Empire Products DVC-35T-1 User's Manual
Contents
1. VENT SAFETY LIMIT THERMOSTAT PIEZO IGNI TOR BURNER BOX HONEYWELL IP SMART VALVE LADDER WIRING DIAGRAM IP VALVE 5 VALVE JUNCTION BOX Figure 16 TRANSFORMER Figure 15 Page 16 13119 6 0107 SERVICE AND MAINTENANCE SUGGESTIONS GENERAL All furnaces have been fire tested to check for proper operation This includes main burner flame pilot flame fan operation fan control limit control and automatic valve operation Ifthe furnace fails to function on initial installation it is advisable to re check the following 1 115 volts to the junction box 2 Inlet gas pressure 3 The 24 volt system 4 Type of gas being used and that shown on the rating label The Service Department at Empire Comfort Systems Inc may be contacted to assist in servicing furnace or a call a qualified serviceman Standing Pilot Model Servicing the Pilot and Main Burners Pilot Orifice Thermocouple and Main Burner Orifices Disconnect the gas supply at the inlet to the control valve Then remove the burner door to gain access to the above listed components Spark Igniter Does Not Light Pilot With air in the gas line such as when the furnace is first installed or was off all summer the pilot flame may be too lean to ignite on the first few trials Turn the control valve knob to pilot position and depress the red reset button Holding the button down continually to bleed the line 1 Use lighter rod to light pilot with a match 22. EMPIRE Heating Systems Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Thisappliancemaybeinstalledinanaftermarket permanently located manufactured home USA only or mobile home where not prohibited by state or local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING If not installed operated and maintained in accordance with the manufactur er s instructions this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness 13119 6 0107 INSTALLATION INSTRUCTIONS AND OWNER S MANUAL FAN TYPE DIRECT VENT WALL FURNACE MODEL DVC 35T 1 DVC 3SIPT 1 EFFECTIVE DATE JANUARY 2007 WARNING If the information in these instruc tions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flamma ble vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppli er s instructions If you cannot reach your gas supplier call the fi
3. masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Immediately go into action as instructed earlier SOME POINTS TO REMEMBER Learn to recognize the odor of LP gas Your local LP Gas Dealer can give you a Scratch and Sniff pamphlet Use it to find out what the propane odor smells like If you suspect that your LP Gas has a weak or abnormal odor call your LP Gas Dealer If you are not qualified do not light pilot lights perform service or make adjustments to appliances on the LP Gas system If you are qualified consciously think about the odor of LP Gas prior to and while lighting pilot lights or perform ing service or making adjustments Sometimes a basement or a closed up house has a musty smell that can cover up the LP Gas odor Do not try to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor 1f there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinde
4. END Main Pilot Valve wee Close Pur 1 Ignitor will turn OFF about 30 seconds into the trial for ignition if the pilot flame has not lit It will turn back ON for the final 30 seconds of the 90 second trial for ignition The pilot valve will be energized during the entire trial for ignition This is normal operation for this gas ignition system Page 18 13119 6 0107 DVC 35IPT INTERMITTENT PILOT SYSTEM TROUBLESHOOTING SEQUENCE INSET A End View SmartValve System Troubleshooting Sequence P f trol Tum OFF Gas Supply Note Before Troubleshooting Become Familiar 2 System Control with the Sequence of Operation Connector Set Thermostat to Call for Heat CHECK Check for Proper Voltage at Control H See Inset Line Voltage Power oniro amess See Ins Voltage Should be 24V Low Voltage Transformer Between Thermostat and Limit Controller 24V Common and 24V Thermostat Between 24V Common and Wiring 24V Hot Plug Harness into SmartValve Control Wait for Internal Check Delay SV9501 Unplug Pilot Burner Cable Measure Voltage at SmartValue Igniter Warms UP and HSI Element Output See Inset B Replace SmartValve Control Glows Red 24V Nominal 11 E Replace Igniter Flame Rod Assembly Reconnect Pilot Burner Cable the 90S econd Ignition Trial Reconnect Pilot Burner Cable Check that Pilot Gasis Flowing Wait to Assure Pilot Gas Tubing is Purged Replace SmartValve Control
5. structure separate from the dwelling building or structure used in whole or in part for residential purposes c MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the installation of the venting system design or the venting system components and 2 Acompleteparts list forthe venting system design or venting system e A of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instruc tions shall remain with the appliance or equipment at the completion of the installation Page 5 INTRODUCTION Introduction Always consult your local Building Department regarding regulations codes or ordinances which apply to the installation of a direct vent wall furnace Instructions to Installer 1 Installer must leave instruction manual with owner after installation 2 Installer must have owner fill out and mail warranty card supplied with furnace 3 Installer should show owner how to start and operate furnace and thermostat Warning Any
6. Measure Voltage Between 24 V Hot and 24V Common Leads to SmartValve Control Must Measure at Least 19 5 VAC with Igniter Powered See Inset A to Identify Proper Lead This Check Must be Done with the SmartValve Control Connected and Igniter Powered Replace Igniter Flame Rod Assembly Check that Pilot Flame Makes Good Main Valve Opens and Contact with Pilot Burner Flame Main Burner Lights Rod Check for Good Electrical Connection Through the Pilot Tubing f Both of the Above are Good Replace Igniter Flame Rod Check Transformer and Line Volt Supply Cyde Thermostat OFF and Back ON System is Okay 13119 6 0107 Page 19 NO Replace Smart Valve Control Main Burner Lights HOW ORDER REPAIR PARTS Parts can be ordered only through your service person or dealer For best results the service person or dealer should order parts through the distributor Parts can be shipped directly to the service person dealer All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Furnace Model Number Part Description Furnace Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or n
7. change to this furnace or its control can be dangerous This is a heating appliance and any panel door or guard removed for servicing an appliance must be replaced prior to operating the appliance General Information This furnace is design certified in accordance with American National Standard CSA Standard Z21 86 and CSA 2 32 by the Canadian Standards Association as a fan type direct vent wall furnace to be installed according to these instructions Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change Important All correspondence should refer to complete Model No Serial No and type of gas Notice During initial firing of this unit its paint will bake out and smoke will occur To prevent triggering of smoke alarms ventilate the room in which the unit is installed Installation on Rugs and Tile Ifthis appliance is installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance The base referred to above does not mean the fire proof base as used on wood stoves The protection is for rugs that are extremely thick and light colored tile Installation in Residential Garages Gas utilization equipment in residential garages shall
8. heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS e not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions C Useonly your hand to slide the gas control knob Never use tools Force or attempted repair may result in a fire or explosion D Donotusethis applianceif any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part ofthe control system and any gas control which has been under water EEE OPERATING INSTRUCTIONS BEEEEEEEEEENI 1 STOP Read the safety information above 5 Remove front panel door 2 Setthe thermostat to lowest setting 6 Slide gas control switch to OFF 3 Turn off all electric power to the appliance 7 Waitten 10 minutes to clear out any gas Then smell 5 for gas including near the floor If you smell gas STOP 4 This appliance equipped with an ignition device which Follow in the safety information above If you don t smell gas go to the next step automatically lights the pilot Do not try to light the pilot by hand 8 Slide gas control switch to ON 9 Replace front panel door 10 Turn on all electric power to the appliance CASTEONL 11 Set thermostat to desired setting 12 If the appl
9. leak keep out of basements and other low areas Stay out until firefighters declare them to be safe Use your neighbor s phone and call a trained LP Gas service person and the fire department Even though you may not continue to smell gas do not turn on the gas again Do not re enter the building vehicle trailer or area Finally letthe service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then check and relight the gas appliance for you NO ODOR DETECTED ODOR FADE Some people cannot smell well Some people cannot smell the odor of the chemical put into the gas You must find out if you can smell the odorant in propane Smoking can decrease your ability to smell Being around an odor for a time can affect your sensitivity or ability to detect that odor Sometimes other odors in the area mask the gas odor People may not smell the gas odor or their minds are on something else Thinking about smelling a gas odor can make it easier to smell The odorant in LP gas is colorless and it can fade under some circumstances For example if there is an underground leak the movement ofthe gas through soil can filter the odorant Odorants in LP Gas also are subject to oxidation This fading can occur if there is rust inside the storage tank or in iron gas pipes odorant in escaped gas can adsorb or absorb onto or into walls
10. 9mm 12 7mm 31 46 meters 19mm 12 7mm 22 2mm 19mm Note Never use plastic pipe Check to confirm whether your local codes allow copper tubing or galvanized Note Since some municipalities have additional local codes it is always best to consult your local authority and installation code The use of the following gas connectors is recommended ANSZ21 24Appliance Connectors of Corrugated Metal Tubing and Fittings ANS 721 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction The state of Massachusetts requires thata flexible appliance connector cannot exceed three feet in length FLEXIBLE GAS LINE CONNECTION GAS SUPPLY TEE HANDLE a FLEX TUBING p Em En SHUT OFF VALVE RIGID GAS LINE CONNECTION CLOSE NIPPLE TEE HANDLE ES OFF VALVE Figure 1 Consult the current National Fuel Gas Code ANSI Z223 1 CAN CGA B149 or 2 installation code 3 8 NPT NIPPLE FLARE FITTING 3 8 NPT NIPPLE 13119 6 0107 Installing a New Main Gas Cock Each appliance should have its own manual gas cock A manual main gas cock should be located in the vicinity of the unit Where none exists or where its size or location is not adequate contact your local authorized installer for inst
11. PILOT ORIFICE LPG IP ONLY 35 M 155 GASKET NOT SHOWN R 3172 WIRE HARNESS SPP ONLY 36 FF 160 PIEZO BRACKET SPP ONLY SHOWN 3173 WIRE HARNESS ONLY 37 DV 1240 BURNER COMPARTMENT FRONT NOT SHOWN R 3236 WIRE IP ONLY 38 DV 1265 BURNER COMPARTMENT BODY NOT SHOWN DV 1264 HARDWARE PACKAGE USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH Page 20 13119 6 0107 PARTS VIEW KU m PILOT AND BRACKET FOR SPP MODELS 13119 6 0107 Page 21 SERVICE NOTES Page 22 13119 6 0107 SERVICE NOTES 13119 6 0107 Page 23 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 info empirecomfort com Empire Comfort Systems www empirecomfort com Page 24 13119 6 0107
12. R 3175 LIMIT SWITCH 53 R 3034 PILOT NAT SPP ONLY 20 DV 1255 INNER SHIELD FRONT 53 R 3035 PILOT LPG SPP ONLY 21 DV 1253 INNER SHIELD COVER PLATE 2 54 GWT 021 PILOT BRACKET SPP ONLY REQUIRED 55 R 3180 ELECTRODE AND WIRE ASSEMBLY SPP 22 DV 1252 INNER SHIELD LEFT INCLUDES ONLY NO 22 56 R 2256 THERMOCOUPLE 18 SPP ONLY 23 13211 EXCHANGER ASSEMBLY 57 R 6389 WALL THERMOSTAT 24 VOLT 24 R 3162 FILTER 58 13057 OUTLET TUBE INNER ASSEMBLY IN 25 R 3163 FILTER RETAINER CLUDES 59 amp 60 26 R 3232 PILOT NAT IP ONLY 59 M 177 GASKET OUTER COLLAR 26 R 3233 PILOT LPG IP ONLY 60 13104 OUTLET TUBE INNER WELDED ASSEM 27 P 88 52 ORIFICE NAT 3 REQUIRED BLY 27 P 88 60 ORIFICE LPG 3 REQUIRED 61 13062 INLET TUBE INNER ASSEMBLY IN 28 DV 1236 MANIFOLD CLUDES 62 amp 63 29 DV 1259 FRONT PANEL 62 M 178 GASKET INLET COLLAR 30 P 112 MANIFOLD UNION 63 13106 INLET TUBE INNER WELDED ASSEMBLY 31 R 1109 BUSHING 64 13064 INLET TUBE OUTER ASSEMBLY 32 R 3170 GAS VALVE NAT IP ONLY 65 13059 OUTLET TUBE OUTER ASSEMBLY 32 R 3171 GAS VALVE LPG IP ONLY 66 13053 VENT CAP WELDED ASSEMBLY 32 R 2148 GAS VALVE NAT SPP ONLY NOT SHOWN 1261 PILOT TUBING 32 R 5655 GAS VALVE LPG SPP ONLY NOTSHOWN R 1081 PILOT ORIFICE NAT SPP ONLY 33 R 2708 PIEZO IGNITOR SPP ONLY NOTSHOWN R 1089 PILOT ORIFICE LPG SPP ONLY 34 DV 781 OBSERVATION HOLE COVER AS NOT SHOWN 1233 PILOT ORIFICE NAT IP ONLY SEMBLY NOT SHOWN R 3265
13. Use the piezo ignitor at 30 second intervals until it lights If Electrode Does Not Produce Spark 1 Check wire connections 2 Check gap for pilot burner to the electrode tip Should be between 1 8 and 3 16 Electrode wire and tip must be more than 1 4 away from all other metal components If Pilot Does Not Light By Any Means 1 Check valve knob for being in the Pilot position 2 Checkpilotadjustmentfor being full open counterclockwise to open 3 Ifgasisavailableinthe supply tubing the pilot orifice and or pilot burner is probably restricted by a spider web Clean pilot assembly and relight 13119 6 0107 If Pilot Does Not Remain On After Releasing Knob 1 Follow instructions and hold button down longer and harder 2 Determine if pilot flame extends past thermocouple if not adjust input or clean pilot burner 3 Replace thermocouple if millivolts read less than 15 millivolts Pilot Outage During Normal Operation 1 Check air inlet tube for a good fit 2 Check burner door and pilot hole cover for tight seal 3 Check input by manifold pressure gauge or gas meter Main Gas Valve Does Not Open When Thermostat Is Turned To On 1 Check for 24 volts to valve by removing one wire and touching to the SAME TERMINAL it was on Terminal should have a light spark DO NOT SHORT ACROSS TERMINALS AS IT WILL BURN OUT THE WALL THERMOSTAT 2 Thermostat wires at the wall may be shorted so check for a faulty thermost
14. al purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETEC TORS Atthe time ofinstallation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a Inthe event thatthe side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level b Inthe event that the requirements of this subdivision can not be met at the time of completion of installa tion the owner shall have a period of th
15. allation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect 1 8 NPT PLUGGED HOLE FOR TEST GAGE GAS VALVE GROUND JOINT UNION GAS SUPPLY INLET 1 8 NPT PLUGGED HOLE 37 MINIMUM FOR TEST GAGE GAS SUPPLY PIPING MANUAL SHUT OFF VALVE Figure 2 Method of Installing a Tee Fitting Sediment Trap Pressure Testing of the Gas Supply System 1 To check the inlet pressure to the gas valve a 1 8 N P T plugged tapping accessible for test gauge
16. at 3 To check for line voltage to furnace remove front panel and short across two terminal fan control to allow fan to operate Figure 15 Cleaning Combustion Exchanger Assembly AQUALIFIED SERVICE PERSON should remove the combustion exchanger assembly and flue baffles Apply air pressure to the inside of the combustion exchanger assembly and flue baffles in order to clear all passageways Oiling the Motor fan motor should be cleaned and oiled once each heating season Oil holes are located on the top at each end of the motor Use a few drops of 10 motor oil To clean the motor blow air through its ventilation openings with a vacuum cleaner or low pressure air source Page 17 DVC 35IPT INTERMITTENT PILOT SEQUENCE OF OPERATION Apply 24 VAC to Appliance START Thermostat Calls for Heat 5 Minute Retry Delay Signal 252 Pilot Valve Ignition OFF Detected y Wait for Flame Signal to SYSTEM CHECK Disappear NO Internal Check Y YES Pilot Valve Opens Ignitor Powered Pilot Light and lame is Pilot Valve Closes Sensed During Trial x For Ignition 1 Ignition OFF YES 3 Second Flame Failure Recycle Delay MAIN BURNER Ignitor Off OPERATION Main Valve Opens Main Pilot Flame Signal 3 Valves Close Lost NO TRIAL FOR IGNITION Flame Lost More Than 5 Times in One Call for Heat Thermostat Call for Heat Ends
17. be installed so that all burners and burner ignition devices are located not less than 18 above the floor Such equipment shall be located or protected so it is not subject to physical damage by a moving vehicle Qualified Installing Agency Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction State of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 Available from the American National Standards Institute Inc 11 West 42nd St New York 10036 High Altitudes For altitudes elevations above 2 000 feet input ratings should be reduced at the rate of 4 percent for each 1 000 feet above sea level For Canadian high altitu
18. connection must be placed immediately upstream of the gas supply connection to the appliance 2 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa 3 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Attention If one of the above procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the appliance gas valve it will result in a hazardous condition Page 7 TOP VIEW OF VALVE PRESSURE REGULATOR PRESSURE TAP INLET PRESSURE TAP ILOT GAS OUTLET LOT ADJUSTMENT CREW BENEATH COVER SCREW RED RESET BUTTON MANUAL GAS COCK KNOB Figure 3 Checking Manifold Pressure Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 4 0 w c 996kPa for DVC 35T and 3 5 w c 871kPa for DVC 35IPT at the valve outlet with the inlet pressure to the valve from a minimum of 5 0 w c 1 245kPa for the purpose of input adjustment to a maximum of 7 0 w c 1 743kPa Propane gas models will have a manifold pressure approximately 10 0 w c 2 49kPa atthe valve outlet with the inle
19. crews 9 Installation of SOK 1 is completed VENT HOLE 7 1 27 DIA 72 3 4 4 1 4 i 4 i 4 4 4 i r r 4 i 4 4 4 1 4 1 1 4 4 CUT OUT OPENING FOR RECESSED MOUNTING Figure 5 4 19 E SIGE NALL QR SURFACE is NIS WALL 08 COMBUSTIBLE SWEACE USING 9 1 SIDE REGISTER TO RECESSED SURFACE MOUNT SIDING KIT MIN UNIT MAY BE RECESSED UP 70 9 1 27 WHEN SIDE REGISTERS ARE NOT USED WHEN USING SIDE REGISTERS TRIS UNIT CANNOT BE RECESSED Figure 6 Page 9 Locating Electric Supply 7 8 diameter knockout is provided at the bottom of the left and right side panels A three prong grounding plug assembly is located within the control compartment bottom of the furnace Please remove 7 8 knockout from appropriate side panel when routing plug assembly to an electrical outlet Unit can be hard wired when recessed Remove the 3 prong plug assembly and terminate inside the unit junction box GAS LINE ELECTRICAL OPENINS FOR RECESSED AND SURFACE MOUNTING ELECTRICAL WIRING HOLE 1 47 GAS LINE HOLE 2 1 8 RECESSED MOUNTING KOLES SURF ACE MOUNTING HOLES Figure 7 Installation of Three prong Grounding Plug Assembly 1 Disconnect nylon cap on 3 plug assembly from nylon plug on wiring harness Remove 3 plug assembly from contr
20. de applications this appliance is suitable for installation at elevations between 0 feet and 4 500 feet without change Piezo Pilot Ignitor Instructions Depressing the red button completely causes a spark to occur at the pilot This is a substitute for a match which requires opening the pilot hole cover To light the pilot it is important that the electrode be 1 8 from the thermocouple The spark must occur at the point the burner flame hits the thermocouple The end of the electrode will be red hot with the pilot on On a new installation with air in the gas line it is suggested that a match be used The match will light the pilot faster than the piezo under this condition SPECIFICATIONS Model Input BTU HR Height Width Depth Gas Inlet CF DVC 35T DVC 35IPT M DV 822 Vinyl siding vent kit adds 3 to wall depth You must include the three 3 additional inches for TOTAL wall depth when ordering a vent kit Page 6 13119 6 0107 GAS SUPPLY Locating Gas Supply The gas line can enter the unit either through the floor or outside wall The gas line opening should be made at this time Location of the opening will be determined by the position of floor joists and the valve and union used for servicing Recommended Gas Pipe Diameter Inside Diameter Outside Diameter e 0 3 meters 12 7mm 9 5mm 12 7mm 9 5mm 4 12 meters 12 7mm 12 7mm 15 9mm 12 7mm 13 30 meters 12 7mm 12 7mm 1
21. e 6 Listed below are the vent kits Attention The minimum wall depth for installation of a DVC 35T and DVC 35IPT MUST BE 5 If the wall depth is less than 5 you can order DV 822 refer to Accessories Page 6 or refer to Figure 10 and Figure 11 with accompanying text Page 11 Vent Kits 13119 6 0107 Page 3 SAFETY INFORMATION FOR USERS OF LP GAS Propane LP Gas is a flammable gas which can cause fires and explosions In its natural state propane is odorless and colorless You may not know all the following safety precau tions which can protect both you and your family from an accident Read them carefully now then review them point by point with the members of your household Someday when there may not be a minute to lose everyone s safety will depend on knowing exactly what to do If after reading the following information you feel you still need more information please contact your gas supplier LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in the LP Gas That s your signal to go into immediate action Do not operate electric switches light matches use your phone Do not do anything that could ignite the gas Get everyone out of the building vehicle trailer or area Do that IMMEDIATELY Close all gas tank or cylinder supply valves LP Gas is heavier than air and may settle in low areas such as basements When you have reason to suspect a gas
22. er casing top Page 10 with two 2 plastic expansion anchors provided and to floor at the outer casing bottom with two 2 10 x 1 1 2 screws provided IWLET TUSE IMMER BACK OF HEATER Imt funt opie 5 AIN MAL THICKNESS AIR DAOP ASSEMRL IRE SECTION DSTLET TUBE GUTER DILET TUBE XCHAMER ASSEMBLY Figure 8 Using Plastic Expansion Anchors 1 After locating mounting holes drill two 2 5 16 diameter holes into the wall 2 Insert two 2 plastic expansion anchors provided into the holes 3 Tighten two 2 10 x 1 screws provided into the plastic expansion anchors See Figure 9 Figure 9 Attention The screw holes on the outer casing bottom are off set the floor approximately 3 8 Do not over tighten screws and dis tort the off set on the outer casing bottom Distortion of the outer casing bottom will not allow the lower front panel to be attached to the furnace 13119 6 0107 INSTALLATION INSTRUCTIONS continued Installing Vent Assembly Attention DO NOT attempt to cut vent tubes When you order appropriate vent kit for measured wall depth the vent tubes will fit together 1 Place provided caulking beneath the collar of the outside mounting plate Use additional caulking to correct uneven wall surface such as clapboard 2 Insert six inch air tube on outside mounting plate INTO six inch air tube attached to air drop Place four inch flue tube on ve
23. erial is 4 Ceiling clearance is 4 Floor and rear wall clearance is 0 zero inches Clearance of 18 is required to sidewall or combustible material when flush mounted SOR 1 side outlet register is used 10 The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 12 Page 8 97 MIN VENT ASSEMBLY 12 MIN MIN 127 MINIMUM ABOVE GRADE VENT LOCATION Maintain spacing of vent away fron lonscoplag ond building cverhange Figure 4 The vent terminal of this direct vent appliance shall be located at least 9 from any opening through which flue gases could enter a building The bottom of the vent terminal and the air intake shall be located at least 12 above grade See vent location Figure 4 WARNING The nearest point of the vent cap should be a minimum horizontal distant of six 6 feet from any pressure regulator In case of regulator malfunction the six 6 feet distance will reduce the chance of gas entering the vent cap 13119 6 0107 INSTALLATION INSTRUCTIONS Locating Wall Opening The furnace is to be located on an outside wall Locate wall studs so that wall opening will be located between wall studs The furnace is 14 1 8 in width and can be recessed between standard 16 on center wall studs The wall opening required as shown in Figure 5 is a diameter of 7 1 2 A template is provided in furnace carton for
24. es turn the gas control knob to OFF and call your service technician or gas supplier 11 Replace pilot access cover PILOT BURNER THERMOCOUPLE 4 12 Turn gas control knob counterclockwise 477 to ON 13 Replace control access panel lower front panel Remove the pilot ac cess cover located on the combustion cham ber Ms Find pilot follow 14 Turn on all electric power to the appliance metal tube from gas 15 Set thermostat to desired setting 10 TURN OFF GAS APPLIANCE Set the thermostat to lowest setting 4 Push in gas control knob slightly and turn clockwise 4 7 7 to OFF Do not force Replace control access panel lower front panel Turn off all electric power to appliance if service is to be performed 5 Remove control access panel lower front panel 13119 6 0107 DVC 3SIPT INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance is equipped with an ignition de e If you cannot reach your gas supplier call the fire vice which automatically lights the pilot department Do not try to light the pilot by hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is
25. iance will not operate follow the instructions TO TURN OFF GAS TO APPLIANCE and call your service technician or gas supplier GAS VALVE SHOWN IN OFF POSITION HONEYWELL IP SMART VALVE gu TURN OFF GAS TO APPLIANCE EI 1 Set the thermostat to lowest setting 3 Remove front panel door 2 Turn off all electric power to the appliance 4 Slide gas control switch to OFF if service is to be performed 5 Replace front panel door 13119 6 0107 Page 13 PILOT FLAME CHARACTERISTICS The correct pilot flame Figure 12 will be blue extending past the thermocouple The flame will surround the thermocouple just below the tip Natural gas pilots require adjusting when the inlet gas pressure is above 5 w c 1 245kPa Remove the pilot cover screw the control valve Figure 3 and turn the adjustment screw clockwise to reduce flame Replace pilot cover screw to eliminate gas leaking at that control valve opening LP gas propane will not require adjustment After use cleaning may be required for the proper flame IP Model Pilot This heater is using a Honeywell Smart Valve system for intermittent pilot ignition On a call for heat by the thermostat this control turns on a 24 volt mini hot surface ignitor which lights a pilot that in turn lights the main burner The gas valve used in this system is a step opening which opens at a lower pressure for ignition and then steps to a full inlet pressure of 4
26. irty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 13119 6 0107 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inchinsize GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 b EXEMPTIONS The following equipmentis exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment installed in a room or
27. m etc Direct vent furnaces are designed to be installed on a uniform outside wall When the wind comes from any angle up down or from either side it must hit the vent cap equally over both the air inlet and the flue outlet portions of the vent Any wall projection such as a door or window casing which disturbs the wind on one side of the air inlet section will result in back pressure on the flue section smothering the flame and eventual pilot outage When the vent cap is to be installed on siding or it appears that a projection within 6 of any side of the air inlet section could shield the air inlet section the entire vent should be supported away from the wall at least the distance of the projection 2 x 4 framing whose outside dimensions match the overall dimensions of the mounting plate is recommended The 2 x 4 framing protects siding from possible warpage or discoloration All joints can then be sealed and painted The wall depth plus the additional depth of the 2 x 4 framing should not exceed a total depth of 14 for DVC 35T See Figure 10 Vinyl siding vent kit DV 822 is available from Empire Comfort Systems Inc The depth is 3 which enables the vent cap to be extended away from siding or projections The wall depth plus the additional 3 depth of the vinyl siding vent cap extension should not exceed a total depth of 19 for DVC 35T See Figure 11 Warning When vinyl siding vent kit DV 822 or 2 x 4 framing i
28. nt cap OVER four inch flue tube attached to outlet box Position the outside mounting plate so that six inch air tube has a slight downward slope to the outside The downward slope is necessary to prevent the entry of rainwater Attach outside mounting plate to exterior wall with four 4 10 x 1 1 2 Screws 3 Installation is completed Reassembly And Resealing Vent Air Intake System When vent air intake system is removed for servicing the furnace the following steps will assure proper reassembly and resealing of the vent air intake assembly 1 Remove old caulking beneath the collar ofthe outside mounting plate Apply new caulking beneath the collar of the outside mounting plate Use additional caulking to correct uneven wall surface such as clapboard 2 Insert six inch air tube on outside mounting plate INTO six inch air tube attached to air drop Position the outside mounting plate so that six inch air tube has a slight downward slope to the outside The downward slope is necessary to prevent the entry of rainwater Attach outside mounting plate to exterior wall with four 4 10 x 1 1 2 screws 3 Place four inch flue tube on vent cap OVER four inch flue tube attached to outlet box Attach vent cap to outside mounting plate with three 3 10 x 1 2 screws 4 Reassembly and resealing vent air intake system is completed 13119 6 0107 Installing a Vent Near a Window Ledge Other Type of Projection or on Siding vinyl aluminu
29. o clean burner port disconnect the gas supply to the valve and FLAME remove the screws fastening the burner door After removing the burner door from the burner box remove each main burner Pilot mounting bracket will need to be unscrewed and moved out of the ANE way to remove all burners Burners can be blown out using com pressed air or by blowing through them Be sure there is no lint or foreign debris blocking the burner ports Reassemble using the same screws earlier removed and locate pilot in the same position as before and noted above Figure 13 WIRING DVC 35T The appliance when installed must be electrically grounded in vo cordance with local codes in absence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding from this plug For ungrounded receptacle an adapter which has two prongs and wire for grounding can be purchased plugged into the ungrounded receptacle its wire connected to the receptacle mounting screw SCHEMATIC WIRING DIAGRAM P MODE AUTO N FAN 7 With this wire c
30. ol compartment bottom of the furnace 2 Remove 7 8 knockout from appropriate side panel 3 Insert nylon cap on 3 plug assembly into the 7 8 hole in the side panel 4 Connect nylon cap on 3 plug assembly to nylon plug on the wiring harness 5 Place 7 8 strain relief bushing around the cord of the 3 plug assembly Insert 7 8 strain relief bushing into the 7 8 hole in the side panel Attention The 7 8 strain relief bushing is located within the same envelope as the Installation Instructions and Owner s Manual Attaching Furnace to Wall Place collar on four inch flue tube against outlet box Align clearance holes on collar with screw holes in outlet box Attach four inch flue tube to outlet box with four 4 10 x 1 2 screws Attention Do not overtighten screws because outlet box must be able to move as flue tube expands and contracts Place collar on six inch air tube against air drop Align clearance holes on collar with screw holes in air drop Attach six inch air tube to air drop with eight 8 10 x 1 2 screws Refer to Figure 5 for the location of the 7 1 2 diameter wall open ing for the furnace After the wall opening has been located and cut position flue outlet on furnace in center of wall opening Insert tubes through wall opening When attaching furnace to the wall remove that portion of baseboard and molding on the wall which is behind the furnace Attach furnace to wall at the out
31. ompleting the ground the appliance cord plug can be plugged into the adapter and be electrically grounded 7 8 holeis provided in the junction box for use with a conduit connector if local codes require this type of protection Thermostat Installation MN The thermostat should be installed in the same room as the furnace 4 to 5 above the floor and away from another heat source cooking stove hot water heater etc including walls and doorways with heat source an adjoining room Do Not Install Thermostat ES EE on Outside Wall REPLACED IT MUST BE REPLACED 120 V 60 HZ LESS IF ANY OF THE ORIG ED WITH THIS CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Figure 14 13119 6 0107 Page 15 PRESSURE REGULATOR ADJUSTMENT UNDER CAP SCREW OUTLET PRESSURE TAP PILOT ADJUSTMENT INLET PRESSURE UNDER CAP SCREW TAB PILOT OUTLET 7 IGNITOR PILOT ASSY x 7 Bi ELS 24 THERMOSTAT 1 TO 24 V COMMON ON TRANSFORMER FAN CONTROL E TO 24V HOT ON TRANSFORMER4E 1 P MODEL GAS VALVE AND WIRING 120 12 NUMAE een L1 HOT AN SWITCH FAN INIT SWITCI 40 VA TRANSFORMER ik
32. on and repair should be done by a QUALIFIED SERVICE PERSON The appliance should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean DO NOT put anything around the furnace that will ob struct the flow of combustion and ventilation air DO keep the appliance area clear and free from combus tible material gasoline and other flammable vapors and liquids DO examine venting system periodically and replace damaged parts DO make a periodic visual check of pilot and burners Clean and replace damaged parts CAUTION Pilot hole cover must be kept tightly closed during operation DO NOT use this heater if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water IMPORTANT This furnace has a washable permanent type filter which should be cleaned at least once per year before the heating season For dirty or high use areas more frequent cleaning is required VENT KIT INFORMATION Attention The DVC 35T and DVC 35IPT direct vent wall furnaces are provided with vent kit DV4T 59 1 for wall depths of 5 to 9 For wall depths greater than 9 refer to Accessories Pag
33. positioning furnace on the wall Also refer to Figure 5 and Figure 7 for positioning the furnace on wall and for locating gas line connection Installing Optional Side Outlets Side outlet register SOR 1 may be installed on one or both sides of the furnace at the required clearances of 18 to adjacent wall or combustible material as shown in Figure 6 1 Turn OFF all electric power to the furnace 2 Remove the front panel from the furnace Remove the two 2 8 x 3 8 screws that attach the inner shield cover plate to the inner shield 4 Scribe a line between the four dimples on the outer casing side to form a square Drill a pilot hole within the scribed square on the outer casing Remove the sheet metal within the scribed square with a tin snips or comparable tool Attention Do not cut the electrical wires located between the outer casing and the inner shield Insert the 5 x 5 inner boot through the outer casing Align the clearance holes on the inner boot with the screw holes on the inner shield Attach inner boot to inner shield with two 2 8 x 3 8 screws removed in Step 3 Placetheregisteroverthe 5 1 2 square opening with the louvers set for the desired direction and mark the mounting holes using the register as a template Drill two 2 1 8 diameter holes in cabinet side and attach the register with two 2 10 x 1 provided screws 9 Installation of SOR 1 is completed Side outlet kit SOK 1 10 boot a
34. pressure on Natural gas and 10 pressure on LP gas Pilot Flame Adjustment The pilot flame should envelop 3 8 to 1 2 inch 10 to 13mm ofthe tip of the flame rod See Figure 12 To adjust 1 Remove the pilot adjustment cover screw 2 Turn the inner adjustment screw clockwise to decrease or counterclockwise to increase pilot flame Pilot ad justment is shipped at full flow rate Turn the inner adjustment screw clockwiseT if the inlet pressure is too high 3 Replace the cover screw after the adjustment to prevent gas leakage Page 14 THERMOCOUPLE BURNER SPARK PILOT ELECTRODE STANDING PILOT THERMOCOUP LE PILOT SHIELD SPARK x ELEC TRODE H p PILOT LOC ATION END VIEW STANDING PILOT SHOWN 3 8 TO 1 2 PILOT FLAME GROUND ELECTRODE BURNER PILOT HOT SURFACE FLAME IGNITOR ROD IP MODEL PILOT Figure 12 13119 6 0107 MAIN BURNER FLAME CHARACTERISTICS The correct flame will be a short blue inner flame with a much larger light blue outer flame The burner does not have a primary air adjustment The flame will be correct if the factory set pressure and orifice opening are used After the furnace has been operating the burner ports may be blocked by foreign matter carried in by EXCHANGER combustion air Therefore cleaning of the burner may be needed TUBE for proper flame SECONDARY FLAME PRIMARY T
35. re department Installation and service must be performed by a qualified installer service agency or the gas supplier Page 1 TABLE OF CONTENTS SECTION Important Safety Information Safety Information for Users of LP Gas Requirements for Massachusetts Introduction Specifications Gas Supply Clearances Installation Instructions DVC 357T Standing Pilot Lighting Instructions DVC 35IPT Intermittent Pilot Lighting Instructions Pilot Flame Characteristics DVC 35IPT Intermittent Pilot Sequence of Operation DVC 35IPT Intermittent Pilot System Troubleshooting Sequence How to Order Repair Parts Parts List Parts View Service Notes Page 2 13119 6 0107 IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED Duetohigh temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Any safety screen or guard removed for servicing an appli ance must be replaced prior to operating the appliance Keep burner and control compartment clean Vent cap hot while furnace is in operation Installati
36. rs are placed in service Odor fade can occur in new tanks or reinstalled old tanks if they are filled and allowed Page 4 to set too long before refilling Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade If such conditions are suspected to exist a periodic sniff test of the gas 1s advisable If you have any question about the gas odor call your LP gas dealer A periodic sniff test of the LP gas is a good safety measure under any condition at any time you do not smell the LP Gas odorant and you think you should assume you have aleak Then take the same immediate action recommended above forthe occasion when you do detect the odorized LP Gas If you experience a complete gas out the container is under no vapor pressure turn the tank valve offimmediately If the container valve is left on the container may draw in some air through openings such as pilot light orifices If this occurs some new internal rusting could occur If the valve is left open then treat the container as a new tank Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty 13119 6 0107 REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residenti
37. s added to an existing installation furnace is installed do not attempt to add sections of pipe to the flue outlet tube or air inlet tube An air tight seal is required for both tubes Refer to Parts List page 16 to order tubes APPLY CAULKING APPLY CAULKING OUTSI MOUNT PLATE VENT CAP 2X4 FRAMING EXTENSION Figure 10 Figure 11 Page 11 DVC 35T STANDING PILOT LIGHTING INSTRUCTIONS EN FOR YOUR SAFETY READ BEFORE LIGHTING EN WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor C f you cannot reach your gas supplier call the fire department Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire WHAT TO DO IF YOU SMELL GAS or explosion Do not try to light any appliance Do not touch any electrical switch do not use any phone your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instr
38. ssembly with register for warm air discharge into an adjoining room may be installed on either side of the furnace at the required clearance of 4 to adjacent wall as shown in Figure 6 To install SOK 1 please use Steps 1 through 5 in the SOR 1 instructions for DVC 35T furnaces Now use the following Steps to complete installation of the SOK 1 1 Using the inner and outer boots as hole templates mark and drill four 4 1 8 3mm diameter holes in the inner shield and four 4 1 8 3mm diameter holes in the cabinet side Locate and cut a 6 3 4 square opening through wall Attach furnace to wall see Attaching Furnace to Wall With furnace in place after checking alignment of side outlet opening in wall and furnace place the 9 3 8 x 9 3 8 side outlet wall plate over outer boot pass the outer boot through the wall and attach side wall plate to furnace side of wall with two 2 10 x 1 1 2 provided screws Attach outer boot to the cabinet side with four 4 8 x 1 4 provided screws Position and attach inner boot to inner shield with four 4 8 x 1 4 provided screws Place the register over the 6 3 4 square opening with the lou vers positioned for the desired discharge direction and mark the mounting holes using the register as a template Un 95 N N KW Un N 13119 6 0107 8 Drill two 2 1 8 diameter holes in the wall and attach the register with two 2 10 x 1 1 2 provided s
39. t pressure to the valve from a minimum of 11 0 w c 2 739kPa for the purpose of input adjustment to a maximum of 13 0 w c 3 237kPa 1 8 N P T plugged tapping accessible for test gauge connection is located on the outlet side of the gas control The built in regulator comes at approximately 1 4th pressure and full on in 10 seconds CLEARANCES Clearances 1 Inselectinga location for installation it is necessary to provide adequate accessibility clearances for servicing and proper installation A front clearance of 36 is recommended Do not block outlet or inlet air openings on the front grill 2 The DV4T 59 1 5 to 9 wall depth is the standard vent kit provided with the DV C 35T or DVC 35IPT See Accessories Page 6 to order vent kits for wall depths of 8 to 12 or 12 to 19 The use of tubes not supplied by the manufacturer results in unsatisfactory performance 3 DVC 35T and DVC 35IPT can be attached to the wall or recessed into the wall up to 9 1 2 in depth but the minimum 5 vent air intake system wall depth must be maintained Example If furnace is recessed into the wall at a depth of 9 1 2 the minimum wall depth behind the furnace must be 5 4 The wall in which the furnace is recessed has 0 zero clearance to the furnace sides and top 5 When using side discharge registers SOR 1 or SOK 1 the furnace cannot be recessed into the wall Clearance to sidewall or combustible mat
40. uctions LIGHTING INSTRUCTIONS STOP Read the safety information above Do notuse this applianceif any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water control The pilotis located between the two burner tubes behind the pilot access cover 9 Turn gas control knob counterclockwise 4 to PILOT Push and hold red reset button down completely and repeatedly push the ignitor button until the pilot burner is lit Pilot may also be lit with a match Continue to hold the red reset button down for about one 1 minute TS after the pilot is lit Release button and it will pop back up Pilot should remain lit If it goes out repeat steps 5 through 10 If button does not pop up when released stop and immediately call a qualified service technician or gas supplier Set the thermostat to lowest setting Turn off all electric power to the appliance Remove control access panel lower front panel GAS CONTROL KNOB SHOWN IN Turn gas control knob clockwise to OFF Wait ten 10 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above If you don t smell gas go to the next step If the pilot will not stay lit after several tri
41. uts They are standard hardware items and can be purchased at any local hardware store Shipments contingent upon strikes fires and all causes beyond our control Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville IL 62222 0529 PARTS LIST PLEASE NOTE When ordering parts it is very important that part number and description of part coincide Index Part Index Part No Number Description No Number Description 1 DV 1213 TOP PLATE 39 M 156 GASKET 2 R 3165 DOOR CLIP 2 REQUIRED 40 DV 775 SEAL BRACKET SPP ONLY 3 DV 1204 CASING SIDE RIGHT 40 DV 691 SEAL BRACKET IP ONLY 4 DV 1202 CASING BACK 41 M 148 MANIFOLD GASKET 5 DV 1205 CASING SIDE LEFT 42 DV 1235 PILOT BRACKET IP ONLY 6 DV 1249 AIR DROP 43 R 3031 BURNER 3 REQUIRED 7 DV 1230 TURBULATOR 3 REQUIRED 44 DV 1239 BURNER BRACKET 8 13213 OUTLET BOX REAR 45 UH 810 TRANSFORMER MOUNTING BRACKET 9 13217 OUTLET BOX COVER SPP ONLY 10 R 3161 FAN BLADE 45 UH 452 TRANSFORMER MOUNTING BRACKET IP 11 R 3166 FAN MOTOR ONLY 12 1246 MOTOR MOUNTING 46 R 1995 TRANSFORMER SPP ONLY 13 R 1536 BUSHING 4 REQUIRED 46 R 998 TRANSFORMER IP ONLY 14 R 1499 RUBBER GROMMET 4 REQUIRED 47 UH 451 JUNCTION BOX COVER 15 R 1454 BRASS BUSHING 4 REQUIRED 48 DV 572 JUNCTION BOX 16 R 3164 DOOR CLIP 2 REQUIRED 49 R 1410 BUSHING 17 DV 1251 INNER SHIELD RIGHT INCLUDES 50 R 690 CORD SET NO 22 51 R 1515 BUSHING 18 R 6176 FAN CONTROL SWITCH 52 DV 1215 BOTTOM PLATE 19
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