Firestone NCD-5819-3 User's Manual
Contents
1. switch Install the rubber isolators and brass sleeves to the compressor feet see Figure B STEP 2 Select a convenient location for mounting the compressor This location should provide ample air flow and be protected from most airborne debris The surface should be rigid to support the unit Some examples might include under the hood on a fender well or in a vented storage compartment AIR LINE lt w PUSH TO CONNECT INFLATION VALVE BODY OF VEHICLE FLAT WASHER P Eo 2 Figure Using the template supplied mark and drill three 1 4 holes It is recommended that burrs be removed from the holes so as notto damage the rubber isolator Mount the compressor using the 10 pan head machine screws and 10 flat washers located in your hardware pack Assembly of the flat washers machine screws and lock nut are shown in Figure Proper mounting of this compressor will provide maximum isolation Figure B shows the before and after condition of the rubber isolator The screw and nut should be tightened only enough to bottom out on the brass insert DO NOT OVER TIGHTEN further tightening will crush the insert and isolator and reduce vibration isolation Attach the black wire from the compressor to a convenient ground source on the vehicle Most any metal connection point common to the vehicle frame should be suitable STEP 3 Get the air tank and mount two 1 4 NPT male connectors into t2. 2047 2232 Firestone AIR COMMAND WIM 777 RILES AIR COMPRESSOR ACCESSORY KIT INSTALLATION INSTRUCTIONS NOTE Congratulations on your purchase of a new Ride Rite Air Compressor Accessory Kit This kit will be an asset to your vehicle meeting nearly any of your air supply needs oe oe ee ee Automatic control or Cab Control Height Adjustment systems the Air Compressor Accessory Kit and the Ride Rite air helper springs kit designed to fit your vehicle must first be installed Contact Firestone for more information Please take a few minutes to read through the instructions identify the components and learn how to properly install your Air Compressor Accessory Kit TOOLS REQUIRED e UTILITY KNIFE e 3 8 DRILL BIT e FLAT SCREW DRIVER e ELECTRIC DRILL e WIRE CRIMPER STRIPPER e 1 2 WRENCH 2 9 16 OPEN END WRENCH 3 8 WRENCH PARTS LIST COMPRESSOR 9210 PRESSURE SWITCH 1 AIR TANK 9127 COMPRESSOR T FITTING 1 25 FT EXTENSION HOSE 9006 TANK VALVE 1 3 8 16 x 1 HEX BOLT 18 FT AIR LINE TUBING 9038 1 3 8 16 FLANGED HEX NUT NYLON TIE 6 3 8 FLAT WASHER 10 32 x 1 MACHINE SCREW 10 32 NYLON INSERT HEX NUT QUICK SPLICE CONNECTOR 3 16 FLAT WASHER FEMALE SPADE TERMINAL PUSH TO CONNECT 20 AMP BLADE FUSE 1 4 NPT MALE FITTING FUSE HOLDER 15 FT 16 GAGE WIRE WITH 1 4 SPADE CONNECTOR OoOwuwARA RH oo a ooo a 24 8128 03 01 NCD 5819 3 Air Tank Attachment Air Compressor Accessory
3. Kit WR1 760 2047 INFLATION VALVE AIR LINE AIR TANK PUSH TO CONNECT MALE CONNECTOR ee j MALE CONNECTOR orn TANK BRACKET RED WIRE TO FUSE BOX OR OTHER POWER SOURCE AIR LINE PRESSURE _7 SWITCH 25 Extension Hose RED WIRE BLACK WIRE Figure A mS BRASS SLEEVE COMPRESSOR LOCK NUT FLAT WASHER COMPRESSOR FOOT LL UR enue FLAT MOUNTING SURFACE 10 PAN H SCREW Figure B NOTE ON CONNECTING AIR LINE TUBING Cut the air line tubing as squarely as possible To connect the air line tubing to the fittings push the tubing into the fittings as far as possible If for any reason the tubing must be removed the collar of the fitting can be pushed toward the body of the fitting and the tubing can be removed Make sure the air helper springs are deflated To reassemble make sure the tubing is cut squarely and push back into the fitting STEP 1 Locate the brass T fittings as shown in Figure A This fitting has a preapplied thread sealant on the male threads No additional sealant is required Install the male threaded end into the compressor head as shown in Figure A Tighten finger tight PLUS 3 1 2 turns Next get the pressure switch from your hardware pack Screw the pressure switch into the fitting as shown in Figure A Then attach the positive RED wire fromthe compressor to one of the terminals on the pressure
4. OMPRESSOR ACCESSORY Your system is now ready to use With the coiled tubing provided attach the end with the screw style fitting to the inflation valve You can now use the air chuck on the opposite end to inflate Ride Rite air helper springs tires air shocks and many other items FILTER MAINTENANCE PROCEDURE It is recommended that the air compressor filter be inspected periodically The frequency that the inspection should occur depends on how often the compressor is being used The air compressor filter is located on the head of the compressor opposite the air fitting If the filter is sufficiently clogged it will require replacement used filter should not be cleaned or reused Remove the felt filter media from the inlet port A replacement filter is supplied with your kit Clean residual glue from the inside of the air port on the compressor Apply glue to the circumference of the replacement filter and install in the inlet port 2 t Q n FIRESTONE INDUSTRIAL PRODUCTS BIDE ANTE COIL RITE SPORT BITE 12650 HAMILTON CROSSING BOULEVARD wona neer 7 Air Spring CARMEL IN 46032 www ride rite com
5. aged you should use 1 4 DOT approved nylon air brake tubing This is available at most truck parts dealers STEP 7 Get the red wire supplied in your hardware pack This wire has attached to one end a 1 4 spade connector Attach this connector to the remaining stud on the compressor pressure switch The other end of the wire is to be attached to a positive 12 Volt D C supply capable of handling 20 amps It is recommended that the connection be made to an ignition contolled circuit This method of connection will provide power to the compressor only when the key is on Consult your dealer or vehicle owners manual for proper fuse box connection Should you desire a circuit which is not ignition switch controlled a switch should be placed in the system Make sure the automotive switch you purchase is capable of 20 amps minimum Turning the switch off when th compressor is not needed will prevent the compressor from operating periodically and draining the battery Consult you dealer or vehicle owners manual for wiring diagrams NOTE Should additional wire be necessary use 16 gage multistrand wire YOU ARE NOW READY TO TEST THE SYSTEM Turn on the ignition The air compressor will run for a short time to build up pressure in the tank Once this air pressure reaches approximately 120 psi in the air tank the pressure switch will turn the compressor off It will not restart until the pressure in the tank drops below 90 psi USING YOUR RIDE RITE AIR C
6. he air tank ports see Figure A Select a location for mounting the air tank This location should be protected to prevent damage from flying rocks or debris Mark and drill two 7 16 holes 2 1 2 apart Bolt the tank in place using the 3 8 16 x 1 1 2 hex bolts washers and lock nuts provided Be sure clear access is provided to the two air ports SEE CAUTION NOTE CAUTION The air tank supplied with this kit should be protected Dents or punctures could cause air leaks personal injury or property damage Do not exceed 120 psi in the tank STEP 4 Measure a length of air line tubing to go from the compressor to the tank and cut as squarely as possible A ragged or angled cut can cause a leak in the system Do not fold or kink the air line tubing 5 5 Selecta point on your vehicle for the inflation valve This should be arigid surface easily accessible and convenient examples might be a wheel well or bumper Drill a 5 16 hole and install the inflation valve as shown in Figure Tighten the inflation valve securely and replace the cap NOTE The cap should always be replaced to protect the inflation valve from dirt and debris STEP 6 Measure a length of remaining air line tubing to run from the tank to the inflation valve Cutas squarely as possible and install according to previous directions NOTE We have provided 18 feet of air line tubing in this kit Should your installation require more or your tubing becomes dam
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