Fitness Quest Brutus 655 User's Manual
Contents
1. 655 HOME GYM FitnessQuest a Inc Congratulations purchasing your Brutus 655 Home With this product in your home you have everything you need to start your own workout program to tone and firm the major muscle groups of your upper and lower body This is vital for all of us regardless of age sex or fitness level and regardless of whether your primary goal is toning health maintenance or more energy for daily activities Proper exercise including a low fat diet strength training and aerobic exercise tones and conditions the muscles we use every day to stand walk lift and turn It can actually transform our body composition by reducing body fat and increasing the proportion of lean muscle in our bodies Be sure to read through this Owner s Manual carefully It is the authoritative source of information about your Brutus 655 Home Gym Retain this manual for future reference Table of Contents Important Safety Instructions 3 Comments or Questions amp Carton 4 Hardware lllustrations 5 6 Parts Identification 7 9 Auca nin D D E eU d 10 Assembly Instructions esses 12 35 Owner s Purchase Recorrd2. Back Cover CD Of 11 12 13 IMPORTANT INSTRUCTIONS Read all instructions before using this machine CAUTION Exercise of a strenuous nature as is customarily done on this equipment should not be undertaken without first consulting a physician No specific health claims are made or implied as they relate to the equipment Measurements made by the equipment are believed to be accurate but only the measure ments of your physician should be relied upon Know your heart rate and or pulse and your physician recommended target heart rate training zone Proper medical clearance is recommended for anyone beginning and exercise program especially if you are over 35 years of age or suffer from heart respiratory problems Warm up before any exercise programs with 8 minutes of aerobic activity followed by stretching from head to toe Wear comfortable clothes that allow freedom of movement and that are not tight or restricting Wear comfortable shoes made of good support with nonslip soles Breathe naturally never holding your breath during an exercise Perform exercises consistently with proper technique and pass through a full range of motion Always use a spotter for safety Avoid over training You should be able to carry on a conversation while exercising After an exercise session cool down with slow stretching cycling or walking This machine s
3. Center Base Tube A Center Base Tube B Guide Rod Top Cross Frame Right Top Cross Frame Left Top Cross Frame Right Seat Cushion Frame Leg Extension Frame Left Seat Cushion Frame Connector Tube Foam Rod Seat Cushion Right Press Arm Right Bench Press Frame Adjust Tube Foot Plate Leg Press Support Safety Clasp Butterfly Extension Handle Right Adjustable Plate Right Butterfly Arm Left Adjustable Plate Left Butterfly Arm Right Backrest Cushion Pivot Pulley Bracket Left Bench Press Frame Left Press Arm Stop Rod Shroud Lat Bar Curl Bar Double Pulley Bracket A Double Pulley Bracket B Left Backrest Cushion Weight Selection Rod A Weight Selection Rod B Waist Band Ankle Strap 13mm Bushing M10 x 25mm Screw M8 x 25mm Hex Bolt Parts List Hem Q ty 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 10 8 18 15 o N o SOR sP Oe Part 8 15mm Hex Bolt 3 8 x 3 4 Hex Bolt 3 8 x 2 Hex Bolt M8 x 68mm Hex Bolt 3 8 x 2 5 8 Hex Bolt 3 8 x 3 Hex Bolt Press Cable 3 8 x 3 1 2 Hex Bolt 3 8 x 4 1 2 Hex Bolt 3 8 x 5 1 8 Hex Bolt 3 8 x 6 1 8 Hex Bolt 5 8 x 5 3 4 Shaft Bar 5 8 x 7 3 4 Shaft Bar 3 8 Washer 3 8
4. KO 12 LEFTTOP CROSS FRAME 71 fie vile al e NE END PLUG m 3 8 WASHER a d LOCKNUT M ru 8g 2 gt 2 ge RIGHT OBLIQUE WASHER FRAME Al 9 2 SQUARE ENDPLUG 53 1 3 8 x 2 5 8 4 ee LEFT FIGURE 3 FRAME FIGURE 4 Step 20 Push 2 SQUARE END PLUGS 71 into each end of TOP CROSS FRAME 10 Step 21 Place TOP CROSS FRAME 10 into top of VERTICAL FRAMES 3 RIGHT amp 5 LEFT and over GUIDE RODS 9 with SHROUD BRACKETS facing front as shown Step 22 Attach RIGHT TOP CROSS FRAME 11 LEFT TOP CROSS FRAME 4 and TOP CROSS FRAME 10 to RIGHT VERTICAL FRAME 3 and LEFT VERTICAL FRAME with 3 8 x 3 HEX BOLTS 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 71 2 SQUARE END PLUG 54 3 8 x 3 HEX BOLT 1 pee OTe 6 10 3 8 d TOP 11 WASHER CROSS RIGHT TOP FRAME CROSS FRAME 71 A 2 SQUARE ge ENDPLUG 54 3 8 x 3 3 8 SHROUD HEX BOLT LOCKNUT BRACKET _ N P 5 p A 9 GUIDE 223 ROD RIGHT vd VERTICAL ATEM FRAME 67 3 8 LOCKNUT 5 12 LEFT LEFT TOP VERTICAL FIGURE 4 CROSS FHAME FRAME FIGURE 5 Step 23 Attach 2 SQUARE RUBBER BUMPERS 81 to RIGHT SEAT CUSHION FRAME 13 with M10 x 25mm SCREW 47 Step 24 Attach RIGHT SEAT CUSHION FRA
5. Step 84 Step 85 Step 86 Step 87 FIGURE 14 Attach two PULLEYS 76 to DOUBLE on RIGHT BENCH PRESS 20 DOUBLE BRACKET on RIGHT OBLIQUE FRAME 2 with 3 8 x 3 1 2 HEX BOLTS 56 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Insert PULLEY 76 into SLOT of RIGHT OBLIQUE FRAME 2 and LEG EXTENSION FRAME 14 and fasten with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 13mm BUSHINGS 46 and 3 8 LOCKNUTS 67 Attach a PULLEY 76 to five SINGLE BRACKETS with 3 8 x 2 HEX BOLT 51 3 8 WASH ERS 62 and 3 8 LOCKNUT 67 Attach a PULLEY 76 to one side of DOUBLE PULLEY BRACKET A 39 and one side of DOUBLE PULLEY BRACKET B 40 with 3 8 x 2 HEX BOLT 51 3 8 WASHERS 62 and 3 8 LOCKNUT 67 Insert EYE END of LEG CABLE 94 under PULLEY 76 LEG EXTENSION FRAME 14 and then insert around all remaining PULLEYS as shown in FIGURE 14 and DETAIL Follow the cable route starting at position A and ending with position N Attach CHAIN 91 to end of LEG CABLE 94 with CHAIN HOOK 90 Attach other end of CHAIN 91 to PRESS CABLE 55 with CHAIN HOOK 90 NOTE The CHAIN is used to remove large amounts of slack in cable The HEFT CABLE AD JUSTER is used to remove small amounts of slack Make sure LEG CABLE 94 is riding in groove of PULLEYS 76 30 SINGLE _ BRACKET 39
6. 4 SHAFT BAR 61 5 8 x7 3 4 SHAFT BAR 8 9 10 11 Ie Ts 3 3 14 li 111011 i li 11111111 11011111 1111111111 1 11101011 111010 un 1111 ADI AWAAAWAAAWWAAU 19 16 17 18 0 15 e 24 4 5 5 6 77 Hardware Illustrations Page 2 56 3 8 x3 1 2 HEX BOLT 66 5 8 LOCKNUT 57 3 8 x4 1 2 HEX BOLT 65 5 8 WASHER 58 3 8 x5 1 8 HEX BOLT 59 3 8 x6 1 8 HEX BOLT mm 0 2 2 4 2 6 7 8 9 10 11 10 13 14 15 16 17 18 lu 1 1 1 il Ll if iL tur tt dun 01110110 if I FTTITITI 0 1 e 3 4 5 6 7 Parts Identification Page 1 1 1 lt 1 RIGHT BASE 2 RIGHT OBLIQUE 6 LEFT BASE 7 BASE FRAME BEAM TUBE A Oe 42 3 RIGHT 4 LEFT B LEFT VERTICAL VERTICAL OBLIQUE FRAME FRAME FRAME 13 RIGHT SEAT CUSHION FRAME 11 RIGHT 12 LEFT TOP CROSS FRAME CROSS FRAME FRAME 14 LEG EXTENSION lt 8JCENTER BASE TUBE B 9 GUIDE ROD 15 LEFT SEAT CUSHION FRAME 10 TOP CROSS FRAME 36 SHROUD 16 CONNECTOR TUBE 17 FOAM ROD 18 5 19 RIGHT PRESS 20 RIGHT BENCH
7. DOUBLE LEG PULLEY CABLE BRACKET 2 END RIGHT OBLIQUE FRAME 90 CHAIN DOUBLE PULLEY BRACKET 20 B RIGHT BENCH PRESS PRESS DOUBLE CABLE FRAMES 2 SINGLE s 73 LEG 7 2 EXTENSION A FRAME SINGLE BRACKET 76 PULLEY FIGURE 14 DETAIL 31 Step 88 Step 89 Step 90 Step 91 Step 92 Step 93 Step 94 Step 95 Step 96 FIGURE 15 Insert one BALL end of UPPER CABLE 93 down through one SLOT in RIGHT TOP CROSS FRAME 11 and the other BALL down through other SLOT Place a PULLEY 76 into each SLOT in RIGHT TOP CROSS FRAME 11 and fasten with 3 8 x 2 HEX BOLTS 51 3 8 WASHERS 62 13mm BUSHINGS 46 and 3 8 LOCKNUTS 67 Insert BALL end of UPPER CABLE 93 through SLOT in RIGHT OBLIQUE FRAME 2 and fasten with 3 8 x 2 HEX BOLTS 51 3 8 WASHERS 62 13mm BUSHINGS 46 and 3 8 LOCKNUTS 67 Place UPPER CABLE 93 in groove of PULLEY 76 and attach to DOUBLE PULLEY BRACKET A 39 with 3 8 x 2 HEX BOLT 51 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Attach PULLEY 76 to DOUBLE PULLEY BRACKET 40 with 3 8 x 2 HEX BOLT 51 3 8 WASHERS 62 and 3 8 LOCKNUT 67 Attach one end of BUTTERFLY CABLE 92 to either ADJUSTABLE PLATE 27 RIGHT or 29 LEFT with 8 x 25mm HEX BOLT 48 M8 WASHERS 64 and M8 LOCKNUT 69 Insert BUTTERFLY CABLE 92 down through PIV
8. PLATE 29 BUTTERFLY EX TENSION 25 and fasten with 5 8 WASHER 65 and 5 8 LOCKNUT 66 NOTE Do not overtighten LEFT BUTTERFLY ARM must pivot freely NOTE Liquid soap applied to HANDLES 26 will help HAND GRIPS 86 slide on easier Slide HAND GRIPS onto HANDLES Push 1 ROUND END PLUG 74 into HANDLES 26 Push PLASTIC BUSHINGS A 87 into BUTTERFLY ARMS 28 RIGHT and 30 LEFT Insert HANDLES 26 through PLASTIC BUSHINGS 87 and fasten with M8 x 252mm HEX BOLT 48 and 3 8 BIG WASHER 63 and 5 8 WASHER 65 Push 2 ROUND END PLUG 75 into end of BUTTERFLY ARMS 28 RIGHT and 30 LEFT Use POP PIN 89 in BUTTERFLY ARMS 28 RIGHT and 30 LEFT to select desired hole in ADJUSTABLE PLATES 27 RIGHT and 29 LEFT 24 52 9 M8 x 63mm 32 HEX BOLT 1 PIVOT 64 P PULLEY M8 2 1 g 56 s BRACKET WASHER gt 2 8 3 8 x 3 1 2 Pd HEX BOLT 4 2 76 3 8 2 PULLEY HEX BOLT 64 66 WASHER 5 8 LOCKNUT 69 M8 5 8 e 67 WASHER PIVOT WASHER 3 8 PULLEY 1 LOCKNUT BRACKET ou 76 PULLEY SQUARE 48 END PLUG EM M8 x 25mm 3 8 HEX BOLT 70 Z WASHER 3 4 8 BUSHING SA LEFT LOCKNUT BUTTERFLY 63 47 ae BIG X EXTENSION 65 20 WASHER _ a 27 5 a RIGHT LEFT BUTTERFLY 5 8
9. _ WASHER lt lt ce s ADJUSTABLE 1 ES gt PLATE ARM RIGHT 87 BUTTERFLY 75 ASTIC ARM 2 J 26 BUSHING ROUND ver HANDLE A 89 END PLUG 74 C Re 17 A ROUND c END PLUG 26 GRIP FIGURE 10 25 Step 62 Step 6 Step 64 Step 65 Step 66 Step 67 Step 68 FIGURE 11 Push 1 x 2 END PLUGS 73 into ends of LEFT BENCH PRESS FRAME 33 Push 3 4 BUSHINGS 70 into LEFT BENCH PRESS FRAME 83 Attach LEFT BENCH PRESS FRAME 33 to LEFT VERTICAL FRAME 5 with 5 8 x 6 3 4 SHAFT BAR 60 5 8 WASHERS 65 and 5 8 LOCKNUTS 66 Lift LEFT BENCH PRESS FRAME 33 insert STOP ROD 35 and lower LEFT BENCH PRESS FRAME until it rest on STOP ROD NOTE Make sure STOP ROD is locked around LEFT OBLIQUE FRAME 4 Attach two PULLEYS 76 to LEFT BENCH PRESS FRAME 33 with 3 8 x 5 1 8 HEX BOLT 58 3 8 WASHERS 62 and 3 8 LOCKNUT 67 Attach LEFT PRESS ARM 34 to LEFT BENCH PRESS FRAME 33 with 3 8 x 3 HEX BOLT 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Push 1 ROUND END PLUGS 74 into ends of LEFT PRESS ARM 34 and slide 2 SQUARE END CAPS 72 over ends Step 69 NOTE Liquid soap applied to LEFT PRESS ARM 34 will help SHORT FOAM GRIPS 85 slide on easier Slide SHORT FOAM GRIPS onto ends LEFT LEFT PRESS ARM until flush with end VERTICAL FRAME 27 76
10. always provide the following information 1 NAME MAILING ADDRESS AND TELEPHONE NUMBER 2 DATE OF PURCHASE 3 WHERE PRODUCT IS PURCHASED NAME OF RETAIL STORE CITY 4 MODEL NUMBER 00655 5 PART ORDER NUMBER AND DESCRIPTION All details depicted in this Owner s Manual and of the product itself are subject to change without notice BOX 1 of 6 BOX 2 of 6 BOX 3 of 6 Weight 179 Ibs Weight 205 Ibs Weight 100 Ibs Length 52 Length 81 Length 11 Width 28 Width 21 Width 5 1 2 Height 7 1 2 Height 8 1 2 Height 12 1 2 BOX 4 of 6 BOX 5 of 6 BOX 6 of 6 Weight 100 Ibs Weight 100 Ibs Weight 50 Ibs Length 11 Length 11 Length 11 Width 5 1 2 Width 5 1 2 Width 5 1 2 Height 12 1 2 Height 11 1 4 Height 6 ASSEMBLED DIMENSIONS OF UNIT L 73 x W 100 x H 85 49 M8X15 HEX BOLT 50 3 8e x3 4 HEX BOLT 48 M8X25 HEX BOLT 52 M8X63 HEX BOLT 53 3 8 x2 5 8 HEX BOLT Hardware Illustrations Page 1 67 3 8 LOCKNUT 69 M8mmLOCKNUT P 47 M10x25mm SCREW J N NZ 46 13mm BUSHING 70 3 4 BUSHING 111 1 111 111111 1 11 111 1 111 1 11111111 1111 1 11 1 1 1 111 11 111111 1 11 11111 11111 1 1 11111111 1 1 00000370900 mm Z 3 4 2 6 60 5 8 5 3
11. 21 ADJUST 22 FOOT CUSHION ARM PRESS TUBE PLATE FRAME 7 Parts Identification Page 2 lt 2 24 SAFETY 25 BUTTERFLY 26 HANDLE 29 LEFT 28 RIGHT PRESS CLASP EXTENSION ADJUSTABLE BUTTERFLY ARM SUPPORT PLATE 8 lt NN NON NUN N iz 27 RIGHT 30 LEFT 31 RIGHT ADJUSTABLE BUTTERFLY ARM BACKREST PLATE CUSHION 34 LEFT PRESS 35 STOP ROD 42 WEIGHT ARM SELECTION ROD A 38 CURL BAR 39 DOUBLE 40 DOUBLE PULLEY PULLEY BRACKET A BRACKET B AR 33 LEFT BENCH PRESS FRAME 32 PIVOT PULLEY BRACKET 43 WEIGHT SELECTION ROD B 37 LAT BAR 41 LEFT 44 WAIST BAND BACKREST CUSHION Parts Identification Page 3 LA 77 7 72 2 71 2 SQUARE 73 1 x2 74 1 ROUND 75 2 ROUND SQUARE END PLUG END PLUG END PLUG END PLUG END CAP 76 PULLEY 77 TOP PLATE 78 716 ALLEN 79 WEIGHT 80 PRESS BAR PIN 81 2 SQUARE CAP SCREW RUBBER BUMPER Ss ES X A au y 82 RUBBER 83 FOAM ROLL 85 SHORT FOAM 84 LONG FOAM 86 HAND GRIPS DONUT GRIPS GRIPS S NY S Y PE wu 7 87 BUSHING 88 BUSHING 89 POP PIN 90 CHAIN 91 CHAIN 92 BUTTERFLY PLASTIC A PLASTIC B HOOK CABLE 4 93 CABLE 94 LEG CABLE 68 SQUAT CABLE 55 PRESS CABLE Part Right Base Beam Right Oblique Frame Right Vertical Frame Left Oblique Frame Left Vertical Frame Left Base Beam
12. 5 Mg x 15mm SCREW HEX BOLT 16 CONNECTOR is TUBE 1 x 2 G 16 END PLUG CONNECTOR d ee LOCKNUT FIGURE 7 LEFT BASE BEAM vw END PLUG Step 36 Step 37 Step 38 Step 39 Step 40 Step 41 Step 42 FIGURE 8 Attach RIGHT BACKREST CUSHION 31 to RIGHT OBLIQUE FRAME 2 with 3 8 x 2 5 8 HEX BOLTS 53 and 3 8 WASHERS 62 Push 3 4 BUSHINGS 70 into RIGHT BENCH PRESS FRAME 20 Attach PULLEY 76 to RIGHT BENCH PRESS FRAME 20 with 3 8 x 6 1 8 HEX BOLT 59 3 8 WASHERS 62 and 3 8 LOCKNUT 67 Attach RIGHT BENCH PRESS FRAME 20 to RIGHT BASE BEAM 1 with 5 8 x 7 3 4 SHAFT BAR 61 5 8 WASHERS 65 and 5 8 LOCKNUTS 66 Attach RIGHT PRESS ARM 19 to RIGHT BENCH PRESS FRAME 20 with 3 8 x 3 HEX BOLTS 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Push 1 ROUND END PLUGS 74 into ends of RIGHT PRESS ARM 19 and slide 2 SQUARE END CAPS 72 over ends NOTE Liquid soap applied to RIGHT PRESS ARM 19 will help LONG FOAM GRIPS 84 slide on easier Slide LONG FOAM GRIPS onto ends of RIGHT PRESS ARM 19 until flush with end 20 bee 74 CX 27 1 ROUND 84 END PLUG LONG gt U IX GRIP Y 19 RIGHT PRESS ARM 38 11 T WASHER N N gt 3 8 2 Rs SQUARE LOCKNUT RIGHT 1 j OBLIQUE 62 3 8 lt S Ne _ END CAP ug lt FRAME WASHER 31
13. 73 PULLEY 70 1 2 FIGURE 11 penne aig aig BUSHING LOCKNUT WASHER 54 60 74 3 8 3 5 8 x 6 3 4 1 HEXBOLT SHAFT BAR ND ea 2010 3 8 1 STOP ROD lt 4 WASHER 65 SA 5 8 I WASHER lt Ps P a SV 3 8 66 lt lt M WASHER 5 8 2 LOCKNUT 85 72 3 8 gt 33 HORT 2 LOCKNUT 25 LEFTBENCH ASA i 55 FRAME 3 8 5 1 8 GRIP END CAP HEX BOLT 85 EEFT SHORT 1 26 OBLIQUE FOAM ROUND FRAME GRIP END PLUG 26 FIGURE 12 Step 70 Attach SHROUDS 36 with SLOT at bottom to TOP CROSS FRAME 10 and CENTER BRACE TUBE 8 using 3 8 x 3 4 HEX BOLTS 50 and 3 8 WASHERS 62 36 SHROUD 62 3 8 WASHER 3 8 x 3 4 BOLT FIGURE 12 S A 62 3 8 WASHER CENTER BRACE 50 3 8 x 3 4 TR HEX BOLT a 27 Step 71 Step 72 Step 7 Step 74 Step 75 Step 76 Step 77 Step 78 Step 79 FIGURE 13 Attach two PULLEYS 76 to LEG PRESS SUPPORT 23 with 3 8 x 4 1 2 HEX BOLT 57 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Attach a PULLEY 76 to four SINGLE BRACKETS with 3 8 x 2 HEX BOLT 51 3 8 WASH ERS 62 and 3 8 LOCKNUT 67 Insert PULLEY 76 into SLOT of LEFT OBLIQUE FRAME 4 and faste
14. Big Washer M8 Washer 5 8 Washer 5 8 Locknut 3 8 Locknut Squat Cable M8 Locknut 3 4 Copper Bushing 2 Square End Plug 2 Square End Cap 1 x 2 End Plug 1 Round End Plug 2 Round End Plug Pulley Top Plate 7 16 Allen Cap Screw Weight Press Bar Pin 2 Square Rubber Bumper Rubber Donut Foam Roll Long Foam Grip Short Foam Grip Hand Grip Plastic Bushing A Plastic Bushing B Pop Pin Chain Hook Chain Butterfly Cable Upper Cable Leg Cable NOTES Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 IMPORTANT PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING FIGURE 1 Push 2 SQUARE END PLUGS 71 into ends of RIGHT BASE BEAM 1 LEFT BASE BEAM 6 and LEFT OBLIQUE FRAME 4 Attach CENTER BASE TUBE 7 to RIGHT BASE BEAM 1 and LEFT BASE BEAM 6 with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 NOTE Do not tighten LOCKNUTS until CENTER BASE TUBE has been attached Slide RIGHT VERTICAL FRAME 3 onto RIGHT BASE BEAM 1 and attach with CENTER BASE TUBE 8 using 3 8 x 3 HEX BOLTS 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Slide LEFT VERTICAL FRAME 5 onto LEFT BASE BEAM 6 and attach with CENTER BASE TUBE 8 using 3 8 x 3 HEX BOLTS 54 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Tighten 3 8 LOCKNUTS 67 attached in Step 2 Attac
15. LABELS to both stacks of WEIGHTS starting with 2016 at top weight as shown amp 20 Ib 7 dn 30 Ib 22 40 Ib 50 Ib 60 Ib 30 Ib 580 Ib 40 Ib ob 50 Ib 100 Ibi 60 Ib 110 ib 70 Ib 128 Ib 80 Ib 130 Ib 90 Ib 14016 100 Ib 150 Ib 110 Ib 160 Ib 120 Ib 170 Ib _ 130 Ib 180 Ib 140 Ib 190 Ib 150 Ib 35 Owner s Purchase Record Brutus 655 Home Gym Model EHGO00655 Date Purchased Purchased From IMPORTANT Save your sales receipt You may wish to tape or staple it into this manual COLOR White FitnessQuest 1999 and 2000 Fitness Quest Inc All rights reserved Brutus is a registered trademark of Fitness Quest Inc Made in China No part of this booklet may be reproduced or utilized in any form by any means electronic mechanical or otherwise without the express written consent of the copyright holder Revised 11 28 00
16. ME 13 to RIGHT OBLIQUE FRAME 2 with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Step 25 Attach SEAT CUSHION 18 to RIGHT SEAT CUSHION FRAME 13 with M8 x 15mm HEX BOLTS 49 and M8 WASHERS 64 18 SEAT CUSHION lt Se OG _ 2 RIGHT 165 108 OBLIQUE FRAME 13 a RIGHT MA 62 SEAT 3 8 CUSHION SQUARE WASHER FRAME RUBBER BUMPER amp 81 2 SQUARE RUBBER BUMPER 47 WASHER M10 x 25mm ed 67 FEREN WASHER 3 8 LOCKNUT 49 M8 x 15mm HEX BOLT FIGURE 5 FIGURE 6 Step 26 Push 2 SQUARE END PLUGS 71 into each end of LEG EXTENSION FRAME 14 Step 27 Attach LEG EXTENSION FRAME 14 to RIGHT SEAT CUSHION FRAME 13 with 3 8 x 2 5 8 HEX BOLT 53 3 8 WASHER 62 and 3 8 LOCKNUT 67 Step 28 Place a PULLEY 76 into SLOT in LEG EXTENSION FRAME 14 and fasten with 3 8 x 2 HEX BOLTS 51 3 8 WASHERS 62 13mm BUSHINGS 46 and 3 8 LOCKNUTS 67 Step 29 Push 1 ROUND END PLUGS 74 into ends of FOAM RODS 17 Step 30 NOTE Liquid soap applied to FOAM RODS 17 will helo FOAM ROLLS 83 slide on easier Slide one FOAM ROLL onto one end of FOAM ROD insert one FOAM ROD through RIGHT SEAT CUSHION FRAME 13 and the other through the LEG EXTENSION FRAME 14 and slide other FOAM ROLL onto other end 53 62 3 8 x 2 5 8 3 8 aig HEX WASHER WASHER SQ
17. OT PULLEY BRACKET 32 under PULLEY 76 in DOUBLE PULLEY BRACKET A 39 up through other TURN PULLEY BRACKET and attach to other ADJUSTABLE PLATE 27 RIGHT or 29 LEFT with M8 x 25mm HEX BOLT 48 M8 WASHERS 64 and M8 LOCKNUT 69 Make sure cables are riding in groove of PULLEYS 76 See DETAIL for proper cable routing 32 93 SLOT 46 UPPER 13mm CABLE BUSHING 51 3 8 x 2 HEX BOLT Z P ae 62 uw poa RIGHT 3 7 6 WASHER CROSS SLOT i 22 2 PIVOT PULLEY BRACKET 67 48 RIGHT ae 64 M8 x 25mm ADJUSTABLE OCKA M8 HEX BOLT PLATE S WASHER EF 39 LEFT ADJUSTABLE BALL DOUBLE PLATE PULLEY T BRACKET MN LOCKNUT 92 BUTTERFLY 2 RIGHT OBLIQUE FRAME BRACKET B 92 BUTTERFLY CABLE FIGURE 15 DETAN 33 FIGURE 16 Step 97 Slide HAND GRIPS 86 over ends ofLAT BAR 37 CURL BAR 38 Step 98 The following items be attached to BALL end of UPPER CABLE 93 with CHAIN 90 a LATBAR 37 Shown attached b CURL BAR 38 c WAIST BAND 44 shown attached d CHAIN 91 Step 99 The following items can be attached to BALL end of LEG CABLE 94 with CHAIN HOOK 90 a CURL BAR 88 shown attached b CHAIN 91 90 WAIST BAND 44 2 0 CHAIN d ANKLE STRAP 45 shown HOOK FIGURE 16 FIGURE 16 Step 100 Apply
18. RIGHT BACKREST 62 CUSHION 3 8 WASHER 3 8 x 3 x HEX BOLT SN 59 3 8 x 6 1 8 62 2 3 8 p 5 WASHER LOCKNUT pes Ju RIGHT BENCH PRESS FRAME B tah d 3 8 x 2 5 8 51244 62 WASHER E 6 X I 3 8 5 8 7 34 2 4 WASHER SHAFTBAR x i 67 3 8 EA e 5 8 LOCKNUT 76 PULLEY 5 8 WASHER FIGURE 8 Step 43 Step 44 Step 45 Step 46 Step 47 FIGURE 9 Attach LEFT BACKREST CUSHION 41 to LEFT OBLIQUE FRAME 4 with 3 8 x 2 5 8 HEX BOLTS 53 and 3 8 WASHERS 62 Push PLASTIC BUSHINGS 88 into LEFT BASE BEAM 6 Push 2 SQUARE END PLUG 71 and 1 x 2 END PLUGS 73 into LEG PRESS SUPPORT 23 Attach LEG PRESS SUPPORT 23 to LEFT BASE BEAM 6 with 3 8 x 3 1 2 HEX BOLT 56 3 8 WASHERS 62 and 3 8 LOCKNUT 67 Attach ADJUST TUBE 21 to FOOT PLATE 22 with 3 8 x 2 5 8 HEX BOLTS 53 and 3 8 WASHERS 62 Step 48 Attach ADJUST TUBE 21 at desired position to LEG PRESS SUPPORT 23 with SAFETY CLASP 24 62 Step 49 Push 2 SQAURE END PLUG 71 into 38 end of ADJUST TUBE 21 WASHER Aj Rt Ve 24 LEFT BACKREST CLASP CUSHION s 53 3 8 x 2 5 8 3 8 x 2 5 8 21 21 HE
19. UARE UN END PLUG iw 27 te ROLL FRAME lt lt pw gt S NOS 22 74 13 Ses Z S RIGHT FOAM 74 e ROUND SEAT ROD 1 ENDPLUG CUSHION ROUND d 17 FRAME ENDPLUG FOAM ROD 3 8 x 2 Cs M E m FOAM p X HEX BOLT _ i ROLL 83 7 D VA Pu pd FO AM n ROUND END PLUG FIGURE 6 55 3 8 13mm WASHER BUSHING SQUARE LOCKNUT END PLUG FIGURE 7 Step 31 Attach 2 SQUARE RUBBER BUMPER 81 to LEFT SEAT CUSHION FRAME 15 with M10 x 25mm SCREW 47 Step 32 Attach LEFT SEAT CUSHION FRAME 15 to LEFT OBLIQUE FRAME 4 with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Step 33 Attach SEAT CUSHION 18 to LEFT SEAT CUSHION FRAME 15 with M8 x 15mm HEX BOLTS 49 and M8 WASHERS 64 Step 34 Push 1 3 8 x 2 END CAP 72 into ends of CONNECTOR TUBES 16 feet Step 35 Attach CONNECTOR TUBES 16 to LEFT SEAT CUSHION FRAME 1 5 and LEFT BASE BEAM 6 with 3 8 x 4 1 2 HEX BOLTS 57 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 SEAT gt lo Lil 4 CUSHION LEFT SN OBLIQUE E FRAME 53 3 8 2 5 8 BOLT 62 3 8 END PLUG 15 WASHER 81 LEFT 2 SQUARE CUSHION RUBBER FRAME lt X BUMPER DSL 3 8 T 3 lt 2o e l WASHER d xN 3 8 LOCKNUT 47 49 8 10 2
20. XBOLT HEX BOLT ADJUST TUBE 71 2 SQUARE I END PLUG L 23 LEGPRESS qi I SUPPORT k WASHER 3g RN 23 5 LOCKNUT 6 LEFT 22 OBLIQUE FOOT FRAME PLATE 67 a LOCKNUT ge we SQUARE 62 END PLUG 3 8 6 WASHER LEFT BASE 5 PLASTIC 3 8 x 3 1 2 rb HEX BOLT FI G U RE 9 22 NOTES 23 Step 50 Step 51 Step 52 Step 53 Step 54 Step 55 Step 56 Step 57 Step 58 Step 59 Step 60 Step 61 FIGURE 10 Attach PIVOT PULLEY BRACKETS 32 to RIGHT OBLIQUE FRAME 2 with M8 x 68mm HEX BOLTS 52 M8 WASHERS 64 and M8 LOCKNUTS 69 Attach PULLEYS 76 to PIVOT PULLEY BRACKETS 32 with 3 8 x 2 HEX BOLTS 51 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 NOTE Do not overtighten PULLEYS must rotate freely Push 2 SQUARE END PLUGS 71 into ends of BUTTERFLY EXTENSION 25 and attach to RIGHT OBLIQUE FRAME 2 with 3 8 x 3 1 2 HEX BOLTS 56 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Push 3 4 BUSHINGS 70 into BUTTERFLY EXTENSION 25 and ADJUSTABLE PLATES 27 RIGHT and 29 LEFT Insert RIGHT BUTTERFLY ARM 28 through RIGHT ADJUSTABLE PLATE 27 BUTTERFLY EXTENSION 25 and fasten with 5 8 WASHER 65 and 5 8 LOCKNUT 66 NOTE Do not overtighten RIGHT BUTTERFLY ARM must pivot freely Insert LEFT BUTTERFLY ARM 80 through LEFT ADJUSTABLE
21. h RIGHT OBLIQUE FRAME 2 to RIGHT BASE BEAM 1 with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Attach LEFT OBLIQUE FRAME 4 to LEFT BASE BEAM 6 with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 3 RIGHT VERTICAL FRAME Bo RIGHT OBLIQUE 5 FRAME LEFT VERTICAL FRAME LEFT OBLIQUE 54 FRAME 3 8 x 3 11 2 SQUARE 185 EL c END PLUG 7 T7 CENTER 7 BASETUBE 53 3 8 2 5 8 67 NA 3 8 LOCKNUT LOCKNUT 8 CENTER BASETUBE RIGHT B m BASE 2 SQUARE BEAM END PLUG 71 2 SQUARE 82 END PLUG 3 8 WASHER FIGURE 1 5 13 71 2 SQUARE END PLUG 3 8 x 2 5 8 HEX BOLT Step 8 Step 9 Step 10 Step 11 Step 12 Step 13 Step 14 Step 15 Step 16 FIGURE 2 FIGURE 2 Slide RUBBER DONUTS 82 onto one end of each GUIDE ROD 9 and insert into CENTER BASE TUBE 8 Slide a total of 14 WEIGHTS 79 ONE AT A TIME down GUIDE RODS 9 on the RIGHT BASE BEAM 1 side with SLOT on bottom and facing forward as shown Slide the other 19 WEIGHTS 79 ONE AT A TIME down GUIDE RODS 9 on the LEFT BASE BEAM 6 side with SLOT on bottom and 9 GUIDE ROD facing forward as sh
22. hould not be used by or near children Invalids or disabled persons must have medical approval before using this machine and should be under close supervision when using any exercise equipment Use this machine only for its intended use as described in this manual Do not use attachments not recommended by the manufacturer 14 Do not put hands feet or any foreign objects on or near this machine when in use by others 15 Always use this machine on a level surface 16 Never operate the machine if the machine is not functioning properly 17 18 Start exercise slowly and gradually increase the amount of resistance If the user experiences dizziness nausea chest pain or any other abnormal symptoms stop exercis ing at once and consult a physician immediately KEEP THESE INSTRUCTIONS Comments Questions Dear Customer Congratulations on your purchase of the Brutus 655 Home Gym We re sure that you will be completely satisfied with the product we invite your comments so that we can hear about your success Please write or call our Customer Service Specialists at the address or phone number listed below or contact us on our web site with any comments or questions you may have Brutus 655 Home Gym Customer Service Department 1400 Raff Road SW Canton OH 44750 0001 1 800 321 9236 Monday through Friday 9 00am to 4 30pm Eastern Time www fitnessquest com Ordering Missing or Defective Parts When ordering parts
23. n with 3 8 x 2 5 8 HEX BOLT 53 3 8 WASHERS 62 13mm BUSHINGS 46 and 3 8 LOCKNUT 67 Attach two PULLEYS 76 to DOUBLE BRACKET with 3 8 x 3 1 2 HEX BOLT 56 3 8 WASH ERS 62 and 3 8 LOCKNUT 67 Attach one end of SQUAT CABLE 68 to CABLE LOCK on LEFT BASE BEAM 6 with M8 x 25mm HEX BOLT 48 M8 WASHERS 64 and M8 LOCKNUT 69 The other end of the SQUAT CABLE 68 can be inserted around all remaining PULLEYS 76 as shown in FIGURE 13 and DETAIL Follow the cable route starting at position A and ending with position K Attach CHAIN 91 to end of SQUAT CABLE 68 with CHAIN HOOK 90 Attach other end of CHAIN 91 to PRESS CABLE 55 with CHAIN HOOK 90 NOTE The CHAIN is used to remove large amounts of slack in cable The HEFT CABLE AD JUSTER is used to remove small amounts of slack Make sure SQUAT CABLE 68 is riding in groove of PULLEYS 76 28 76 SINGLE PULLEY BRACKET 90 _ w 18758 2 FIGURE 13 SINGLE BRACKET 23 OVEM LEG SINGLE PRESS BRACKET SUPPORT gt 2 DOUBLE 67 3 8 2 BRACKET LOCKNUT 46 13mm 62 _ A BUSHING 3 8 WASHER _ 2 2 53 SY 2 BRACKET WASHER 2 CABLE LOCK 76 WASHER 3 8 x 4 1 2 PULLEY HEX BOLT 6 2 LEFT BASE fo BEAM A Step 80 Step 81 Step 82 Step
24. own Insert WEIGHT SELECTOR ROD A 42 through center of 14 high WEIGHT 79 stack 42 WEIGHT 55 Insert WEIGHT SELECTOR iare PRESS 43 through center of 19 high PRESSO A CABLE WEIGHT 79 stack CABLE WARNING Someone will need to 77 hold this stack until Step 21 is com SLATE pleted CAN Slide TOP PLATES 77 onto both 79 ord WEIGHT 79 stacks WEIGHT 1 lt Fasten TOP PLATES 77 through oa top hole of WEIGHT SELECTOR N wien g RODS 42 amp 43 with 7 16 ALLEN 2 U CAP WEIGHT CAP SCREW 78 SCREW 5 Thread PRESS CABLES 55 into 272208 WEIGHT SELECTOR RODS 42 8 SS 43 SS 79 SSS WEIGHT Insert PRESS BAR PIN 80 into de SS 19 total sired SLOT in WEIGHTS 79 and NY through WEIGHT SELECTOR RODS 42 amp 43 2 IRS 2 1 7 a as zi RUBBER 80 DONUT PRESS BAR PIN 8 CENTER BASETUBE B 6 Pm LEFT BASE D BEAM FIGURE 3 Step 17 Push 2 SQUARE END PLUG 71 into end of TOP CROSS FRAMES 11 RIGHT and 12 LEFT Step 18 Attach RIGHT TOP CROSS FRAME 11 to RIGHT OBLIQUE FRAME 2 with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 Step 19 Attach LEFT TOP CROSS FRAME 12 to LEFT OBLIQUE FRAME 4 with 3 8 x 2 5 8 HEX BOLTS 53 3 8 WASHERS 62 and 3 8 LOCKNUTS 67 11 RIGHT TOP CROSS 53 62 FRAME 3 8 2 5 8 4 8 HEX BOLT WASHER
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