accessory uses ice from the dispenser s storage hopper to chill incoming water supplied to the water station The water chiller assembly is located in the dispenser cabinet under the storage hopper As ice is dispensed it is automatically fed into the water chiller assembly to chill the water coil inside the assembly Cleaning and sanitizing procedures N Always disconnect power before cleaning Solution A Prepare cleaning solution 200 ppm of available chlorine content o
34. screws Lift junction box and power cord up until cord and mounting screws clear notches on rear panel of dispenser Remove Phillips head screws from right side of junction box 8 Rotate junction box 90 degrees so that screw holes on right side of junction box align with holes on rear dispenser panel Resecure junction box to dispenser using Phillips head screws K 3 4 FPT dispenser drain L alternate 3 4 dispenser drain 9 Place power cord inside dispenser and replace rec dis access panel Figs 4 and 5 on rear of dispenser J 3 8 FPT Note For dispensers installed with utilities connected water inlet through rear of dispenser it may be easier to make preliminary connections before dispenser is set in place drain pan 10 10 11 12 13 14 15 16 17 18 19 20 21 Apply a thick bead approximately 1 4 6mm diameter of NSF listed silicone sealant Dow Corning RTV 732 or equivalent 1 4 6mm inside marked outline of dispenser Carefully position dispenser on counter Remove four screws securing splash panel to front of dispenser and gently lay splash panel on counter Water line to solenoid valve can be disconnected from water inlet valve by pushing on ring at end of inlet fitting while pulling on tubing Secure dispenser to counter with four 3 8 bolts supplied by others Smooth excess sealant
35. ser 2 Drill four 3 8 5mm holes in counter Fig 2 to 245 anchor dispenser to counter M 622mm 12 25 Follett countertop dispensers can have any or all 23 75 811mm L_ 5 13mm utilities run directly through counter or out rear of 603mm E 45 18mm dispenser For dispensers with any utilities exiting ae ey Am zuwsmmm AA 41mm through counter make counter cut out as shown i Fae CUT OUT in Ig 17 375 3 If ice transport tube will exit out rear of dispenser 441mm remove ice transport tube knock out Fig 5G from rear of dispenser Note Utility connections can be accessed through 21 375 front of dispenser by removing stainless steel splash 543mm panel on front of dispenser or by removing access SSS desees i per panel Figs 4 5 on back of dispenser 3 8 4 If any electric utilities or water line will be connected DRAIN PAN 6 54 through rear of dispenser remove utility knock out 167mm Fig 5H from rear of dispenser and install supplied i protective grommet 5 If power is to be supplied through counter cut out complete steps 6 9 If power is to be supplied through rear of dispenser proceed to step 10 Fig 3 Top view dispenser plumbing connections countertop and wall mount units with drain pan 6 Temporarily remove rear access panel Figs 4 5 from rear of dispenser 7 Loosen junction box mounting
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