Exmark LHP4820KC User's Manual
Contents
1. 1 10 9266934 Screw HWH 5 16 x 1 2 2 Exmark black touch up spray paint gloss black 19 SEAT W TRACKS ASSEMBLY 116 3380 Item Part No Description Qty Item Part No Description Qty 1 116 2871 Cushion Seat sse 1 7 103 8383 Screw HWH 1 4 20 x 3 4 Taptite 7 2 110 5719 Armrest Kit W Brackets 1 8 32128 20 Nut Whizlock 5 16 18 4 3 103 3520 Cushion Seat 1 9 26 4840 Spacer Pin Mounting 8 4 116 2878 Switch Seat 10 3256 3 Washer 5 16 Std 6 5 1 643255 Track Seat 11 1110 4163 Pad ac siete tes 6 116 2981 Seat usa 1 X Included in items 2 and 6 20 FUEL TANK GROUP 21 Item Part Description Qty Item Part No Description Qty 1 116 2035 Fuel Tank ASM 1 6 105 1853 1 2 32128 33 Nut Whizlock 1 4 20 2 7 109 0678 i uod 1 3 109 2365 Bumper Rubber W Stud FUEL TANK ASSEMBLY 116 2035 Item Part No Description Qty Item Part No Description Qty 2 462. 3 3 103 6403 Blade Notched 3 15 116 0094 1 e 103 6393 Blade Mulching 3 16 116 0133 Extension Spring 1 103 6388 Blade 3 17 116 0676 Sheave Blade Drive 7 25 3 103 6383 Blade 3 18 116 1384 Cutter Housing Complete 3 103 6398 Blade Extreme 3 18 1 116 0924 Cutter Housing 1 4 109 0996 Pulley Idler 8 Flat 1 18 2 116 0381 1 5 1 633109 Idler Flat 18 3 116 1286 1 6 109 2872 Spacer Pulley 18 4 104 0753 Nut Flange 1 7 109 2883 Deck ldler 1 19 109 8073 Belt V 5V 198 75 1 8 109 6658 Nut Nyloc 3 8 16 Flg 36 20 3231 22 Bolt Carriage 3 8 16 1 2 9 109 6938 1 21 3231 28 Bolt Carriage 3 8 16 x 1 1 4 6 10 109 6982 Wireform Cover 2 22 3231 44 Bolt Carriage 3 8 16 x 2 1 2 2 11 109 7188 Discharge Chute 1 23 1 603299 Roller Scalp Amt
3. 3 19 109 7188 Asm Discharge 1 103 6387 Blade Low Lift 19 1 109 2738 Chute 1 103 6382 Blade Solid oe ees 3 19 2 109 8675 01 Bracket Discharge 1 103 6397 Blade Extreme 3 19 3 3231 22 Bolt Carriage 3 8 16 x 1 3 7 1 603299 Roller Scalp 3 19 4 109 6658 Nut Nyloc 3 8 16 Flg 3 8 1 613098 Pulley ldler eese 1 20 109 9915 01 Baffle Discharge 52 60 1 10 109 2872 Gpacer Pulleny 2 21 116 0675 Sheave Blade Drive 6 50 3 11 109 2883 Asm Deck 1 22 3290 357 Nut Whizlock 3 8 16 3 12 116 1966 Belt V B X 186 00 1 23 3231 22 Bolt Carriage 3 8 16 x 1 2 13 116 0005 Bolt Blade 3 24 3231 28 Bolt Carriage 3 8 16 x 1 1 4 2 14 109 6658 Nut Nyloc 3 8 16 31 25 3231 44 Bolt Carriage 3 8 16 x 2 1 2 2 15 116 1384 Asm Cutter Housing Complete 3 26 103 4051 Kit Anti Scalp Roller 3 15 1 116 0924 Asm Cutter 1 27 116 1968
4. 42 Ld ch 9 For Serial Nos 850 000 amp Higher Lazer Z LZA Units Part No 4500 567 Rev D aa OVERNIGHT If your Exmark dealer does not have Exmark part in stock Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed Some restrictions apply See your participating Exmark Dealer for details WARNING READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT TABLE OF CONTENTS Description Page Brake Handle Assembly 18 Caster Wheel Assembly 12 Controls Group eet M M LLLA 15 29 Be Seis 3 9 Deck Support Group talea 13 Deck Idler 9 Electrical ae TT E 30 5156 28 Electrical Logic 31 Engine dca 23 24 21 Fuel Tank Assembly 22 Height of Cut Assembly 14 Hydraulic Gr u p WEE 25 26 Malnrrame GROUP 3 10 Motion Control Group dad e nud tintas 16 Park Brake Group deeg eebe 18 Pump ldler Assembly sss esae terat 27 HRORSJASSORIDIV a reacted ambito cote 11
5. Item Part Description Qty Item Part No Description Qty 3 109 6653 Spacer soie 2 8 3233 10 Bolt Carriage 1 2 13 x 1 2 2 4 116 0019 Asm Rops Upper W Decal 1 9 325 17 Screw 1 2 13 4 4 4 2 107 2102 Decal Warning Folding Rops 1 10 109 9505 5 109 5337 Bumper 2 11 109 9233 6 116 0104 Spring 2 13 116 0960 7 99 5107 Nut Lock 1 2 3 6 11 CASTER WHEEL ASSEMBLY WASHER ORIENTATION Item Part No Description Qty Item Part No Description Qty 1 1 543509 Cone Bearing Tapered Roller 2 5 2 2 103 0063 Seal Double 2 2 1 543511 Seal Grease atta 1 5 2 3 1103 3051 Spacer uie ote 2 3 116 1963 01 Caster 1 5 2 4 103 3155 Axle 1 4 1 633508 Washer Spring Disc 3 5 3 325 42 Screw 1 2 13 8 1 5 116 1949 Asm Wheel And Tire W Axle 1 5 4 3296 23 Nut Nyloc 1 2 13 1 51 103 2768 Guard Gesi eet ENEE 2 6 103 4882 1 5 2 1 1 633585 Bearing Cone Tapered Roller 2 7 3296 51 Nut 3 4 10 1 Exmark red touch
6. 1 3 116 0234 Kit Pulley 1 13 116 1630 Check 1 4 116 0235 Handle Bypass Valve Hyaro 1 14 116 1631 Check Plug 1 5 116 0236 Dipstick Hydro W Gasket 2 15 3257 42 Key Woodruff 5 16 x 1 vi ax 6 116 0237 Gasket Dipstick Hydro 17 116 0164 Filter Hwvdro 1 7 116 1367 Kit Swash Block Hydro 1 18 116 3050 Motor Wheel LH Dry 240 1 8 116 1368 Kit Pump Seal Hydro 1 116 3051 Motor Wheel Dry 240cc 1 9 116 1369 Kit Motor Seal Hydro 1 19 116 3287 Housing EH 1 10 116 1370 Kit Tube Seal Hydro 1 116 3288 Housing 1 26 PUMP IDLER ASSEMBLY 116 1255 11 5 APPLY OPEN END 2 CT OF SEAL OUTWARD 8 Item Part Description Qty Item Part No Description Qty 2 43 0940 Spacer Hub Blower 1 8 323 8 Screw HH 3 8 16 x 1 1 2 1 3 103 3504 Bearing 2 9 32120 10 Ring 2 4 103 3505 Seal Double 1 10 302 19 Z
7. Item Part Description Qty Item Part No Description Qty 2 1 303508 Decal Warning Discharge 1 6 109 3148 Decal Bolt Torque 1 3 1 403005 Decal 2 7 116 0033 Decal Ultracut 48 Series 4 1 4 1 633922 Decal 1 1 8 116 2630 Decal Belt Routing 1 5 98 5954 Decal Cover Missing 2 52 DECK GROUP 15 4 Torque to 140 145 ft lb 15 Apply lubricant to Torque to threads as needed 55 60 ft lb to prevent seizing Copper based anti seize preferable Grease is an acceptable substitute Item Part No Description Qty Item Part No Description Qty 1 116 1984 Asm 524 Deck With Decals 1 15 2 116 0381 elle EE 1 2 98 5975 Washer Spring Disc 3 8 3 15 3 116 1286 Guard 1 3 109 7429 Washer Blade Drive 3 15 4 104 0753 Nut 06 1 4 116 0133 16 109 6935 Cover Belt 1 5 99 2842 17 109 6936 Cover Belt 6 103 6402 18 109 6982 Wireform Cover 103 6392 Blade Mulching
8. s 2 8 s Q 1 Ny CH A9 Md L 5 ANB De 7 Tanan m i L ms 4 HOLIMS 1 u DA ov Luvs 8 x o SS 1 L ms 9 5 a ECH u 1n3N NOLLINDI 1 SMS 1 1 NIML d t i Seah Sh USA a E E LARES J 5 5199 1 18 x i samossaoov 5 A 1 yoeq _2 gt IMS 31 5 32 SERVICE RECORD Date Description of Work Done Service Done By 33 NEW PREMIUM HYDRO OIL BENEFITS Designed amp manufactured with superior anti wear protection Superior thermal stability Consistent hydro performance Superi
9. 1 7 2 116 2927 Decal Cut Of 1 3 104 8301 Nut 3 8 16 1 8 109 8250 Grip LOVER suoi tied eoe reete 1 4 109 7124 Spring 1 9 325 8 Screw 1 2 13 x 1 1 4 1 5 109 7128 Rod Transport 1 10 99 5107 Nut Lock 1 2 13 1 6 116 0118 Pawl Transfer Lock 1 14 CONTROLS GROUP Item Part No Description Qty Item Part No Description Qty 1 109 8484 Console Panel W Decal 48 8 52 1 4 1 807513 Bolt Carriage 10 24 x 1 2 4 116 1845 Console Panel W Decal 60 1 5 3296 2 Nut 10 24 4 1 2 109 8483 Decal Control 1 7 32105 15 Screw Machine 1 4 20 x 3 4 4 1 3 109 7330 Decal iere 1 8 116 1278 Console RH Narrow ASM 1 2 116 1972 Asm Throttle Cable 48 amp 52 1 8 2 107069 verae e Eee TO ERE E ERES 4 116 0969 Asm Throttle Cable 60 1 9 109 9457 Console LH Narrow 1 3 116 1973 Asm Choke Cable 48 amp 52 1 10 105 1853 Clamp Hose 60
10. 1 109 8165 Asm Choke Cable 60 1 11 116 1875 Plug Plastic 1 15 19 1 MOTION CONTROL GROUP 17 WASHER ORIENTATION 26 25 Item Part No Description Qty Item Part No Description Qty 1 116 0880 Asm Mot Ctrl Bushing RH 1 20 109 6590 Asm Steering Handle LH 1 1 2 1109 8054 Bushing Flanged 4 20 1 1109 5668 Grip Control 1 2 116 0881 Asm Mot Ctrl Bushing LH E 21 1104 8301 Nut Nyloc 3 8 16 4 2 2 1109 8054 Bushing Flanged 4 22 1323 7 Screw HH 3 8 16 x 1 1 4 116 0648 Screw HH 5 16 18 x 1 W Patch 2 23 1109 5575 Spring Leaf 4 109 4581 Arm Pump Control 24 109 8107 Asm Pump Linkage Rear 9080046 Screw HH 1 4 20 x 7 8 24 2 3219 2 Nut Hex 5 16 24 6 1 303435 Washer Spring Disc 1 4 2 24 3 1 323245 Spring Compression 2 7 116 0027 Damper Motion Control 2 24 4 1 633152 1 8 104 8300 Nut Nyloc 5 16 18 8 24 5 1 543017 Aa 1 9 3230 2 Bolt Carriage 5 16 18 1 2 25 1109 9505 Washer Spring Disc 1 2
11. 4 11 1109 5891 Hub 2 26 3256 6 teet cette end 2 12 325 12 Screw HH 1 2 13 2 27 32128 56 Nut Hex 1 2 13 2 16 1116 0039 Lever Motion Control RH 1 29 3256 23 Washer ern 2 17 1116 0040 Lever Motion Control LH 1 30 3218 5 Nut Jam 1 2 13 2 2 2 19 1109 6589 Asm Steering Handle RH 1 31 115 1794 Screw Hex Flange 5 16 18 x 1 1 2 2 19 1 109 5668 Grip Control 1 A Use Pro Lock Nut Type P N 1 840022 5ml tube 16 PARK BRAKE GROUP 4 uo Item Part No Description Qty Item Part No Description Qty 1 116 1878 Asm Brake Handle 1 9 109 2889 2 2 3230 2 Bolt Carriage 5 16 18 1 2 10 109 0958 Plate Brake 2 3 104 8300 Nut Nyloc 5 16 18 Flg 2 11 92 5727 Screw HH 3 8 16 x 1 1 4 patch lock 4 4 60 1730 Pin Cl vis 2 12 112 8379 2 5 3272 1 Pin Cotter 1 16 1 2
12. XovTH 1 194915 01083105 1304 HOLIMS 2 HOLIMS WHLNAN H1 L H LIMS E 1 HY T AHOSS322V q avo 8 9 9 28 1304 HOLIMS 9 1 5 E 39018 3504 ONT 1 1 HOLIMS 1938 6 stitute 131 5 TVNINYSL 1 194915 TWNIWHAL 35111933 H TVNIWH3L 9 IWNIWYSL 055322 1 1 SNOILO3NNOO 1 HOLIMS 30 ELECTRICAL LOGIC SCHEMATIC lt 5198009 4 SLIHM M LATOIA A x 1 1 v ge D de HO 3 N3399 H9 11 a AD L 14 1 3339 f AAAI 5 P 2 MOVIE H BEHE o 2 d 22 v 8 8 85 2 2 S een La e 2 5 E 4 1 o o m
13. 109 9761 Screw 7 16 20 1 1 2 W Loctite 1 6 104 8301 Nut Nyloc 3 8 16 1 17 3231 22 Bolt Carriage 3 8 16 1 1 7 116 2117 1 18 3234 5 Screw FLG 5 16 18 x 3 4 8 116 1946 Sheave Pump Drive 1 19 94 2413 ee EE 9 110 3447 Fuel erecto err 1 20 109 4490 Asm Oil Drain Hose W Plug 10 116 1947 Clutch RUE 1 20 1 109 1012 411 mr 1 11 116 2157 Bracket Muffler 1 21 1 303334 Washer Spring 1 12 2412 98 Clamp 2 22 105 1853 Clamp 1 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 A Use Pro Lock Nut Type P N 1 840022 5ml tube on clutch bolt 23 ENGINE GROUP 27HP KOHLER TORQUE TO TORQUE TO 20 24 N N ch 2 25 d 27 Se KOHLER REPLACEMENT PARTS LIST REFER TO ENGINE OWNER S MANUAL 12 DESCRIPTION KOHLER PART WASHER ENGINE OIL FILTER 52 050 02 ORIENTATION ENGINE AIR FILTER 25 083 01 SAFETY FILTER 25 083 04 Item Part No Description Qty Item Part No Description Qty 2 109 9905 1 14 1 109 1012 Plug ire eem
14. 2 13 104 7201 Nut Nyloc 1 4 20 2 6 117 6163 Asm Wheel Hub And Stud 2 14 116 0165 Decal Hub 1 6 2 1 633926 Stud Wheel 17 3296 13 Nut Nyloc 1 4 28 7 116 1940 Asm Wheel amp Tire 48 18 116 2643 Decal Hub 1 116 1941 Asm Wheel amp Tire 52 19 115 3584 1 116 3138 Wheel amp Tire 60 20 115 3585 Cable core 1 7 1 109 3645 Wheel 48 tete ete 22 1 809036 Nut Slotted 1 20 2 109 2875 Wheel 52 estremi 1 23 1 806800 Pin Cotter 9 64 1 1 2 2 109 2871 Wheel 60 1 24 3256 24 Washer 3 8 GAE 4 7 2 116 1948 Tire 48 amp 52 1 25 116 0940 eicere s 1 116 3139 RICH ME 1 26 3219 1 Nut Hex 1U4 29 2 8 242 50 Nut Lug 1 2 20 2000002 8 27 3257 42 Key 2 17 BRAKE HANDLE ASSEMBLY 116 1878 17 10_ Item Part No Description Qty Item Part No Description Qty 1 99 5107 Nut Lock 1213 1 10 115 3581 2 117 0380 Spacer 11 115 3592 3 115 3580 Arm Brake LH 12 112 8387 4 117 0376 Spring Torsion 1 13 117 0375 Spring T
15. Description Qty Item Part No Description Qty 1 116 1255 Asm 1 8 3233 34 Bolt Carriage 1 2 13 x 2 1 2 6 2 109 6658 Nut Nyloc 3 8 16 9 1 9 99 5107 Nut Lock 1 2 18 6 3 116 2976 Hydro LH 12 No 1 10 325 8 Screw 1 2 13 1 1 4 4 4 116 1953 1 11 116 2977 Hydro 12 Fan 1 5 116 0133 Spring Extension a1 12 109 9828 Oil Exmark Premium Hydro 32 oz 4 6 109 9375 Cradle Machined Hydro 1 134 116 1218 Oil Exmark Premium Hydro 1 gal 1 7 116 1502 Bolt Carriage 1 116 3282 Kit Hydro Service 1 Not shown lt 1 V Belt 4 Exmark Premium Hydro 32 oz Bottles and 2 Hydro filters 25 HYDRAULIC GROUP _ 8 O RING ONLY SS A Item Part Description Qty Item Part No Description Qty 1 116 1758 Bracket Anchor Cable 1 11 116 1371 Kit Output Shaft Seal Hydro 1 2 116 3052 Cover Shaft i cede 1 12 116 2992 Cup Nose
16. 117 2718 Decal Spark Arrester 1 14 2 109 7232 Decal Motion 1 1 6 116 1654 Decal Fuel 1 14 3 109 7929 Decal Park 1 2 109 8863 03 Plate Rear 1 15 1116 0580 Asm Motion Control Cover W Decal LH 1 3 116 0024 01 tds 1 15 2 109 7232 Decal Motion 1 4 1 513658 2 2 16 116 0043 03 Guard 1 5 116 2882 ROPS Service 1 17 1116 0026 Decal Lazer AS 1 6 1 811010 BE 2 18 32144 10 Screw HWH 1 4 20 62 4 7 Asm Caster 2 25 1116 2999 01 Guard 1 9 116 0180 Bumper Rear LH W Decal 1 32 103 2883 Decal Exmark Logo 1 9 2 1103 2076 Decal Caution Hot 1 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 Exmark black touch up spray paint gloss black See page 10 A 10 5 ASSEMBLY 116 2882
17. 4 11 109 7188 Discharge Chute 1 24 98 5975 Washer Spring Disc 3 8 4 11 1 109 2738 Chute Discharge 1 25 99 2842 Spacer 4 11 2 109 8675 01 Bracket Discharge 1 26 3290 357 Nut Whizlock 3 8 16 4 11 3 3231 22 Bolt Carriage 3 8 16 1 3 27 116 3445 Plate Reinf Push Tower 2 11 4 109 6658 Nut Nyloc 3 8 16 Flg 3 28 116 3217 Asm Complete 3 12 109 7429 Washer Blade Drive 3 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 Requires installation of Micro Mulch accessory for proper mulching Mulch kit P N MK604 E 60 DECK W DECALS ASSEMBLY 116 1987 Item Part No Description Qty Item Part No Description Qty 2 1 303508 Decal Warning Discharge 1 6 109 3148 Decal Bolt Torque 1 3 1 403005 Decal Danger 2 7 116 2630 Decal Belt Routing 1 4 1 633922 Decal 1 8 116 0025 Decal Ultracut 60 Series 4 1 5 98 5954 Decal Cover Missin DECK ID
18. 567 Rev D Industrial Park Box 808 402 223 6300 Beatrice NE 68310 Fax 402 223 5489 SIT 4 All Rights Reserved Printed In USA ________________
19. 6560 BUSHING rnc 2 7 109 0650 Hose F el ntes 1 3 116 2459 Kit Fuel Line With Grommet 1 8 2412 98 Clamp Hose e 2 4 116 2288 Fitting 90 1 9 116 1981 Sender Fuel 8 1 5 116 2251 eere 1 10 3253 17 Washer LOCK 5 6 1 603770 Valve Fuel 1 11 9107944 Screw Pan 10 24 X 3 4 5 22 ENGINE GROUP 20 KAWASAKI TORQUE TO TORQUE 17 23 FT LB REFER TO ENGINE OWN TO 20 24 FTLB KAWASAKI REPLACEMENT PARTS LIST ER S MANUAL KAWASAKI PART KAWASAKI PART DESCRIPTION KAX KAS WASHER ENGINE OIL FILTER 49065 7007 49065 7007 ORIENTATION ENGINE AIR FILTER 11013 7048 11013 7049 pe dc PRIMARY ENGINE AIR FILTER NONE 11013 7046 4 SECONDARY i 16 Item Part No Description Qty Item Part No Description Qty 2 98 5975 Washer Spring Disc 3 8 4 13 116 2612 01 Clutch 1 3 109 6919 Washer 1 14 323 7 Screw 3 8 16 1 1 4 4 4 1 603610 Washer Spring Disc 7 16 2 15 33114 020 Screw HH 8 1 25 x 20mm 1 5 1 807259 Key Machine 1 4 x 1 4 x 1 2211 16
20. Asm Complete 1 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 Requires installation of Micro Mulch accessory for proper mulching Mulch kit P N MK524 5 52 DECK W DECALS ASSEMBLY 116 1984 Item Part Description Qty Item Part No Description Qty 2 1 303508 Decal Warning Discharge 6 109 3148 Decal Bolt Torque 1 3 1 403005 Decal 2 7 116 2630 Decal Belt Routing 1 4 1 633922 Decal 1 8 116 0034 Decal Ultracut 52 Series 4 1 5 98 5954 Decal Cover Missing 2 60 DECK GROUP 18 4 Torque to amp 140 145 ft4b 2 18 Apply lubricant to threads as needed Torque to to prevent seizing 55 60 fb Copper based anti seize preferable Grease is an acceptable substitute Item Part No Description Qty Item Part No Description Qty 1 116 1987 Deck 604 Push With Decals 1 13 109 9915 01 Baffle Discharge 1 2 103 4051 Kit Anti Scalp Roller 4 14 116 0005 Bolt Blade
21. Seat EE teen TS 19 Seat W Tracks 20 48 15 4 17 Torque to 140 145 ft4b 18 15 443 Applylubricantto Torque to threads as needed 55 60 ft lb to prevent seizing Copper based anti seize preferable Grease is an acceptable substitute Item Part No Description Qty Item Part No Description Qty 1 116 1978 Asm 484 Deck With Decals 1 15 2 116 0381 elle EE 1 2 98 5975 Washer Spring Disc 3 8 3 15 3 116 1286 Guard eei 1 3 109 7429 Washer Blade Drive 3 15 4 104 0753 Nut 06 1 4 116 0133 16 109 6935 Cover Belt 1 5 99 2842 17 109 6936 Cover Belt 6 103 6401 18 109 6982 Wireform Cover 103 6391 Blade Mulching 3 19 109 7188 Asm Discharge 1 103 6386 Blade Low Lift 19 1 109 2738 Chute 1 103 6381 Blad ees 3 19 2 109 8675 01 Bracket Discharge 1 103 6396 Blade Extreme 3 19 3 3231 22 Bolt Carriage 3 8 16 x 1 3 7 1 603299 Roller
22. ec 1 3 116 1620 Kit Clutch CMS 200 1 15 3234 5 Screw FLG 5 16 18 x 3 4 3 4 109 6919 Washer 1 16 1 807259 Key Machine 1 4 x 1 4 x 1 1 5 1 603610 Washer Spring Disc 7 16 2 17 104 8301 Nut Nyloc 3 8 16 Flg 2 6A 109 9762 Screw HH 7 16 20 x 2 W Loctite 1 18 116 2612 01 Anchor 1 7 3231 22 Bolt Carriage 3 8 16 x 1 1 19 94 2413 UNUT 3 9 116 2360 Bracket Muffler ed 22 109 0286 Hose Fuel Line 35 41 10 116 1713 1 23 2412 98 Clamp 2 11 32144 102 Screw HWH 3 8 16 X 1 1 2 4 24 105 1853 Clamp 1 12 98 5975 Washer Spring Disc 3 8 4 27 1 303435 Washer Spring Disc 1 4 1 144 116 0013 Asm Drain 1 28 33113 020 Screw 6 1 12 1 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 Use Teflon Pipe Sealant or equivalent on threads A Use Pro Lock Nut Type P N 1 840022 5ml tube on clutch bolt 24 HYDRAULIC GROUP 9 Item Part
23. 303335 Tie Cable 7 15 16 Large 1 7 1 633651 Bolt Holddown 23 109 2407 Insulator Solenoid 1 8 1 543792 Wingnut Nyloc 1 4 20 24 1 543393 Insulator 1 9 1 643275 Relay 12VDC 40 1 Exmark black touch up spray paint gloss black A Usedielectric grease on all wiring harness connectors 28 DECAL GROUP 2 3 4 Lubricate Blade Bolt D ANG ER threads with copper based antiseize or grease KEEP HANDS and FEET AWAY and torque to 55 60 ft lbs 75 81 Nm 47 AWARNING WARNING 8 DO NOT OPERATE WITHOUT E DISCHARGE DEFLECTOR ENTIRE GRASS COLLECTION SYSTEM OR MULCH KIT IN PLACE DO NOT REMOVE GRASS CATCHER UNTIL BLADES HAVE STOPPED I SERVICE AID 116 1965 48 116 1966 52 109 8073 60 g 25A 10A 25A MAN PTO CHARGE fer 24 25 UirraCur 52 77771678 60 48 SERIES SERIES 4 Item Part No Description Qty Item Part No Description Qty 1 109 7069 Decal Console gs 15 109 8483 Decal Control Panel 2 107 2102 Decal ROPS Folding 16 117 2718 Decal Spark Arrester 3 1 403005 Decal 2 17 116 1654 Decal Fuel Fill 1 4 109 3148 Deca
24. LER ASSEMBLY 109 2883 Item Part No Description Qty Item Part No Description Qty 1 43 0940 Spacer Hub Blower 1 9 109 7399 Pin Spring 1 2 103 2916 Guard nehme 1 10 109 6658 Nut Nyloc 3 8 16 2 3 103 3504 Bearing 2 11 109 7409 Screw Shoulder 3 8 16 x 5 1 4 103 3505 Seal Double 1 12 323 8 Screw HH 3 8 16 1 1 2 1 5 103 3506 Seal Single Lip 13 32120 10 Ring Retaining 6 103 8743 Pulley Idler 5 Flanged 14 302 19 Zerk 1 4 28 Str 7 106 7159 O RING RE 2 MAINFRAME GROUP 1 Item Part Description Qty Item Part No Description Qty 1 116 2124 Frame Main 48 52 W Decals 1 10 116 0057 03 Bumper 1 116 2126 Frame Main 60 W Decals 21 11 104 8301 Nut Nyloc 3 8 16 Fig 1 2 1107 2112 Decal 1 12 13231 22 Bolt Carriage 3 8 16 x 1 1 3 103 2076 Decal Caution Hot Surface 2 13 3231 21 Bolt Carriage 3 8 16 x 3 4 4 1 4 116 0205 Decal Belt 2 14 1116 0579 Asm Motion Control Cover W Decal RH 1 1 5
25. Scalp 3 19 4 109 6658 Nut Nyloc 3 8 16 Flg 3 8 1 613098 Pulley ldler eese 1 20 116 1965 Belt V B X 175 75 1 9 1 633109 Idler Flat rne 1 21 109 9010 01 Baffle Discharge 1 10 116 0674 Sheave Blade Drive 3 22 3290 357 Nut Whizlock 3 8 16 3 11 109 2872 2 23 3231 22 Bolt Carriage 3 8 16 1 2 12 109 2883 Asm Deck 1 24 3231 28 Bolt Carriage 3 8 16 x 1 1 4 2 13 116 0005 Bolt Blade 3 25 3231 44 Bolt Carriage 3 8 16 x 2 1 2 2 14 109 6658 Nut Nyloc 3 8 16 Flg 31 26 103 4051 Kit Anti Scalp 3 15 116 1384 Asm Cutter Housing Complete 3 27 116 1967 Asm Complete 1 15 1 116 0924 Asm Cutter 1 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 Requires installation of Micro Mulch accessory for proper mulching Mulch kit P N MK484 3 48 DECK W DECALS ASSEMBLY 116 1978
26. erk 1 4 28 5 1 5 103 3506 Seal Single Lip 11 109 8076 Pulley Idler 5 X 1 Nylon 1 6 109 6658 Nut Nyloc 3 8 16 Flg 12 109 7399 Pin Spring Anchor 1 7 106 7159 OFRING ter emeret 27 ELECTRICAL GROUP Item Part No Description Qty Item Part No Description Qty 2A 115 2796 Harness Wire Main Air Cooled 1 10 114 1218 Cable Battery Negative 1 2 1 103 3895 1 11 3234 5 Screw FLG 5 16 18 x 3 4 2 2 2 218 578 Fuse 10 1 12 104 8300 Nut Nyloc 5 16 18 Flg 2 2 3 109355 F se 15 Amp eene 1 13 1 303287 Tie Cable 5 1 2 Small 3 2 4 109102 Fuse 25 Amp 2 14 82 2190 SWICK cec Eee eee rero 1 2 5 116 0053 Gap Pllig dre eren 1 15 116 0229 Switch 1 3 116 0916 Fuel Hour Meter ASM 1 16 116 0124 Switch PTO 10 1 4 1 603511 Key Ignition eene 1 17 104 2065 Screw HWH 10 24 3 8 1 103 2106 Key Exmark 1090 1 18 115 3864 Cable Battery Positive 1 5 110 6765 Switch Single Pole 2 19 3256 24 Washer 3 8 1 6 116 0042 03 Strap Tie Down Battery 1 22 1
27. ew HH 7 16 14 x 2 48 amp 52 1 33 116 3452 01 Wd Foot 1 324 10 Screw 7 16 14 x 2 1 2 60 1 34 3256 28 Washer 3 4 2 18 3296 23 Nut Nyloc 1 2 13 1 35 92 7674 Screw SHCS 3 8 16 x 2 212 1 19 3231 2 Bolt Carriage 3 8 16 x 1 2 40 3231 5 Bolt Carriage 3 8 16 x 1 3 4 4 20 116 2217 03 Wd Cross Shaft Front 1 41 116 2428 Bushing Flanged 2 21 Deck Lift Chain 2 116 2428 Bushing Flanged 4 21 2 109 9065 Screw HH 7 16 14 x 2 1 42 3256 4 Washer 3 8 214221 2 21 3 32128 37 Nut Whizlock 7 16 14 5d 43 109 9065 Screw HH 7 16 14 x 2 48 amp 52 2 22 116 0559 Bolt HH 1 2 13 x 4 tap 1 324 10 Screw HH 7 16 14 x 2 1 2 607 2 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 Exmark black touch up spray paint gloss black 13 HEIGHT ASSEMBLY 116 1970 Item Part Description Qty Item Part No Description Qty 1 62 1330 Bolt Shoulder sees 1 7 116 1961 Asm HOC Plate W Decal 1 2 109 7130 Grommet rete tie ntc
28. l Bolt 1 18 116 0165 Decal Wheel Hub 2 5 107 2112 Decal Warning 51 1 19 116 2643 Decal Wheel Hub 2 6 1 303508 Decal Discharge Warning 1 20 109 7330 Decal Euse ec 1 7 116 0205 Decal Belt Drive 2 21 103 2883 Decal Exmark Logo 2 8 98 5954 Decal 2 22 116 2630 Decal Belt Routing 1 9 109 7232 Decal Motion Control 2 23 116 0033 Decal UltraCut 48 Series 4 10 103 2076 Decal Hot Surface 3 24 116 0034 Decal UltraCut 52 Series 4 11 116 2927 Decal Cut of Height sel 25 109 9439 Decal UltraCut 60 Series 4 12 1 633922 Decal 1 1 26 116 0026 Decal Lazer 13 116 0211 Decal Service 1 27 103 2882 Decal Exmark Logo 1 14 109 7929 Decal Park Brake 1 29 ELECTRICAL DIAGRAM 1858009 L Y 9 8 LOL 6016 30010 SAL 014 LUVLS YOLOANNOO SHOLO3NNOO 310N
29. or shear resistance under heavy loads Field tested amp proven performance Twice the shear stability of SPECIALLY FORMULATED amp competing oils MANUFACTURED FOR SUPERIOR P IN ALL EXMARK Enhanced control performance DRAULIC DRIVE SYSTEMS Specially formulated for any 1 US Quart 946 ML 32 FL OZ Exmark hydraulic system NOW AVAILABLE FOR PURCHASE Part No 109 9828 34 SEE EXMARK S COMPLETE LINE OF ACCESSORIES MID MOUNT RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM FULL SUSPENSION SEAT DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12V POWER PORT MICRO MULCH SYSTEM OPERATOR CONTROLLED DISCHARGE ROLL OVER PROTECTION SYSTEM ROPS SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM OUT FRONT RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM SNOW BLADE DUAL TAIL WHEEL SNOWBLOWER FLOOR PAN EXTENDER SUN SHADE HITCH KIT TRASH CONTAINER LIGHT KIT ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS WALK BEHIND ACCESSORIES GRASS CATCHER TURF STRIPER MICRO MULCH SYSTEM STANDON Place Model No and Serial No Date Purchased Label Here Included in the Literature Pack or Fill in Below Engine Model No and Spec No Model No Engine Serial No E No Serial No 2011 Exmark Mfg Co Inc Part No 4500
30. orsion 1 5 115 3574 eet 1 14 115 3579 Arm Brake 1 6 104 7201 Nut Nyloc 1 4 20 9 1 15 117 0379 Bolt Shoulder 1 2 13 x 5 57 1 7 116 1876 03 Brake Handle ASM 1 16 3256 26 Washer 1 2 1 8 114 1207 1 17 115 2750 1 9 114 8187 Spring Compression 1 Exmark black touch up spray paint gloss black 18 SEAT GROUP Item Part No Description Qty Item Part No Description Qty 1 116 3380 Seat Exmark 1 11 116 0192 03 Plate Seat 1 4 116 2323 Mount Seat W Decals 1 12 3230 22 Bolt Carriage 5 16 18 1 Sp 4 4 2 109 7069 Decal 1 21 103 2883 Decal Exmark Logo 1 453 116 0211 Decal Service 1 25 3217 6 Nut Hex 5 16 18 2 6 3230 23 Bolt Carriage 5 16 18 x 3 4 short neck 2 26 1 323539 Spacer Blade 2 8 104 8300 Nut 5 16 18 Flg 10 32 103 2882 Decal Exmark Logo
31. up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 A Use Pro Lock Nut Type P N 1 840022 5ml tube on spacer nut item 5 2 3 12 SUPPORT GROUP 60 DECK Item Part No Description Qty Item Part No Description Qty 4 99 5107 Nut Lock 1 2 13 6 23 32128 37 Nut Whizlock 7 16 14 48 amp 52 4 8 116 0818 03 Support Bearing Cross Shaft Rear 2 32128 37 Nut Whizlock 7 16 14 60 6 9 109 7173 Bearing Cross Rear Shaft 2 24 109 9066 Yoke Adjust 4 10 3231 4 Bolt Carriage 3 8 16 x 1 1 2 ure 25 3274 18 Screw SH 5 16 18 11 4 4 11 104 8301 Nut Nyloc 3 8 16 10 26 3218 2 Nut Jam 5 16 18 8 12 109 9409 Support Cross Shaft Bearing Front 2 27 116 0459 03 Lift Deck 1 13 109 9410 Bearing Shaft Front Cross 2 29 116 0780 Screw Shoulder HHF 1 2 13 1 12 2 14 116 1700 Bolt Carriage 1 2 13 x 2 1 2 spl neck 4 30 116 0797 03 Link Lift 1 15 109 9840 Screw Hex Flange 3 8 16 x 80 2 31 116 0886 Asm Spring Extension 60 1 16 116 1970 Asm HOO eese tenet 1 32 109 8757 Piri Floc nce t aene t tte 1 17 109 9065 Scr
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