England's Stove Works 25-PDV Owner's Manual
Contents
1. degree Paint Part AC MCSP or AC MBSP that should retain its original look for years If the unit should get wet and rust spots appear the spots can be sanded with plain steel wool and repainted We recommend this paint as others may not adhere to the surface or withstand the high temperatures Glass This unit has a 9 x 9 ceramic glass Part AC G9 comes with gasket in the viewing door If this glass becomes cracked in any area the unit should be shut down and the window replaced with this high temperature glass You may order parts and options on our web site www englandsstoveworks com or by calling 800 516 3636 Our web site also offers service instructions that can be printed or viewed as video NOTES Recommended Heat Ranges Low Burn Heat Range setting 1 Room Air Blower setting Medium Low Heat Range setting 2 3 Room Air Blower setting Medium High Heat Range setting 5 8 Room Air Blower setting High Burn Heat Range setting 9 Room Air Blower setting NOTE Blower Speed will automatically be adjusted to the desired Heat Range that you select HEAT BLOWER ars a LED READ OUT Snai RANGE SPEED Room Air Blow er CFM 1 LOW Fue Feed Display to Hah Adjustment for Increas Fuel Feed Adjustment for Decrease Fuel Feed CAUTION NOTE The bottom 3 buttons are pre set at the factory and do not need adjustment Call Service at 800 245 6489 if you have question2. diagram 2002 and later Models for earlier models order PU 4C442 Top Auger Shaft 14 on diagram Bottom Auger Shaft 14 on diagram 2001 and later Models for earlier models call for assistance Hopper Lid Latch 2002 and later Models for earlier models order PU 103 50 25 on diagram Auger Bearing 16 on diagram 3 4 Locking Collar 17 on diagram Digital Control Board 12 on diagram Vacuum Shut Down Switch 24 on diagram Combustion Blower Gasket 10 on diagram Burn Pot Gasket 6 on diagram OPTIONS Outside Air Kit 3 Pellet Vent Kit Through the Wall 4 Pellet Vent Kit For High Altitudes Remote Thermostat Wall Thermostat Brass Lip Trim for Ash Apron 2001 and later Models for earlier models order part AC 101 PU Brushed Nickel Lip Trim for Ash Apron Brass Window Trim Brushed Nickel Window Trim If you have any questions or problems contact the Customer Service Department Customer Service Department P O Box 206 Monroe VA 24574 service englanderstoves com Parts Orders ONLY 800 516 3636 Questions 800 245 6489 Fax 434 929 4810 You may also order parts and options view frequently asked questions and more on our web site www englandsstoveworks com HOPPER LID LATCHES Illustration 3 Important Hopper Lid Latches must be checked periodically Hopper Lid Latches and kept tight so the top is sealed to prevent back burn GRIP RANGE MAX OUTER PANEL THICKNESS 6 25 m PAWL FORWARD
3. eee LEVER 60 2 HOUSING n i f si any 7 JAM NUT SHAFT M8 Thread PE 3 12 e PULL UP PAWL RETAINING CLIP LOCKWASHER DO NOT ALTER THIS FACTORY eee NUT SCREW LOCKWASHER ASS Y M5 Thread Panels thicker than 6 25 require a longer screw lockwasher combination not supplied FLARED MOUNTING BRACKET 40 1 58 56 2 20 Dimensions of your pellet unit 28 V2 W x 30 H x 28 D 375 lbs Approx 13 4 height from floor to center of exhaust NOTES Pellet Stove Exploded View NUMBER _ PART DESCRIPTION NOTE ON PART NUMBERS Door Part CA 19A This diagram is a basic Door Gasket Part AC DGKC England s Stove Works Glass with Gasket Part AC G9 pellet unit diagram Your model Impingement Plate may vary somewhat See our Burn Pot and online store at Wear Plate www englandsstoveworks com Burn Pot Gasket or the parts list in your manual for specific part numbers for Side Access Panel your model stove Combustion Blower 3 Blower Adapter If a part is not listed in manual Gasket for Combustion Blower or on website or if you have Part PU CBG questions call 800 245 6489 Pellet Feeder Pot Digital Control Board Convection Blower Top Auger Bottom Auger Block Bearing Gaskets Block Bearings Part PU UCF204 12 3 4 D Shaft Collars Part PU 2X570 Auger Motors Rear Access Panel Hopper Flange Gasket Part PU HFG Hopper Ho
4. followed by the complete auger assembly Loosen the two 2 set screws with a 1 8 allen wrench which will disconnect the bearing from the shaft the bearing assembly and auger assembly can be replaced by reversing this procedure When placing the auger assemblies in the unit always tighten the four bolts in a diagonal pattern to ensure the bearings and shafts are aligned properly Follow the same procedure to work on the bottom auger with the exception that the pellets do not have to be removed from the hopper Convection Blower The convection or room air blower Part PU 4C447 is located on the left side of the unit and can be removed by disconnecting the power leads and removing the four mounting screws Once this is done the blower will slide out of the stove This procedure can be reversed to install a new blower Combustion Blower To clean or replace the combustion exhaust blower Part PU 076002B the power leads and the pellet vent pipe must be disconnected Next remove the screws that hold the blower to the steel exhaust tube and slide the blower from the stove The blower impeller blower tube and steel blower exhaust tube on the unit should be brushed and vacuumed When cleaning or replacing the blower a new gasket Part PU CBG should be added between the blower flange and the steel exhaust tube Vacuum Switch This unit is equipped with a Vacuum Shut Down Switch Part PU VS which helps control various functions of t
5. outside air connection exceeds 6 or if more than 2 elbows are used use 3 metal pipe and coupler instead Outside Air is mandatory for proper safe operation FLOOR AND WALL PROTECTION Floor Protection If your floor is constructed of a non combustible material such as brick or concrete there is no need for floor protection If the floor is constructed of a combustible material such as hardwood linoleum or carpet then you will be required to use floor protection between the unit and the combustible The protection should be U L approved or equal and should be large enough to provide a minimum of six inches 6 behind and on both sides of the stove The clearance in front of the stove should be at least six inches 6 This freestanding pellet unit will need a minimum 36 x 36 floor protector Wall Protection From the rear and the sides of this stove only six inches 6 of clearance is required to paneling wallpaper or drywall The pellet vent pipe would require the standard three inches 3 clearance or as recommended by the manufacturer Normally additional wall protection is not required with this type unit OPERATING INSTRUCTIONS CAUTION DO NOT OPERATE WITH THE DOOR OPEN OPEN DOOR ONLY WHEN LIGHTING Do not burn trash paper bags etc in this unit This stove has an induced draft system and is designed to operate continuously as frequent shutdown is not required The digital control board operates the unit
6. then spread a small amount of fire starter over the handful of pellets in the burn pot and ignite them Wait a few minutes prior to closing the door on the unit and pressing the ON touch pad on the control board if the door is closed before the pellets are burning thoroughly the exhaust blower could put out the fire 4 lf for some reason the unit does not come on after pressing the ON touch pad the cord should be disconnected for two to three minutes After this the control board should reset and can be started again If you have any further problem call your dealer or our factory Recommended fire starter materials Wax impregnated wood chips cardboard cubes or fire starter gel designed for pellet stoves Follow the manufacturer s directions for these products and never place gel on any hot surface or hot coals Never use gasoline lantern fuel kerosene charcoal lighter fluid diesel fuel or any other flammable liquid to start the fire 5 Check to be sure the flame is sustaining itself and continues to increase f the flame goes out be sure the burn pot is cleaned out and free of hot coals before repeating the procedure First Fire Adjust the Heat Range to a 5 setting and allow the stove to burn in this manner for at least three 3 hours This will allow the unit to cure out as the paint and the oils from the manufacturing process burn off We recommend you open doors and windows in your dwelling during th
7. with a time delay relay system this system controls the top auger feed rate by operating for a predetermined number of seconds while the bottom auger runs constantly The setting of the Heat Range touch pad will control the heat output and the amount of pellets the unit will burn see Control Board section and Ill 2 Note This stove is using solid fuel and will not restart automatically NOTE Blower Speed will automatically be adjusted to the desired Heat Range that you select Horizontal Feed System This unit has a top and a bottom auger that are separated by four inches 4 a 1 RPM motor drives each auger The top auger drops pellets to the bottom auger tube and the bottom auger pushes the pellets forward to the burn pot This ensures there is no build up of fuel in the bottom auger tube As pellets enter the burn pot the combustion air is drawn across the fuel START UP PROCEDURE Note The operation of this unit should be checked dry run prior to this procedure 1 Be sure the hopper is clean and free of foreign materials and that there is current at your outlet We do recommend a surge protector be used with our unit 2 Fill the hopper with wood pellets do not allow any part of the bag or any foreign material in the hopper as this may jam the augers Ensure that all pellet matter is cleared from the hopper lid gasket Close the hopper lid and secure the latches 3 Place a handful of pellets in the burn pot
8. INSTALLATION amp OPERATION MANUAL MODEL NUMBERS 25 PDV 55 SHP22 and 55 TRP22 25 PDVE and 55 SHP22E NOTE MANUAL ALSO APPLIES TO AMERICAN HERITAGE AND 55 SHP22L PELLET UNITS Thank you for purchasing this product from a fine line of heating equipment We wish you many years of safe heating pleasure with your new heating appliance Save These Instructions NOTE IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER CONTACT CUSTOMER SERVICE 1 800 245 6489 Mobile Home Use These freestanding pellet units are approved for mobile home or doublewide installation with outside combustion air hook up See Flue System section of manual Mobile home installation should be in accordance with the Manufactured Home and Safety Standard HUD CFR 3280 Part 24 WARNING Do Not Install in Sleeping Room CAUTION The structural integrity of the mobile home floor wall and ceiling roof must be maintained Please Note the Following Precautionary Statements NOTE WE DO NOT RECOMMEND PELLET STOVES AS YOUR ONLY SOURCE OF HEAT England s Stove Works highly recommends the use of smoke detectors and Carbon Monoxide detectors with any hearth product including this unit Follow all manufacturer s instructions when using smoke or Carbon Monoxide detectors CAUTION Please read this entire manual before installation and use of this pellet fuel burning room heater Keep children furniture fixtures and all combus
9. NFORMATION WITHIN THIRTY 30 DAYS FROM THE DATE OF PURCHASE Mail To England s Stove Works Inc Customer Service Department P O Box 206 Monroe VA 24574 Or Fax To 434 929 4810 24 hours a day
10. alcove under a window or between two windows Call 800 516 3636 to inquire about the AC 3000 Pellet Vent Kit Through the Ceiling When venting the stove through the ceiling the pipe is connected the same as through the wall except the clean out tee is always on the inside of the house and a 3 adapter is added before the clean out tee You must use the proper ceiling support flanges and roof flashing supplied by the pipe manufacturer follow the pipe manufacturer s directions and Illustration 1in this manual It is important to note that if your vertical runs of pipe are more than fifteen feet 15 at this point the pellet vent pipe should be increased to four inches 4 in diameter Do not exceed four feet 4 of pipe on a horizontal run and do attempt to use the least number of elbows in the flue system If an offset is used it is better to install a 45 degree elbow whenever possible NOTE Installing elbows may inhibit your draft by up to 15 per elbow Existing Flue System If you are replacing a wood stove with a pellet unit the chimney or pipe should be thoroughly cleaned before proceeding with the installation The flue system should be either masonry or a UL approved pre manufactured Class A flue system The flue thimble should be either six inches 6 or eight inches 8 and the proper reducer 6 to 3 or 8 to 3 can be purchased at your local dealer Connect a three inch 3 tee with clean out to t
11. asket maintenance including failure to replace gaskets can cause air leaks resulting in smoke backs 17 Remember that as with any appliance there is user responsibility involved including installation operation and maintenance of this product Be sure to check local codes and call Customer Service at 800 245 6489 if you have any questions 18 Be sure to follow the directions of all manufacturers of third party products that you use including fire starters or exhaust pipe Never apply fire starter gel to a hot surface or hot coals Visit our web site at www englandsstoveworks com for helpful information frequently asked questions parts accessory orders and more UNIT PREPARATION 1 Attach the spring handle to the door by turning it counterclockwise Important Hopper latches must be tight so that the top is sealed to prevent back burn 2 Test your 110 volt outlet for current and then plug in the unit We highly recommend a surge protector for our pellet unit as the control panel is electronic 3 It is important to note that this stove is equipped with a dual auger system The top auger runs intermittently and drops pellets to the bottom auger the bottom auger runs constantly and simply pushes the pellets forward to the burn pot The control board Heat Range setting determines the top auger feed rate 4 The stove has a digital read out control board and is started by pressing the ON touch pad This will start
12. ation of the room heater will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary MAINTENANCE CAUTION UNPLUG THE UNIT PRIOR TO ANY SERVICE WORK SEE EXPLODED DIAGRAM ILLUSTRATION 4 FOR PARTS REFERENCE Note To do any service on this unit the rear access sheet metal panel must be removed Eight 8 screws hold this panel to the rear of the stove Parts Orders 800 516 3636 www englandsstoveworks com Questions 800 245 6489 Auger Motors The auger motor and gearbox are one complete assembly Part PU 047040 and can be removed by disconnecting the power leads and loosening the head set bolt in front of the assembly This bolt tightens down on the flat side of the gear shaft and locks the gear shaft and auger shaft together once the bolt is loosened the entire assembly will slide from the locking collar There are two motor assemblies on the unit and both rest on a shelf when not in operation When replacing a motor the assembly should always be placed on this shelf prior to starting the unit Auger Bearings and Auger Shafts The auger bearings Part PU UCF204 12 are a sealed unit and do not require lubrication To replace the top auger all the fuel must be removed from the hopper as well as the top auger assembly Once this is done the four bolts that hold in the bearing can be removed
13. ct including any cost or expense providing substitute equipment or service during periods of malfunction or nonuse All liability for any consequential damage for breach of any written or implied warranty is disclaimed and excluded Some states do not allow the exclusion or limitations of incidental or consequential damages so the above may not apply to you Procedure Purchaser must give notice of claim of defect within the warranty period and pay transportation to and from a service center designated by the factory The dealer from which the unit was purchased or the factory at our option will perform the warranty service Other Rights This warranty gives you specific legal rights and you may also have other rights which may vary from state to state NOTE THIS WARRANTY IS NULL AND VOID IF YOU DO NOT RETURN THE ATTACHED WARRANTY REGISTRATION WITH A COPY OF THE SALES RECEIPT WITHIN 30 DAYS FROM THE DATE OF PURCHASE WARRANTY IS NOT TRANSFERABLE Purchased by Name WARRANTY REGISTRATION Address City State Zip Telephone Email Optional Purchased From Dealer Address DEALER INFORMATION City State Zip Model Number UNIT INFORMATION Purchase Date Serial Number Mfg Date A copy of your store receipt must accompany this registration form IMPORTANT NOTICE THIS REGISTRATION INFORMATION MUST BE ON FILE FOR THIS WARRANTY TO BE VALID PLEASE MAIL THIS I
14. ened and the jumper wire removed from the board Next the two thermostat lead wires should be slipped into these openings and the screws tightened the jumper wire should be saved for future operation without a thermostat The unit will operate differently once the wall thermostat is connected we recommend the stove control board be set at 9 on Heat Range and Blower Speed while using the thermostat Refer to the section on Start up Procedure for information on cold starts Call 800 516 3636 or log onto www englandsstoveworks com to inquire or order these ACCESSORY ITEMS There are accessory items available for your stove besides the thermostats see Thermostats section These accessories can be added to your unit at anytime however let the stove cool down before adding the items AC 103 AC 103BN Lip Trim There is one piece of J Channel trim in this kit that snaps onto the ash apron lip of the stove Match the channel with the correct edge then remove the protective covering from the trim and force the piece onto the edge Although it should stay in place stove cement can be used to secure it if necessary NOTE For stoves manufactured prior to 2001 the part number for this kit is AC 101 PU AC 106 P AC 106 PBN SH 106 P Window Trim This trim can be attached by using the spring clip and some high temperature silicone Insert the tee end of the spring clip into the opening on the edge of the trim this will a
15. esidue are under it IMPORTANT Ash build up under the wear plate can cause the unit to malfunction Monthly Ash Removal The large baffle plate 12 5 8 x 9 3 8 that rests above and behind the burn pot refer to the exploded diagram in the rear of this manual Illustration 4 should be removed monthly This can be done by lifting up the plate and pulling it out The area behind the plate should then be cleaned thoroughly and the plate placed back in the original position Inspect your flue pipes and remove ash buildup from the clean out tee Annual Cleaning The stove and the flue system should be given a complete cleaning at the end of the heating season Remove the burn pot assembly clean it thoroughly and re install it refer to Illustration 4 this will require new gasket for the burn pot Be sure to tighten the set screws when you replace them but do not over tighten In addition to the cleaning mentioned earlier the exhaust blower should be removed annually and the blower tube vacuumed of any ash build up When cleaning or replacing the blower a new gasket Part PU CBG should be added between the blower flange and the steel exhaust tube Soot and Fly ash Formation and Need for Removal The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust venting system and restrict the flow of flue gases Incomplete combustion such as occurs during startup shutdown or incorrect oper
16. hampers airflow and reduces the unit s efficiency and can cause smoke back Daily Ash Maintenance Press the OFF touch pad and allow the stove to burn for five 5 minutes prior to opening the door A long handled screwdriver or long handled putty knife can be used to scrape off any build up or crust in the burn pot area This can then be pushed to the left or right into the ash storage area Weekly Ash Removal Shut the unit down by pressing the OFF pad and allowing the unit to go through the complete shut down cycle Allow the unit to completely cool down and remove the ashes with a scoop The ashes should be placed in a non combustible container with an airtight lid and should always be placed on a non combustible surface or on the ground until completely cooled and free of hot cinders Once the ash is removed the burn pot should be given a thorough inspection Remove and clean the burn pot wear plate refer to the exploded diagram in the rear of this manual Illustration 4 and remove any ash build up in the area below the wear plate Check for any build up in the front of the burn area Clean out all air holes if necessary a 1 8 drill bit can be used these air holes should be kept clean as they supply combustion air under and around the pellet fuel The burn pot assembly should also be thoroughly cleaned including the burn box When replacing the wear plate ensure that it lies flat in the firebox and no gaps from ash r
17. he pipe adapter seal this with high temperature stove cement then extend your pipe to the installed reducer at the thimble If the thimble is in the ceiling the pipe will go straight up but if the thimble is in the wall another 90 degree elbow will be required to make the connection Outside Combustion Air Intake Outside air is mandatory for this unit to operate properly This unit has been designed and tested with this connection because so many homes are airtight and there is not adequate combustion air available inside the dwelling The air intake pipe is located on the bottom side of the burn pot from the rear and measures 1 12 inside diameter 1 D The connection can be made with a metal 1 D coupler and pipe see Important Information section of manual and should exit through the wall Be sure to secure the pipe to the unit with a clamp or aluminum tape The outside end of the pipe should be covered screened to prevent foreign matter from entering the system Our Outside Air Kit Part Number PU OAk can be used If the unit is located below ground level you will need to run the pipe up and then outside the dwelling NOTE If the total run of the connection exceeds 6 or if more than 2 elbows are used use 3 metal pipe and coupler instead Note If an older unit measure the opening to determine what size pipe to use or couple to Mobile Home Installation Secure the heater to the floor using the two hole
18. he unit If an operational error occurs in the unit the switch will shut the unit off and an E denoting Error will appear in the Heat Range window of the Control Board Situations which could cause this include power failure combustion blower failure improper flue installation a blocked flue from rodents nests etc or dirty burning from burning improper fuel see Important Information at the beginning of the manual Gaskets IMPORTANT IMPROPER GASKET MAINTENANCE INCLUDING FAILURE TO REPLACE GASKETS CAN CAUSE AIR LEAKS RESULTING IN SMOKE BACKS This unit comes with a 3 4 rope gasket around the door that should be replaced every two years To replace the door gasket Part AC DGKC the old gasket must first be removed entirely prior to adding the new adhesive you may have to scrape the old cement from the door channel Once the cement and gasket have been added the door should be closed and latched for twenty four hours to allow the cement to harden If you are replacing the window gasket Part AC GGk the new gasket will already have adhesive on one side Remove the paper on the adhesive side and place the gasket around the outside edge of the glass by forming a U with your fingers and placing the gasket around the glass You should also replace the combustion blower gasket Part PU CBG whenever you remove or clean the combustion blower Finish This new unit has been painted with 1200
19. heck combustion blower wires call Cust Svc 3 Check for loose flue pipe connections Improper installation may cause a back draft NOTE Also check for loose or cracked vacuum hose on PU VS switch see 24 in Illustration 4 Have this information on hand if you phone the factory or your dealer regarding this product Retain for your files Model Number Date of Purchase Date of Manufacture Serial LIMITED 5 YEAR WARRANTY FROM THE DATE OF PURCHASE TO THE ORIGINAL OWNER The manufacturer extends the following warranties Five Year Period 1 Carbon steel and welded seams in the firebox are covered for 5 years against splitting 2 The cast iron door and hinges are covered for 5 years against cracking Three Year Period 3 Component parts such as the hopper auger burn pot baffle plate auger shafts auger bearings and fasteners are covered for 3 years against cracking breakage and welded seams from separating One Year Period 4 Electrical components accessory items glass and the painted surface are covered for 1 year from the date of purchase Conditions and Exclusions Damage from over firing will void your warranty This warranty does not apply if damage occurs because of an accident improper handling improper installation improper operation abuse or unauthorized repair made or attempted to be made The manufacturer is not liable for indirect incidental or consequential damages in connection with the produ
20. is process Subsequent Cold Starts In a cold start situation the unit should be operated at a 5 setting until the room air blower begins to operate SHUT DOWN PROCEDURE WARNING NEVER SHUT DOWN THIS UNIT BY UNPLUGGING IT FROM THE POWER SOURCE Refer to the following instructions Press the OFF touch pad to put the stove in the shut down mode At this time the red light above the pad will illuminate When this pad is touched the top auger will instantly stop feeding pellets to the bottom auger tube but the room air blower exhaust blower and bottom auger will continue to operate When the internal temperature drops to 95 degrees the room air blower will cease to operate and when the internal temperature drops to 90 degrees the bottom auger and exhaust blower will stop The red light will then shut off and the entire stove will be shut down The hotter the unit is operating the longer it will take for the stove to complete the shut down cycle Note If the room temperature stays above 70 degrees the stove will remain in the shut down mode for 54 minutes regardless of the temperature reading at the heat sensor If the stove stays on this long and you are sure the fire is completely out the unit can be unplugged from the outlet After approximately ten 10 seconds the unit can be connected to the power source and the control board will be reset DAILY OPERATION Refueling the Unit Always press the OFF touch pad before refue
21. ling This stove has a 70 pound hopper and should be filled when the hopper level drops to three or four inches 3 or 4 Note The hopper lid will be warm therefore you should always use some type of hand protection Never place your hand near the auger while the stove is operating Note Again ensure that all pellet matter is cleared from the hopper lid gasket before closing Be sure to close hopper securely before re firing Do not operate this unit with the hopper lid open or unsecured Power Outage Important This stove is equipped with a vacuum safety switch If the power to your stove is interrupted for more than three minutes but less than 18 minutes the unit will shut down and an error code will show in the Heat Range window of the Control Board At this point you may press the On button and the unit will automatically resume operation however if the power is off for more than 18 minutes the unit will have to be re started completely see Start Up Procedure NOTE The unit will also shut down in the event of Combustion Blower failure if this is the case the unit will not re start and you must contact Customer Service at 800 245 6489 It is very important for the unit to be vented properly outside air as the natural draft is needed to clear the smoke from the stove Also do not open the hopper lid This may cause fire to burn in the hopper If the power is off for more than 18 minutes use a poker or a sco
22. llow the clip to fall into the groove The spring clip will hold well if it is placed on the bottom edge of the trim We suggest that high temperature silicone be used on the corners to ensure the trim will stay in place Accessories can be ordered from the factory at Parts orders ONLY 800 516 3636 or on our web site www englandsstoveworks com Questions Problems Please call Customer Service at 800 245 6489 REPLACEMENT PARTS ACCESSORIES AND OPTIONS AC GGK AC DGKC AC 114 AC 114BN AC G9 AC SH AC SHN AC MCSP AC MBSP PU AMS PU 047040 PU BP98 Glass Gasket Kit gasket only no glass Door Gasket Kit 2 on diagram Brass Louvers 26 on diagram 2001 and later Models for earlier models call 800 245 6489 for AC 112 louvers Nickel Louvers 26 on diagram 9 x 9 Glass with Gasket 3 on diagram Brass Door Spring Handle Nickel Door Spring Handle Hi Temperature Charcoal Paint Hi Temperature Black Paint Auger Motor Support Gasket 1 RPM Auger Motor Assembly 18 on diagram Burn Pot Assembly s 5 and 11 on diagram call if you need only one part of this 2 piece assembly PU 076002B PU 4C447 PU AF6T PU AF11B PU 62 40 151 2 PU UCF204 12 PU 2X570 PU CB98 PU VS PU CBG PU BPG PU OAK AC 3000 AC 3100 AC 3001 GU 1E30 914 AC 103 AC 103BN AC 106 P SH 106 P AC 106 PBN Combustion Exhaust Blower includes 3 adapter s 8 and 9 on diagram Convection Room Air Blower 13 on
23. ollow the pipe manufacturer s installation instructions and directions for passing through combustible walls and ceilings Be sure to check local codes in your area NOTE See the installation drawing later in this manual Illustration 1 This unit is equipped with a negative draft system that pulls combustion air through the burn pot and pushes the exhaust air out of the dwelling If this unit is connected to the flue system other than the way explained in this manual it will not function properly Pellet Vent Pipe The UL approved pellet vent pipe that we recommend is a twist lock system however it is still recommended that high temperature silicone be used at each joint England s Stove Works recommends the use of Simpson Dura Vent twist lock pipe if you use other pipe consult your local building codes and or building inspectors and secure each joint with at least three screws see Important Information above Do not use B vent gas pipe or galvanized pipe with this unit The pellet pipe is designed to disassemble for cleaning and should be checked several times during the burning season pellet vent pipe is not furnished with the unit and must be purchased separately Do not install a flue damper of any kind in this system and do not connect this unit to a flue system serving another heating appliance Through the Wall To vent the unit through the wall connect the pipe adapter to the exhaust motor adapter If the exhaus
24. oper to place burning pellets in the sides of the firebox and remove them from the burn pot When power is restored press the ON button and let the unit run for approximately 5 minutes then press the OFF button this will remove any pellets from the upper and lower auger systems After the unit has cooled remove all remaining pellets from the firebox and burn pot area you may then restart your unit Fire Outage If the fire in the burn pot goes out the unit will automatically enter the shut down mode Fuel Outage If the unit should run out of pellets or the pellets happen to bridge in the hopper the temperature of the heat chamber will fall below 90 degrees and the stove will go into the shut down mode Combustion Blower Failure If the combustion exhaust blower should fail on this unit the Vacuum Shut Down Switch will automatically stop the stove This will shut your unit completely off and there will be an E code in the Heat Range window on the control board At this point you will need to contact Customer Service at 800 245 6489 NOTE It is very important for the unit to be vented properly outside air hook up as the natural draft is needed to clear the smoke from the stove ASH REMOVAL AND DISPOSAL IMPORTANT While the amount of ash generated by this unit is not excessive compared to log burning woodstoves keeping the unit clean and free of ash is essential for peak performance Too much ash build up
25. pper Lid Gasket Part PU HLG Hopper Lid Vacuum Shut Down Switch Part PU VS Hopper Lid Latches Brass Louvers Certain Models only Note Impingement Plate hangs flush on back wall of 4 AN firebox and is centered over J the burn pot 9 N X ee S ae RDS X Note 2001 and later models have a 2 piece burn pot pellet feeder pot assembly earlier models have a 1 piece assembly Wear plate rests inside burn pot and is contoured to shape of the burn pot Illustration 4 TROUBLE SHOOTING GUIDE WARNING TO AVOID ELECTRICAL SHOCK ALWAYS DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REPAIR IF THIS GUIDE DOES NOT CORRECT THE PROBLEM CALL YOUR LOCAL DEALER OR OUR CUSTOMER SERVICE AT 1 800 245 6489 Problem 1 Auger not turning 2 Smoke smell or dust in house 3 Room air blower not operating 4 Exhaust blower not operating 5 Lazy fire 6 Blown fuse 4 AMP 7 High pellet consumption 8 Squeaking noise 9 Pinging or rattling noise 10 Unit shuts down in 30 to 40 minutes 11 Unit keeps shutting down E code on control board khON 1 1 Cause Loose set screw Bad gear motor Foreign matter in auger Vacuum sensor Top Auger Improper exhaust connection Loose sensor 2 High ON temperature 1 Bad blower Bad vacuum sensor abond OND l 2 3 Loose connection Control board settings Bad e
26. rances we highly recommend Simpson Dura Vent pellet twistlock pipe Even though this pipe interlocks it is a good idea to seal all connections with high temperature silicone Use at least three screws to secure the pipe to this unit s exhaust blower Also if you do not use U L approved twist lock pellet pipe be sure to use U L approved Pellet Vent pipe and fasten each joint of the pipe with at least three screws Outside combustion air is mandatory for these units to work properly Make this connection using a 1 D metal pipe steel aluminum or copper and coupler Be sure to secure the pipe to the unit with a clamp or aluminum tape The outside end should be covered screened to prevent any foreign matter from entering the system Try to keep the number of bends in this pipe to a minimum Our Part Number PU OAK Outside Air Kit with flex pipe can be used It can be purchased from your dealer or by calling 800 516 3636 or logging on to www englandsstoveworks com NOTE If an older unit measure the opening to determine what size pipe to use NOTE If the total run of the connection exceeds 6 use 3 metal pipe and coupler instead Regularly inspect the burn pot area and if any crust forms remove it with a poker The ash in the burn pot should be removed regularly depending on your burn rate The area to the right and left of the burn pot is for ash storage keep the air holes in the burn pot clean for a more efficien
27. s in the pedestal If the unit is ona combustible surface you will need to drill matching holes in the floor protection that you choose see Floor Protection section Do not disturb the structural integrity of the home and be sure the unit is permanently electrically grounded to the chassis of your home Remember that outside combustion air is mandatory and not to install the unit in a sleeping room of the home IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper venting or installation Call 800 245 6489 and or consult a professional installer if you have any questions Freestanding Pellet Installation Caution Follow the pipe manufacturer s installation instructions and directions for passing through combustible walls and ceilings Check local codes in your area Illustration 1 Must have minimum 3 adapter before tee for longer run For shorter run such as Masonry Connection below tee alone is acceptable Our Part AC 3000 is acceptable for through the wall installation J TIL yz me Outside AR IS MANDATORY for this unt to pherate properly Masonry Connection If 3 flue pipe exceeds 15 in length increase to 4 flue pipe for remaining flue connections Total flue length should not exceed 35 Horizontal run not to exceed 4 Floor protector required Min size 36 x 36 If the total run of
28. s or problems PELLET UNIT CONTROL BOARD Vacuum Switch LS Upper Aage ANN oe aana M I 7 Room Air Blower C s The White Wire 20 VOLT EXPOSED ON THSCRCUTT he DICCONNECT FROM POWER TOSERNICE i a a leo MOVNCHOTPARISMAYCAUENURY Wall Thermometer i l Sa DONOT OPERATE WITH PANEL REMOVED p L Dotie Back of Fire Box Illustration 2 CONTROL BOARD The control board Part PU CB98 is a digital read out board This board offers a wide variety of settings to operate the unit The bottom three control buttons are preset at the factory and should not require any changes on start up of the unit This part can be removed from the unit by loosening the two outside screws and pulling the board back to the inside of the stove The rear access panel should be removed prior to removing the control board A 4 amp fuse is used on this control board THERMOSTATS REMOTE There is now a Remote Thermostat Part AC 3001 available for your pellet stove It comes with everything necessary for quick installation and has many features to allow remote control of your unit WALL Also an external wall thermostat such as our Part GU 1E30 914 can be used on our pellet units as long as it is a 24 volt that works with millivolt systems After unplugging the unit locate the jumper wire J 3 on the bottom of the control panel The two screws should then be loos
29. t adapter is at least eighteen inches 18 above ground level a straight section of pellet pipe can be used through the wall Your dealer or our factory should be able to provide you with a kit that will handle most of this installation which will include a wall thimble that will allow the proper clearances through a combustible wall Once outside the structure a three inch 3 clearance should be maintained to the outside wall and a clean out tee should be placed on the pipe that extends through the wall We recommend a minimum of three feet 3 of vertical pipe with a 90 degree turn away from the house At this point a one foot 1 section and horizontal cap will complete the installation see Illustration 1 A wall strap should be placed just below the last 90 degree section to make the system more stable If you live in an area that has heavy snowfall it is recommended the installation be taller than three feet 3 to get above the snowdrift line The same installation can be used if your stove is below ground level by simply adding the clean out section and vertical pipe inside until ground level is reached In this installation you should be careful of the snowdrift line as well as dead grass and leaves We recommend a three foot 3 minimum vertical rise on the inside or the outside of the dwelling The through the wall installation is the least expensive and simplest installation Never terminate the end vent under a deck in an
30. t burn Check your exhaust system frequently Keep pellets and all other combustible materials a safe distance from the unit This unit will require floor protection if installed on a combustible surface The minimum floor protector for this unit is 36 x 36 which should give you at least six inches 6 of protection at the rear and each side and six inches 6 minimum in the front of the unit Horizontal runs should not exceed four feet 4 with a maximum vertical flue height of thirty five feet 35 At fifteen feet 15 the pipe should be increased to four inch 4 pellet vent pipe This unit should be turned off and allowed to cool prior to cleaning Any ashes should be kept in an airtight metal container and not disposed of until they are completely cooled 14 Read the instructions thoroughly including instructions concerning the digital control board and save them for future reference 15 Do not allow paint chemicals or construction dust on or near your unit Do not allow liquid or ANY foreign materials on or inside your unit Shut your unit down and cover it when painting construction or similar activity is taking place Wipe and clean your unit after any construction is done in your home or if any foreign material gets on or inside your unit You may also need to remove the rear and side cover plates to your unit unplug unit first and vacuum and clean the motors and inside of your unit 16 Improper g
31. the upper auger bottom auger and exhaust blower The room air blower will start later as the stove reaches the pre set blower temperature see Control Board section for further explanation 5 Check to be sure both augers and the exhaust blower are operating before connecting the unit to the flue system Be sure to dry run your unit for 30 minutes before connecting it to the flue it should stop automatically after 30 minutes Proper Impingement Baffle Plate Placement in Pellet Stove Firebox Occasionally in shipping the impingement baffle plate may shift out of its proper position If this is the case with your stove follow these instructions to return the plate to its proper position 1 Remove the plate from the stove holding the plate by its tab handle with the cutout notch facing upwards 2 Turn the notched end into the doorway as shown above and lift the plate up to allow the bottom of the plate to fit in the doorway 3 Let the bottom of the plate rest on the firebox and then push the bottom of the plate flush against the back wall of the firebox At this point the plate will lean forward toward the front of the stove slightly and will come in contact with the front of the stove above the door 4 Finally center the plate on the firebox so that it will be centered above the fire when the stove is in operation Customer Service 800 245 6489 www englandsstoveworks com FLUE SYSTEM Caution F
32. tibles away from any heating appliance WARNING USE OF OUTSIDE AIR IS MANDATORY WITH THIS UNIT DO NOT OPERATE UNIT WITH HOPPER OPEN LID MUST BE SHUT AND TIGHTLY SECURED DO NOT OPERATE WITH DOOR OPEN OPEN DOOR ONLY WHEN LIGHTING SAFETY NOTICE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH FOR YOUR SAFETY AND PROTECTION FOLLOW ALL THE INSTALLATION INSTRUCTIONS CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS FOR RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS INCLUDING PERMITS IN YOUR AREA Questions Need Parts or Options www englandsstoveworks com NTERTE Rev 11 03 La C 3 icv US nock uet 10 11 12 13 IMPORTANT INFORMATION Check local installation codes for your area Call your Homeowner s Insurance representative for inspection of your stove s installation Read and comply with the instructions in this manual This unit should be tested dry run before loading pellets for 30 minutes The stove should automatically shut itself off after the 30 minute dry run Your stove is designed to burn Premium Hardwood Pellets Pellets with high ash content will burn dirty and require the unit to be cleaned more often Be sure your pellets are not damp or wet Keep sawdust out of the unit Use three inch 3 U L approved PELLET VENT TWIST LOCK PIPE when installing this stove and follow the manufacturer s specifications for installation and clea
33. xhaust blower Excessive pellet moisture Excessive ash Low quality pellets Power surge Exposed wire Electric motor shorting or bound up Low quality pellets Board out of adjustment Build up in tube Improper auger alignment Blower noise Foreign material Loose set screw Loose heat sensor Control board settings Blocked flue Blower failure Improper installation Solution 1 Tighten setscrew on collar 2 Replace auger motor 3 Remove pellets and object 4 Check exhaust blower 1 Check all connections for leaks especially the exhaust blower connection Seal with silicone hose clamp or aluminum tape 1 Tighten connection on sensor 2 Adjust temperature lower 1 Check connection at c board 2 Replace blower 3 Replace vacuum sensor 1 Review board settings 2 Replace blower 3 Keep pellets inside 4 Remove baffles Clean unit 5 Use premium hardwood pellets 1 Replace fuse use surge protector 2 Check for exposed or frayed wire and loose connections 3 Check motors and blowers for obstructions or lock up 1 Use premium hardwood fuel 2 Check c board settings 1 Remove auger and clean 2 Re align auger 3 Remove and oil blower 1 Check blower for material 2 Check impeller blower screw 1 Check stove connection 2 Check settings always start unit on 5 to 9 setting 1 Check for flue blockage nests rodents excess soot etc 2 C
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