Exmark FrontRunner Air-Cooled User's Manual
Contents
1. 1 Exmark black touch up spray paint gloss black Use a Teflon Pipe Sealant or equivalent on threads Use Pro Lock Nut Type P N 1 840022 5ml tube on screws item 4 20 22 amp 24 31HP Briggs amp Stratton Replacement Parts List Refer to Engine Owner s Manual Description Engine Oil Filter Briggs Part No 492932 14 HYDRAULIC GROUP Item Part No Description Qty Item Part Description Qty 1 1 413088 gt 1 28 109 0816 1 2 1 603990 Adapter Straight 23 8 29 109 0899 Hose Hydraulic 1 1 603992 O Ring 37 Flare 8 1 30 109 0900 Hose Hydraulic 1 1 603920 O Ring SAE 8 1 31 109 0901 Hose Hydraulic 3 109 4076 Sheave Idler 32 109 0902 Hose Hydraulic 4 1 805004 Washer Lock 1 4 Heavy 33 109 1008 Hose Case Drain 5 1 807272 Key 5mm x 5mm x 25mm 23 2 34 109 1009 Hose Hydraulic 1 103 2739 Key 5mm x 5mm x 32mm 27 amp 31HP 2 35 109 1010 Hose Hydraulic2. 7 Rear Frame Group 27 amp 31HP 8 MAIN FRAME GROUP Part DESCRIPTION Qty Item Part No DESCRIPTION Qty 1 1 323142 Nut Push 1 2 2 29 3296 7 Nut 7 16 20 2 2 109 2365 BUMPER 4 30 109 0768 Skirt 1 3 109 3339 Asm Wheel amp Tire 23 2 31 109 3547 Asm Front Console W Decal 1 1 633008 Tire 23 10 5 12 4 2 32 109 2008 Cushion Seat Bottom W Switch 1 109 3338 0 2 33 109 2009 Grp Seat 1 4 1 633859 FAME u us 1 34 109 2005 Asm Seat W Decal 1 5 1 803035 Rivet 3 16 1 4 9 35 109 2360 Decal Top Console 1 6 98 5975 Washer Spring Disc 3 8 8 36 3256 14 Washer 10 Std 9 7 103 0291 Cushion Armrest 1 37 3296 39 Nut Nyloc 3 8 16 4 8 103 0292 Cushion Armrest RH 38 109 3637 Decal Service Aid l 9 103 2882 Decal
3. N SHAT WNI vue HLM 088010 SJHOLMS NOLON 035070 7 RN nei NOLON 2 2 N SGH s ETN 7 1 pected z ER 1 ez 3 f rt HOLMS Old GAH STN NOH WNIWHSL x 5 AVEO 25 X Qo 2H 5555 go 55 gg ag 8 888885 AVTRULWIS 8 2 82 Aa 88 111552 FP 282 2 HOLIMS OLd Lan z i 5 z g FOVLIOA SNOUOZNNOO 100 FOIMS lt 1 5 1 L 00 e z z 152 dN SL MOTA I 1 SSNWH g 8 MOTTA HNH v ova MOTTA MOTI ely 818 12 vla warts x HOLMS INO L NOWINS AvaLive YWIS Ow 22 z E H 86168 25 yaum L piled 7D b 5 IN
4. sls por NL HOLMS z A NOUNS 2 gt ayauya Iwao 1 L aay _ BMN 80168 Bn 2 aay 2 A X amaya c J 5 fz 5 YVA 2 MOTI 1 and Q 2 SHOLO3NNOO 11044 Bo H 5268 ge 3 FEEFEE 2 8 IWY oq sod LLX 88694521 o Seite ZEW NET Ll yoy ama 1 angon 38 1 35 110 HOLMS 2 9 OL FONVYO NI HOLMS 035019 SIHOLIMS ELECTRICAL DIAGRAM 31HP NOLLISOd 001
5. lt HN yR 7 8 OR NaS ana 11 YOY 18 IHM 3339 NYO NE 3839 11 11 804 001 NI SH3A31 HLM 038070 SSHOLIMS 71081409 NOLLOW HLOG HOLMS 1355 JL T L ABD gt DINA ABD NMOS HOLMS 014 X NNI H3L ANTAY 19 15 5 HOLMS 014 I 8 MOLVINOTY V SNOLLOANNOO 2 ove FINS NOLIN v ame MOE A z aws T I ALLS L MOTA 3 Qe MORI
6. 1 Decal Spring Loaded Decal 3750 Rpm Decal Missing 1 Decal High Pressure 1 Decal Top Console Decal Service Aid Decal Folding Rops Warning Decal Pump Drive Release Decal Routing Belt 23 Part No Description 109 7413 103 2882 1 513747 103 2076 107 2112 109 2356 109 2357 109 2358 98 4361 109 2114 109 2851 Decal Console Decal Exmark Logo Decal Battery Decal Caution Hot Surface Decal Warning Decal Motion Control Decal Motion 1 Decal 1 Decal Warning Decal 2 Kit Decal SERVICE RECORD Date Description of Work Done Service Done By 24 NOTES 25 NOTES 26 SEE EXMARK S COMPLETE LINE OF ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM ROLL OVER PROTECTION SYSTEM ROPS DECK LIFT ASSIST KIT SNOW BLADE HITCH KIT SUN SHADE LAZERLOCKER TRASH CONTAINER LIGHT KIT TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM MICRO MULCH SYSTEM OPERATOR CONTROLLED DISCHARGE OUT FRONT RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM SNOW BLADE DUAL TAIL WHEEL SNOWBLOWER FLOOR PAN EXTENDER SUN SHADE HITCH KIT TRASH CONTAINER LIGHT KIT ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB
7. uh 2 24 323 6 Screw HH 3 8 16 1 4 8 1 811010 PWG 1 25 325 39 Screw HH 1 2 13 9 1 2 1 9 103 0063 Seal Double Lip 2 26 325 5 Screw HH 1 2 13 1 1 4 6 10 103 2768 Guard 2 27 3256 23 Washer 5 16 5 11 103 3051 Spacers a 2 28 3256 4 Washer 3 8 Std 2 12 103 3799 Asm Caster 1 29 3290 357 Nut Whizlock 3 8 16 4 13 923786 Rivet 30 3296 23 Nut Nyloc 1 2 13 14 103 4882 Cap Grease 31 3296 51 Nut Nyloc 3 4 10 15 103 5156 Axle 024 2 2 1 32 32128 20 Nut Whizlock 5 16 18 5 16 103 6704 Asm Single Tailwheel 1 33 32128 49 Nut Whizlock 1 2 13 6 17 103 6748 03 Wild Rear Caster 1 Exmark black touch up spray paint Gloss black REAR FRAME GROUP 27HP amp 31HP ORIENT A WASHERS AS SHOWN Item Part No Description Qty Item Part No Description Qty 1 1 513746 Decal Muffler
8. 1 33 3290 357 Nut Whizlock 3 8 16 15 17 103 8012 Spacer Spring 1 34 32120 10 Ring Retaining 2 Exmark black touch up spray paint Gloss black Use Pro Lock Nut Type P N 1 840022 5ml tube on setscrew item 2 9 PARK BRAKE GROUP Item Part No DESCRIPTION Qty Item Part No DESCRIPTION Qty 1 1 633102 Bearing Flanged 15 1 513140 Bearing si pane 2 323 4 Screw HH 3 8 16 x 3 4 16 103 0608 11155 RS RS 3 3290 357 Nut Whizlock 3 8 16 9 17 103 4399 Rod Linkage Brake 1 4 109 0262 Spacer 18 3219 3 Nut Hex 3 8 24 5 3256 4 Washer 3 8 Std 19 3256 24 Washer 3 8 SAE 6 1 633630 Gromtinet um ma AE 4 20 3272 10 Pin Cotter 1 8 3 4 1 7 322 9 Screw HH 5 16 18 x 1 3 4 1 2 21 323 7 Screw HH 3 8 16 1 1 4 8 3296 29 Nut 5 16 18 4 22 32120 47 Ring Retaining 1 9 322 6 Screw HH 5 16 18 1 1 4 2 23 1 633268 Grip Brake 1 10 103 0126 Bushing 24 103 4388 Spring 11 3256 3 Washer 5 16 St
9. 1 8 1 633102 Bearing 4 28 109 1198 Link Tracking Rod 23 2 9 1 633152 Balljoint LH a 2 103 8300 Link Tracking Rod 27HP 222 10 1 803022 Setscrew 5 16 18 X 5 8 2 29 109 2339 Damper Motion 2 11 1 804524 Nut Hex 5 16 24 4 30 322 12 Screw HH 5 16 18 X 2 1 2 12 1 808280 Pin Clevis 5 16 X 1 2 31 322 6 Screw HH 5 16 18 X 1 1 4 13 98 5975 Washer Spring Disc 3 8 6 32 323 4 Screw HH 3 8 16 X 3 4 14 103 1361 2 33 323 6 Screw 3 8 16 X 1 4 15 103 3457 Asm Handle W Grip LH 1 34 3217 6 Nut Hex 5 16 18 16 103 3458 Asm Handle W Grip RH 1 35 3219 2 Nut Hex 5 16 24 17 103 3456 Grip Control 2 36 3220 2 Nut 5 16 24 18 109 3623 Wld Lever Control LH 37 3256 2 Washer 1 4 Std 19 109 3622 Wld Lever Control RH 1 38 3272 5 Pin Cotter 3 32 X 1 2 20 103 8262 Tab Motion Cntrl 39 109 2583 Asm Tracking Rod 23HP 21 1
10. 2 22 103 9868 03 Wd Caster Fork 2 2 1 543508 Cup Bearing Tapered 4 23 103 9974 Washer Ata aes 1 3 1 543509 Cone Bearing Tapered 4 24 105 7699 SUP SCAM 2 4 1 543511 Seal Grease 25 109 2769 Asm Rear Guard W Decals 27 1 5 1 633508 Washer Spring Disc 109 6071 Asm Rear Guard W Decals 31 1 6 1 633585 Bearing Cone Tapered Roller 26 109 0414 03 Cover Muffler 27 1 7 1 643188 2 109 5580 03 Cover Muffler 31 HP 1 8 1 811010 PUG 2 27 302 19 Zerk 1 4 28 1 9 103 0063 Seal Double 4 28 322 3 Screw 5 16 18 3 4 5 10 103 2768 Guard 5 ae 4 29 323 6 Screw 3 8 16 1 4 11 103 3051 Spacer a us a 4 30 325 39 Screw HH 1 2 13 9 1 2 2 12 923786 4 31 325 5 Screw HH 1 2 13 1 1 4 6 13 103 3799 Asm Caster Wheel 2 32 327 24 Screw 5 8 11 x 5 3 4 1 14 103 4882 Cap Grease 33 3256 23 Washer 5 16 15 103 5156 Axle Caster 34 3256 4 Washer
11. 1 17 109 5583 03 Bracket Air Cleaner 1 3 3256 23 Washer 5 16 SAE 2 18 103 5178 Asm Canister Air Filter W Hood 1 4A 1 803050 Setscrew 5 16 18 3 4 2 19 2412 42 Clamp HOSE 2 5 100 2436 Asm Hood Air Intake W Clamp 1 20 322 5 Screw 5 16 18 1 5 6 13 2840 Key Machine 1 4 1 4 x 1 1 4 1 21 322 11 Screw 5 16 18 2 1 4 1 7 109 5584 Anchor Clutch 1 22 3212 5 Screw 7 16 20 1 1 4 1 8 103 1327 Filter 1 23 48 7710 Screw 8 1 25 20 2 9 1 303334 Washer Spring Disc 5 16 4 24 3274 105 Screw Button Head 7 16 14 1 1 10 103 0152 Keeper Clutch 25 98 5975 Washer Spring Disc 3 8 11 103 1326 Filter Safety Air 26 322 10 Screw 5 16 18 2 3 12 109 6627 Kit Clutch wy an 1 27 32128 20 Nut Whizlock 5 16 18 6 13 103 6774 1 28 109 4324 Asm Hose Oil 1 14 103 1058 Bracket Air Filter 1 29 109 5585 Hose Air Intake 1 15 109 5823 Hub
12. 1 21 103 8316 eTel lale 1 51 3290 357 Nut Whizlock 3 8 16 8 22 103 8826 Link Lower Seat 2 52 109 3479 Asm Wheel amp Tire LH 27 amp 1 23 103 6761 Plate Seat Mount 1 109 3156 WHEE ai 1 24 1 633080 Bushing cats 2 103 6771 Tire 24 12 12 1 25 109 2817 ROPS ei 1 53 109 3478 Asm Wheel amp Tire RH 27 amp 31HP 1 26 107 2102 Decals Warning 1 109 3156 1 27 107 3155 Cotter Hair Pin Double Loop 2 103 6771 Tire 24 12 12 4 1 28 109 3633 03 Spacer Seat Mount Exmark black touch up spray paint Gloss black Includes ROPS fold pin plus hairpin item 27 Rollover protection frame is serviced as a complete assembly only Includes complete ROPS frame mounting hardware fold pivot and locking hardware seat frame assembly item 15 and seat belt assembly item 39 Includes armrests and seat back decal Does not include seat belt or tracks Does not include item 19 or 48 MAIN FRAME GROUP UNITS WITH FR724 DECK ONLY 27 HP 8 31 HP ONLY Vea 53 7 SPACER LUGNUT Torque to Torque to 90 95 90 95 ft
13. Item Part Description Qty Item Part Description Qty 1 109 2853 Asm Hydraulic Power Unit 1 8 109 2663 Terminal Ring 5 16 2 2 109 2015 Hose Hydraulic 1 9 109 1180 Pin Cylinder Mount 1 3 109 2016 Hose Hydraulic 1 10 109 2377 Decal High Pressure Oil 1 4 109 0760 Adapter 9074 2 11 1 806005 Hairpin Cotter 1 109 1284 O Ring 37 Flare 4 1 12 321 4 Screw HH 1 4 20 3 4 1 1 603923 O Ring SAE 4 1 13 3296 42 Nut 1 4 20 1 5 323 4 Screw 3 8 16 5 8 2 14 103 1193 Clip OOM ig 2 6 98 5975 Washer Spring Disc 3 8 2 15 109 2017 Adapter Straight 2 7 109 2812 Asm Cylinder 1 109 1284 O Ring 37 Flare 4 1 109 2856 Kit Hyd Cylinder 1 1 603923 O Ring SAE 4 1 Includes item 8 17 ELECTRICAL GROUP BLUE AUX WIRE Item Part Des
14. 1 30 1710 Setscrew 5 16 18 1 4 36 109 1055 Motor Wheel RH 23HP 1 7 98 5975 Washer Spring Disc 3 8 wel 103 9519 Motor Wheel RH 27 amp 31HP 1 8 103 1828 Adapter Running 3 370 109 1056 Motor Wheel LH 23 1 1 603921 O Ring SAE 6 1 103 9520 Motor Wheel LH 27 amp 31 1 9 103 1947 Asm Hydraulic Reservoir 38 109 1217 Adapter 90 23 2 23 1 103 2153 Adapter 90 27 amp 1 2 109 0582 Asm Hydraulic Reservoir 103 1020 O Ring 37 Flare 6 1 W Decal 27 amp 31HP 1 1 603920 O Ring SAE 8 1 10 103 7615 Asm 1 39 109 2201 Sheave 23HP 2 11 103 1949 Gasket Reservoir 1 109 2202 Sheave 27 amp 31HP 2 12 103 1988 Clamp Hose 11 16 6 40 109 2655 Hose Hydraulic 23HP 1 13 103 2146 Element Hydraulic Oil Filter wel 109 4644 Hose Hydraulic 27 amp 31 1 14 103 2155 Adapter 907 2 41
15. 1 30 33014 00 Nut 8 1 25 4 15 103 8813 Hub 1 31 103 3535 Kit Cable Heat 5 1 16 109 2987 Asm Hose Oil Drain 1 Exmark black touch up spray paint gloss black Use a Teflon Pipe Sealant or equivalent on threads Use Pro Lock Nut Type P N 1 840022 5ml tube on screws item 4 20 21 amp 24 Includes item 3 23HP Kohler Replacement Parts List Refer to Engine Owner s Manual Description Kohler Part No Engine Oil Filter 5205002 S Engine Air Filter 2408303 S Safety Filter E E 2508305 S 13 27 HP Kohler Replacement Parts List Refer to Engine Owner s Manual Description Engine Oil Filter Engine Air Filter Safety Filter Kohler Part No PE aca tect 5205002 S acs a Cha qaa 2508301 Css qusanpa 2508304 ENGINE GROUP 31HP TORQUE TO 25 29 FT LBS 7 ORIENT WASHERS AS SHOWN Item Part Description Qty Item Part Description Qty 1 1 603610 Washer Spring Disc 7 16 2 164 109 1012 Plug Drain 1 2 109 6874 Spacer XP A C Clutch Inner
16. 1 13 103 1166 Tube Pump Link 2 42 109 2396 Decal Pump Drive 1 14 32151 36 Ring Retaining 4 43 302 19 Zerk 1 4 28 Seas 2 15 103 3270 Decal 3750 Rom ja 44 322 3 Screw 5 16 18 3 4 4 16 103 5881 Decal Guard 2 45 322 4 Screw 5 16 18 7 8 8 17 103 7218 Decal Pump Fan Warning 1 46 323 11 Screw 3 8 16 x 2 1 4 2 18 109 6069 Asm Frame 1 47 323 8 Screw HH 3 8 16 x 1 1 2 eer 19 103 9727 Lateh edd 2 48 325 18 Screw 1 2 13 4 1 2 2 20 107 2112 Danger 1 49 32120 47 Ring Retaining 4 21 107 8042 Bumper 2 50 3256 23 Washer 5 16 20 22 109 0075 EG 1 51 3256 24 Washer 3 8 4 23 109 0080 03 Wld 1 52 3256 26 24 109 0325 Pin Full Fold 53 3256 27 25 109 0411 Spring 54 3269 24 26 109 0435 Bushing 55 3296 23 27 109 0450 ASM SBA 2 56 3296 29 28 109 2772 Asm Floorp
17. Air Cleaner 27 1 2 1 633179 Spate aa de eee 1 18 321 4 Screw HH 1 4 20 3 4 1 3 1 653291 Gasket Exhaust Manifold 2 19 322 3 Screw HH 5 16 18 x 3 4 27 2 4A 1 803050 Setscrew 5 16 18 3 4 2 20 322 5 Screw 5 16 18 1 3 5 1 805005 Washer Lock 5 16 4 21 323 10 Screw HH 3 8 16 2 4 6 13 2840 Key Machine 1 4 1 4 x 1 1 4 1 22 323 6 Screw 3 8 16 1 1 7 52 4780 Rod 2222 0 0201 1 23 324 2 Screw 7 16 14 3 4 2 8 109 1012 Plug Oil Drain 1 244 3212 5 Screw 7 16 20 1 1 4 1 9 98 5975 Washer Spring Disc 3 8 5 25 3253 6 Washer LOCK 7 16 2 10 103 0152 Keeper Clutch 26 3256 4 Washer 3 8 Std 11 103 3535 Kit Cable Heat Shield 27 3290 357 Nut Whizlock 3 8 16 12 109 6627 Kit CIULGR waqayu 1 28 32128 20 Nut Whizlock 5 16 18 27HP 2 13 103 6774 1 29 32128 33 Nut Whizlock 1 4 20 1 14 103 7480
18. 3 8 Std 16 103 6825 Bearing Sleeve 35 3290 357 Nut Whizlock 3 8 16 17 103 7957 03 Wid Dual Caster Tube 1 36 3296 23 Nut 1 2 13 2 18 103 8347 Asm Dual Rear Wheels 1 37 3296 51 Nut Nyloc 3 4 10 2 19 103 9045 03 Wid Rear Frame Dual Wheel 1 38 3296 53 Nut 5 8 11 1 20 103 9051 Bearing Thrust 2 39 32128 20 Nut Whizlock 5 16 18 5 21 103 9789 03 Guard 1 40 32128 49 Nut Whizlock 1 2 13 6 Exmark black touch up spray paint Gloss black PTO DRIVE GROUP INSTALL OPEN END OF SEAL OUTWARD 3 Item Part No DESCRIPTION Qty Item Part DESCRIPTION Qty 1 1 413088 SPACE 1 18 103 8073 Asm Linedrive 1 2A 1 803050 Setscrew 5 16 18 3 4 2 19 103 8366 03 Guard Linedrive 1 3 1 807525 Bolt Carriage 3 8 16 2 3 4 1 20 109 7588 Belts Matched Pair 1 4 5 1336 Key Machine 1 4 1 4 x 2 1 21 106 7159 ORIN 2 5 92 879
19. 534 IS HO o 5 MOTTA 9 oe HOLMS kantig 9 DNA 1 oja 2 3 ie d 103106 7315 T 18 MOTTA k SSS abu AWNYREL 401910934 lt XM NOTER F OKI TID lt lt 38055354 1 asm OV MOTTA g dvs 301 Je HOT pet 9114 ove sg 1800 AZ VSLXIV pate 3115 MOTEA 3 asna MOTEA 6 dN 02 z dau 4 4 Mi 2 4 ova ana asni C i 02 2 80168 LNLS C 55 A X annoa F 7 INON LINDHIO 604 LHM R 5 8 g 8 8 Bee 8 TT z ge A B 539148 8 LO 99 J OMLOIB HOLMS N 7 LO 4 1 38 BOLO HLM NMOHS gt 2 7 old HLM 10 Lvas HOLMS Old 21 ELECTRICAL LOGIC SCHEM
20. MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS ROTARY BROOM WALK BEHIND ACCESSORIES GRASS CATCHER LAZERLOCKER MICRO MULCH SYSTEM TURF STRIPER STANDON Place Model No and Serial No Date Purchased Label Here Included in the Literature Pack or Fill in Below Engine Model No and Spec No Model No Engine Serial No E No Serial No 2005 2008 Exmark Mfg Inc Part No 4500 219 Rev A Industrial Park Box 808 402 223 6300 Sri Beatrice NE 68310 Fax 402 223 5489 All Rights Reserved Printed In USA www exmark com _ G f
21. 09 3618 Wild Control Shaft 109 2582 Asm Tracking Rod 27HP 22 3290 357 Nut Whizlock 3 8 16 Exmark black touch up spray paint Gloss black Use Pro Lock Nut Type P N 1 840022 5ml tube on screw item 10 amp screw item 32 going into control shaft weldment item 21 11 FUEL GROUP Item Part No Description Qty Item Part Description Qty 1 1 303077 Clamp Fuel 4 15 109 0303 Hose Fuel Line 7 2 2 1 303334 Washer Spring Disc 5 16 2 16 109 0346 Fuel 5 1 3 1 323385 KNOB PONG sass 1 17 109 4714 01510116 ae 1 4 109 7416 Control 1 18 3296 2 Nut Nyloc 10 24 4 5 Kohler Part No 2405010 Fuel Filter 1 19 3296 47 Nut Nyloc 5 16 18 Thin 6 Briggs Part No 695327 Fuel Filter 1 20 109 1202 Hook 1 6 1 603770 ec a 1 21 109 1213 Galige Ful u uuu uma unas ol 1 1 633023 Stud Fuel Tank 4 22 109 1226 Fender 8 1 633349 Spring Compression 4 23 109 3627 Asm Fuel Tan
22. 109 2656 Hose Hydraulic 23HP 1 15 103 2156 Adapter Straight 23 3 109 4645 Hose Hydraulic 27HP amp 1 1 103 1020 O Ring 37 Flare 6 1 42 302 40 Zerk 90 1 4 28 1 1 603921 O Ring SAE 6 1 43 321 3 Screw 1 4 20 5 8 2 1 603990 Adapter Straight 27 amp 31HP 44 321 6 Screw HH 1 4 20 x 1 2 103 0 O Ring 37 Flare 6 1 45 323 6 Screw HH 3 8 16 4 1 1 603920 O Ring SAE 8 1 46 323 7 Screw HH 3 8 16 1 1 4 7 16 103 2259 Head Filton 1 47 325 10 Screw HH 1 2 13 x 2 1 2 8 17 103 2916 Guard 48 3231 10 Bolt Carriage 3 8 16 3 1 18 103 3330 Spring Extension 49 3231 6 Bolt Carriage 3 8 16 x 2 se 1 19 103 3504 Bearing Spherical 50 3256 22 Washer 1 4 2 20 103 3506 Seal Single 2 51 3256 26 Washer 1 2 SAE 21 103 6409 Kit Pump Idler 1 52 3256 4 Washer 3 8 Std 22 1 303287 Tie Cabl
23. 275 Relay 12VDC 40 Amp 1 3 37 3296 2 Nut Nyloc 10 24 6 14 109 2589 Harness Auxiliary Hydraulics 1 38 3296 29 Nut 5 16 18 2 15 1 805005 Washer Lock 5 16 Heavy 4 39 3296 42 Nut Nyloc 1 4 20 2 16 1 807513 Bolt Carriage 10 24 1 2 2 40 32128 33 Nut Whizlock 1 4 20 2 17 82 2190 2 41 32149 8 Nut Keps 10 32 Unf 2 2 18 109 4813 1 42 103 2106 Key Exmark 1 19 109 4736 Asm Switch W Nut 1 43 1 816001 Fuse 20 Amp 23 amp 27HP 2 20 103 0498 Nut Ignition 1 1 816001 Fuse 20 Amp 31HP 21 103 5218 Module Seat 1 44 109355 Fuse 15 AMDp 22 103 5221 Switch PTO wel 45 1 816003 Fuse 30 Amp 31HP 23 103 9268 Harness Wiring 23HP amp 27HP 1 109 5593 Harness Wiring 1 Exmark black touch up spray paint gloss black Use dielectric grease on all wiring harness connectors Includes items 4 amp 26 18 ELECTRICAL DIAGRAM 23HP 4 27HP
24. 9 Bearing 2 22 109 0431 03 1 6 98 5975 Washer Spring Disc 3 8 5 23 251 347 Bearing Ball Deep Groove 1 7 103 2916 alive nace 2 24 302 40 Zerk 90 1 4 28 1 8 103 3330 Spring Extension 1 25 323 10 Screw HH 3 8 16 2 1 9 103 3504 Bearing 2 26 323 16 Screw 3 8 16 4 1 10 103 3506 Seal Single 2 27 323 6 Screw HH 3 8 16 1 4 11 32151 13 Ring Retaining 2 28 323 7 Screw HH 3 8 16 1 1 4 3 12 103 6409 Asm Pump Idler 1 29 323 8 Screw HH 3 8 16 1 1 2 1 13 103 6779 03 Shaft 1 30 323 9 Screw HH 3 8 16 x 1 3 4 4 14 103 6813 Pulley 1 31 3218 3 Nut Jam 3 8 16 1 15 103 6814 1 32 3256 4 Washer 3 8 1 16 103 6836 Spacer
25. ATIC 31HP no HLM NMOHS NOLLISOd 901 NI SAATI 81409 NMOHS A HOLMS ALIAS 5 5 DHINOO 1 2 gt NOLLOW HT NOLLOW HY N 22 gt 2 g OALISNNOD 53318 f z FREE FR E 500612 5222 8 5 8 8 5 8 8 8 8 al 8 8 8 88 w 0 i o A X 9 8 Hous O d 9 NOLIN 8 5 v alongs Tani lt MOTTA lt lt MOTTA RE lt lt amano ONT MOTEN C n GIN3DS 18418 lt lt MOTE 2 soe NOTA 4 AIN avd 1 0 01 81 ee 51 77 038 4 asna 5 La ama 2 84148 18415 Y N 2008 330 J 124 8 TE
26. EPE z 558 8 B 8 58 8 5 5 gt L ola Day 919 2 j HOLATO 22223 OF HoLIMS N 5 5 LoL 4 T 56 d BOLVHAAO NMOHS anaon MMO HOLMS Old 22 HYDRAULIC OIL USE ONLY MOBIL 1 SAE 15W 50 SYNTHETIC ENGINE OIL OF BAFFLE CAUTION Z Ey HIGH PRESSURE OIL Can cause serious injury or death Do NOT go near leaks Relieve hydraulic pressure before loosening fittings Read operator s SERVICE AID DECALS GROUP 4 ROTATING MECHANICAL DEVICES CAN CAUSE SERIOUS INJURY DO NOT operate without guards in place Stop engine before opening cover ROTATING FAN BLADES Can cause serious injury NOT operate without guards n place Stop engine before removing guards 3037018 WARNING SPRING LOADED MECHANISM Can cause serious injury See operator s manual for disassembly procedure Do NOT operate under the influence of alcohol or drugs Do NOT operate without shields guards and safety devices in place and working Check the function of the operator presence controls safety system daily Do NOT defeat the OPC system Stop engine and remove key before adjusting servicing cleaning machine and attachments anual for complete procedure D
27. Exmark 2 39 110 0883 1 10 103 3520 Seat BACK 1 40 242 50 Lug 1 2 20 8 11 103 4553 ROPS Fold Pin 2 41 283 69 Pin Clevis 1 2 x 3 1 2 2 12 1 543401 Spacer Seat Track 2 42 322 5 Screw 5 16 18 1 8 13 103 8383 Screw HWH 1 4 20 x 3 4 11 43 322 7 Screw HH 5 16 18 x 1 1 2 2 14 103 5161 Link Seat Stop 2 44 323 6 Screw HH 3 8 16 1 2 15 103 6761 Asm Seat 1 45 323 8 Screw HH 3 8 16 1 1 2 8 16 103 6765 03 Latch Seat 1 46 323 9 Screw 3 8 16 x 1 3 4 2 17 32128 33 Nut Whizlock 1 4 20 2 47 3212 4 Screw 7 16 20 1 2 18 9264964 Bolt HWH 5 16 18 x 3 4 4 48 3296 29 Nut 5 16 18 4 19 32128 20 Nut Whizlock 5 16 18 16 49 3256 3 Washer 5 16 519 6 20 3296 73 Nut 1 4 20 2 50 3256 4 Washer 3 8 Std
28. FRONTRUNNER AIR COOLED MODELS For Serial Nos 720 000 amp Higher Part No 4500 219 Rev A KARIS am OVERNIGHT FREE If your Exmark dealer does not have the Exmark part in stock Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed Some restrictions apply See your participating Exmark Dealer for details READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT TABLE OF CONTENTS Description Page Auxiliary Hydraulic Group 17 naa 23 Electrical Diagram 23 amp 27HP 19 Electrical Diagram 31HP 20 Electrical Logic Schematic 23HP 8 27 21 Electrical Logic Schematic 31HP 22 Electrical Group ireren Sp 18 Engine Group 23HP amp 27 13 Engine Gr o p 3S THP 14 817 ayasa hast 12 15 16 Main Fraime Group 3 6 Motion Control Group a 11 Park Brake eae ede ese u aus 10 PFO DRIVE GTOU Dex orders 9 Rear Frame Group 2
29. ON ore z DVN nub INN 0 z 41 awo C 1 O WNINYAL SUOLOANNOD 8 3 8 ox 8 84822188 ge g z P z 8 N 5 N 55 5 5 5 BNM 0 Owu v 5 2 HOLOVINOO Y 8 L 998 Y 68182015709 ama oron Ka aly TT nyon vO a i b 30010 dow 2 2 9 ABONI J 1 agon 3SNY Old AWBOIY3S XIV VSS 3HLNI OL HOLMS OW TADINId OL BONYEO NI HOLMS 086010 SI HOLMS 20 ELECTRICAL LOGIC SCHEMATIC 23HP 4 27HP NOLLSOd AVE HIM NAOS TID 118 A 1 1 OHINOO 170 N9030 9 9 NOLLOW HT NOLLOW HY 1 gt 0 1 6 4 gt 5 b 4 r 31334411 SAIA g e 8 1 z 1 8 8 8 8 8 g Alig 8 111324
30. an 1 57 3296 39 29 109 2773 Asm Spring Bellcrank W Decal 1 58 32120 19 30 109 2774 Asm Spring Bellcrank W Decal LH 1 59 109 2114 31 109 0634 Wld Spring 4 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle 103 9140 Exmark black touch up spray paint Gloss black MAIN FRAME GROUP cont 35 IS MMMM Ss re REAR FRAME GROUP 23HP ORIENT 2122 WASHERS AS SHOWN Item Part No Description Qty Item Part No Description Qty 1 1 513746 Decal Muffler 2 18 103 9789 03 Guard 1 2 1 543508 Cup Bearing Tapered 2 19 103 9868 03 Wid Caster Fork 1 3 1 543509 Cone Bearing Tapered Roller 232 20 105 7699 Strip Seal 4 1 543511 Seal 1 21 109 2769 Kit Rear Guard 5 1 633508 Washer Spring 3 22 109 0414 03 Cover 1 6 1 633585 Bearing Cone Tapered Roller 2 23 322 3 Screw HH 5 16 18 3 4 5 7 1 643188
31. art No Description Qty 103 7441 Bearing Input Shaft 1 109 2863 Bearing Input Shaft PR 1 103 7443 Kit Cylinder Block 12CC PJ 1 109 2864 Kit Cylinder Block 16CC 1 103 8448 Bearing Thrust 1 109 2865 Bearing Thrust 1 105 6184 Kit Overhaul Seal 1 109 2866 Kit Overhaul Seal 1 103 7488 Fan Pump Cooling 1 109 2867 Plate Valve PR 1 103 7489 Guard Pump Fan 1 103 7488 Fan Pump Cooling 1 103 7489 Guard Pump 1 15 HYDRAULIC GROUP ADD ITEM 52 AS REQUIRED FOR PROPER ALIGNMENT INSTALL OPEN END OF SEAL OUTWARD SEE VIEW 8X TORQUE TO 72 77 FT LBS 730 5 1 VIEW 188 L VIEWB VIEW FROM LEFTSIDE FROM RIGHTSIDE OF LEFT PUMP OF RIGHT PUMP 45 5 10 5 N 55 P VIEWD VEWE FROM LEFTSIDE FROM RIGHTSIDE OF FILTER HEAD OF FILTER HEAD VIEWF FROM BOTTOM 16 AUXILIARY HYDRAULIC GROUP BLUE WIRE 27 GREEN WIRE
32. cription Qty Item Part No Description Qty 1 1 303335 Tie Cable 7 5 16 Large 14 24 109 0742 Contactor Reversing Polarity 1 2 1 513374 Meter Engine Hours 1 25 109 2398 Breaker Circuit 40 109 7608 Cable Battery 26 109 2407 Insulator Battery 4 1 543393 Insulator Solenoid 27 109 2571 Cover Circuit Breaker 5 1 543792 Wingnut Nyloc 1 4 20 2 28 240 3 GFOMMEE eek 1 6 1 603727 Clip LOOM Sass 2 29 321 4 Screw 1 4 20 3 4 2 7 1 633110 1 30 322 5 Screw 5 16 18 1 2 8 1 633111 annes 1 31 3219 2 Nut Hex 5 16 24 4 9 1 633181 Plate Tapped 2 32 3229 2 Bolt Carriage 1 4 20 X 1 2 10 1 633307 Cable Ground 1 33 3250 27 Screw PPH 10 24 7 8 2 11 1 633651 Bolt Battery Hold Down 2 34 3256 22 Washer 1 4 SAE 4 12 107 9277 03 Strap Battery Hold 1 35 3256 23 Washer 5 16 2 13 1 643275 Relay 12VDC 40 Amp 23 8 27 2 36 3290 500 Screw PPH 10 24 x 5 8 1 643
33. d 25 109 0130 Link Brake 12 109 0132 Asm Brake 2 26 109 0131 Clevis Brake 2 13 103 8625 03 Brake Cross Shaft 1 27 109 1192 Asm Brake Lever W Grip 4 Bearings 1 14 3296 59 Nut Nyloc 3 8 16 Thin 2 28 323 39 Screw 3 8 16 5 2 Exmark black touch up spray paint Gloss black 10 MOTION CONTROL GROUP Item Part No Description Qty Item Part No Description Qty 1 1 303105 Yoke Adjustable 2 23 3296 29 Nut 5 16 18 4 2 1 323245 Spring Compression 2 24 32128 20 Nut Whizlock 5 16 18 8 3 1 403180 Screw 5 16 18 X 1 1 4 Sp 4 25 106 5335 Washer 6 4 1 543017 2 26 109 0558 03 Pump Ctrl RH 23 1 5 1 603735 Bushing 2 103 8286 03 Wid Pump Ctrl RH 27 1 6 1 603737 Bolt Neutral Return 2 27 109 0559 03 Wid Pump Ctrl LH 23 1 7 1 603807 2 103 8285 03 Wid Pump Ctrl LH 27
34. d understand the operator s manual before using this machine Do NOT operate unless trained to safely use L this machine ST DRIVE WHEEL RELEASE PUMP BELT ROUTING INS SULFURIC ACID AVOID CONTACT IELD EVES FACE SKIN AND CLOTHING FROM BATTERY CIGARETTES FLAMES OR SPARKS COULD CAUSE BATTERY TO EXPLODE DO NOT CHARGE MOTION CONTROL t p N 1843339 6 PO ae UNIT WHEN COVER 15 NOT IN PLACE 4 Look behind and to the side before changing directions 9 protection is store leaving the operator s position Disengage PTO Move drive levers out to neutral lock position Engage park brake Stop engine 109 2360 HYDRAULIC LIFT eXmark EXPOSED BLADES and TIPPING HAZARD A WARNING RELEASE om 109 2358 109 2357 ENGAGE OR USE BOOSTER CABLES OR ADJUST POST CONNECT IONS WITHOUT PROPER TRAINING IN EVENT OF AN ACCIDENT FLUSH WITH WATER AND CALL A PHYSICIAN IMMEDIATELY KEEP OUT OF REACH OF CHILDREN 21 N 00 NOT operate with deck in folded position CAUTION 77 Part No Description N 860 On hw 1 523552 103 5881 103 7218 109 2355 103 3270 98 5954 109 2377 109 2360 109 3637 107 2102 109 2396 1 643339 Decal Hydraulic 1 Decal Rotating DeviceS Decal Pump Fan Warning
35. e 5 1 2 1 53 3290 357 Nut Whizlock 3 8 16 23 103 8011 Spacer Spring 55 54 32120 10 Ring Retaining 24 103 9196 Pump Hydro W Fan LH 23HP 55 32128 33 Nut Whizlock 1 4 20 103 8357 Pump Hydro W Fan LH 27 amp 31HP 1 56 32128 49 Nut Whizlock 1 2 13 8 25 103 9197 Pump Hydro W Fan RH 23 1 57 1 523552 Decal Hydraulic 1 103 8358 Pump Hydro W Fan RH 27 amp 1 1 58 32128 43 Nut Whizlock 3 8 16 4 26 106 7159 i 59 3256 24 Washer 27 109 5949 03 Arm Idler Exmark black touch up spray paint gloss black Use Prolock Nut Type P N 1 840022 5ml tube on setscrews items 6 Wheel Motor Service Kits Wheel Motor Service Kits Part No Description Qty Part No Description Qty 103 9762 eee 1 103 9765 Nut Hex Toplock 1 200 2 1 103 9763 Handle 1 103 4242 Asm Wheel Hub W StudS 1 103 9764 Clip Retaining 1 103 7447 Stud Wheel 1 2 20 1 2 4 Hydro Pump Service Kits 23HP Hydro Pump Service Kits 27HP amp 31HP Part No Description Qty P
36. k 9 1 805005 Washer Lock 5 16 2 24 109 2572 Bracket Fender 10 1 807513 Bolt Carriage 10 24 1 2 4 25 109 2652 1 11 95 8972 1 26 109 2661 Screw PPH 10 24 1 2 4 12 103 2605 Fitting Fuel Bulkhead W Strainer 1 27 322 3 Screw 5 16 18 3 4 4 103 2784 O RING z ayau aula SE 1 28 109 2358 Decal 1 13 109 7413 Decal Console 1 29 3256 23 Washer 5 16 5 11 14 109 7415 Control Throttle 2 Exmark black touch up spray paint Gloss black Use Pro Lock Retaining Type P N 1 840023 5ml tube on stud threads item 7 going into the tank Use Pro Lock Nut Type P N 1 840022 5ml tube on fuel fitting item 11 Refer to Engine Owners Manual Fuel Filter Must 15 Micron or smaller Snug fit only on slotted holes Do Not Overtighten tank must be able to expand 12 27 HP ONLY ENGINE GROUP 23HP amp 27HP TORQUE TO 115 135 INLBS Item Part No Description Qty Item Part Description Qty 1 1 603610 Washer Spring Disc 7 16 2 17 109 1830 03 Bracket
37. lbs REFERENCE DECK MANUAL FOR PART NUMBERS MAIN FRAME GROUP cont Part DESCRIPTION Qty Item Part DESCRIPTION Qty 1 1 513747 1 32 109 1256 03 2 2 1 523157 Washer 4 33 109 1257 03 Hook 2 3 1 643189 Keeper Rubber 2 34 109 2114 Decal 1 4 1 643339 Belt Routing 1 35 109 2857 Asm Hood an ha ane 1 5 1 806003 Hairpin Cotter 36 109 2777 Asm Hood Support W Decals 6 1 806005 Hairpin Cotter 109 6070 Asm Hood Support W Decals 1 7 1 808285 3 8 1 1 8 2 27 amp 31 HP 8 5 0652 4 37 109 2004 Roller Lock Lever 9 93 2699 ua nasa sete 2 38 32128 20 Nut Whizlock 5 16 18 10 98 4361 Decal Warning 2 39 109 2355 Decal Spring Loaded 2 11 98 5954 Decal Dangers 1 40 109 2356 Decal Motion Control 1 12 100 1663 aed gl ee 2 41 109 2357 Decal Motion Brake
38. o NOT pass 10 x AWARNING Every 8 hours 1 Check engine 2 ront caster wheel bearings TO AVOID INJURY OR DEATH FROM roll bar in the raised and locked Every 100 hours 10 Grease fold pivot pin 11 Cheek gearbox oll Use only Mobil 1 75W 80 gear Check auxiliary hydraulic oll Use only Mobil 1 15W 50 Synthetic Motor oll rear caster pivot s 19 jd lock lever 20 Grease transfer spring end pivots both ends m See operator s manual for additional details Drive and carefull Raise the roll bar as as clearance Read and follow slope operation Instructions and Warnings ep 17 N A WARNING Operating on wet grass or steep slopes can cause sliding and loss of control Wheels dropping over edges can cause rollovers which may result in serious injury death or drowning avoid loss of control and possibility of rollover Do NOT operate Greater r drop offs near water Do NOT operate on slopes greater than 15 Reduce speed and extreme caution on slopes Avoid sudden turns or rapid speed changes There is roll over protection when the roll bar is down Always keep roll bar in the raised and locked position and use seat belt Read and follow rollover protection instructions and warning 1072112 AND ALWA A WARNING To avoid serious injury or death Read an
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