Falcon SG2KRM-2TU User's Manual
Contents
1. 8 REPAIRS BY UNAUTHORIZED SERVICE ORGANIZATIONS OR PERSONNEL Otherwise covered repairs when the prescribed repair is not performed by the Falcon Electric Service Center or by a Falcon Electric authorized third party service organization 9 LIABILITY FROM USE OF THE PRODUCT Liability for damage to property or injury or death of any person arising out of the operation maintenance or use of the product 10 Warranty void if the battery is allowed to discharge below the minimum battery cutoff point To prevent such discharge remove the battery fuse or switch the battery disconnect to the off position when the unit is to be stored without the AC power being supplied to the UPS for more than two days The battery must be recharged every three to four months when not in use 11 This product is not recommended and Falcon Electric Inc will not knowingly sell this product for use with life support and other designated critical devices ANY SUCH USE BY AUSER AUTOMATICALLY VOIDS AND DISCLAIMS ANY AND ALL WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND EXPRESS WARRANTIES THAT THIS PRODUCT WILL CONFORM TO ANY AFFIRMATION OR PROMISE FOR THIS PRODUCT AND THE USER AGREES THAT IN NO EVENT SHALL FALCON ELECTRIC INC BE LIABLE FOR CONSEQUENTIAL OR INDIRECT DAMAGES LIMITS OF LIABILITY LIMITATION OF LIABILITY THERE IS NO LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL LOSS OR DAMAGE UNDER2. Step 4 Using the remaining Pan Head screws fasten the bracket assembly to both sides of the UPS and battery banks if supplied e Install a suitable shelf capable of supporting the weight of the UPS and batteries into the equipment rack Install the shelf so the UPS and battery bank if required will sit directly on the surface of the shelf Lift the UPS onto its rack shelf slide it into the rack until the UPS front panel is flush with the racks front rails securing it to the rails using four screws supplied by the rack manufacturer d For 2 3Kva models lift the primary battery module onto its rack shelf slide back it until the the front panel is flush with the racks front rails and secure it to the rails using four screws supplied by the rack manufacturer 4 There are three switches located on the UPS rear panel Please reference the diagram below a Two of the switches set the nominal UPS output voltage Set switch 1 and 2 to the desired output voltage setting In most cases the nominal UPS output voltage should be set to match the incoming utility voltage This will assure a close matching voltage in the event the UPS is placed on bypass b Dip switch 3 enables or disables the Green Mode function The UPS is shipped from the factory with the switch set in the disabled position to the right turning off the green mode function If SW3 is switched to the left or to the enabled position the Green Mode funct
3. FALCON OWNER S OPERATING MANUAL Rackmount SG Series UPS Plus Uninterruptible Power Supply Models SG1KRM 1TU SG1KRM 2TU SG2KRM 1TU SG2KRM 2TU SG3KRM 1TU SG3KRM 2TU Detailed SG Series product specifications are available in PDF format at www falconups com FALCON Electric Inc 5106 Azusa Canyon Rd Irwindale California 91706 626 962 7770 Fax 626 962 7720 Email sales falconups com 2007 Falcon Electric Inc All rights reserved All other brand names and trademarks are the property of their respective owners The information stated in this document is subject to change without notice 2007 03 20 Falcon Falcon Electric and UPS Plus logos are registered trademarks of Falcon Electric Inc OM48021 1 3KRM Rev G TABLE OF CONTENTS SG UPS Features SG Series Online UPS Block Diagram Important Safety Instructions READ FIRST Chapter 1 SG Series UPS Overview True Regenerative Online Design Input Power Factor Correction Microprocessor Control SNMP HTTP Remote Management Extended Battery Bank Option Frequency Converter Option Chapter 2 SG Rackmount Installation Instructions Assembly amp Mounting Instructions Output Voltage Select Switch Settings Diagrams Primary amp Extended Battery Bank Interconnection Slide Option Installation Instructions Extended Battery Bank Selection Guide Chapter 3 Operation Front Panel Indicators amp Function Key Diagram Front Panel Function Description Audib
4. of the rated output of the UPS BATTERY LEVEL INDICATOR LEDS The third or top LED is lit when the battery is fully charged The Second LED is let when the battery level is above the low battery warning Level The first LED is lit when the battery level is above the battery cutoff voltage LINE SITE WIRING FAULT INDICATOR LED For models configured for standard 120 volt domestic usage this LED is lit to a steady on state when Utility voltage is present However should the LED flash on and off it is an indication that the HOT and NEUTRAL wires are reversed some where in the building wiring Typically at the wall outlet It is normal for this LED to flash with 208 and 240 volt domestic models as these voltages are normally LINE to LINE without a neutral BATTERY MODE INDICATOR LED This LED is lit when the unit is operating from battery 10 10 BYPASS INDICATOR LED When this LED is lit the UPS bypass is active Should the Alarm LED be lit at the same time the UPS detected an internal failure and the UPS must be serviced INVERTER INDICATOR LED When this LED is lit the UPS inverter is operating and powering the connected load GREEN MODE LED INDICATOR This LED is lit when the connected output load of the UPS drops to under 10 of the full rated output of the UPS providing SW3 is in the down position Green Mode Enabled as shown on page 7 The UPS is automatically set to bypass mode and the inverter is turned
5. 8x 17 7 89x4 26 7 x449 5 External to UPS Module HxWxD Inches mm 2kVA amp 3kVA are 2 cabinet configuration Hot Swappable Batteries UPS Module Weight Ib kg 39 18 29 13 29 13 Battery Pack Weight _ Ib kg Internal 53 24 64 29 Agency Listing UL 1778 CUL UL 1778 CUL Mice UL 1778 CUL 2 55 Schuko plug only FCC Class A FCC Class A dugon Available Options Option A 60 Hz to 50 Hz Frequency Conversion Option B 50 Hz to 60 Hz Frequency Conversion Option C SNMP HTTP Network Card Internal Option D Standard Contact Closure Interface Card External Battery Packs Extended Run Time Battery Packs minutes to hours 22 Slide Rails Heavy Duty Roller Bearing Slide Rails for side mounting 22003 Falcon Electric Inc All rights reserved Falcon and the Falcon Electric logo are registered trademarks of Falcon Electric Inc All other brand names and trademarks are the property of their respective owners The information and specifications stated in this document are subject to change without notice MD44010 1F 08 05 03 FALCON Falcon Electric Inc 5106 Azusa Canyon Rd Irwindale CA 91706 800 842 6940 Fax 626 962 7720 www falconups com email sales falconups com 22
6. Board DB 9 i S Imm Cc o B T 2 PIN amp JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD no on bypass signal Low Battery When UPS reaches low battery contact activates 41 1 2 short N O 41 2 3 short N C JP2 shorted Low Battery common amp all other shorted JP commons JP2 open common for low battery only JP1 shorted Utility Loss common amp all other shorted JP commons JP1 open Utility Loss common only Remote Shutdown 42 1 2 short outside power J2 2 3 short inside power 1 2 shorted Applying an external 12V signal across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off 2 3 shorted Applying a short directly across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off Alarm Upon a UPS fault or failure the contact activates 43 1 2 short N O 43 2 3 short N C JP3 shorted Alarm common amp all other shorted JP commons JP3 open Alarm common only PIN amp JUMPER ASSIGNMENT FOR THE FALCON UA88376 RELAY OPTION BOARD with on bypass signal DB 9F PIN amp JUMPER ASSIGNMENTS DESCRIPTION 41 1 2 short N O 91 2 3 short N C JP2 open common for low battery only Utility Loss N O At loss of utility voltage contact activates Utility Loss N C At loss of utility voltage contact activates JP1 shorted Utility Loss common amp all other shorted JP commons JP1 ope
7. THESE WARRANTIES INCLUDING BUT NOT LIMITED TO LIABILITY FOR INJURY LOSS OF LIFE PROPERTY DAMAGE LOSS OF USE LOSS OF DATA LOSS OF TIME INCONVENIENCE OR COMMERCIAL LOSS OR BREACH OF IMPLIED OR EXPRESSED WARRANTIES ANY AND ALL SUCH LIABILITY IS EXPRESSLY EXCLUDED IN NO EVENT SHALL FALCON ELECTRIC BE RESPONSIBLE FOR ANY AMOUNT EXCEEDING THE ACTUAL MARKET VALUE OF THE PRODUCT Some states do not permit the exclusions of limitations of incidental or consequential damages so these limitations may not apply to you TRANSFER This Falcon Electric Limited New Product Warranty is not transferable in the event of the product ownership being transferred during the warranty coverage period ITEM COVERAGE Effective January 1 2000 FALCON ELECTRIC hereby warrants product shipped under this Agreement to be free from defective workman ship for a period of two years following date of shipment Coverage under this Falcon Electric New Product Warranty Agreement commences with the date of shipment defined as the date on the Bill of Lading If no Bill of Lading is issued the date of shipment shall be shown on seller s shipping document The Falcon Electric Limited New Product Warranties expire one year from the aforementioned commencement date Falcon Electric Inc reserves the right to make changes additions and or other improvements in its products without incurring any obligation to install them on its products previously sold This Warranty is valid for pro
8. from accumulation of dust dirt or lint 2 Battery Life vs Temperature For full battery life keep the UPS close to an ambient temperature of 77 F The batteries should never be exposed to temperatures below 40 F and above 104 F 3 Battery Replacement This UPS contains sealed maintenance free batteries VRLA When situated in a typical office environment with the proper charging and limited cycling the batteries can last many years In home office or computer room environments the batteries should be replaced every three to five years Should you require battery replacement contact the Falcon Service Department see page 20 for contact information WARNING Never attempt to service batteries High voltage exists within the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing the UPS batteries use the same number and type of batteries NEVER A NEVER dispose of batteries in a fire as batteries will explode B NEVER dispose of used batteries or the UPS in the trash or landfill as it is a violation of federal and state laws The UPS and Batteries must be recycled For UPS and battery recycling information please contact our service department for the name and address of the nearest battery recycling facility CAUTION A Do not open or mut
9. off reducing the power requirement NO BATTERY BACKUP IS PROVIDED IN THIS MODE The UPS is shipped from the factory with SW3 in the up or disabled position OVER CREST INDICATOR LED This LED lights when the connected load getting close to the peak current rating of the UPS ALARM INDICATOR LED This LED is lit during the following conditions a The inverter voltage is too high or low b UPS over temperature condition c The battery voltage is too high d The internal DC Bus has an under or over voltage condition e The internal microprocessor or memory failure ON OFF BUTTON The following describes the different modes of operation for this button a Depressing this button when the UPS is off and the utility voltage is not present or with the UPS input circuit breaker in the off position will cause the UPS to DC start and run on internal battery until the ON OFF button is depressed again b Pressing this button while the UPS is on and utility is present will place the UPS into bypass mode c Pressing this button with the UPS input circuit breaker off or when the utility voltage is not present will turn off the UPS TO TURN UPS ON CONNECT THE UPS TO UTILITY POWER AND TURN ON THE MAIN CIRCUIT BREAKER LOCATED ON THE FRONT PANEL DO NOT PRESS THE ON BUTTON LOCATED ON THE FRONT PANEL OR THE UPS WILL BE PLACED INTO BYPASS MODE TO TURN UPS OFF TURN OFF THE MAIN CIRCUIT BREAKER LOCATED ON THE FRONT PANEL AND DEPRESS
10. LIGENCE MISUSE IMPROPER INSTALLATION UNAUTHORIZED ADJUSTMENTS MODIFICATIONS ALTERATIONS DISCONNECTION TAMPERING Accidents or acts of nature or other events beyond the control of Falcon Electric damage from impact contaminants fire or water misuse of the product such as sustained overloading improper installation or operation operation in an uncontrolled environment 2 DAMAGE DUE TO IMPROPER INSTALLATION OR LACK OF MAINTENANCE Lack of proper maintenance as outlined in the owner s manual 9 NORMAL MAINTENANCE Cleaning replacement of leaking or outdated batteries 4 DAMAGE DUE TO ALTERATIONS Alterations by changing or adding to the product by any unauthorized personnel or service organization 5 DAMAGE CAUSED BY OTHER THAN ORIGINAL EQUIPMENT PARTS Any malfunctions caused by the use of other than Falcon Electric original equipment parts such as batteries line cords and plugs output receptacles or any other part 6 BROKEN OR TAMPERED WARRANTY SEALS Falcon Electric will deem all warranties null and void in the event warranty seals are broken or show signs of removal or tampering 7 CONSEQUENTIAL DAMAGES This Limited New Product Warranty does not cover any consequential or secondary damages that may be suffered as a result of usage of the product or the need to repair or replace a warranted part except to the extent coverage of such damage is required by the state whose law governs the Falcon Electric Limited New Product Warranty
11. MITRUT HT j HOSE FILTEN FILTER IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation operation and maintenance of this UPS and its batteries Please read all instructions before operating this equipment and save this manual for future reference CAUTION All of the models presented herein are designed for installation and use in a temperature controlled environment free of contamination CAUTION This UPS utilizes voltage that may be hazardous Do not attempt to disassemble This unit contains no user replaceable parts Refer all servicing to Falcon Electric Inc CAUTION THIS UPS IS NOT INTENDED TO BE USED IN CONJUNCTION WITH LIFE SUPPORT OR OPERATING ROOM EQUIPMENT CAUTION Always unplug this UPS and remove the UPS battery fuse prior to cleaning and never apply liquid or spray detergent on the UPS CAUTION Never attempt to service batteries High voltage exists within the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing the UPS batteries use the same number and type of batteries IMPORTANT Allow at least 24 hours after the UPS is first installed and turned on to fully charge the internal
12. OT USE LONGER SCREWS SG RACKMOUNT EXTENDED BATTERY BANK SELECTION GUIDE FOR 1KVA MODELS md oe SG1KRM 1T SGBR2S7 1KU SGBR2S7 1KU SGBR2S7 1KU SGBR2S7 1KU BATTERIES 7AH x3 6 7AH x 6 x 2 7AH x 6 x3 7AH x 6 x4 BATTERIES IN UPS Batteries amp UPS x3 x3 x 3 x3 in same case OF BATTERY CASES NO OFCHARGERS 1 PS 0 o 0 J 0 k FOR 2KVA MODELS un SGBR1S7 2KU SGBR1S7 2KU SGBR1S7 2KU SGBR1S7 2KU SGBR1S7 2KU BATTERIES x 6 x 6 x2 x 6 x3 7AH x 6 x4 6 x 5 E BATTERIES IN UPS NONE NO OF CHARGERS 0 0 j 0 0 0 FOR 3KVA MODELS puli SE SGBR1S7 3KU SGBR1S7 3KU SGBR1S7 3KU SGBR1S7 3KU SGBR1S7 3KU BATTERIES 7AH x8 7AH x8 x2 7AH x8 x 3 x 8 x4 7AH x 8 x 5 BATTERIES IN UPS NONE SGBR1S7 3KU X 1 NO OFCHARGERS InsideUPS 0O 0 0 J 0 C NOTE The backup times stated are for reference only Backup time may vary due to the type of load battery age or condition environmental conditions etc CHAPTER 3 OPERATION gt UPS FRONT PANEL INDICATOR AND FUNCTION KEYS e LOAD LEVEL INDICATOR LEDS The first or bottom LED is lit when the output load is greater than 25 of the rated output of the UPS The second LED is lit when the output load is greater than 50 of the rated output of the UPS The third LED is lit when the output load is greater than 75
13. THE ON OFF BUTTON UNTIL THE UPS BEEPS AND WAIT FOR THE UPS TO SHUTDOWN AND TURN OFF ABOUT 30 SECONDS 11 TEST BUTTON The following describes the different modes of operation for this button a Pressing the Test button while in Green Mode will reset Green Mode b Pressing the Test button while utility is present will put the UPS through a self test diagnostic c Pressing the Test button while in battery mode will turn the battery Audible alarm off Depressing it again will turn the Audible alarm back on 11 AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm status Category one alarms represent normal or correctable operational alarms Category two alarms are sounded in the event of abnormal operation 1 Category one alarms a Two short beeps followed by three short beeps Notifies the user that the SG UPS is configured with the optional battery pack and is in BATTERY MODE SGUPS IS IN BATTERY MODE b A continuous short beep The SG UPS is operating from battery and is in a LOW BATTERY operation SG UPS IS IN A LOW BATTERY CONDITION c One long beep prior to a short beep The SG UPS is in an OVER LOADED OVER CREST CONDITION Remove some load from the UPS output to correct this condition SG UPS IS IN OVERLOAD OR OVER CREST d One short beep is sounded when either the ON OFF or TEST buttons are pressed and held This notifies the user the associated action
14. alled 5 COMMUNICATIONS INTERFACES RS 232 INTERFACE Location The RS 232 interface is standard on all SG series UPS models The port is located on the UPS rear panel via a DB 9 female connector Supported Protocols UPSILON 2000 amp SEC Smart Mon 6 TX BAUD RATE 2400bps 3 7 GND DATA LENGTH 8 bits 4 8 RX STOP BIT 1 bit 5 g PARIT Y None DB 9 Connector Pin Assignment Pin Function explanation Pp 9 RS 232 Rx INPUT RS 232 Tx OUTPUT Po Ground CAUTION When making a connection between a computer and the UPS RS 232 port always use the green cable supplied with the UPS due to the propriatary pin out of the RS 232 port CAUTION There are communications options that WILL DISABLE the RS 232 port and render it inoperable The options are as follows a Internal SNMP HTTP agent option installed into the UPS communications option slot The following options WILL NOT affect the operation of the RS 232 port a Falcon Opto Coupler based signal interface board installed in the communications option slot b Any Falcon relay based dry contact signal interface board installed in to the communications option slot CAUTION DB 9 Signals are not isolated and intended for connection to like RS 232 interfaces DO NOT APPLY ANY OTHER VOLTAGES TO THESE PINS 15 DRY CONTACT amp OPTO COUPLER INTERFACE BOARD OPTIONS Typical Falcon Dry Contact Relay
15. battery and assure the maximum backup time is available DO NOT DO NOT plug this UPS into its own output as this may damage the UPS NEVER CONNECT equipment that could overload the UPS or demand half wave rectification from the UPS for example electric drills vacuum cleaners or hair dryers Never connect surge protected plug strips to the UPS output CAUTION DO NOT remove or unplug the input cord when the UPS is turned on This removes the safety ground from the UPS and the equipment connected to the UPS CAUTION This UPS contains its own energy source batteries The output receptacles may carry live voltage even when the UPS is not connected to an AC source IMPORTANT Should any SG Series UPS models be stored for more than two weeks it is mandatory that the bat tery fuse be removed prior to storage or battery damage will result 1 SG Series UPS Overview True Regenerative On Line Design As new and innovative technologies have become the backbone of today s businesses maximum system availability is critical and downtime is more expensive than ever Increasingly businesses need a UPS that not only protects against blackouts but also virtually eliminates more frequent and subtle power disturbances Surges sags line noise and brownouts can disrupt proper operation of sensitive equipment These disturbances may also create unnecessary production service and data recovery costs A True Regenerativ
16. cking Electrical Output AC Voltage Switchable 0 3 Battery Mode 7 for 100 load variation lt 3 Linear Load lt 5 Non Linear Load 105 load for 50 Seconds Crest Ratio 3 1 Battery DC Voltage 12V 7AH Sealed Lead Acid Maintenance Free Back Up Time Full Load 6 Minutes 7 Minutes 5 5 Minutes 1 2 Load 19 Minutes 20 Minutes 15 Minutes Recharge Time 8 Hours to 90 Battery times are approximate Transfer Time Line Fails Recovers Zero UPS to Bypass or Reverse 4ms After Overload Auto Transfer to UPS Electrical Connecti ons Input amp Cond with 6 Cord with 6 Cord with 6 Cord with 6 Cord with 6 Cord with 5 15 Schuko or 5 20 Schuko or L5 30P Schuko or 6 15P 6 15P L6 20P Output 4 5 15R 4 IEC320 4 5 15R 4 IEC 320 4 5 15R 4 IEC 320 Contact the factory fo r other input output options Environmental 0 C 40 C 32 F to 104 F 10 to 95 Non Condensing 7 000 Feet Low Velocity Forced Air Fans lt 55dBA Controls and Indicators Line Inverter Battery Reserve Load Bypass Alarm Crest Battery amp Load Capacity Level Audible Alarms DC Mode Low Battery Over Under Voltage Over Under Frequency High Temp Over Load Fault Alarm RS 232 Serial Port Bundled UPSilon 2000 Software Mechanical UPS Module Dimensions 3 51 x 16 8 x 17 7 89 x 426 7 x 449 5 3 51x16 8x 17 7 89 426 7 x 449 5 Battery Pack Dimensions Internal to UPS Module 3 51 x 16
17. cy will be set automatically 12 4 8 REAR PANEL DETAILS ypical Front Panel Overview All models ooling Vents exhaust ontrol amp Display Pane See Chapter 3 page 9 Power Switc nput Circuit Breaker KD Typical Rear Panel Overview Sower Cord Inlet Output Voltage Fuse xtended Battery Connector 120Vac only Select Switch 30A shown with cover plate removed ASA ce 15A Option Card Slot Receptacles shown with cover 4 5 15R plate installed xtended Battery Connector Sower Cord Inlet Primary Battery Inside UPS 200 240Vac only shown with cover plate installed over Plate Screws Option Card Slot shown with cover Receptacles plate installed 4 20 nput Fuse ooling Fan 5 Port 8A Typical Rear Panel Overview Output Circuit Breaker over upper 2 receptacles do not remove Output Voltage Primary Battery Connector Select Switch shown with cover plate removed Power Coro 120Vac only Receptacles Option Card Slot 4 5 15R shown with cover plate installed Breaker lower 2 receptacles Typical Rear Panel Overview Power Cord Inlet over Output Fuse Output Voltage Mmary Battery 200 240Vac only do not remove Select Switch shown with cover plate removed Receptacles Option Card Slot 4 IEC320 shown with cover plate inst
18. duct as sold 1 For product located in the continental United States and Canada deemed by Falcon Electric to be covered under this warranty Falcon Electric will pay shipping costs associated with the return and repair of product under the following conditions only a Falcon Electric will pay shipping costs both to and from our U S Service Center for the first 30 days from the original date of invoice During this 30 day period Falcon Electric may elect to ship a new unit to replace the defective product b After the first 30 days and up to 90 days from the original date of invoice the end user is responsible for shipping costs associated with sending the defective unit to the Falcon Electric U S Service Center Falcon Electric will pay shipping costs associated with returning the repaired product to the end user During this 60 day period Falcon Electric may elect to offer a loaner unit providing the end user agrees to pay for all shipping costs associated with transportation of the loaner unit both from and return to the Falcon Electric U S Service Center C All shipping costs for product submitted beyond 90 days of the original date of invoice is the responsibility of the end user 2006 02 Rev A 21 SG Series UPS PLUS Model Number SG1KRM 1TU SG1KRM 2TU SG2KRM 1TU SG2KRM 2TU SG3KRM 1TU SG3KRM 2TU Nominal VA 1000 2000 3000 Electrical Input Curet Ams 69 36e 142 75 214 112 50 60 Hz 5 Auto Tra
19. e On Line UPS provides the highest level of protection against the widest spectrum of power problems The incoming AC utility source is converted to a regulated DC voltage From this DC voltage a new AC voltage is generated providing continuous clean tightly regulated power to your equipment Line interactive and Off line designs leave your equipment connected directly to dirty utility power They only provide minimal transient voltage and backup protection If your equipment operation is Mission Critical a true double conversion On Line UPS such as Falcon Electric s SG Series UPS Plus is the only clear choice Input Power Factor Correction All SG Series UPS Plus models include state of the art Input Power Factor Correction This greatly reduces the amount of current demanded from your building wiring system yielding a highly efficient building friendly UPS Microprocessor Control Falcon Electric s SG Series UPS incorporates advanced microprocessor technology This technology makes possible a high level of internal UPS control and management With the supplied UPSILON software all SG Series UPS models support unattended shutdown manage ment data logging and self diagnostics The software supports MS Windows 95 98 NT 2000 2000 Server ME XP Novell Netware 5 amp 6 LINUX and FreeBSD UPSILON for UNIX is avail able as an option and supports most popular UNIX platforms and OS versions SNMP HTTP Remote Management Supp
20. her end of the battery cable to the upper battery connector located on the battery bank rear panel Depress and hold the precharge pudhbutton while reinstalling the battery fuse 8 If additional extended battery modules are to be installed perform the following a Perform the preperation outlined in preceding paragraphs 3a 3b abd 3c b Connect the supplied battery interconnect cable s Connect one end of the battery interconnect cable to the mating lower battery connector on the first battery module On extended battery bank depress the pre charge pushbutton located on the rear panel and hold while connecting the other end of the battery cable to the upper extended battery connector located on the battery bank rear panel For addition extended battery modules repeat step 8 BATTERY MODULE INTERCONNECT WIRING UPS UPS Battery Battery Connector M Interconnect Cable tandard 2 amp 3Kva battery Module or Optional 1Kva extended battery module CAU heh aah RAD DS AA AK ped eee 0000000 eod 00 eos 000000000000000000000000 00 er eh e ALL ara io ig ihe ahh bgha heath babe ASA SAL IAS A Sk 020000000 209000060000000000000 coooocooo reser as Battery 2 Interconnect Cable Optiona extended battery module Battery d Interconnect
21. ilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic B A battery can present a risk of electrical shock and high short circuit current REFER ALL BATTERY SERVICING OR REPLACEMENT TO A QUALIFIED SERVICE TECHNICIAN NEVER ATTEMPT TO REPLACE THE BATTERIES YOURSELF The following precautions should be observed by a qualified technician when working with batteries 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Wear rubber gloves and boots 4 Do not lay tools or metal parts on top of batteries Storing the UPS and Batteries Should you need to store the UPS for a long period fully recharge the battery just prior to storage and recharge the battery every 4 months by plugging the UPS into a power outlet It is recommended that the batteries charge for 24 hours after long term storage FCC Considerations This equipment generates and uses radio frequency energy and if not installed and used properly in strict accordance with the manufacturer s instructions may cause interference to radio and television reception All models covered in this manual have been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in FCC regulations Part 15 Subpart J which are designed to provide reasonable protection against such interference If this equipment does cause harmful interference to radio or tele
22. ion is activated and when the load connected to the output of the UPS drops to under 109 of its rated output the UPS is automatically set to bypass after 30 seconds and the inverter is turned off reducing the power requirement NO BATTERY BACKUP IS PROVIDED WHEN IN THIS MODE owitch settings must be made while the UPS is turned off Any changes made while the ups is turned on will not take effect until the UPS is turned off and back on again as the switch settings are read by the microprocessor only during inital UPS power up UPS OUTPUT VOLTAGE DIP SWITCH SETTINGS SWITCHES ON UPS REAR PANEL 100 120V 200 240V MODELS MODELS ONLY ONLY 10V 20V Le T ow gt 110V 230V 120V 240V 115V 200V DISABLED ENABLED 9 For all 1 amp 2 2 3kVA models connect the power cord to the UPS inlet located on the UPS rear panel On 1 2 amp 3Kva models the line cord is permanently attached to the UPS 6 Connect the power cord s for the equipment to be protected to the UPS output receptacles For all 2 amp 3kVA models remove the two screws securing the battery connector cover plate on the UPS module rear panel Next remove the two screws securing the upper battery connector cover plate located on the battery module rear panel Connect one end of the battery interconnect cable to the mating battery connector on the UPS On the primary battery bank remove the battery fuse and connect the ot
23. le Alarms Category One Alarms Category Two Alarms Chapter 4 Front amp Rear Panel Details Front Panel Overview SG1KRM 1TU Rear Panel Over iien SG1KRM 2TU Rear Panel Overview SG2KRM 1TU amp SG3KRM 1TU Rear Panel Overview SG2KRM 2TU 8 SG3KRM 2TU Rear Panel Overview Chapter 5 Communications Interfaces RS 232 Interface DB 9 Communications Option Slot Contact Closure Interface Options Opto Interface Options Chapter 6 Maintenance amp Technical Support Care amp Maintenance Battery Life vs Temperature Battery Replacement Storing the UPS and Batteries FCC Considerations Technical Support amp RMA Procedure Requesting Technical Information or Support FALCON Web Support Warranty Specifications SG1KVA SG3KVA Rackmount Models N WOW WWW C9 C9 c o o0 SG SERIES UPS FEATURES True Double Conversion On Line Design Input Power Factor Correction Wide Input Voltage Window Pure Sinewave Output Precision Output Voltage Regulation Superior Brownout Surge and Transient Protection Internal System Bypass Eliminates Generator Frequency amp Voltage Drift Microprocessor Control amp RS 232 Communications UPSILON Monitoring amp Shutdown Software Optional Frequency Conversion Optional Extended Battery Packs amp Chargers Optional External Maintenance Bypass Switch Optional Internal SNMP HTTP Interface Card Two Year Warranty SG SERIES ON LINE UPS SYSTEM BLOCK DIAGRAM i
24. n Utility Loss common only 6 Remote Shutdown common O Remote Shutdown J2 1 2 short outside power J2 2 3 short inside power 1 2 shorted Applying an external 12V signal across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off 2 3 shorted Applying a short directly across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off On Bypass or Alarm Upon the UPS going to bypass or a UPS failure the contact activates J3 1 2 short N O J3 2 3 short N C M shorted On bypass Alarm common amp all other shorted JP 0 N oA N 5 commons JP3 open On bypass Alarm common only 16 Typical Falcon Opto coupler Interface Card PIN ASSIGNMENT FOR THE FALCON UA88373 OPTO COUPLER OPTION BOARD no bypass signal Remote Shutdown Applying a 5 12Vdc voltage level for gt 500ms while the UPS is on battery will shutdown the UPS Not Used Not Used Not Used Utility Loss 8 TA E C a y K To CPU Alarm Signal Low Battery Signal VEN 17 6 Maintenance amp Technical Support 1 Care amp Maintenance Falcon SG Series UPSs are designed to be maintenance free They can be cleaned with a damp cloth or non abrasive cleanser providing the UPS is turned off and the input plug is disconnected from the utility source On a regular basis check the vents to make sure they are kept free
25. ort Our SNMP HTTP Agent board provides remote management and monitoring over any Ethernet LAN WAN or the Internet utilizing a 10BaseT type connection The optional SNMP HTTP agent installs via an option slot located behind a cover plate on the back panel of every SG Series model Extended Battery Bank Option All SG Series models have a continuous duty inverter and support the addition of optional external battery charger packs Whether your application requires a few additional minutes or hours the SG Series will be ready Falcon also offers optional battery charger upgrades for faster recharging Please specify your extended battery requirements at the time of your initial order Contact the factory for battery charger options Frequency Converter Option With a factory modification at the time of order any SG Series model can be configured for use as an international frequency converter This makes the SG Series UPS Plus an ideal choice for worldwide power applications Without this modification all SG series models will detect the incoming utility line frequency and automatically set the output frequency to match the input 3 2 SG RACKMOUNT INSTALLATION INSTRUCTIONS 1 Step 1 Locate the mounting hardware kit s Step 3 Using two Flat Head screws fasten the chrome handles to each bracket Verify the following is included in the UPS shipping carton UPS Software Diskette s amp Manual Power Co
26. ot assume any responsibility for shipping damage In the event of shipping damage you will be notified of the damage and be instructed to file a claim with the freight carrier You will be billed for all repairs caused by the shipping damage You must submit a copy of our repair invoice to the carrier for reimbersment All units must be returned prepaid The address and shipping instructions will be given to you at the time the RMA is issued Requesting Technical Information or Support You may request technical information or support by email or telephone Please send your technical or support questions by email to SUPPORT FALCONUPS COM You may contact a FALCON support engineer directly by calling the FALCON support line between 9 00 am and 4 00 pm PST 800 842 6940 FALCON Web Support Product data sheets specification and owner s manuals are available in Adobe Acrobat PDF format on our corporate website WWW FALCONUPS COM 20 LIMITED NEW PRODUCT WARRANTY AGREEMENT GENERAL PROVISIONS FALCON ELECTRIC INC hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment This Limited New Product Warranty Agreement only applies to covered repairs to the product occurring within the United States and Canada EXCLUSIONS The following are not covered by the Falcon Electric Limited New Product Warranty 1 DAMAGE DUE TO ACCIDENTS FRAUD INTENTIONAL NEG
27. rd Owners Manual UPS Computer Cable Box containing mounting brackets handles amp mounting hardware SG2KRM 1TU SG2KRM 2TU SG3KRM 1TU 8 SG3KRM 2TU do not have batteries inside the UPS enclosure and are shipped with an additional rackmount battery module Verify the battery interconnect cable and another small box containing mounting brackets handles and mounting hardware are present inside the battery module shipping carton Verify the UPS unit is configured for the proper input output voltage and frequency This information is stated on the nameplate label located on the rear or the side panel of the unit If any special input plug and output receptacle configurations were specified at the time of order verify for proper configuration RACKMOUNT UPS MOUNTING INSTRUCTIONS IMPORTANT NEVER MOUNT THE UPS OR ANY ASSOCIATED BATTERY BANKS USING ONLY THE FRONT PANEL MOUNTING EARS AS DAMAGE WILL RESULT All Falcon rackmount UPS and battery modules are designed to be supported by a shelf mounted to both front and rear rails of the rack Shelves are available from the manufacturer of your particular rack enclosure Select a shelf that can support 150 pounds of weight minimum Use the following instructions to assemble the supplied mounting brackets and handles and to install the bracket assemblies to the UPS and battery module if supplied Step 2 Remove the screws from their plastic bag and identify Flat Head Pan Head
28. ries During this initial 24 hour charging period battery backup time may be substantially reduced IMPORTANT TO TURN OFF THE UPS SWITCH OFF THE INPUT CIRCUIT BREAKER LOCATED ON THE UPS FRONT PANEL AND PRESS THE ON OFF BUTTON LOCATED ON THE UPS FRONT PANEL UNTIL THE UPS BEEPS THE UPS WILL RUN FOR ABOUT 30 SECONDS AND SHUTDOWN DO NOT PRESS THE ON OFF BUTTON OR TURN THE CIRCUIT BREAKER ON AGAIN DURING THE SHUTDOWN PROCESS OR THE UPS WILL GO TO AN ALARM CONDITION WARNING THAT THE UPS WAS NOT SHUTDOWN PROPERLY SHOULD THIS OCCUR TURN OFF THE INPUT CIRCUIT BREAKER AGAIN AND WAIT UNTIL THE UPS SHUTS DOWN OPTIONAL SLIDE MOUNTING KIT SGRMKIT An slide mounting kit option is available from Falcon Electric The part number for the kit is SGRMKIT and may be installed on any rackmount UPS and battery bank referenced in this manual As all 2 3kVA models consist of seperate UPS and battery bank modules two slide mounting kits are required one for each module All 1KVA UPS models will only require one slide kit Slide Installation Instructions NOTE Only use the referenced lenght screws when mouning the slides to the sides of the UPS and battery module or UPS damage may result 1 Install the slides per the following diagram Slide Mounting Details 1 Slide General Devices ZCLB 203 16 Qty 2 2 Slide Mounting Bracket Short Qty 2 3 SLide Mounting Bracket Long Qty 2 4 Screws 8 32 x 3 16 Phillips Pan Head Qty 8 DO N
29. s have been initiated by the UPS WHEN SG UPS FRONT PANEL TEST BUTTON DEPRESSED 2 Category two alarms a Three short beeps indicate the SG UPS output voltage is out of proper operating range SG UPS OUTPUT VOLTAGE IS OUT OF PROPER RANGE b Four short beeps indicate the SG UPS output frequency is out of proper operating range The UPS must be repaired SG UPS OUTPUT FREQUENCY IS OUT OF PROPER RANGE c Five short beeps indicate the SG UPS is in an over temperature condition Check for proper UPS cooling fan operation or blockage SG UPS INTERNAL TEMPERATURE IS TOO HIGH d Should the internal POWER UP SELF TEST fail the SG UPS will sound the following alarms denoting the failure mode A continuous rapid beeping for about 5 seconds then the SG UPS shuts down The UPS output voltage is out of range n UPS OUTPUT VOLTAGE IS OUT OF RANGE A continuous rapid beeping for about 2 seconds and the SG UPS shuts down The SG UPS performed a DC start but there is no output frequency set in the UPS memory Plug the UPS into your local utility power and turn the UPS on to set it for your local utility power frequency The SG UPS performed a DC start but there is no output frequency set in memory Connect the UPS to your local utility power and turn on the UPS Your local utility frequency is now set into the UPS memory The next time the UPS is DC Started its output frequen
30. vision reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures a Reorient or relocate the receiving antenna b Increase the separation between the equipment and the receiver c Connect the equipment into an outlet on a circuit different from that to which the receiver is connected d Consult the dealer or an experienced radio television technician for assistance Technical Support Your FALCON Electric SG Series UPS is backed by one of the finest customer service teams assembled Write call fax or email should you require technical assistance or service Falcon Electric Inc 5106 Azusa Canyon Road Irwindale CA 91706 Service 800 842 6940 Voice 626 962 7770 Fax 626 962 7720 Email service falconups com WWW FALCONUPS COM Please have your UPS model serial numbers and date of purchase on hand prior to your call This information is located on the identification label on the rear panel of the unit This information is essential in retrieving your unit s historical records Should our service department determine service is required you will be given a Return Material Authorization number RMA along with return shipping instructions The RMA number issued must appear on the outside of the shipping carton The original shipping container must be used when returning any SG Series product Falcon Electric will n
31. ypical battery fuse 9 909090909000000000000000000000000000000009 e ARM 990900900000000000000000000 000000000000000009 4 Optiona gm extended 909000000000000000000000800000000000000009 battery module ypical Battery UPS pre charge push OWer COVer button plate shown 11 12 13 14 If unattended computer shutdown and monitoring are desired connect the green UPS Computer cable to the DB 9 connector located on the UPS rear panel Then install the shutdown and monitoring software provided with the UPS For your reference UNIX shutdown and monitoring software is available from Falcon Electric at an additional cost Verify the location selected has adequate ventilation to allow for the proper cooling of the UPS WARNING DO NOT BLOCK UPS FANS OR AIR VENTS THE UPS MUST NOT BE INSTALLED IN AN ENCLOSED AREA Plug the UPS power cord into the nearest grounded outlet Turn the input circuit breaker located on the UPS front panel to the on position The internal UPS fan and front panel line indicator should turn on followed by the bypass LED and after several seconds the inverter LED Turn on the connected equipment and verify the UPS does not go into overload by observing the front panel load indicator LEDs The UPS should be plugged in and turned on for 24 hours to charge the batte
Download Pdf Manuals
Related Search