Empire Comfort Systems CIVF-25-2 User's Manual
Contents
1. 2 GREEN VERT REMOTE E oF BLACK NOIR ON 4 C GREEN VERT THERMOCOUPLE THERMOPILE THERMOCOUPLE NATURAL Yoy __ oO IF OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST REPLACED T MUST BE REPLACED WITH NO 18 150 C WIRE OR ITS EQUIVALENT Figure 18 PLEASE NOTE It is normal for appliances fabricated of steel to give off some expansion and or contraction noised during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine Installation of Logs Figure 19 1 Remove screen front from inner body by removing 4 1 2 hex head screws 2 Remove logs from interior of inner body Remove all protective packaging from logs and interior of inner body 3 Align the two rear pins on the base with the two alignment holes on the underside of the rear log Place the rear log onto the two rear pins on the base 4 Align the two front pins on the base with the two alignment holes on the underside of the front log Place the front log onto the two front pins on the base 5 Align the two pins on the front log with the two alignment holes on the un2. Assembly of Cast Iron Outer Casing Stove Casting Figures 5 6 7 8 and 9 Attention Included in the hardware package are 8 1 4 inside diam eter washers A 1 4 washer may be used with a 1 4 20 x 3 8 bolt when assembling the stove casting parts If a bolt hole is not tapped deep enough for a tight fit between stove casting parts the 1 4 washer can be used as a shim to provide a tight fit The 1 4 washers are not required for assembly of the stove casting if all the bolt holes are tapped to a proper depth Additonal 1 4 washers are to be purchased locally Page 6 Place porcelain casting pieces on a non abrasive surface in order to protect the porcelain finish The exterior of the porcelain casting pieces should be facing the non abrasive surface The assembly of the casting is accomplished in 6 stages A Attaching legs to the sides Figure 5 B Attaching rear cover to sides Figure 6 C Removing protective packaging from casing front and window Figure 7 D Assembly of front by attaching retaining tabs and placing front on unit Figure 8 E Inserting firebox into partially completed assembly Figure 9 F Placing top on unit Refer to Figure 5 the leg pads will have the letter A and B stamped into the metal Place leg pad A and leg pad B at the bottom of each casing side Leg pad attaches to the front of the casing side right and to the rear of the casing side left Leg p
3. EMPIRE Comfort Systems WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be per formed by a qualified installer service agency or the gas supplier Do not store or use gasoline or other flammable va pors and liquids in the vicinity of this or any other appliance FOR YOUR SAFETY What to do if you smell gas Do not touch any electrical switches Do not try to light any appliance Do not use the phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department R 3451 INSTALLATION INSTRUCTIONS AND OWNER S MANUAL CAST IRON UNVENTED ROOM HEATER MODEL CIVF 25 2 EFFECTIVE DATE JULY 2000 This is an unvented gas fired heater It uses air oxygen from the room in which itis installed Provisions for adequate com bustion and ventilation air must be pro vided Refer to page 4 WARNING If not installed operated and maintained in accordance with the manu facturer s instructions this product could expose you to
4. 153mm 6 153mm 0 TO SIDE WALL COMBUSTIBLE 7 MATERIAL amp ca eo h 1 EL N MD Figure 3 Figure 1 1 4 102mm HEATER CORNERS SIDE WALL NOTE HEATER INSTALLED AT 45 ANGLE Figure 2 R 3451 Page 5 Appliance Hardware Package Figure 4 HARDWARE FULL SIZE I uum 1 4 20 X PHILLIPS HEAD BOLT ZINC amp um 1 4 20 X 3 8 PHILLIPS HEAD BOLT ZINC 1 4 20 X 1 2 LEVELING BOLT BLACK O 81 NO IO X 1 2 HEX WASHER HEAD SCREW BLACK S 1 4 20 WASHER HEAD NUT ZINC Figure 4 Appliance Hardware Package Parts List Part Part Quantity Description Number Supplied 1 4 20 x 1 Phillips Head Bolt R 3188 4 1 4 20 x 3 8 Phillips Head Bolt R 3646 16 1 4 20 x 1 2 Leveling Bolt R 3747 4 No 10 x 1 2 R 2737 6 Hex Washer Head Screw 1 4 20 Washer Head Nut R 3185 4 Leg Pad A see Figure 5 CI 008 2 Leg Pad B see Figure 5 009 2 1 1 4 x 1 2 Retaining Tab 007 4 see Figure 8 1 4 x 9 32 Washer Not Shown R 1150 8
5. Wait one minute for safety interlock system to reset Repeat ignition operation d Manual Shutoff valve not fully open Fully open manual shutoff valve e Thermocouple connection loose at control valve Hand tighten until snug then tighten 1 4 turn more f Pilot flame not touching thermocouple which allows thermocouple to cool causing pilot flame to go out This problem could be caused by either 1 low gas pressure Contact local gas company or 2 dirty or partially clogged ODS pilot Clean ODS pilot or replace ODS pilot assembly g Thermocouple damaged Replace thermocouple h Control valve damaged Replace control valve Main burner does not light after ODS pilot is lit a Main burner orifice clogged Clean main burner or replace main burner orifice b Main burner orifice diameter is too small Replace main burner orifice c Inlet gas pressure is too low Contact local gas company Pilot burning no gas to burner valve knob ON on off switch ON a On Off switch wall switch remote control or wires defective Check on off switch and wires for proper connections Place jumper wires across terminal at switch if burner comes on replace defective switch If OK place jumper wires across switch wires at gas valve if burner comes on wires are faulty or connections are bad b Thermopile may not be generating sufficient millivolts If the pilot flame is not close enough physically to the thermopile
6. LEFT BLACK ENAMEL 9 R 3687 FRONT BLACK ENAMEL 3 R 3729 GRILL LEFT SAND ENAMEL 9 R 3695 FRONT SAND ENAMEL 3 R 3732 GRILL LEFT GREEN ENAMEL 9 R 3703 FRONT GREEN ENAMEL 3 R 3735 GRILL LEFT RED ENAMEL 9 R 3711 FRONT RED ENAMEL 3 R 3738 GRILL LEFT NAVY ENAMEL 9 R 3719 FRONT NAVY ENAMEL 4 R 3950 GRILL CENTER BLACK PAINT 10 CI 009 LEG PAD B 2 REQUIRED 4 R 3727 GRILL CENTER BLACK ENAMEL 11 CI 008 LEG PAD 2 REQUIRED 4 R 3730 GRILL CENTER SAND ENAMEL 12 8 3747 LEVELING BOLT 4 REQUIRED 4 R 3733 GRILL CENTER GREEN ENAMEL 13 R 3952 LEG 4 REQUIRED BLACK PAINT 4 R 3736 GRILL CENTER RED ENAMEL 13 8 3742 LEG 4 REQUIRED BLACK ENAMEL 4 R 3739 GRILL CENTER NAVY ENAMEL 13 R 3743 LEG 4 REQUIRED SAND ENAMEL 5 R 3951 GRILL RIGHT BLACK PAINT 13 R 3744 LEG 4 REQUIRED GREEN ENAMEL 5 R 3728 GRILL RIGHT BLACK ENAMEL 13 R 3745 LEG 4 REQUIRED RED ENAMEL 5 R 3731 GRILL RIGHT SAND ENAMEL 13 R 3746 LEG 4 REQUIRED NAVY ENAMEL 5 R 3734 GRILL RIGHT GREEN ENAMEL 14 R 3945 SIDE LEFT BLACK PAINT 5 R 3737 GRILL RIGHT RED ENAMEL 14 R 3684 SIDE LEFT BLACK ENAMEL 5 R 3740 GRILL RIGHT NAVY ENAMEL 14 R 3692 SIDE LEFT SAND ENAMEL 6 R 3944 TOP BLACK PAINT 14 R 3700 SIDE LEFT GREEN ENAMEL 6 R 3683 TOP BLACK ENAMEL 14 R 3708 SIDE LEFT RED ENAMEL 6 R 3691 TOP SAND ENAMEL 14 R 3716 SIDE LEFT NAVY ENAMEL 6 R 3699 TOP GREEN ENAMEL PART IS NOT SUPPLIED WITH CA
7. LP gas Your local LP Gas Dealercan give youa Scratch and Sniff pamphlet Use it to find out what the propane odor smells like If you suspect that your LP Gas has a weak or abnormal odor call your LP Gas Dealer If you are not qualified do not light pilot lights perform service or make adjustments to appliances on the LP Gas system If you are qualified consciously think about the odor of LP Gas prior to and while lighting pilot lights or perform ing service or making adjustments Sometimes a basement or a closed up house has a musty smell that can cover up the LP Gas odor Do not try to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled old tanks if they are filled and allowed R 3451 to set too long before refilling Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade If such conditions are suspected to exist a periodic sniff test of the gas is advisable If you have any question about the gas odor call your LP gas dealer periodic sniff test of the LP gas is a good safety measure under any c
8. SCREEN FRAME ASSEMBLY 26 1 347 LOG SUPPORT ASSEMBLY 10 R 2708 PIEZO IGNITOR 27 1 351 LOG SUPPORT BAFFLE 11 068 VALVE COVER ASSEMBLY 28 R 3642 FRONT LOG 12 CI 253 MAGNET ASSEMBLY 2 REQUIRED 29 R 3644 TOP LOG 13 CI 008 LEG PAD A 2 REQ D 30 R 3643 REAR LOG 14 CI 009 LEG PAD B 2 REQ D NOT SHOWN 348 SWITCH BOX INSULATION 15 288 INNER BOTTOM FACE NOT SHOWN 2789 ELECTRODE WIRE 16 CI 181 INNER BOTTOM ASSEMBLY NOT SHOWN R 3747 LEVELING BOLT 4 REQUIRED 17 R 3625 GAS VALVE LPG NOT SHOWN 007 RETAINING TAB 4 REQUIRED 17 R 3626 GAS VALVE NAT NOT SHOWN 3765 WIRE ASSEMBLY 18 P 86 54L ORIFICE LPG NOT SHOWN M 166 MANIFOLD ORIFICE GASKET 18 P 86 40N ORIFICE NAT PART IS INCLUDED IN THE HARDWARE PACKAGE AND IS USED IN THE 19 Cl 176 MANIFOLD ASSEMBLY ASSEMBLY OF THE STOVE CASTING Parts List for Stove Casting Index Part Index Part No Number Description No Number Description 1 006 WINDOW RETAINING TAB 7 Cl 007 RETAINING TAB 4 REQUIRED 2 R 3948 WINDOW BLACK PAINT 8 R 3946 SIDE RIGHT BLACK PAINT 2 R 3688 WINDOW BLACK ENAMEL 8 R 3685 SIDE RIGHT BLACK ENAMEL 2 R 3696 WINDOW SAND ENAMEL 8 R 3693 SIDE RIGHT SAND ENAMEL 2 R 3704 WINDOW GREEN ENAMEL 8 R 3701 SIDE RIGHT GREEN ENAMEL 2 R 3712 WINDOW RED ENAMEL 8 R 3709 SIDE RIGHT RED ENAMEL 2 R 3720 WINDOW NAVY ENAMEL 8 R 3717 SIDE RIGHT NAVY ENAMEL 3 R 3949 GRILL LEFT BLACK PAINT 9 R 3947 FRONT BLACK PAINT 3 R 3726 GRILL
9. in the FREC 1 to complete installation Note If electric 120 volt fails in FREC 1 and immediate heat is desired turn the ON OFF REMOTE switch on wiring chase from the REMOTE position to the ON position Page 11 Wiring of ON OFF REMOTE Switch with 750 Millivolt Wall Thermostat Accessory and Another Accessory Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the 750 millivolt wall thermostat AND to the remote receiver that is a component in the FRBC 1 FREC 1 OR to the FWS 1 wall switch 1 Connect 1 wire from the 750 millivolt wall thermostat and 1 wire from appropriate accessory to the GREEN stripped and bare wire from the ON OFF REMOTE wire harness 2 Connect 1 wire from the 750 millivolt wall thermostat and 1 wire from appropriate accessory to the RED stripped and bare wire from the ON OFF REMOTE wire harness Note When the appliance is in the MANUAL mode and the batteries fail in the FRBC 1 or if the electric 120 volt fails in the FREC 1 and immediate heat is desired turn the ON OFF REMOTE switch on wiring chase from the REMOTE position to the ON position Manual Operation 1 Turn ON OFF REMOTE switch on wiring chase to REMOTE position 2 Turn wall thermostat OFF 3 Turn accessory FRBC 1 FREC 1 or FWS 1 ON Appliance is now in the manual mode You must turn the appliance ON or OFF with appropriate accessory Wall Thermostat Operation 1 Turn the O
10. substances in fuel or from fuel combustion which can cause death or serious illness WATER VAPOR A BY PRODUCT OF UNVENTED ROOM HEATERS Water vapor is a by product of gas com bustion An unvented room heater pro duces approximately one 1 ounce 30ml of water for every 1 000 BTU s 3K W s of gas input per hour Refer to page 4 Page 1 Introduction Always consult your local Building Department regarding regulations codes or ordinances which apply to the installation of an unvented room heater This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by state or local codes Aftermarket Completion of sale not for purpose of resale from the manufacturer This appliance is only for use with the type of gas indicated on the rating plate Instructions to Installer 1 Installer must leave instruction manual with owner after installa tion 2 Installer must have owner fill out and mail warranty card supplied with unvented room heater 3 Installer should show owner how to start and operate unvented room heater WARNING ANY CHANGE TO THIS HEATER OR ITS CON TROLS CAN BE DANGEROUS Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the heater General Information This CIVF 25 is design certified in accordance with American National Standards Institute Z21 11 2b 1998 by the American Gas Associ
11. thermopile just below the tip A slight yellow flame may occur where the pilot flame and main burner flame meet Figure 13 shows an incorrect pilot flame pattern The incorrect pilot flame is not touching the thermocouple or thermopile This will cause the thermocouple or thermopile to cool When the thermocouple cools the heater will shut down HERMOPILE hs PILOT y Lo THERMOCOUPLE THERMOCOUPLE CNATURAL Correct Pilot Flame Pattern Figure 12 Page 10 PILOT HERMOPILE E 71 5 THERMOCOUPLE THERMOCOUPLE LPG C NATURAL Incorrect Pilot Flame Pattern Figure 13 If pilot flame pattern is incorrect as shown in Figure 13 e See Troubleshooting page 15 Cleaning and Maintenance Pilot Oxygen Depletion Sensor Pilot Figure 14 When the pilot has a large yellow tip flame clean the Oxygen Depletion Sensor as follows 1 Cleanthe ODS pilot by loosening nut B from the pilot tubing When this procedure is required grasp nut A with an open wrench 2 Blow air pressure through the holes indicated by the arrows This will blow out foreign materials such as dust lint and spider webs Tighten nut B al
12. wire on the fan control to the ON bottom tab on the switch 20 Installation of optional CIB 2 blower is completed Fan Control The fan control is a non adjustable automatic type The fan control will require between 5 and 10 minutes of main burner operation before the fan control closes and activates the blower The blower will continue to run between 5 and 10 minutes after the main burner shuts off before the fan control opens and deactivates the blower R 3451 OPTIONAL BLOWER CIB 2 Unvented Room Heater CIVF 25 Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA No 70 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug For an ungrounded receptacle an adapter which has two prongs and a wire for grounding can be purchased plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screws With this wire completing the ground the appliance cord plug can be plugged into the adapter and be electrically grounded CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operatio
13. CIB 2 Automatic Blower Stone Inlay Replaces Standard Grille Top CII 2 Stone Inlay Empress Green CII 3 Stone Inlay Hunan Jade CII 4 Stone Inlay Gray Botticino CII 5 Stone Inlay Azul CII 6 Stone Inlay Salome CII 7 Stone Inlay Black Swan Qualified Installing Agency Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only byaqualified agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Available from the American National Standards Institute Inc 11 West 42nd St New York N Y 10036 Water Vapor A By Product of Unvented Room Heaters Water vapor is a by product of gas combustion An unvented room heater produces approximately one 1 ounce 30ml of water for every 1 000 BTU s 3KW s of gas input per hour Unvented room heaters are recommended as supplemental heat a room rather than a pri
14. N OFF REMOTE switch on wiring chase to REMOTE position 2 Turn accessory FRBC 1 FREC 1 or FWS 1 OFF 3 Turn wall thermostat ON and set appropriate temperature Wall thermostat will cycle the appliance ON and OFF Installation of Remote Receiver Figure 17 1 Attach from left to right the slide on cover plate onto the remote receiver ON will be to the top and OFF will be to the bottom on the slide on cover plate 2 Push the receiver slide button onto the receiver slide switch Reverse installation of the slide button if it is off center 3 Attach velcro loop on the left side of the valve cover support 4 Attach velcro hook onto remote receiver The word TOP on the remote receiver should be to the top when installed onto valve cover support 5 Attach velcro hook on remote receiver onto velcro loop on valve cover support REMOTE ATTACH VELCRO TO _ RECEIVER VALVE COVER BRACKET Figure 17 Page 12 Wiring Diagram Figure 18 REMOTE CONTROL RECEIVER THERMOSTAT CONTROLE DISTANCE DU RECEPTEUR REMOTE OFF ON SWITCH DISTANCE OUVERT FERME INTERRUPTEUR GAS VALVE VALVE DE GAZ OPTIONAL WALL SWITCH FACULTATIVE INTERRUPTEUR MURAL COPTIONAL THERMOSTAT E FACULTATIVE THERMOSTAT OPTIONAL REMOTE CONTROL RECEIVER FACULTATIVE CONTROLE E DISTANCE DU RECEPTEUR REMOTE OFF ON SWITCH DISTANCE 0UVERT FERM CIEN INTERRUPTEUR E RED ROUGE
15. REEN VERTE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED MUST BE REPLACED WITH 18 150 C WIRE OR ITS EQUIVALENT PARTS LIST Index Part No No Description 1 R 1454 Brass Bushing 4 Required 2 R 1499 Rubber Grommet 4 Required 3 C1 002 Blower Housing 4 R 1517 Tinnerman Clip 4 Required 5 R 2804 A Blower Assembly 6 003 Blower Housing Cover R 2099 Cord Set 8 R 3767 A Wire Harness 9A 004 Fan Control Bracket Use with CIBV 30 CIVF 25 CIVF 25C Only 9B 1 325 Fan Control Bracket Use with CIDV 30 Only 10 R 2503 Fan Control 11 R 2805 Auto Off On Switch 12 220 Fan Control Shield Use with CIVF 25 1 only 13 R 1410 Bushing 7 8 Dia Page 20 R 3451
16. STING IT IS INCLUDED IN THE FIREBOX 6 R 3707 TOP RED ENAMEL HARDWARE PACKAGE 6 R 3715 TOP NAVY ENAMEL USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH R 3451 Page 17 2990 Cue R 3451 Page 18 EMPIRE Comfort Systems Installing Optional CIB 2 Blower 1 Loosen but do not remove 4 hex head screws located on the exterior bottom of the appliance 2 Position the blower assembly at the rear of the appliance The blower assembly has 4 keyholes for attachment to the exterior bottom of the appliance 3 Place the large diameter holes in the keyholes over and behind the 4 hex head screws that were loosened in Step 1 Push inward on the blower assembly to lock the keyholes into position behind the screws Tighten 4 hex head screws to secure blower assembly to exterior bottom of the appliance 4 Remove wire channel from rear cover by removing 4 hex head screws Note If optional blower is being installed during initial installation of appliance the wire channel will not be attached to casing back Refer to Installation of Wire Channel Assembly Page 9 5 Remove casing top and casing front from outer casing 6 If optional stone inlay is installed in casing top remove the 12 x 19 3 8 heat shield from the heat exchanger top by removing 4 1 2 hex head screws 7 When f
17. a stone inlay you must install the top shield and heat shield which are provided with the stone inlay Installation of Optional Stone Inlay 1 Remove left grille center grille and right grille from casing top 2 Remove casing top from outer casing Page 8 R 3451 3 Place the casing top on a non abrasive surface in order to protect the porcelain finish The exterior of the casing top should be facing the non abrasive surface 4 Attach 11 5 8 x 11 5 8 top shield to the interior of the casing top with 1 3 8 bolt provided in hardware package 5 Locate the 4 screw holes on the heat exchanger top The screw holes are 8 3 4 apart Position the angled front edge on the 12 x 19 3 8 heat shield with the front of the appliance Align the 4 tabs with clearance holes on the 12 x 19 3 8 heat shield with the 4 screw holes on the heat exchanger top Attach the 12 x 19 3 8 heat shield to the heat exchanger top with 4 1 2 hex head screws provided in hardware package 6 Placethe casing top onto the outer casing The casing top nests into the outer casing 7 Insert center stone inlay left stone inlay and right stone inlay into casing top 8 Installation of stone inlay is completed Parts List Part Part Quantity Description Number Supplied 11 5 8 x 11 5 8 Top Shield CI 091 1 12 x 19 3 8 Heat Shield CI 092 1 3 8 Bolt R 3646 1 1 2 Hex Head Screw R 2737 4 Installation of Wire Channel Assem
18. acing the rear of the appliance insert fan control shield between rear cover and inner body of appliance on the left side of the rear cover 8 Attach fan control shield to top of inner body with 2 10 x 1 2 screw provided in hardware package 9 Ifapplicable attach 12 x 19 3 8 heat shield to heat exchanger top with 4 1 2 hex head screws from Step 6 10 Place the casing top onto the outer casing The casing top nests into the outer casing 11 Attach fan control to FLAT fan control bracket Part Page 20 with 2 6 x 1 4 screws provided in hardware package 12 Attach fan control with bracket onto the wire channel by using 2 8 x 1 4 screws provided in hardware package 13 Route wires from fan control and ON OFF REMOTE switch within wire channel 14 When facing the rear of the appliance align and insert fan control with bracket into 1 3 8 x 2 opening on the left side of the rear cover 15 Attach wire channel to rear cover by using 4 hex head screws removed in Step 4 Refer to Installation of Wire Channel Assembly Page 9 16 Insert AUTO OFF ON switch into rectangular notch on valve bracket Be sure to insert AUTO OFF ON switch with letters words upright See wiring diagram 17 Attach 1 4 push on terminal from blue wire on the fan control to the AUTO top tab on the switch 18 Attach 1 4 push on terminal from black wire to the OFF middle tab on the switch 19 Attach 1 4 push on terminal from white
19. ad B attaches to the rear of the casing side right and to the front of the casing side left Position the 3 4 flange on the leg pad against the 2 locator dimples on the casing side The 3 4 flange must be facing upward toward the top louver openings on the casing side Attach the two rear leg pads to the casing sides with 2 3 8 bolts Attach but do not completely tighten the two front leg pads to the casing sides with 2 3 8 bolts Attention The front leg pads can be adjusted to provide a snug fit between the casing front and the casing sides Attach 4 leveling bolts to the bottom of the 4 legs Align the 3 8 hole at the top of the leg with the 3 8 hole in the leg pad Attention For proper positioning of the leg to the leg pad the 2 1 1 2 top edges of the leg must be placed flush and parallel to the 2 edges on the leg pad Attach leg to leg pad by inserting 1 1 bolt through the leg pad and into the leg secure bolt with 1 4 nut Insert 2 3 8 bolts into the 2 holes on the edges of the casing sides The bolts should only be threaded half way into the holes in order to allow for clearance when the casing back is attached to the casing sides Refer to Figure 6 the rear cover has 4 keyholes for attachment to the casing sides Stand the casing sides on the floor with the 2 bolts attached half way into the edges of the rear cover positioned attherear Thelarge diameter holes in the keyholes ofthe re
20. ad screw in the top of the valve cover The screw is used to secure the valve cover in place during shipping The 1 Phillips head screw can be discarded Attach casing front to outer casing as described in Step 11 Place the casing top onto the outer casing The casing top nests into the outer casing Insert center grille left grille and right grille into casing top Level appliance by adjusting leveling bolts Assembly of cast iron outer casing stove casting is completed Page 7 8 FRONT CREAR VIEW 1 4 WASHER 1 4 20 X 3 4 SU PHILLIPS HEAD SCREW N N bi P 1 2 X 1 1 4 RETAINING TAB 4 PLACES 1 4 20 X 3 8 PHILLIPS HEAD SCREW 4 PLACES 1 4 20 X 3 8 N 5 3 4 X 1 5 8 RETAINING S L PHILLIPS HEAD SCREW Figure 7 TAB SIDE 8 BOTTOM DETAIL RETAINING TABS RON FRONT A SLOT IN LEG PAD Ns a Figure 8 VALVE COVER Figure 9 Stone Inlay Replacement of Standard Grille Top Whenever the standard grille top is replaced with
21. ak then check and relight the gas appliance for you NO ODOR DETECTED ODOR FADE Some people cannot smell well Some people cannot smell the odor of the chemical stench put into the gas You must find out if you can smell the odorant in propane Smoking can decrease your ability to smell Being around an odor for a time can affect your sensitivity or ability to detect that odor Some times other odors in the area mask the gas odor People may not smell the gas odor or their minds are on something else Thinking about smelling a gas odor can make it easier to smell The odorant in LP gas is colorless and it can fade under some circumstances For example if there is an underground leak the movement of the gas through soil can filter the odorant Odorants in LP Gas also are subject to oxidation This fading can occur if there is rust inside the storage tank or in iron gas pipes The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in aclosed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Immediately go into action as instructed earlier SOME POINTS TO REMEMBER Learn to recognize the odor of
22. al Lighting Figure 20 Upon completing the gas line or turning the gas valve ON after it has been in the OFF position a small amount of air will be in the lines When first lighting the appliance it will take a few minutes for the lines to purge themselves of this air Once the purging is complete the appliance will light and operate satisfactorily Subsequent lightings of the appliance will not require such purging if the gas valve is not turned to OFF Standing Pilot Operation 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found attached to the appliance CAUTION During the initial purging and subsequent lightings never allow the gas valve control knob to remain depressed in the pilot position without pushing the piezo ignitor button at least once every second 2 During the heating season leave the control valve knob in the ON position This will allow the pilot flame to remain lit Turn the burner flame on or off with the appliance ON OFF rocker switch wall switch remote control kits or 750 millivolt wall thermostat NOTE The gas control valve allows you to increase or decrease the R 3451 height of the main burner flame The control valve has a pressure regulator with a knob as shown in Figure 20 Rotate the knob clockwise to HI to increase the flame height and counterclockwise to LO to decrease the flame height 3 Whenthe heating season is o
23. ar cover will be toward the floor Working with one casing side at a time place the large diameter holes in the keyholes over and behind both of the bolts at the same time Push downward on the rear cover to lock the keyholes into position behind the bolts Finish tightening both bolts to secure rear cover to casing side Repeat this procedure to secure rear cover to the second casing side Position the completed portion of the casing in the approximate location for installation as the completed assembly will be heavy Refer to Figure 7 removing protective packing foam from casing front and window Remove the 1 3 4 bolt and 1 1 4 washer from top of window Remove 1 3 8 bolt and 1 5 8 x 3 4 retaining tab from bottom of window Remove the window from casing front Remove the protective sheet of foam from the casing front Place the window into the casing front Attach the top of the window to the casing front with 1 1 4 washer and 1 3 4 bolt Place the 1 5 8 x 3 4 retaining tab into the locator notch on the bottom of the casing front Attach the bottom of the window to the casing front by inserting 1 3 8 bolt through retaining tab and into locator notch R 3451 LEFT SIDI ALIGN EDGES OF LEG FLUSH WITH LEG PAD pw BOLT i 4 REQUIRED 4 REQUIRED Figure 5 11 Refer to Figure 8 attach casing front to outer
24. aton as an Unvented Room Heater and should be installed according to these instructions Attention During initial use of ceramic log you will detect an odor as the ceramic log is cured Also during the curing process the ceramic log will burn with a yellow flame Any alteration of the original design installed other than as shown in theseinstructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change Important correspondence should refer to complete Model No Serial No and type of gas Notice During initial firing of this unit its paint will bake out and smoke will occur To prevent triggering of smoke alarms ventilate the room in which the unit is installed THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED An unvented room heater having an input rating of more than 10 000 Btu per hour shall not be installed in a bedroom or bathroom Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room with the appliance Do not place clothing or other flammable material on or near the appliance Keep burner and control compartment clean Installa
25. bly Figure 10 The ON OFF REMOTE switch with harness is factory installed into the switch box After the appliance housing is installed into the cast iron outer casing the wire channel can be installed 1 Attach switch box on the left side of casing back with 2 10 x 1 2 provided screws 2 Route wires from ON OFF REMOTE switch within wire channel 3 Attach wire channel on the left side of the casing back with 4 10 x 1 2 provided screws 4 Attach the black and green wires female push ons to the TH TP and TH two outside male tabs terminals on gas valve ATTACH T 07 AND TH TERMINALS ON GAS VALVE Figure 10 Gas Supply Figure 11 Check all local codes for requirements especially for the size and type of gas supply line required R 3451 Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Tubing Type L Feet Inside Diameter Outside Diameter Nat LP Nat L P 0 10 1 2 3 8 1 2 3 8 1 3 cm 1 0 cm 1 3 cm 1 0 cm 10 40 1 2 1 2 5 8 1 2 1 3 13 1 6 1 3 40 100 1 2 1 2 3 4 1 25 1 3 cm 1 3 cm 1 9 cm 1 3 cm 100 150 3 4 1 2 7 8 3 4 1 9 cm 1 3 cm 2 2 cm 1 9 cm Note Never use plastic pipe Check to confirm whether your local codes allow copper tubing or galvanized Note Since some municipalities have additional local codes it is always best to consult your local authority an
26. burner and visually check to make sure the flame pattern appears similar to the pictorial illustration shown for proper main burner flame pattern Figure 15 Ifit appears abnormal call a service person Verify proper operation after servicing ooo HH SHOWN WITH TOP AND FRONT REMOVED Figure 21 Page 13 LPG This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neigh bor s phone Follow the gas supplier s instructions STOP Read the safety information above Set the thermostat to lowest setting Turn off all electric power to the appliance if appli cable Lower valve cover Push in gas control knob slightly and turn clockwise to OFF GAS CONTROL SHOW IN OFF POSITION o PIA IA g gl Wait ten 10 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety informati
27. casing by using the Figure 6 10 Attach the 4 1 1 4 x 1 2 retaining tabs to the casing front with 4 3 8 bolts The retaining tabs should be positioned downward from the casing front top to the casing front bottom R 3451 12 13 14 15 16 17 18 19 4 retaining tabs on the casing front The 2 top retaining tabs on the casing front will be placed behind the 2 top locator tabs on the front of the casing sides The 2 bottom retaining tabs will be inserted into the 2 9 16 slots on the front leg pads Place the top retaining tabs behind the top locator tabs as you pivot inward the bottom of the casing front in order to insert the bottom retaining tabs into the slots The following procedure will provide a snug fit between the casing front and the casing sides Grasp the right front leg push inward on theleg in order to provide a snug fit between the casing front and the casing side Continue to hold the right front leg as you completely tighten the 2 3 8 bolts that attach the leg pad to the right casing side Repeat procedure for left front leg to achieve a snug fit between the casing front and the casing side Remove the casing front from the outer casing Referto Figure 9 the appliance firebox can now be inserted into the outer casing Center the firebox in the outer casing Attention Remove 1 Phillips he
28. clean the ODS pilot Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP amp TP terminals of the gas valve The meter should read 350 millivolts minimum while holding the valve R 3451 10 11 12 13 14 15 IMPORTANT Operating heater where impurities in air exist may create odors Cleaning supplies paint paint remover cigarette smoke cements and glues new carpet or textiles etc create fumes These fumes may mix with combustion air and create odors knob depressed in the PILOT position with the pilot lit and the ON OFF switch in the OFF position Replace the faulty thermopile if the reading is below the specified minimum With the pilot in the ON position disconnect the thermopile leads from the valve Take a reading at the thermopile leads The reading should be 350 millivolts minimum Replace the thermopile if the reading is below the minimum c Defective valve Turn valve knob to ON Place ON OFF switch to ON Check with millivolt meter at thermopile terminals Millivolt meter should read greater than 200 millivolts If the reading is okay and the main burner does not ignite replace the gas valve d Plugged main burner orifice Check main burner orifice for blockage and remove Delayed ignition of main burner a Manifold p
29. d installation code Installing a New Main Gas Cock Each appliance should have its own manual gas cock A manual main gas cock should be located in the vicinity of the unit Where none exists or where its size or location is not adequate contact your local authorized installer for installation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance con nected control valve will sustain damage A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect c 1 8 NPT PLUGGED HOLE GAS SUPPLY PIPING FOR TEST GAGE T GAS VALVE MANUAL SHUT OFF VALVE rd GROUND JOINT UNIO GAS SUPPLY INLET Cf i d Qn 1 8 NPT PLUGGED HOLE MINIMUM FOR TEST GAGE
30. derside of the top log Place the top log onto the two pins on the front log 6 Replace and attach screen front onto inner body with 4 1 2 hex head screws from Step 1 7 Installation of logs is completed Refer to Figure 19 for the following warning Warning Failure to position the parts in accordance with this diagram or failure to use only parts specifically approved with this appliance may result in property damage or personal injury R 3451 REAR LOG SUPPORT REAR PINS FRONT Figure 19 PINS Operating Guidelines Before operating this heater please review the safety warnings pages at the beginning of this manual and those precautions and warnings listed below 1 Know what type of ignition system this model has standing pilot and follow the applicable SAFETY and LIGHTING instructions 2 Check to ensure there are no gas leaks If you are unsure turn gas off to the heater and call a service person or your gas utility CAUTION Clothing or other flammable material should not be placed on or near the appliance WARNING Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance 3 Tampering is DANGEROUS and voids all warranties Any component that is found to be faulty must be replaced with an approved component Initi
31. e ON OFF REMOTE switch wire harness to the wall thermostat Turn the ON OFF REMOTE switch on the wiring chase to the REMOTE position Set the wall thermostat to the desired temperature It is important to use wire of a gauge proper for the length of the wire RECOMMENDED WIRE GAUGES Maximum Wire Length Gauge to 10 18 10 to 25 16 25 to 35 14 Wall Switch FWS 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wall switch Turn the ON OFF REMOTE switch on the wiring chase to the REMOTE position Pivot the rocker switch on the FWS 1 to the ON position Battery Operated Remote Control FRBC 1 and FRBTC 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the remote receiver that is acomponent in the FRBC 1 and FRBTC 1 Turn the ON OFF REMOTE switch on the wiring chase to the REMOTE position Follow instructions in the FRBC 1 and FRBTC 1 to complete installation Note If batteries fail in FRBC 1 or FRBTC 1 and immediate heat is desired turn the ON OFF REMOTE switch on wiring chase from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wires on remote receiver that is a component in the FREC 1 Turn the ON OFF REMOTE switch on the wiring chase to the REMOTE position Follow instructions
32. i Figure 11 i Method of Installing a Tee Fitting Sediment Trap The use of the following gas connectors is recommended ANS Z21 24 Appliance Connectors of Corrugated Metal Tubing and Fittings ANS Z21 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction Pressure Testing of the Gas Supply System 1 To check the inlet pressure to the gas valve a 1 8 3mm N P T plugged tapping accessible for test gauge connection must be placed immediately upstream of the gas supply connection to the appliance Page 9 2 Theappliance and its appliance main gas valve must be disconnected fromthe gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa 3 Theappliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing ofthe gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Attention If one of the above procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the appliance gas valve it will result in a hazardous condition Checking Manifold Pressure Natural gas will have a manifold pressure of approximately 3 5 w c 871kPa for maximum input or 1 7 w c 423kPa for
33. is common with most heaters If noise is excessive contact service person Heater produces unwanted odor a Heater burning vapors from paint hair spray glues cleaners chemicals new carpet etc Open window to ventilate room Stop using odor causing products while heater is operating b Low fuel supply Refill supply tank c Gas leak Locate and correct all leaks Heater shuts off in use ODS operates a Notenough fresh air is available Open window and or door for ventilation b Low line pressure Contact local gas company c ODS pilot is partially clogged Clean ODS pilot Gas odor even when control knob is in OFF position a Gas leak Locate and correct all leaks b Control valve defective Replace control valve Gas odor during combustion a Foreign matter between logs and main burner remove foreign matter b Gas leak Locate and correct all leaks Page 15 0 ri gt Qo MODELS GIFB L GIP B Iu 70 GY U Co 65 70 re C2 U 20 How Order Repair Parts Parts can be ordered only through your service person or dealer For best results the service person or dealer should order parts through the distributor Parts can be shi
34. is equipped with a PILOT LIGHT SAFETY SYS TEM designed to turn off the heater if not enough fresh air is available DO NOT TAMPER WITH PILOT LIGHT SAFETY SYSTEM If heater shuts off do not relight until you provide fresh air If heater keeps shutting off have it serviced Keep burner and control compartment clean Page2 Early signs of carbon monoxide poisoning resemble the flu with headache dizziness and or nausea If you have these signs heater may not be working properly Get fresh air at once Have heater serviced Some people pregnant women persons with heart or lung disease anemia those under the influence of alcohol those at high altitudes are more affected by carbon monoxide than others The pilot light safety system senses the depletion of oxygen at its location If this heater is installed in a structure having a high vertical dimension the possibility exists that the oxygen supply at the higher levels will beless than that at the heater In this type of application a fan to circulate the structure air will minimize this effect The use of this fan will also improve the comfort level in the structure When a fan is used to circulate air it should be located so that the air flow is not directed at the burner R 3451 SAFETY INFORMATION FOR USERS OF LP GAS Propane LP Gas is a flammable gas which can cause fires and explosions In its natural state propane is odorless and colorless You may no
35. k up Pilot should remain lit If it goes out repeat steps 5 through 9 If knob does not pop up when released stop and immediately call your service technician or gas supplier Ifthe pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Attention Gas control has an INTERLOCK latching device When the pilot is initially lit and the safety magnet is energized pilot stays ON the INTER LOCK latching device becomes operative If the gas control is turned to the OFF position or gas flow to the appliance is shut off the pilot cannot be relighted until the safety magnet is de energized approxi mately 60 seconds There will be an audible click when the safety magnet in the gas control is de energized Pilot can now be relighted Repeat steps 5 through 9 Turn gas control knob counterclockwise to Raise valve cover Turn on all electric power to the appliance if appli cable Set thermostat to desired setting Eee TO TURN OFF GAS TO APPLIANCE iii 1 Set the thermostat to lowest setting 4 Push in gas control knob slightly and turn clock wise to OFF Do not force Raise valve cover 2 Turnoffall electric power to appliance if service is to be performed if applicable 5 3 Lower valve cover Page 14 R 3451 TROUBLE SHOOTING SYMPTOMS POSSIBLE CAUSES AND CORRECTIONS 1 When ig
36. mary heat source an entire house In most supplemental heat applications the water vapor does not create a problem In most applications the water vapor enhances the low humidity atmosphere experienced during cold weather The following steps will help insure that water vapor does not become a problem 1 Be sure the heater is sized properly for the application including ample combustion air and circulation air 2 Ifhigh humidity is experienced a dehumidifier may be used to help lower the water vapor content of the air 3 Do not use an unvented room heater as the primary heat source Page 4 Provisions for Adequate Combustion and Ventilation Air This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air The National Fuel Gas Code ANSI Z223 1 defines a confined space as a space whose volume is less than 50 cubic feet per 1 000 Btu per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1 000 Btu per hour 4 8m per kw of the aggregate input rating of all appliances installed in that space Rooms communicat ing directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space The following example is for determining the
37. minimum input at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 5 0 w c 1 245kPa for the purpose of input adjustment to a maximum of 10 5 w c 2 614kPa Propane gas will have a manifold pressure approximately 10 0 w c 2 49kPa for maximum input or 6 3 w c 1 568kPa for minimum input at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 11 0 w c 2 739kPa for the purpose of input adjustment to a maximum of 13 0 w c 3 237kPa NOTE The gas control is equipped with a captured screw type pressure test point therefore it is not necessary to provide a 1 8 test point up stream of the control A test gauge connection is located downstream of the gas appliance pressure regulator for measuring gas pressure The connection is a 1 8 inch 3mm N P T plugged tapping High Altitudes For altitudes elevations above 2 000 feet 610m ratings should be reduced at the rate of 4 percent for each 1 000 feet 305m above sea level Contact the manufacturer or your gas company before changing spud orifice size Keep appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids Pilot Flame Pattern Figure 12 and Figure 13 Figure 12 shows a correct pilot flame pattern The correct flame will be blue and will extend beyond the thermocouple and thermopile The flame will surround the thermocouple and
38. n Verify proper operation after servicing WARNING Unplugging of blower accessory will not stop the heater from cycling To shut heater off Turn temperature dial or thermostat to lowest setting Turn knob on gas control to OFF depressing slightly Do not force FAN CONTROL WIRE a BLOWER ASSEMBLY AUTO OFF ON SWITCH Page 19 Cleaning H 115V 4 BLOWER MOTEUR MOTEUR SOUFFLERIE EUR p a year If the air output decreases or the noise level increases it indicates a dirty wheel The blower wheel will collect lint and could require cleaning once MO 6 blower motor Blower Motor The blower motor does not have oiling holes Do not attempt to oil SEAN CONT ROE 3 d CONTROLE DU GREEN VERTE VENTILATEUR mom ak AUTO OFF ON SWITCH QUAS AUTO OUVERT FERME Zo INTERRUPTEUR M FAN CONTROL CONTROLE DU VENTILATEUR e AUTO OFF ON SWITCH AUTO OUVERT FERME BLUE BLEU BLANC INTERRUPTEUR BLACK NOIR 5 CoL Blanc SE f T CORD SE CORDON LECTRIQUE BLACK HOT SMOOTH INSULATION NOIR CHARGE D LECTRICIT GAINE LISSI e BLACK NEUTRAL RIBBED INSULAT ON NOIR NEUTRE GAINE NERVUREE G
39. nitor button is pressed there is no spark at ODS pilot a Ignitor electrode positioned wrong Replace ignitor b Ignitor electrode broken Replace ignitor Ignitor electrode not connected to ignitor cable Reconnect ignitor cable d Ignitor cable pinched or wet Free ignitor cable if pinched by any metal or tubing Keep ignitor cable dry e Broken ignitor cable Replace ignitor cable f Bad piezo ignitor Replace piezo ignitor When ignitor button is pressed there is spark at ODS pilot but no ignition a Gas supply turned off or manual shutoff valve closed Turn on gas supply or open manual shutoff valve b Control knob not in PILOT position Turn gas control knob to PILOT position c Control knob not pressed in while in PILOT position Press in control knob while in PILOT position d Air in gas lines when installed Continue holding down control knob Repeat igniting operation until air is removed e Depleted gas supply Contact local gas company f ODS pilot is clogged Clean ODS pilot or replace ODS pilot assembly Gas regulator setting is not correct Replace gas regulator ODS pilot lights but flame goes out when control knob is released a Control knob not fully pressed in Press in control knob fully b Control knob not pressed in long enough After ODS pilot lights keep control knob pressed in 30 seconds c Safety interlock system has been triggered thermostat models only
40. on above If you don t smell gas go to the next step Find pilot The pilot is attached to the main burner behind the front log THER PILOT THERMOCOUPLE THERMOCOUPLE 7 AA A Le CA 8 Turn knob on gas control counterclockwise to PILOT C D FOR YOUR SAFETY READ BEFORE LIGHTING 8 WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life If youcannotreach your gas supplier call the fire department Useonly your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service techni cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS 7 Push in gas control knob all the way and hold in Repeatedly push the piezo ignitor button until pilot is lit Continue to hold the control knob in for about one 1 minute after the pilot is lit Release knob and it will pop bac
41. ondition If at any time you do not smell the LP Gas odorant and you think you should assume you have a leak Then take the same immediate action recommended above for the occasion when you do detect the odorized LP Gas If you experience a complete gas out the container is under no vapor pressure turn the tank valve off immedi ately If the container valve is left on the container may draw in some air through openings such as pilot light orifices If this occurs some new internal rusting could occur If the valve is left open then treat the container as a new tank Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty Page 3 Specifications Model CIVF 25 Input BTU HR KW H Max LP NAT 25 000 7 3 BTU HR KW H Min LP 18 000 5 3 BTU HR KW H Min Nat 17 000 5 0 Height 27 3 4 70 5cm Width 25 1 2 64 8cm Depth 15 1 2 39 Gas Inlet 3 8 9 5mm Stove Casting Must be ordered with Firebox CIFB 1 Flat Black CIPB 1 Porcelain Black CIPG 1 Porcelain Green CIPS 1 Porcelain Sand CIPN 1 Porcelain Navy CIPR 1 Porcelain Red Accessories GWSG T 750 Millivolt Wall Thermostat FRBC 1 Battery Operated Remote Control FRBTC 1 Battery Operated Remote Control with Thermostat FREC 1 Electric Remote Control FWS 1 Wall Switch
42. or retarder with a rating of one perm or less with openings gasketed or sealed and b Weatherstripping has been added on openable windows and doors and c Caulking or sealants are applied to areas such as joints around window and door frames between sole plates and floors be tween wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at other openings If the CIVF 25 heater is installed in a building of unusually tight construction adequate air for combustion ventilation and dilution of flue gases shall be provided in accordance with ANSI Z223 1 NFPA54 Clearances Figures 1 2 and 3 When facing the front of the appliance the following minimum clearances to combustible construction must be maintained Top of appliance ceiling 24 inches Rear Wall 2 inches Side Wall 6 inches Heater Corners 45 angle to Wall 4 inches Floor 0 inches Provide adequate clearances around air openings Adequate accessibility clearances for purposes of servicing and proper operation must be provided Installation on Rugs and Vinyl If this appliance is installed directly on carpeting vinyl or other combus tible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance R 3451 24 C6lcm TO CEILING E OR HORIZONTAL 2 51mm REAR OF PROJECTION ABOVE CASING TO WALL APPLIANCE 6
43. pped directly to the service person dealer All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Heater Model Number Part Description Heater Serial Number Kind of Gas Propane or Natural Part Number Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments contingent upon strikes fires and all causes beyond our control Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 0529 Page 16 R 3451 PLEASE NOTE When ordering parts it is very important that part number and description of part coincide Parts List for CIVF 25 Firebox Index Part Index Part No Number Description No Number Description 1 R 3436 REMOTE OFF ON SWITCH 20 CI 023 BURNER BRACKET RIGHT 2 326 SWITCH BOX 21 258 AIR SHUTTER BODY 3 328 WIRE CHANNEL 21 259 AIR SHUTTER BODY LPG 4 335 REAR COVER 22 R 5278 BURNER 5 188 OUTLET BAFFLE 23 R 3623 PILOT ASSEMBLY LPG 6 Cl 287 INNER TOP 23 R 3624 PILOT ASSEMBLY NAT 7 CI 391 REFLECTOR 24 180 PILOT TUBING 8 280 INNER BODY 25 166 BURNER BRACKET LEFT 9 380
44. ressure is too low Contact local gas company b Main burner orifice clogged Clean main burner and main burner orifice Main burner backfiring during combustion a Main burner orifice is clogged or damaged Clean main burner and main burner orifice or replace main burner orifice b Damaged main burner Replace damaged main burner c Gas regulator defective Replace gas regulator Yellow flame in front section of main burner during main burner combustion a Not enough air Check main burner for dirt and debris If found clean main burner b Gas regulator defective replace gas regulator Slight smoke or odor during initial operation a Residues from manufacturing processes and logs curing Problem will stop after a few hours of operation Heater produces a whistling noise when main burner is lit a Turning control knob to HI position when main burner is cold Turn control knob to LO position and let warm up for a minute b Airin gas line Operate main burner until air is removed from line Have gas line checked by local gas company c Air passageways on heater blocked Observe minimum installation clearances see page 4 d Dirty or partially clogged main burner orifice Clean main burner and main burner orifice or replace main burner orifice Heater produces a clicking ticking noise just after main burner is lit or shut off a Metal expanding while heating or contracting while cooling This
45. so by grasping nut A Figure 14 R 3451 Main Burner Flame Pattern Figure 15 and Figure 16 Figure 15 shows a correct main burner flame pattern Figure 16 shows an incorrect main burner flame pattern YELLOW FLAMES OG e a c Dco zw 9 comm pa 7 ea 2205 3565 5 t 2 ee d Correct Main Burner Flame Figure 15 eJ BLUE FLAMES Incorrect Main Burner Flame Figure 16 If main burner flame pattern is incorrect as shown in Figure 16 e See Troubleshooting page 15 Cleaning and Maintenance Main Burner Warning Turn off heater and let cool before cleaning After use cleaning of the main burner may be required for the proper flame The main burner may be cleaned by applying air pressure to the ports on the main burner Cleaning the Log Set and Firebox During the annual inspection and maintenance appointment the service R 3451 person should clean dust lint and any light accumulation from the logs and the firebox area An extra soft brush should be used on the logs as they are extremely fragile a vacuum cleaner may be used on the firebox If at any time the logs cannot be removed or installed without forcing
46. t know all the following safety precau tions which can protect both you and your family from an accident Read them carefully now then review them point by point with the members of your household Someday when there may not be a minute to lose everyone s safety will depend on knowing exactly what to do If after reading the following information you feel you still need more informa tion please contact your gas supplier LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in the LP Gas That s your signal to go into immediate action Do not operate electric switches light matches use your phone Do not do anything that could ignite the gas Get everyone out of the building vehicle trailer or area Do that IMMEDIATELY Close all gas tank or cylinder supply valves LP Gas is heavier than air and may settle in low areas such as basements When you have reason to suspect a gas leak keep out of basements and other low areas Stay out until firefighters declare them to be safe Use your neighbor s phone and call a trained LP Gas service person and the fire department Even though you may not continue to smell gas do not turn on the gas again Do not re enter the building vehicle trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the le
47. the cause must be found The logs must never be forced CAUTION The ceramic logs are durable when handled and installed properly However they are delicate and may be damaged easily if not handled with care Handling damage to the ceramic logs is not covered by warranty DO NOT HANDLE LOGS WHILE THEY ARE HOT ALLOW PLENTY OF TIME FOR THE APPLIANCE TO COOL COM PLETELY BEFORE HANDLING OPERATING INSTRUCTIONS CIVF 25 ON OFF REMOTE Switch CIVF 25 is equipped with an ON OFF REMOTE switch which is located on the wiring chase A wire harness is attached to the ON OFF REMOTE switch The red black and green wires female push ons attach to the ON OFF REMOTE switch At the opposite end of the wire harness the black and green wires female push ons attach to the gas valve An additional green wire and the red wire which are stripped and bare will attach to the 750 millivolt wall thermostat accessory to one of the other accessories that can be purchased for use with your log set Operation of ON OFF REMOTE Switch with no Accessories To ignite main burner turn the control knob on the gas valve from the PILOT position to the ON position Turn the ON OFF REMOTE switch from the OFF position to the ON position The additional green wire and red wire which are stripped and bare are not used Operation of ON OFF REMOTE Switch with Accessories 750 Millivolt Wall Thermostat GWSG T Connect the green and red stripped and bare wires on th
48. tion and repair should be done by a QUALIFIED SERVICE PERSON Theappliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean DO make a periodic visual check of pilot and burners Clean and replace damaged parts DO NOT use this room heater if any part has been under water Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water Due to high surface temperatures keep children clothing and furniture away Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this appliance Theflow of combustion and ventilation air must not be obstructed in any way WARNING When used without adequate combustion and ventilation air heater may give off CARBON MONOXIDE an odorless poison ous gas Do not install heater until all necessary provisions are made for combustion and ventilation air Consult the written in structions provided with the heater for information concern ing combustion and ventilation air In the absence of instruc tions refer to the National Fuel Gas Code ANSI Z223 1 Section 5 3 or applicable local codes This heater
49. ver turn the on off switch to OFF and thecontrol valve to OFF The system including the pilot light will be shut down VARIABLE REGULATOR AG A P TH 22 ROTATIO Figure 20 Maximum and Minimum Input The gas valve on the appliance allows the input to adjust between a maximum input of 25 000 Btuh for Natural gas and Propane gas to a minimum input of 17 000 Btuh for Natural and 18 000 Btuh for Propane Please be advised the maximum input provides the greatest amount of yellow flame and ember glow on the log set The minimum input substantially decreases the yellow flame and ember glow on the log set Maintenance amp Service Instructions IMPORTANT Turn off gas before servicing appliance It is recommended that a competent service technician perform these check ups at the beginning of each heating season Clean Burner and Control Compartment Keep the control compartment logs and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year Cleaning Procedure Figure 21 1 Turn off pilot light at gas valve 2 Remove screen front 4 hex head screws 3 Vacuum burner compartment especially around orifice primary air openings 4 Replace screen front 4 hex head screws 5 Ignite pilot See Lighting Operating Section of Manual 6 Operate the main
50. volume of a typical area in which the CIVF 25 may be located and for determining if this area fits the definition of an unconfined space The maximum input of the CIVF 25 is 25 000 Btu per hour Based on the 50 cubic feet per 1 000 Btu per hour formula the minimum area that is an unconfined space for installation of the CIVF 25 is 1 250 cubic feet 50 cubic feet x 25 1 250 cubic feet To determine the cubic feet of the area in which the 25 is to be installed measure the length width and height of the area Example The area measures 16 feet in length 10 feet in width and 8 feet in height the area is 1 280 cubic feet The CIVF 25 can be installed in this unconfined space with no requirement to provide additional combustion and ventilation air Warning If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code ANSI Z223 1 Section 5 3 or applicable local codes Unusually Tight Construction The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation However in buildings of unusually tight construction you must provide additional fresh air Unusually tight construction is defined as construction where a Walls and ceilings exposed to the outside atmosphere have a continuous water vap
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