Flowmatic FMR04-ZW User's Manual
Contents
1. St FLOWMATIC A YOUR SINGLE SOURCE SUPPLIER INSTALLATION OPERATION AND MAINTENANCE MANUAL Warning Please read carefully before proceeding with installation Your failure to follow a attached instructions or operating parameters may lead to the product s failure and possible damage to property KEKE E KE E E E E E E E E E E KE E E E E E E E E E E E E E E E E E E E E E E E E E E KE E E E E E E E E E E E E E E E KE E K K E K E E KE K KE K K K K K K K K K K K K K K K K K K K K K K Save manual for future reference Model FMRO4 ZW ZERO WASTE REVERSE OSMOSIS SYSTEM Thank you for your purchase of a Flowmatic Reverse Osmosis system With proper installation and maintenance this system will provide you with high quality water for years to come All of Flowmatic water enhancement products are rigorously tested by independent laboratories for safety and reliability If you have any questions or concerns please contact our customer service department at 1 800 461 4406 TABLE OF CONTENTS Operational Parameters cccccseecccseeeeceeseeceeeeeseeeeeseeeesaeeeeeas 3 ZRO 4 SYSE eoo eo ee eee e e eer Rd dde 3 Tools recommended for Installation 3 Iistallador ol TaUGGL oroni elei Done et eti ede ede o reve todos 4 Installation of hot and cold water line fittings 5 Mounting the RO module cccceeccceeeeceeeeceeeeseeeeceeeesaeeeseaess 6 Connecting the t2. bag onto the stainless steel connector on the tank Note Do not over tighten plastics connections Step 17 Thread 1 4 plastic connector fitting supplied in the parts bag into the ball valve attached to the tank Connecting the Tank otep 18 Postion the tank in the desired location Stand it upright or using black plastic stand lay it on its side Connect remaining blue tube from he RO module over to the tank ball valve connector Push blue tube into the connector on the end of ball valve until it stops Use a wrench to securely tighten the nut on the connector Start up Instructions Step 1 Step 3 Step 4 Step 5 Step 6 step 7 Warning To prevent the possibility of electrical shock clean up any water on cabinet floor and dry all water from outside of RO unit Turn on the incoming hot and cold water angle stop valves Turn on the water line needle valves by turning counter clockwise Check the system for leaks and tighten fittings as necessary Note Check daily over the next week to ensure no leaks are present Step 2 Plug the 24 volt transformer power cord connector into the RO system wire harness connector labeled transformer Plug the transformer into the electrical outlet under the sink Ensure ball valve on tank is open Open the RO faucet and leave it open until water begins to drip Then close the faucet The tank will take 2 to 4 hours to fill completely Note Water may be cloud
3. to adjust the tension on the black lever This adjustment may be necessary to stop Slow drips from tip of faucet You may need to repeat the process until the faucet does not drip Brass tee must always end up facing across body of faucet in order to slide black lever on 12 SERVICE RECORD DATE OF PURCHASE DATE OF INSTALL INSTALLED BY SERIAL NO E l NAME 5 Date of 6 mos 6 mos 1 yr 2 5 yrs OTHER Maintenance 1st stage 2nd stage Final Filter TFM Memb sediment Carbon Block Carbon NOTES 13 Limited Warranty What your Warranty Covers Limited 3 year warrranty on the Reverse Osmosis module tank and faucet if defective 1 year warranty on the electrical components pump pressure switch solenoid valve and transformer if defective No warranty on replaceable filters and membranes Return unit after obtaining a return authorization see below less tank within 3 year of original retail purchase FLOWMATIC SYSTEMS will repair or at FLOWMATIC S option replace the system at no charge How to obtain Warranty Service For warranty service call 1 800 461 4406 for a return authorization number Then ship your Reverse Osmosis unit less tank to our factory freight and insurance prepaid with proof of date of original purchase Please include a note stating the problem Flowmatic will repair it or replace it and ship it back to you pr
4. 815 02 componert critic alforthe effective reduction of total diss awed s oli ds and that the product water shall be tested periodically to verify that the System is performing properly Tan Dez cckpilo 27 146001 SCEEWW H10 z4 PHIL PANHEAD isos FAUCET HOH AGCHEOMEITE SCREW M10 1 PHIL PA HEA D T E BATLPLA SELB LAE 98 L 222 CLIP IMTC IERI VESSEL E 125092 COH LATXIAM IG a p ms HTEPT UMA sam 3 mne COM LATO CLA WE 32 on NIPPLE 14 HEAVY PUT 4 1190 TA HE PEES5 3 GAL WHITE 43 isos ELE 50 KT AT DP his 05 11902 TANE STAND 34 1 o55 WALVE SOLEHDID ELEC 1 8 ESO 6 1007 COH PL L4COQ 4M 36 12508 EIE 90 1 4Tx1 4 INSERT DPA T WHT 7 OP won GA C10 144 F 35 1x00 PUMP BOOSTER LOW FLOW 144 8 125065 TEEMALEFUN 14 TAMM DIMT WHT 37 Ison WIREHAENESSFORESO 712052 SWITCH pressure apse TSO aq l xmas lusu nnTERIOUSME CLIP D OUELE MEMI TO IL d 104017 SED SETTH 10 SIE C TASMA 10 234014 VALVE CHELE QUICK COH 0 WASTE A 1009 CAEBOHELOCE 10 3M CTC 12 1x HUT PL 1 4C WHITE CELCOH 41 om OU SIG FILTER 10 HITE 13 20010 FLOW RESTRICTORS ML 42 252004 TRANSFORMER 11S Wren 2AMP FOR 14 uou ELEPL L4C23 8M 90 3 146024 SCREW 8 32 KI PAHHEAD M OUH THG 15 1502 0 PNGSETFORVESSEL 44 MANUAL UHIVEESAL 046 119005 MEM TFM 25 GPD DRY o 49 199124 BOER ASTER 113033 O RING SET FOR VESSEL i LUI ERE WES SEL ME
5. AR PURPOSE FLOWMATIC WILL NOT BE RESPONSIBLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING TRAVEL EXPENSE TELEPHONE CHARGES LOSS OF REVENUE LOSS OF TIME INCONVENIENCE LOSS OF USE OF THE EQUIPMENT AND DAMAGE CAUSED BY THIS EQUIPMENT AND ITS FAILURE TO FUNCTION PROPERLY THIS WARRANTY SETS FORTH ALL OF FLOWMATIC S RESPONSIBILITIES REGARDING THIS EQUIPMENT OTHER CONDITIONS If Flowmatic chooses to replace the equipment Flowmatic Systems may replace it with reconditioned equipment Parts used in repairing or replacing the equipment will be warranted for 90 days from the date the equipment is returned to you or for the remainder of the original warranty period whichever is longer This warranty is not assignable or transferable YOUR RIGHTS UNDER STATE LAW Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply This warranty gives you specific legal rights and you may have other legal rights which vary from state to state 4 Stage Zero Waste Reverse Osmosis System De posabe red cap pligz Mai 131 Box hase rtfor box Pot tag Tor part Tether tape Reg tat aa tran ty Ca rd Hot rte Few E BBck Tibe 14 X 3 1 2 EBCk Tibe 1A X V Ehe Tike We x 4 Gmel Tibe TA X B racket Late The reverse osmosis system cortains a replaceable tre atment Rew
6. M HOL SIE G RES Oo a7 imo yeu urs d oH ae So OL 19 f iaon VALVE CHEE PLA EL BOWIa COCUSM Tao TEFLON EC eee Lo nor 48 isos IAPETEFLONZI 6 3X 0085209 WE 21 131012 DERIN SLEEVE PLASTIC 49 015953 WARRANTY CARD PINK PE S INSERT 5 140 CAPPLUG L4 FED 23 1460235 ADAPTA VALVE WA SHER osi mii TUBING 14 BLA CE 2 1 2 FE 024 134007 VALVE ADAPTA PREMIER O 52 swir rusmceia4 BLACK 4 FE 25 125034 ELE PL 4O 00053 sme TUBING 14 BLUES 0026 1 01 BRA CKET 45 STEEL WHITE 54 soe oes 14 CREEN F 55 jt TN ad LABEL WATTS PUREW A TEFE EO SESE 15 Serer aa Stee PARET HEEF E lii ETEA STEVIE IT TTT TT E f f 21
7. ain tank 1 to 2 times Faucet Dripping Needs adjustment see page 12 Pump short cycles Ball valve on tank closed Blue tube blocked between the tank and RO system Faulty pressure switch Open the ball valve on the top of the tank Remove kinked damaged section and replace if necessary Call for technical support Bowl leaks at the top after changing the filters Damaged Dry O ring Lubricate with water soluble lubricant or replace O ring as necessary Do not use Vaseline or other petroleum based lubricants Pump constantly running Electrical fault Faucet left on Plugged pre filters Call for technical support Close faucet and let tank fill for 2 to 3 hours Replace filters Checking air pressure in tank Note Check air pressure when tank is empty Step 1 faucet and drain the tank step 2 Using a digital air gauge check the air pressure in the tank There should always be between 5 7 psi Step 3 bicycle pump If you have more than 7 psi release air and recheck If you have less than 5 psi add air Air can be added with a 11 Open Adjust Faucet lf the faucet has developed a drip it can be corrected by following the steps outlined below Step 1 Remove faucet Spout first Position both thumbs on the back edge of the lever and push forward Step 2 Lever will slide forward and completely off of the faucet base Step 3 Small brass tee can be turned 1 2 turn counterclockwise
8. d give a firm push to properly seat the membrane Replace membrane housing cap and tighten Note To be properly seated the tip of the membrane filter must be below the housing edge screw the membrane filter housing cap back on securely Connect the green tube back to the membrane cap fitting You must change the flow restrictor each time you change the Membrane filter Replace the existing flow restrictor with the new one by removing the White compression nuts Make sure the arrow Is pointing toward the check valves and hot water line fitting Follow Start Up procedures on page 8 Trouble shooting Problem Cause Solution Low slow production Excessive air pressure in tank Pump not operating Fouled membrane Plugged pre filters Crimped tubing Angle stop or water line valve not fully opened Relieve pressure at Schrader valve on tank set to 7 psi with the tank empty Wiring connection broken plug 110 AC wall plug back in at wall and or reconnect the 24 VAC wire harness connectors Replace pump if needed Replace membrane Replace filters Check tubes to make sure they are not kinked Ensure valves are opened by turning valve handle counter clockwise until it stops Milky colored water Air in the system Air in the system is a normal occurrence with initial start up of the RO system This milky look will disappear during normal use within 1 2 weeks If condition reoccurs after filter changes dr
9. epaid What this warranty does not cover This warranty does not cover defects resulting from improper installation contrary to FLOWMATIC SYSTEM s printed instructions from abuse misuse misapplication improper maintenance neglect alteration accidents casualties fire flood freezing environmental factors or other such acts of God This warranty will be void if defects occur due to failure to observe the following conditions The Reverse Osmosis System must be hooked up to a potable municipal or well cold water supply The hardness of the water should not exceed 7 grains per gallon or 120 ppm Maximum incoming iron must be less than 0 2 ppm The pH of the water must not be lower than 3 or higher than 11 The incoming water pressure must be between 40 and 100 pounds per square inch Incoming water to the RO cannot exceed 105 degrees F 40 degrees C Incoming TDS Total Dissolved Solids not to exceed 1800 ppm Do not use with water that is micro biologically unsafe or of unknown quality without adequate disinfection before or after the system vo dec d ee This warranty does not cover any equipment that is relocated from the site of its original installation This warranty does not cover any equipment that 1s installed or used outside the United States of America and Canada LIMITATIONS AND EXCLUSIONS FLOWMATIC SYSTEMS WILL NOT BE RESPONSIBLE FOR ANY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTIBILITY AND FITNESS FOR A PARTICUL
10. ile drilling If the drill bit gets hot it may cause the porcelain to crack or chip Step 3 Place the escutcheon chrome plate and the black rubber washer on the faucet shank Parts found in faucet parts bag Step 4 Insert the faucet shank through the hole in sink and let it rest on the sink top Step 5 From the underside of the sink slide on the locating washer lock washer and brass nut onto the shank Check orientation of faucet then tighten brass nut securely Installation of hot and cold water supply line valves For 3 8 For 1 PUTS Hand tighten brass nuts then apply 1 4 turn with a wrench To Sink Faucet To Sink Faucet To RO System To RO System Supply Hose Supply Hose not included ete P 1 4 Compression Nut Compression Nut 3 8 M X 1 2 F 1 2 M X 3 8 F Plastic Sleeve Brass Adapter p Sleeve X 1 4 Comp P Insert d with needle val na 7 Fad Brass Insert Washer 3 8 M X 1 2 F 1 Angle Stop Valve Adapter Angle Stop Valve not included Rubber not included dic X 3 8 F X 1 4 Comp Washer with needle valve RO Tubes will be connected on page 6 Step 6 Turn off the hot and cold water supply to the faucet by turning the angle stop valves off Step 7 Remove water supply line at faucet to the angle stop valves otep 8 Attach the water supply line valves as illustrated in the drawings above Step 9 Re attach the water supply line to the fittings attached to the angle stop valves Mounting the RO module S
11. ins per gallon or 120ppm System will operate with hardness over 7 grains but the membrane life may be shortened Addition of a water softener may lengthen the membrane life Note RO unit must be installed a mimimun of 25 feet from hot water heater FMRO4 ZW System System includes RO module 24 volt Pump valve one 1 4 Connector 3 gal Storage tank Long reach faucet Manual Warranty Card Parts Bags 2 Water line fitting valves 2 Washers Transformer 2 Mounting screws 1 Teflon tape roll 2 Brass inserts 2 Plastic sleeves 1 Ball 7 16 Drill bit for faucet Channel lock piers Phillips Screw Driver 1 2 5 8 Open End Wrench Adjustable Wrench Sharp knife Electric Drill Installation of Faucet Caution Porcelain sink surface material is extremely hard and may crack or chip Use extreme caution when drilling Watts accepts no responsibility for damage resulting from the installation of the faucet Escutcheon Plate Black Rubber Washer Counter Top Sink Black Locating Washer used where a 1 2 hole is available reverse when dt Lock Washer mounting on stainless steel or when using drilled hole Nut A Shank Brass Insert sleeve 1 4 TUD a Plastic Sleeve 1 4 Compression Nut step 1 Determine desired location to drill a hole for the faucet on your sink Step 2 Using a variable speed drill on the slowest speed drill a 7 16 hole for the faucet Use water to keep the drill bit cool wh
12. tank shut off switch Depress the gray ring with the tip of your finger and pull the tube straight out Use a clean eye dropper to insert 1 2 teaspoon of 3 hydrogen peroxide or common house hold bleach into the blue tube This will flow into the tank once water is turned back on to unit To reconnect insert tube into the connector and push firmly Follow Start Up procedure on page 8 Membrane Maintenance Membrane filters have a life expectancy of 2 to 5 years depending on the incoming water conditions and the amount of use of the RO system If at any time you notice a reduction in water production or a change in the taste of the RO water it could be time to replace the membrane Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 To change the membrane use a 5 8 wrench to remove the nut from the cap side of the membrane housing the end with only one elbow Remove the cap from the white horizontal membrane housing Note To assist with the removal of cap a double sided wrench canbe purchased from Watts Premier Using a pair of pliers grip and pull firmly on the membrane filter to remove it from the housing and discard the membrane Unwrap new membrane filter and lubricate the o rings with water soluble lubrication such as KY Jelly Insert the end with the two black O rings into the membrane housing Once membrane filter has been inserted into the housing you must take your thumbs an
13. tep 10 Determine the best location for the RO Module to be mounted and allow for future system maintenance Use a Phillips screwdriver and secure the screws 5 3 4 apart and 16 from the bottom of the cabinet Note There will be 2 Blue 1 Green and 1 Black coming from the module Do not cut these tubes at this time Connecting to the faucet otep 11 Connect blue tube from in line filter over to the faucet shank Place the brass nut onto the tube followed by the plastic sleeve tapered end pointing to the end of tube and then place the brass insert into the end of the tube otep 12 Insert the blue tube into the end of the faucet shank and use a wrench to tighten the brass nut securely Connect the hot and cold water supply line valves otep 13 Insert the Green tube into the Cold water needle valve fitting 1 4 tube compression fitting until it stops Slide the Nut and Plastic sleeve down to where you can thread them onto the male pipe threads Use a 1 2 wrench to securely tighten Step 14 Insert the Black tube into the Hot water needle valve fitting 1 4 tube compression fitting until it stops Slide the Nut and the Plastic Sleeve down to where you can thread them onto the male pipe threads Use a 1 2 wrench to securely tighten Installation of Storage Tank Step 15 Step 16 Step 19 Apply Teflon tape in a clockwise direction around the male pipe threads on the tank Thread the ball valve supplied in the parts
14. tts Lubricate O rings with a water soluble lubricant such as KY Jelly petroleum based lubricants such as Vaseline must not be used Be sure to properly seat the O ring in the housing before threading the housings onto the lid assembly Note Keeping the RO module in an upright position while re attaching the housings will help ensure the o ring stays properly seated and reduces the possiblity of leaks The sediment filter has a cloth like appearance It must be placed in the 1 st housing on the left where the water inlet connects The carbon bock filter has a mesh covering and has a gasket on each end Replace the filter in the 2nd housing with the carbon block filter carbon block Visually inspect oring to be sure they are properly seated before threading the housing onto the lid assembly and hand tighten securely Annual Maintenance Step 2 otep 3 otep 4 otep 5 otep 6 otep 1 Perform Semi annual Preventive Maintenance Steps on page 8 Note For the annual maintenance drain the tank Replace the final filter by removing the white nuts from both ends of the filter Remove the connectors from both ends keep and reuse Discard the old final filter and replace with new filter reusing the connectors Note Flow arrow on final filter must be pointing in the direction of water flow to the faucet The tank shut off switch has quick disconnect connectors Remove the blue tube from the tank side of the
15. ube to faucet seeeeeeeeeeeeeeee 6 Connecting the tubes to the hot amp cold water supply valves 6 Installation of storage tank cccceeccseeeceeeeeeeeeeeeseeseueeaeeeseeeeaes 7 Connecting the tank siers enne 7 lal Up Instl ellofiS eec i einen uina imis i uite in timen ominis 8 Semi annual Maintenance entenennnane nene e nene 8 Annual MaIMSMANEE irarri earen tinamaaki etas 9 Membrane Maintenance nimenneenaenae ann nnna annan 10 TOUDE SMOOUNG MAMA pede pevepetob eee pebupeeo pede euo 11 Check air pressure in the tank eeeeeeeeeeeeeee s 11 malus all CT ensis M RIA ME A IN I RI E 12 Semice RECON eee eere e e ed e e yid 13 LA slain EN 14 Drawing and Talis NST cscecc ue sede dian r dene la aes eon tali diaeta ugs 15 8110154 240 91870 cs deere teeters tere ere ir ree eer reer EAT IAN DE RIDE URN 9 16 Operational Parameters Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Operating Temperatures Maximum 100 F 37 8 C Minimum 40 F 4 4 C Operating Pressure Maximum 100 psi 7 43 g cm2 Minimum 40 psi 2 80 kg cm2 pH Parameters Maximum 11 Minimum 3 Iron Maximum 0 2 ppm TDS Total Dissolved lt 1000 ppm Turbidity lt 5NTU Hardness Recommended hardness not to exceed 7 gra
16. y or milky due to air in the system This conditions will resolve its self after a couple of tanks of water After a final filter change you will see gray water until the carbon particles have flushed from the filter After the tank has filled once open the RO faucet and drain the tank Close RO faucet and allow the tank to fill 2 4 hours System is now ready to use Note This system can be hooked up to an ice maker Place a tee after the final filter and before the faucet It is recommended to install a ball valve on the ice maker line This enables you to shut off the water supply to ice maker while the tank is filled and flushed to remove the carbon particles from the final filter Each time the tank becomes empty you will need to close the water supply to the ice maker until the tank refills Semi annual maintenance Step 1 step 2 Step 3 Step 4 Step 5 Step 6 Turn off the water supply line needle valves Close the ball valve on the tank Open the RO faucet to allow the system to depressurize for 5 10 minutes before attempting to remove Housings Unplug transformer from electrical outlet Carefully remove the filter housings and pour water out of the housings Dispose of the used filters Wash housings with mild soap and rinse thoroughly with water Semi annual maintenance continued step 7 Step 8 Step 9 Step 10 Inspect O rings for wear and replace them if needed order part no WP113029 from Wa
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