Emerson 54e Instruction Sheet
Contents
1. kan Brug uantzendalig inne vandt t forskruning dette medfare alvorlige kv stelser eller ded som sikkerhed for i bearing af kapsiings 18558 ri metal Brug sikringer med armere angivet sp nding og siramaryrke Sikringere er placeret under denne p skrift KAN ONDER SPANNING STAAN Verwideren Van zekering of dit deksel kan dit leiden tot emstig of dodelijk letsel Aang naar metalen prod af naar maen Gehbruik watordichte wereld pluggaen om d beschermingskiiase te Yoor duurzame beschenming tegen brand ultshuitend zekeringan gebruiken mat aangegeven nominalg spannings an stroomuaarden De rakeringen bevinden rich onder dt A ADVARSEL Kabelinnfienng m jardes til metailavstiver aller ia matatkengingan Bruk iummesikne og niplanq uggar slik at kapslingens tetthatsgrad SPENNING KAN V RE TIL STEDE ndr eller dece dekalet fj armes og kan fare alvorige skader eller dadsulykker Fer at bexk yttetse must antennelee skal oppretiholdes m sskringer bare erstaties med tikvarende som har spesifisert spenning og stramitvrke Siknnuer er pleser under deme dekie eom Tub O di protemoni per m g B lang euemanro ingresso m metalo can eustadia matig FOSSIBILE PRESENZA DI ALTA TENSIONE La rimaziane del fusibi2. 1 AL 0 interval Hopes value On mmo value OR imo i paoi set point rir recen T gua ir am Diagnostics Gloss Lo sapon imped m Cte Rel Imp Hi setpoant ae 3 me d 1 267 All menus shown Some menus will Secury change or not appear with different Ir rm settings Te MODEL 54e pH ORP QUICK START MODEL 54e pH ORP QUICK START Use the 4 or key to move the cursor down or up and the or lt to move the cursor right or left Press ENTER F4 to move to the next menu SAVE F4 to store a setting EDIT F4 to change a setting and EXIT F1 to exit without saving changes STEP 1 MEASUREMENT TYPE Note The analyzer is factory configured for a pH sen sor Skip to step 2 if you will be measuring pH Press any button he main menu will appear with CALI BRATE highlighted Use the arrow buttons to select Program Press ENTER Use the arrow buttons to select Configure Press ENTER DISPLAY will be highlighted Press ENTER MEASURE will be highlighted Press ENTER Use the arrow buttons to select REDOX or ORP Press SAVE Press EXIT until the main display appears STEP 2 OUTPUT SETPOINTS Press any button The main menu will appear with CAL IBRATE highlighted Use the arrow buttons to select Program Press ENTER Use the arrow buttons to select OUTPUT SETPOINTS Press ENTER
3. classification du boitiar Dar Analysat r iat weorszhriltamaessig zu ardan Urn die Schutrant des sicherzustellen mit den an zprechenden Katetverschrieihungan und Bindkappen auszuruesten Uziemi nrzmevod da mataioveago plaskowmnika lub ahudewwy stopasn szczminoscs obudowy Bios nigpalna wodoszcreina Anslutn nqganunkt jordad nd chassi Anv nd 18r att hevara klassificnring av an paratsk pgp LARIZENI POD NAPETIM Odttranem nebo tohoto cue zpusobit varne nebo smrt Poskorene nahrarujse pouse ye sepa jmenoviym napetim a proudem Pojisticy jou umisteny pod ima VOLTAJE PUEDE ESTAR PRESENTE boa o exta cubierta son removidos Gama severas denice o miserie fura una proteccion continua contra el luego reemplace solamente con fusibles de voltaje y corriente expecificados Los fusihles encuentran debajo de esta cubierra En cas de d mantzge de ce capot ou des de lenses graves oo de mart Afin EE ne remplacer les Fuszhles que par des amp guivalems en tenon ei en courant Les faibles se or ar cue MA CEFAEHRLICHE ELEK TRISCITE SPANNUNG le die Schaurabdeekung oder die Sicherang koennen am Creryet eretha
4. sealed by non flammable closures to provide enclo sure integrity in compliance with personal safety and environmental protection requirements Use NEMA 4X or IP65 conduit plugs supplied with the instrument to maintain the ingress protection rating IP65 For safety and proper performance this instrument must be connected to a properly grounded three wire power source Proper relay use and configuration is the responsi bility of the user No external connection to the instrument of more than 60VDC or 43V peak allowed with the exception of power and relay termi nals Any violation will impair the safety protection provided Do not operate this instrument without front cover secured Refer installation operation and servicing to qualified personnel WARNING This product is not intended for use in the res idential commercial or light industrial environ ment per C certification to EN50081 2 es EMERSON Process Management Ground conduit metal stiffener or t metal enclosure Lise hari watertight conduit hittenga plugs t pregaryg aioe rating DANGER LIVE VOLTAGES MAY BE FRESENT Wien oc tieni cover removed will cause severe or death CAUTION For concinued prosectioa again fae replace only with fuses of specifiond voltage and aseni rangs Fuses are located under this Hvis sikringen eller denne
5. OUTPUT 1 SETPOINTS will be highlighted Press ENTER Press CONT 4 mA will be highlighted Press EDIT Use the arrow but tons to enter the desired value Press SAVE Use the arrow buttons to select 20 MA Press EDIT Use the arrow buttons to enter the desired value Press SAVE Press EXIT Use the arrow buttons to select OUTPUT 2 SET POINTS Press ENTER Press CONT Enter the 4 mA and 20 mA values as above Press EXIT until the main display appears STEP 3 AUTOCAL Note Obtain two pH buffer solutions with values at least 2 pH units apart Factory set buffers are 4 01 7 00 and 10 01 pH Press any button The main menu will appear with CAL IBRATE highlighted Press ENTER BUFFER CALIBRATION will be highlighted Press ENTER Place the sensor in the first buffer and press CONT Wait until the screen reads Buf 1 done Use the arrow buttons to select the correct buffer Press CONT Rinse and dry the sensor Place the sensor in the second buffer and press CONT Wait until the screen reads Buf 2 done Use the arrow buttons to select the correct buffer Press CONT Press EXIT until the main display appears STEP 4 SINGLE POINT STANDARDIZATION After the sensor is installed take a grab sample as close to the sensor as possible Use a calibrated pH instrument with automatic tempera ture compensation to determine the pH of the grab sam ple Press any button The main menu will appear with CAL IB
6. A contacts SPST normally open Relay 4 Epoxy sealed form C SPDT Resistive Inductive 28 Vdc 5 0 Amps 3 0 Amps 115 Vac 5 0 Amps 3 0 Amps 230 Vac 5 0 Amps 1 5 Amps Weight Shipping Weight 1 8 kg 2 3 kg 4 16 5 Ib INSTRUMENT SPECIFICATIONS 25 C Measurement Range 0 to 14 pH Output Scale Expansion Zero suppression up to 13 pH units Span Any pH from 1 to 14 Accuracy 0 01 pH Repeatability 0 01 pH Stability 0 01 pH month non cumulative Temperature Coefficient Input 0 003 pH C Output 0 006 pH C Temperature Compensation Pt 100 or Pt 1000 RTD Automatic or Manual 15 to 120 C 5 to 248 F INSTRUMENT SPECIFICATIONS 25 C ORP Measurement Range 1400 to 1400 mV Output Scale Expansion Zero suppression up to 1300 mV Span Any ORP range from 100 to 2800 mV Accuracy 1 0 mV Repeatability 1 0 mV Stability 1 0 mV month non cumulative Temperature Coefficient Input 0 2 mV C Output 0 4 mV C Temperature Measurement 15 to 120 C 5 to 248 F Pt 100 or Pt 1000 RTD MODEL 54e pH ORP WARNING All electrical installation must conform to the National Electrical Code all state and local codes and all plant codes and standards for electrical equipment All electri cal installations must be supervised by a qualified and responsible plant electrician LOCATING THE CONTROLLER Position the Model 54e pH ORP controller to minimize the effects of temperature ex
7. CLOSURE EARTH GND CURRENT NT EARTH OUTPUT 2 QuTPuT 1 GND FOR 24VDC ONLY 1 2 3 24 RTN GND vDC llelelelelelelelelelelele 1 2 3 4 5 118 NEUTRAL 230 ALARM 1 VAC VAC DANGER LIVE VOLTAGES MAY BE PRESENT WILL CAUSE SEVERE INJURY OR DEATH ALARM 2 e AL ARM 1 12 3 NC NG L ALARM 4 1 CURRENT OUTPUT 1 HART COMM MUL T DROP a SING CUR 51 Lo OUTPUT AND POWER WIRING OUTPUT WIRING TB2 2 FOR 24VDC ONLY EARTH GROUNDS 1 2 3 POWER WIRING C783 4 GROUND Power Input and Relay Output Wiring for Model 54e pH ORP The right people the right answers right now ROSEMOUNT ANALYTICAL CUSTOMER SUPPORT CENTER 1 800 854 8257 Emerson Process Management 2400 Barranca Parkway Irvine CA 92606 USA Tel 949 757 8500 Fax 949 474 7250 http www raihome com Rosemount Analytical Inc 2010 ON LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http www raihome com Specifications subject to change without notice i 0 wr Ir Ey N Credit Cards for U S Purchases Only 5 10 ie iim VISA Lene eee di e A amp EMERSON Process Management
8. Instruction Sheet PN 51A 54epH rev J October 2010 Model 54e pH ORP pH ORP Analyzer Controller For additional information please visit our website at www emersonprocess com raihome liquid ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING Rosemount Analytical designs manufactures and tests its prod ucts to meet many national and international standards Because these instruments are sophisticated technical products you must properly install use and maintain them to ensure they continue to operate within their normal specifications The following instructions must be adhered to and integrated into your safety program when installing using and maintaining Rosemount Analytical products Failure to follow the proper instructions may cause any one of the following situations to occur Loss of life personal injury property damage damage to this instrument and warranty invalidation Read all instructions prior to installing operating and servicing the product If this Instruction Manual is not the correct manu al telephone 1 949 757 8500 and the requested manual will be provided Save this Instruction Manual for future reference If you do not understand any of the instructions contact your Rosemount representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation and m
9. RATE highlighted Press ENTER Use the arrow buttons to select STANDARDIZE Press ENTER Press EDIT Use the arrow buttons to enter the pH value of the sample Press SAVE Press EXIT until the main display appears MODEL 54e pH ORP WIRING RED RECEIVE GREEN _ 2 MO CONNECT CN CLAR ATZ WHITE ATO ETAR WAITL WEO A D SENSE IM CDMNECTLIM INR SHIELD RE TURM a is quem m 1 i a 4 9 1 1 1 f A 12252 c ICE MOTE PREAMP KELAT LON JUMFER er a cet on ct MUST BE SET H MUS E SET H SENSOR OR SIDE ANALYZER SIDE LL M ee ee 2 555 255 lliigsggisgegzigige2ss w oje 8lz zb l cle 8 ols 1815 bee El t Jols ap tE ES TSE lt a Tja T I CIT Te Tl la ale 2 gt gt i Z O u aie lez a Z Fw oo z O E Ww gt O Slee 3 filz 3 8 SIEIS 2 9 9 1 od ul B c 2 B eS ei id wee an ul Fig i TB1 SENSOR WIRING Sensor Wiring Diagram EN
10. aintenance of the product Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that qualified people use replacement parts specified by Rosemount Unauthorized parts and procedures can affect the product s performance and place the safe operation of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective cov ers are in place except when maintenance is being performed by qualified persons to prevent electrical shock and personal injury ROSEMOUNT Analytical WARNINGS AN RISK OF ELECTRICAL SHOCK Making cable connections to and servicing this instru ment require access to shock hazard level voltages which can cause death or serious injury therefore disconnect all hazardous voltage before accessing the electronics Relay contacts made to separate power sources must be disconnected before servicing Electrical installation must be in accordance with the National Electrical Code ANSI NFPA 70 and or any other applicable national or local codes Unused cable conduit entries must be securely
11. be a del coperchio puis causare gravi lesioni o mone accessori cannattorni dai Tubo di pratgziona 1 Venu Gee mAN infi mimabili per assicurae limi di M rgsisteengz custode a conducta de abs ferra atrav s Sue cu matilinos Utilize bucina 8 acnss rnos ignilugas para presorvac o da agranqueculada ATTENZIONE Per garante uri comiimua protezsone contem gli incemdi sosmtuire soto con fusibili del voltazgio indicato dell artuale potenza fusibili spec allegpiati pote coperchio POSSIBILIDADE DE TENS O PERIGOSA A de fixivel ou desta pode causar graves a marie sempre boa proi clo inc ndio subszitunr somenbe por com a lenio e correnie especificadas Os fusiveis ermcontr amp msse vob esta tumpa Zpmnici wodic byt vodivi spojun s kostrou aristroje Pouzhejra vedotesna pruchodky abyste rachovali stupen kryti pristraja La toma a tiarra deba hacerse un eontraluarte de mera ale caja mat lica Urilice accesarios enchuftes na inflamables y estancos al agua para praservar aspecilicaciones d la caja Raccorder le in massa m tallique d une ou du caffrat Utiliser des raccorda at des boucnons ranches inflatables afin de preservar
12. e mounting pipe and through the pipe mounting bracket and mounting bracket Tighten the U bolt nuts until the controller is securely mount ed to the pipe Panel Mounting The controller is designed to fit into a 5 43 x 5 43 inch DIN stan dard 144x144 mm panel cutout shown below Installation requires both front and rear access 1 Install the controller as shown below Insert the instrument enclosure through the front of the panel cutout and align the panel mounting brackets as shown 2 Insert two mounting bracket screws through each of the two mounting brackets and into the tapped holes in the rear of the controller enclosure and tighten each screw 3 Insert four panel mounting screws through each hole in the mounting brackets Tighten each screw until the mounting bracket holds controller firmly in place To avoid damaging the controller mounting brackets do not use excessive force PANEL MOUNTING PIPE MOUNTING MODEL 54e pH ORP MENUS Calibrate Temp Comp AutodManual mal Terry Output Trem Inm Outpt 1 2 Test Output 1 Test 1 Alann 2 fosi Alom 2 Alanm 4 Display LoR Display Fight Display Contrasi Timeout Himena Adkins vale Program Fixed Hakl valuo vale Normal Moda only Hystorosis vaia Time value Lay value ur value Timar Disable
13. lte oder toediliche ATTENTION Um die Gefahr von Kurschiel und Fuskbenbildung zu verhindern diea Sicherungen nur durch soiche gleicher Spannung and Suomwere werden Die Sicherungen befinden sch NIEBEZPIECZENSTWO URZADZENIE BYC POD RAPIECIEM Gdy bezpieczruki lub pokrywa ismieje meg woe cla Suh sme W celu utrzymania zabezpiecrenia przed zapaleniem nalery bezpiecrsiki a identycznyrs z oryginalayen napieciu amperaru um eszezene pod 1 pokrywa HO GSPANNING KAN F REKOMMA Avlkgsnam e 2v s kring caer sicyddskdpa kan f euesaka allvarlig skada eller dodafall IAKTTAG F RSIKTIGHET Far koesinuerligt skydd mon besndl ara endast eed specificerad sakringiitoriek och ninaning MODEL 54e pH ORP PHYSICAL SPECIFICATIONS GENERAL Enclosure Epoxy painted aluminum NEMA 4X IP65 144 X 144 X 131 mm DIN size 5 7 X 5 7 X 5 2 in Front Panel Membrane keyboard with tactile feedback and user selectable security Light gray blue and white overlay Light gray enclosure dark gray bezel Display Back lit dot matrix LCD 7 0 x 3 5 cm blue on gray green The display contrast is compensated for ambient temperature Process Variable Character Height 16mm 0 6 in Electrical Classification Class Division 2 Groups A B C amp D T5 Ta 50 C Dust ignition proof Class Il Divi
14. sion 1 Groups E F amp G Class 111 CSA LR34186 Max relay contact rating 28 Vdc 110 Vac 230 Vac 6 amps resistive FM Max relay contact rating 28 Vdc resistive 150 mA Groups A amp B 400 mA Group C 540 mA Group D Power Code 01 100 127 VAC 50 60 Hz 6 6 0 W 200 253 VAC 50 60 Hz 6 6 0 W Code 02 20 30 VDC 6 0 W Current Outputs Output 1 pH ORP temperature glass impedance or reference impedance Output 2 pH ORP temperature glass impedance or reference impedance Each output is galvanically isolated 0 20 mA or 4 20 mA into 500 ohms maximum load at 24 Vdc or 115 230 Vac or 500 ohms maximum load at 100 200 Vac Output 1 includes digital signal 4 20 mA superimposed HART Code 09 only RFI EMI EN 61326 C J Sira 070111 00 LVD Code 01 only 61010 1 Ambient Temperature 0 to 50 C 32 to 122 F NOTE The analyzer is operable from 20 to 60 C 4 to 140 F performance Relative Humidity 95 non condensing Alarms Relay 1 Process Interval or Time Proportional Control TPC requires code 20 Relay 2 Process Interval or Time Proportional Control TPC requires code 20 Relay 3 Process Interval or Time Proportional Control TPC requires code 20 Relay 4 Sensor analyzer and process fault alarm Each relay has a dedicated LED on the front panel SPECIFICATIONS Relay Contacts Relays 1 3 Epoxy sealed form
15. tremes and to avoid vibration and shock Locate the controller away from your chemical process to protect it from moisture and fumes Select an installation site that is more than 2 ft from high voltage conduit has easy access for operating personnel and is not exposed to direct sunlight UNPACKING AND INSPECTION Inspect the exterior of the shipping container for any damage Open the container and inspect the controller and related hard ware for missing or damaged parts If there is evidence of damage notify the carrier immediately If parts are missing contact Rosemount Analytical customer sup port MECHANICAL INSTALLATION Mounting the Controller The Model 54e pH ORP controller may be supplied with a mount ing bracket accessory If you use the mounting bracket on wall or pipe installations avoid mounting on pipes which vibrate or are close to the process The bracket may be modified to mount the controller on beams or other rigid members You can also fabri cate your own bracket or panel mount the controller using the bracket as an example Wall or Surface Mounting 1 Mount the bracket to the controller using the supplied four SCrews 2 Mount controller mounting bracket to wall using any appro priate fastener such as screws bolts etc 4 WALL MOUNTING INSTALLATION Pipe Mounting 1 Attach the mounting bracket to the rear of the controller and tighten the four screws 2 Place supplied U bolts around th
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