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Emerson Rosemount 2230 User's Manual

1. 3 14 3 6 Ambient Temperature 3 14 4 1 SafetyMessages 4 1 AZ ANFOQUCION sus dd be Ha ee eae Reh dd ao ed ease creda 4 2 4 2 1 The 2230 Graphical Field Display 4 2 4 2 2 Activity and Alarm Indication 4 3 43 Menulree 4 4 44 TYTheManMenu 4 5 4 5 TheSelectViewMenu 4 6 46 The Opions WMeNU sd que dos cet rgo AA 4 7 4 6 1 NV ANADICS AA 4 8 4 6 2 Select Tanks 2st e Cowra OESTE REPE GS 4 10 4 6 3 Units for DISDIay si ess dec o ER ok te cd 4 11 4 6 4 Toggle lITIe aeos V V dao i dine NE aed 9 e f ies 4 13 4 6 5 Language i aod BK DAGA LK Oe ADU dv 4 13 TOC 1 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 4 7 TheServiceMenu 4 14 4 7 1 So MIU MR NEC eee ea ere EET ER TR 4 15 4 7 2 Custody Transfer View 4 15 4 7 3 LOD TES sued aen IAA dU EUR ee 4 16 4 7 4 LCD COMTAS ascendi ARTE RR Ee SE 4 16 4 7 5 NA socis st Seite oat inca unte ross deut ea notre ied 4 17 4 7 6 Factory Settings 4 17 4 7 7 ADOL PC Fc 4 18 SECTION 5 5 1 Safety MesSages i otc maha xian du et ador T kes 5 1 Service and D2 ENG soci petite aware acia We dn at retia Sadan Sone eae 5 2 Troubleshooting 5 2 1 Status Information 5
2. SN n E 2160 Field EA Group Bus bd Modem ROSEMOUNT Tank Gauging www rosemount tg com Rosemount 2230 Overview 21 INWOQUCUON IIIA page 2 1 2 2 2230Components page 2 2 2 3 System Overview page 2 3 2 4 Installation procedure page 2 8 The Rosemount 2230 Graphical Field Display presents inventory tank gauging data such as level temperature and pressure The 2230 communicates with the Rosemount 2410 Tank Hub via the intrinsically safe 2 wire Tankbus A 2230 connected to the multiple tank version of the 2410 allows you to view data from several tanks It is possible to configure presentation of measurement variables for each tank individually The four softkeys at the front of the 2230 allow you to navigate through the different menus and provides all tank data directly on the field Data from a group of tanks is buffered by a 2160 Field Communication Unit FCU and is distributed via the Group Bus to a TankMaster PC or a host system whenever the FCU receives a request for data In case no FCU is included in the system the 2410 Tank Hub can communicate directly with the host computer 5900S Radar Level Gauge 2240S Temperature Transmitter d aec oe TELS WI Le EES Eee e Communication Unit 2410 Tank Hub 2230 Display Primary Bus E imi Secondary bus Tankbus heehee Relay outputs
3. Tank Gauging I5 FISCO Field Device Fieldbus Terminals Intrinsically Safe for Class Il IHI Division 1 Groups A B C D E F and G Temperature Class T4 Ambient Temperature Limits 50 C to 70 C Class Zone 0 AEx ia IIC T4 50 C lt Ta lt 70 C Ui 17 5V li 380mA Pi 5 32W Ci 2 1nF Li 1 1uH Entity Fieldbus Terminals Intrinsically Safe for Class I Il Ill Division 1 Groups A B C D E F and G Temperature Class T4 Ambient Temperature Limits 50 C to 70 C Class Zone 0 AEx ia IIC T4 50 C lt Ta lt 70 C Ui 30V li 300mA Pi 1 3W Ci 2 1nF Li 1 1uH Install per Control Drawing 9240040 949 Special Conditions of Use 1 The non metallic parts incorporated in the enclosure of this equipment may generate an ignition capable level of electrostatic charge Therefore particularly when it is used for applications that specifically require Division 1 and Group II Zone O located equipment the equipment shall not be installed in a location where the external conditions are conducive to the build up of electrostatic charge on such surfaces Additionally the equipment shall only be cleaned with a damp cloth 2 The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction Care must be taken during installation and use to prevent impact or friction 3 The associated apparatus through which the equipment is supplied shall provide galvanic iso
4. page A 4 A 1 SPECIFICATIONS Product Toggle time Language selection possibilities Variables to display Units to display Hazardous location certifications and IS parameters CE mark Ordinary location certification Power supply IS parameters Bus current draw Display type Start up time Update rate Response time Cable entry connection glands Tankbus cabling Built in termination Housing material Dimensions width x height x depth Weight ROSEMOUNT Tank Gauging www rosemount tg com Rosemount 2230 Graphical Field Display The time each value or set of values are shown on the display 2 30 s English French German Spanish Italian and Portuguese Level level rate ullage signal strength volume TOV liquid average temperature 1 16 spot temperature vapor average temperature ambient temperature free water level vapor pressure liquid pressure air pressure observed density and flow rate Level free water level and ullage meter millimeter feet or imperial 1 16 Level rate meter second meter hour feet second or feet hour Flow rate meter hour liter minute feet hour barrel hour or US gallon hour Total Observed Volume TOV meter liters feet barrel or US gallon Temperature F C or K Pressure psi psiA psiG bar barA barG atm Pa or kPa Density kg m kg liter or API Signal strength mV ATEX FM C FM US and IECEx Complies with applicable EU dire
5. 1 The intrinsically safe Tankbus complies with the FISCO FOUNDATION fieldbus standard See reference document IEC TS 60079 27 S EMERSON Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 2 2 2230 COMPONENTS Figure 2 2 Rosemount 2230 components Weather protection lid 1 2 Display 3 Menu 4 Soft keys 5 Activity indicator 6 Cover screw 7 Cable entries two M20 x 1 5 and one M25 x 1 5 optional 72 14 NPT and 14 NPT adapters 8 Ground screw 9 Locking spring for weather protection 1 Itis recommended that the lid is closed whenever possible to protect the LCD from exposure by ultraviolet radiation from the sun 2 2 Section 2 Overview Reference Manual 300560EN Rev AA May 2011 2 3 SYSTEM OVERVIEW Section 2 Overview Rosemount 2230 Raptor is a state of the art inventory and custody transfer radar tank level gauging system It is developed for a wide range of applications at refineries tank farms and fuel depots and fulfills the highest requirements on performance and safety The field devices on the tank communicate over the intrinsically safe Tankbus The Tankbus is based on a standardized fieldbus the FISCO FOUNDATION fieldbus and allows integration of any device supporting that protocol By utilizing a bus powered 2 wire intrinsically safe fieldbus the power consumption is minimized The standardized fieldbus also enables integration of o
6. 4 5 Select View 4 5 Service 4 5 Manual value 4 3 Mechanical installation 3 2 Menu Main Menu 4 5 The Options Meru 4 7 The Select View Menu 4 6 TCG IA ee 4 4 Mounting On plate 3 3 N NPT cmt ceded EMANG BAAL 3 6 O ODUONS APO snes 4 5 P Pipe Mounting 3 5 Power requirements 3 7 Product Certificates B 1 R Relay functions 2 5 Relays 2 5 Resetbutton 3 13 5 5 Restart 3 13 4 17 5 5 Restartoption 5 5 Restore to factory settings 4 17 S Select Variables 4 8 Select View 4 5 4 6 Service 4 5 Shield Loop Through 3 10 Shield wire connection 3 7 Simulate switch 3 14 Simulated value 4 3 Softkeys u 4 2 SAUS vacua aan aon Qoa TK AGA 4 15 5 2 Status LED 3 13 Status messages 5 2 ex EMERSON Rosemount 2230 Status screen 4 15 5 2 Switches Simulate 3 14 Write Protect 3 14 SIM accu tie E REA ROS 1 2 T Tankbus 3 7 3 8 3 10 3 12 TankMaster 2 5 Terminator 3 8 3 11 Toggle Time 4 13 Index 2 U Units for Display 4 11 V Variables 4 8 4 9
7. lt Status gt Network OK Hardware GOOD Write Protect Off Internal Temp 25 3 C Esc 2 Use the 4 and Jj softkeys to view the various status messages 3 Press lt Esc gt to return to the Service menu Various Status messages that appear on the 2230 display are listed in Table 5 1 Status Message Network Hardware Write Protect Internal Temperature Maximum Temperature Minimum Temperature Operation time Last restart Section 5 Service and Troubleshooting Reference Manual 300560EN Rev AA May 2011 5 2 2 Viewing Input and Holding Registers Rosemount 2230 Measured data is continuously stored in the Rosemount 2230 Input Registers They can be used for verifying that the Rosemount 2230 works properly and for advanced troubleshooting The Holding Registers store various configuration parameters which are used to control the display presentation By using the TankMaster WinSetup configuration tool most holding registers can be edited by simply typing a new value in the appropriate value input field To view Input and Holding registers for the 2230 display do the following 1 Start the TankMaster WinSetup program Hl Network Connections H This Workstation ES Tanks H TK 53 OB ren Bem TE 59 5 8 Fcu 201 Uninstall Save Database to File View Diagnostic Registers Restart Logging Write Protect Properties 2 In the TankMaster WinSetup workspace window
8. Pi 1 3W Ci 2 1nF Li 1 1uH Install per Control Drawing 9240040 949 Special Conditions of Use 1 The associated apparatus through which the equipment is supplied shall provide galvanic isolation between the input and output of the associated apparatus B 4 Appendix B Product Certifications Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 B 3 3 European ATEX The Rosemount 2230 Graphical Field Displays that have the following labels Directive Information attached have been certified to comply with Directive 94 9 EC of the European Parliament and the Council as published in the Official Journal of the European Communities No L 100 1 on 19 April 1994 Figure B 3 ATEX Intrinsic Safety Approval Label 2230 GRAPHICAL FIELD DISPLAY EIN GOTHENBURG SWEDEN MAD 2230 C 0575 VPO UTION OF CO MFG yymmad FISCO FIELD DEVICE FISCO FIELD DEVICE WARNING E INTRINSIC SAFETY yymmdd Ex ia IIC Ga T4 50 C lt Ta lt 70 C 1116 Ex ia IIC T4 50 C lt Ta lt 70 C NENTS MAY NTIAL SIN PLACE FOR NON FM ENTITY 99990909098009 2020000092292999299 0 ENTITY ROR EHO ES ESHA HEH ESSENSE N ESS WARNING ac CHARGING HAZARD PLACE FOR NON NFORMATION Ex ia IIC Ga T4 50 C lt Ta lt 70 C II 4G Ex ia IIC T4 50 C lt Ta lt 70 C gay CTIONS INFORMATION a wg a OV li 300mA Piz1 3W Ci 2 1nF List 1yH Ul 30V pica alt a agta k e IECEx FMG 10 0021X FM10ATEX0046X INSTALL PER CONTROL DRAWING 9240040 949 Tank Gau
9. 120 mm 4 7 in Appendix A Reference Data A 3 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 A 3 ORDERING INFORMATION Model Pos 1 Product Description Note 2230 Graphical Field Display Code Pos 2 Default Language Note English Other languages are software selectable Code Pos 3 Tankbus Power and Communication Note Bus powered 2 wire FOUNDATION fieldbus IEC 61158 Code Pos 4 Software Note Code Pos 5 Hazardous Location Certification Note ATEX Intrinsic Safety FM US Intrinsic Safety FM Canada Intrinsic Safety IECEx Intrinsic Safety ATEX Intrinsic Safety FM US Intrinsic Safety ATEX Intrinsic Safety IECEx Intrinsic Safety FM US Intrinsic Safety FM Canada Intrinsic Safety No Hazardous Location Certification Code Pos 6 Custody Transfer Type Approval Note OIML R85 E performance certification None Code Pos 7 Housing Note Standard enclosure Polyurethane covered aluminium IP 66 67 Code Pos 8 Cable Conduit Connections Note 1 1 2 14 NPT and 3 4 14 NPT Adapters Female thread Includes 2 plugs and 3 adapters 2 M20 x 1 5 and M25 x 1 5 Female thread Includes 2 plugs G Metal Cable Glands M20 x 1 5 and M25 x 1 5 Min temperature 20 C 4 F ATEX IECEx Exe approved Includes 2 plugs E Eurofast Male M20 x 1 5 and M25 x 1 5 3 plugs included M Minifast Male M20 x 1 5 and M25 x 1 5 3 plugs included Code Pos 9 Mechanical Installation
10. 2 5 2 2 Viewing Input and Holding Registers 5 3 5 2 3 Restarting the 2230 Display 5 5 5 2 4 Device Error Signals 5 6 5 3 Troubleshooting 5 7 5 9 Device Errors 5 9 5 3 2 Device Warnings 5 10 9 9 Status Information 5 11 APPENDIX A A Specifications cresi ains egos eod M as Jka bes gee kee A 1 Reference Data A 2 Dimensionaldrawings A 3 A 3 Ordering Information iia A 4 APPENDIX B Bj Safety messages B 1 Product Certifications B2 UONI orars ranea waa De ta BUKANG eee ees B 2 B 3 Hazardous Locations Certifications B 3 B 3 1 Factory Mutual US Approvals B 3 B 3 2 Factory Mutual Canadian Approvals B 4 B 3 3 European ATEX Directive Information B 5 B 3 4 IECEX ADDIOVal ioo cook x R3 RENE IS NG DAD B 7 B 4 Approval Drawings iii eee B 8 TOC 2 Table of Contents Reference Manual 300560EN Rev AA May 2011 Section 1 1 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging www rosemount tg com Rosemount 2230 Introduction 1 4 SafetyMessages page 1 1 1 2 SVMBOI IKIWA Aa page 1 2 1 3 Manual Overview page 1 3 1 4 Technical Documentation page 1 4 1 5 Product Recyclin
11. 2 3 Raptor system architecture 5900S Radar Level Gauge NON HAZARDOUS AREA HAZARDOUS AREA j 7 paa Dic om dE 2230 Display O 2410 Tank Hub mi AD e000 Q Q 9 Tankbus 2160 Field Communication Unit 2180 Field Bus Modem 2410 Tank Hub CUSTODY TRANSFER INVENTORY TANK GAUGING MX AH FF E NG LS tot erp Reference Manual 300560EN Rev AA May 2011 2240S Temperature Transmitter ULA HANS AS O 3051s H Pressure YY Transmitter al oF 5900S Radar Level Gauge Wa O 644 644Temperature Transmitter 2240S Temperature Transmitter NN O Segment splitter oe N z Ki a a a a a a a o 2410 Tank Hub a Plant Host Computer 2230 Display 2 N Q AI NS 5400 Level E Transmitter LLI S 5300 Level Transmitter TankMaster PC 2 4 Section 2 Overview Reference Manual 300560EN Rev AA May 2011 Section 2 Overview Rosemount 2230 TankMaster HMI Software TankMaster is a powerful Windows based Human Machine Interface HM1 for complete tank inventory management It provides configuration service set up inventory and custody transfer functions for Raptor systems and other supported instruments TankMaster is designed to be used in the Microsoft Windows XP and Vista environment providing easy access to measurement data from your Local Area Ne
12. CUSION sesede ee UR US 4 8 Selectable 4 9 TankMaster WinSetup 4 9 View Mode 4 8 Reference Manual 300560EN Rev AA May 2011 W Warning symbol 4 3 WINOPL 2A naa PAA Kan 2 5 WinSetup 2 5 WINO AA 3 10 Write Protect switch 3 14 X X1 terminal 3 10 X2 and X3 terminals 3 10 Reference Manual 300560EN Rev AA May 2011 Rosemount and the Rosemount logotype are trademarks of Rosemount Inc HART is a trademark of the HART Communication Foundation PlantWeb is a trademark of one of the Emerson Process Management group of companies AMS Suite is a trademark of Emerson Process Management FOUNDATION Is a trademark of the Fieldbus Foundation VITON and Kalrez are trademarks of DuPont Performance Elastomers Hastelloy is a trademark of Haynes International Monel is a trademark of International Nickel Co All other marks are the property of their respective owners Emerson Process Management Rosemount Tank Gauging Box 130 45 SE 402 51 Goteborg SWEDEN Tel International 46 31 337 00 00 Fax International 46 31 25 30 22 E mail sales rtg emerson com www rosemount tg com 2011 Rosemount Tank Radar AB All rights reserved Fh m J Rosemount 2230 E f S RS aa RES gma n 7 a pa WE V dild N TM Do Aa O ement
13. Hub wiring Incorrect Tankbus termination Check that there are two terminators on the Tankbus Normally the built in termination in the 2410 Tank Hub is enabled Check that terminations are placed at both ends of the Tankbus Too many devices on the Tankbus Check that the total current consumption of the devices on the Tankbus is less than 250 mA See the Rosemount 2410 Reference Manual Document no 305030en for more information e Remove one or more devices from the Tankbus The 2410 Tank Hub supports a single tank The multiple tank version of the 2410 supports up to 10 tanks Cables are too long Check that the input voltage on the device terminals is 9 V or more Hardware failure e Check the 2230 Check the 2160 Field Communication unit FCU Check the Field Bus Modem Check the communication port on the control room PC Contact Emerson Process Management Rosemount TankGauging service department Software failure Restart the 2230 Use for example the Restart command in TankMaster WinSetup Restart all devices by disconnecting and connecting the power supply to the 2410 Tank Hub Contact Emerson Process Management Rosemount TankGauging service department Field Bus Modem FBM e Check that the FBM is connected to the right port on the control room PC Check that the FBM is connected to the right port on the 2160 Field Communication Unit FCU Connection to 2160 FCU Check that the right field
14. Manual 300560EN Rev AA Rosemount 2230 May 2011 4 7 3 LCD Test In the LCD test two checkered patterns will be displayed testing the whole display area To open the LCD Test view 1 In View Mode press lt Menu gt lt Service gt lt LCD Test gt Figure 4 25 LCD test 2 After the test is completed the display will return to normal View Mode 4 7 4 LCD Contrast To adjust the LCD contrast 1 In View Mode press lt Menu gt lt Service gt lt LCD Contrast gt Figure 4 26 The LCD Contrast SPA Adjust LCD Contrast Contrast Adjustment 2 2 Use the up and down arrow softkeys to increase or decrease the LCD contrast 3 Press the lt OK gt softkey to select the desired value and return to View Mode 4 16 section 4 Configuration and Operation Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 4 7 5 Restart To restart the 2230 1 In View Mode press lt Menu gt lt Service gt Figure 4 27 The Restart option Service Menu C Custody Transfer View LCD Test LCD Contrast 2 Choose the Restart option and press the mp softkey The Restart option will connect the Rosemount 2230 Graphical Field Display to the Rosemount 2410 Tank Hub and perform start up tests of software and hardware 4 7 6 Factory Settings To restore the 2230 to factory settings 1 In View Mode press lt Menu gt lt Service gt Figure 4 28 The Restart option Service Menu LCD Test LCD Contrast
15. Note Code Options none or multiple selections are possible Note Engraved SST tag plate Provide tag information in order Model Code Example 2230 EF SI10A1W ST 1 Not available with LPG LNG antenna A 4 Appendix A Reference Data Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 Appendix B Product Certifications B 1 Safety messages page B 1 B 2 EU Conformity page B 2 B 3 Hazardous Locations Certifications page B 3 B 4 Approval Drawings page B 8 B 1 SAFETY Procedures and instructions in this section may require special precautions to MESSAGES ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol ROSEMOUNT Tank Gauging www rosemount tg com A WARNING Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the transmitter cover in explosive atmospheres when the circuit is
16. Restart Factory Settings 2 Choose the Factory Settings option and press the m softkey Figure 4 29 Factory Settings Factory Settings Reset to factory settings overwrites configuration parameters Are you sure Press Esc to cancel 3 Press the lt OK gt softkey to restore the 2230 to factory settings or press the lt Esc gt softkey to cancel 4 When the Rosemount 2230 is restored to factory settings all user configuration will be lost section 4 Configuration and Operation 4 17 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 4 7 7 About To view the About information 1 In View Mode press lt Menu gt lt Service gt 2 Choose the About option and press the mp softkey Figure 4 30 Software revisions for Rosemount 2230 Software Version 1 A1 Serial No 123456789 3 The About option will present the current software version and the 2230 serial number 4 Press the lt Esc gt softkey to return to the Service menu 4 18 Section 4 Configuration and Operation Reference Manual 300560EN Rev AA May 2011 Section 5 5 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging www rosemount tg com Rosemount 2230 Service and Troubleshooting 5 1 SafetyMessages page 5 1 Oe DENG Em page 5 2 5 3 Troubleshooting page 5 7 Procedures and instructions in this section may require special precautions to ensure the safety of th
17. alive ZA WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Any substitution of non recognized spare parts may jeopardize safety Repair for e g substitution of components etc may also jeopardize safety and is under no circumstances allowed To prevent ignition of flammable or combustible atmospheres disconnect power before servicing TI EMERSON Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 ZA WARNING High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the mains power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge B 2 EU CONFORMITY The EC declaration of confo
18. click the right mouse button on the ATD device icon The ATD device represents all the non level devices such as the 2230 display 3 Choose the View Input Registers or View Holding Registers option or from the Service menu choose Devices gt View Input View Holding Registers Section 5 Service and Troubleshooting 5 3 Rosemount 2230 5 4 Reference Manual 300560EN Rev AA May 2011 View Input Registers Al WA Search for Show Values in e w Dec E Hex Start Register Number of Registers A2230_1_Status DeviceStatus r 50 Name Register Value H2230 1 Status DeviceStatus 16100 R2230 1 Status DeviceErar 16102 A2230_1_Status DeviceWarning 16104 A2230_1_Status Internal_ Temp 16106 R2230 1 Status IntT empStatus 16108 H223 1 Status MinlntT emp 16110 30 H223 1 Status MaslntTemp 16112 69 75 A2230_1_Status HeartbeatCount 16114 593165 A2230_1_HostComlnfo NrofRequests 16500 9999 H2230 1 HostCamlnfa Mraf OK Resp 16502 9999 Read Help The Predefined option lists a basic selection of useful registers Choose the desired Start Register and enter the Number of Registers to read Click the Read button to update the Value column with the current register values Section 5 Service and Troubleshooting Reference Manual 300560EN Rev AA May 2011 5 2 3 Restarting the 2230 Display Figure 5 2 Reset button Rosemount 2230 To restart the Rosemount 2230 choose one of the following options
19. is not used e An optional weather protection is available as an alternative method to protect the 2230 e When mounting the 2230 display ensure that sufficient space is provided for opening the lid see Figure 3 1 Figure 3 1 Space required for opening the lid amp 4 Weather protection optional 3 2 Section 3 Installation Reference Manual 300560EN Rev AA May 2011 3 2 2 Mounting the Graphical Display Figure 3 2 Mounting hole pattern Section 3 Installation Rosemount 2230 The Rosemount 2230 Graphical Field Display is designed for mounting on a plate wall or pipe Mounting on a Plate The 2230 display can be mounted on a plate by attaching four M4 screws to the back of the display To mount the 2230 1 Drill four holes in the plate according to the hole pattern on the back of the 2230 display as illustrated in Figure 3 2 2 Mount the 2230 on the plate using four M4 screws Note that the M4 screws that are shipped with the 2230 display can be used as long as the plate thickness does not exceed 5 mm 0 2 in 60 mm 2 4 in 68 mm 2 7 in 3 3 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 Wall Mounting with Bracket The Rosemount 2230 Graphical Field Display can be mounted on a wall by using the optional mounting kit supplied by Rosemount Tank Gauging 1 Mount the bracket on the wall by using four M8 screws and flat
20. medium accuracy applications under various tank conditions Rosemount 2240S Multi Input Temperature Transmitter The Rosemount 2240S Multi input Temperature Transmitter can connect up to 16 temperature spot sensors and an integrated water level sensor Rosemount 2230 Graphical Field Display The Rosemount 2230 Graphical Field Display presents inventory tank gauging data such as level temperature and pressure The four softkeys allow you to navigate through the different menus to provide all tank data directly in the field The Rosemount 2230 supports up to 10 tanks Up to three 2230 displays can be used on the Tankbus Rosemount 644 Temperature Transmitter The Rosemount 644 is used with single spot temperature sensors Rosemount 3051S Pressure Transmitter The 3051S series consists of transmitters and flanges suitable for all kinds of applications including crude oil tanks pressurized tanks and tanks with without floating roofs By using a 3051S Pressure Transmitter near the bottom of the tank as a complement to a 5900S Radar Level Gauge the density of the product can be calculated and presented One or more pressure transmitters with different scalings can be used on the same tank to measure vapor and liquid pressure Rosemount 2180 Field Bus Modem The Rosemount 2180 field bus modem FBM is used for connecting a TankMaster PC to the TRL2 communication bus The 2180 is connected to the PC using either the RS232 or the USB in
21. or directly via RS 232 or RS 485 5 Install the TankMaster software in the control room PC 6 Configure the Raptor devices by using the TankMaster WinSetup configuration tool as described in the Rosemount Raptor System Configuration Manual Document no 300510EN oee the reference manuals for other devices in the Raptor system for further information on installation and configuration 1 Seethe Rosemount Raptor System Configuration Manual Document no 300510EN for more information 2 See the Rosemount 2410 Tank Hub Reference Manual Document No 300530EN for more information Section 2 Overview 2 7 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 2 4 INSTALLATION Follow these steps for proper installation of the Rosemount 2230 Graphical PROCEDURE Field Display 1 Review installation considerations Installation Considerations on page 3 2 2 Mount the 2230 in a suitable location Mounting the Graphical Display on page 3 3 3 Wire the 2230 Electrical Installation on page 3 6 4 Power up the 2230 5 Configure the 2230 Section 4 Configuration and Operation 2 8 Section 2 Overview Reference Manual 300560EN Rev AA May 2011 Section 3 3 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging www rosemount tg com Rosemount 2230 Installation 3 1 SafetyMessages page 3 1 3 2 Mechanical Installation page 3 2 3 3 Electrical
22. several source signals for each relay Rosemount 5900S Radar Level Gauge The Rosemount 5900S Radar Level Gauge is an intelligent instrument for measuring the product level inside a tank Different antennas can be used in order to meet the requirements of different applications The 5900S can measure the level of almost any product including bitumen crude oil refined products aggressive chemicals LPG and LNG The Rosemount 5900S sends microwaves towards the surface of the product in the tank The level is calculated based on the echo from the surface No part of the 5900S is in actual contact with the product in the tank and the antenna is the only part of the gauge that is exposed to the tank atmosphere The 2 in 7 version of the 5900S Radar Level Gauge has two radar modules in the same transmitter housing allowing two independent level measurements using one antenna 2 5 Rosemount 2230 2 6 Reference Manual 300560EN Rev AA May 2011 Rosemount 5300 Guided Wave Radar The Rosemount 5300 is a premium 2 wire guided wave radar for level measurements on liquids to be used in a wide range of medium accuracy applications under various tank conditions Rosemount 5300 includes the 5301 for liquid level measurements and the 5302 for liquid level and interface measurements Rosemount 5400 Radar Level Transmitter The Rosemount 5400 is a reliable 2 wire non contact radar level transmitter for liquids to be used in a wide range of
23. washers Note Countersunk screws are not suitable 2 Attach the mounting plate to the back of the 2230 housing 3 Attach the 2230 display to the bracket on the wall and tighten the locking screw Mounting plate 3 4 Section 3 Installation Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 Pipe Mounting The 2230 can be mounted on pipes ranging from diameter 33 to 60 mm by using an optional mounting kit supplied by Rosemount Tank Gauging Attach the bracket to the pipe Ensure that the 2230 is placed in a direction so that the display is clearly visible and wiring can be properly connected 4 nuts and washers Tighten the nuts Use moderate torque o to ensure that the bracket does not Bracket gt break Attach the mounting plate to the back of the 2230 housing Attach the 2230 to the bracket by sliding it from the top downwards Mounting plate 6 Secure the 2230 to the bracket by tightening the locking screw Section 3 Installation 3 5 Rosemount 2230 3 3 ELECTRICAL INSTALLATION 3 3 1 Cable Conduit Entries 3 3 2 Grounding Figure 3 3 Grounding screws 3 6 Internal ground Reference Manual 300560EN Rev AA May 2011 The electronics housing has three entries two M20x1 5 and one M25x1 5 Optional adapters for two 75 14 NPT and one NPT Minifast and eurofast adapters are also available The connections are made in accordance with loca
24. 00560EN Rev AA May 2011 Rosemount 2230 5 39 1 Device Errors Table 5 4 shows a list of error messages for the Rosemount 2230 Detailed information about the different error types can be found in Input registers 1100 1134 as shown in Table 5 4 Table 5 4 Device Errors Message Description Action RAM Error Input register no 11000 The following bits indicate a serious RAM problem Bit 0 RAM FPROM Error Input register no 1102 The following bits indicate a serious FPROM problem or wrong software versions loaded Bit 0 Checksum Error Bit 4 Boot Checksum Bit 5 Boot Version Invalid version number Bit 6 Application Checksum Bit 7 Application Version Invalid version number Hreg Error Input register no 1104 The following bits indicate a serious Holding register problem NOTE the Holding register default values are used in case of an error Bit 0 Checksum Error Bit 1 Limit Error One or more Holding register is out of range Bit 2 Version Error Invalid SW version detected Bit 3 HREG Read Error Bit 4 HREG Write Error Failed to program a cell in the EEPROM SW Error Input register no 1106 Bit 0 Undefined SW error Bit 1 Task not running Bit 2 Out of stack space Bit 3 Unused RAM access Bit 4 Divide by zero error Bit 5 Reset counter overflow Bit 15 Simulated SW error Other Memory Error Input register no 1108 Bit 0 NVRAM_ Access Display Error Input register no 1112 Internal Temperature Er
25. 6 Status Information Rosemount 2230 Status information is available for each measurement variable via the Status button in the View menu Level 2412m Liquid temperature 26 7 C Status button Status Description Action Invalid TV Value Invalid source value InvalidSourceConfig The source value Tank Variable is invalid due to one of the following reasons Incorrect configuration Out of service in FF Incorrect configuration of measurement units DataFrozen Tank measurement variable not updated for a configurable time or the source data is frozen Saturated Low Tank measurement variables is outside lower range or saturated Saturated High Tank measurement variables is outside upper range or saturated Simulated The tank measurement variable is simulated Manual Value The tank measurement variable value is manual constant Approved Value The tank measurement variable value is inside approval range and the device is write protected Invalid Value The tank measurement variable value is invalid section 5 Service and Troubleshooting 5 11 Rosemount 2230 5 12 Reference Manual 300560EN Rev AA May 2011 Section 5 Service and Troubleshooting Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 Appendix A Reference Data A14 Specifications page A 1 A 2 Dimensional drawings page A 3 A 3 Ordering Information
26. Installation page 3 6 3 4 LED signals and Reset Button page 3 13 3 9 SWIUCCTIOS nawa uam Xem 3 m C Reo RS naw eee page 3 14 3 6 Ambient Temperature page 3 14 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol Z WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Substitution of components may impair Intrinsic Safety To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Z WARNING Explosions could result in death or serious injury Verify that the operating environment of the display is consistent with the appropriate hazardous locations certifications Before connecting a hand held communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically sa
27. Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 Graphical Field Display FOUNDATION S ROSEMOUNT amp Tank Gauging EMERSON www rosemount tg com Process Management Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 Rosemount 2230 Graphical Field Display Read this manual before working with the product For personal and system safety and for optimum product performance make sure you thoroughly understand the contents before installing using or maintaining this product For equipment service or support needs contact your local Emerson Process Management Rosemount Tank Gauging representative Spare Parts Any substitution of non recognized spare parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed Rosemount Tank Radar AB will not take any responsibility for faults accidents etc caused by non recognized spare parts or any repair which is not made by Rosemount Tank Radar AB Cover Photo 2230_coverphoto_2 jpg ROSEMOUNT S TankGauging 1 EMERSON www rosemount tg com Reference Manual 300560EN Rev AA May 2011 SECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation SECTION 4 Configuration and Operation Table of Contents Rosemount 2230 Table of Contents 1 1 SafetyMessages 1 1 1 2 AIM IIIA VS HEU SU Oo ve S s 1 2 1 3 ManualOverv
28. Serial number of the device e ECEx Certificate of Conformity Number IECEx FMG 10 0021X Install per Control Drawing 9240040 949 FISCO Field Device Fieldbus Terminals e ExiallC Ga TA 50 C lt Ta lt 70 C e Ui 17 5V li380mA Pi 5 32W Ci 2 1nF Li 1 1uH Entity Fieldbus Terminals e ExiallC Ga TA 50 C lt Ta lt 70 C e Ui 30V li 300mA Pi 1 3W Ci 2 1nF Li 1 1uH Specific Conditions of Certification X 1 The non metallic parts incorporated in the enclosure of this equipment may generate an ignition capable level of electrostatic charge Therefore particularly when it is used for applications that specifically require Group Il Zone O located equipment the equipment shall not be installed in a location where the external conditions are conducive to the build up of electrostatic charge on such surfaces Additionally the equipment shall only be cleaned with a damp cloth 2 The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction Care must be taken during installation and use to prevent impact or friction 3 The associated apparatus through which the equipment is supplied shall provide galvanic isolation between the input and output of the associated apparatus B 7 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 B 4 APPROVAL Follow the installation guidelines presented in Factory Mutual system control DRAWINGS drawings in order to maintai
29. TankMaster WinSetup open the Protocols folder and check that the protocol channel is enabled check the protocol channel configuration right click the protocol channel MbMaster icon choose the Properties option and check port parameters modem The Status LED is blinking error Hardware errors See Device Error Signals on page 5 6 codes Software errors Check Device Status information See Status Information on page 5 2 and Viewing Input and Holding Registers on page 5 3 e See Device Errors on page 5 9 Configuration can not be saved Write protection switch is set to the ON Check write protection switch on the 2230 postion Warning symbol appears in front Simulation mode active Stop simulation mode in WinSetup open WinSetup Set of measurement value Simulation Mode window and click the Stop button Activity indicator shows a warning Communication failure Check that the 2230 is configured in the 2410 tank database See the Raptor System Configuration Manual Document no 300510EN for more information on how to configure the 2410 tank database Nothing appears on the LCD No power supply Check status LED see Device Error Signals on display FISCO fuse broken page 5 6 Contrast settings If Status LED does not light check power on Tankbus wiring e check FISCO fuse If Status LED lights check contrast settings of the LCD display 5 8 oection 5 Service and Troubleshooting Reference Manual 3
30. bus port on the 2160 FCU is connected to the Primary bus on the 2410 Tank Hub Check communication port LED s inside the Field Communication Unit 2160 FCU Section 5 Service and Troubleshooting 5 7 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 Symptom Possible cause Action Incorrect configuration of 2160 Field Check the Modbus communication address specified Communication Unit FCU for the ATD device that represents the 2230 display in the 2160 FCU Slave Database For the single tank version the ATD address is equal to the Modbus address of the 2410 Tank Hub itself Check configuration of communication parameters for the FCU Fieldbus ports Check that the correct communication channel is selected See the Raptor System Configuration Manual Document no 300510EN for more information on how to configure the 2160 FCU Incorrect configuration of tank database in Check the 2410 tank database ensure that the 2230 2410 Tank Hub device is available and mapped to the right tank 2410 Tank Database check that the ATD Modbus address is equal to the 2470 Temp Modbus address in the FCU Slave Database See the Raptor System Configuration Manual Document no 300510EN for more information on how to configure the 2410 tank database Connection to 2410 Tank Hub Check wiring to the 2410 Tank Hub Check the 2410 Tank Hub check the Error LED or the integral display for information Configuration of communication protocol In
31. ce the cover Make sure the sealing and the locking device for the weather protection hatch are placed in the correct positions 7 Firmly tighten the six screws on the front cover Figure 3 7 Wiring diagram for As illustrated in Figure 3 7 the Rosemount 2230 can be daisy chained to Rosemount 2230 other field devices via the Tankbus Rosemount 2410 Rosemount 2230 Rosemount 5900S Rosemount 2240S Shield Wire Built in connected at terminator enabled on power supply the last device Tankbus 3 12 Section 3 Installation Reference Manual 300560EN Rev AA May 2011 3 4 LED SIGNALS AND RESET BUTTON Figure 3 8 LED Signals Section 3 Installation Rosemount 2230 The Rosemount 2230 has three LED signals that show communication and status Reset button Status LED Tankbus Receive yellow Tankbus Transmit green Status LED Using different blinking sequences the status LED indicates error codes In normal operation the LED flashes every other second When an error occurs the LED flashes a sequence that corresponds to a code number followed by a five second pause This sequence is continuously repeated for more information see Device Error Signals on page 5 6 Communication LED s Tankbus communication is indicated by a pair of LED s see Figure 3 8 When you connect the Tankbus cables you can check the communication status with the LED s Reset Button You may
32. choose the Restart option in the Service menu see Restart on page 4 17 press the Reset button inside the display cover see Figure 5 2 e use the Restart command in TankMaster WinSetup Right click gt Restart The Restart option will connect the Rosemount 2230 Graphical Field Display to the Rosemount 2410 Tank Hub and perform start up tests of software and hardware Reset button NOTE Ensure that o rings and seats are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection Cables must be properly attached to the cable glands section 5 Service and Troubleshooting 5 5 Rosemount 2230 5 2 4 Device Error Signals Figure 5 3 Error signals Table 5 2 Status LED error codes 5 6 Reference Manual 300560EN Rev AA May 2011 A Light Emitting Diode LED inside the 2230 cover is used for presentation of device status using different blinking sequences Status LED In normal operation the LED flashes once every other second When an error occurs a sequence of LED flashes presents a code number followed by a four second pause The flash sequence is continuously repeated The following error codes can be presented by the LED LED Status Code Error Type 0 RAM error FPROM error HREG error SW error Other memory error Internal temperature error Measurement error oR DO N oee Device Errors on page 5 9 for more in
33. ctives EMC ATEX Complies with FM 3810 2005 and CSA C22 2 No 1010 1 Powered by Rosemount 2410 Tank Hub 9 0 17 5 VDC polarity insensitive See Product Certifications on page B 1 30 mA Back lit LCD monochrome display 128x64 bs New values to display once every two seconds lt 0 5 s from released button to new image Three entries two M20x1 5 and one M25x1 5 Optional e 15 14 NPT conduit cable adapter e Metal cable glands 75 14 NPT 4 pin male Eurofast connector or A size Mini 4 pin male Minifast connector AWG 0 5 1 5 mm 22 16 shielded twisted pairs Yes to be connected if required Polyurethane covered die cast aluminum 150 x 120 x 78 mm 5 9 x 4 7 x 3 1 in 1 2 kg 2 6 Ibs EMERSON Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 Environment Ambient temperature 20 to 70 C 4 to 158 F Storage temperature 30 to 85 C 22 to 185 F Humidity 0 100 relative humidity non condensing Ingress protection IP 66 and 67 Nema 4 Metrology sealing possibility Yes Write protect switch Yes 1 Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the electronics housing Use the enclosed metal plug for this purpose A 2 Appendix A Reference Data Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 A 2 DIMENSIONAL DRAWINGS Figure A 1 Dimensional drawings 78 mm 3 1 in 150 mm 5 9 in
34. e personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol A WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified A WARNING Explosions could result in death or serious injury Verify that the operating environment of the display is consistent with the appropriate hazardous locations certifications Before connecting a FF based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive TI EMERSON Rosemount 2230 5 2 SERVICE 5 2 1 Status Information Figure 5 1 Rosemount 2230 status Table 5 1 Status Information 5 2 Reference Manual 300560EN Rev AA May 2011 The Status screen lets you view the current status of the Rosemount 2230 To open the status information screen 1 In the View Mode press Menu Service
35. en during installation and use to prevent impact or friction 3 The associated apparatus through which the equipment is supplied shall provide galvanic isolation between the input and output of the associated apparatus B 6 Appendix B Product Certifications Reference Manual 300560EN Rev AA May 2011 B 3 4 IECEx Approval Figure B 4 IECEx Intrinsic Safety Approval Label PLACE FOR NON FM INFORMATION ENCL TYPE 4X IP65 IP67 Appendix B Product Certifications MF FISCO FIELD DEVICE FISCO FIELD DEVICE TRINSIC SAFETY G y y mmda Ex ia lIC Ga T4 50 C lt Ta lt 70 C B Il 1G Ex ia IIC T4 50 C lt Ta lt 70 C NENTS MAY IMPAIR IN S N PLACE FOR NON FM eeeesseososososesesesosossossoososso ANANIA WARNING POTENTIAL NGH RD INFORMATION ENTITY ENTITY ELECTROSTATIC CHARGING HAZA NON S SUPPLY 9 32 VDC 30mA Rosemount 2230 RG SWEDEN MADE IN GOTHENBU PO C 0575 WARNING SUBSTITUTION OF COM Il 1G Ex ia IC T4 50 C lt Ta lt 70 C Uiz30V liz300mA Pi 1 3W Ciz2 1nF Li 1 1pH Ex ia IIC Ga T4 50 C Ta 70 C Uiz30V liz300mA Pi 1 3W Ciz2 1nF Liz1 1uH IECEx FMG 10 0021X FM10ATEX0046X INSTALL PER CONTROL DRAWING 9240040 949 SEE INSTALLATION INSTRUCTION DOCUMENT SEE INSTRUCTIONS Tank Gauging I7 The following information is provided as part of the label of the transmitter e Name and address of the manufacturer Rosemount e Model number e
36. ent of the display is consistent with the appropriate hazardous locations certifications Before connecting a hand held communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive TI EMERSON Rosemount 2230 4 INTRODUCTION 421 The 2230 Graphical Field Display Figure 4 1 The Rosemount 2230 display 4 2 Reference Manual 300560EN Rev AA May 2011 This chapter provides information about configuration and operation of the Rosemount 2230 Graphical Field Display For information on how to use TankMaster WinSetup to configure the 2230 see the Raptor System Configuration Manual Document no 300510EN The Rosemount 2230 is a graphical display designed for viewing tank data in tough environments It features adjustable LCD contrast backlight multi language support and communication failure indication The four softkeys allow you to navigate through the different menus and to select various functions for tank data viewing and service Menu opens the Main Menu with various options for configuration of the 2230 display Pause stops toggling the measurement variables until the Resume button is pressed Down arrow lets you scroll through the list of measurement variables and tanks Status lets you view the current status o
37. esign of a Raptor system 1 FlSCO Fieldbus Intrinsically Safe Concept Section 3 Installation Reference Manual 300560EN Rev AA May 2011 3 3 7 Typical installations Figure 3 4 Example of Tankbus connection for a single tank 2410 Tank Hub with intrinsically safe power supply integrated power conditioner and built in terminator Section 3 Installation Rosemount 2230 The example below in Figure 3 4 illustrates a Raptor system with terminators at both ends of the fieldbus segment as required in a FOUNDATION fieldbus system In this case terminators are enabled in the Rosemount 2410 Tank Hub and a Raptor field device at the end of the network segment Tankbus length up to 1000 meter depending on number of devices and cable quality lt g Built in terminator 2240S Temperature Transmitter 5900S Radar Level Gauge Jea Built in ER ea O dt terminator LONG enabled on the last device Tankbus The maximum distance between the 2410 Tank Hub and the field devices on the tank depends on the number of devices connected to the Tankbus and the quality of cables See chapter Electrical Installation in the Rosemount 2410 Reference Manual Document no 305030EN for more information about cable selection power budget and the Raptor Tankbus See also Typical Installations in the Rosemount 2410 Reference Manual Document no 305030EN for more examples of Raptor system ins
38. f the presented measurement variable See also Status Information on page 5 11 A symbol in the upper right hand corner of the display indicates that the 2230 is operating and communicates on the Tankbus Note It is recommended that the lid is closed whenever possible to protect the LCD from exposure by ultraviolet radiation from the sun Weather protection lid Activity indicator Level Display 2412m Product temperature 26 7 C Softkey functions Menu Pause Status Softkeys The Rosemount 2230 is powered by the Tankbus see Power Requirements on page 3 7 Adjusting the display contrast The 2230 automatically adjusts display contrast to optimize for changes of ambient temperature The contrast can be manually adjusted when further fine tuning is desired To increase the display contrast press the two buttons on the right hand side simultaneously To decrease the contrast press the two buttons on the left hand side It takes approximately 10 seconds to adjust from minimum to maximum contrast The contrast can also be adjusted by using the Contrast service command lt Menu gt lt Service gt lt LCD Contrast gt Section 4 Configuration and Operation Reference Manual 300560EN Rev AA May 2011 4 2 2 Activity and Alarm Indication Figure 4 2 Simulated or manual value Figure 4 3 Invalid value Figure 4 4 Activity indicator Rosemount 2230 The Rosemount 2230 dis
39. fe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive Z WARNING High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the Tank Hub is off and the lines to any other external power source are disconnected or not powered while wiring the device es EMERSON Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 3 2 MECHANICAL INSTALLATION 3 2 1 Installation The Rosemount 2230 Graphical Field Display can be installed either on the Considerations tank roof or at the foot of the tank for a flexible and convenient read out of tank data The 2230 is designed for mounting on a plate on a wall or on a pipe The display is attached to the plate with four M4 screws It is important to provide space for opening the weather protection lid which prevents degradation of the LCD display due to sunlight exposure Consider the following when finding an appropriate location for the Rosemount 2230 Graphical Field Display e Mount the 2230 in a location where it is protected from excessive sun light This will reduce exposure to ultra violet UV radiation and extend the life time of the LCD Incase the 2230 can not be protected from sun light and UV radiation it is recommended that the weather protection lid see 2230 Components on page 2 2 is closed whenever the 2230
40. for the selected variable je Millimeter e Millimeter Meter O Feet 4 Use the up and down arrow softkeys to navigate to the desired measurement unit 5 Press the lt OK gt softkey to select the unit and return to the Units for Display list See Table 4 2 for a list of available measurement units 4 11 Rosemount 2230 Table 4 2 Available measurement units for the Rosemount 2230 Variable Length Level rate Flow rate Volume Temperature Pressure Density Voltage Reference Manual 300560EN Rev AA May 2011 Available Measurement Units The following units are available for Level and Ullage Millimeter Meter Feet Imperial 1 16 The following units are available for Level rate Meter second Meter hour Feet second Feet hour The following units are available for Flow rate Cubic meter hour e Barrel hour US gallon hour UK gallon hour e Liter minute The following units are available for Volume Cubic meter Barrel US gallon UK gallon Liter The following units are available for Temperature Degrees Celsius Degrees Fahrenheit Kelvin The following units are available for Pressure Bar e Pascal e Kilo pascal e Atmosphere PSI Bar Absolute e Bar Gauge PSI Absolute e PSI Gauge The following units are available for Density e Kilogram Cubic m e Kilogram Liter Degrees API Millivolt oectio
41. formation about the different error messages Example Error code 3 is displayed as the following flash sequence dL ME ME LUE LL l1 1 o 0 5 10 15 20 30 Time seconds NOTE Only the first detected error is indicated NOTE Ensure that o rings and seats are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection Cables must be properly attached to the cable glands oection 5 Service and Troubleshooting Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 5 3 TROUBLESHOOTING Table 5 3 provides summarized maintenance and troubleshooting suggestions for the most common operating problems Table 5 3 Troubleshooting chart for the 2230 display Symptom Possible cause No communication with the Rosemount 2230 Check that wires are properly connected to the terminals Check for dirty or defective terminals Check wire insulation for possible short circuits to ground Check that there are no multiple shield grounding points Check that the cable shield is grounded at the power supply end 2410 Tank Hub only Check that the cable shield is continuous throughout the Tankbus network Check that the shield inside the instrument housing does not come into contact with the housing Check that there is no water in conduits Use shielded twisted pair wiring Connect wiring with drip loops Check the 2410 Tank
42. g Disposal page 1 5 1 6 Packing Material page 1 5 Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol Z WARNING Failure to follow these installation guidelines could result in death or serious injury e Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a hand held communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the cover in explosive atmospheres when the circuit is alive Substitution of components may impair Intrinsic Safety To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Electrical shock could cause death or serious injury Use extreme caution when making contact with the
43. ging SEE INSTALLATION INSTRUCTION DOCUMENT 9 32 VDC 30mA I4 The following information is provided as part of the label of the transmitter Name and address of the manufacturer Rosemount e CE Conformity Marking C 0575 e Model number e Serial number of the device e Year of construction e ATEX EC Type Examination Certificate Number FM10ATEX0046X Install per Control Drawing 9240040 949 FISCO Field Device Fieldbus Terminals x 111 G e ExiallC T4 50 C Ta 70 C Ui 17 5V li 380mA Pi 5 32W Ci 2 1nF Liz1 1UH Entity Fieldbus Terminals x 111 G e Exia IIC T4 50 C Ta lt 70 C e Ui 30V li 300mA Pi 1 3W Ci 2 1nF Li 1 1uH Appendix B Product Certifications B 5 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 Specific Conditions of Certification X 1 The non metallic parts incorporated in the enclosure of this equipment may generate an ignition capable level of electrostatic charge Therefore particularly when it is used for applications that specifically require Group Il Zone O located equipment the equipment shall not be installed in a location where the external conditions are conducive to the build up of electrostatic charge on such surfaces Additionally the equipment shall only be cleaned with a damp cloth 2 The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction Care must be tak
44. ieW 1 3 1 4 Technical Documentation 1 4 1 5 Product Recycling Disposal 1 5 16 Packing Material sed a eu e ERU E bend a 1 5 1 6 1 Reuse and Recycling 1 5 1 6 2 Energyrecovery 1 5 ZN UG Aa a cate o DI Pain st ed Ya 2 1 2 2 2230 COMPONENIS 2 7a KAKA YE TANGA KUIA 2 2 2 3 System OvervieW 2 3 2 3 1 Raptor System Start up 2 7 2 4 Installation procedure 2 8 3 1 SafetyMessages 3 1 3 2 Mechanical Installation 3 2 3 2 1 Installation Considerations 3 2 3 2 2 Mounting the Graphical Display 3 3 3 0 EleciricalInstallalon 3o peat dam Heh kama EXE 3 6 3 3 1 Cable Conduit Entries 3 6 3 3 2 GrOUNGING aa oe UA AA Be 3 6 3 3 3 Cable Selection for the Tankbus 3 7 3 3 4 HazardousAreas 3 7 3 3 5 Power Reguirements 3 7 3 3 6 nAe TANKDUS 2 53 x v7 UU UA 3 8 3 3 7 Typical installations 3 9 3 3 8 VVIEIIGI tdeo Baek od Garde DAG Mar we gee NI GBD gee Yd 3 10 3 4 LED signals and ResetButton 3 13 9 9 OMICNES x casio LAGA a EU eub sux E oa cs eee des 3 14 3 5 1 DIP Switches
45. in accordance with local and national legislation regulations The label below is put on Rosemount Tank Gauging products as a recommendation to customers if scrapping is considered Recycling or disposal should be done following instructions for correct separation of materials when breaking up the units Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental standards By recycling the corrugated paperboard or wooden boxes used for shipping our products you can contribute to take care of the environment Experience has shown that wooden boxes can be used several times for various purposes After careful disassembly the wooden parts may be reused Metal waste may be converted Products which have served their time may be divided into wood and metal components and the wood can be used as fuel in sufficient ovens Due to its low moisture content approximately 7 this fuel has a higher calorific value than ordinary wood fuel moisture content approximately 20 When burning interior plywood the nitrogen in the adhesives may increase emissions of nitrogen oxides to the air 3 4 times more than when burning bark and splinter NOTE Landfill is not a recycling option and should be avoided Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 1 6 Section 1 Introduction Reference Manual 300560EN Rev AA May 2011 Section 2 2 1 INTRODUCTION Figure 2 1 System integration TankMaster
46. ks 1 In View Mode press Menu Options Select Tanks gt Select tanks O Default All 2410 Tank Pos 1 10 MEE SS Z2 uu E TTO 2 Use the up and down arrow softkeys to navigate to the 2410 Tank Pos 1 10 menu item 3 Press the lt OK gt softkey to continue to the list of tanks Select Tanks C W 01 Tank 1 W 02 Tank 2 V 03 Tank 3 04 Tank 4 OnlOff 4 Use the up and down arrow softkeys to navigate to the desired tank 5 Press the lt On Off gt softkey to select the tank 6 When finished press the lt OK gt softkey to return to View Mode 1 See the Rosemount 2410 Tank Hub Reference Manual Document no 300530en oection 4 Configuration and Operation Reference Manual 300560EN Rev AA May 2011 4 6 3 Units for Display Figure 4 17 The Units for Display menu Figure 4 18 Select unit for Length Section 4 Configuration and Operation Rosemount 2230 In the Units for Display menu you can see which measurement units that are used for the displayed variables The available measurement units are listed in Table 4 2 on page 4 12 To change measurement unit 1 In View Mode press Menu Options Units for Display gt Units for displa L evel rate Flow rate Volume m3 2 Use the up and down arrow softkeys to navigate to the desired variable menu item In the example above the Length variable was chosen 3 Press the mp softkey to continue to the list of options
47. l or plant electrical codes Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the electronics housing NOTE Use a enclosed metal plug to seal the unused entry entries The plastic plugs mounted at delivery are not sufficient as seal The housing should always be grounded in accordance with national and local electrical codes Failure to do so may impair the protection provided by the equipment The most effective grounding method is direct connection to earth ground with minimal impedance There is an external grounding screw located at the bottom of the housing see Figure 3 3 and an internal grounding screw located inside the housing see Figure 3 5 The internal ground screw is identified by a ground symbol D External ground Cable diameter minimum 4 mm NOTE When grounding the display via threaded conduit make sure the connection provides sufficient low impedance Section 3 Installation Reference Manual 300560EN Rev AA May 2011 3 3 3 Cable Selection for the Tankbus Table 3 1 FISCO cable parameters 3 3 4 Hazardous Areas 3 3 5 Power Requirements Section 3 Installation Rosemount 2230 Grounding FOUNDATION Fieldbus Signal wiring of the fieldbus segment must not be grounded Grounding one of the signal wires will shut down the entire fieldbus segment Shield Wire Connection To protect the fieldbus segme
48. lass IIC and 1900 m in apparatus class IIB When the Rosemount 2230 is installed in a hazardous area national and local regulations and specifications in applicable certificates must be observed see Appendix B Product Certifications The Rosemount 2230 is powered over the intrinsically safe Tankbus by the Rosemount 2410 Tank Hub The 2410 feeds the intrinsically safe fieldbus segment by acting as a FISCO power supply on the Tankbus 9 17 5 Vdc polarity insensitive see the Rosemount 2410 Reference Manual Document no 305030EN for more information 1 See IEC 61158 2 and IEC TS 60079 27 2002 3 7 Rosemount 2230 3 3 6 The Tankbus 3 8 Reference Manual 300560EN Rev AA May 2011 The Raptor system is easy to install and wire Devices can be daisy chained thus reducing the number of segment couplers In a Raptor system devices communicate with a Rosemount 2410 Tank Hub via the intrinsically safe Tankbus The Tankbus complies with the FISCO FOUNDATION fieldbus standard The Rosemount 2410 acts as power supply to the field devices on the Tankbus Termination A terminator is needed at each end of a FOUNDATION Fieldbus network Generally one terminator is placed in the fieldbus power supply and the other one in the last device in the fieldbus network NOTE Ensure that there are two terminators on the fieldbus In a Raptor system the Rosemount 2410 Tank Hub acts as power supply oince the 2410 normal
49. lation between the input and output of the associated apparatus B 3 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 B 3 2 Factory Mutual Certificate of Compliance 3037177C Canadian Approvals Figure B 2 Factory Mutual Intrinsic Safety Canadian Approval Label 2230 GRAPHICAL FIELD DISPLAY TRG SWEDEN MADE IN GOTHENB 2230 ION OF COMPO a ARNING SUBSTITUT MFG yymmdd FISCO FIELD DEVICE AND ENTITY APPROVED NENTS MAY IMPAIR INTRINSIC SAFETY S N IS Class Il Ill Div 1 Grp ABCDEFG Entity FISCO F IARNING POTENTIAL jn Di NONEM TEMP CODE T4 AMB TEMP LIMITS 50 C TO 70 C PLACE FOR NON FM INFORMATION NA CTROSTATIC CHARGING HAZARD Class ZONE 0 AEx ia IIC Entity FISCO TIONS PLACE FOR NON FM ENTITY Ui 30V liz300mA Pi 1 3W Ciz2 1nF SEM INFORMATION Liz1 1pH 9 INSTALL PER CONTROL DRAWING 9240040 949 ENCL TYPE 4X IP66 IP67 NON4 S SUPPLY SEE INSTALLATION INSTRUCTION DOCUMENT e Tank Gauging 9 32 VDC 30m CAUTION KEEP COVER GUARD CLOSED l6 FISCO Field Device Fieldbus Terminals Intrinsically Safe for Class Il III Division 1 Groups A B C D E F and G Temperature Class T4 Ambient Temperature Limits 50 C to 70 C Ui 17 5V li 380mA Pi 5 32W Ci 2 1nF Li 1 1uH Entity Fieldbus Terminals Intrinsically Safe for Class Il III Division 1 Groups A B C D E F and G Temperature Class T4 Ambient Temperature Limits 50 C to 70 C Ui 30V li 300mA
50. leads and terminals ZA WARNING Any substitution of non recognized parts may jeopardize safety Repair e g substitution of components etc may also jeopardize safety and is under no circumstances allowed TI EMERSON Rosemount 2230 12 SYMBOLS APPROVED 5 1 2 Reference Manual 300560EN Rev AA May 2011 The CE marking symbolizes the conformity of the product with the applicable European Community Directives The EC Type Examination Certificate is a statement of a Notified Certification Body declaring that this product meets the Essential Health and Safety Requirements of the ATEX directive The FM APPROVED Mark indicates that the equipment is approved by FM Approvals according to applicable Approval Standards and is applicable for installation in hazardous locations Protective Earth Ground External cabling must be approved for use in min 75 C Section 1 Introduction Reference Manual 300560EN Rev AA May 2011 1 3 MANUAL OVERVIEW Section 1 Introduction Rosemount 2230 Section 1 Introduction e Manual overview Product recycling disposal e Packing material Section 2 Overview e Introduction e 2230 Components e System Overview Getting started e Installation Procedure Section 3 Installation e Mounting considerations Mechanical installation e Electrical installation e LED signals and Reset button e Switches Section 4 Configuration e Menu tree e Select View menu Optio
51. ly is the first device in the fieldbus segment the built in termination is enabled at factory Other Raptor devices such as the Rosemount 5900S Radar Level Gauge the Rosemount 2230 Graphical Field Display and the Rosemount 2240S Multi input Temperature Transmitter also have built in terminators which can easily be enabled by inserting a jumper in the terminal block when necessary Segment design When designing a FISCO fieldbus segment a few requirements need to be considered Cabling has to comply with FISCO requirements as described in Cable Selection for the Tankbus on page 3 7 You will also have to ensure that the total operating current of the connected field devices is within the output capability of the Rosemount 2410 Tank Hub The 2410 is able to deliver 250 mA Consequently the number of field devices has to be considered so that the total current consumption is less than 250 mA Another requirement is to ensure that all field devices have at least 9 V input voltage at their terminals Therefore you will have to take into account the voltage drop in the fieldbus cables Distances are normally quite short between the Rosemount 2410 Tank Hub and field devices on the tank In many cases you can use existing cables as long as the FISCO requirements are fulfilled see Cable Selection for the Tankbus on page 3 7 See The Tankbus in the Rosemount 2410 Reference Manual Document no 305030EN for more information on segment d
52. me Temperature Pressure Density Set Toggle Time English Spanish French Italian German Portuguese Section 4 Configuration and Operation Reference Manual 300560EN Rev AA May 2011 44 THE MAIN MENU Figure 4 6 Rosemount 2230 Graphical Field Display in View Mode Figure 4 7 The Main menu Rosemount 2230 In normal operation the Rosemount 2230 display is in View Mode and shows the current measurement values for the selected tanks In case of an alarm a graphical symbol appears on the screen Level 2 412 m Product temperature 26 7 C Menu Pause Status Press the Menu softkey to navigate to the Main Menu To navigate from View Mode to the Main Menu press the Menu softkey on the left hand side Select View The Main Menu includes the following options Select View which lets you select the preferred view see section The Select View Menu on page 4 6 Options which lets you select variables and tanks to display as well as measurement units toggle time and language See section The Options Menu on page 4 7 Service which includes the functions Status Custody Transfer View LCD Test Restart and Factory Settings It also includes the About option which shows the current software version See section The Service Menu on page 4 14 Section 4 Configuration and Operation 4 5 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 4 5 THE SELECT VIEW I
53. n 4 Configuration and Operation Reference Manual 300560EN Rev AA May 2011 4 6 4 Toggle Time Figure 4 19 Set Toggle time 4 6 5 Language Figure 4 20 Set display language Rosemount 2230 The Toggle Time parameter specifies the time period that each value or set of values is presented on the display To set the Toggle Time 1 From View Mode press Menu Options Toggle Time Set Toggle Time O Toggle Time s 3 2 Use the up and down arrow softkeys to increase or decrease the Toggle Time 3 Press the lt OK gt softkey to select the desired value and return to View Mode To set the display Language 1 Use the up and down arrow softkeys and navigate to the preferred language option Select Language G English 2 Press the lt OK gt softkey to select the language and return to View Mode Section 4 Configuration and Operation 4 13 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 4 7 THE SERVICE In the Service Menu the following items are available MENU e Status Custody Transfer View LCD Test e LCD Contrast Restart e Factory Settings About To choose a Service menu item 1 In View Mode press the Menu button to open the Main menu Select View Options gt Figure 4 21 Service option in the Main menu d 2 Use the 4 and 4 softkeys to navigate to the Service option 3 Press the mp softkey Figure 4 22 The Service menu Service Men
54. n certified ratings for installed devices The following drawings are included in the documentation for the Rosemount 2230 Graphical Field Display 9240040 949 System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus See the Manuals amp Drawings CD ROM that is shipped with the 2230 Graphical Field Display for electronic copies of the system control drawings Drawings are also available on the Rosemount Tank Gauging web site www rosemount tg com B 8 Appendix B Product Certifications Reference Manual 300560EN Rev AA May 2011 Numerics 2160 Field Communication Unit 2 5 LANDO PPP 2 5 2410 Tank Hub 2 5 5300 Guided Wave Radar 2 6 5400 Radar Level Transmitter 2 6 5900S Radar Level Gauge 2 5 A About 4 18 Activity indicator 4 3 Adjusting the Display Contrast 4 2 Alarm symbol 4 3 Ambient temperature 3 14 4 9 Approval Drawings B 8 ATEX iii B 5 C Cable EMES sace dq knee eae es 3 6 Parameters 3 7 Selection 3 7 Cable selection 3 7 CE Marking 1 2 Communication LED 3 13 Contrast 4 2 4 16 Custody Transfer view 4 15 D Daisy chain 3 12 DIP switches 3 14 Display Adjusting contrast 4 2 Display contrast 4 2 E Electrical installa
55. n the Select View menu you can specify the number of measurement values MENU to be displayed in View Mode To configure the Select View menu 1 In View Mode press the lt Menu gt button to navigate to the Main menu Figure 4 8 The Main menu Select View Options gt Service gt 2 Highlight the Select View menu item using the 4 and J softkeys 3 Press the mp softkey Figure 4 9 The Select View Usa kin Select View Single value Two values Four values 4 In the Select View Menu use the up and down arrow softkeys to navigate to the desired option 5 Press the lt OK gt softkey to select the desired option The Rosemount 2230 returns to View Mode For example using the Two Values option will present a view as illustrated in Figure 4 10 Figure 4 10 Example of display configuration with Two values Level 2 412 m Liquid temperature 26 C 4 6 section 4 Configuration and Operation Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 4 6 THE OPTIONS In the Options Menu the following items are available MENU e Variables Tanks Units for Display Toggle Time e Language To choose an item in the Options menu 1 In View Mode press the lt Menu gt button to open the Main menu Figure 4 11 The Main menu Select View Service gt 2 Highlight the Options menu item by using the and 4 amp softkeys 3 Press the mp softkey Figure 4 12 The Options menu Op
56. nd in the TankMaster software Section 3 Installation Reference Manual 300560EN Rev AA May 2011 Section 4 4 1 SAFETY MESSAGES ROSEMOUNT Tank Gauging www rosemount tg com Rosemount 2230 Configuration and Operation 4 1 SafetyMessages page 4 1 4 2 Introduction page 4 2 4 3 Men INCE EE NANANA NAG os cased page 4 4 44 The Main Menu page 4 5 4 5 The Select View Menu page 4 6 4 6 The Options Menu page 4 7 4 7 TheServiceMenu page 4 14 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Please refer to the following safety messages before performing an operation preceded by this symbol YAN WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Z WARNING Explosions could result in death or serious injury Verify that the operating environm
57. nformation about the different warning types can be found in Input registers 1050 1070 Table 5 5 Device warnings Message Description Action RAM warning Input register no 10500 Contact Emerson Process The application software could notbe Management Rosemount TankGauging started service department Bit 0 Stack low FPROM warning input register no 1052 Hreg warning Input register no 1054 Contact Emerson Process Bit 0 Default Holding register values Management Rosemount TankGauging used service department ITEMP warning Input register no 1066 Bit 0 The internal temperature is out of range Software warning Input register no 1068 Bit 1 Stack low less then 10 left of stack Bit 2 Software startup Configuration warning Input register no 1070 Bit 11 Invalid Model Code String Bit 12 Invalid Model Code Contact Emerson Process Management Rosemount TankGauging service department 1 The register number refers to the internal Input Register of the 2230 database The Input Registers presented in TankMaster WinSetup refer to the internal register area of the 2410 For tank 1 add 16000 to the 2230 internal register number as given by Table 5 5 in order to find the register presented by WinSetup For the second and third 2230 display you will have to add 18000 and 20000 respectively 5 10 Section 5 Service and Troubleshooting Reference Manual 300560EN Rev AA May 2011 5 3 3 Status Information Table 5
58. ns menu e Service menu Section 5 Service and troubleshooting Service e Troubleshooting Appendix A Reference data e Specifications Dimensional Drawings Ordering Information Appendix B Product certifications e EU Conformity e FM US Approvals e FM Canadian Approvals European ATEX Directive Information ECEx Approval 1 3 Rosemount 2230 14 TECHNICAL DOCUMENTATION Reference Manual 300560EN Rev AA May 2011 The Raptor System includes the following documents Raptor Technical Description 704010EN Rosemount 5900S Reference Manual 300520EN Rosemount 2410 Reference Manual 300530EN Rosemount 2240S Reference Manual 300550EN Rosemount 2230 Reference Manual 300560EN Raptor System Configuration Manual 3005 10EN Rosemount 5300 Product Data Sheet 00813 0100 4530 Rosemount 5400 Product Data Sheet 00813 0100 4026 Rosemount 5300 Series Reference Manual 00809 0100 4530 Rosemount 5400 Series Reference Manual 00809 0100 4026 Rosemount TankMaster WinOpi Reference Manual 303028EN Rosemount Raptor Installation Drawings Section 1 Introduction Reference Manual 300560EN Rev AA May 2011 1 5 PRODUCT RECYCLING DISPOSAL Figure 1 1 A green label is placed on the housing of the level gauge 1 6 PACKING MATERIAL 1 6 1 Reuse and Recycling 1 6 2 Energy recovery Section 1 Introduction Rosemount 2230 Recycling of equipment and packaging should be taken into consideration and disposed of
59. nt from noise grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop The ground point is typically at the power supply Rosemount 2410 Tank Hub The Raptor devices are designed for daisy chain connection of shield wiring in order to enable a continuous shield throughout the Tankbus network The shield wire terminal in the 2230 is not connected to ground It only provides electrical continuity to daisy chained Tankbus cables Use shielded twisted pair wiring for the Rosemount 2230 in order to comply with FISCO requirements and EMC regulations The cables must be approved for use in hazardous areas where applicable In the U S explosion proof conduits may be used in the vicinity of the vessel We recommend cable size 0 75 mm 18 AWG in order to facilitate wiring However cables within the range 22 AWG to 16 AWG 0 5 t 01 5 mm in order to minimize the voltage drop to the 2230 display Tankbus cabling must be approved for use in minimum 85 C to match requirements for all devices in a Raptor system The FISCO specification requires that cables for the Tankbus comply with the following parameters Parameter Value Loop resistance 15Q km to 150Q km Loop inductance 0 4 mH km to 1 mH km Capacitance 45 nF km to 200 nF km Maximum length of each spur cable 60 min apparatus class IIC and IIB Maximum length of each trunk cable 1000 m in apparatus c
60. os 3 2 Use the up and down arrow softkeys to navigate to the desired 2410 Tank Position item 3 Press the lt OK gt softkey to continue to the Selected Variables list Figure 4 14 The Select Variables Custom option Select Variables O Ullage Level rate 0 Signal strength OnlOff 4 In the Select Variables list choose the variables you wish to show in View Mode o When finished press OK to return to View Mode 4 8 oection 4 Configuration and Operation Reference Manual 300560EN Rev AA May 2011 Table 4 1 Selectable variables Variable Level Ullage Level Rate Signal Strength Free Water Level Vapor Pressure Liguid Pressure Air Pressure Ambient Temperature Vapor Temperature Liguid Temperature Tank Temperature Temperature 1 To 16 Observed Density Reference Density Flow rate Tot Obs Volume User defined 1 t o5 Middle Pressure Tank Height ALevel Rosemount 2230 Description Product level in the displayed tank Ullage is the distance from the Tank Reference Point to the product surface How the product in the tank moves when emptying or filling the tank The signal strength of the radar level gauge The level of water in the bottom of the tank Available when a water level sensor is connected to the tank Measured vapor pressure Measured liquid pressure Measured air pressure in the tank Air temperature outside the tank Temperature of va
61. play shows a warning symbol for simulated or manual measurement values as illustrated in Figure 4 2 and Figure 4 3 Manual or simulated measurement values are indicated by an alarm symbol as shown in Figure 4 2 Level 2 412 m Alarm symbol A Liguid temperature 26 7 C For invalid measurement data the alarm symbol is displayed and no data appears in the measurement value field as illustrated in Figure 4 3 Level 2 412 m A Liguid temperature Invalid value The activity indicator spins continuously to indicate that the 2230 is operating normally In case of a communication problem an alarm symbol is displayed instead Activity indicator for normal operation Level 2412m Liquid temperature 26 7 C Communication problems A Level A Liquid temperature Menu Pause 4 Status Section 4 Configuration and Operation 4 3 Rosemount 2230 4 3 MENU TREE Figure 4 5 Rosemount 2230 Menu Tree Select View Options Service 4 4 Single Value Two Values Four Values Variables Tanks Units for Display Toggle Time Language Status Custody Transfer View LCD Test LCD Contrast Restart Factory Settings About Reference Manual 300560EN Rev AA May 2011 The Rosemount 2230 lets you navigate in a menu structure as illustrated in Figure 4 5 2410 Tank Pos 1 10 2410 Tk Pos 1 2410 Tk Pos 2 2410 Tk Pos 3 Default All 2410 Tank Pos 1 10 Length Level rate Flow rate Volu
62. por inside the tank Temperature of the product in the tank Average temperature of the product in the tank Individual temperature of each selected temperature spot element Actual density of the product in the tank Reference density as specified with the configuration tool Measured flow rate Total observed product volume in the tank Custom measurement variable Measured pressure from transmitter P2 Tank Reference Height Difference between two product levels Select Variables in TankMaster WinSetup Variables to present in the View Mode can also be configured by using the TankMaster WinSetup configuration program For more information see the Raptor System Configuration Manual Document no 300510EN section 4 Configuration and Operation 4 9 Rosemount 2230 4 6 2 Select Tanks Figure 4 15 The Select Tanks menu Figure 4 16 The Select Tanks Custom option 4 10 Reference Manual 300560EN Rev AA May 2011 In the Select Tanks menu you can specify which tanks to show in View Mode The following items are available e Default e All which displays all available tanks in View Mode e 2410 Tank Pos 1 10 which lets you choose the tanks to present in View Mode 2410 Tank Position 1 10 The 2410 Tank Pos 1 10 menu lets you select which tanks to present in View Mode Up to ten tanks can be displayed Note that the tanks need to be configured in the tank database of the Rosemount 2410 Tank Hub To select tan
63. rmity for all applicable European directives for this product can be found on the Rosemount Tank Gauging web site at www rosemount tg com A hard copy may be obtained by contacting our local sales representative B 2 Appendix B Product Certifications Reference Manual 300560EN Rev AA May 2011 B 3 HAZARDOUS LOCATIONS CERTIFICATIONS B 3 1 Factory Mutual US Approvals Figure B 1 Factory Mutual Intrinsic Safety US Approval Label 2230 MFG yymmad S N PLACE FOR NON FM INFORMATION ENCL TYPE 4x IP66 1P67 Appendix B Product Certifications 2230 GRAPHICAL FIELD DISPLAY PLACE FOR NON FM INFORMATION NON4 S SUPPL 9 32 VDC Rosemount 2230 The Rosemount 2230 Graphical Field Displays that have the following labels attached have been certified to comply with the requirements of the approval agencies noted Certificate of Compliance 3037177 MADE IN GOTHENBURG SWEDEN ON OF COMPO WARNING SUBSTITUTI NENTS MAY IMPAIR INTRINSIC SAFETY FISCO FIELD DEVICE AND ENTITY Q IS Class Il Ill Div 1 Grp ABCDEFG Entity FISCO WARNING POTENTIAL TEMP CODE T4 AMB TEMP LIMITS 50 C TO 70 C ELECTROSTATIC CHARGING HAZARD Class ZONE 0 AEx ia IIC Entity FISCO INSTRUCTIONS ENTITY Ui 30V li 300mA Pi 1 3W Ciz2 1nF Liz1 4yH INSTALL PER CONTROL DRAWING 9240040 949 Na SEE INSTALLATION INSTRUCTION DOCUMENT 30ma CAUTION KEEP COVER GUARD CLOSED PLACE FOR NONEM INFORMATION
64. ror Input register no 1118 Bit 0 Internal temperature out of range Contact Emerson Process Management Rosemount TankGauging service department Contact Emerson Process Management Rosemount TankGauging service department Bit 1 Communication error with temp chip Bit 2 Device error section 5 Service and Troubleshooting 5 9 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 Message Description Action Configuration Error Input register no 1124 aa Bit 1 Unit Not Supported Choose a supported measurement unit numHiddenErrors Input register no 1132 Number of hidden errors Contact Emerson Process Management Rosemount TankGauging numOtherErrors Input register no 1134 service department Number of other errors 1 The register number refers to the internal Input Register of the 2230 database Note that Input Register data from the 2230 display is temporarily stored in the Input Register database of the 2410 Tank Hub The Input Registers presented in TankMaster Win Setup refer to the internal register area of the 2410 Therefore for tank 1 you will have to add 16000 to the 2230 internal register number as given by Table 5 4 in order to find the register presented by WinSetup For the second and third 2230 display you will have to add 18000 and 20000 respectively 5 3 2 Device Warnings Device warnings are signaled in the Input Register Device Warnings Warnings are less serious than errors Detailed i
65. s Cables must be properly attached to the cable glands Section 3 Installation Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 Figure 3 5 2230 cable connections X2 Tankbus output a a a AA Daisy chain connection to other field devices bs Jankou E tipu see page 3 12 Front cover TIN Sealing pA Jumper for PX alak a built in l termination AN X4 Tankbus E DIS terminator NG FB FB Cable Shield O Internal grounding X2 Tankbus FB input X3 Tankbus FB input Section 3 Installation 3 11 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 Daisy Chain Connection You may use the daisy chain option in order to connect the Rosemount 2230 to other field devices on the Raptor Tankbus 1 Unscrew and remove all six screws on the front of the Rosemount 2230 Remove the cover carefully Take care of the locking device for the weather protection hatch NOTE Do not disconnect the cables between the display front and the circuit board 2 Disconnect the termination jumper from the X3 terminal see Figure 3 5 on page 3 11 3 Run the new Tankbus cable into the 2230 compartment through a suitable gland 4 Connect the outgoing Tankbus wires to the X2 out and X3 out terminals as shown in Figure 3 6 Figure 3 6 Daisy chain wiring kaha A Pag H ba mm s NA 5 Connect the cable shield to the X1 terminal 6 Repla
66. tallations 3 9 Rosemount 2230 3 3 8 Wiring 3 10 Reference Manual 300560EN Rev AA May 2011 Use the following wiring procedure for the Rosemount 2230 1 Unscrew and remove all six screws at the front of the display 2 Remove the cover carefully Take care of the locking spring for the weather protection hatch see 2230 Components on page 2 2 NOTE Do not disconnect the cables between the display front and the circuit board Ensure that the compartment is protected against water in case of rain 3 Run the Tankbus cable through the gland 4 Connect the Tankbus wires to the X2 and X3 terminals as illustrated in Figure 3 5 on page 3 11 Ensure that the positive lead is connected to the terminal marked FB and the negative lead to the terminal marked FB 5 Connect the cable shield to the Shield Loop Through X1 terminal 6 If the 2230 display is the last device on the Tankbus connect a jumper for the built in termination See The Tankbus on page 3 8 for more information on termination 7 Replace the cover Make sure that the sealing and the locking device for the weather protection hatch are placed in the correct positions 8 Firmly tighten the six screws on the front cover NOTE Ensure that o rings and seats are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection The same requirements apply for cable inlets and outlets or plug
67. terface See the Raptor Technical Description Document no 704010en for more information on the various devices and options Section 2 Overview Reference Manual 300560EN Rev AA May 2011 Rosemount 2230 2 3 1 Raptor System The standard start up procedure of a Raptor system that includes devices Start up such as the 2160 Field Communication Unit 2410 Tank Hub 5900S Radar Level Gauge and the 2240S Multi input Temperature Transmitter can be summarized in the following brief description 1 Install the devices on the appropriate locations 2 Assign Modbus addresses for the Rosemount 2410 Tank Hub level gauges such as the 5900S Radar Level Gauge and auxiliary tank devices ATD such as the 2240S Multi input Temperature Transmitter The Modbus addresses will be stored in the built in databases of the Rosemount 2410 Tank Hub and the Rosemount 2160 Field Communication Unit 3 Verify that the total current consumption of devices connected to the Tankbus does not exceed 250 mA 4 Wire the devices Connect field devices to the Tankbus Note Devices must be configured in the tank database of the Rosemount 2410 Tank Hub in order to be able to communicate on the Tankbus e Connect the Rosemount 2410 Tank Hub to the Rosemount 2160 Field Communication Unit Connect the Rosemount 2160 Field Communication Unit to the control room PC with TankMaster software The 2160 may be connected via a Rosemount 2180 Field Bus Modem
68. ther vendors equipment on the tank The Raptor product portfolio includes a wide range of components to build small or large customized tank gauging systems The system includes various devices such as radar level gauges temperature transmitters and pressure transmitters for complete inventory control Such systems are easily expanded thanks to the modular design Raptor is a versatile system that is compatible with and can emulate all major tank gauging systems Moreover the well proven emulation capability enables step by step modernization of a tank farm from level gauges to control room solutions It is possible to replace old mechanical or servo gauges with modern Raptor gauges without replacing the control system or field cabling It is further possible to replace old HMI SCADA systems and field communication devices without replacing the old gauges There is a distributed intelligence in the various system units which continuously collect and process measurement data and status information When a request for information is received an immediate response is sent with updated information The flexible Raptor system supports several combinations to achieve redundancy from control room to the different field devices Redundant network configuration can be achieved at all levels by doubling each unit and using multiple control room work stations 1 See documents IEC 61158 2 and IEC TS 60079 27 2 3 Rosemount 2230 Figure
69. tion 3 6 External Cabling 1 2 F Factory Mutual Canadian Approvals B 4 US Approvals B 3 Factory settings 4 17 1950 2 5 Field Communication Unit 2 5 ROSEMOUNT Tank Gauging www rosemount tg com Index FISCO ii KA Dhang 3 7 Cable parameters 3 7 FM symbol 1 2 Foundation Fieldbus Power requirements 3 7 G Ground External 3 6 Ground screw 3 6 Grounding 3 6 Screw 3 6 Shield wire connection 3 7 H Hazardous areas 3 7 Hazardous Locations Certifications B 3 Holding Registers 5 3 Hole pattern 3 3 I IECEx Approval B 7 Input Registers 5 3 Installation Electrical 3 6 Mechanical 3 2 Procedure 2 8 Invalid value 4 3 L Language 4 13 LCD contrast 4 2 4 16 LCD test 4 16 LED ae BA AA PREX 3 13 Communication 3 13 SIS 64 5 prag d drea rs 3 13 LED Error Codes 5 6 FPROM error 5 6 HREG error 5 6 Internal Temperature Error 5 6 Measurement Error 5 6 Other memory error 5 6 RAM error 5 6 SW error 5 6 LED signals 3 13 Rosemount 2230 M Main menu Options
70. tions Menu Tanks Units for Display Toggle time 4 In the Options Menu use the up and down arrow softkeys to navigate to the desired menu item 5 Press the mp softkey to continue to the selected menu section 4 Configuration and Operation 4 7 Reference Manual 300560EN Rev AA Rosemount 2230 May 2011 4 6 1 Variables In the Select Variables menu you can choose which variables to present in View Mode The following options are available 2410 Tank Pos 1 10 lets you configure a common set of variables to be presented for all tanks 2410 Tk Pos 1 2 3 lets you configure variables individually for each tank For a list of available variables see Table 4 1 on page 4 9 Select Variables Menu The Select Variables menu allows you to select variables to be displayed in View Mode Option 2410 Tank Pos 1 10 can be used to specify a common set of variables to be used for all tanks connected to the same 2410 Tank Hub In addition to this you can configure tanks individually by specifying a unique set of variables for each tank Note that the individual configuration will be added to the configuration that is common for all tanks For a list of selectable variables see Table 4 1 on page 4 9 To select variables 1 In View Mode press Menu Options Variables Figure 4 13 The Select Variables menu Select Variables 2410 Tank Pos 1 10 2410 Tk Pos 1 2410 Tk Pos 2 2410 Tk P
71. twork The TankMaster WinOpi program lets the operator monitor measured tank data It includes alarm handling batch reports automatic report handling historical data sampling as well as inventory calculations such as Volume Observed Density and other parameters A plant host computer can be connected for further processing of data The TankMaster WinSetup program is a graphical user interface for installation configuration and service of the different devices in the Raptor system Rosemount 2160 Field Communication Unit The 2160 Field Communication Unit FCU is a data concentrator that continuously polls and stores data from field devices such as radar level gauges and temperature transmitters in a buffer memory Whenever a request for data is received the FCU can immediately send data from a group of tanks from the updated buffer memory Rosemount 2410 Tank Hub The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in the hazardous area using the intrinsically safe Tankbus The 2410 collects measurement data and status information from field devices on a tank It has two external buses for communication with various host systems There are two versions of the 2410 for single tank or multiple tanks operation The multiple tanks version supports up to 10 tanks and 16 devices The 2410 is equipped with two relays which support configuration of up to 10 virtual relay functions allowing you to specify
72. u Custody Transfer View LCD Test LCD Contrast 4 Use the up and down arrow softkeys to navigate to the desired menu item 5 Press the mp softkey to continue to the selected menu 4 14 section 4 Configuration and Operation Reference Manual 300560EN Rev AA May 2011 4 7 1 Status Figure 4 23 Rosemount 2230 status 4 7 2 Custody Transfer View Figure 4 24 Custody Transfer view Rosemount 2230 The Status screen shows the current status of the 2230 Various error messages and warnings can be displayed in case of software or hardware malfunctions See Troubleshooting on page 5 7 for more information To view the current status information 1 In the View Mode press Menu Service lt Status gt Network OK Hardware GOOD Write Protect Off Internal Temp 25 3 C eae py uu 2 Press lt Esc gt to return to the Service menu oee Status Information on page 5 2 for information on various status messages The Custody Transfer view presents Level and Liquid Temperature for each tank To open the Custody Transfer view 1 In View Mode press Menu Service Custody Transfer Level 8161 0 mm Liquid temperature 26 86 C 2 Press the lt Esc gt softkey to return to View Mode 3 Press the lt Pause gt softkey to pause the display toggling 4 Press the down arrow amp softkey to display the next tank section 4 Configuration and Operation 4 15 Reference
73. use the Reset button to force a restart of the Rosemount 2230 display Restarting the 2230 has the same effect as switching off and on the power supply The Restart option will connect the Rosemount 2230 display to the Rosemount 2410 Tank Hub and perform start up tests of software and hardware 3 13 Rosemount 2230 3 5 SWITCHES 3 5 1 DIP Switches Figure 3 9 DIP Switches Table 3 2 Rosemount 2230 DIP Switches 3 6 AMBIENT TEMPERATURE 3 14 Reference Manual 300560EN Rev AA May 2011 The Rosemount 2230 is equipped with four DIP switches as illustrated in Figure 3 9 The switches control the following settings Number Name Description 1 Simulate Enables simulation for test of 2230 in open FF systems 2 Write Protect Enables write protection of configuration data 3 Spare Not used 4 Spare Not used NOTE Manual configuration may override the switch setting The Simulate Switch The Simulate switch is used to simulate measurement values from the tanks The switch returns from ON to OFF after power is applied This feature prevents the transmitter from being left in simulation mode Write Protect Switch The Write Protect switch can be used to protect the Rosemount 2230 from unintentional changes of the current configuration The Rosemount 2230 is equipped with a temperature sensor for measuring ambient temperature The temperature can be displayed on the field display a

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