Empire Comfort Systems FAW-55SPP User's Manual
Contents
1. 4 102mm MINIMUM 4 102mm MINIMUM TO COMBUSTIBLES TO COMBUSTIBLES ats i H TEMPLATE TEMPLATE TOP VIEW TOP VIEW TEMPLATE SAME OTHER SIDE UNIT CANNOT BE RECESSED WHEN SIDE REGISTERS WHEN SIDE REGISTERS ARE NOT USED UNIT MAY BE RECESSED HARE USED 4 102mm 548 140mm 534 140mm 16 406mm SIDE VIEW SIDE VIEW 3 1 4 83mm 11 292mm Locating Furnace On Wall The furnace is to be located on a wall The furnace is 16 inches 406mm in width and normal 16 406mm on center studs will not allow the furnace to be recessed into the wall unless a stud is repositioned A template is proved in furnace carton for locating gas line con nection Also refer to Figure 2 for positioning the furnace on wall and for locating gas line connection Locating Gas Supply The gas line can enter the furnace either though the floor or wall The gas line opening should be made at this time Location of the opening will be determined by the position of floor joists and the valve and union used for servicing Location Electric Supply A 7 8 22mm diameter knockout is provided at the bottom of the left and right side panels A three prong grounding plug as sembly is located within the control compartment bottom of the furnace Please remove 7 82. 22mm knockout from appropriate side panel when routing plug assembly to an electrical outlet Installation of Three prong Grounding Plug Assembly 1 Disconnectnyloncap on3 914mm plug assembly from nylon plug on wiring harness Remove 3 914mm plug assembly from control compartment bottom of the furnace 2 Remove 7 8 22mm knockout from appropriate side panel 3 Insert nylon cap on 3 914mm plug assembly into the 7 8 22mm hole in the side panel 12428 3 0706 4 Connect nylon cap on 3 914mm plug assembly to nylon plug on the wiring harness 5 Place 7 8 22mm strain relief bushing around the cord of the 3 914mm plug assembly Insert 7 8 22mm strain relief bushing into the 7 8 22mm hole in the side panel Attention The 7 8 22mm strain reliefbushing is located within the same yellow envelope as the Installation Instructions and Owner s Manual Attaching Furnace to Wall When attaching furnace to the wall remove that portion of baseboard and molding on the wall which is behind the furnace Attach furnace to wall at the outer casing top with 2 toggle bolts provided and to floor at the outer casing bottom with 2 10 x 1 1 2 38mm screws provided Attention The screw holes on the outer casing bottom are off set above the floor approximately 3 8 9 5mm Do not over tighten screws and distort the off set on the outer casing bottom Distortion of the outer casing bot
3. control knob counterclockwise yman e If button does not pup up when released stop and immediately call a qualified service technician or gas supplier e If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 11 Replace pilot access cover 12 Turn gas control knob counterclockwise weran to ON 13 Replace control access panel lower front panel 14 Turn on all electric power to the appliance 15 Set thermostat to desired setting is located between the two burner Hg S oo tubes behind the pilot access cover Be ES 10 TURN OFF GAS TO APPLIANCE as 1 Set the thermostat to lowest setting 2 Turn off all electric power to appliance if service is to be performed 3 Remove control access panel lower front panel Page 9 4 Pushin gas control knob slightly and turn clockwise to OFF Do not force 5 Replace control access panel lower front panel 12428 3 0706 Please Note When ordering parts it is very important that part number and description of part coincide Index Part Description Index Part Description No Number No Number 1 WFA 115 BASEPLATE GASKET 28 DV 687 MANIFOLD AND PLATE ASSEMBLY 2 11763 OUTER CASING TOP 29 712045 MANIFOLD GASKET 3 632024 MOTOR MOUNT FOUR REQUIRED 30 DV 064 COVER PLATE FOR OBSERVATION HOLE 4 11764 MOTOR MOUNTING BAR
4. info empirecomfort com Page 12
5. screws provided 7 Fasten outer boot to the cabinet side with 4 8 x 1 4 6mm screws provided 8 Position and attach inner boot to inner liner with 4 8 x 1 4 6mm screws provided 9 Locate the register with its louvers positioned for the desired air discharge direction and mark the mounting holes using the register as a template 10 Drill 2 1 8 3mm diameter holes in the wall and fasten the register in place with 2 10 x 1 25mm screws provided Installing Optional Rear Outlet Rear outlet kit 10 254mm boot assembly with register ROK 1 for warm air discharge into an adjoining room Attention Before furnace is attached to the wall the wall opening for the rear outlet must be cut in addition to removal of the outer and inner casing knockouts on furnace 1 The wall opening measurements for the rear outlet are the follow ing A From floor to bottom of wall opening is 14 3 4 375mm B From the bottom of wall opening to top of wall opening is 8 1 2 216mm C Wall opening width is 12 1 8 308mm Remove outer casing knockout from outer casing back Remove inner casing knockout from inner casing Attach furnace to wall see Attaching Furnace to Wall Align clearance holes on 8 x 12 203mm x 305mm boot with screw holes on outer casing back and mark boot to be flush with wall surface Remove boot and cut to proper length 6 Attach 8 x 12 203mm x 305mm boot to
6. 0706 Page 11 Model No FAW 55 may be vented as shown The vent cap must be at least 12 feet 3 7m above the floor Clearance to combus tible construction is held by the fixed spacers at 1 inch 25mm with B 1 vent pipe Installation must conform to local codes 4 102mm Round all parts purchase locally except in item 2 1 Type B 1 round pipe 2 Part No DV 648 4 102mm oval to round flue adapter kit see accessories 3 Single story type B 1 gas vents require a baseplate and one pair of ceiling plate spacers 4 Multi story type B 1 gas vents require a baseplate one pair of ceiling plate spacers at the first floor ceiling and one pair of fire stop spacers at each successive ceiling level 4 102mm Oval all parts purchase locally 1 Type B 1 oval pipe 2 Single story type BO1 gas vents require a baseplate and one pair of ceiling plate spacers 3 Multi story type B 1 gas vents require a baseplate one pair of ceiling plate spacers at the first floor ceiling and one pair of fire stop spacers at each successive ceiling level 4 102mm Oval In The Wall wall parts purchase locally 1 Type B 1 oval pipe 2 Type BO1 oval elbows 3 Single story type B 1 gas vents require a baseplate and one pair of ceiling plate spacers 4 Multi story type B 1 gas vents require a baseplate one pair of ceiling plate spacers at the first floor ceiling and one pair of fire stop spacers at each successive ceiling level Stud sp
7. If the knob will not push in or tur by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control syste and any gas control which has been under water Ps Cc nstkucios iii STOP Read safety information above Set the thermostat to lowest setting Turn off all electric power to the appliance Remove control access panel lower front panel Turn gas control knob clockwise to OFF GAS CONTROL KNOB SHOWN IN OFF POSITION Wait ten 10 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Fol low B in the safety information above If you don t smell gas go to the next step Remove the pilot access cover located on the combustion chamber Find pilot follow metal tube from gas control The pilot 9 Turn gas c to Pilot 10 Push and hold red reset button down completely and repeatedly push the ignitor button until the pilot burne is lit Pilot may also be lit with a match Continue to hold the red rest button down for about one 1 minute afte the pilot is lit Release button and it will pop back up Pilot should remain lit If it goes out repeat step 5 through 10
8. a INSTALLATION INSTRUCTIONS lt AND EMPI e OWNER S MANUAL Heating Systems FAN TYPE VENTED WALL FURNACE MODEL FAW 55SPP CERTIFIED EFFECTIVE DATE JULY 2006 WARNING If the information in this man ual is not followed exactly a fire or explosion may result causing property damage per sonal injury or loss of life Donotstore or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building eImmediately call your gas supplier from a neighbor s phone Follow the gas WARNING If not installed operated and main supplier s instructions tained in accordance with the manufacturer s If you cannot reach your gas supplier call the fire department instructions this product could expose you to substances in fuel or from fuel combustion which i can cause death or serious illness Installation and service must be performed by a qualified installer service agency or the gas supplier Page 1 12428 3 0706 Introduction Always consult your local Building Department regarding regu lations or ordinances which apply to the installation of a vented wall furnace Instructions to Installer 1 Installer must leave instruction manual with owner after instal lation 2 Installer must have owne
9. 00 feet 305m above sea level Canadian High Altitudes for locations having an elevation above mean sea level between 2 000 feet 610m and 4 500 feet 1370m the manifold pressure is to be decreased from 4 0 w c 996kPa to 3 2 797kPa w c for Natural Gas and from 10 0 w c 2 49kPa to 8 0 w c 1 992kPa for Propane Gas Piezo Pilot Ignitor Instructions Depressing thered button completely causes a spark to occur at the pilot This is a substitute for a match which requires opening the pilot hole cover Page 6 To light the pilot it is important that the electrode be 1 8 3mm from the thermocouple The spark must occur at the point the burner flame hits the thermocouple The end of the electrode will be red hot with the pilot on On a new installation with air in the gas line it is suggested that a match be used The match will light the pilot faster than the piezo under this condition Proper Pilot Flame The correct pilot flame Figure 6 will be blue extending past the thermo couple The flame will surround the thermocouple just below the tip Natural gas pilots require adjusting when the inlet gas pressure is above 5 w c 1 245kPa Remove the pilot cover screw on the control valve Figure 5 and turn the adjustment screw clockwise to reduce flame Re place pilot cover screw to eliminate gas leakage LP gas propane will not require adjustment After use cleaning may be required for the proper fla
10. 31 DV 622 BURNER DOOR NATURAL GAS TWO REQUIRED 5 712059 GASKET TWO REQUIRED 31 DV 973 BURNER DOOR LP GAS 6 R 619 MOTOR 32 DV 775 SEAL BRACKET 7 11787 FAN BLADE 33 712059 GASKET TUBING SEAL 8 DV 635 B COMBUSTION CHAMBER 34 722040 MANIFOLD UNION 9 11766 FAN HOUSING 35 R 5655 GAS VALVE VR8200C LP GAS 10 11759 SIDE PANEL 35 R 2148 GAS VALVE VR8200C NATURAL GAS 11 DV 627 UPPER FRONT PANEL 36 UH 810 TRANSFORMER MOUNTING BRACKET 2 R 1619 BUSHING 37 R 1995 TRANSFORMER 3 DV 823 DIVERTER ASSEMBLY 38 UH 451 JUNCTION BOX COVER 4 R 1749 VENT SAFETY SWITCH 39 11761 OUTER CASING BOTTOM USA 5 R 1587 VENT SAFETY WIRE ASSEMBLY 39 15670 OUTER CASING BOTTOM CANADA 6 8720130 BUSHING 40 8720148 BUSHING 7 11765 SWITCH COMPARTMENT ASSEMBLY 41 R 2708 PIEZO IGNITOR 8 DV 832 SWITCH COMPARTMENT COVER 42 872053 CORD SET 9 912073 LIMIT CONTROL 43 872087 BUSHING 20 R 1941 FAN CONTROL 44 DV 671 MANIFOLD SUPPORT 21 DV 826 REAR BURNER 45 DV 765 GASKET FOR CHAMBER AIR INLET TOP amp BOTTOM 2 REQUIRED 22 672046 THERMOCOUPLE 46 DV 764 GASKET FOR CHAMBER AIR INLET SIDES TWO REQUIRED 23 762214 PILOT WITH ORIFICE LP GAS 47 8720140 BUSHING 23 762111 PILOT WITH ORIFICE NATURAL GAS 48 DV 684 INNER LINING ASSEMBLY 24 DV 808 PILOT TUBING 49 DV 629 CASING BACK 25 DV 562 LOWER FRONT PANEL USA 50 11759 SIDE PANEL 25 15667 LOWER FRONT PANEL CANADA NOT SHOWN R 1196 D FAN AND LIMIT WIRE 26 DV 824 FRONT BURNER NOT SHOWN R 6389 24 VOLT WALL THERMOSTAT 27 P 88 42 MAIN BURNER ORIFI
11. CE NATURAL GAS NOT SHOWN 862060 LIGHTER ROD TWO REQUIRED 27 742223 MAIN BURNER ORIFICE LP GAS NOT SHOWN 742265 PILOT ORIFICE LP TWO REQUIRED NOT SHOWN 742159 PILOT ORIFICE NATURAL USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH How To Order Repair Parts Parts can be ordered only through your service person or dealer For best results the service person or dealer should order parts through the distributor Parts can be shipped directly to the service person dealer All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Furnace Model Number Part Description Furnace Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments contingent upon strikes fires and all causes beyond our control Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 0529 12428 3 0706 Page 10 12428 3
12. E REPLACED WITH 150 C THERMOPLASTIC 4 64 THICK OR ITS EQUIVALENT 20 V 60 HZ LESS THAN 3 AMPS LADDER WIRING DIAGRAM 120 VOLTS Sy J i sa MOTOR Uovu RE pa LO RED ED E 24 VOLT TRANSFORMER BY Wale l e J THERMOSTAT i T GAS VALVE aay TH TR N peran e too s WWT Y VENT LIMIT SAFETY CONTROL Le Figure 9 Figure 10 12428 3 0706 SERVICE AND MAINTENANCE SUGGESTIONS CALL SERVICEMAN GENERAL All furnaces have been fire tested to check for proper operation This includes main burner flame pilot flame fan operation fan control limit control and automatic valve operation If the furnace fails to function on initial installation it is advisable to re check the following 1 115 volts to the junction box 2 Inlet gas pressure 3 The 24 volt system 4 Type of gas being used and that shown on the rating label The Service Department at Empire Comfort Systems Inc may be contacted to assist in servicing furnace Servicing the Pilot and Main Burners Pilot Orifice Thermocouple and Main Burner Orifices Disconnect the gas supply at the inlet to the control valve Then remove the burner door to which the above compo nents are attached Servicing The Fan Motor The upper front panel the shroud surround ing the fan blade and fan blade must be removed See oiling th
13. ace around gas vents must be free of obstructions and building paper Accessories Part No Description SOR 1 Register side outlet fixed register SOK 1 Side outlet 10 254mm maximum extension fixed register ROK 1 Rear Outlet 10 254mm maximum extension adjustable register DV 651 Vent enclosure 14 356mm for rooms up to 96 1 2 245cm in height DV 655 Vent enclosure 24 610mm for rooms up to 106 1 2 270 5cm in height DV 666 Vent enclosure 36 914mm for rooms up to 118 1 2 301cm in height DV 648 4 102mm Oval to Round flue adapter kit Empire Comfort Systems 12428 3 0706 www empirecomfort com Use ULL listed gas vent equipment when installing the FAW 55 For vent pipe running through walls roof and within one 1 inch 25mm of combustible construction use BO1 one inch 25mm clearance to combustibles vent pipe Type B 2 x 4 or Type B 2 x 6 are to be used in conjunction with a Listed fire stop spacer Type BW gas vent pipe is available for single story or multi story installations Type BW gas vent pie is to be used with the Listed base plate ceiling plate spacers and fire stop spacers SIDE FRONT i BRACKET am BASEPLATE SIDE FRONT 1 SPACER Y 45 ELBOWS 4 102mm OVAL STD BASEPLATE SIDE FRONT Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648
14. ction is for rugs that are extremely thick and light colored tile Installation in Residential Garages Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18 457mm above the floor Such equipment shall be located or protected so it is not subject to physical damage by a moving vehicle Specifications 11 12 292mm UP 1mm Pipe Vent Collar 4 102mm Type B Oval CFM 400 See Page 12 THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANELS INSTALLED Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Any safety screen or guard removed for servicing an appli ance must be replaced prior to operating the appliance Keep burner and control compartment clean Installation and repair should be done by a QUALIFIED SERVICE PERSON The appliance should be inspected before use and atleast annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is impe
15. e Motor paragraph on page 7 Spark Igniter Does Not Light Pilot With air in the gas line such as when the furnace is first installed or was off all summer the pilot flame may be too lean to ignite on the first few trials Turn the control valve knob to pilot position and depress the red reset button Holding the button down continually to bleed the line 1 Use lighter rod to light pilot with a match 2 Use the piezo ignitor at 30 second intervals until it lights If Electrode Does Not Produce Spark 1 Check wire connections 2 Check gap for pilot burner to the electrode tip Should be between 1 8 3mm and 3 16 5mm Electrode wire and tip must be more than 1 4 6mm away from all other metal components If Pilot Does Not Light By Any Means 1 Check valve knob for being in the Pilot position 2 Check pilot adjustment for being full open counterclockwise to open 3 If gas is available in the supply tubing the pilot orifice and or pilot burner is probably restricted by a spider web Clean pilot assembly and relight If Pilot Does Not Remain On After Releasing Knob 1 Follow instructions and hold button down longer and harder 2 Determine if pilot flame extends past thermocouple if not adjust input or clean pilot burner 3 Replace thermocouple if millivolts read less than 15 millivolts Main Gas Valve Does Not Open When Thermostat is Turned To On 1 Check for 24 volts to valve by removing one wire and t
16. e container valve is left on the container may draw in some air through openings such as pilot light orifices If this occurs some new internal rusting could occur If the valve is left open then treat the container as a new tank Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty 12428 3 0706 Ventilation and Combustion Air Wall furnaces shall be installed in a location in which the facilities for ventilation permit satisfactory combustion of gas and proper venting under normal conditions In buildings of conventional frame brick or stone construction without tight storm windows and doors infiltration is normally adequate to provide air for combustion and draft hood dilu tion Where appliances are installed in confined and unconfined spaces within a building the building being of unusually tight construction air for combustion and ventilation must be obtained directly from outdoors or from such spaces that freely communicate with the outdoors Under these conditions the confined and unconfined spaces shall be provided with two permanent openings one near the top of the enclosure and one near the bottom each opening shall have a free area of not less than one square inch 6 45cm per 2 000 BTU hr 6K W H of total input Qualified Installing Agency Installation and replacement of gas piping gas utilizat
17. e same room as the furnace 4 1 2m to 5 1 5m above the floor and away from another heat source cooking stove hot water heater etc including walls and doorways with a heat source in an adjoining room Do Not Install Thermostat on Out side Wall Insulated Vent Enclosure Vented wall furnaces installed in buildings with flat roofs can have poor venting The cold vent pipe will have a delay in proper venting and cause the wall furnace to shut OFF by the vent safety switch To prevent de layed venting as well as condensation of flue products an insulated vent enclosure is recommended Use type B vent pipe and maintain at least one inch 25mm clearance to combustibles Use metal thimble to protect vent pipe as it passes through combusti bles INSULATED VENT PIPE ENCLOSURE 10 3m OR LESS 3 9m MIN TRG PSUS 2 6m MIN S s A E F F F e KOl NO HEIGHT ABOVE PARAPET REQUIRED WHEN DISTANCE FROM WALL OR PARAPET IS MORE THAN 10 WALL OR ree NOTE MAINTAIN CLEARANCE TO COMBUSTIBLE MATERIALS Figure 8 12428 3 0706 Vent Safety Shutoff System This appliance must be properly connected to a venting system This appliance is equipped with a vent safety shutoff system Warning Operation of this wall furnace when not connected to a properly installed and mai
18. ion equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any indi vidual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction State of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 Available from the American National Standards Institute Inc 11 West 42nd St New York N Y 10036 Clearances 1 In selecting a location for installation it is necessary to provide adequate accessibility clearances for servicing and proper installa tion 2 The FAW 55 can be attached to the wall or recessed into the wall up to 4 inches 102mm in depth 3 The wall in which the furnace is recessed has 0 zero Omm clear ance to the furnace sides and top 4 When using side discharge registers SOR 1 or SOK 1 the furnace cannot be recessed into the wall 5 Clearance t
19. me PROPER FLAME ADJUSTMENT TS ET DO MAKE A PERIODIC VISUAL CHECK OF PILOT amp BURNERS 0 pee D Z Figure 6 Proper Main Burner Flame The correct flame will be a short blue inner flame with a much larger light blue outer flame The main burner Figure 7 shows the approximate height of each part of the flame for each gas The burner does not have a primary air adjustment The flame will be correct if the factory set pres sure and orifice opening are used After the furnace has been operating the burner ports may be blocked by foreign matter carried in by com bustion air Therefore cleaning of the burner may be needed for proper flame To clean burner port disconnect the gas supply to the valve and remove the eight screws fastening the burner door After removing the burner door from the combustion chamber remove rear burner pilot burner and front burner With front and rear burners removed from furnace force water into the ribbon ports and dry with air pressure i 4 102mm NAT l 6 152mm ANP ARRAN AAA T EPAIEN 1 1 2 38mm NAT 1 4 6mm LP Figure 7 Replacing Fan and Oiling the Motor The fan motor should be cleaned and oiled once each heating season To reach the motor withdraw the metal shroud surrounding the fan blade by removing the screws on each side Oil holes are located on the top at each end
20. ntained venting system or tampering with the vent safety shutoff system can result in carbon monox ide CO poisoning and possible death This furnace is equipped with a manual reset vent safety switch The manual reset vent safety switch will cause gas flow to the main burners to shut off due to improper venting or a blocked flue To reset the manual reset vent safety switch 1 Remove upper front panel 2 Depress red manual reset button The manual reset vent safety switch is located on the draft diverter 3 Replace upper front panel If the manual reset vent safety switch continues to shut off the gas flow to the main burners a qualified service person must be contacted to inspect for improper venting blockage in the vent pipe or the manual reset vent safety switch for being defective SCHEMATIC WIRING DIAGRAM ao E R W rE er N 4 zL A i e 4 SPT 3_ aa CORDSE IMIT Po gt Auto fa covo A FAN 7 4 W i HERMOSTA J ia ilo O VENT SAFETY 1d TRANSFORMER pik EN im vent SA Y T AM ly 4 A pio A i 1 fi UN Ll LA ri 4 re oe a p TH R GAS VALVE LI i ea Lifi A NH if LOW VOLTAGE JUNCTION BOX 120 VOLTS IF ANY OF THE ORIGINAL WIRE AS F U ae SUPPLIED WIT H THIS UNIT MUST BE Q REPLACED IT MUST B
21. o sidewall or combustible material is 4 inches 102mm 6 Ceiling clearance is 7 1 2 inches 191mm Floor and rear wall clearance is 0 zero inches 0mm 8 Clearance of 18 inches 457mm is required to adjacent wall or com bustible material when flushed mounted SOR 1 side outlet register is used N Before Installing Consider The Following Venting 1 Achimney for residential type or low heat gas utilization equipment shall extend at least 3 feet 914mm above the highest point where it passes through a roof of a building and at least 2 feet 610mm higher than any portion of building within a horizontal distance of 10 feet 3m 2 This furnace must not be connected to a chimney flue serving a separate solid fuel burning appliance 3 Uninsulated Single Wall Metal Pipe shall not be used outdoors in cold climates for venting gas utilization equipment 4 Attention This Fan Type Vented Wall Furnace is equipped with a vent safety switch In the event of spillage of flue products due to improper venting the vent safety switch will open which results in the main burners to shut off Refer to Figure 1 and Page 12 for additional information regarding U L 12428 3 0706 Listed gas vent equipment Installing Optional Side Outlets Side outlet register SOR 1 may be installed on one or both sides of the furnace at the required clearances of 18 inches 457mm to adjacent wall or combustible material as shown in Figure 2 1 Loca
22. of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect 1 8 3mm NPT PLUGGED HOLE FOR TEST GAGE h GAS VALVE GROUND JOINT UNION GAS SUPPLY H INLET B 1 8 3mm NPT PLUGGED HOLE FOR TEST GAGE GAS SUPPLY PIPING MANUAL SHUT OFF VALVE f 3 76mm MINIMUM Figure 4 Method of Installing a Tee Fitting Sediment Trap 12428 3 0706 The use of the following gas connectors is recommended ANS Z21 24 Appliance Connectors of Corrugate Metal Tubing and Fittings ANS Z21 45 Assembled Flexible Appliance Connectors of Other Than All Metal Constructions The above connectors may be used if acceptable by the authority having jurisdiction Pressure Testing of the Gas Supply System 1 To check the inlet pressure to the gas valve a 1 8 3mm N P T plugged tapping accessible for test gauge connection must be placed immediately upstream of the gas supply connection to the appliance 2 The appliance and is individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa 3 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas su
23. of the motor Use a few drops of 10 motor oil To clean the motor blow air through its ventilation openings with a vacuum cleaner or low pressure air source Page 7 If fan motor is replaced the silicone rubber gaskets see Page 10 In dex No 5 Part 712059 should also be replaced The gaskets must be stretched to fit the motor bolts into the gasket holes and then the motor and gaskets installed on the motor mounting bars Wiring The appliance when installed must be electrically grounded in accor dance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly ground ed three prong receptacle Do not cut or remove the grounding prong from this plug For an ungrounded receptacle an adapter which has two prongs and a wire for grounding can be purchased plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screw With this wire completing the ground the appliance cord plug can be plugged into the adapter and be electrically grounded A 7 8 22mm hole is provided in the junction box for use with a conduit connector if local codes require this type of protection Thermostat Installation The thermostat should be installed in th
24. ouch to the SAME TERMINAL it was on Terminal should have a light spark DO NOT SHORT ACROSS TERMINALS AS IT WILL BURN OUT THE WALL THERMOSTAT 2 Thermostat wires at the wall may be shorted so check for a faulty thermostat 3 To check for line voltage to furnace remove lower front panel and switch compartment cover and short across two terminal fan control to allow fan to operate Figure 9 CAUTION Label all wires prior to disconnection when servic ing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Page 8 GE FOR YOUR SAFETY READ BEFORE LIGHTING M WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building eImmediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions elf you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas contro knob Never use tools
25. outer casing back with 6 10 x 1 2 13mm screws provided 7 Align clearance holes on 6 x 10 152mm x 254mm duct with screw holes on inner casing and mark duct to be 2 1 4 57mm shorter than We wh Page 4 8 x 12 203mm x 305mm boot Remove duct and cut to proper length 8 Attach 6 x 10 152mm x 254mm duct to inner casing with 6 10 x 1 2 13mm screws provided 9 Insert rear register into 8 x 12 203mm x 305mm boot Attach rear register to wall with 2 10 x 1 25mm screws provided PARTS LISTED ARE TO BE PURCHASED LOCALLY 229mm gt LN Ue l Nay NC CEILING PLATE SPACER J SPACER STRAP BASE PLATE BASE PLATE GASKET 3 PIECE VENT ENCLOSURE CUT TO THE PROPER LENGTH ALL CONNECTIONS MUS BE MECHANICALLY MADE AND LISTED CLEARANCES MAINTAINED 4 102mm OVAL TYPE B CONNECTION VENT CENTER TO COMBUSTIBLES MINIMUM CLEARANCE 8 16 40mm 7 V2 191mm MINIMUM TOP TO COMBUSTIBLES Vent Enclosure DV 651 or DV 665 or DV 666 SIDE OUTLET KIT PART OV 608 MINIMUM CLEARANCE TO COMBUSTIBLES aS REGISTER PART DV 603 6 5 8 168mm WALL TO VALVE INLET 3 76mm TO CENTER OF REAR OUTLET wa 13mm INLET ELBOW n REGISTER KIT DV 637 4 102mm MINIMUM CLEARANCE TO COMBUSTIBLES 3 4 4 95mm FLOOR TO CONTROL VALVE INLET Page 5
26. pply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Attention If one of the above procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the appliance gas valve it will result in a hazardous condition Checking Manifold Pressure Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of ap proximately 4 0 w c 996kPa at the valve outlet with the inlet pressure to the valve from a minimum of 5 0 w c 1 24kPa Propane gas models will have a manifold pressure approximately 10 0 w c 2 49kPa at the valve outlet with the inlet pressure to the valve from a minimum of 11 0 w c 2 739kPa for the purpose of input adjustment to a maximum of 13 0 w c 3 237kPa A1 8 3mm N P T plugged tapping accessible for test gauge connection is located on the outlet side of the gas control The built in regulator comes on at approximately 1 4th pressure and full on in 10 seconds TOP VIEW OF VALVE PRESSURE REGULATOR VENT WRENCH BOSS 7 OUTLET PRESSURE TAP GAS INLET D B gt GAS OUTLET ke GAS OUTLET PILOT ADJUSTMENT SCREW BENEATH COVER SCREW INLET PRESSURE TAP RED RESET BUTTON MANUAL GAS COCK KNOB Figure 5 High Altitudes For altitudes elevations above 2 000 feet 610m input ratings should be reduced at the rate of 4 percent for each 1 0
27. qualified consciously think about the odor of LP Gas prior to and while lighting pilot lights or perform ing service or making adjustments Sometimes a basement or a closed up house has a musty smell that can cover up the LP Gas odor Do not try to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled old tanks if they are filled and allowed Page 3 to set too long before refilling Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade If such conditions are suspected to exist a periodic sniff test of the gas is advisable If you have any question about the gas odor call your LP Gas Dealer Aperiodic sniff test of the LP Gas is a good safety measure under any condition If at any time you do not smell the LP Gas odorant and you think you should assume you havea leak Then take the same immediate action recommended above for the occasion when you do detect the odorized LP Gas If you experience a complete gas out the container is un der no vapor pressure turn the tank valve off immediately If th
28. r fill out and mail warranty card supplied with furnace 3 Installer should show owner how to start and operate furnace and thermostat Warning Any change to this furnace or its control can be dangerous This is a heating appliance and any panel door or guard removed for servicing an appliance must be replaced prior to operating the appliance General Information This series is design certified in accordance with American National Standard CSA Standard Z21 86 and CSA 2 32 by the Canadian Standards Association as a Fan Type Vented Wall Furnace and must be installed according to these instructions Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and com pany making the change Important All correspondence should refer to complete Model No Serial No and type of gas Notice During initial firing of this unit its paint will bake out and smoke will occur To prevent triggering of smoke alarms ventilate the room in which the unit is installed Installation on Rugs and Tile If this appliance is installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance The bas referred to above does not mean the fire proof base as used on wood stoves The prote
29. ra tive that control compartments burners and circulating air passageways of the appliance be kept clean 12428 3 0706 Do NOT put anything around the furnace that will obstruct the flow of combustion and ventilation air DO keep the appliance area clear and free from combus tible material gasoline and other flammable vapors and liquids DO examine venting system periodically and replace dam aged parts DO make a periodic visual check of pilot and burners Clean and replace damaged parts CAUTION Pilot hole cover must be kept tightly closed during operation DO NOT use this heater if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water This furnace must not be connected to a chimney flue serv ing a separate soid fuel burning appliance Page 2 SAFETY INFORMATION FOR USERS OF LP GAS Propane LP Gas is a flammable gas which can cause fires and explosions In its natural state propane is odorless and colorless You may not know all the following safety precau tions which can protect both you and your family from an accident Read them carefully now then review them point by point with the members of your household Someday when there may not be a minute to lose everyone s safety will depend on knowing exactly what to do If after read ing the following information yo
30. te and cut the 5 1 2 140mm square opening in the cabinet side using the template from the kit exposing the inner liner knock out 2 Remove the knock out 3 Place the register on the 5 1 2 140mm opening with the louvers set for the desired direction and mark the mounting holes using the register as a template 4 Drill two 2 1 8 3mm diameter holes in cabinet side and fasten the register in place with two 2 10 x 1 25mm screws provided Side outlet kit 10 254mm boot assembly with register SOK 1 for warm air discharge into an adjoining room may be installed on either side of the furnace at the required clearance of 4 inches 102mm to adjacent wall as shown in Figure 3A 1 Locate and cut the 5 1 2 140mm square opening in the cabinet side using the template from the kit exposing the inner liner knock out 2 Remove the knock out 3 Using the inner and outer boots as hole templates mark and drill 8 1 8 3mm diameter holes in the inner liner and cabinet side 4 Using Figure 3A locate and cut a 6 3 4 171mm square opening through walls 5 Attach furnace to wall see Attaching Furnace to Wall 6 With furnace in place after checking alignment of side outlet opening in wall and furnace place the 9 3 8 x 9 3 8 238mm x 238mm side outlet wall plate over outer boot pass the outer boot through the wall and attach side outlet wall plate to furnace side of wall with 2 10 x 1 25mm
31. tom will not allow the lower front panel to be attached to the furnace Gas Supply Check all local codes for requirements especially for the size and type of gas supply line required On Natural gas lines less than 15 4 5m long us 1 2 13mm pipe on longer runs use 3 4 19mm iron pipe or equal On LP gas lines please consult LP gas supplier Installing a New Main Gas Cock Each appliance should have its own manual gas cock Amanual main gas cock should be located in the vicinity of the unit Where none exists or where its size or location is not adequate contact your local authorized installer for installation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance con nected control valve will sustain damage A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing It is required by the Na tional Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length
32. ty to detect that odor Sometimes other odors in the area mask the gas odor People may not smell the gas odor or their minds are on something else Thinking about smelling a gas odor can make it easier to smell The odorant in LP Gas is colorless and it can fade under some circumstances For example if there is an underground leak the movement of the gas through soil can filter the odorant Odorants in LP Gas are subject to oxidation This fading can oc cur if there is rust inside the storage tank or in iron gas pipes The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Imme diately go into action as instructed earlier SOME POINTS TO REMEMBER Learn to recognize the odor of LP gas Your local LP Gas Dealer can give you a Scratch and Sniff pamphlet Use it to find out what the propane odor smells like If you suspect that your LP Gas has a weak or abnormal odor call your LP Gas Dealer If you are not qualified do not light pilot lights perform service or make adjustments to appliances on the LP Gas system If you are
33. u feel you still need more information please contact your gas supplier LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in the LP Gas That s your signal to go into immediate action Do not operate electric switches light matches use your phone Do not do anything that could ignite the gas Get everyone out of the building vehicle trailer or area Do that IMMEDIATELY Close all gas tank or cylinder supply valves LP Gas is heavier than air and may settle in low areas such as basements When you have reason to suspect a gas leak keep out of basements and other low areas Stay out until firefighters declare them to be safe e Use your neighbor s phone and call a trained LP Gas service person and the fire department Even though you may not continue to smell gas do not turn on the gas again Do not re enter the building vehicle trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then check and relight the gas appliance for you NO ODOR DETECTED ODOR FADE Some people cannot smell well Some people cannot smell the odor of the chemical put into the gas You must find out if you can smell the odorant in propane Smoking can decrease your ability to smell Being around an odor for a time can affect your sensitivity or abili
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