FMI GM36 User's Manual
Contents
1. c Min Pitch Slope Opening Used Flashing A Max Model No Flat 0 17 V6F 10DM 0 6 12 26 6 19 V6F 10DM 6 12 o 12 12 45 0 24 V12F 10DM Roof Opening 36 Models 1 H 19 5 Min 2 Min 30 Min Opening A Pitch Slope Opening Used Flashing A Max Model No Flat 0 19 5 V6F 10DM 0 6 12 26 6 22 V6F 10DM 6 12 12 12 45 07 27 V12F 10DM Roof Opening 42 and 50 Models Figure 15 Roof Opening Measurements 122271 01D 30 Min FLASHING INSTALLATION V6F 10DM OR V12F 10DM Determine the flashing to be used with the roof opening chart Slide flashing over pipe until base is flat against roof Replace as many shingles as needed to cover exposed area and flashing base Secure in position by nail ing through shingles see Figure 16 DO NOT NAIL THROUGH FLASHING CONE Installing Flashing on a Metal Roof When installing the flashing on a metal roof itis required that putty tape be used between the flashing and the roof The flashing must be secured to the roof using 8 x 3 4 screws and then sealed with roof coating to prevent leak age through the screw holes A roof coating must also be applied around the perimeter of the flashing to provide a proper seal Overlap Storm Shingles Top Flashing and Sides Only Cone 7 Nail2. A WARNING The opening the collar around the chimney at the top of the fireplace must not be obstructed Never use blown insulation to fill the chimney enclosure LINEAL GAIN PART NO DESCRIPTION GAIN Georgian Fireplace 66 1 2 12 12DM 2 Bn 12 12 Pipe Section 10 5 18 12DM gru 18 12HT Pipe Section 16 5 s 24 12DM ET 24 12HT Pipe Section 23 5 36 12DM sa 36 12HT Pipe Section 34 5 8 48 12DM ET 48 12HT Pipe Section 46 5 RLT 12D a aj nt RLT 12HT Round Termination 7 3 4 Square Chase Top u 1 STL 12D with Slip Section 919 The lineal gain for the terminations is mea sured to the flue gas outlet height 15 Galvanized Outer Pipe 12 34 EE Stainless n Inner Pipe Figure 9 Lineal Gain ASSEMBLY AND INSTALLATION OF DOUBLE WALL CHIMNEY SYSTEM Each double wall chimney section consists of a galvanized outer pipe a stainless steel inner flue pipe and a wire spacer The pipe sections must be assembled independently as the chimney is installed When connecting chimney directly to the fireplace the inner flue pipe section must be installed first with the lanced side up The outer pipe section can then be installed over 5 the flue pipe section with the hemmed end up Press down on each pipe section until the lances securely engage the hem on the fireplace starter The wire will assure the proper spacing between the inner and outer pipe sections 122271 01D
3. Ember Protector Hearth Extension Fireplace Front Elevated Seal Gap NNNNNN Ember Protector Figure 6 Hearth Extension 122271 01D MANTELS Amantel may be installed if desired see Figure 7 Woodwork such as wood trims mantels or any other combustible material projecting from front face must not be placed within 12 36 Models or 18 42 50 Models of fireplace opening Combustible materials above 12 36 Models or 18 42 50 Models and projecting more than 1 2 from fireplace must not be placed less than 15 36 Models or 21 42 50 Models from the top opening of the fireplace NFPA STD 211 Sec 7 3 3 3 Mantels or any other combustible material also may come up to side edge of black metal face of fireplace as long as projections from front face fall within limit shown in Figure 7 1 4 Ref Combustible Material Safe Zone for 6 Projection of ef Combustible Materials a OLO 20g 11 2 Max gt o T O68 c22 58580 gt A _ y 252 ToT 2 2 ireplace Fireplace Opening 7 Top View of Fireplace 7 75 36 Models FIREBOX 11 id 42 50 Models 13 Max SAFE ZONE I 4 5 33 N Combustible Min to Material Must Perpendicular Not Overlap Side Wall Front Face 12 36 Models 18 42 50 Models Figure 7 Mantel Clearances to Combustible Ma
4. FMI PRODUCTS LLC WOOD BURNING FIREPLACE OWNER S OPERATION AND INSTALLATION MANUAL P gt ICC ES ESR 2542 We recommend that our A MAN products be installed and O Na serviced by professionals who S jo are certified in the U S by NFI National Fireplace Institute NS TIT sha nasi zum www nficertified org V GM36 V GM42 AND V GM50 SERIES AND WCM 36G WCM 42G AND WCM 50G WOOD BURNING MASONRY FIREPLACES WITH INSULATION SAVE THIS BOOK This book is valuable In addition to instructing you on how to install and maintain your appliance it also contains information that will enable you to obtain re placement parts or accessory items when needed Keep it with your other important papers This fireplace is approved for use as a wood burning fire place or for use with a vented gas log approved to ANS 221 60 or 221 84 standards or for use with a vent free gas log heater approved to ANS Z21 11 2 standard This wood burning fireplace complies with UL127 CN ULC S610 N87 standard as a FACTORY BUILT APPLI ANCE FOR CANADA The authority having jurisdiction such as the municipal building department fire department etc should be contacted before installation to deter mine the need to obtain a permit INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference For more information visit www fmiproducts com A WARNIN
5. 50 Models Back of Fireplace 1 2 Clearance Not Required at Nailing Flanges 86 5 36 Models 92 42 Models 100 50 Models Figure 5 Corner Installation 122271 01D FIREPLACE INSTALLATION Continued HEARTH EXTENSION A hearth extension projecting a minimum of 20 in front of and a minimum of 12 beyond each side of fireplace opening is required to protect combustible floor construction in front of fireplace Fabricate a hearth extension using a material which meets the following specifications a layer of noncombustible inorganic material having a thermal conduc tivity of K 0 84 BTU IN FT HR F or less at 1 thick For example if the material selected has a K factor of 0 25 such as glass fiber the following formula would apply 0 25 x 1 0 0 30 thickness required 0 84 Thermal conductivity K of materials can be obtained from manufacturer or supplier of noncombustible material If hearth extension is to be covered use noncombustible mate rial such as tile slate brick concrete metal glass marble stone etc Provide a means to prevent hearth extension from shifting and seal gap between fireplace frame and hearth extension with a noncombustible material see Figure 6 L WARNING Hearth extension is to be installed only as shown in Figure 6 A N u Seal Gap Fireplace Front Ember Protector lt Fireplace Front J Raised Hearth
6. If fireplace is to be installed directly on carpeting tile other than ceramic or any combustible material other than wood flooring fireplace must be installed upon a metal or wood panel extending full width and depth of fireplace Set fireplace directly in front of this open ing and slide unit back until nailing flanges touch side framing Check level of the fireplace and shim with sheet metal if necessary Before securing fireplace to prepared framing ember protector provided must be placed between hearth extension not supplied and under bottom front edge of fireplace to protect against glowing embers falling through If fireplace is to be installed on a raised platform a Z type ember pro tector not supplied must be fabricated to fit your required platform height Ember protector should extend under fireplace a minimum of 1 2 Ember protector should be made of galvanized sheet metal 28 gauge minimum to prevent corrosion Using screws or nails secure fireplace to framing through flanges located on sides of fireplace 67 125 58 125 61 36 Z 45 25 36 Models 51 25 42 Models 59 50 Models Figure 4 Framing Dimensions 30 125 28 250 36 Models Maintain 1 2 Clearance 42 t Sides and 65 42 Models al a 71
7. Split Stack Left 120842 02 42 Split Stack Left 120842 03 50 Split Stack Left 120845 01 36 Split Herringbone Left 120845 02 42 Split Herringbone Left 120845 03 50 Split Herringbone Left 120843 01 36 Split Stack Right m 120843 02 42 Split Stack Right m SE ied oi d 120843 03 50 Split Stack Right EEE eee 120846 01 36 Split Herringbone Right Po 1 Po 120846 02 42 Split Herringbone Right 120846 03 50 Split Herringbone Right 120844 01 36 Split Stack Rear 120844 02 42 Split Stack Rear PP P Pei P d 120844 03 50 Split Stack Rear ee 120847 01 36 Split Herringbone Rear 120847 02 42 Split Herringbone Rear A 120847 03 50 Split Herringbone Rear je 5 e a mA mA mam Mm 36 www fmiproducts com 122271 01D ACCESSORIES EMBER PROTECTOR 20093 BDMO36E 36 Ebony BDMO36G 36 Pewter BDMO36C 36 Oiled Bronze 2 42 Ebony BDMO42G 42 Pewter BDMO4Z2C 42 Oiled Bronze W BDMOSQE 50 Ebony BDMO50G 50 Pewter HOMO DUC OSO Grois OPTIONAL OUTSIDE AIR KIT FOR FLOOR INSTALLATION AK4F DOUBLE WALL PIPE 12 12DM 18 12DM 24 12DM 36 12DM 48 12DM 12 12HT 18 12HT 24 12HT 36 12HT and 2 48 12 OPTIONAL OUTSIDE AIR KIT FOR SIDEWALL INSTALLATION AK4 Cc 30 OFFSET AND RETURN STORM COLLAR SC2 1 30E 12DM and 30E 12HT FIRESTOP SPACER FS 10 122271
8. 1 F120R F120W 1 REAR REFRACTORY RED IVORY QTY FULL FULL 12 112140 02 112140 06 S001R S001W 2 S002R S002W 2 S003R S003W 2 S004R S004W 7 S059R S059W 1 S060R S060W 1 S061R S061W 1 S062R S062W 1 S074R S074W 6 S083R S083W 1 S084R S084W 1 F071R F071W 1 F120R F120W 1 F129R F129W 1 RIGHT REFRACTORY S089 RED IVORY QTY FULL FULL 18 S089 112140 02 112140 06 S001R S001W 2 S089 S002R S002W 8 S003R S003W 2 S089 S004R S004W 2 S065R S065W 1 S089 S074R S074W 1 S086R S086W 1 S089 S089R S089W 8 S092R S092W 1 S089 S093R S093W 1 S094R S094W 1 S089 S104R S104W 1 F054R F054W 2 S094 5092 or S093 F054 F054 www fmiproducts com 122271 01D BRICK INSTALLATION Continued 50 SPLIT HERRINGBONE BRICK MATRIX S003 S003 Y s DW 9 Se Vax A F130 5093 or 5099 F120 5003 5003 102 S088 or F054 F139 122271 01D www fmiproducts com LEFT REFRACTORY RED IVORY QTY FULL FULL 112140 02 112140 06 18 S001R S001W 2 S002R S002W 1 S003R S003W 2 S004R S004W 2 S007R S007W 8 S067R S067W 1 S093R S093W 1 S097R S097W 6 S098R S098W 1 S099R S099W 1 S105R S105W 1 S106R S106W 1 F120R F120W 1 F130R F130W 1 F137R F137W 1 REAR REFRACTORY RED IVORY FULL FULL 112140 02 112140 06 24 S001R S001W 2 S002
9. 33 of this manual NO PARTNO DESCRIPTION Vary 1 a Face Assembly O a 2 Firebox Bottom Assembly noone 3 Firebox Bottom 4 1120826 01 Hearth Brick Panel 36 11 120826 02 Hearth Brick Panel 42 it 1 120826 03 Hearth Brick Panel 50 1 SME Firebox Surround f 6 gt Outer Dome Assembly 1414141 1 7 S Insulation Pan Support 1 8 s Insulation Pan eje e 1 9 Insulation aj 4 10 110285 03 Fireplace Top Assembly 36 j 1 110285 02 Fireplace Top Assembly 42 db 110285 01 Fireplace Top Assembly 50 SZCZE 11 23490SA Standoff OD 12 di Fireplace Surround Assembly 1 1 1 1 1 13 109720 02 Clearance Spacer 6 14 117891 01 Fireplace Handle Bracket 4 15 20042 Outside Air Cover Plate 2 16 21171 Conduit Cover e eje 4 17 109752 01 Conduit One e e 2 18 109752 02 Conduit Two 2 19 109726 01 Air Duct 6 20 s Heat Shield Support 21 123298 01 Ash Box Assembly 0 0 56 4 22 xe Ash Box Ring 23 5 Hearth Support Brace 24 E Inner Dome Assembly 1 25 Smoke Shield HEEE 26 t Damper Control Bracket 1 27 Air Kit Door Assembly Right 1 28 Air Kit Door Assembly Left 1 29 109457 03 Screen 109457 02 Screen o 2 109457 01 Screen EEE 30 20806 Screen Rod 2 110146 03 Screen Rod jej 2 110146 02 Screen Rod 2 31 109496 03 Grate EEE 109496
10. Only Outer Perimeter Underlap Shingles at Bottom Figure 16 Flashing Installation Storm Collar Installation SC2 1 Place storm collar over pipe and slide down until it is snug against the open edge of the flashing see Figure 17 Apply waterproof caulk around the perimeter of the collar to provide a proper seal Chimney Waterproof Pipe Caulk Storm Collar Flashing Figure 17 Storm Collar www fmiproducts com 11 VENTING INSTALLATION Continued Terminations Spark Arrestor The fireplace system must be terminated with the listed round top or chase terminations In any case refer to the installation instructions supplied with the termination CAUTION Do not seal open ings onthe rooftop flashing Fol low the installation instructions provided with the termination being used RTL 10D Stainless Inner Flue Level of Pipe Flue Gas Outlet t ee stat Secure Termination to Outer Pipe with 3 211 Screws Ung Storm Collar Flashing Overlap Shingles Top Underlap and Sides of Shingles Flashing Base Figure 18 Termination CHASE INSTALLATIONS Instructions for chase installations are included with the chase style termination chosen In a multiple chase installation be sure to provide adequate distance between
11. UJ Doors Fully Closed Fireplace Front WARNING Fireplaces equipped with glass doors should be operated only with doors fully opened or doors fully closed Doors if left partly open may draw gas and flame out of the fireplace opening creating risks of both fire and smoke 122271 01D Doors Fully Opened Fireplace Front Figure 33 Bi Fold Glass Doors www fmiproducts com 31 OPERATION AND MAINTENANCE GUIDELINES ContinuedDE OUTSIDE AIR AND DAMPER HANDLE OPERATION The damper handle which opens and closes the damper blade is located in the upper front face of the fireplace Pushing the handle for ward and up through the keyway slot will free damper blade to automatically open Pushing the handle forward and down will lock damper blade closed see Figure 34 Damper Weight Damper z Weight Figure 34 Operating Damper Handle 32 www fmiproducts com The outside air kit lever is located at the left and right hand sides of fireplace see Figure 35 Lifting lever up will free the outside air door to open Pulling lever down will lock the door WARNING Risk of fire Replace grate with FMI PROD UCTS LLC grate only see Parts page 39 This grate has been designed to keep the opera tion of your fireplace safe and ef
12. VENTING INSTALLATION Continued Continue to assemble chimney sections as outlined above making sure that both the inner and outer pipe sections are locked to gether When installing double wall snap lock chimney together it is important to assure the joint between the chimney sections is locked Check by pulling chimney upward after locking The chimney will not come apart OFFSET RISE CHIMNEY LENGTH A B 12 18 24 36 48 43 16 3 8 ELBOW SET ONLY 93 25 5 1 1234 30 94 1 15 343 1 18 40 1 1 21 4614 1 23 49 14 1 1 27 3 4 56 3 4 1 30 603 1 1 33 66 1 36 71 1 1 38 Ja 75 414 80 1 1 1 45 86 2 46 891 2 1 1 1 51 97 1 1 53 1 4 101 2 56 1 4 106 1 4 2 59 111 1 2 1 1 1 6134 115 1 2 64 l 120 3 4 1 2 68 127 2 1 70 130 1 1 2 74 1 137 1 2 1 76 2 4 141 1 2 1 2 1 79 7 4 146 3 4 4 OFFSET CHART 22 50 FT SYSTEM HEIGHT Screws i Figure 10 Elbow Offset 122271 01D if properly locked It is not necessary to add screws to keep the chimney together excep tion see Figure 10 USING ELBOW OFFSETS 30E 12DM 1 Toachieve desired offset you may install combinations of 12 18 24 36 and 48 length of double wall pipe see offset chart and Figure 10 2 Chimney
13. 0 01 112140 05 F064R F064W 4 F068R F068W 4 F072R F072W 2 F074R F074W 2 F120R F120W 4 F163R F163W 1 F169R F169W 1 F175R F175W 1 F176R F176W 1 F177R F177W 1 F182R F182W 1 REAR REFRACTORY RED IVORY QTY FULL FULL 9 112140 01 112140 05 F063R F063W 3 F068R F068W 1 F072R F072W 6 F074R F074W 2 F089R F089W 1 F161R F161W 2 F168R F168W 1 F171R F171W 1 F178R F178W 1 F171 RIGHT REFRACTORY RED IVORY QTY FULL FULL 9 112140 01 112140 05 F068R F068W 1 F071R F071W 4 F072R F072W 2 F074R F074W 1 F100R F100W 3 F101R F101W 1 F162R F162W 1 F164R F164W 1 F165R F165W 1 F174R F174W 1 F162 or F184 20 www fmiproducts com 122271 01D BRICK INSTALLATION Continued 50 FULL HERRINGBONE BRICK MATRIX LEFT REFRACTORY F074 F074 RED IVORY QTY F120 FULL FULL 6 112140 01 112140 05 F064R F064W 4 F1207 F068R F068W 4 F072R F072W 2 E120 F074R F074W 2 F120R F120W 4 F163R F163W 1 F120 F169R F169W 1 F175R F175W 1 rise F176R F176W 1 F177R F177W 1 F175 or F182 F177 F182R F182W 1 REAR REFRACTORY RED IVORY QTY FULL FULL 12 112140 01 112140 05 F063R F063W 3 FO65R F065W 3 F068R F068W 2 F072R F072W 2 F074R F074W 2 F082R F082W 1 F089R F089W 1 F161R F161W 2 F168R F168W 2 F170R F170W 1 F178R F178W 1 RIGHT REFRACTORY F074 F074 F093 RED IVORY QTY FULL FULL 9 112140 01 112140 05 F068R F068W 2 F072R F072W 1 F074R F074W 2 F083R F083
14. 01D www fmiproducts com 37 REPLACEMENT AND ACCESSORY PARTS Continued ROOF FLASHING V6F 10DM 0 to 6 12 Pitch V12F 10DM 6 12 to 12 12 Pitch ROUND TOP TERMINATIONS RLT 12D AND RLT 12HT SQUARE CHASE TOP TERMINATION STL 12D AND STL 12DMP BLACK 38 www fmiproducts com 122271 01D NOTES 122271 01D www fmiproducts com 39 PRODUCTS LLC 2701 S Harbor Blvd Santa Ana CA 92704 1 866 328 4537 www fmiproducts com 122271 01 Rev D 01 10
15. 02 Grate NM 109496 01 Grate jo j mm PARTS AVAILABLE NOT SHOWN m i see page 36 Brick Panel Assemblies with Brick 1 Housings 1 each right left rear Not a field replaceable part 122271 01D www fmiproducts com 35 PARTS MODELS V GM36 SR SI HR HI V GM42 SR SI HR HI V GM50 SR SI HR HI This list contains replaceable parts used in your firebox When ordering parts follow the instructions listed under Replacement Parts on page 33 of this manual All parts are Housing Panel Assemblies For Brick part numbers see pages 15 thru 27 i We v o lt PART DESCRIPTION j 122317 02 36 Full Stack Left 122319 02 42 Full Stack Left 122321 02 50 Full Stack Left A 122323 02 36 Full Herringbone Left 122327 02 42 Full Herringbone Left 00 122327 02 50 Full Herringbone Left 122317 01 36 Full Stack Right Umm 122319 01 42 Full Stack Right NEECEM 122321 01 50 Full Stack Right IEEE 122323 01 36 Full Herringbone Right i 122325 01 42 Full HerringboneRight e 122327 01 50 Full Herringbone Right foie 122354 01 36 Full Stack Rear NEM 122354 02 42 Full Stack Rear Di P 141 122354 03 50 Full Stack Rear 122356 01 36 Full Herringbone Rear 122356 02 42 Full Herringbone Rear 94 122356 03 50 Full Herringbone Rear i i a ma ep Se ae PART DESCRIPTION 120842 01 36
16. 146W 1 F147R F147W 1 F158 FULL F032 F148R F148W 2 i F145 or F146 or F149R F149W 1 BR Fm 93 F158R F158W 3 F191R F191W 1 F192R F192W 1 www fmiproducts com 122271 01D BRICK INSTALLATION Continued 36 FULL HERRINGBONE BRICK MATRIX F074 F074 LEFT REFRACTORY RED IVORY FULL FULL 112140 01 112140 05 F068R F068W F071R F071W F072R F072W F074R F074W F113R F113W F115R F115W F165R F165W F181R F181W F189R F189W S011R S011W S011 F181 or F071 F074 F074 REAR REFRACTORY 074 RED IVORY FULL FULL 112140 01 112140 05 F068R F068W F072R F072W F074R F074W F084R F084W Fora F107R F107W F108R F108W F117R F117W F074 F161R F161W F168R F168W F179R F179W m F187R F187W F074 4 RIGHT REFRACTORY SIN g RED IVORY F122 T FULL FULL 5 112140 01 112140 05 F068R F068W F071R F071W F122 FO72R FO72W FO74R F074W F110R F110W F112R F112W F120R F120W F122R F122W F180R F180W F181R F181W 074 F188R F188W F181 or F071 122271 01D www fmiproducts com QTY 6 1 1 5 2 3 1 1 1 1 1 ANA d pe RP BPP AWN 5 BRICK INSTALLATION Continued 42 FULL HERRINGBONE BRICK MATRIX ROS LEFT REFRACTORY RED IVORY QTY FULL FULL 6 11214
17. 2271 010 www fmiproducts com BRICK INSTALLATION BRICK PANEL INSTALLATION IMPORTANT Installation of brick should be done after the fire place is placed in a permanent location The brick housings are already installed on the panels When installing brick housing panels into fireplace wear gloves as edges may be sharp 1 Beginning with left side panel place panel bottom edge first at an angle into fireplace Secure to bottom of fireplace with screws provided 2 Install right side as left side in step 1 using Screws provided 3 Install back panel and secure back to sides and bottom of firebox with screws provided 4 Using self tapping screws and a drill place screws into large holes in back and side panels see Parts page 34 through wire mesh and into firebox wrapper to secure Hole in Side Panel re Jee gt Figure 23 Hole in Side Panel to Attach to Firebox Wrapper 14 www fmiproducts com BRICK INSTALLATION Each brick housing is stamped with a number full size bricks are not stamped These num bers will help identify the brick when installing It is important to install these bricks exactly as instructed Press brick firmly into brick housing until it snaps Groove line on side of brick will come in contact with flange on the brick hous ing This secures brick into housing see Figure 24 Smaller bricks may require a small portion of furnace cement applied to back of b
18. 3 FULL FULL FULL F124 FOT1R F011W 1 F059R F059W 4 FULL FULL FULL FULL F123R F123W 2 F124R F124W 2 F126 FULL Ast Brick FULL F126 F126R F126W 2 FOSS Eoso 59 F059 EA F132R F132W 2 42 Hearth F133R F133W 2 Includes 2 extra bricks RED IVORY QTY Eoin F FULL FULL 17 112140 01 112140 05 FULL FULL ASH BRICK ASH BRICK 1 aun Ret 120848 01 120848 03 F011R F011W 3 FULL FULL F012R F012W 2 M 120848 F021R F021W 2 LOG hz E 2 90 Hearth F059R F059W 2 F126R F126W 2 F134R F134W 2 F135R F135W 2 Includes 2 extra bricks 122271 01D www fmiproducts com 15 BRICK INSTALLATION Continued 36 FULL STACKED BRICK MATRIX F147 EE E148 LEFT REFRACTORY Fose FULL mE RED IVORY QTY FULL FULL 7 EU um 112140 01 112140 05 F036R F036W 3 F036 FULL F158 F143R F143W 2 F144R F144W 1 M cur 8 F147R F147W 1 F148R F148W 2 F036 FULL F158 F158R F158W 3 F185R F185W 1 F192 Fi85or 3 F191R F191W 1 a F191 F192R F192W 1 F150 F148 F150 2 uu ru 8 REAR REFRACTORY RED IVORY QTY Em Rh FULL FULL 8 112140 01 112140 05 2 2 F148R F148W 1 FULL FULL i F150R F150W 2 F152R F152W 1 F160 FULL F160 F153R F153W 2 8 2 F159R F159W 6 FULL FULL E F160R F160W 4 F153 F152 F153 F147 E138 F148 R
19. ED IVORY QTY FULL FULL 12 112140 02 112140 06 S001R S001W 1 S002R S002W 1 S003R S003W 1 S004R S004W 1 S032R S032W 1 S058R S058W 7 S069R S069W 7 S071R S071W 1 S072R S072W 1 S073R S073W 1 S074R S074W 1 S075R S075W 1 S103R S103W 1 F120R F120W 1 F194R F194W 1 REAR REFRACTORY RED IVORY QTY FULL FULL 12 112140 02 112140 06 S001R sooiw 2 S002R S002W 1 S003R S0030W 2 S004R S004W 1 S014R S014W 12 S015R S015W 1 S059R S059W 1 S061R S061W 1 S062R S062W 1 S090R S090W 1 S091R S091W 1 FO71R F071W 1 F120R F120W 1 F129R F129W 1 RIGHT REFRACTORY RED IVORY QTY FULL FULL 112140 02 112140 06 12 S001R S001W 1 S002R S002W 1 S003R S003W 1 S004R S004W 1 S055R S055W 7 S056R S056W 1 S057R S057W 1 S058R S058W 6 S063R S063W 1 S064R S064W 1 S065R S065W 1 S066R S066W 1 S067R S067W 1 S068R S068W 1 F129R F129W 1 F130R F130W 1 F193R F193W 1 www fmiproducts com 25 BRICK INSTALLATION Continued 42 SPLIT HERRINGBONE BRICK MATRIX 5003 5003 LEFT REFRACTORY Kou 3087 RED IVORY QTY ZN amp FULL FULL 12 A d 9085 112140 02 112140 06 A S001R S001W 1 b 5085 S002R S002W 1 b S003R S003W 1 b 5085 S004R S004W 1 50328 S032W 1 Q gt S035 S058R S058W 7 S069R S069W 7 Q gt 5085 S071R S071W 1 S072R S072W 1 Qo 085 S073R S073W 1 507486 S074W 1 a 8085 S075R S075W 1 9 S103R S103W 1 FO56R F056W
20. G Improper installation adjustment altera tion service or maintenance can cause injury property damage or loss of life Refer to this manual for assis tance or additional information Consult a qualified installer or local distributor TABLE OF CONTENTS s a nc 2 Specifications Lo eee LL 3 Fireplace 6 Venting Installation 4244222 8 Optional Gas Line Installation 13 Brick Installation eo O pete de 14 Glass Door Installation 29 Operation and Maintenance Guidelines Technical Replacement Parts Parts ise ACCOSSOMNES 2 ie peer tee patet 37 SAFETY IMPORTANT Check local codes before installing this fireplace Before beginning the installation of the fireplace read these instructions through completely This FMI PRODUCTS LLC fireplace and its components are safe when installed accord ing to this installation manual Unless you use FMI PRODUCTS LLC components which have been designed and tested for the fireplace system you may cause a fire hazard e The PRODUCTS LLC warranty will be voided by and FMI PRODUCTS LLC disclaims any responsibility for the follow ing actions a Modification of the fireplace com ponents doors air inlet system and damper control b Use of any com
21. IGHT REFRACTORY F158 FULL F036 RED IVORY QTY FULL FULL 7 F cut FULL 112140 01 112140 05 F036R F036W 3 F158 FULL F036 F143R F143W 2 F144R F144W 1 S Fu F147R F147W 1 F148R F148W 2 F158 FULL F036 F158R F158W 3 F185R F185W 1 d NT si F192 F191R F195W 1 F192R F192W 1 www fmiproducts com 122271 01D BRICK INSTALLATION Continued 42 FULL STACKED BRICK MATRIX F155 F017 F156 F033 FULL FULL LL F032 FULL F158 F033 FULL FULL 5 F032 FULL F158 F033 FULL FULL 5 T m i F186 151 157 F017 F017 F157 F032 FULL F032 F033 FULL FULL F033 F032 FULL F032 F033 FULL FULL F033 F032 FULL F032 F154 F152 F152 F154 F156 F017 F155 e FULL FULL F033 LL F158 FULL F032 5 FULL FULL F033 LL F158 FULL F032 e FULL FULL F033 E151 a F032 122271 01D LEFT REFRACTORY RED IVORY QTY FULL FULL 8 112140 01 112140 05 F017R F017W 1 F032R F032W 3 F033R F033W 3 F143R F143W 3 F151R F151W 1 F155R F155W 1 F156R F156W 1 F158R F158W 2 F186R F186W 1 F190R F190W 1 REAR REFRACTORY RED IVORY QTY FULL FULL 7 112140 01 112140 05 F017R F017W 2 F032R F032W 6 F033R F033W 4 F152R F152W 3 F154R F154W 2 F157R F157W 2 RIGHT REFRACTORY RED IV
22. L S076 S077 FULL FULL S077 S076 FULL S076 S077 FULL FULL S077 REAR REFRACTORY S076 FULL S076 RED IVORY QTY FULL FULL 16 S017 FULL FULL 9071 112140 02 112140 06 S076 FULL S076 S051R S051W 2 5077 FULL FULL 5077 S076R S076W 12 S077R S077W 0 S076 FULL S076 S078R S078W 2 S077 FULL FULL S077 S076 FULL S076 5078 5051 5051 5078 5050 FULL FULL S077 S046 FULL S076 RIGHT REFRACTORY 5050 FULL FULL S077 RED IVORY QTY FULL FULL 17 S046 FULL S076 112140 02 112140 06 5050 FULL FULL S077 S045R S045W 1 S046 FULL S076 S046R S046W 5 5050 FULL FULL S077 S050R S050W 6 S046 FULL S076 S076R SO76W 6 oso FULL FULL 5077 S077R S077W 6 S081R S081W 1 S046 FULL S076 S082R S082W 1 5050 FULL FULL S077 S082 S045 or S081 S076 122271 01D www fmiproducts com 23 BRICK INSTALLATION Continued 50 SPLIT STACKED BRICK MATRIX S076 FULL S046 S077 FULL FULL S050 S076 FULL S046 S077 FULL FULL S050 S076 FULL S046 S077 FULL FULL S050 S076 FULL S046 S077 FULL FULL 050 S076 FULL S046 S077 FULL FULL S050 S076 FULL S046 5077 5045 or S096 S095 S043 5048 FULL FULL FULL S048 5049 FULL 5049 5048 FULL FULL S048 5049 FULL 5049 5048 FULL FULL S048 5049 FULL 5049 5048 F
23. ORY QTY FULL FULL 8 112140 01 112140 05 F017R F017W 1 F032R F032W 3 F033R F033W 3 F143R F143W 3 F151R F151W 1 F155R F155W 1 F156R F156W 1 F158R F158W 2 F186R F186W 1 F190R F190W 1 www fmiproducts com BRICK INSTALLATION Continued 50 FULL STACKED BRICK MATRIX 776 LEFT REFRACTORY 149 F148 F148 RED IVORY QTY FULL FULL 7 F032 FULL F158 112140 01 112140 05 F032R F032W 3 Fo33 FULL mE Ww F033R F033W 3 F143R F143W 2 F032 FULL F158 F144R F144W 1 2 F145R F145W 1 rosa FULL F146R F146W 1 F147R F147W 1 P gt FREE F158 F148R 148 2 EE F146 or F145 or i F149R F149W 1 F192 Fit Ji F158R F158W 3 F191R F191W 1 F192R F191W 1 F150 F148 F148 F150 FULL FULL FULL on TY FULL FULL 13 F160 FULL FULL F160 112140 01 112140 05 FULL FULL FULL 8 F148R F148W 2 i F150R F150W 2 F160 FULL FULL F160 F152R F152W 2 F153R F153W 2 8 FULL FULL FULL 8 F159R F159W 6 LL i F160R F160W 4 F153 F152 F152 F153 RIGHT REFRACTORY F148 F148 FS RED IVORY QTY FULL FULL 7 F158 HEE F032 112140 01 112140 05 9 F032R F032W 3 FULL FULL F033 F033R F033W 3 F143R F143W 2 F158 FULL F032 F144R F144W 1 2 F145R F145W 1 FULL FULL F033 i F146R F
24. R S002W 2 S003R S003W 2 S004R S004W 2 S006R S006W 13 S008R S008W 1 S012R S012W 1 S059R S059W 2 S060R S060W 2 S062R S062W 2 S100R S100W 1 F129R F129W 3 F136R F136W 1 RIGHT REFRACTORY RED IVORY FULL FULL 112140 02 112140 06 18 S001R S001W 1 S002R S002W 2 S003R 5003 0 2 S004R S004W 1 S007R S007N 7 S067R S067N 2 S075R S075W 1 S088R S088W 1 S093R S093W 1 S101R S1001W 7 S102R S102W 1 S107R S107W 1 S108R S108W 1 F054R F054W 1 F139R F139W 1 F195R F195W 1 BRICK INSTALLATION Continued GROUTING INSTRUCTIONS Material provided 1 or 2 10 Ib bags of cement depending on model 1 or 2 10 Ib bags of sand depending on model Material required 1 Piping bag 1 Joints striker 1 Heavy duty mixing bucket 1 1 28 Trowel Moisten brick surface with damp sponge or spray bottle just prior to application When bricks are wet any excess grout mixture on bricks will easily wipe off In a heavy duty mixing bucket pour 4 72 cups of water Add 5 Ibs half of a bag of sand and 5 Ibs half of a bag of cement Mix together well using a power drill with mixing wand attachment to a yogurt like consistency Not adding enough water can lead to grout falling out after burning The overall length of piping bag should be about 16 If the bag is longer than 16 cut it down to size by removing end with larger opening This will make the bag easier to handle Put 2to 3 cups of grout mixture in
25. ULL FULL 5048 5049 FULL 5049 5048 FULL FULL S048 5049 FULL 5049 5048 FULL FULL 5048 5052 5051 5051 5052 24 LL S076 FULL FULL S077 FU LL S076 FULL FULL S077 FU LL S076 FULL FULL S077 FU LL S076 FULL FULL S077 FU LL S076 FULL FULL S077 FU LL S076 S095 7 5045 or S096 S077 www fmiproducts com LEFT REFRACTORY RED IVORY QTY FULL FULL 16 112140 02 112140 06 50438 5043 0 1 50458 5045 0 1 50468 50460 6 50508 5050 0 5 50768 8076 0 6 50778 8077 6 50958 _ S095W 1 50968 5096 0 1 REAR REFRACTORY RED IVORY QTY FULL FULL 28 112140 02 112140 06 S048R S048W 2 S049R S049W 0 S051R S051W 2 S052R S052W 2 RIGHT REFRACTORY RED IVORY QTY FULL FULL 16 112140 02 112140 06 S045R S045W 1 S046R S046W 6 S050R S050W 5 S054R S054W 1 S076R SO76W 6 S077R S077W 6 S095R S095W 1 S096R S096W 1 122271 01D BRICK INSTALLATION Continued 36 SPLIT HERRINGBONE BRICK MATRIX 5003 122271 01D LEFT REFRACTORY R
26. W 3 F084R F084W 4 F085R F085W 1 F093R F093W 1 F166R F166W 1 F167R F167W 1 F172R F172W 1 F173R F173W 1 F183R F183W 1 122271 01D www fmiproducts com 22 5047 BRICK INSTALLATION Continued 36 SPLIT STACKED BRICK MATRIX FULL 5046 FULL LL S050 S047 FULL 5046 FULL LL S050 S047 FULL S046 FULL FULL S050 S047 FULL 5046 FULL FULL S050 S047 FULL S046 FULL FULL S050 S047 FULL S046 5045 85544 or 5095 5043 5048 LL FULL 5048 5049 FULL S049 5048 LL FULL 5048 5049 FULL 5049 5048 FU LL FULL 5048 5049 FULL 5049 5048 LL FULL 5048 5049 FULL 5049 5048 LL FULL 5048 5049 FULL 5049 5048 LL FULL 5048 5052 5051 5052 5046 FULL S047 S050 FULL S046 FU LL S047 S050 FULL S046 FU LL S047 S050 FU LL S047 S050 FU LL S047 S050 FU LL S047 S054 u 5045 5044 5095 www fmiproduc
27. cks to remove any grout that may have gotten on bricks DO NO PRESS HARD OR RUB IN ACIRCULAR MOTION This will press the grout into brick and turn brick a different color Allow 72 hours before operating fireplace Figure 25 Grouting Brick 122271 01D BRICK INSTALLATION Continued INSTALLING FIREPLACE HOOD Screen AND SCREEN Rod 1 Mount screen rod brackets on left and right side of smoke shelf with 8 x 1 2 screws provided see Figure 27 page 29 2 Slide round end of screen rod into rings at top of screen Attach one push on nut to end of rod before attaching last ring of Screen 3 Insert round end of rod into rod bracket on left side of fireplace 4 Mountflat end of screen rod with 10 x 5 8 to center of smoke shelf see Figure 26 5 Install other screen rod in same manner Fireplace Front meke Shelf Bracket Screen Screen Figure 26 Installing Fireplace Screen GLASS DOOR INSTALLATION IMPORTANT Install glass door frame before installing glass door DOOR MODELS BDM36E G C BDM42E G C AND BDMS50E G C Assembly Insert L shaped gussets starting at the left top portion of door frame Gusset holes should align with screw holes on the frame Secure using flat head screws M I Flat Head Screw i 4 L Shaped Gusset Bottom 00000000000000 00000000000000 i Figure 27 A
28. delines 1 The location must allow for proper clear ances see Figures 4 and 5 2 Consider a location where fireplace will not be affected by drafts air conditioning ducts windows or doors 3 Alocation that avoids cutting of joists or roof rafters will make installation easier 4 An outside air kit is available with this fireplace see Optional Outside Air Kit on page 8 MINIMUM CLEARANCE TO COMBUSTIBLES Back and sides of fireplace 1 12 min Front of fireplace 48 min Floor 0 min Perpendicular wall to opening 18 min 36 Models 12 min Top spacers 0 min Mantel clearances see Mantels page 7 Chimney outer pipe surface 2 min 36 Model 1 min Not required at nailing flanges See step 2 of Framing AX WARNING Do not pack re quiredairspaces with insulation or other materials Minimum Maximum Chimney Height for Residential Installation Minimum height of chimney measured from base of fireplace to flue gas outlet of termina tion is 16 feet for straight flue or a flue with one elbow set Maximum distance between elbows is 6 feet For systems with two elbow sets minimum height is 22 feet Maximum height of any system is 50 feet This measure ment includes fireplace chimney sections and height of termination assembly at level of the flue gas outlet see Figure 15 page 11 6 www fmiproducts com 1 2 Frame opening for fireplace using dimen sions shown in Figures 4 and 5
29. efore you proceed make sure your gas supply is turned off Use only a 1 2 black iron pipe and appropri ate fittings 1 Remove knockout indentation on refrac tory or firebrick wall located above refrac tory hearth floor Knockout indentation must be firmly tapped with any solid object such as a 1 2 dowel until it is released Remove fragmented portions of refractory see Figure 21 2 Remove gas line cover plate located on either side of fireplace and pull out insula tion from gas line conduit sleeve Save insulation for reuse Replace screws 3 Runa 1 2 black iron gas line into fireplace through the rear at gas line conduit sleeve if If you install a decorative gas appliance vented gas log the decorative gas appliance must comply with the Standard for Decorative Gas Appliance for Installation in Solid Fuel Burning Fireplaces ANS Z21 60 or Z21 84 and shall also be installed in accordance with the National Fuel Gas Code ANSI 7223NFPA 54 latest edition WARNING If the fireplace has been usedfor wood burning the fireboxand chimney must be cleaned of soot creosote and ashes be a qualified chimney cleaner Creosote will ignite if heavily heated WARNING When using a using a raised platform add height Provide sufficient gas line into fireplace chamber for fitting connection see Figure 22 Note Secure incoming gas line to wood framing to provide rigidity for threaded end Repack insulat
30. ficient Open Position pe Cose gt Figure 35 Outside Air Kit Lever 122271 01D TECHNICAL SERVICE You may have further questions about in stallation operation or troubleshooting If so contact FMI PRODUCTS LLC at 1 866 328 4537 When calling please have your model and se rial numbers of your heater ready You can also visit our web site at www fmiproducts com REPLACEMENT PARTS If this product is missing a part or has a broken component please do not return itto the store Call FMI PRODUCTS LLC at 1 866 328 4537 to answer questions and replace parts under warranty Note Use only original replacement parts This will protect your warranty coverage for parts replaced under warranty 122271 01D When calling or writing please have your model and serial numbers of your fireplace ready Model and serial number information are in the fireplace s rating plate located on the fireplace bottom You can access the rating plate by lift ing out the ash brick within hearth panel and removing the ash dump box www fmiproducts com 33 PARTS MODELS V GM36 SR SI HR HI V GM42 SR SI HR HI V GM50 SR SI HR HI WCM 36G WCM 42G WCM 50G 34 www fmiproducts com 122271 01D PARTS This list contains replaceable parts used in your firebox When ordering parts follow the instructions listed under Replacement Parts on page
31. ion around gas line and into sleeve opening Seal any gaps between decorative vented gas log the damper must be removed or per manently locked in the fully open position andthe glass doors must be in the fully open position gas line and refractory knockout hole with Outside of Side _ refractory cement or commercial furnace Fireplace Firebrick cement Install the gas appliance or cap off Finished gas line if desired Gas Line Remove Side Knockout 1 1 2 Dowel CAUTION All gas piping and connections must be tested 2 a for leaks after the installation COM E is completed After ensuring Cover Ra that the gas valve is on apply Hole soap and water solution to all Figure 21 Gas Line Access connections andjoints Bubbles Side forming show a leak Correct 2 Firebrick all leaks at once DO NOT USE 4 Incoming 25 AN OPEN FLAME FOR LEAK Gas Line 1 2 Black n TESTING AND DO NOT Conduit Iron Pipe 2 ATEANY APPLIANCE IF ALEAK IS DETECTED LEAK TESTING C SHOULD BE DONE BY AQUALI Y Seal FIED SERVICE PERSON Opening gt Repack with Provide Enough Insulation Refractory Threaded A WARNING Do not operate an Cement End for Fitting unvented gas log set in this fire Connection place with the chimney removed Figure 22 Gas Line Installation 12
32. ly 122271 01D SPECIFICATIONS 36 MODELS OUTSIDE AIR GAS LINE ACCESS AA fe 7 E ui d Foams 1 4 Figure 1 36 Models V GM36 Series and WCM 36G 122271 01D www fmiproducts com SPECIFICATIONS Continued 42 MODELS OUTSIDE ACCESS GAS LINE N ACCESS HE Figure 2 42 Models V GM42 Series and WCM 42G 122271 01D www fmiproducts com 50 MODELS SPECIFICATIONS Continued OUTSIDE AIR 5 GAS LINE ACCESS 122271 01D www fmiproducts com N POE 10 th 9 1 2 Y 1 p up 8 le 17 Figure 3 50 Models V GM50 Series WCM 50G FIREPLACE INSTALLATION FRAMING SELECTING LOCATION To determine the safest and most efficient location for the fireplace you must take into consideration the following gui
33. m one floor space to another or attic space as required by most codes When the double wall pipe passes through a framed opening into an attic space the firestop must be placed into an attic floor as shown in Figure 14 Existing S Ceiling SS Spacer Staples Min of 8 Figure 13 Firestop Spacer with Living Space Above Ceiling 10 www fmiproducts com Existing Ceiling Frame Figure 14 Firestop Spacer with Attic Space Above Ceiling PENETRATING ROOF To maintain a 1 36 Models or 2 42 50 Models clearance to the pipe on a roof with a pitch a rectangular opening must be cut Determine center point through which pipe will penetrate roof 2 Determine center point of roof Pitch is distance the roof drops over a given span usually 12 A6 12 pitch means that roof drops 6 for each 12 measured horizon tally down from roof rafters 3 Use roof opening chart Figure 15 page 11 to determine correct opening length and flashing required 4 Remove shingles around opening mea sured Cut out this section 122271 01D VENTING INSTALLATION Continued 5 Add next sections of pipe until end penetrates roof line Check to see that proper clearances are maintained Extend chimney by adding sections of double wall pipe until pipe is minimum of 30 above highest point of roof cutout Termination and chimney must extend a minimum of 36 above highest point where it passes through roof mE
34. oors must be fully opened before starting fire This will provide sufficient com bustion air and maintain safe temperatures in firebox IMPORTANT The glass must be allowed to warm slowly and evenly The tempered glass will withstand a gradual temperature rise to 550 F which is more than a normal fire will generate Such materials as pitch wax laden logs very dry mill end lumber and large amounts of paper or cardboard boxes can create an excessively hot fire and should not be burned in this fireplace Always keep the fire well back from the doors and never allow flames to contact the glass Cleaning Glass Clean glass with any commercial glass cleaner or soap and water Do not use any abrasive material to clean glass Do not clean glass with any cool water if glass is still hot from the fire and smoke A gas line or gas log lighter may be installed for the purpose of installing a vented or vent free decorative gas appliance incorporating an automatic shutoff device and complying with the Standard for Decorative Gas Appliances for Installation in Vented Fireplaces ANSI Z21 60 or American Gas Association draft requirements for Gas Fired Log Lighters for Wood Burning Fireplaces Draft NO 4 dated August 1993 If you wish to install an unvented vent free gas log set only unvented gas log sets which have been found to comply with the standard for unvented room heaters ANSI Z21 11 2 are to be installed in this fireplace v 7
35. or pin snaps into spring clip 2 Repeat step 1 for remaining door If you find the doors do not close properly or do not appear level or straight proceed with section on door adjustment Fold Door and Slide Top Pins Into Track Insert Pin into Spring Clip Insert Bottom Pivot Pin h into Hole Pivot Hole Figure 31 Installing Bi Fold Doors DOOR ADJUSTMENT Remove doors and slightly loosen lower pivot clips and upper spring clips Replace doors and fully close them Use 1 8 shims any material to level doors Once proper setting is achieved carefully open doors enough so that you can access spring clips with a phillips screwdriver Tighten screws See Figure 32 Figure 32 Adjusting Bi Fold Doors 122271 01D OPERATION AND MAINTENANCE GUIDELINES GLASS DOORS Glass doors are optional with the fireplace When fireplace is in operation doors must be fully opened or fully closed position only or a fire hazard may be created see Figure 33 A fireplace equipped with glass doors oper ates much differently than a fireplace with an open front A fireplace with glass doors has a limited amount of air for combustion Excessive heat within the fireplace can result if too large a fire is built or if combustion air gate is not completely open The following tips should be followed to assure that both the fireplace and glass door retain their beauty and function properly Both the flue damper and glass d
36. ponent part not manu factured or approved by FMI PROD UCTS LLC in combination with a FMI PRODUCTS LLC fireplace system Proper installation is the most important step in ensuring safe and continuous operation of the fireplace Consult the local building codes as to the particular requirements concerned with the installation of all factory built fireplaces AX WARNING Do not install a fireplace insert inthis box unless the manufacturer s instructions with the insert specifically state this fireplace has been tested for use with this insert 2 www fmiproducts com FOR YOUR SAFETY Do not store or use gasoline or any other flammable vapors or liquids in the vicinity of this or any other appliance e Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Donot place clothing or other flammable materials on or near the appliance Never leave children unat tended when a fire is burning in the fireplace AX WARNING Use solid wood or processed solid fuel firelogs only When processed wood fuel fire logs are used do not poke or stir the logs while they are burn ing Use only fire logs that have been evaluated forthe application in fireplace and refer to fire log warnings and caution markings on packaging prior to use This fireplace is notintended to be used as a substitute for a furnace to heat an entire home Use for supplemental heat on
37. rick to secure it until grouting has been completed Bricks are packaged in separate boxes The brick matrixes on pages 15 through 27 show how bricks are packaged and placed for each size fireplace and the number of bricks per box There are 2 extra full bricks included in Hearth Brick package Install bricks one section at a time starting with hearth panel followed by the rear panel left panel and right panel It is important to install the bricks in sequence Please note full size bricks are NOT stamped Stamped Letter Location Brick Brick Housing Figure 24 Installing Brick 122271 01D BRICK INSTALLATION Continued HEARTH BRICK MATRIX RED IVORY QTY F124 FULL FULL F124 FULL FULL 11 112140 01 112140 05 FULL FULL FULL ASH BRICK ASH BRICK 1 120848 01 120848 03 F126 FULL FULL F126 F012R F012W 2 EEE F124R F124W 2 FULL FULL F125R F125W 2 F125 Ash Brick F12 F128 F012 F012 F128 F126R F126W 2 36 Hearth F128R F128W 2 Includes 2 extra bricks RED IVORY FULL FULL 13 F133 F133 112140 01 112140 05 ASH BRICK ASH BRICK 1 FULL FULL F123 120848 01 120848 0
38. ssembling Door Frame 122271 01D Installation To install glass door frame construct an opening see table on the front face of the fireplace Insert door frame into face opening and tighten screws see Figure 28 3 4 Cap Screw Top and Bottom 3 A Sg J 1 Cap Screw Left and Right MODEL A B 36 37 1 4 34 1 4 42 43 1 4 34 1 4 50 51 1 4 34 1 4 Figure 28 Installing Door Frame www fmiproducts com 29 GLASS DOOR INSTALLATION Continued DOOR FRAME MODELS BDMO36E G C BDMO42E G C AND BDMOSOE G C Installation 1 Remove screws from smoke shelf see Figure 29 2 Mount top door frame and secure with Screws provided see Figure 29 3 Place bottom door frame on top of ash lip at front of fireplace see Figure 30 4 Secure bottom door frame to brick with two hex screws provided as shown in Figure 31 using a 7 16 open end or adjustable wrench Top Door Hex Screw Figure 30 Installing Bottom Door Frame 30 www fmiproducts com INSTALLING GLASS DOORS Spring clips have been installed but some adjustments may be needed Install the doors using the following steps 1 With bifold doors completely folded insert bottom pivot pin into pivot hole located near bottom corner of front face opening and swing door to vertical position making sure top pins slide into door track Door is installed when top do
39. terial www fmiproducts com 7 VENTING INSTALLATION OPTIONAL OUTSIDE AIR KIT MODEL AK4 AK4F The installation of an outside air kit should be performed during the rough framing of the fireplace due to the nature of it s location Outside combustion air is accessed through a vented crawl space AK4F or through a sidewall AK4 CAUTION Combustion air inlet ducts shall not terminate in attic space The maximum height for the air vent can not exceed 3 feet below the flue gas outlet of the termination Secure to Collars with Metal Tape Screws or Straps Min of 1 4 x 20 in size K Air Inlet Location Must Allow For Bushes or Snow 2z A 2 Air Inlet Eyebrow Vent Hood Required for Wall Installation 52 Vented Crawl Space Check Local Codes Before Installing in a Vented Crawl Space Figure 8 Outside Air Kit CHIMNEY PIPE The FMI PRODUCTS LLC chimney system consists of 12 18 24 36 and 48 snap lock double wall pipe segments planned for maximum adaptability to individual site requirements Actual lengths gained after fitting overlaps must be taken into consider ation lineal gain and are given in the lineal gain chart see Figure 9 Lineal Gain is the actual measurable length of a part after two or more parts are connected For Canada use chimney parts designated HT 8 www fmiproducts com
40. terminations to prevent smoke spillage from one termination to another We suggest that terminations be separated at least 24 center to center and stacked at a vertical height dif ference of 18 see Figure 19 Note If a decorative shroud is to be installed contact the manufacturer for specifications 12 www fmiproducts com Figure 19 Multiple Chase Installation 10 FOOT RULE All flue gas outlet chimney terminations must extend a minimum of 3 feet in height above the highest point where it passes through the roof and must be at least 2 feet above the high est point of the roof that is within a horizontal distance of 10 feet see Figure 20 Level of 10 Flue Gas _ z Outlet R 1065 LI 2 Min Figure 20 10 Foot Rule FINISHING FIREPLACE Combustible materials such as wallboard gypsum board sheet rock drywall plywood etc may make direct contact with sides and top around the fireplace face It is important that combustible materials do not overlap the face itself Brick glass tile or other noncombustible materials may overlap the front face provided they do not obstruct essential openings like louvered slots or any other opening When overlapping with a noncombustible facing material use only noncombustible mortar or adhesive 122271 01D OPTIONAL GAS LINE INSTALLATION Gas line hook up should be done by your supplier or a qualified service person Note B
41. to piping bag making sure the smaller opening is downward and over a moist towel to avoid spilling Place a wet towel over the bucket making sure it is directly on the surface of grout mixture This will keep the mixture moist and it will not dry out before use Begin grouting by first doing a Filler Pass This is done by filling the joint about 3 4 full with grout mixture It is important to work with only 6 bricks at a time so grout doesn t have time to set up before striking Complete a Finishing Pass around 6 bricks you just put filler pass around This is done by slowly filling in remainder of the joint with a thick amount of grout mixture www fmiproducts com T 10 Mixture should be a little higher than the brick surface Using a trowel remove excess grout mix ture by moving trowel in the direction of the joint Grout mixture in the joint should now be flush with brick surface If not enough grout is applied into each space grout may fall out after burning Using a joint striker force grout mixture into joint and sweep back and forth until grout is smooth and round If grout becomes too shallow add more grout mixture with piping bag and strike again Continue procedure around each group of 6 bricks until an entire panel is finished Using trowel scrape in direction of joints to remove any grout that may have col lected around bricks during striking If desired take a moist sponge and lightly sweep over bri
42. ts com LEFT REFRACTORY RED IVORY QTY FULL FULL 16 112140 02 112140 06 S043R S043W 1 S044R S044W 1 50458 S045W 1 50468 5046 0 6 50478 5047 1 6 50508 SO50W 5 S095R 5095 1 REAR REFRACTORY RED IVORY QTY FULL FULL 17 112140 02 112140 06 50488 S048W 12 S049R S049W 10 50518 S051W 1 50508 S052W 2 RIGHT REFRACTORY RED IVORY QTY FULL FULL 16 112140 02 112140 06 S044R SO4AW 1 S045R 5045 0 1 50468 5046 0 6 S047R 5047 7 6 50508 5050 0 5 S054R 5054 0 1 S095R 5095 0 1 122271 010 BRICK INSTALLATION Continued 42 SPLIT STACKED BRICK MATRIX S077 FULL FULL S050 208 RULE S046 LEFT REFRACTORY S077 FULL FULL S050 RED IVORY QTY S076 FULL S046 FULL FULL 17 112140 02 112140 06 S077 FULL FULL S050 S045R S045W 1 S076 FULL S046 S046R S046W 5 S077 FULL FULL S050 S050R S050W 6 S046 S076R SO76W 6 5076 FOLE S077R S077W 6 S077 FULL FULL S050 S080R S080W 1 S076 FULL S046 S081R S081W 1 S077 FULL FULL S050 S076 5045 5080 5081 5076 FUL
43. weight above offset rests on return elbow Straps must be securely nailed to rafters or joists see Figure 11 details A and B 3 Maximum length of pipe between sup ports return elbow or 12S 12DM is 6 of angle run Maximum of two 6 angle run sections per chimney system see Figure 12 page 10 4 All pipe connections between the offset and return must be secured with two screws on the outer pipe only see Figure 10 Do not penetrate the inner stainless See Detail A y 2 Min Straps Straps Detail B See Detail B Angle Firestop ada 4 Straps Straps Detail A Return Elbow Figure 11 Ceiling Support Pipe 12S 12DM www fmiproducts com 9 VENTING INSTALLATION Continued Return Return Elbow Elbow Offset Return Elbow Elbow Offset Elbow ra 6 Max Ceiling Support Pipe 128 12DM 6 Max Offset 6 Max Elbow B c Figure 12 Typical Offset Terminations FIRESTOP SPACERS FS 10 1100EFS 10DM FOR 36 MODELS Firestop spacers are required at each point where the chimney penetrates a floor space Their purpose is to establish and maintain the required clearance between the chimney and the combustible materials When the pipe passes through a framed opening into a living space above the firestop must be placed onto the ceiling from below as shown in Figure 13 They also provide complete separation fro
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