Falcon SG5K-1TX User's Manual
Contents
1. PWM INVERTER Isolated 120 208 240Vae a Output Internal UPS Batteries 240 ew Dprived 120Vaq Neutral Terminal 1 Terminal 10 Terminal Block as Viewed Through the Opening in the UPS Rear Panel 3 0 Extended Battery Bank Option Installation hardwire models only Optional Extended Battery banks are available for the SG5 amp 6KVA models providing extended battery backup up to many hours Each extended battery is a completely self contained battery system If equipped with the optional battery charger it will require the additional connection to the utility source incorporating branch rated circuit breaker protection which can also be used as a disconnect for the system Hardwire model extended battery systems are not provided with an input power switch or AC disconnect device As the optional charger is designed to maintain a continuous charge to the batteries it must remained powered from the utility source A battery disconnect is provided on the rear panels of both the UPS and battery bank and must be in the off position during installation or when the system is being turned off or stored for more than two weeks Installation Instructions 1 VERIFY THE BATTERY DISCONNECT CIRCUIT BREAKER IS IN THE OFF POSITION PRIOR TO MAKING ANY WIRING CONNECTIONS Verify the Extended battery Bank is configured properly Verify the input models with internal battery chargers only and2. third LED is lit when the output load is greater than 75 of the rated output of the UPS 2 BATTERY LEVEL INDICATOR LEDs The third or top LED is lit when the battery is fully charged The second LED is lit when the battery level is above the low battery warning level led The first LED is lit when the battery level is above the battery cutoff voltage 3 LINE SITE WIRING FAULT INDICATOR LED For models configured for standard 120 volt domestic usage this LED is lit to a steady on state when Utility voltage is present However should the led flash on and off it is an indication that the HOT and NEUTRAL wires are reversed some where in the building wiring Typically at the wall outlet 4 BATTERY MODE INDICATOR LED This LED is lit when the unit is operating from battery 10 BYPASS INDICATOR LED When this led is lit the UPS bypass is active Should the Alarm led be lit at the same time the UPS detected an internal failure and the UPS must be serviced INVERTER INDICATOR LED When this led is lit the UPS inverter is operating and powering the connected load GREEN MODE LED INDICATOR This led is lit when the connected output load of the UPS drops to under 10 of the full rated output of the UPS providing SW3 is in the down position Green Mode Enabled as shown on page 7 The UPS is automatically set to bypass mode and the inverter is turned off reducing the power requirement NO BATTERY BACKUP IS PROVID
3. OWNER S OPERATING MANUAL SG Series UPS Plus Uninterruptible Power Supply Models SG5K 1TX SG5K 1TXC SG5K 2T SG5K 2TC SG5K 2TX SG5K 2TXC SG6K 1TX SG6K 2T SG6K 2TC Detailed SG Series product specifications are available in PDF format at www falconups com FALCON Electric Inc 5106 Azusa Canyon Rd Irwindale California 91706 626 962 7770 Fax 626 962 7720 Email sales falconups com 2004 Falcon Electric Inc All rights reserved All other brand names and trademarks are the property of their respective owners The information stated in this document is subject to change without notice 2004 01 06 Falcon Falcon Electric and UPS Plus logos are registered trademarks of Falcon Electric Inc OM48021 5 6K Rev F TABLE OF CONTENTS SG UPS Features SG Series Online UPS Block Diagram Important Safety Instructions READ FIRST Chapter 1 SG Series UPS Overview True Regenerative On line Design Input Power Factor Correction Microprocessor Control F SNMP HTTP Remote Management Extended Battery Bank Option Frequency Converter Option Chapter 2 Installation Instructions Common for all models Output Voltage amp Green Mode Switch Settings Diagrams Floor Load Carrying Requirements Lowering The Leveling Feet Installation Instructions for Hardwire Models Input Requirements Wire Gauge Chart Terminal Screw Torque Specifications Output Requirements Wiring Terminal Block Details Internal UPS
4. 17 17 19 19 19 20 21 21 21 22 24 24 24 24 25 25 26 26 26 27 28 SG SERIES UPS FEATURES Models available with either 120V or 208 240Vac Input True Double Conversion On Line Design Input Power Factor Correction Dual Output Models Available with 120 amp 208 240Vac Wide Input Voltage Window Pure Sinewave Output Precision Output Voltage Regulation Superior Brownout Surge and Transient Protection Internal System Bypass Eliminates Generator Frequency amp Voltage Drift Microprocessor Control amp RS 232 Communications UPSILON Monitoring amp Shutdown Software Optional Frequency Conversion Optional Extended Battery Packs amp Chargers Optional External Maintenance Bypass Switch Optional Internal SNMP HTTP Interface Card Two Year Warranty SG SERIES ON LINE UPS SYSTEM BLOCK DIAGRAM NF NOISE TNANSFER SWICH NOTE All SG UPSs are constructed using metric screws nuts and hardware IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation operation and maintenance of this UPS and its batteries Please read all instructions before operating this equipment and save this manual for future reference CAUTION All of the models presented herein are designed for installation and use in a temperature controlled environment free of contamination CAUTION This UPS utilizes voltage that may be hazardo
5. Circuit Breaker USE ONLY THE WIRE GAUGE amp TYPE REFERENCED IN THE PRECEEDING WIRING TABLE Input Battery Terminal Block CAUTION Reference the torque specifications in this manual prior to making terminal block Reference the Leveling connections Feet adjustment procedure UTILITY INPUT OUTPUT TO NEXT BANK 240 Note Input and output wiring must meet the National Electrical Code ANSI NFPA70 Please refer to the wire Gauge table on page 6 for minimum wire gauge THIS UNIT MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN CAUTION To reduce the risk of fire connect only to a circuit provided with a branch rated over current protection device in accordance with the National Electrical Code ANSI NFPA 70 12 Installation Instructions for All Models Except Hardwire 1 0 UPS Input amp Output Requirements Note All SG Series UPS models except Hardwire models may be installed by anyone providing the specified outlet circuit and circuit protections are available Other plug and receptacle configurations are available please reference page 14 or contact the factory should an unlisted configuration e required MODEL REQUIRED REQUIRED INPUT RECEPTACLE CIRCUIT BREAKER SG5K 1TXC 120Vac 50 50Hz 38 7A 1 phase wire L5 50R 50A SG5K 2TC 208 240Vac 50 60HZz 19 5A 1 phase wire L6 30R 30A SG5K 2TXC 208 240Vac 50 60Hz 20 3A 1 phase 3 wire L6 30R 30A SG6K 2TC 208 240Vac 50 60HZ
6. INPUT REQUIREMENTS MODEL SG5K 1TX 120Vac 50 50Hz 38 7A 1 phase 3 wire SG5K 2T 208 240Vac 50 60Hz 19 5 1 phase wire REQUIRED INPUT CIRCUIT BREAKER SG5K 2TX 208 240Vac 50 60Hz 20 3A 1 phase wire SG6K 1TX 120Vac 50 60Hz 46 6A 1 phase 3 wire SG6K 2T 208 240Vac 50 60HZz 23 4 1 phase wire SG6K 2TX 208 240Vac 50 60Hz 24 3A 1 phase wire MODEL SG5K 1TX SG5K 2T SG5K 2TX 12 Awg 600V 75 C CU SG6K 1TX SG6K 2T SG6K 2TX 16 600V External Battery amp Charger System AC INPUT 1 120 Vac 2 208 240 Vac 8 Awg 600V 75 C CU 12 Awg 600V 75 C CU 6 Awg 600V 75 C CU 10 Awg 600V 75 C CU 75 C CU WIRE GAUGE CHART AC OUTPUT S 120 Vac 10 Awg 600V 75 C CU N A 10 Awg 600V 75 C CU 8 Awg 600V 75 C CU 8 Awg 600V 75 C CU N A 208 240 Vac 12 Awg 600V 75 C CU 12 Awg 600V 75 C CU 12 Awg 600V 75 C CU 10 Awg 600V 75 C CU 10 Awg 600V 75 C CU 10 Awg 600V 75 C CU N A 50A 30A 30A 70A 30A 30A EXTERNAL BATTERY 240 dc 10 Awg 600V 75 C CU 10 Awg 600V 75 C CU 10 Awg 600V 75 C CU 10 Awg 600V 75 C CU 10 Awg 600V 75 C CU 10 Awg 600V 75 C CU ooma Secu 75 C CU ONLY USE WIRE WITH SOLID COPPER CONDUCTORS FOR ALL INPUT OUTPUT BATTERY WIRING SCREW TORQUE SPECIFICATIONS FOR INPUT OUTPUT WIRING BLOCK Wire Gauge UPS amp BATTERY BANK Torque inch pounds 18
7. Typical Falcon Dry Contact Relay Board DB 9 2 12 13 PIN amp JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD no on bypass signal PIN DESCRIPTION Low Battery When UPS reaches low battery contact activates J1 1 2 short N O J1 2 3 short N C JP2 open common for low battery onl A JP1 shorted Utility Loss common amp all other shorted JP commons JP1 open Utility Loss common only 6 Remote Shutdown common Remote Shutdown J2 1 2 short outside power J2 2 3 short inside power 1 2 shorted Applying an external 12V signal across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off 2 3 shorted Applying a short directly across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off Alarm Upon a UPS fault or failure the contact activates J3 1 2 short N O J3 2 3 short N C ieee ee JP3 open Alarm common onl PIN amp JUMPER ASSIGNMENT FOR THE FALCON UA88376 RELAY OPTION BOARD with on bypass signal DB 9F PIN amp JUMPER ASSIGNMENTS DESCRIPTION Low Battery When UPS reaches low battery contact activates 1 1 2 short 1 2 3 short N C JP2 shorted Low Battery common amp all other shorted JP commons JP2 open common for low battery onl Utility Loss At loss of utility voltage contact activates Utility Loss N C At loss of utility voltage contact activates JP1 shorte
8. WARRANTIES INCLUDING BUT NOT LIMITED TO LIABILITY FOR INJURY LOSS OF LIFE PROPERTY DAMAGE LOSS OF USE LOSS OF DATA LOSS OF TIME INCONVENIENCE OR COMMERCIAL LOSS OR BREACH OF IMPLIED OR EXPRESSED WARRANTIES ANY AND ALL SUCH LIABILITY IS EXPRESSLY EXCLUDED IN NO EVENT SHALL FALCON ELECTRIC BE RESPONSIBLE FOR ANY AMOUNT EXCEEDING THE ACTUAL MARKET VALUE OF THE PRODUCT Some states do not permit the exclusions of limitations of incldental or consequential damages so these limitations may not apply to you TRANSFER This Falcon Electric Limited New Product Warranty is not transferable in the event of the product ownership being transferred during the warranty cov erage period ITEM COVERAGE Effective January 1 2000 FALCON ELECTRIC hereby warrants product shipped under this Agreement to be free from defective workman ship for a period of two years following date of shipment Coverage under this Falcon Electric New Product Warranty Agreement commences with the date of shipment defined as the date on the Bill of Lading If no Bill of Lading is issued the date of shipment shall be shown on seller s shipping document The Falcon Electric Limited New Product Warranties expire two years from the aforementioned commencement date Falcon Electric Inc reserves the right to make changes additions and or other improvements in its products without incurring any obligation to install them on its products previously sold This Warranty is valid for produc
9. initiated by the UPS WHEN SG UPS FRONT PANEL ON OFF AND TEST BUTTONS ARE DEPRESSED 2 Category two alarms a Three short beeps indicate the SG UPS output voltage is out of proper operating range SG UPS OUTPUT VOLTAGE IS OUT OF PROPER RANGE b Four short beeps indicate the SG UPS output frequency is out of proper operating range The UPS must be repaired SG UPS OUTPUT FREQUENCY IS OUT OF PROPER RANGE c Five short beeps indicate the SG UPS is in an over temperature condition Check for proper UPS cooling fan operation or blockage SG UPS INTERNAL TEMPERATURE IS TOO HIGH d Should the internal POWER UP SELF TEST fail the SG UPS will sound the following alarms denoting the failure mode A continuous rapid beeping for about 5 seconds then the SG UPS shuts down The UPS output voltage is out of range e UPS OUTPUT VOLTAGE IS OF RANGE A continuous rapid beeping for about 2 seconds and the SG UPS shuts down The SG UPS performed a DC start but there is no output frequency set in the UPS memory Plug the UPS into your local utility power and turn the UPS on to set it for your local utility power frequency The SG UPS performed a DC start but there is no output frequency set in memory Connect the UPS to your local utility power and turn on the UPS Your local utility frequency is now set into the UPS memory The next time the UPS is DC Started its output frequency will be
10. 10 Awg 25 30 CAUTION To reduce the risk of fire connect only to a circuit providing over current protection incorporating the specified branch rated over current protection device in accordance with the National Electrical Code ANSI NFPA 70 7 2 0 UPS Output Requirements IMPORTANT Note The outputs of SG 5 amp 6kVA models not configured for 208 or 240Vac split phase operation Please reference the output configuration diagrams on pages 9 10 prior to making any wiring connections to the UPS Should a 208 or 240Vac split phase output configuration be required please contact the factory MODEL OUTPUT REQUIREMENTS RECOMMENDED OUTPUT CIRCUIT BREAKER SG5K 1TX Output 1 208 220 230 or 240Vac selectable 1 phase 2 wire 30A Output 2 115 120 125 or 130Vac 1 phase 3 wire follows output 1 50A SG5K 2T Output 1 208 220 230 or 240Vac selectable 1 phase 2 wire 30A Output 2 None SG5K 2TX Output 1 208 220 230 or 240Vac selectable 1 phase 2 wire 30A Output 2 115 120 125 or 130Vac 1 phase 3 wire follows output 1 50A SG6K 1TX Output 1 208 220 230 or 240Vac selectable 1 phase 2 wire 30A Output 2 115 120 125 or 130Vac 1 phase 3 wire follows output 1 50A SG6K 2T Output 1 208 220 230 or 240Vac selectable 1 phase 2 wire 30A Output 2 None SG6K 2TX Output 1 208 220 230 or 240Vac selectable 1 phase 2 wire 30A Output 2 115 120 125 or 130Vac 1 phase wire follows out
11. 23 4A 1 phase 3 wire L6 30R 30A SG6K 2TXC 208 240Vac 50 60Hz 24 3A 1 phase wire L6 30R 30A CAUTION To reduce the risk of fire connect only to a circuit providing over current protection incorporating the specified branch rated over current protection device in accordance with the National Electrical Code ANSI NFPA 70 2 0 UPS Output Details Note The outputs of the referenced SG 5 amp 6kVA models are not configured for 208 SG5K 1TXC Output Output SG5K 2TC Output Output SG5K 2TXC Output Output SG6K 2TC Output Output SG6K 2TXC Output Output or 240Vac split phase operation Output 1 208 230Vac is powered directly from the UPS inverter while Output 2 120Vac is created from the inverter output through an isolation transformer A new neutral for the 120Vac output is derived at the output of the transformer This configuration provides the advantage of providing the full rated output of the UPS at output 1 output 2 or a combination of both MODEL STANDARD OUTLET FUSES CONFIGURATION Class CC 1 208 220 230 or 240Vac selectable 3500W 1 L6 30R 2 KLKD 30 2 115 120 125 or 130Vac follows output 1 3500W 2 Duplex 5 20R 2 KLKD 20 1 208 220 230 or 240Vac selectable 3500W 1 L6 30R 2 KLKD 30 2 None 1 208 220 230 or 240Vac selectable 3500W 1 L6 30R 2 KLKD 30 2 115 120 125 or 130Vac follows output 1 3500W 2 Duplex 5 20R 2 KLKD 20 1 208 220 230 or 240Vac selectabl
12. 30R 2 fuses Fu 208 240 Vac L5 20R 1 fuse SG5 6K P11 120 Vac 1 L6 20R 2 fuses 208 240 Vac 1 L6 30R 2 fuses 208 240 Vac 1 L6 20R 1 circuit breaker 1 L6 30R 1 circuit breaker Note Other options available please consult the factory Po Typical SG5 amp 6kVA Rear Panel Layout Shown with Power Distribution Center ommunications Option Slot Output Voltage amp Green Mode Cover Plate Select Switches SWITCH REFER TO PAGE 20 FOR OPERATING INSTRUCTIONS OOLIN AN DO NOT BLOCK AIR FLOW WARNING NEVER TURN THIS SWITCH TO THE ON POSITION UNLESS THE UPS HAS BEEN PLACED INTO MANUAL BYPASS OR THE UPS HAS BEEN TURNED OFF ALWAYS TURN ON AFTER THE BATTERY CIRCUIT BREAKER HAS BEEN TURNED ON VERIFY THIS DISCONNECT IS IN HE OFF POSITION WHEN The UPS is being installed The UPS is to be turned off or stored for more than five days Connecting external battery banks Servicing the UPS CENTER see page 14 WARNING NEVER TURN OFF THIS DISCONNECT WHILE THE UPS IS OPERATING FROM UTILITY POWER OR DAMAGE MAY RESULT ALWAYS TURN OFF THE UPS FIRST IMPORTANT TO TURN OFF THE UPS SWITCH THE INPUT CIRCUIT BREAKER LOCATED ON THE UPS REAR PANEL TO THE OFF POSITION AND PRESS THE ON OFF BUTTON LOCATED ON THE UPS FRONT PANEL UNTIL THE UPS BEEPS THE UPS WILL RUN FOR ABOUT 30 SECONDS AND SHUT DOWN DO
13. NOT PRESS THE ON OFF BUTTON OR TURN THE CIRCUIT BREAKER ON AGAIN DURING THE SHUTDOWN PROCESS OR THE UPS WILL GO TO AN ALARM CONDITION WARNING THAT THE UPS WAS NOT SHUT DOWN PROPERLY SHOULD THIS OCCUR TURN OFF THE INPUT CIRCUIT BREAKER AGAIN AND WAIT UNTIL THE UPS SHUTS DOWN 15 Please refer to the battery bank selection guide on page 11 for more model details EXTENDED BATTERY BANK DC INTERCONNECTION All models except hardwire 1st Extended Battery 2nd Extended Battery Bank Bank Connections Connections Rear Panel View Rear Panel View Detailed To the Battery Connector To UPS Battery Connector View on the second Battery Bank To the Battery Connector on See Step 3 below the next Battery Bank RED PI 240Vdc N PIN BLAGK PIN 40Vdc K INSTALLATION PROCEDURE 1 Verify the battery disconnect circuit breaker on the UPS and all external battery banks to be connected are in the off position 2 Locate the battery interconnect cable s 3 Connect one end of the battery interconnect cable to the the UPS battery connector located on the power distribution center see page 14 Connect the other end of the cable to the battery connector on the first battery bank as shown 4 If a second battery bank is to be connected connect the second battery interconnect cable to the lower second battery connector on the first battery bank and the other end to the upper battery connector of the second battery bank All subsequent b
14. check the vents to make sure they are kept free from accumulation of dust dirt or lint Battery Life vs Temperature For full battery life keep the UPS close to an ambient temperature of 77 F The batteries should never be exposed to temperatures below 40 F and above 104 F Battery Replacement This UPS contains sealed maintenance free batteries VRLA When situated in a typical office environment with the proper charging and limited cycling the batteries can last many years In home office or computer room environments the batteries should be replaced every three to five years Battery Replacement Must Be Performed by Qualified Personnel WARNING Never attempt to service batteries High voltage exists within the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing the UPS batteries use the same number and type of batteries NEVER A NEVER dispose of batteries in a fire as batteries will explode B NEVER dispose of used batteries or the UPS in the trash or landfill as it is against federal and state laws The UPS and Batteries must be recycled For UPS and battery recycling information please contact our service department for the name and address of the nearest battery recycling facility CAUTION A Do not open or mutilate the battery or
15. 50 60 Hz 5 Efficiency Typical Power Factor Correction Electrical Output 4200 120 amp 208V or 120 amp 208V or 1 AC Voltage 120 amp 220V or 120 amp 220V or 120V Switchable except where noted 120 amp 240V 120 amp 240V 1 No Switching itchi 1 IsolationTransformer Ys MN J Ys o 0 3 Battery Mode 7 for 100 load variation lt 3 Overload 105 for 50 Seconds Crest Ratio 3 1 1 Contactthe factory for output settings Batter DC Voltage 240V 12V 7AH Sealed Lead Acid Maintenance Free Back Up Time Full Load 9 Minutes 7 Minutes 1 2 Load 28 Minutes 18 Minutes 10 Hours to 90 Battery times are approximate Electrical Connections Input 1TX Hardwire Hardwire PT Hardwire Hardwire Electrical Connections Output Hardwire 2 duplex 1TXC 5 20R amp 1 L6 30R Hardwire 1 L6 30R 7 L6 30R Hardwire 2 duplex 2 duplex 2TXC 5 20R amp 5 20R amp 1 L6 30R 1 L6 30R Contact the factory for other input output options Environmental 0 to 35 32 F to 95 Humidit 10 to 95 Non Condensing Altitude 7 000 Feet Cooling Low Velocity Forced Air Fans Audible Noise 1 Meter lt 55dBA Controls and Indicators Line Inverter Battery Reserve Load Bypass Alarm Crest Battery amp Load Capacity Level Audible Alarms DC Mode Low Battery Over Under Voltage Over Under Frequency High Temp Over Load
16. BREAKER PRIOR TO SWITCHING ON THE UPS AC INPUT CIRCUIT BREAKER EXTENDED BATTERY BANK SELECTION GUIDE Please specify a hardwire configuration at the time of order BATTERY OPTION MODELS SGB2S7 6K6 SGB2S7 6K6 SGB2S7 6K6 SGB2S7 6K6 SGB2S7 6K6 W O Charger 40 Pieces 12V 80 Pieces 12V 7AH 60 Pieces 12V 80 Pieces 12V 7AH 160 Pieces 12V BATTERIES IN UPS 20 each of 12 7AH of CASES 1 Floor Standing 2 Floor Standing 3 Floor Standing 4 Floor Standing 8 Floor Standing Inches 32 1 x 10 2 x 21 8 32 1 x 10 2 x 21 8 32 1 x 10 2 x 21 8 32 1 x 10 2 x 21 8 32 1 x 10 2x 21 8 mm 814x 259 x 554 814 x 259 x 554 814 x 259 x 554 814 x 259 x 554 814 x 259 x 554 RUN TIME 3500W Full Load 37 5 Min 120 Min 210 Min 340 Min RUN TIME 4200W CHARGER ION as BATTERY OPTION MODELS SGB2S7 6K6 1 6K6 1 some 6K6 1 6 6 1 6 6 1 With 120Vac Charger BATTERY OPTION MODETS SGB2S7 6K6 2 SGB2S7 6K6 2 SGB2S7 6K6 2 SGB2S7 6K6 2 SGB2S7 6K6 2 With 200 240Vac Charger CHARGER OUTPUT 275Vdc 1 3A 275Vde 13 275 13 13 1 3A Battery run times are for reference only and may vary due to application environment and the condition of the batteries 11 SG5 amp 6kVA Extended Battery Bank Rear Panel Details Hardwire Model Shown COOLING FAN DO NOT BLOCK For all Input Output wiring USE COPPER CONDUCTORS ONLY Battery Disconnect amp
17. DC output voltage All SG 5 amp 6KVA models require the use of an external battery bank with an output of 240Vdc 30A This information is stated on the nameplate label located on the rear or the side panel of the unit 10 3 Select a suitable location for the the extended battery bank preferably close to the UPS to minimize the risk of DC voltage drop due to excessive long wiring runs Use 10 Awg 600V insulated wire for all hardwired DC connections between the UPS and battery bank s See Wire Guage Chart of page 7 VERIFY THE FLOOR OR SURFACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS FLOOR STANDING EXTENDED BATTERY BANKS 363 Ibs 165 kg MAX EACH BANK 4 Remove the lower wiring access cover plate located on the rear panel of the battery bank 5 Remove the knock outs from the conduit connector plate located above the previous plate removed Next using conduit connectors install the conduit between the UPS utility power source models with battery chargers only and any other extended battery banks to be installed 6 Install all of the required wiring Reference the tables on page 7 for wire Gauge and terminal block torque specifications 7 Verify all wiring connection to the battery bank s UPS and utility sources prior turning on any circuit beakers or equipment power switches 8 ALWAYS TURN ON THE BATTERY BANK DC DISCONNECT S AND THE UPS BATTERY CIRCUIT
18. Diagram SG5K 1TX C amp SG6K 1TX Internal UPS Diagram SG5K 2T C amp SG6K 2T C Internal UPS Diagram SG5K 2TX C amp SG6K 2TX C Extended Battery Bank Installation Hardwire Models Floor Load Carrying Requirements Extended Battery Bank Selection Guide SG5 amp 6kVA Extended Battery Bank Rear Panel Details Installation Instructions for All Models poor Hardwire Output Details Output Power Distributions Center Optional Output Panel Configurations Typical SG 5 amp 6Kva Rear Panel layout Extended Battery Bank Installation All Models Except Hardwire Extended Battery Bank Interconnection Diagram Installation Procedure Chapter 3 Operation Front Panel Indicators amp Function Key Diagram Front Panel Function Description Audible Alarms Category One Alarms Category Two Alarms Maintenance Bypass Operating Instructions Chapter 4 Communications Interfaces RS 232 Interface DB 9 Communications Option Slot Contact Closure amp Opto Interface Options Chapter 5 Warranty Maintenance amp Technical Support Care amp Maintenance Battery Life vs Temperature Battery Replacement Storing the UPS and Batteries FCC Considerations Technical Support amp RMA Procedure Requesting Technical Information or Support FALCON Web Support Specifications N WW ODONNNNOO UO CO 17
19. E IMPROPER INSTALLATION UNAUTHORIZED ADJUSTMENTS MODIFICATIONS ALTERATIONS DISCONNECTION TAMPERING Accidents or acts of nature or other events beyond the control of Falcon Electric damage from impact contaminants fire or water misuse of the product such as sustained overloading improper installation or operation operation in an uncontrolled environment 2 DAMAGE DUE TO IMPROPER INSTALLATION OR LACK OF MAINTENANCE Lack of proper maintenance as outlined in the owner s manual 3 NORMAL MAINTENANCE Cleaning replacement of leaking or outdated batteries 4 DAMAGE DUE TO ALTERATIONS Alterations by changing or adding to the product by any unauthorized personnel or service organization 5 DAMAGE CAUSED BY OTHER THAN ORIGINAL EQUIPMENT PARTS Any malfunctions caused by the use of other than Falcon Electric original equipment parts such as batteries line cords and plugs output receptacles or any other part 6 BROKEN OR TAMPERED WARRANTY SEALS Falcon Electric will deem all warranties null and void in the event warranty seals are broken or show signs of removal or tampering 7 CONSEQUENTIAL DAMAGES This Limited New Product Warranty does not cover any consequential or secondary damages that may be suffered as a result of usage of the product or the need to repair or replace a warranted part except to the extent coverage of such damage is required by the state whose law governs the Falcon Electric Limited New Product Warranty 8 REPAIRS B
20. ED IN THIS MODE The UPS is shipped from the factory with SWS in the up or disabled position OVER CREST INDICATOR LED This led lights up when the connected load is close to the peak current rating of the UPS ALARM INDICATOR LED This led is lit during the following conditions a The inverter voltage is too high or low b UPS over temperature condition c The battery voltage is too high d The internal DC Bus has an under or over voltage condition e The internal microprocessor or memory failure ON OFF BUTTON The following describes the different modes of operation for this button a Depressing this button when the UPS is off and the utility voltage is not present or with the UPS input circuit breaker in the off position will cause the UPS to DC start and run on internal battery momentarily and shutdown b Pressing this button while the UPS is on and utility is present will place the UPS into bypass mode c Pressing this button when the UPS input circuit breaker has been turned off or when the utility voltage is not present will turn off the UPS TO TURN UPS ON CONNECT THE UPS TO UTILITY POWER AND TURN ON THE BATTERY DISCONNECT CIRCUIT BREAKER FIRST THEN TURN ON THE MAIN AC CIRCUIT BREAKER LOCATED ON THE REAR PANEL DO NOT PRESS THE ON BUTTON LOCATED ON THE FRONT PANEL OR THE UPS WILL BE PLACED INTO BYPASS MODE TO TURN UPS OFF TURN OFF THE MAIN CIRCUIT BREAKER LOCATED ON THE REAR PANEL AND DEPRESS THE
21. Fault Alarm RS 232 Serial Port Bundled UPSilon 2000 Software Mechanical Dimensions HxWxD inches Hardwired Models 32 1 x 10 2 x 21 8 815 3 x 259 0 x 553 7 mm Receptacle Models 32 1 x 10 2 x 27 0 815 3 x 259 0 x 685 8 lb kg T TX Weight 216 299 136 239 108 322 146 011778 CUL 2 01778 CUL FCC Class CE 011778 CUL 2T UL1778 CUL FCC Class CE gency 9 Class All others 011778 CUL FCC Class FCC Class A All others UL1778 CUL FCC Class Available Options Extended Run Time Battery Packs Make Before Break Maintenance Bypass SNMP HTTP Network Card Frequency amp Voltage Conversion 2004 Falcor Electric Inc All rights reserved Falcon and the Falcon Electric logo are registered trademarks of Falcon Electric Inc All other brand names and trademarks are the property of their respective owners The information and specifications stated in this document are subject to change without notice 28
22. Maintenance Bypass switch may be turned to Bypass position and the input AC circuit breaker turned on to power the loads connected to the UPS output 20 4 COMMUNICATIONS INTERFACES RS 232 INTERFACE Location The RS 232 interface is standard all SG series UPS models The port is located on the UPS rear panel via a DB 9 female connector Supported Protocols UPSILON 2000 amp SEC SmartMon 1 BAUD RATE 2400bps DATA LENGTH 8 bits 4 STOP BIT 1 bit 5 PARITY None Function explanation VO RS 232 Rx 6 RS 232 Tx OUTPUT 1 ao CAUTION When making a connection between a computer and the UPS RS 232 port always use the green cable supplied with the UPS CAUTION There are communications options that WILL DISABLE the RS 232 port and render it inoperable The options are as follows a Internal SNMP HTTP agent option installed into the UPS communications option slot The following options WILL NOT affect the operation of the RS 232 port a Falcon Opto Coupler based signal interface board installed in the communications option slot b Any Falcon relay based dry contact signal interface board installed in the communications option slot CAUTION DB 9 Signals are not isolated and intended for connection to like RS 232 interfaces DO NOT APPLY ANY OTHER VOLTAGES TO THESE PINS 21 DRY CONTACT amp COUPLER INTERFACE BOARD OPTIONS
23. ON OFF BUTTON UNTIL THE UPS BEEPS AND WAIT FOR THE UPS TO SHUT DOWN AND TURN OFF ABOUT 30 SECONDS 11 TEST BUTTON The following describes the different modes of operation for this button a Pressing the Test button while in Green Mode will disable Green Mode b Pressing the Test button while utility is present will put the UPS through a self test diagnostic c Pressing the Test button while in battery mode will turn the battery Audible alarm off Depressing it again will turn the Audible alarm back on 18 AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm status Category one alarms represent normal or correctable operational alarms Category two alarms are sounded in the event of abnormal operation f Category one alarms a Two short beeps followed by three short beeps Notifies the user that the SG UPS is configured with the optional battery pack and is in BATTERY MODE SG UPS IS IN BATTERY MODE b A continuous short beep The SG UPS is operating from battery and is in a LOW BATTERY operation SG UPS IS IN A LOW BATTERY CONDITION c One long beep prior to a short beep The SG UPS is in an OVER LOADED OVER CREST CONDITION Remove some load from the UPS output to correct this condition SG UPS IS IN OVERLOAD OR OVER CREST d One short beep is sounded when either the ON OFF or TEST buttons are pressed and held This notifies the user the associated actions have been
24. Y UNAUTHORIZED SERVICE ORGANIZATIONS OR PERSONNEL Otherwise covered repairs when the prescribed repair is not performed by the Falcon Electric Service Center or by a Falcon Electric authorized third party service organization 9 LIABILITY FROM USE OF THE PRODUCT Liability for damage to property or injury or death of any person arising out of the operation maintenance or use of the product weather 10 Warranty void if the battery is allowed to discharge below the minimum battery cutoff point To prevent such discharge remove the battery fuse or switch the battery disconnect to the off position when the unit is to be stored without the AC power being supplied to the UPS for more than two days The battery must be recharged every three to four months when not in use 11 This product is not recommended and Falcon Electric Inc will not knowingly sell this product for use with life support and other designated critical devices ANY SUCH USE BY A USER AUTOMATICALLY VOIDS AND DISCLAIMS ANY AND ALL WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND EXPRESS WARRANTIES THAT THIS PRODUCT WILL CONFORM TO ANY AFFIRMATION OR PROMISE FOR THIS PRODUCT AND THE USER AGREES THAT IN NO EVENT SHALL FALCON ELECTRIC INC BE LIABLE FOR CONSEQUENTIAL OR INDIRECT DAMAGES LIMITS OF LIABILITY LIMITATION OF LIABILITY THERE IS NO LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL LOSS OR DAMAGE UNDER THESE
25. attery banks will be connected in the same manner 5 Follow the instructions in the proceeding step for additional battery banks 6 Turn the battery disconnect circuit breaker to the on position for the UPS and all extended battery banks 7 For all battery banks having the internal battery charger option installed from the factory perform the following a Verify the battery charger circuit breaker is in the off down position b On the battery bank nameplate label located on the rear panel verify the battery charger input voltage matches your utility source 120Vac or 230Vac Connect the input line cord s to the battery bank s power inlet d Plug the other end of the power cord into a utility receptacle e The batteries in the external battery banks are now being charged NOTE Internal battery bank chargers do not charge the batteries inside the UPS NOTE When the battery banks and UPS need to be shut down or stored for more than two weeks turn off the battery charger circuit breaker and turn off the UPS battery circuit breaker otherwise battery damage may occur due to excessive discharge 16 3 OPERATION UPS FRONT PANEL INDICATOR AND FUNCTION KEYS 1 LOAD LEVEL INDICATOR LEDs The first or bottom LED is lit when the output load is greater than 25 of the rated output of the UPS The second LED is lit when the output load is greater than 50 of the rated output of the UPS
26. batteries Released electrolyte is harmful to the skin and eyes It may be toxic B A battery can present a risk of electrical shock and has a high short circuit current REFER ALL BATTERY SERVICING OR REPLACEMENT TO A QUALIFIED SERVICE TECHNICIAN NEVER ATTEMPT TO REPLACE THE BATTERIES YOURSELF The following precautions should be observed by a qualified technician when working with batteries 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Wear rubber gloves and boots 4 Do not lay tools or metal parts on top of batteries Storing the UPS and Batteries Should you need to store the UPS for a long period fully recharge the battery just prior to storage and recharge the battery every 4 months by plugging the UPS into a power outlet It is recommended that the batteries charge for 24 hours after long term storage FCC Considerations This equipment generates and uses radio frequency energy and if not installed and used properly in strict accordance with the manufacturer s instructions may cause interference to radio and television reception All models covered in this manual have been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in FCC regulations Part 15 Subpart J which are designed to provide reasonable protection against such interference If this equipment does cause harmful interference to radio or television recept
27. ctric will not assume any responsibility for shipping damage In the event of shipping damage you will be notified of the damage and be instructed to file a claim with the freight carrier You will be billed for all repairs caused by the shipping damage You must submit a copy of our repair invoice to the carrier for reimbursement All units must be returned prepaid The address and shipping instructions will be given to you at the time the RMA is issued Requesting Technical Information or Support You may request technical information or support by email or telephone Please send your technical or support questions by email to SUPPORT FALCONUPS COM You may contact a FALCON support engineer directly by calling the FALCON support line between 9 00 am and 4 00 pm PST 800 842 6940 FALCON Web Support Product data sheets specifications and owner s manuals are available in Adobe Acrobat PDF format on our corporate website WWW FALCONUPS COM 26 WARRANTY GENERAL PROVISIONS FALCON ELECTRIC INC hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment This Limited New Product Warranty Agreement only applies to covered repairs to the product occurring within the United States and Canada EXCLUSIONS The following are not covered by the Falcon Electric Limited New Product Warranty 1 DAMAGE DUE TO ACCIDENTS FRAUD INTENTIONAL NEGLIGENCE MISUS
28. d Utility Loss common amp all other shorted JP commons JP1 open Utility Loss common onl 6 Remote Shutdowncommon SSS O 7 Remote Shutdown J2 1 2 short outside power J2 2 3 short inside power 1 2 shorted Applying an external 12V signal across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off 2 3 shorted Applying a short directly across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off On Bypass or Alarm Upon the UPS going to bypass or a UPS failure the contact activates J3 1 2 short N O J3 2 3 short N C JP3 shorted On bypass Alarm common amp all other shorted JP commons JP3 open On bypass Alarm common onl 22 Typical Falcon Opto coupler Interface Card PIN ASSIGNMENT FOR THE FALCON UA88373 OPTO COUPLER OPTION BOARD no bypass signal DESCRIPTION Not Used Low Battery N O Closes at low batter Remote Shutdown Applying a 5 12Vdc voltage level for gt 500ms while the UPS is on battery will shutdown the UPS 7 Not Used Not Used Not Used OPTO Board Internal Circuitry 23 5 Maintenance amp Technical Support 1 Care amp Maintenance FALCON SG Series UPSs are designed to be maintenance free They can be cleaned with a damp cloth or non abrasive cleanser providing the UPS is turned off and the input plug is disconnected from the utility source On a regular basis
29. d from the factory with the switch set in the disabled position up If SW3 is switched down or to the enabled position the Green Mode function is activated When the load connected to the output of the UPS drops to under 10 of the full rated UPS output for 30 seconds the UPS is automatically placed into bypass and the inverter is turned off NO BATTERY BACKUP IS PROVIDED AFTER THE GREEN MODE HAS ACTIVATED Dip switch settings must be made while the UPS is turned off Any changes made while the UPS is turned on will not take effect until the UPS is turn off and back on again since the switch settings are read by the microprocessor only during initial UPS power up To prevent accelerated battery discharge during shipment this UPS was shipped with the battery circuit breaker turned off TURN THE BATTERY DISCONNECT CIRCUIT BREAKER ON PRIOR TO TURNING ON THE UPS INPUT CIRCUIT BREAKER CAUTION NEVER TURN THE BATTERY CIRCUIT BREAKER OFF WHILE THE UPS AC CIRCUIT BREAKER IS TURNED ON AND OPERATING FROM THE UTILITY VOLTAGE OR UPS DAMAGE MAY RESULT UPS MUST BE COMPLETELY SHUT DOWN PRIOR TO DISABLING THE INTERNAL BATTERY SUPPLY CAUTION In the event this UPS is to be turned off or stored for more than two weeks the battery circuit breaker must be turned to the off position to prevent battery discharge If placed in long term storage every four months the UPS must be plugged in and turned on for 24 hours to allow the batteries to recharge an
30. d prevent battery damage Failure to follow these procedures will invalidate your warranty VIEW OF OUTPUT VOLTAGE amp GREEN MODE SELECT SWITCHES LOCATED ON THE UPS REAR PANEL Disregard ON Designation DIP SWITCHES SELECTION TABLE 3 GREEN MODE SWITCH SETTINGS FOR ALL MODELS All models TX amp TXC models onl GREEN MODE SWITCH SETTINGS FOR ALL MODELS FUNCTION GREEN MODE ON GREEN MODE OFF Select a suitable location for the UPS VERIFY THE FLOOR OR SURFACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS SG5K 2T amp SG6K 2T UPS MODELS 216 Ibs 98 kg SG5K 2TC amp SG6K 2TC UPS MODELS 239 Ibs 108 kg SG5K 1TX SG5K 2TX SG6K 1TX SG6K 2TX UPS MODELS 299 Ibs 136 kg SG5K 1TXC SG5K 2TXC SG6K 2TXC UPS MODELS 322 Ibs 146 kg FLOOR STANDING EXTENDED BATTERY BANKS 363 Ibs 165 kg MAX EACH BANK If extended battery banks are to be connected to the UPS please refer to page 7 for hardwire models and page 16 for all other models If unattended computer shutdown and monitoring are desired connect the green UPS Computer cable to the DB 9 connector located on the UPS rear panel Then install the shutdown and monitoring software provided with the UPS For your reference UNIX shutdown and monitoring software is available from Falcon Electric at an additional cost Verify the location selected has adequate ventilation to allow for the p
31. e 4200W 1 L6 30R 2 KLKD 30 2 None 1 208 220 230 or 240Vac selectable 4200W 1 L6 30R 2 KLKD 30 2 115 120 125 or 130Vac follows output 1 4200W 2 Duplex 5 20R 2 KLKD 20 Maximum load at outputs 1 amp 2 All UPS outputs are protected by fuses Always replace these fuses with the same type and rating 13 2 1 Output Power Distribution Center All models referenced on the previous page come equipped with a 4 bay power distribution center mounted on the rear of the UPS The Power Distribution center is shown in the standard or base configuration Custom configurations are available see the table below or contact the factory TYPICAL POWER DISTRIBUTION CENTER CONFIGURATION BAY 1 full size 120V FUSES OV OU IPU RECEPTACLES 208 240V FUSES CAUTION SV a BANK CONNECTOR Red 240Vdc Black 240Vdc Green Chassis Ground half size LINE CORD IMPORTANT The configuration of the panels on the power distribution center are installed by the factory Custom configurations must be specified when the UPS order is placed Optional SG 5 amp 6kVA Output Panel Configurations Designation Configuration Size Designation Voltage 2 5 20R Duplex 1 fuse 1 L6 30R Outlet 2 fuses Denotes the default factory configuration Ps 1 L6 20R 2 fuses PKG 1 L5 20R 1 fuse SG5 6K P9 1 L5 30R 1 fuse 120 Vac Fu 16308 fuses 1 L6
32. eries model can be configured for use as an international frequency converter This makes the SG Series UPS Plus an ideal choice for worldwide power applications Without this modification all SG series models will detect the incoming utility line frequency and automatically set its output frequency to match 3 2 INSTALLATION INSTRUCTIONS General Common for all models 1 Verify the following is included in the UPS shipping carton 1 UPS 1 Software Diskette s amp Manual 1 Owners Manual amp 1 UPS Computer Cable Verify the UPS unit is configured for the proper input output voltage and frequency This information is stated on the nameplate label located on the rear or the side panel of the unit If any special input plug and output receptacle configurations were specified at the time of order verify for proper configuration Set the output voltage and green mode switches located on the UPS rear panel for the nominal UPS output voltage desired See the switch setting tables located on page 5 In most cases the nominal UPS output voltage should be set to match the incoming utility voltage This will assure a close matching voltage in the event the UPS is placed on bypass NOTE Disregard the ON marking on the side of the actual dip switch housing use the tables in this manual or the silkscreen on the UPS rear panel only Dip switch 3 enables or disables the Green Mode function The UPS is shippe
33. ff prior to storage or battery damage will result 2 1 SG Series UPS Overview True Regenerative On Line Design As new and innovative technologies have become the backbone of today s businesses maxi mum system availability is critical and downtime is more expensive than ever Increasingly busi nesses need a UPS that not only protects against blackouts but also virtually eliminates more frequent and subtle power disturbances Surges sags line noise and brownouts can disrupt proper operation of sensitive equipment These disturbances may also create unnecessary pro duction service and data recovery costs A True Regenerative On Line UPS provides the highest level of protection against the widest spectrum of power problems The incoming AC utility source is converted to a regulated DC voltage From this DC voltage a new AC voltage is regenerated providing continuous clean tightly regulated power to your equipment Line interactive and Off line designs leave your equip ment connected directly to dirty utility power They only provide minimal transient voltage and backup protection If your equipment operation is Mission Critical a true double conversion On Line UPS such as Falcon Electric s SG Series UPS Plus is the only clear choice Input Power Factor Correction All SG Series UPS Plus models include state of the art Input Power Factor Correction This greatly reduces the amount of current demanded fr
34. ion which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures a Reorient or relocate the receiving antenna b Increase the separation between the equipment and the receiver c Connect the equipment into an outlet on a circuit different from that to which the receiver is connected d Consult the dealer or an experienced radio television technician for assistance 25 Technical Support Your FALCON Electric SG Series UPS is backed by one of the finest customer service teams assembled Write call fax or email should you require technical assistance or service Falcon Electric Inc 5106 Azusa Canyon Road Irwindale CA 91706 Service 800 842 6940 Voice 626 962 7770 Fax 626 962 7720 Email service falconups com WWW FALCONUPS COM Please have your UPS model serial numbers and date of purchase on hand prior to your call The model amp serial numer information is located on labels located on the rear panel of the unit This information is essential in retrieving your unit s historical records Should our service department determine service is required you will be given a Return Material Authorization number RMA along with return shipping instructions The RMA number issued must appear on the outside of the shipping carton The original shipping container must be used when returning any SG Series product Falcon Ele
35. om your building wiring system yielding a highly efficient building friendly UPS Microprocessor Control Falcon Electric s SG Series UPS incorporates advanced microprocessor technology This tech nology makes possible a high level of internal UPS control and management With the supplied UPSILON software all SG Series UPS models support unattended shutdown management data logging and self diagnostics The software supports MS Windows 95 98 NT 2000 2000 Server ME XP Novell Netware 5 amp 6 LINUX and FreeBSD UPSILON for UNIX may be purchased seperately and supports most popular UNIX platforms and OS versions SNMP HTTP Remote Management Support Our SNMP HTTP Agent board provides remote management and monitoring over any Ethernet LAN WAN or the Internet utilizing a 10BaseT type connection The optional SNMP HTTP agent installs via an option slot located behind a cover plate on the back panel of every SG Series model Extended Battery Bank Option All SG Series models have a continuous duty inverter and support the addition of optional exter nal battery charger packs Whether your application requires a few additional minutes or hours the SG Series will be ready Falcon also offers optional battery charger upgrades for faster recharging Please specify your extended battery and charger requirements at the time of your initial order Frequency Converter Option With a factory modification at the time of order any SG S
36. put 1 50A Terminal Designation Numbers 123456789 10 OAN a Fa wr 8 View of the Input Out put Hardwire Terminal Block This terminal block is located on the UPS rear panel and shown with the conduit mounting and access cover plates removed Use only the lower terminals and wire securing screws when making wiring connections to the UPS DO NOT USE THE UPPER TERMINAL CONNECTIONS Refer to the Wire Gauge Table on Page 7 for recommended wire sizes Refer to the Torque Specification Table on Page 7 and tighten all 20 screws as specified Refer to Pages 9 10 for the terminal wiring designations for your specific SG UPS model INTERNAL UPS DIAGRAM SG5K 1TX C amp SG6K 1TX 208 240Vae Auto trdnsformer Output Internal UPS INPUT Batteries 240 RECTIFIER Terminal 10 Terminal Block as Viewed Through the Opening in the UPS Rear Panel z mang TT A0PC 807 MAMO S 5 yei E a w 2 30819 OUT IM EMN WAZI INTERNAL UPS DIAGRAM SG5K 2T C amp SG6K 2T C 208 2409 Output Internal UPS Batteries 240Vdc Terminal 1 Terminal 10 Terminal Block as Viewed Through the Opening in the UPS Rear Panel 11 ynduy 22 0 804 AASA LO 11 22 80 1 MAMO 10 TT LINING INTERNAL UPS DIAGRAM SG5K 2TX C amp SG6K 2TX C
37. roper cooling of the UPS DO NOT BLOCK UPS FANS OR AIR VENTS THE UPS MUST NOT BE INSTALLED IN AN ENCLOSED AREA For further installation instructions covering hardwire models SG5K 1TX SG5K 2T SG6K 1TX SG6K 2T and SG6K 2TX please refer to page 7 Lower the leveling feet a Verify the flooring at the UPS or battery bank installation location is rated for the weight of the equipment b Roll the UPS or extended battery bank to the final installation location c Locate the position of the 4 levelling feet underneath the UPS near its four corners see picture below d Using your fingers and a 12mm open end wrench screw the levelling feet in a clockwise direction lowering the feet until all four feet are securely against the floor For further installation details covering the following models having a line cord and PDU please refer to page 13 Models SG5K 1TXC SG5K 2TC SG5K 2TXC SG6K 2TC and SG6K 2TXC Leveling Feet Adjustment Installation Instructions For Hardwire Models see model numbers referenced below 1 0 UPS Input amp Output Requirements IMPORTANT Note All SG Series hardwire UPS models must be installed by a licensed electrician in accordance with the National Electrical Code NEC ANSI NFPA70 and all local regulations It is further required that the input of SG Series hardwire UPS be wired to a building service panel incorporating a dedicated branch rated circuit breaker of the proper rating
38. set automatically 19 Maintenance Bypass Operating Instructions Unless configured as a frequency converter SG 5 amp 6kVA models are equipped with an internal maintenance bypass switch The switch is located on the rear panel of the UPS and is clearly identified See page 15 The maintenance bypass switch is a manual second bypass primarily provided for service purposes and should not be confused with the internal UPS static bypass It provides a means of changing the internal UPS batteries while maintaining power to the critical loads connected to the output of the UPS It also can a provide method of supplying power to the critical load around the UPS electronics in the event of a hard UPS failure CAUTION Improper use of the maintenance bypass switch will result in damage to the UPS The following procedures must be followed to assure proper UPS operation To place the UPS on Maintenance Bypass when the UPS is functioning normally perform the following 1 Place the UPS into internal bypass by depressing the multi function ON OFF button located on the UPS front control panel You can verify the UPS is in internal bypass as the yellow BYPASS light will be illuminated Note The UPS must be in the internal bypass mode prior to performing the next step 2 The Maintenance Bypass switch may now be turned clockwise to the Bypass position The UPS is now operating directly from utility power When the UPS is off the
39. t as sold 1 For product located in the continental United States and Canada deemed by Falcon Electric to be covered under this warranty Falcon Electric will pay shipping costs associated with the return and repair of product under the following conditions only a Falcon Electric will pay shipping costs both to and from our U S Service Center for the first 30 days from the original date of invoice During this 30 day period Falcon Electric may elect to ship a new unit to replace the defective product b After the first 30 days and up to 90 days from the original date of invoice the end user is responsible for shipping costs associated with sending the defective unit to the Falcon Electric U S Service Center Falcon Electric will pay shipping costs associated with returning the repaired product to the end user During this 60 day period Falcon Electric may elect to offer a loaner unit providing the end user agrees to pay for all shipping costs associated with transportation of the loaner unit both from and return to the Falcon Electric U S Service Center All shipping costs for product submitted beyond 90 days of the original date of invoice is the responsibility of the end user 27 SG Series UPS od 5 6kVA MODELS Model Number SG5K 1TX amp SG5K 2TX amp SG5K 2T SG6K 1TX SG6K 2TX amp SG6K 2T 1 2TXC amp 2TC 2TXC amp 2TC Nominal VA Electrical Input Nominal AC Voltage AC Voltage Range Current Amps Frequency
40. us Do not attempt to disassemble This unit contains no user replaceable parts Refer all servicing to Falcon Electric Inc CAUTION THIS UPS IS NOT INTENDED TO BE USED IN CONJUNCTION WITH LIFE SUPPORT OR OPERATING ROOM EQUIPMENT CAUTION Always turn off the input and battery circuit beakers prior to cleaning and never apply liquid or spray detergent on the UPS CAUTION Never attempt to service batteries High voltage exists within the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing the UPS batteries use the same number and type of batteries IMPORTANT Allow at least 24 hours after the UPS is first installed and turned on to fully charge the internal battery and assure the maximum backup time is available DO NOT DO NOT connect the input of this UPS to its own output as this may damage the UPS CAUTION DO NOT remove or unplug the UPS input when it is turned on This removes the safety ground from the UPS and the equipment connected to the UPS CAUTION This UPS contains its own energy source batteries The output receptacles may carry live voltage even when the UPS is not connected to an AC source IMPORTANT Should the SG Series UPS unit be stored for more than two weeks it is mandatory that the battery circuit breaker be turned o
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