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Exmark Lazer ZXS User's Manual

1. 32 8 WIRING DIAGRAM ettet eee 32 9 WARRANTY 33 10 EVAPORATIVE EMISSION CONTROL WARRANTY 34 1 SAFETY 1 1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL A is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER WARNING or CAUTION DANGER White lettering Red background Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Black lettering Orange background Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Black lettering Yellow background Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury 1 2 TRAINING 1 2 1 Regard the Exmark mower as a piece of power equipment andteach this regard to all who operate this unit 1 2 2 Read the instructions carefully Familiarize yourself with the controls and the proper use of the equipment If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them 1
2. Transmission Shifter Lever 3 OPERATION INSTRUCTIONS 3 1 CONTROLS TORQUE 75 80 ft lbs 102 109 N m 30 35 ft lbs 41 48 N m 41 48 N m 3 1 1 Familiarize yourself with the controls and operation of the unit Carefully read the following information about the controls and their operation 3 1 2 Operator Presence Control OPC Levers Located on the upper handle assembly directly above the handle grips When these levers are depressed the OPC system senses that the operator is in the normal operator s position When the levers are released the OPC system senses that the operator has moved from the normal operating position and 10 3 1 4 will kill the engine if either the transmission shift lever is not in the neutral position or the PTO is engaged See Figures 1 and 2 Drive Levers Located on each side of the upper handle assembly directly below the handle grips See Figures 1 and 2 These levers individually control clutching action of the wheel drive belts and brakes When the drive levers are all the way down the brakes disengage and the wheel drive belts engage Gradually squeezing the left or right hand drive lever disengages the wheel drive belts causing the left hand or right hand wheel to slow down until they reach neutral or stop This makes the machine urn to the left or right respectively Squeezing further engages the park brakes The sharpness
3. 4 1 2 POTENTIAL HAZARD While maintenance or adjustments are being made someone could start the engine WHAT CAN HAPPEN Accidental starting of the engine could seriously injure you or other bystanders HOW TO AVOID THE HAZARD Remove the key from the ignition switch and or pull the wire s off the spark plug s before you do any maintenance Also push the wire s aside so it does not accidentally contact the spark plug s POTENTIAL HAZARD The engine can become very hot WARNING WHAT HAPPEN Touching a hot engine can cause severe burns HOW TO AVOID THE HAZARD Allow the engine to cool completely before service making repairs around the engine area Check engine oil level Service Interval See Engine Owner s Manual a b Stop engine and for moving parts to stop Make sure machine is level surface Check with engine cold Clean area around dipstick Remove dip stick and wipe off oil Reinsert the dipstick Do not screw into place Remove dipstick and check oil level If the oil level is low add oil as specified in the engine owners manual to bring the oil level up to the FULL mark on the dipstick DO NOT OVERFILL IMPORTANT Do Not operate the engine with oil level below the LOW or ADD mark on the dipstick or over the FULL mark Clean engine air cooling system Service Interval See Engine Owner s
4. Remove the 3 8 nyloc nut and spring Behe an disk washer from the stud on top of the iever L I transmission See Figure 18 b Remove the shifter lever and bend it slightly DO NOT bend the lever while it is attached to the transmission Transmission square Holed c Re install lever and torque the 3 8 ROBES nyloc nut to 35 ft Ibs 47 N m NOTE The square hole washer must be FIGURE 18 between the lever and the transmission SHIFTER LEVER TO TRANSMISSION To adjust shifter plate a Place shifter lever in the neutral position Loosen the two bolts securing the shifter plate to the shifter lever legs Adjust shifter plate and retighten bolts Shifter detent adjustment Transmission shifter detent can be adjusted by adjusting the setscrew on the back side of transmission located just behind the neutralstart switch Turn setscrew in clockwise to hold the transmission shifter more positively in each gear and to increase the force on the lever required to shift gears Turn setscrew out counterclockwise to decrease force on lever required to shift gears Factory setting is to turn setscrew all the way in then back out 1 1 2 turns IMPORTANT Screwing setscrew in too far will prevent the transmission from shifting 4 2 12 PTO safety switch adjustment a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b With the blades disengaged and the bellcrank touching the engine deck a
5. SULKY HITCH KIT TURF STRIPER STANDON Check us out on the Web www exmark com WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm PART NO 103 9911 Rev A 402 223 6300 FAX 402 223 5489 PRINTED IN U S A ark MFG CO INC
6. FROM WIRE END N C NORMALLY CLOSED N O NORMALLY OPEN 32 9 2 Year Limited Warranty Exmark Turf Equipment For units purchased on or after October 1 2004 Conditions and Products Covered Exmark Mfg Co Inc and its affiliate Exmark Warranty Company pursuant to an agreement between them jointly warrant on the terms and conditions herein that we will repair replace or adjust any part manufactured by Exmark and found by us in the exercise of our reasonable discretion to be defective in factory materials or workmanship for a period of two years This warranty applies to Exmark turf equipment purchased on or after October 1 2004 sold in the US or Canada This warranty may only be assigned or transferred to a second or third owner by an authorized Exmark dealer The warranty period commences upon the date of the original retail purchase Products Warranty Period e All Products except as noted below 2 years e All Attachments and Accessories 1 year e Metro 21 and Metro 26 Series 1 year e Belts and Tires 90 days 1 Year Prorated Warranty is covered by engine manufacturer e Battery e Engine Please refer to the engine manufacturer s warranty statement that is included in the literature packet We are not authorized to handle warranty adjustments on engines This warranty only includes the cost of parts and labor Items and Conditions Not Covered This warranty does not cover the following Pickup and deli
7. Refuel only outdoors never inside an enclosed trailer sure all fuel tanks and gasoline storage containers have proper caps installed to prevent spillage and minimize vapor escaping into the trailer not place any equipment that is leaking gasoline in an enclosed trailer 1 4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment these factors are also dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing dg WARNING POTENTIAL HAZARD Operating engine parts especially the muffler become extremely hot WHAT CAN HAPPEN Severe burns can occur on contact Debris such as leaves grass brush etc can catch fire HOW TO AVOID THE HAZARD Allow engine parts especially the muffler to cool before touching Remove accumulated debris from muffler and engine area Install and maintain in working order a spark arrester before using equipment on forest covered grass covered brush covered unimproved land AX WARNING POTENTIAL HAZARD Hands feet hair clothing or accessories can become entangled in rotating parts WHAT CAN HAPPEN Contact with rotating
8. adjusted there should be 1 16 to 1 8 2 3 mm of clearance between bell crank and transmission output shaft when belt is engaged Make sure the assist arm is against the rear assist arm stop on the deck See Figure 21 Push the lever down to the disengaged position The assist arm should contact the front assist arm stop on the deck If it does not contact readjust so that the bellcrank is closer to the transmission output shaft 2 5 8 6 7 cm 2 7 8 7 3 cm wn S o A oj joi ijoi ijoi ioi jioi ioi jijo ji zz B SB BED NC HER D m 296 2 Belt guide must be moved to 2 the front position if the pulley A is moved 48 deck only 22 4 2 6 G0010 Turnbuckle c Belt must be tight enough to not slip during heavy loads while cutting grass Overtensioning will reduce belt and spindle bearing life To adjust belt tension loosen the 5 16 whizlock nut on turnbuckle and rotate the turnbuckle rotate turnbuckle toward rear of mower to tighten and toward front of mower to loosen belt tension See Figure 12 Leave a minimum of 5 16 79 cm of the eyebolt threads engaged on both ends of the turnbuckle For 48 Decks If there is no adjustment left in the turnbuckle and the belt is still loose the rear idler pulley can be repositioned in the front hole See Figure 12 The belt guide located next to the
9. bystanders WARNING POTENTIAL HAZARD Engine exhaust contains carbon monoxide which is an odorless deadly poison WHAT CAN HAPPEN Carbon monoxide can kill you HOW TO AVOID THE HAZARD Do not run engine indoors or in a small confined area where dangerous carbon monoxide fumes can collect DANGER POTENTIAL HAZARD In certain conditions gasoline is extremely flammable and highly explosive WHAT CAN HAPPEN A fire or explosion from gasoline can burn you others and cause property damage HOW TO AVOID THE HAZARD DO NOT smoke while refueling and stay away from an open flame or where gasoline fumes may be ignited by spark Refuel only outdoors Store gasoline in an approved container and keep it out of the reach of children fuel before starting the engine Never remove the cap of the fuel tank or add fuel when engine is running or when the engine is hot Never fill the fuel tank so that the gasoline level rises above a level that is 1 2 1 3 cm below the bottom of the filler neck to allow for gasoline expansion and prevent fuel spillage fuel is spilled DO NOT attempt to start the engine Move away from the area of the spill and avoid creating any source of ignition until fuel vapors have dissipated Do not operate without entire exhaust system in place and in proper working condition DANGER POTENTIAL HAZARD Incertain conditions ga
10. ee 2 Caster Pivots Daly 3 Drive Wheels 4 Drive Wheel Idler Arm 5 Brake Arm 6 Trans Output Shaft Coupler Weekly 7 Mower Deck Idler Pivots 1 No 6 Trans Coupler Located Below Fuel Tank Support No 4 amp 7 Idler Arm Pivots Disassemble and grease once a Month under a No Load condition 4 1 13 4 1 14 4 1 15 4 1 16 4 1 17 48 Deck Shown for Reference Only c Replace 5 speed gearbox grease yearly Use 18 oz of Peerless grease Part No 788067 See Section 5 1 10 d Lubricate pivot points with a spray penetrating lubricant as directed below SPRAY LUBRICANT CHART NO of PLACES PIVOT POINTS 32 36 48 SERVICE INTERVAL 1 Blade Engagement Bellcrank Remove engine shrouds and clean cooling fins Service Interval See Engine Owner s Manual a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b Remove cooling shrouds from engine and clean cooling fins Also clean dust dirt and oil from external surfaces of engine that can cause improper cooling c Make sure cooling shrouds are properly reinstalled Operating the engine without cooling shrouds will cause engine damage due to overheating Check spark plugs Service Interval See Engine Owner s Manual Remove spark plug check condition and adjust plug gap or replace with new plug See Engine Owner s Manual Change fuel filter Service Interval As Required A fuel filter is i
11. of the turn varies by how much the lever is squeezed For straight ahead motion smoothly release both drive levers to engage both drive wheels simultaneously Neutral Lock Park Brake Latches The latches allow the operator to lock the drive levers in a neutral position where neither the wheel drive belts nor the brakes engage or in a park brake position where the wheel drive belts are not engaged and the park brake is engaged See Figures 1 and 2 Apply parking brakes whenever leaving the operators position SS ROTATE LATCH FORWARD NEUTRAL LOCK To FOR PARK BRAKE POSITION 52 ES PARK BRAKE LATCH p e ROTATE LATCH BACK FOR NEUTRAL LOCK POSITION pe OPC LEVER FIGURE 1 B DRIVE LEVER PISTOL GRIP HANDLE NEUTRAL LOCK PARK BRAKE LATCH ROTATE LATCH FOR NEUTRAL LOCK amp PARK BRAKE POSITIONS oT OPC LEVER NEUTRAL LOCK PARK BRAKE LATCH DRIVE LEVER FIGURE 2 ECS HANDLE NEUTRAL LOCK PARK BRAKE LATCH 344 3 1 7 3 1 10 PTO Engagement Lever Located on the left side of the upper handle To engage the blades push the lever forward or away from the operator until the turnbuckle locks over center To disengage the blades pull the lever to the rear or towards the operator Throttle Control The throttle control is located on the control console right side The throttle is used to control engine speed Moving the throttle control forward will increase engine speed and moving it to
12. parts can cause traumatic amputation or severe lacerations HOW TO AVOID THE HAZARD Do not operate the machine without guards shields and safety devices in place and working Keep hands feet hair jewelry or clothing away from rotating parts 1 4 1 1 4 2 1 4 3 1 44 Give complete undivided attention to the job at hand Mow only in daylight or in good artificial light keeping away from holes or hidden hazards DO NOT operate the mower when children or others are in the area When feasible avoid operating the equipment in wet grass Use EXTREME caution when mowing and or turning on slopes as loss of traction and or tip over could occur The operator is responsible for safe operation on slopes DANGER POTENTIAL HAZARD Mowing on wet grass or steep slopes can cause sliding and loss of control WHAT CAN HAPPEN Loss of control and or loss of operator s footing could result in a fall with an arm or leg getting under the mower or engine deck which may result in serious injury or death HOW TO AVOID THE HAZARD Mow across slopes never up and down Do not mow slopes when grass is wet Do not mow near drop offs or near water Do not mow slopes greater than 20 degrees Reduce speed and use extreme caution on slopes Avoid sudden turns or rapid speed changes 99999 4 1 4 5 1 4 6 1 4 7 1 4 8 1 4 9 1 4 10 1 4 11 1 4 12 1 4 13 1 4 14 1 4 15 e See in
13. spacers blade spacers andaxle height from 1 to 4 1 4 2 9 5 2 9 6 2 9 7 2 5 cm 10 8 cm 2 10 DIMENSIONS 2 10 1 Overall Width 32 36 48 Discharge chute down 43 3 in 110 0 cm 47 0 in 119 4 cm 57 9 in 147 1 cm Discharge chute up transport only 32 7 in 83 1 cm 36 4 in 92 5 cm 48 1 in 122 2 cm 2 10 2 Overall Length 32 36 48 Standard Pistol Grip Handles 78 0 in 198 1 cm 78 0 in 198 1 cm 73 0 in 185 4 cm ECS Handles 77 3 in 196 3 cm 77 3 in 196 3 cm 72 3 in 183 6 cm 2 10 3 Curb Weight 32 36 48 Standard Pistol Grip Handles 420 165 191 kg 430 lbs 195 kg 475 Ibs 215 kg ECS Handles 435 Ibs 197 kg 446 Ibs 202 kg 490 lbs 222 kg Weights will vary slightly depending on engine option 2 10 4 Tread Width 32 36 48 Standard Pistol Grip amp ECS Handles 32 1 in 81 4 cm 35 6 in 90 4 cm 35 6 in 90 4 cm To outside of tires 2 10 5 Overall Height Standard Pistol Grip Handles 40 0 in 101 6 cm ECS Handles 42 1 in 106 9 cm 2 11 TORQUE REQUIREMENTS BOLT LOCATION Blade Cutter Housing Spindle Bolt Caster Bracket ume ctetur 30 35 ft Ibs 15 20 ft lbs 20 27 N m 30 35 ft lbs 41 48 N m Mower Deck Engine Deck Mount Engine Mounting cc ora co tror
14. speeds forward and one reverse 2 6 2 Speed range 181 2 0mph 3 22km h 4th 4 1 mph 6 60 km h 2nd 2 7 mph 4 35 km h 5th 6 2 mph 9 98 km h 3rd 3 5 mph 5 63 km h Rev 3 1 mph 4 99 km h WHEEL DRIVE SYSTEM Banded double A Section V belts single top side idlers and replaceable bolt on drive sheaves and brake drums Single B Section V belts for the 32 Model TIRES Drive Front Caster Pneumatic Air Filled Semi Pneumatic Deck Size 32 36 amp 48 All Decks Size 13 x 5 0 6 13 x 6 5 6 9 x 3 50 4 Quantity 2 2 2 Tread Turf Saver Turf Master Smooth Ply Rating 4 4 Pressure 14 psi 97 kPa 14 psi 97 kPa Bearings Replaceable Ball Replaceable Ball Replaceable Roller DECK 2 9 1 Cutting Width Model 32 31 75 in 80 7 cm Model 36 35 38 in 89 9 cm Model 48 47 25 in 120 0 cm 2 9 2 Discharge Right Side 2 9 3 Blade Size Model 32 16 25 41 3 cm Qty 2 Model 36 18 00 45 7 cm Qty 2 Model 48 16 25 41 3 cm Qty 3 2 9 4 Type of Drive Manual engagement of belt with over center lock Blade belt tension is adjustable via turnbuckle Blade Brake When the blade engagement control is moved to the disengaged position a friction brake pad stops the rotation of the blades Deck Mounting Bolted directly to engine deck Cutting Height Adjusts in 1 4 64 cm or smaller increments by various adjustments of caster
15. when operating on slopes Do NOT operate on slopes greater than 20 Mow across slope and down Do mow wet slopes ECS Handle Units PART NO 103 1623 LOCATION Console Thrown objects or blade contact can cause serious injury or death Keep all people and pets out of area when mowing Avoid blades unless blades and engine are stopped CAUTION Hearing protection recommended Do park on slope unless park brake is engaged Pistol Grip Handle Units PART NO 103 1967 LOCATION Console A CAUTION Hearing protection recommended Do NOT park on slope unless park 103 1623 Use Only Exmark Riding Attachments Use of Other Riding Attachments May Create a Hazardous Condition Resulting in Injury 1 403143 PART NO 1 403143 LOCATION Right Rear of Engine Deck Thrown objects or blade contact can cause serious injury or death Keep all people and pets out of area when mowing Avoid blades unless blades and engine are stopped Pistol Grip Handle Units PART NO 1 323550 LOCATION Upper Handles Both Sides brake is engaged WARNING Read operator s manual before operating Do NOT operate unless trained to safely operate this machine Do NOT operate without shields guards and safety devices in place and working Do NOT carry passengers Clear area of debris before mowing Before leaving operator s position
16. 2 3 Do not allow operation of this machine by untrained personnel Never allow children teenagers or people unfamiliar with these instructions to use the mower Local regulations may restrict the age of the operator 1 2 4 Avoid mowing while people especially children or pets are nearby Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property 1 3 PREPARATION 1 3 1 Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by Exmark 1 3 2 The use of personal protective equipment such as but not limited to protection for the eyes ears feet and head is recommended CAUTION POTENTIAL HAZARD This machine produces sound levels in excess of 85 dBA at the operator s ear when in operation WHAT CAN HAPPEN Exposure to sound levels of 85 dBA or above for extended periods of time can cause hearing loss HOW TO AVOID THE HAZARD Wear hearing protection when operating this machine 1 3 8 While mowing always wear substantial footwear and long trousers Do not operate equipment when barefoot or when wearing open sandals 1 3 4 Thoroughly inspect the area where the equipment is to be used and remove all stones sticks wires bones and other foreign objects which may damage the equipment or cause personal injury to the operator or
17. 2 3 to 3 4 turn f Clean around oil fill cap and remove Fill to specified capacity and replace cap Refer to Engine Owner s Manual for correct oil level and the SAE Grade recommended by the manufacturer Do Not overfill g Start the engine and check for leaks Stop engine and recheck oil levels 24 4 1 10 4 1 11 4 1 12 Check tire pressures Service Interval Pneumatic air filled Drive Tires 40 hrs Semi pneumatic Caster Tires No maintenance a Stop engine and wait for all moving parts to stop Remove spark plug wire s Check air pressure in drive tires recommended tire pressure is 12 to 16 psi 83 110 kPa b Inflate tires to pressures stated above Measure the circumference of each drive tire Adjust tire pressures within the above range to try to make tire circumferences match as closely as possible Check grease level inout and output shaft bearing wear on Peerless Transmission Replace gearbox grease Service Interval 160 hrs a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b Place drive levers and neutral lock park brake latches in neutral lock position c Remove shifter lever from top of transmission d Remove shifter plate from top of transmission and the two leads from the neutral start switch e Release the tension on the transmission belt Check for side play caused by bearing wear on the input and output shafts of the transmission Rep
18. 3 cm 3 1 2 8 9 cm 3 1 2 8 9 cm 3 1 4 8 3 cm 3 1 2 8 9 cm 3 3 4 9 5 cm 3 3 8 8 6 cm 3 5 8 9 2 cm 3 1 8 7 9 cm 3 5 8 9 2 cm 4 1 8 10 5cm 3 1 4 8 3 cm 3 3 4 9 5 cm 4 1 4 10 8cm IMPORTANT To achieve the highest quality of cut the blades should be level with the ground or tipped slightly down at the front 4 2 3 Transmission belt adjustment a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b To tighten transmission belt loosen the 3 8 nyloc nut on transmission belt idler pulley Slide bolt inward in slot and retighten nyloc nut c When properly adjusted the belt should have 1 2 1 3 cm of deflection with three pounds of pressure on the belt midway between the transmission and engine pulley 4 2 4 Wheel drive belt pulley scrapers a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b Be sure mud and grass scraper on each side is adjusted properly and centered in the pulley grooves The pointed part of the scraper should be centered and as deep in the pulley groove as possible without rubbing at any point 4 2 5 Engine to mower deck belt a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b Check the adjustment of the lower blade drive linkage located between the bellcrank on the engine deck and assist arm on the mower deck Lengthen or shorten the linkage When properly
19. 5 mm See figure 13 e Engage the blade control and check to make sure the blade brake pad clears the sheave 27 3 5 Shown with Blade Brake Rod blades disengaged Spring Mounting Bolts FIGURE 13 BLADE BRAKE ADJUSTMENT 4 2 7 Belt Guide Adjustment a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b Engage the blade drive belt c Check belt guide under the engine deck for proper adjustment See Figures 14 and 15 Adjust as necessary The disengaged belt should not drag or fall off pulley when guides are properly adjusted NOTE These drawings are viewed from underneath the engine deck FIGURE 14 FIGURE 15 32 amp 36 BELT GUIDE LOCATION 48 BELT GUIDE LOCATION 4 2 8 Brake adjustment See Section 4 1 5 4 2 9 Wheel drive linkage adjustment See Section 4 1 5 4 2 10 Shifter lever adjustment The shifter lever in neutral should not contact the upper or lower edge of the slot or the left edge of the upper slot or the right edge of the bottom slot See Figure 16 and 17 The clearance should be equal Adjust the shifter lever and shifter plate if necessary R 1 2 3 4 5 Shifter Lever Equal Distance Equal Distance TE gt Equal Distance Shifter Lever Shifter Plate Adjustment Slots FIGURE 16 FIGURE 17 SHIFTER LEVER CLEARANCE 28 4 2 11 To adjust the shifter lever a
20. 9 3 16 TO 1 4 47 64 cm Neutral Lock Park Brake Latch Drive Linkage FIGURE 7 PISTOL GRIP HANDLES NEUTRAL LOCK LEVER CLEARANCE NOTE Neutral lock park brake latch clearance should be checked when there is a slight upward force placed on the drive levers to remove any slack in the linkage f Re install hairpin into hole on the clevis pin between the neutral lock park brake latch and drive lever See Figure 6 Repeat procedure on opposite side of unit For ECS Handles Allow drive levers to drop into the full forward position the flat edge of the drive lever should align with the bottom roller notch See Figure 8 Adjust if necessary See LOCK PARK BRAKE NS DRIVE LEVER FIGURE 8 ECS HANDLE DRIVE LEVER SETTING To adjust the wheel drive linkage linkage d Locate a drive lever linkage on one side of the unit and remove the 5 16 18 x 1 3 4 Hex cap screw and 5 16 18 nyloc nut See Figure 9 e Thread drive lever linkage into or out of the swivel located on the wheel drive idler arm until the flat edge of the drive lever aligns with bottom of the roller notch in the neutral lock park brake latch See Figure 9 f Re install the 5 16 18 x 1 3 4 hex cap screw and secure with the 5 16 18 nyloc nut Repeat for the other side See Figures 9 20 DRIVE LEVERS IN NEUTRAL 5 16 18 NYLOC NUT TRANSMISSION LEVER IN NEUTRAL BRAKE ROD WINGNUT RIGHT SIDE
21. Disengage PTO Shift transmission to neutral Engage park brakes Shut off engine and remove key before adjusting servicing or cleaning Use extreme caution when operating on slopes Mow across slope NOT up and down Do NOT operate on slopes greater than 20 mow wet slopes 103 1967 2 SPECIFICATIONS 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 MODEL NUMBER M15KA322P M15KA362P M15KA483P M15KA362 M15KA483 ENGINE 2 2 1 Engine Specifications See your engine owner s manual 2 2 2 RPM No Load 3600 rpm FUEL SYSTEM 2 3 1 Capacity 5 gal 18 9 liter 2 3 2 Type of Fuel Use only clean fresh regular grade unleaded gasoline with the pump sticker octane rating of 87 or higher In countries using the research method it should be 90 octane minimum 2 3 3 Fuel Filter Replaceable in line 2 3 4 Fuel Shut Off Valve in line 1 4 turn SAFETY INTERLOCK SYSTEM Operator must have the transmission in neutral and PTO disengaged to start engine Release of Operator Presence Control OPC levers will cause engine to stop if transmission is not in neutral and or PTO is engaged STEERING BRAKE CONTROL Fingertip drive control levers provide independent control of traction braking and neutral to each drive wheel for moving stopping and power turning Parking brakes are engaged by locking drive control levers in the brake position TRANSMISSION 2 6 1 Peerless 700 070A five
22. For Serial Nos 600 000 amp Higher lt 7 c O arz MFG CO INC CONGRATULATIONS on the purchase of your new Exmark mower This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble free operation If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor If you need to order replacement parts from your dealer always give the model number and serial number of your mower as well as the part number description and quantity of the part needed The Serial No plate is located on the top front engine frame on the right hand side of the machine For ease of ordering and reference we suggest that you record the information requested in the following identification table Place Model No and Serial No Label Here Engine Model No and Spec No Code Included in Literature Pack or Fill in Below Engine Serial No E No Model No Date Purchased Serial No Part No 103 9911 Rev A A WARNING POTENTIAL HAZARD This product is a piece of power equipment WHAT CAN HAPPEN e Failure to follow safe operating practices can result in serious operator injury or even death HOW TO AVOID THE HAZARD Keep all shields guards and safety devices especially the grass discharge system in place and in pro
23. IDING ATTACHMENTS Use only Exmark riding attachments The use of other than Exmark riding attachments may create a hazardous condition resulting in injury 1 7 SAFETY SIGNS 1 7 1 1 7 2 1 7 3 1 7 4 1 7 5 1 7 6 Keep all safety signs legible Remove all grease dirt and debris from safety signs and instructional labels Safety signs must be replaced if they are missing or illegible When new components are installed be sure that current safety signs are affixed to the replaced components New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc Safety signs can be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial mower ENGINE SHEAVE BLADE DRIVE BELT ENGINE SHEAVE FRONT OF MA MOWER FRONT OF MOWER 1 323427 T H R T T L 103 5628 PART NO 1 323427 LOCATION 32 amp 36 Decks Under PY Belt Shield PART NO 103 5626 LOCATION 48 Decks Under Belt Shield 103 1798 PART NO 103 1798 LOCATION RH Side of A CAUTION Console OPEN BELT DRIVE MUFFLER AND STOP ENGINE BEFORE REACHING UNDERNEATH 1 30351 Ly SHIELDS MAY EXCEED 1507 PN PART N
24. Manual a b Stop engine and wait for all moving parts to stop Remove key or spark plug wire s Clean all debris from engine air intake screen and from around engine shrouding 17 4 1 3 Clean grass build up under deck and check mower blades Service Interval Daily CAUTION POTENTIAL HAZARD Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous WHAT CAN HAPPEN The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall which could cause injury HOW TO AVOID THE HAZARD DO NOT rely solely on mechanical or hydraulic jacks for support Use adequate jack stands or equivalent support a Disengage PTO b Stop engine and wait for all moving parts to stop Remove key or spark plug wire s c Raise deck support properly using safety precautions d Clean out any grass build up from underside of deck and in deck discharge chute e Inspect blades and sharpen or replace as required f If blade removal is necessary be careful for the sharp cutting edges of the blades 9 Re install the blades if they were removed and torque blade bolts to 75 85 ft Ibs 102 115 N m Be sure the spring disk washer cone is installed toward the bolt head See Figure 5 h Remove jack stands or equivalent support and lower deck to ground CONE TOWARDS BOLT HEAD IN TORQUE TO 75 85 f
25. N RE 6 8 2 SPECIFICATIONS 22 Model NUITIDOI Srann anenai e A 9 2 2 ENJIN o ree A 9 2 53 t Fuel OV SION ete ue terea anda tu DE AS re 9 2 4 Safety Interlock System 9 2 5 Steernhg Brake sod onse e e PA een od etus 9 226 rans missio sodes equite ora bae 9 2 7 Wheel Drive 9 2I S MM Ten 9 219 VDOC mH 9 10 2 10 10 2 11 Bolt Torque 10 3 OPERATION INSTRUCTIONS A CONTOS t ti e o ce t taut ew coe ous 10 12 9 2 IPIe SIAli es ebbe 12 3 3 Operating Instructions re Pha eic e eu Leser 13 16 3 4 ANS POM ING 2 16 4 MAINTENANCE amp ADJUSTMENTS 4 1 Periodic 17 24 4 2 odo he E a 24 30 5 WASTE DISPOSAL 5 1 Motor Oll Disposal e EE ERE n Oe em ius 30 6 TROUBLE SHOOTING 6 1 Mower Tracks Left or 30 31 6 2 Mower Cuts Unevenly te 31 6 3 Blades Do Not Stop When 31 6 4 Engine Will Not Start rte tete te er ERR en eects 31 32 BELT ROUTING MOWER
26. O 1 303517 LOCATION Left Side Rear Surface Engine Deck PART NO 1 513746 LOCATION Engine Blower Housing Next to Muffler KEEP HANDS and FEET AWAY ENHANCED CONTROL SYSTEM ECS Handle Units PART NO 1 403005 PART NO 103 2244 LOCATION Front Corners of Deck LOCATION LH Side of Console 32 amp 36 RH Front 48 RH amp LH Front SQUEEZE DRIVE LEVERS BEFORE SHIFTING RN123 4 5 PART NO 1 303518 LOCATION Transmission Shifter Plate ENHANCED CONTROL SYSTEM ECS Handle Units PART NO 103 2245 A WARN LOCATION RH Side of Console DO NOT OPERATE WITHOUT DISCHARGE DEFLECTOR ENTIRE GRASS COLLECTION SYSTEM OR MULCH KIT IN PLACE DO NOT ADANGER REMOVE GRASS CATCHER UNTIL COVER DO NOT OPERATE Ies BLADES HAVE STOPPED PART NO 98 5954 PART NO 1 303508 i LOCATION Right Rear Corner of Deck LOCATION Under Mower Deck Belt Shield 4 ROTATE stop PTO 4 WARNING Read operator s manual before operating Do NOT operate unless trained to safely operate this machine Do NOT operate without shields guards and Safety devices in place and working Do NOT carry passengers Clear area of debris before mowing Before leaving operator s position Disengage PTO Shift transmission lever to neutral Engage park brakes Shut off engine and remove key before adjusting servicing or cleaning Use extreme caution
27. OF UNIT SHOWN FIGURE 9 ECS HANDLE DRIVE LEVER LINKAGE INSTALLATION Check for loose hardware Service Interval Daily a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b Visually inspect machine for any loose hardware or any other possible problem Tighten or replace any hardware before operating Service pre cleaner element and air cleaner Service Interval See Engine Owners Manual a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b See engine owners manual for cleaning instructions Change engine oil Service Interval See Engine Owner s Manual NOTE Change oil after first five 5 hrs of operation Follow engine manufacturer s recommendations for future oil changes a Disengage PTO b Stop engine and wait for all moving parts to stop Remove key or spark plug wire s c Drain oil while engine is warm from operation or if oil is to be changed after the unit has been sitting for awhile run engine for a few minutes to get it warm d Remove the oil drain plug from the right hand side of the engine Allow oil to drain replace drain plug e Replace the oil filter per the engine owners manual Clean around oil filter and unscrew filter to remove Before the new filter is installed apply a thin coating of oil on the surface of the rubber seal Turn filter clockwise until rubber seal contacts the filter adapter then tighten filter an additional
28. S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep this engine Owner s Manual with your unit Should this engine Owner s Manual become damaged or illegible replace immediately Replacements may be ordered through the engine manufacturer Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously Exmark or its distributors and dealers accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE September 1 1995 Program If your Exmark dealer does not have the Exmark part in stock Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed How the Program Works 1 If dealer does not have part in stock for a down unit at the time of request by customer the dealer contacts his distributor by 1 00 p m local time and requests Exmark Parts Plus shipment of six 6 line items or less Distributor ships part s to dealer or customer as requested by dealer same day overnight UPS E X M A R K P 5 L U 5 Distributor bills dealer for part and freight charges where applicable If distributor does not have the
29. TMENT These models have five 5 axle positions four 4 1 2 1 3 cm caster spacers one 1 3 16 47 cm caster spacer and four 4 blade spacers NOTE The axle positions are in 1 2 1 3 cm increments and the large caster spacers are 1 2 1 3 cm thick Therefore by adjusting the same number of 1 2 1 3 cm caster spacers as axle hole positions the blades will retain the same front to back tip rake 25 CUTTING HEIGHT ADJUSTMENT 1 to 4 1 4 SPACERS BELOW NUMBER OF 1 4 BLADE SPACERS CASTER BELOW SPINDLE a ae ee ee 345 ee eee 1 2 5 1 174 3 2 1 1 2 3 5 1 3 4 44cm 2 5 0 1 1 8 2 9 1 3 8 3 5 cm 1 5 8 4 1 cm 1 7 8 4 8 cm 2 1 8 5 4 1 3 8 3 5 cm 1 5 8 4 1 1 7 8 4 8 2 1 8 5 4 cm 2 3 8 6 0 cm 1 3 8 8 5 cm 1 7 8 4 8 cm 2 1 8 5 4 cm 2 3 8 6 0 cm 1 5 8 4 1 cm 2 1 8 5 4 cm 2 3 8 6 0 cm 2 5 8 6 7 cm AXLE POSITION FIG 20 1 3 16 JH JH SF YJ 2 1 4 5 7 2 1 2 6 4 2 1 4 5 7 cm 2 1 2 6 4 cm 2 3 4 7 0 2 1 8 5 4 cm 2 3 8 6 0 cm 2 1 8 5 4 cm 2 3 8 6 0 cm 2 5 8 6 7 cm 3 1 8 7 9 cm 2 1 4 5 7 cm 2 1 2 6 4 cm 3 1 4 8 3 cm 2 1 2 6 4 cm 2 3 4 7 0 cm 3 1 2 8 9 cm 2 3 8 6 0 cm 2 5 8 6 7 cm 3 1 8 7 9 cm 3 3 8 8 6 cm 2 1 2 6 4 cm 3 1 4 8
30. arranty period C Any warranted part that is scheduled for replacement as required maintenance in the written instructions must be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part must be repaired or replaced by Exmark Manufacturing Company Any such part repaired or replaced under warranty must be warranted for a time not less than the remainder of the period prior to the first scheduled replacement point for the part D Repair or replacement of any warranted part under the warranty provisions of this article must be performed at no charge to the owner at an Authorized Service Dealer E Notwithstanding the provisions of subsection D above warranty services or repairs must be provided at an Authorized Service Dealer F owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such diagnostic work is performed at an Authorized Service Dealer G Throughout the evaporative emission control system s two year warranty period Exmark Manufacturing Company must maintain a supply of warranted parts sufficient to meet the expected demand for such parts H Manufacturer approved replacement parts must be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligat
31. d move forward and backward freely If it does not brake adjustment is necessary b Adjust brakes by adjusting wingnut on the upper end of each brake rod Tighten the wingnut until the brakes engage when the drive levers are squeezed enough to allow the neutral lock park brake latches to be placed into the park brake position See Figure 3 for Standard Pistol Grip handles and Figure 4 for ECS handles NOTE The neutral lock park brake latches must be able to be moved into the park brake position if not the brake linkages must be adjusted again C Check for correct wheel drive linkage adjustment For Pistol Grip Handles Allow drive levers to drop into the full forward position The clevis pin should rest in the neutral lock latch with approximately 3 16 to 1 4 4 7 6 4 mm clearance from the bottom of the slot See Figure 6 Adjust if necessary To adjust the wheel drive linkage d For wheel drive linkage adjustment remove the hairpin between the neutral lock latch and drive lever See Figure6 pi Linkage Clevis Pin Shown 3 Neutral Lock Hairpin i Park Brake Latch FIGURE 6 PISTOL GRIP HANDLES DRIVE LEVER HARDWARE LOCATION e Adjust drive linkage length by threading into or out of the swivel until there is a 3 16 to 1 4 47 64 cm clearance between the linkage assembly and the bottom of the slot in the neutral lock park brake latch See Figure 7 1
32. defective part must be returned to an authorized Exmark service dealer within the warranty period This warranty extends only to turf equipment operated under normal conditions You must properly service and maintain your Exmark product as described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense As acondition to this warranty customer shall have read the operator s manual and shall have completed and submitted to Exmark Warranty Company within the prescribed time the Exmark warranty registration General Conditions The sole liability of Exmark and Exmark Warranty Company with respect to this warranty shall be repair and replacement as set forth herein Neither Exmark nor Exmark Warranty Company shall have any liability for any other cost loss or damage including but not limited to any incidental or consequential loss or damage In particular we shall have no liability or responsibility for e Expenses related to gasoline oil or lubricants e Travel time overtime after hours time or other extraordinary repair charges or charge relating to repairs or replacements outside of normal business hours at the place of business of the authorized Exmark service dealer e Rental of like or similar replacement equipment during the period of any warranty repair or replacement work e Any telephone or telegram charges or travel charges e Loss or damage to person or prope
33. djust the blade safety switch if needed until the bellcrank depresses the plunger by 1 4 64 cm c Be sure the bellcrank does not contact the switch body to prevent damage to the switch d Retighten switch mounting hardware 4 2 13 Handle height adjustment The handle can be pivoted to allow positioning in one of the three holes allowing various adjustments for operator comfort See Figure 19 To adjust the handle height a Remove the bottom mounting hardware on each side of the handle b Pivot the handle to one of the three positions c Re install hardware and tighten IMPORTANT If the handle height position is changed it will be necessary to readjust the drive and brake linkage See Section 4 1 5 29 Upper Handle Upper NOTE Adjustment Holes Horg are actually in the side of the fuel tank support Fuel Tank Support Adjustment Holes FIGURE 19 UPPER HANDLE HEIGHT ADJUSTMENT 4 2 14 Wheel drive spring tension adjustment It may be necessary to increase wheel drive belt tension under certain operating conditions such as wet grass hilly terrain or while pulling a sulky a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b Disengage neutral lock park brake latches and release drive levers to lower spring force c Remove the 5 16 18 whizlock nut securing the adjustment bolt to the drive wheel shield Locate bolt assembly in the desired position as
34. emove key or spark plug wire s b Place the drive levers in the neutral lock position c Remove mower deck belt shield for access to axle adjustment bolts 24 d Loosen but do not remove the two 2 axle pivot bolts and the two 2 axle adjustment bolts See Figure 11 e Place a jack under the rear center of the engine deck f Raise the back end of the engine deck up enough to remove the two 2 axle adjustment bolts 0 With the jack raise or lower the back end of the engine deck so that two 2 axle adjustment bolts can be reinstalled in desired hole location A tapered punch can be used to help align the holes h Retighten all four 4 bolts lower unit and remove jack Install mower deck belt shield j Adjust wheel drive and brake linkages as required See Section 4 1 5 k Adjust the caster spacers as directed in chart to match with the axle hole selected See Figure 10 l Refer back to 4 2 1 for adjusting the cutting height with blade spacers _ Axle Pivot Bolt Axle 4 1 2 Spacers ms deis um 12 ox L 1 3 16 Spacer 5 m Caster A Support p s Pos A Pos Place Jack Pos Refer to the Here Pos D Chart For Pos E Height Adjustment Pr 7 Axle Adjustment Holes are actually in the side of the rear deck FIGURE 10 FIGURE 11 CASTER HEIGHT ADJUSTMENT AXLE HEIGHT ADJUS
35. er clockwise to turn on fuel 3 2 PRE START 3 2 1 3 2 2 3 2 3 Refer to the Maintenance Section 4 1 and perform all of the necessary inspection and maintenance steps Fill fuel tank For best results use only clean fresh regular grade unleaded gasoline with an octane rating of 87 or higher Regular grade leaded gasoline may also be used however combustion chamber and cylinder head will require more frequent service See Engine Owner s Manual Do not add oil to gasoline Do not overfill fuel tank Never fill the fuel tank so that the fuel level rises above a level that is 1 2 1 3 cm below the bottom of the filler neck to allow for fuel expansion and prevent fuel spillage Make sure you understand the controls their locations their functions and their safety requirements 12 3 3 OPERATING INSTRUCTIONS 3 3 1 3 3 2 3 3 3 3 3 4 Read the Engine Owner s Manual carefully for detailed operating instructions and maintenance regarding the engine Before attempting to operate the unit refer to Section 1 Safety and follow all safety operating and preparation guidelines as stated in that section Starting Engine Position mower on a level surface Disengage PTO and place transmission in neutral Open fuel shut off valve NOTE Always engage the left and right neutral lock park brake latches in the park brake position when starting the engine See Section 3 3 4 Pull out the choke control Place the t
36. ers and applies only to orders submitted on this program Monday through Thursday Parts Plus service is available only in the 48 contiguous United States UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday The next day air charge plus the Saturday delivery fee will be the responsibility of the purchaser Exmark Mfg will assume no responsibility for Saturday delivery shipments To qualify all Exmark Parts Plus orders must be received by Exmark by 3 00 p m central time Orders must be six 6 line items or less Exclusions from the Exmark Parts Plus Program are Any wholegood or accessory in its entirety engines and engine replacement parts 5 speed Peerless transmissions and 5 speed transaxles hydraulic or hydrostatic wheel motors cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions Due to UPS restrictions aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air Exmark Manufacturing stocks a limited supply of parts for transaxles pumps and wheel motors These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program CONGRATULATIONS on the purchase of your Exmark Mower This product has been carefully designed and manufactured to give you a maximum amount of dependabil
37. follows Position A Normal Conditions Position B More Severe Position C Most Severe NOTE Lever force is lowest with bolt assembly in Position A and will increase in Positions B and C See Figure 20 More Traction Aplied as Bolt is Moved Down FRONT OF UNIT FIGURE 20 DRIVE BELT TENSION ADJUSTMENT POSITIONS 5 WASTE DISPOSAL 5 1 MOTOR OIL DISPOSAL Engine oil is a pollutant to the environment Dispose of used oil at a certified recycling center or according to your state and local regulations 6 TROUBLE SHOOTING 6 1 MOWER PULLING LEFT OR RIGHT a Check idler arm pulleys and drive sheaves for mud and or grass buildup Check for proper scraper position See Section 4 2 4 30 6 2 6 3 6 4 b Check to be sure idler arms pivot freely if not lubricate idler pivots c Check for worn drive belts NOTE Wheel drive belts should be replaced as a set A new belt should not be mixed with a worn belt d Check drive linkage adjustment See Section 4 1 5 e Check for proper tire pressure in drive tires Recommended tire pressure for the drive tires is 12 to 16 psi 82 110 kPa Higher pressures may be used in the tire on the side that it pulls to up to 28 psi or 193 kPa Note Different pressures may make mower cut unevenly MOWER CUTS UNEVENLY a Check the drive tire pressure and tire circumference See Section 4 1 9 A more uniform cutting height may be obtained with higher tire pressure on rou
38. forward drive position WHAT CAN HAPPEN If the drive levers slip into the drive position the unit could lurch forward and cause injury or property damage HOW TO AVOID THE HAZARD sure the pins protruding through the slots of each neutral lock latch are completely engaged in the rear slot of each latch To place the drive levers in the drive position firmly hold the drive levers place thumbs on the upper portion of the neutral lock park brake latches and move them out of the neutral or the park brake position Slowly and smoothly release the drive levers 242 ROTATE FORWARD FOR PARK BRAKE POSITION ROTATE BACK FOR NEUTRAL LOCK POSITION LATCH IS IN FULL SPEED FORWARD NEUTRAL HOLD IN THIS POSITION FORWARD RELEASE DRIVE LEVER REVERSE SQUEEZE DRIVE LEVER FIGURE 3 DRIVE LEVER NEUTRAL LOCK PARK BRAKE OPERATION For ECS Handles To lock the drive levers in neutral lock squeeze the drive levers to the neutral position See Figure 4 b Place thumbs on the inner thumb lobe of the neutral lock park brake latches and rotate them to the neutral position See Figure 4 c Release the drive levers To lock the drive levers in park brake squeeze the drive levers farther to the brake position Place thumbs on the inner thumb lobe of the neutral lock park brake latches and rotate them to the park position See Figure 4 d Release drive lever
39. gh terrain A lower tire pressure provides more flotation b Check blade spacers axle positions and front caster spacers They must be equal on each blade Check caster mounting brackets to be sure all bolts are tight d Check blades tip to tip for straightness They should be within 3 16 47 cm or one blade width from being in line BLADES DO NOT STOP WHEN DISENGAGED a Check the blade brake adjustment See Section 4 2 6 b Check the belt guide under the rear deck to make it is properly set See Section 5 2 7 and check the PTO engagement adjustment See Section 4 2 5 ENGINE WILL NOT START a Refer to Section 4 3 2 and follow directions to make sure engine is being properly choked b Make sure transmission is in true neutral position See Sections 3 12 c Check that the PTO is disengaged and the PTO switch is depressed See Section 4 2 12 d Check that there is fuel in the tank and that the fuel valve is open e Check that the spark plug wire s is are properly connected f Check for loose or faulty wiring connections 9 Check for corrosion at all wiring connections Even minor corrosion may cause a faulty connection Clean connector terminals thoroughly apply dielectric grease and reconnect h For Kawasaki Check that the key switch is in the Run position NOTE After carefully checking the previous steps attempt to start the engine If it does not start contact your authorized Exmark se
40. ght hand drive lever to turn right and squeeze left hand drive lever to turn left See Section 3 1 3 Stopping the Unit Squeeze drive levers all the way back to engage brakes Move neutral lock park brake latches into the park brake position and release drive levers Shift transmission into neutral PTO Engagement DANGER POTENTIAL HAZARD The rotating blades under the mower deck are dangerous WHAT CAN HAPPEN Blade contact can cause serious injury or kill you HOW TO AVOID THE HAZARD DO NOT put hands or feet under the mower or mower deck when the blades are engaged 15 A DANGER POTENTIAL HAZARD Anuncovered discharge opening will allow objects to be thrown in an operator s or bystander s direction Also contact with the blade could occur WHAT CAN HAPPEN Thrown objects or blade contact can cause serious injury or death HOW TO AVOID THE HAZARD Never operate the mower with the discharge deflector raised removed or altered unless there is a grass collection system or mulch kit in place and working properly Be sure that all persons are clear of mower deck and discharge area before engaging the blades Set throttle to midway half throttle position Push the PTO lever forward to engage blades Accelerate to full throttle to begin mowing See Section 3 1 5 3 3 8 PTO Disengagement Pull the blade engagement lever to the full rearward position to disengage the blades See Sec
41. hrottle control midway between the Slow and Fast positions Turn the key switch to the Run position Pull recoil rope to start engine After the engine warms up gradually push in the choke control DO NOT run warm engine with the choke in the position NOTE Kawasaki engines generally need to be choked even when warm Stopping Engine Lock the drive levers in park brake position disengage PTO and position transmission to neutral Place the throttle control midway between the slow and fast positions Allow the engine to run a minimum of 15 seconds and turn the key to the Off position Close fuel shut off valve if machine will not be used for a few days when parking inside a building or when transporting the unit Drive Lever Neutral Lock Park Brake Latch Operation For Pistol Grip Handles To lock the drive levers in neutral squeeze the drive levers back to the neutral position Place thumbs on the upper portion of the neutral lock park brake latches and move them to the rear Release the drive levers See Figure 15 To lock the levers in park brake squeeze the drive levers back to the brake position Place thumbs on the upper portion of the neutral lock park brake latches and move them to the front Release the drive levers See Figure 3 CAUTION POTENTIAL HAZARD If the neutral lock park brake latches are not completely engaged the drive levers could unexpectedly slip into the
42. ielectric grease is used on all blade type electrical connections to prevent corrosion and loss of contact 4 2 ADJUSTMENTS 4 2 1 Adjusting cutting height with blade spacers Blades may be adjusted for cutting height by using the four 1 4 64 cm spacers found on the blade spindle bolts factory setting is two above and two below This allows a 1 2 5 cm range in 1 4 64 cm increments of cutting height in any axle position The same number of blade spacers must be used on all blades to achieve a level cut two above and two below one above and three below etc For the best cut and discharge place a minimum of two spacers between the blade and spindle shaft For the highest quality cut place all four spacers between the blade and the spindle shaft If the mulching kit is installed the highest quality cut can be obtained with 3 spacers between the blade and spindle minimum is 1 for a good cut If you need to cut higher or lower than what the spacers will allow it will be necessary to adjust the rear axle height and caster position See Section 4 2 2 below 4 2 2 Axle height and caster position Desired cutting height range can be obtained by adjusting the rear axle and placing caster spacers above or below the caster arm See Figures 10 and 11 along with the Cutting Height Adjustment Chart It may be necessary to readjust wheel drive and brake linkages To adjust rear axle a Stop engine and wait for all moving parts to stop R
43. ions of Exmark Manufacturing Company The use of any add on or modified parts will be grounds for disallowing a warranty claim made in accordance with this article Exmark Manufacturing Company will not be liable under this Article to warrant failures of warranted parts caused by the use of an add on or modified part J Exmark Manufacturing Company shall provide any documents that describe the warranty procedures or policies within five working days of request by the Air Resources Board Ne Emission Warranty Parts List The following list includes the parts covered under this warranty Fuel Lines Fuel Line Fittings e Clamps 34 NOTES 35 NOTES 36 SERVICE RECORD Date Description of Work Done Service Done By ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE BUILDING FENCE POST POLE ETC FOLD ALONG APPROPRIATE LINE T EXAMPLE COMPARE o SLOPE WITH FOLDED 38 1997 2005 EXMARK MFG INC INDUSTRIAL PARK BOX 808 BEATRICE NE 68310 ALL RIGHTS RESERVED SEE EXMARK S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WALK BEHIND ACCESSORIES GRASS CATCHER MICRO MULCH SYSTEM STEERABLE SULKY
44. ischarge away from others Do Not operate mower under the influence of alcohol or drugs Use care when approaching blind corners shrubs trees or other objects that may obscure vision 1 5 MAINTENANCE AND STORAGE 1 5 1 1 5 2 1 5 3 1 5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 For engine maintenance follow the engine manufacturer s recommendations precisely as stated in the engine manual Keep engine and engine area free from accumulation of grass leaves excessive grease or oil and other debris which can accumulate in these areas These materials can become combustible and may result in a fire Store fuel in a container specifically designed for this purpose Store the fuel container in a cool dry place Keep the mower and fuel container in locked storage to prevent children from playing or tampering with them Gasoline powered equipment or fuel containers should not be stored in a basement or any enclosed area where open pilot lights or heat appliances are present Maximum mowing results and safety can only be achieved if the mower is properly maintained and operated correctly Check all bolts frequently to maintain proper tightness Keep all guards shields and all safety devices in place and in safe working condition Frequently check for worn or damaged components that could create a hazard All replacement parts must be the same as or equivalent to the parts supplied as original equipment 1 6 R
45. ition before starting engine Start the engine carefully with feet well away from the blades Keep hands feet and clothing away from rotating parts while the mower is being operated Stop the engine wait for all moving parts to stop and remove the spark plug wire s and or remove key a Before checking cleaning or working on the mower b After striking a foreign object inspect the mower for damage and make repairs before restarting and operating the mower c Before clearing blockages d Whenever you leave the mower Stop the engine and wait for all moving parts to stop a Before removing the grass catcher b Before refueling c Before making height adjustments Before stopping the engine place the throttle control midway between the slow and fast positions Allow the engine to run a minimum of 15 seconds then stop the engine The fuel system is provided with a shut off valve The fuel shut off valve is used to shut off the fuel when a The machine will not be used for a few days b During transport to and from the job c When parking inside a building 5 1 4 16 1 4 17 1 4 18 1 4 19 1 4 20 This mower was designed for one operator only Keep all others away from mower during operation Do Not mow with the discharge deflector raised removed or altered unless there is a grass collection system or mulch kit in place and working properly Be aware of the mower discharge and direct d
46. ity and years of trouble free operation OPERATOR S MANUAL This manual contains assembly operating maintenance adjustment and safety instructions for your Exmark mower BEFORE OPERATING YOUR MOWER CAREFULLY READ THIS MANUAL IN ITS ENTIRETY By following the operating maintenance and safety instructions you will prolong the life of your mower maintain its maximum efficiency and promote safe operation If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secure them promptly for you from the factory All Exmark parts are thoroughly tested and inspected before leaving the factory however attention is required on your part if you are to obtain the fullest measure of satisfaction and performance 5 1 SAFETY PAGE 143 Safety Alert Symbol tos te e c e i ete te 1 Vee acetates fte Suet aut tete Sut 1 iieri mtr 1 3 1 4 2ODOFIOIT iii net Sens he Ses Sede e a 3 6 1 5 Maintenance amp Storage sacs cc eie ee p eps state Le xp cenas 6 1 6 Riding Attachments 9 e aee ret p pte tes tied ree pen 6 Safety SJ
47. lace bearings if necessary Remove the six bolts that fasten the upper case to the lower case and carefully remove the upper case half Check the grease level in the lower case The grease level should be approximately 1 1 2 to 1 3 4 3 8 to 4 4 cm from the gearbox bottom If necessary fill to proper level with Peerless grease Part No 788067 Reinstall upper case half and fasten in place with six bolts previously removed j Reinstall all parts removed in Steps c and d Install drive belt and adjust tension as stated in Section 4 2 3 Inspect belt wear Service Interval 40 hrs a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b Remove the mower deck belt shield to check mower blade drive belt condition c Look under engine deck to check the transmission drive belt condition d Inspect wheel drive belt conditions e Check all idler arms to be sure they pivot freely Disassemble clean and grease pivot bushings if necessary Lubrication Service Interval Refer to Chart a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s 2 b Lubricate fittings with one to two pumps of SAE No 2 multi purpose gun grease Refer to the following chart for fitting locations and lubrication schedule 22 LUBRICATION CHART INITIAL FITTING QUANTITY SERVICE ee PUMPS 32 36 48 INTERVAL 1 Caster Wheel Bearings e ee
48. nstalled in the fuel line between the fuel tank and the engine Replace when necessary Engine maintenance Service Interval See Engine Owner s Manual Refer to the Engine Owner s Manual regarding maintenance required for the engine Check all safety signs for visibility Replace as needed 298 4 1 18 Thread locking adhesives Fel Pro Pro Lock Nut Type or Loctite Threadlocker 242 are used on the following a All belt drive pulley setscrews b OPC lever setscrews c Pulley retaining bolt in end of engine crankshaft d Fuel tank bulkhead fitting threads Adhesives such as Loctite RC 609 or RC 680 or Fel Pro Pro Lock Retaining or Retaining II are used on the following a OPC lever hubs and cross shaft NOTE When applying any locking adhesives care must be used not to bond the bearing next to each OPC hub to the cross shaft This could cause binding of the OPC levers and erratic operation b Fuel tank studs where studs are inserted into tank 4 1 19 Ananti seize compound is used on the following locations a Between the blade drive and transmission drive pulleys and engine crankshaft b Between the transmission drive pulley and transmission drive shaft Between the bearings and sheaves and transmission output shafts 4 1 20 Mobil HTS grease or food grade antisieze is used in the following locations a Between the cutter housing spindle and bearings b Between the cutter housing spindle and sheave 4 1 21 D
49. part s in stock to satisfy Exmark Parts Plus order he contacts Exmark by 3 00 p m central time with an Exmark Parts Plus order of six 6 line items or less If order is received by 3 00 p m central time Exmark ships part s direct to dealer or customer as requested by distributor same day overnight UPS Exmark bills the distributor for parts and shipping charges where applicable The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program Who pays for the part and freight if it fails to arrive overnight in accordance to the program A Under any circumstance the customer does not pay B Ifthe part does not arrive overnight due to 1 The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1 00 p m the dealer pays for the part and freight 2 The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3 00 p m central time the Distributor pays for the part and freight 3 Exmark being unable to ship the part and the Exmark parts order is received by 3 00 p m central time Exmark pays for the part and freight 4 If the part does not arrive overnight due to the shipper UPS the shipper pays for the freight and Exmark pays for the part The following restrictions apply The Exmark Parts Plus Program is available only through participating Exmark Deal
50. per working condition Stop engine and wait for all moving parts to stop Remove spark plug wire s or remove key before adjusting servicing or performing maintenance If mower deck becomes clogged stop engine and wait for all moving parts to stop Remove spark plug wire s or remove key before cleaning blockage Keep hands feet and clothing away from power driven parts Keep off mower unless seat platform is provided Keep others off mower WARNING POTENTIAL HAZARD Gasoline is harmful or fatal if swallowed Long term exposure to vapors has caused cancer in laboratory animals WHAT CAN HAPPEN Failure to use caution may cause serious injury or illness HOW TO AVOID THE HAZARD Avoid prolonged breathing of vapors Keep face away from nozzle and gas tank container opening Keep away from eyes and skin Never siphon by mouth IMPORTANT When the mower is used or operated on any California forest brush or grass covered land a working spark arrester must be attached to the muffler If not the operator is violating state law Section 4442 Public Resource Code To acquire a spark arrester for your unit see your Engine Service Dealer This spark ignition system complies with Canadian ICES 002 syst me d allumage par tincelle de v hicule est conforme la norme NMB 002 du Canada The enclosed Engine Owner s Manual is supplied for information regarding The U
51. pulley must also be repositioned in the front hole when the pulley is moved The turnbuckle will need to be readjusted Check belt tension after the first hour of operation and at least twice during the first 24 hours of operation Adjust as necessary Pulley can be moved to the front position to tighten the belt when there is no adjustment left in the turnbuckle 48 deck only SAe T9cm Min 5 6 Whizlock Nut Engagement ho N Rear Assist Arm Stop Assist Arm P ey x lt c o gt 2 E E lt x Front Assist Arm Stop For Metro s this pulley is a located in this position N ay 48 Deck Shown for Reference Only FIGURE 12 MOWER DECK BELT ADJUSTMENT d Proper belt tension will require about 10 Ibs side pull on belt halfway between pulleys See Figure 12 Point A to deflect belt 1 2 12 mm e Check belt guide under the engine deck to see that it is properly set See Section 3 2 7 Also check the blade brake adjustment See Section 3 2 6 Blade Brake Adjustment a Stop engine and wait for all moving parts to stop Remove key or spark plug wire s b Disengage blades c Make sure the blade brake pad rests against the sheave Adjust the spring mounting bolts to properly align the pad on the sheave See Figure 13 d Check the distance between the spacer and the nut at the end of the blade brake rod The distance should be between 1 8 and 3 16 3
52. rty other than that covered by the terms of this warranty claims for lost revenue lost profit or additional cost as a result of a claim of breach of warranty e Attorney s fees No Claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Exmark mower There are no understandings agreements representations or warranties express or implied including but not limited to any regarding the merchantability that product is fit for ordinary use or fitness for use that product is fit for a particular purpose not specified herein respecting the equipment which is the subject of this warranty Some states do not allow exclusions of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 10 Evaporative Emission Control Warranty Statement California Evaporative Emission Control Warranty Statement Your Warranty Rights and Obligations Introduction The California Air Resources Board and Exmark Manufacturing Company are pleased to explain the evaporative emission control system s warranty on your 2006 model year equipment In California new equipment that uses small off road engines must be designed built and equipped to meet the State s stringent anti smog standards E
53. rvice dealer ENGINE TROUBLESHOOTING When a problem occurs do not overlook the simple causes For example starting problems could be caused by an empty fuel tank key switch not ON etc The following tables list some common causes of troubles Do not attempt to service or replace major items or any items that call for special timing or adjustment procedures governor valves etc Have this work done by your Engine Service Dealer 31 ENGINE TROUBLESHOOTING TABLE DIRTY FAULTY ENGINE BLOCKED INCORRECT DIRTY X x Hardstaring x X x x X 1 1 stops sucaenty x _ X X x x x tackepower x x x x x x x x Operates era x x x x x x x X X x LX skips ormisfres x x x x x acres X x x x omas X x x x x ire xJ Xx Xx Xx High tuel consumption 7 MOWER DECK BELT ROUTING N gt lt ee FIGURE 26 FIGURE 27 32 and 36 MOWER DECK 48 MOWER DECK 8 WIRING DIAGRAM KEY SWITCH OPC SWITCH N O KAWASAKI noc TRANSMISSION 0 SWITCH ur Wu a 5 INTERLOCK 11 MODULE i 5 7 lt 3 zu 52 ENGINE GROUND mw m c BLACK SE ccn RED ames t ENGINE KILL TERMINAL ee 0 CONNECTORS ARE VIEWED
54. s CAUTION POTENTIAL HAZARD If the neutral lock park brake latches are not completely engaged the drive levers could unexpectedly slip into the forward drive position WHAT CAN HAPPEN If the drive levers slip into the drive position the unit could lurch forward and cause injury or property damage HOW TO AVOID THE HAZARD sure the drive levers are securely seated at the bottom of the neutral or park areas of the neutral lock latches To place the drive levers in the drive position slightly squeeze the drive levers while placing thumbs on the outer thumb lobe of the neutral lock park brake latches or the index finger on the front lobe and rotate them from under the drive levers Slowly and carefully release the drive levers See Figure 4 a 14 3 3 5 3 3 6 3 3 7 DRIVE LEVER DRIVE LEVER IN DRIVE IN NEUTRAL d DRIVE LEVER DRIVE LEVER LOCKED IN NEUTRAL LOCKED IN PARK FIGURE 4 DRIVE LEVER NEUTRAL LOCK PARK BRAKE LATCH OPERATION Drive Wheel Engagement and Turning With drive levers in the neutral or park brake position shift transmission into desired gear Squeeze both drive levers and move both neutral lock park brake latches from the neutral or park brake position to the drive position For straight ahead motion Smoothly release both drive levers to engage drive wheels For turning Squeeze the ri
55. side the back cover to determine the approximate slope angle of the area to be mowed e Progressively greater care is needed as the slope increases e Always avoid sudden starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly off the slope e Be aware that loss of traction may occur going downhill Weight transfer to the front wheels may cause drive wheels to slip and cause loss of braking and steering e Watch for ditches holes rocks dips and rises that change the operating angle as rough terrain could overturn the machine e Remove or mark obstacles such as rocks tree limbs etc from the mowing area Tall grass can hide obstacles e Use extreme care with grass catchers or attachments These can change the stability of the machine and cause loss of control Use EXTREME caution when backing up LOOK BEHIND YOU Stop the blades when crossing surfaces other than grass if mower must be tilted for transportation and when transporting the mower to and from the area to be mowed Never operate the mower with damaged guards shields or covers Always have safety shields guards switches and other devices in place and in proper working condition Do Not change the engine governor settings or overspeed the engine Operating an engine at excessive speed may increase the hazard of personal injury Place transmission in neutral disengage PTO and latch drive levers in park brake pos
56. soline is extremely flammable and highly explosive WHAT CAN HAPPEN A static charge can ignite gasoline vapors A fire or explosion from gasoline can burn you others and cause property damage HOW TO AVOID THE HAZARD Purchase and store gasoline only in an approved container Always place gasoline containers on the ground away from your vehicle before filling Do fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge When practical remove gas powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle Ifa gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete A WARNING POTENTIAL HAZARD Gasoline vapor can collect inside enclosed trailers and may be ignited by electrical sparks or hot engine exhaust components WHAT CAN HAPPEN Explosion and fire may occur resulting in property damage personal injury and or death HOW TO AVOID THE HAZARD Provide adequate ventilation of any enclosed trailer to prevent build up of gasoline vapors especially at floor level
57. t Ibs FIGURE 5 102 115 N m BLADE BOLT INSTALLATION Check safety interlock system Service Interval Daily a For your safety your Exmark mower is equipped with Operator Presence Controls referred to as OPC When either the PTO is engaged or the transmission shifter lever is not in neutral and the operator removes both hands from the handles the mower engine MUST stop b To determine if the OPC is in operating condition clear area of bystanders Run the engine at one third throttle then with the drive levers and neutral lock latches in the park brake position shift the transmission into gear and release the OPC levers the engine MUST stop 18 4 1 5 Drive Lever Left Side Again run the engine at one third throttle move the transmission shifter lever to neutral engage the PTO and release the OPC levers the engine MUST stop If the mower engine does not stop under any of the above mentioned conditions DO NOT OPERATE Contact your authorized Exmark service dealer IMPORTANT It is essential that all Operator Safety Mechanisms be in place and in proper operating condition prior to mowing Check Brake and Wheel Drive Linkage Adjustment Service Interval Daily a Check for correct brake adjustment Place the drive levers in the park brake position The mower should not move forward or backward If it does tighten the wingnuts Place the drive levers in the neutral lock position The mower shoul
58. t 1 402 223 6375 Defects Warranty Requirements The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser General Evaporative Emissions Warranty Coverage The emission warranty parts must be warranted to the ultimate purchaser and any subsequent owner that the evaporative emission control system when installed was A Designed built and equipped so as to conform with all applicable regulations and B Free from defects in materials and workmanship that causes the failure of a warranted part for a period of two years 3 The warranty on evaporative emissions related parts will be interpreted as follows A Any warranted part that is not scheduled for replacement as required maintenance in the written instructions must be warranted for the warranty period of two years If any such part fails during the period of warranty coverage it must be repaired or replaced by Exmark Manufacturing Company Any such part repaired or replaced under the warranty must be warranted for a time not less than the remaining warranty period B Any warranted part that is scheduled only for regular inspection in the written instructions must be warranted for the warranty period of two years A statement in such written instructions to the effect of repair or replace as necessary will not reduce the period of warranty coverage Any such part repaired or replaced under warranty must be warranted for a time not less than the remaining w
59. the rear will decrease engine speed Choke Control Choke aids in starting a cold engine The choke control is located on the front left corner of the fuel tank support and is activated by pulling the control outward Once the engine has started move the choke control to the off position and move the throttle to the medium or full throttle position DO NOT run the engine wit the choke in the ON position Off Run Switch The Off Run switch is located on the console Turn the key to the Run position to allow the engine to be started Turn the key to the Off position to shut engine off Transmission Shift Lever Located under the control console and behind the fuel tank It shifts the 5 speed transmission into five forward gears neutral and reverse Shift transmission only when drive levers are in the neutral position Shifting without drive levers in neutral may cause damage to the transmission NOTE Reverse is reverse assist only meaning when the transmission is in reverse the operator has to pull the unit backward to assist with the movement of the unit Fuel Shut Off Valve Installed on the fuel line midway between the fuel tank and the engine The fuel shut off valve shuts off the flow of fuel when the machine will not be used for a few days when parking inside a building and during transport to and from the job Rotate the valve 1 4 turn clockwise to shut off fuel Rotate the valve 1 4 turn count
60. tion 3 1 5 3 3 9 Changing Gears When changing gears always squeeze drive levers to the neutral position The shift lever may be moved with a knee or by hand engage the neutral lock latches if shifting by hand NOTE Reverse gear is reverse assist only the operator must pull the unit backwards 3 4 TRANSPORTING A WARNING POTENTIAL HAZARD Loading the mower onto a trailer without strong enough or properly supported ramps could be dangerous WHAT CAN HAPPEN The ramps could collapse causing the unit to fall which could cause injury HOW TO AVOID THE HAZARD Use proper ramps that are secured to the truck or trailer Keep feet and legs out from under the unit when loading and unloading If necessary use assistance when loading Be sure fuel shut off valve is closed Use a heavy duty trailer to transport the machine Engage the park brakes and block wheels After the wheels have been properly blocked securely fasten the machine to the trailer with straps chains cables or ropes Be sure that the trailer has all necessary lighting and marking as required by law and use a safety chain NOTE When transporting machine be sure to engage the park brakes Failure to do so can result in damage and or premature wear to drive train Do not rely solely on the parking brake to hold machine on trailer 16 4 MAINTENANCE AND ADJUSTMENTS 4 1 PERIODIC MAINTENANCE WARNING 4 1 1
61. very charges to and from any authorized Exmark Service Dealer Any damage or deterioration due to normal use wear and tear or exposure e Cost of regular maintenance service or parts such as filters fuel lubricants tune up parts and adjustments Any product or part which has been altered or misused or required replacement or repair due to normal wear accidents or lack of proper maintenance e repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the turf equipment or other than as recommended in the operator s manual or other operational instructions provided by Exmark All warranty work must be performed by an authorized Exmark Service Dealer using Exmark approved replacement parts Instructions for Obtaining Warranty Service 1 Contact any Exmark Service Dealer to arrange service at their dealership To locate a dealer convenient to you access our website at www exmark com U S Customers may also call 402 223 6375 2 Bring the product and your proof of purchase sales receipt to the Exmark Service Dealer If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com 9852 Owner s Responsibilities The Exmark turf equipment including any
62. xmark Manufacturing Company must warrant the evaporative emission control system on your equipment for two years provided there has been no abuse neglect or improper maintenance of your equipment Your evaporative emission control system may include parts such as fuel lines fuel line fittings and clamps Manufacturer s Warranty Coverage This evaporative emission control system is warranted for two years If any evaporative emission related part on your equipment is defective the part will be repaired or replaced by Exmark Manufacturing Company Owner s Warranty Responsibilities As the equipment owner you are responsible for performance of the required maintenance listed in your Manual Exmark Manufacturing Company recommends that you retain all receipts covering maintenance on your equipment but Exmark Manufacturing Company cannot deny warranty solely for the lack of receipts Asthe equipment owner you should however be aware that Exmark Manufacturing Company may deny you warranty coverage if your emission warranty parts have failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your equipment to an Authorized Service Dealer as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have a question regarding your warranty coverage you should contact Exmark Manufacturing Company a

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