Fisher & Paykel 590241 User's Manual
Contents
1. customerCale e F9 Diagnostic Manual DishDrawer Ph5 amp 6 590241 Brand Fisner Paykel DCS MODELS MARKETS DD605 DS605 NZ AU UK EU DK US CA DD60 NZ AU UK EU DK DD90 NZ AU UK EU DK DD24 US CA DD36 US CA R c N CONTENTS FAULT FINDING PROCEDURE eere 4 F9 FAULT GODE unne 9 CONTROLLER TYPES Queen 9 CHECKING SPECIFIC COMPONENTS 6 4 1 Component Checking Procedure 8 DIAGNOSTICS ui is 16 5 1 DishDrawer Diagnostics 16 5 1 1 Display Mode Level One 16 5 1 2 Hardware Output Test Mode Level Two 17 5 1 3 Fast Test Cycle Level Three aa 18 5 1 4 Continuous Cycle Test Mode Level Four 19 WIRING DIAGRAM lt aaa nos _ nn aana 20 1 FAULT FINDING PROCEDURE Before beginning determine if the controller fitted is a PH5 or PH5 1 controller as the fault finding procedure is slightly different for each See Section 3 Controller Types 1 If itis a double product one tub will be displaying an F9 and the other will most likely be displaying U4 The U4 indicates that the F9 fault on the other tub means that the U4 tub cannot operate DO NOT replace the controller with the U4 fault Disconnect then reconnect the power to the product at the wall socket Wait 20 seconds after power up if a tub faults F9 in this time then2. C On On On Off Displays current water temperature E On On On On Displays controller rail voltage C3 is used in the factory to empty the water softener before the product is packed Tub Home Sensor Test At any time during HO test mode the Keylock symbol on the LCD display Keylock LED on integrated badge indicates the tub position On closed off open Press POWER to skip hardware diagnostics and exit mode 5 1 3 Fast Test Cycle Level Three WARNING Only run this cycle if connected to the water supply This level runs an 8 minute fast test cycle Flat door and Integrated will show the following LED s on secondary display panel Pre Finished Integrated and Flat Door Models Will show the following LED s on secondary display panel Press POWER to skip Fast Test Cycle and advance to the next level Press START PAUSE to enter Fast Test cycle 18 Once the fast test cycle is selected the DishDrawer goes into standby mode and 8 minutes will be showing on the display The test cycle is started by pressing START PAUSE and the following components are run during the 8 minute cycle that follows Lid motors fill valve wash motor element drain motor drying fan Press POWER to exit at any time The test sequence in fast cycle mode performs 33 tests The number of any failed test is displayed on the touch switch panel LEDs The test sequence continues even if a test fails If there are multiple failures the LEDs will chan
3. 2 5 edge connector Bree 3 a P i f lurb sens 4 Pin1 R2 5 Pro Stocko RAST 2 5 Pro edge connector O X Sal IRAST 5 Stocko Rast 5 connector LCD gt 4 No of ways ST XA type ir T UM typein line cornector Wash Drain Position of coding rib Wire type 2 0 36mm motor 7 0 75mm 4 x Lid motors 4 M f M ys M 7 Fill valve S J MO g j Chassis PCB Cisi S ee GE ee ee ru 3 d Crimped connections Rast 5 Wec screw terminal Upper Flood sensor Upper controller connector pin numbers Differs from lower z NS US 605 NS JP 605 NS UK 605 Door Earth NS EU 605 NS TW 605 NS PH5 ASSY 529695 FLEX MA 529696 FLEX MA 529697 FLEX MA 529698 FLEX MA 529700 FLEX MA 528497 FLEX MA 20
4. Phase 5 1 the controller now monitors the power supply current when any and only one fill valve detergent diverter water softener bypass valve fan rinse aid pump water softener brine pump wash or drain motor is turned on gt lf the current is too high or too low on the component then after approx 5 seconds the controller starts a long low tone repeated every second to advise the component is faulty or disconnected except the water softener his test will not work if more than one hardware output has been turned on at the same time This test does not check lid motor current as this varies too much to make useful measurements Press POWER to exit at any time all outputs will be switched off on exit 17 LCD Norm Fast Deli Rinse Hardware Output bL Off Off Off On Backlight Er Off Off On Off Element Relay turns off after 5 seconds Ld Off Off On On Lid Motors will run for 10 seconds dd Off On Off Off Detergent Diverter Valve FU Off On Off On Fill Water Valve P1 Off On On Off Motor Wash direction 2300 2850 rpm will not run if the tub is open P2 Off On On On Motor Drain direction 4200 rpm times out after 255 seconds rd On Off Off Off Rinse Aid Dispenser dispenses according to current user setting dF On Off Off On Drying fan LE On Off On Off Rinse Aid and Salt Tank LEDs C1 On Off On On Water Softener Diverter Valve C2 On On Off Off Water Softener Brine Pump C3 On On Off On Water Softener Brine Valve
5. to the product will V V need to be disconnected then reconnected for it to become fully functional again Once powered up wait 20 seconds before trying to enter diagnostics as product will be doing a self check HEAVY NORMAL FAST DELICATE RINSE 3 CONTROLLER TYPES There are 2 versions of controller Phase 5 series controllers Part Number Market gt Phase 5 1 series controller Part Number Market 522843NAP NZ AU 922044EUP GB IE EU 022841USP USA CA 4 CHECKING SPECIFIC COMPONENTS E WS Electrical shock hazard Disconnect power before servicing Replace all parts and panels before operating Fallure to do so can result in death or electrical shock L al Bert GrirS EtEd 11801S 9 P204 ee Risque de choc lectrique i rar tri it l entretien onnecter l source de courant lectrique avant I ent ae pieces et panneaux avant de faire la remise en marche Le non respect de ces instructions peut causer un d c s ou un choc lectrique WARNING CERTAIN INTERNAL PARTS ARE INTENTIONALLY NOT GROUNDED AND MAY PRESENT A RISK OF ELECTRIC AI ROC ONLY CURING SERVICING Sdesad P203 FAN HARNESS i ZI G0M YITIOYLNOD AVERTISSEMENT CERTAINES PIECES INTERNES ME SONT PAS RELIEES A LA TERRE DE FACON DELIBEREE ET PEUVENT P202 PRESENTER UN RISQUE DE CHOC ELECTRIQUE LORS corium asd ME DES INTERVENTIONS DE SERVICE WATER SOFTENER AGES PERSONNEL DE SERVICE 0 NE
6. 4 E r AD Sok Check the lid actuators These are checked at the chassis harness P205 between pins 6 amp 7 8 amp 9 Normal resistance range may vary so only replace if open or short circuit Check the Detergent Dispenser and Rinse Aid Coils These can be checked on harness P204 Remove the dispenser harness from the controller and using a multimeter check the resistance between pins 1 amp 2 for the rinse aid pump coil take care not to spread the pins with the meter probes The following resistances should apply 65 Ohms 10 Ohms Check the resistance between pin 3 8 4 for the detergent diverter coil The following resistances should apply 65 Ohms 10 Ohms If shorted replace the coil but continue to check the other components Or check the coils at the detergent dispenser remove the connector and using a multimeter check the resistance between the coil pins 10 Check the drying fan This can be checked on harness P203 on pins 3 8 4 it is not possible to check the resistance so you should only replace if it is open or short circult Or run the fan in HO mode in diagnostics and check for air flow if the fan exhibits poor performance low air flow replace it Check the motor winding These can be checked on harness P201 at the controller To check remove the harness and measure resistance between pins 1 amp 2 2 amp 3 1 amp 3 the following resistances should a
7. PAS ENTRER EM CONTAL T AVEC LES PECES SUIVANTES LORSQUE L AFPAREI EST Scns TENOR CONTR LEUR DE PANNEAU SUPPORT DE TIGE DE LIAISON FILTRE DE FORCES DE BOUCLIER SERVICE PERSONNEL DO NOT CONTACT THE FOLLOWING PARTS WHILE THE APPLIANCE amp ENERGIZED PANEL CONTROLLER ROD LINK SUPPORT SHIELD MAINS FILTER aseo d YNE TO CCS V aa Hd WHERE FITTED P302 P303 P200 P205 P101 COMMS LCD BADGE MOTOR CHASSIS POWER HARNESS ISOLATOR HARNESS HARNESS 1 T Pin Pair 10 amp 11 Device Connector Description Fill valve P205 65 10 ohm Lid motor Lid motor Rinse aid pump Detergent diverter Fan Water softener bypass valve Water softener brine pump Temperature Sensor P205 P205 P204 P204 P203 P202 P202 P101 6 amp 8 amp 9 1 amp 2 3 amp 4 1 amp 2 1 amp 2 3 amp 4 1 amp 2 Check if open or short circuit Check if open or short circuit 65 10 ohm 65 10 ohm Check if open or short circuit Note run in diagnostics and check fan torque 654 10 ohm 654 10 ohm 12000 Ohms 20 C 68 F 8300 Ohms 30 C 86 F 3000 Ohms 60 C 140 F Motor phases P201 1 amp 2 8 0 5 Ohms per winding 16 ohms phase to phase from the controller connector Dropper resistor P101 4 amp 5 NZ AU EU UK 98 Ohms 7 Ohms US CA 24 Ohms 3 Ohms Element P101 6 NZ AU EU UK and to DD605 DD60 50 ohm 4 Ohms P
8. be replaced Note To adequately test the motor there must be water in the tub c If all components appear OK and the product is a pre finished LCD model go to e if the product is a flat door or integrated product then replace the badge isolator 5 0 Controllers a Measure the resistance of all other components coils windings etc Section 4 2 to 4 7 If any components are faulty then replace the component b Run the fan in HO mode If the fan exhibits poor performance low air flow replace the fan c If a and b find faulty components replace the controller and go to step 6 Otherwise go to d Both 5 0 amp 5 1 Controllers d Check the controller for signs of corrosion or burning If any found replace controller and harness if required See Section 4 8 e If turning off the bottom tub power button causes the top tub to fault F9 check the CHASSIS harness connections are tight at controller and chassis board and for chassis board dry joints before replacing the chassis board See Section 4 9 As per Step 5 check all components individually in HO mode see Section 5 and 5 1 3 and then run a Fast Cycle see 5 1 3 before leaving the site 2 FYFAULT CODE Display Power Supply Controller Fault The product will disable power supply log the fault lock out the EON pa user and report to the user via a fault code J Secondary Panel Note The isolation relay will be disabled Power
9. e door panel 14 Q Check the Chassis board Check the chassis board mains filter board for any corroded burnt contacts or dry joints to do this remove the mains filer board from the housing 15 5 DIAGNOSTICS 5 1 DishDrawer Diagnostics DishDrawer diagnostics can only be entered in Power Off mode i e when there is no display on the LCD or the badge LEDs are off Note If the product has been powered off at the wall due to a fault code error once power is turned back on wait 20 seconds before trying to enter diagnostics as the product will be doing a self check in this time and will not allow diagnostics to be entered Diagnostics is entered by holding the KEYLOCK and START PAUSE buttons simultaneously for 5 seconds Ensure that KEYLOCK is pushed first There are currently four levels of diagnostics To move to the next level press POWER To enter a level press START PAUSE Once a level has been entered pressing POWER will exit diagnostics completely If no level is entered then the display will cycle through the four levels and exit after the last On entering diagnostics mode the first level is the display mode 5 1 1 Display Mode Level One In this mode all LEDs and LCD segments except keylock are illuminated in the display Pre Finished Integrated and Flat Door Models The following LED s will show on the secondary display QE DID NS LILI min C The last two faults are displayed on the LCD for p
10. ge during the test 5 1 4 Continuous Cycle Test Mode Level Four Not required for testing of F9 related faults 19 6 WIRING DIAGRAM Electronic Controller 9 Power Heater O P101 7 3 R2 5 Pro Heater Plate Dropper esn euueu FN f Ne JojeoH hermistor Earth 526263 4 FR M S Detergent a Dispenser diverter 35 7 7 Rinse aid LED 1 fo NN K 4 gt 2 18 Fan LED a 1 2 Rinse aid pump V J 522006 0 ind f D TT Drying fan jo 2 1 o Softener Brine Pump LCD Badges Chassis s S 11 P205 H5 Softener bypass gt z 4 P444 valve id FI 01528403 FEU 232229253428 3 Blo E g g8 t Q uw S S999 ac O Eg 5 c vi O O o og 3 A j 3 21526754 i op 529884 uj Oo 4 5 D G 8 id Bad d TT fc fo ER FR san ss sg 2m uiis Protective sheath isolator J j SC E M 522696 ee Non isolated Fa ECO l Badge O 1 Quee DS I ES PS ee LCD I 56 EM C 528040 A pa Key Connector type KO N z Anector funcion IR2 5 Stocko RAST
11. go to Step 3 otherwise skip to Step 5 On the tub with the F9 check the following a Checkthat the harnesses are completely connected and there is no contamination in the connector Especially the POWER and DISPENSER connections b Measure the resistance of the power resistor See Section 4 1 c Measure the resistance of the detergent diverter See Section 4 4 If any components are faulty replace and go back to Step 2 If all of these components appear OK go to Step 4 Before replacing the controller ALL components need to be measured to determine if they are faulty a Measure the resistance of all other components coils windings etc Section 4 2 to 4 7 Replace any faulty components before installing a new controller b Ifon power up the product still produces an F9 check all connections between the chassis board and controller check the chassis board for signs of corrosion See Section 4 9 and if required replace the chassis board and or harness Replace any faulty components repeat Step 2 and if no F9 fault appears go to Step 6 ALL components need to be checked to determine if they are faulty 5 1 Controllers a Check each component individually in HO mode see Section 5 and 5 1 3 b Only run ONE component at a time if after approximately 5 seconds a long low tone is played then that component is faulty or not connected Reconnect or replace the component In this case the controller does NOT need to
12. ower Plug Neutral DD90 38 ohm 3 Ohms Pin US CA DD605 DD24 24 ohm 3 Ohms DD36 19 ohm 2 Ohms Note DD90 amp DD36 Heater track are in parallel if one heater track fails resistance will double 230V 76 ohm 120V 38 ohm NOTE Pins are counted right to left on connectors P101 P205 P201 P303 P302 Connectors P202 208 204 pin 1 is at the bottom of the connector 4 1 Component Checking Procedure Number Procedure 1 Check Dropper Resistor This is checked at the power connector harness at the controller P101 Remove the harness from the controller and using a multimeter check the resistance between pins 4 amp 5 be careful not to spread the pins with the meter probes The following resistances should apply NZ AU EU UK 98 Ohms 7 Ohms US CA 24 Ohms 3 Ohms If the dropper resistor is open circuit then the heater plate will need to be replaced ES 2 Check Fill Valve This is checked on the chassis harness P205 between pins 10 amp 11 Remove the chassis harness from the controller and using a multimeter check the resistance between pins 10 amp 11 be careful not to spread the pins with the meter probes The following resistance should apply 65 Ohms 10 Ohms If resistance is OK continue checking other components If shorted replace the fill valve but continue to check the other components LA AE AE AL AL JL 4 La Aldo 8 1404 St 4
13. pply 8 0 5 Ohms per winding 16 ohms phase to phase from the controller connector P 11 Check the Water Softener If fitted check the water softener coils these can be checked at harness P202 Remove the water softener harness from the controller and using a multimeter check the resistance between pins 1 amp 2 for the softener bypass coil take care not to spread the pins with the meter probes The following resistances should apply 65 Ohms 10 Ohms Check the resistance between pin 3 amp 4 for the brine pump The following resistances should apply 65 Ohms 10 Ohms If shorted replace the coil but continue to check the other components 12 Check for Corrosion or Burning at the Controller Connections Check connections and check the secondary touch panel switches to do this you will need to remove the controller from the tub If the connections are burnt or corroded then the controller and harness will need replaced If there is signs of corrosion on the secondary touch panel check for leaks on the tub flange ensure this is not leaking when getting hot Also check drying fan operation and that the product vent is not blocked off causing a build up of condensation 13 For integrated models check the length of the door panel that this has not been extended and is covering the fan duct which will cause a build up of moisture behind th
14. re finished models For integrated or flat door models the secondary control panel LED will show a sequence of lights to show the fault code The current fault code is displayed first followed by the previous fault code E g Pre Finished Integrated and Flat Door Models F9 fault code M VA HEAVY NORMAL FAST DELICATE RINSE 16 5 1 2 Hardware Output Test Mode Level Two This level tests all the hardware outputs and inputs The LCD display shows HO Pre Finished Integrated and Flat Door Models Will show the following LED s on secondary display panel Press POWER to skip hardware diagnostics and advance to the next level Press START PAUSE to enter hardware diagnostics Once hardware diagnostics has been entered letters in the LCD display indicate the current hardware output being tested For integrated models the LEDs on the touch switch panel indicate the hardware output being tested using binary encoding as shown in the table below Different combinations of outputs can be switched on or off together but the controller will prevent components such as the wash pump and the lid motors being turned on together Press START PAUSE to advance to the next hardware output Press KEYLOCK to turn the currently displayed output on or off If the bubbles symbol green LED above start pause button on integrated models is displayed then that output has been switched on and if it is not displayed then that output is off For
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