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Emerson NetSure 802 DC Power System Application Guide

1. ee MH ee a o o o me 0 0 0 0 0 0 0 0o 0 Olla Internal Ground Busbar Internal Ground Busbar Assembly P N 554862 Assembly P N 555214 x D SEN 4 S ae DO NOM nM 2 000 000 Internal Ground Busbar Assembly P N 554862 21 500 19 500 17 500 15 500 13 500 1 500 9 500 1 500 5 500 3 500 500 0 000 50 431 22 050 281 44 Internal Ground Busbar Assembly P N 555214 Page 74 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide opec No 582140000 Models 802NLDB 802NLEB and 802NL B Load Connections to Distribution Only Bays to Distribution Bus 2 Position 13 to Distribution Bus 2 Position 18 to Distribution Bus 2 Position 19 to Distribution Bus 2 Position 24 to Distribution Bus 4 Position 37 to Distribution Bus 4 Position 42 to Distribution Bus 4 Position 43
2. 1 5 8 Lock Washer P N 215111800 1 9 8 11 x 1 Bolt P N 227655100 Torque to 715 in Ibs Assembled Page 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514690 or 514691 Assembly Procedure Step 2A STEP 2A Install Busbars see Step 2B for Bolt Hole Identification see Step 2C for Assembled View Use Spacer Busbars or Spacer Insulators Note Apply Electrical Anti Oxidation on end bays or stand alone bays For multiple Compound to all Busbar bays use Spacer Busbars and move out Mating Surfaces to bridge between busbars of both Assemblies see Assembled View Busbar As sy P N 514690 1 5 8 11 x 1 3 4 Bolt P N 227653800 or in 4 3 8 16 x 2 Bolt P N 227647400 Torque to 715 in Ibs Or Torque to 180 in Ibs Busbar Assy P N 514691 gt 5 8 1 j x 2 3 4 Bolt P N 227653900 3 8 16 x 2 3 4 Bolt P N 227647700 an and om 1 5 8 Lock Washer
3. 2 Threaded Insulator P N 245857200 Hand Tighten D 2 5 8 11 x 1 1 2 Threaded Rod P N 334315900 Assembled Page 16 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Horizontal Battery Input Busbar Assembly P N 554873 Assembly Procedure Step 6 STEP 6 Install Horizontal Landing Positive Busbar onto Main Positive Busbar 2 5 8 11 x 1 Bolt P N 227655100 Torque to 715 in Ibs 2 5 8 Lock Washer P N 215111800 gt 2 5 8 Flat Washer P N 214201300 UU 1 Horizontal Landing Positive Busbar P N 514436 D SDH 1 Note Apply Electrical Anti Oxidation Compound to Busbar Mating Surfaces SS 3 8 Flat Washer P N 214204100 Torque to 180 in Ibs 6 3 8 Belleville Washer P N 214825000 6 3 8 16 x 1 1 4 Bolt P N 227646800 Note Concave Side of Belleville Washer Faces Busbar Convex Side Faces Bolt Head Belleville Washer install between Bolt Head and Flat Washer 8 8 co
4. 2 5 8 11 x 1 1 4 Threaded Rod P N 334315700 4 2 Threaded Insulator P N 245857200 Hand tighten only 4 2 5 8 11 x 1 1 2 Threaded Rod P N 334315900 Rear Top of Bay Page 42 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Vertical Battery Input Busbar Assembly P N 554874 Assembly Procedure Step 6 STEP 6 Install Vertical Landing Positive Busbar onto Main Positive Busbar 6 3 8 16 x 1 1 4 Bolt P N 227646800 Torque to 180 in Ibs 6 3 8 Belleville Washer P N 214825000 6 3 8 Flat Washer P N 214204100 g 2 5 8 11 x 1 Bolt P N 227655100 Torque to 715 in lbs 1 7 2 5 8 Lock Washer P N 215111800 _ 2 58 Flat Washer P N 214201300 1 Vertical Landing Positive Busbar P N 548003 Rear Top of Bay Page 43 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information
5. Assembled Page 17 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Horizontal Battery Input Busbar Assembly P N 554873 Assembly Procedure Step 7 STEP 7 Final Torque Rear Top 4 Ty of Bay le a e EE l o Torque these connections to 180 in Ibs 20 places Page 18 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay Busbar Shield Kit P N 528482 Assembly Procedure P N 554873 Busbar Assembly Torque to 143 in Ibs 3 8 16 x 5 8 Bolt P N 227646500 one per side 3 8 Lock Washer P N 215
6. Atechnical manual from the experts in Business Critical Continuity NetSure 48V DC Power System Installation Guide Section 5957 Issue AM March 26 2014 SPEC NO MODEL 802NLDB 582140000 802NLEB 802NL B 4 i i EMERSON Network Power Business Critical Continuity Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co Lorain and Vortex are registered trademarks of Emerson Network Power Energy Systems North America Inc NetSure NetSpan NetReach NetXtend and NetPerform are trademarks of Emerson Network Power Energy Systems North America Inc All other trademarks are the property of their respective owners The products covered by this instruction manual are manufactured and or sold by Emerson Network Power Energy Systems North America Inc The information contained in this document is subject to change without notice and may not be Suitable for all applications While every precaution has been taken to ensure the accuracy and completeness of this document Emerson Network Power Energy Systems North America Inc assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions Refer to other local practices or building codes as applicable for the correct methods tools and materials to be used in performing procedures not specifically describe
7. M Kit P N 554873 1 5 8 Flat Washer P N 214201300 1 5 8 Lock Washer P N 215111800 ft 5 8 11 x 1 Bolt P N 227655100 Torque to 715 in lbs Assembled Page 20 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514688 or 514689 Assembly Procedure Step 2A STEP 2A Install Busbars see Step 2B for Bolt Hole Identification see Step 2C for Assembled View Use Spacer Busbars or Spacer Insulators Note Apply Electrical Anti Oxidation on end bays or stand alone bays For multiple Compound to all Busbar bays sandwich busbars of adjacent Busbar Mating Surfaces Assemblies together Busbar Assy P N 514688 1 5 8 11 x 1 3 4 Bolt P N 227653800 P or Torque to 715 in Ibs us a EE Busbar Assy P N 514689 5 8 11 x 2 3 4 Bolt P N 227653900 or Torque to 180 D and i du x 2 3 4 Bolt P N 227647700 1 5 8 Lock Washer P N 215111800 4 3 8 Flat Washer P N 214204100 m 1 5 8 Flat Wa
8. to Distribution Bus 4 Position 48 Connect Load Leads Here Load Lug Adapter Plates May Be Required Refer to Previous Illustrations XU V SV n TSZS X VFS v Sas AS NN USA TD VEES z rU 7 Y SES Y arte kD ED p AA Y gt Y y Ly Y L m X 6 o bo bo A 6 25 i VEI Y CER 2737 r ZF t K pe JA roses M VRE f S 97 A _e 2 2 7 Ero avs a 795929 om Ve e CUT L 5272 y vA 2559 27 ENNES ZZA y iN C Y WNA ES K Y7o 27 V8 787 E ANSA ey ra A os VLE h amp b Z is T T SAM RAAN NY rs Y VF VB We 2 iz a Ai Y S ye 1 EA V e BIA TZAN V Y AA 4 Y 2 Ty uw 5 V el v A 8 RO A WAV F Y A 27 KAA A 27 EAN N DN 8 Rear View Hear View Rear cover panels removed in illustration for clarity Section 5957 Issue AM March 26 2014 to Distribution Bus 1 Position 12 to Distribution Bus 1 Position 7 to Distribution Bus 1 Position 6 to Distribution Bus 1 Position 1 to Distribution Bus 3 Position 36 to Distribution Bus 3 Position 31 to Distribution Bus 3 Position 30 to Distribution Bus 3 Position 25 Recm Torque 3 8 Hardware using Belleville Lock Washer 180 in lbs 3 8 Hardware using flat washer and lock washer 300 in lbs 4 Position Lug Adapter Kit P N 534420 3 Position Lug Adapter Kit P N 529131 2 Position
9. Front Door Removed nm E nan fo L nfi key Clarity Only 2 ill icm O e Dm Hi A a a fi e O i MTS D e E I c i e Ci Rectifier 5 PT Rectifier 6 o de Rectifier 47 i CSW Rectifier 8 o d Rectifier 9 Front View Page 83 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide opec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5957 Issue AM March 26 2014 Battery Connections to Power Distribution Bays POSITIVE BATTERY GROUND RETURN 48V WENN LLL LL IE OO NEGATIVE BATTERY SUPPLY 48V NEGATIVE 8 S Recm Torque 3 8 Hardware using Belleville Lock Washer 180 in lbs using flat washer and lock washer 300 in Ibs Migal aad GREEN EROS MINAN NANNAN ANAD HAMA MULT NOVAN ARRAY AIL ANNAM AAN LONANN MAQAQ AN NAA ANAN ANAN eT TAIN TINIE Mis GRAN AANA E A Aubin ua UM bud ne uL To col MEL MEL vee T0 ITO wol ITO c9 NAI RABAT ARD NAN BUE DH AH EHI LAM LO EE DUE LEE D I E esse M kasi i REALLY Rear of Bay Page 84 This document is property of Emerson
10. Maximum size of wire to be connected to a single lug position is 750 kcmil Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs Two 2 kits shown for illustration of the kit installed on busbars with tops This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Lug Adapter Kits Power Distribution Bays Lug Adapter Kits 2 000 Distribution Only Bays 3 8 Clearance Holes Lug Adapter P N 513702 Kit P N 520893 N 1 2 see Notes 1 2 3 1 000 Jj Load Lug Adapter Plate for 3 Pole Devices 3 Pole 218 Circuit Breaker Assemblies 3 8 Clearance Hol 3 Position Lug Adapter Kit P N 529131 see Notes 5 6 7 8 Lug Adapter Kits Power Distribution Bays Lug Adapter Kits 3 8 Clearance Holes Distribution Only Bays Lug Adapter P N 514765 Kit P N 520894 see Notes 1 2 3 Load Lug Adapter Plate 1 000 for 4 Pole Devices 4 Pole 218 Circuit Breaker Assemblies 4 Position Lug Adapter Kit
11. e e lese e Front View Page 82 3 8 16 Studs on 1 Centers Frame Ground 3 8 16 Studs on 1 Centers Front Door Removed in Illustration for Clarity Only Rectifier 1 Rectifier 2 Rectifier 3 Rectifier 4 Rectifier 5 Rectifier 6 Rectifier 7 Rectifier 8 Rectifier 9 Rectifier 10 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 AC Input Connections to Lists 5 and 15 Power Only Bays Ten AC Feeds 480VAC List A or 208VAC List B 3 Phase 60Hz Ten AC Feeds Frame Ground 1 4 20 Studs on 1 Centers 1 4 20 Studs on 5 8 Centers Feed 42 1 4 20 Studs on 5 8 Centers Feed 1 1 rg E Feed 3 ho ieai Feed 4 i XO DO Ja eS EN A Eo ES i VS t T o ens Ei a LL ol oes Koo po i 1 i een lo iem EE m EO KO CT T pF EH q Ll Feed 5 Feed 46 Feed 7 XE H t Feed 8 mn Feed 9 Feed 10 owr QUID owr OUDPOU owr QUID QUUD owr OUT ss SSeS
12. H kG Ru 45 RJ 45 Jack NEN rat rh RJ 45 Jack RJ 45 Jack Jack MCA MCA MCA MCA MCA MCA Network Network Network Network Network Network Connector Connector Connector Connector Connector Connector for Left for Right for Left for Right for Left for Right Expansion Expansion Expansion Expansion Expansion Expansion Page 61 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Distribution Only Bay RTN Connection to System Monitoring and Control Section Front Door Removed in Illustration for Clarity MIE Haare 1 Distribution Only Bay Connect BAT RTN to this Terminal Page 62 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5
13. Models 802NLDB 802NLEB and 802NL B Floor Mounting Hole Dimensions Primary and Secondary Power Distribution Bays with PDSC all dimensions in inches 0 750 X 2 000 SLOT 0 750 X 2 000 SLOT AC POWER 4 PLACES 4 PLACES DISTRIBUTION POWER SERVICE CABINET DISTRIBUTION BAY 3 44 3 8 16 Floor 3 8 16 Floor 30 00 Leveling Bolts Leveling Bolts 24 12 19 62 t4 219 24 00 Floor Hole Drilling Pattern Power Distribution Bay and PDSC Page 4 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Floor Mounting Hole Dimensions Distribution Only Bay all dimensions in inches 3 8 16 Welded Nut 4 26 625 24 000 30 000 fo 3 063 ule 1 8 5 0 812 Dia Front 2 50 8 PLACES 4 063 5 93 Page 5 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission o
14. North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Installing Load Lug Adapter Plates into Distribution Only Bays continuation 1 Position Devices Load Busbars with NO Lug Adapters Installed 3 Position Lug Adapter Kit P N 529131 4 Position Lug Adapter Kit 2 Position P N 534420 Lug Adapter Kit P N 529132 NOTE THAT 1 POLE 218 CIRCUIT BREAKERS DO NOT REQUIRE LOAD LUG ADAPTER PLATES Page 50 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Installing Load Lug Adapter Plates into Distribution Only Bays continuation Customer Supplied 2 3 8 16 Hex Nut Lug 1 1 4 20 x 7 8 Bolt B P N 227640500 P N 228567100 W nos m nd ERE 2 3 8 Flat Washer lt P N 214110100 PIN 214204100 2 Busbars Torque to 84 in Ibs P O Dist Torq
15. North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Vertical Battery Input Busbar Assembly P N 554874 Assembly Procedure Step 3 STEP 3 Install Main Negative Busbar onto Bay Negative Busbar Rear Top 1 Main Negative Busbar P N 554875 Note Apply Electrical Anti Oxidation Compound PEE to busbar mating services OI FEE LM 8 3 8 Flat Washer P N 214204100 8 3 8 Belleville Washer P N 214825000 8 3 8 16 Hex Nut P N 228567100 Hand tighten only Note Concave side of Belleville washer faces busbar convex side faces hex nut Mount 554876 to the 554875 Hardware 214204100 4 214825000 4 228567100 4 Assembled Page 40 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installati
16. Note Apply Electrical Anti Oxidation Note Concave Side of Belleville Washer Faces Busbar Compound to all Busbar Convex Side Faces Bolt or Nut Mating Surfaces Page 52 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Installing Load Lug Adapter Plates into Distribution Only Bays continuation lt gt Customer Supplied Torque to 180 in Ibs 8 3 8 16 Hex Nut QC P N 228567100 8 3 8 Flat Washer P N 214204100 Busbars P O Dist Customer Supplied Lugs 1 Adapter Busbar 7 P N 534421 7 1 Spacer Busbar 6 P N 528806 4 3 8 16 x 2 Bolt P N 227647400 TE 4 3 8 Belleville Lock Washer 1 M Lc P N 214825000 ug Adapter Ki P N 534420 1 Adapter Busbar 4 3 8 16 x 1 1 2 Bolt P N 534421 P N 227647000 4 3 8 Belleville Lock Washer P N 214825000 Note Apply Electrical Anti Oxidation Note Concave Side of Belleville Washer Faces Busbar Compound to all Busbar Convex Side Faces Bolt or Nut Mating Surfaces Page 53 This document is property of Emerson Network
17. Notes P N 534420 1 Maximum size of wire to be connectedto a single lug position is 750 kcmil see Notes 5 6 7 2 Maximum lug width is 1 937 inches 3 Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware 4 Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs 5 Lug adapter accepts a maximum of 4 750 kcmil lugs 6 Lugs are not part of the kit shown for illustration only 7 Bay busbars are not part of the kit shown for illustration only 8 Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered Page 55 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B TPL Fuses Lug Adapter Kits Lug Adapter Kits GMT 18 100A Fuseholder Assembly Distribution Only Bays 5 Alarm Fuse and GMT X P N 514403 Safety Fuse Cover 3 8 Clearance Hole Lug Adapter Kits Power Distribution Bays 3 8 Clearance Holes Lug Adapter P N 513701 Kit P N 520892 see Notes 1 2 3 2 Position Lug Adapter Kit P N 529132
18. Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514690 or 514691 Assembly Procedure Step 4 STEP 4 DO NOT PERFORM THIS STEP if you are going to install Install Covers Load Return Lug Extension Busbar Assembly P N 514543 2 1 4 20 x 1 2 Bolt P N 227640200 2 1 4 Lock Washer P N 215111100 2 1 4 Flat Washer P N 214110100 Torque to 45 in Ibs 2 10 32 Lock Nut P N 104564 2 10 32 x 3 4 Tap Screw P N 218706500 Page 31 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay Load Return Lug Extension Busbar Assembly P N 514543 Assembly Procedure Step 1A STEP 1A Remove any Install Load Return Lug Extension Busbar previously installed List 1 and 11 Bays Note Apply Electrical Anti Oxidation Compound to all Busbar Mating Surfaces bolts from these four locations 8 3 8 16 x 3 Bolt P N 227647800 Torque to 180 in Ibs 8 3 8 Flat Washer P N 214204100 hardened thicker than oth
19. SYSTEM MONITORING AND CONTROL SECTION MCA Circuit Card Primary Bay See Detail A ORY Rs 05 TEMP d COCOS SE Ss NE 3A 3A 3A Ili qe AME O fi Seven Slot Card Cage for MCA Circuit Cards and or LMS Input Output I O Circuit Cards See Detail B Page 64 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Automatic internal sense when not connected Note If connected and removed external A D Volt Alarm activates Clear alarm by updating Apply Test contact closure then apply HVS or ESTOP closure to test these circuits See MCA display to verify circuits operational inventory Dry Relay Contact m Closure to Activate 28 16 AWG Voltage Input PCU Torque to 2 0 in Ibs Var ee eset Remote Remote Test Emergency and Meter Heading Equalize HVS T Stop ESTOP Fuse VSense VSense 1 1 3 Amps E un E rg ro p MCA Circuit Card P N 509478 Primary Bay Detail A Page 65 This document is property of Emerson Network Power Energy Systems
20. Warning Before handling any circuit card read and follow the instructions contained on the Static Warning Page located at the beginning of this document A static wrist strap grounded through a one megohm resistor should always be worn when handling the circuit cards Note Apply electrical anti oxidation compound to mating surfaces of busbars before connecting together Wiring Considerations For recommended wire sizes crimp lugs branch circuit protection alarm relay contact ratings and general wiring information and restrictions refer to System Application Guide SAG582140000 The SAG can be accessed via the CD Electronic Documentation Package furnished with your system Page 1 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Refer to drawing 031110100 for lug crimping information Refer to drawings 031110200 and 031110300 for additional lug information These are located in the nstallation Manual All wiring and branch circuit protection should follow the current edition of the American National Standards
21. 2 an a i ue f 2711 D A Zh au PY In P i LZ NU 3 E p QO 1 00 S S 1 00 S C cy S Cx NX XX NX ON OX Rear View Distribution Bay Page 88 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Installing Rectifiers into Power Distribution and Power Only Bays Install Rectifiers from top to bottom starting with the top most mounting position In the MCA display messages the Rectifiers are numbered from 1 to 10 starting with the top most position The Rectifier weighs approximately 40 lbs Procedure 1 Remove the blank panel from the Rectifier mounting position Save this panel The panel must be re installed if a Rectifier is removed Note In the next step a safety latch is present on the left hand as viewed from the front side panel of each Rectifier The latch is designed to prevent the Rectifier from inadvertently being removed completely from the Bay once it has been installed It should not be necessary to depress the safety latch release when installing the R
22. Belleville Lock Washer 180 in Ibs using flat washer and lock washer 300 in Ibs 100000000000000 BURMA AAU RADAR LENA Rear View Optional Bolt On PCU AC Input Service Cabinet Ensure that each bay is wired into the PDSC as detailed in Chapter 2 Placing the Bays and Installing Internal External Busbars Page 79 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B AC Input Connections to Lists 2 and 12 Power Distribution Bays with PDSC Two AC Feeds 480VAC List A or 208VAC List B 3 Phase 60Hz Two Feeds Feed 1 Powers PCU 1 3 5 7 9 Feed 2 Powers PCU 2 4 6 8 10 Frame Ground Nuts to Secure Lugs and Lug Feed 1 Feed 1 Feed 1 Mounting Hardware 3 8 16 on 1 Centers Feed 2 Feed 2 Feed 2 Accessed from Inside Cabinet A NUMERI ARIDAM ULLA 3 8 16 x 1 25 Studs 12 on 1 Centers for Installation of Customer Provided Lugs Note Remove factory installed shorting plates See previous page for illustration with shorting plates installed R
23. E mI i T l i T l i 7 yo A fol oy io at amp fo RESTER GEN Rectifier 1 Rectifier 2 Rectifier 3 Rectifier 4 Rectifier 5 Rectifier 6 Rectifier 7 Rectifier 8 Rectifier 9 Rectifier 10 Front View Page 81 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Issue AM March 26 2014 AC Input Connections to Lists 4 and 14 Power Only Bays Two AC Feeds Installation Guide opec No 582140000 Models 802NLDB 802NLEB and 802NL B 480VAC List A or 208VAC List B 3 Phase 60Hz Two AC Feeds Feed 1 Powers Rectifiers 1 3 5 7 9 Feed 2 Powers Rectifiers 2 4 6 8 10 Feed 2 ABC Feed 1 CBA 3 8 16 Studs on 1 Centers Frame Ground 3 8 16 Studs on 1 Centers l OCH 9 CAL FE Al 3 A Iz ji Voges jele iile fejetek e N o es D aol d a eee De Se See ee o SSsSssssssSs 77a BI f ME uli s 7 0 0 a Ll IDE Ee B Cle eoe E Ld le lote
24. Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC and applicable local codes For operation in countries where the NEC is not recognized follow applicable codes For field wiring use wires suitable for at least 75 C Installation Acceptance Checklist Placing the Bays and Installing Internal External Busbars L Bays and PDSC if furnished Bolted Together if required and Mounted to Floor L Bay to Bay Busbar Links Installed if required L PDSC if furnished AC Input Connectors Connected to Power Distribution Bay LJ External Top Mount Busbar Assemblies Installed if furnished Installing Distribution Devices MCA Relay Circuit Cards and MCA I O Circuit Cards LJ Distribution Fuses and Circuit Breakers Installed LJ Distribution Lug Adapter Plates Installed L MCA Customer Alarm Relay Circuit Card s Installed if required L MCA I O Circuit Card s Installed if required Making Electrical Connections LJ MCA Network Bay Interconnections Made LI MCA Battery Charge Digital Temperature Compensation Probe Mounted and Connected if furnished MCA External Alarm Reference and Control Connections Made Connections Made to all MCA I O Circuit Cards Installed LMS Local Port Connection Made If Required Bay s Frame Grounding Connections Made Bay s Load Connections Made Bay s AC Input and AC Input Ground Connections Made D DODLDLDLDMCL Battery Connections Made E A
25. P N 215111800 4 3 8 Flat Washer P N 214204100 and 1 5 8 Flat Washer P N 214201300 P N 214825000 Busbar P N 514467 Spacer Insulator P N 514473 P N 514691 Only P N 514691 Only Busbar P N 514469 Busbar P N 514522 4 Busbar P N 514469 P N 514691 Only Busbar P N 514467 P N 514691 Only Spacer Busbar P N 514472 Spacer Insulator P N 514473 P N 514691 Only Spacer Insulator P N 514473 4 3 8 Belleville Washer P N 214825000 4 3 8 16 Hex Nut poseen P N 228567100 Note Concave Side of Belleville Washer Faces Busbar Convex Side Faces Nut Previously Assembled Kit P N 554873 Note Concave Side of Belleville Washer Faces Busbar Flat Wash 6 3 8 Flat Washer Convex Side Faces Bolt Head i arcus Hug Belleville Washer install between 6 3 8 Belleville Washer Bolt Head and Flat Washer P N 214825000 6 3 8 16 x 1 1 4 Bolt Torque to 180 in Ibs P N 227646800 Page 27 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power
26. Washer P N 215111300 24 3 8 16 Nut P N 228567100 Um Zl Torque to 300 in Ibs Previously Assembled Kit P N 514688 or 514689 Previously Assembled Kit P N 554873 Front Top of Bay Assembled Page 33 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay Load Return Lug Extension Busbar Assembly P N 514543 Assembly Procedure Step 3A STEP 3A 2 10 32 Lock Nut P N 104564 aM ceri fun List 1 and 11 Bays 2 10 32 x 3 4 Tap Screw P N 218706500 Parts are from the P N 514688 or 514689 Kit Quantities are per Kit two Kits shown in Illustrations The following parts are not used 2 1 4 20 x 1 2 Bolt P N 227640200 2 1 4 Lock Washer P N 215111100 2 1 4 Flat Washer P N 214110100 Assembled View Page 34 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it w
27. f A ERANA M 7 Yy rgsa pg ze 99 Wh Y t MN p LELANN f Yy exa ANN EA r5 59 n A A E INE rap Al y 2 A XR E A 4A V y y Li F P ia e N V J e VIA Y Z VY 7 VIE SS AS AYA X N j c j VOLUN H NAN jj wey EN RN Q Y VA IN Y EAN NI j y L v B LS N 0 od Neg M iis ES LY AN o QN O o O o o o O O o LO J k 2 Xt 2 i Dd J Xt 2 Xt 2 Fa o fe o O O Q Fa Eno 5 5 Eco Ek 5 5os5 bos ENS Eos Oir OHS BHE DHE OHS OHS xz DHE nw nw Qo oovoliooo ann Qoo OND O28 ALY 50 ml o239 o29 om o39 Oma 9ma Oma 9ma i9mno Lao Oma 9ma MT yy Y ou it Cay Seer Y VA Gy gom A jw r Cay A N f 4 t 1 ipl e a f f M f 4 A A f gt Qo oO a A INS o 5x5 pem Eas ogo D q 3 Oo Ade re G tc R ov 5 59599 Q Q Q m eA we o 2 ih N W UNM ENO END r za zsrm eva eto ueuto S o 5t ott S AT FO sts Sey 53s sot dX ot ZG ot X gt Eo SHF BaF Zo 2 2 iem D Se 23 2 G Se C c 2 2c 2 2 c zc omo omo omo omo omo omo omo omo ME e i uw Se SS dm b dm 5 5 5 o 00 0 v g ao o on o0 o 8 9 9 O g oca oco c Oo c0 c 2 9 2 9 g Q e S Page 49 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems
28. side to the top Loosen 2 screws amp lift TLS TPS Fuses retainer removed here to show detail Longer side to the bottom Toggle handle Breaker Bullet Nose Device Mounting Assembly P N 513747 Shorter side to the top Rocker handle Breaker GMT 18 100A rye Alarm Fuse E T amp GMT X VE Longer side Safety Fuse Cover to the Bullet Nose Device botoni Mounting Assembly Lz P N 513747 f E Bullet Nose Type Fuseholder P N 117201 Page 58 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide opec No 582140000 Models 802NLDB 802NLEB and 802NL B Installing TPL Fuses TLS TPS Fuses and Bullet Nose Type Circuit Breakers Note Load leads are connected to load busbars These busbars provide 1 4 20 threaded holes on 5 8 centers for installation of customer provided two hole lugs Customer must provide lug mounting bolts and additional hardware Bolt length 3 4 LIN O IN ET PG o ooooQ ooo FG PB SSTSSSCSCOSCTSSCSSSOOOSOS Q AU o o Section 5957 Issue AM March 26 2014 TLS TPS Fuses GMT 18 100A Alarm Fuse amp GMT X Safet
29. written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Local Control Panel and Display and LMS Local Port Detail A Primary Bay LMS LOCAL PORT active only if optional LMS installed eoe oey LOGS C LOGS CE CE dg gEETOIT EH Provided via a USB to RS 232 Port Adapter Unit 5 1 Power Distribution Bay Shown Power Only Bay Similar O O 9 6 Mating Connector in Power System Wire Harness 9 Pin Female D Type Jack If required to connect to a serial port disconnect the factory plug to the USB to RS 232 Port Adapter Unit and connect to this plug Page 68 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 LMS Local Port Introduction The LMS Local Port is provided via a USB to RS 232 Port Adapter Unit The proper device driver must be installed on the computer to
30. 111300 one per side 3 8 Flat Washer P N 214112100 one per side support bar P N 528482 Busbar Insulator P N 245857000 one per side Shield Kit Busbar Shield P N 528482 Note Place Flap on Shield over the Support Bar see assembled views D 3 8 Flat Washer P N 214112100 one per side D lt 3 8 Lock Washer P N 215111300 one per side 3 8 16 x 7 8 Bolt P N 227646500 one per side Torque to 143 in Ibs Assembled Views P N 528873 Shield Kit P N 554873 Busbar Support Bar Assembly Shield Lip Page 19 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514688 or 514689 Assembly Procedure Step 1 STEP 1 Install Threaded Insulators 1 Threaded Insulator P N 245857200 Hand Tighten 1 5 8 11 x 1 1 4 Threaded Rod P N 334315700 1 Threaded Insulator P N 245857200 Previously Assembled
31. 2 4C to A PCU Mtg B Pos 3 Wal to A s PCU Mtg B 3 Pos 4 QC 9 to A Torque to PCU Mtg B 23 in lbs Pos 5 4C to A PCU Mtg B a Pos 46 c j to A Z PCU Mtg B Pos 7 to A PCU Mtg B Pos 8 C to A PCU Mtg B Pos 9 to A Row of PCU Mtg Pos PCU Mtg B AC Input Connectors Pos 10 C Row of PDSC PCU a o AC Input Connectors Page 11 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Horizontal Battery Input Busbar Assembly P N 554873 Assembly Procedure Step 1 STEP 1 Install Main Positive Busbar onto Bay s Positive Busbar Hand tighten hardware 1 Main Positive Busbar P N 554877 Note Apply Electrical Anti Oxidation Compound to Busbar Mating Surfaces 12 3 8 Flat Washer P N 214204100 12 3 8 Belleville Washer P N 214825000 12 3 8 16 Hex Nut P N 228567100 Hand tighten Note Concave Side of Belleville Washer Faces Busbar Convex Side Faces Hex Nut Belleville Washer install between Hex Nut Rear Top
32. 3 Assembly Procedure Step 3B STEP 3B Install Covers List 2 and 12 Bays E W List 30 or 31 PDSC 2 10 32 Lock Nut P N 104564 2 Rear Top of Bay 2 10 32 x 3 4 Tap Screw P N 218706500 Parts are from the P N 514690 or 514691 Kit Quantities are per Kit two Kits shown in Illustrations The following parts are not used 2 1 4 20 x 1 2 Bolt P N 227640200 2 1 4 Lock Washer P N 215111100 2 1 4 Flat Washer P N 214110100 Assembled View Page 37 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Vertical Battery Input Busbar Assembly P N 554874 Assembly Procedure Step 1 STEP 1 Install Main Positive Busbar onto Bay Positive Busbar 1 Main Positive Busbar P N 554877 Note Apply Electrical Anti Oxidation Compound to busbar mating surfaces Rear Top of Bay Do the following first before assembly 1 Remove 552402 1 and 116638 4 from Bay 2 Mount 554880 to the 554877 with 116638 3 4 12 3 8
33. 82140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514688 or 514689 Assembly Procedure Step 4 STEP 4 2 1 4 20 x 1 2 Bolt P N 227640200 Install Covers 2 1 4 Lock Washer P N 215111100 2 1 4 Flat Washer P N 214110100 Torque to 45 in Ibs 2 10 32 Lock Nut P N 104564 2 10 32 x 3 4 Tap Screw P N 218706500 DO NOT PERFORM THIS STEP if you are going to install Load Return Lug Extension Busbar Assembly P N 514543 Assembled Page 25 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514690 or 514691 Assembly Procedure Step 1 STEP 1 Install Threaded Insulators m 1 Threaded Insulator P N 245857200 Hand Tighten 1 5 8 11 x 1 1 4 Threaded Rod P N 334315700 1 Threaded Insulator P N 245857200 Previously Assembled 4 Kit P N 554873 p
34. 957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 MCA Battery Charge Digital Temperature Compensation Probe Connection to Primary Power Distribution and Power Only Bays m DUI EEPZULLS o pg y iul Coe Ws a p d ay ae Oe i glo De M ttre pole PID B Power Distribution Bay Shown Power Only Bay Similar SYSTEM MONITORING AND CONTROL SECTION ine 7 hd REEE NO gh BET LJ pu LU ue EN S Lt MCA Battery Charge Digital Temperature External Compensation Probe Connector CAN BUS Primary Bay Only Port Battery Charge Digital Temperature Compensation Probe Page 63 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA External Alarm Reference and Control Connections to Primary Power Distribution and Power Only Bays and l O Card Connections to Primary and Secondary Power Distribution and Power Only Bays di Pe dii Power Distribution Bay Shown L Sed Power Only Bay Similar E 2 te en m
35. Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514690 or 514691 Assembly Procedure Step 2B STEP 2B Install Busbars Bolt Hole Identification Use Spacer Busbars or Spacer Insulators on end bays or stand alone bays For multiple bays use Spacer Busbars and move out to bridge between busbars of both Assemblies see Assembled View Page 28 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514690 or 514691 Assembly Procedure Step 2C Spacer Busbars STEP 2C or Spacer Insulators Install Busbars Installed Assembled Views unc Previously Assembled Kit P N 554873 Assembled Views Use Spacer Busbars or Spacer Insulators on end bays or stand alone bays For multiple bays use Spacer Busbars and move out to bridge between busbars of both Assemblies 4 Previously Assembled Kit P N 554873 Page 29 This document is property of Emerson Ne
36. Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514688 or 514689 Assembly Procedure Step 2B STEP 2B Install Busbars Bolt Hole Identification Page 22 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514688 or 514689 Assembly Procedure Step 2C STEP 2C Install Busbars Assembled Views Spacer Busbars or Spacer Insulators Installed Previously Assembled Kit P N 554873 Assembled Views No Spacer Busbars or Spacer Insulators Busbars of Adjacent Assemblies Sandwich and Bolted Together 4 Previously Assembled Kit P N 554873 Page 23 This docum
37. Flat Washer P N 214204100 12 3 8 Belleville Washer P N 214825000 12 3 8 16 Hex Nut P N 228567100 Hand tighten only Note Concave side of Bellville washer faces busbar convex side faces hex nut Assembled View Page 38 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Vertical Battery Input Busbar Assembly P N 554874 Assembly Procedure Step 2 STEP 2 Install Support Bar and Related Hardware onto Top of Bay 2 Threaded Insulator P N 245857200 Torque to 715 in Ibs a 4 2 Support Bar Clip P N 351322300 2 2 2 Support Bar P N 237790100 2 Support Bar Clip P N 351322300 2 2 5 8 Lock Washer P N 215111800 5 8 Hex Nut P N 228580900 Leave 1 2 space between bottom of nut and top of bay 2 5 8 11 x 7 Threaded Rod P N 334317000 NM N Rear Top of Bay Assembled Page 39 This document is property of Emerson Network Power Energy Systems
38. IB Bus 2 e RJ Distribution Device LE 8 5 pp p ee 1 3 Mounting Location Position 25 left Position 48 right cii rr LIB f Ee 6 66 6 6 6 0 866 66 6 6 al Load Lug Adapter Load Lug Adapter Plate P N 513700 Plate P N 513701 Kit P N 520891 Kit P N 520892 Recm Torque 1 4 Hardware using Belleville Lock Washer 60 in lbs 9 t PF Losd Lug Adapter 1 4 Hardware E zu Load Lug Adapter using flat washer cui Kit P N 520893 Plate P N 514765 and lock washer eo a Kit P N 520894 84 in lbs ae gt a Includes Load Lug Adapter Plate 3 8 Hardware plus 1 4 and 3 8 Mtg Hardware 180 in lbs i eae a lelelieteleletsisteiellels CL CLA CL CL CLA CL cn ch CLA CLA CL CL viridi En DADAR A AIPA AI APA AAPAN and lock washer ron lew 0 625 e6 jej ejeoeljjoljojjejoj oono 300 in lbs Load Lug and or Load Lug Adapter Plate 1 4 20 Studs Mounting Location Dimensions and Hardware Page 72 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 to Optio
39. Lug Adapter Kit P N 529132 Page 75 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Issue AM March 26 2014 Installation Guide opec No 582140000 Models 802NLDB 802NLEB and 802NL B Load Connections to Distribution Only Bay Optional Bullet Device Panel Recm Torque 1 4 Hardware using Belleville Lock Washer 60 in Ibs 1 4 Hardware using flat washer and lock washer 84 in Ibs Page 76 Note Load leads are connected to load busbars These busbars provide 1 4 20 threaded holes on 5 8 centers for installation of customer provided two hole lugs Customer must provide lug mounting bolts and additional hardware Bolt length 3 4 PCIe Line o PET Ie eS JOsOHOkOkOkOkOlOlOsOsOfsOfsO Ok OtOOlOlOs INEIL ENI ENI NN NNI CNN CN CUI CT CUN CECI CUI CUN CUNCTI CUN CUNT ee ee This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energ
40. Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 POSITIVE BATTERY GROUND RETURN 48V NEGATIVE BATTERY SUPPLY 48V Top Rear of Bay Recm Torque 3 8 Hardware using Belleville Lock Washer 180 in Ibs using flat washer and lock washer 300 in Ibs Page 85 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B POSITIVE BATTERY GROUND RETURN 48V NEGATIVE BATTERY SUPPLY 48V Recm Torque 3 8 Hardware Using Bellevile Washer 180 in Ibs Using Flat Washer amp Lock Washer E 300 in Ibs Page 86 This document is property of Emerson Network Power Energy Systems North America Inc and conta
41. North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Detail B MCA Customer Alarm Relay Circuit Card P N 514348 Primary and or Secondary Bays n Diss 28 16 AWG K3 COM COM K6 TN NO NO Torque to 2 0 in lbs K2 COM i SOM K5 Notes NO NO NC Normally Closed i COM Common NC i NC NO Normally Open K1 g I o K4 All relay contacts are shown with the relay deenergized MCA I O Circuit Cards Primary and or Secondary Bays P N 524550 1 analog input 1 analog output 4 binary inputs al A1 OUT 4 Ni A1 IN T me 28 16 AWG B B4 Torque to 2 0 in Ibs ay Le B3 E pote E 0 50 mv DC Shunt Input 0 50 mv DC Output for Remote Plant Output Current Monitoring pen B1 Dry Contacts Circuit Closure to Activate Alarm Page 66 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America In
42. Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Issue AM March 26 2014 218 Circuit Breakers Lug Adapter Kits Lug Adapter Kits Power Distribution Bays 3 8 Clearance Holes Lug Adapter P N 513700 Kit P N 520891 see Notes 1 2 3 Load Lug Adapter Plate for 1 Pole Devices 1 Pole 218 Circuit Breakers Assemblies Lug Adapter Kits Power Distribution Bays Kit P N 520892 see Notes 1 2 3 Load Lug Adapter Plate for 2 Pole Devices 2 Pole 218 Circuit Breaker Assemblies Notes Maximum lug width is 1 937 inches Lug adapter accepts a maximum of 4 750 kcmil lugs Lugs are not part of the kit shown for illustration only Bay busbars are not part of the kit shown for illustration only ONO WD even with each other and staggered Page 54 3 8 Clearance Holes Lug Adapter P N 513701 Installation Guide spec No 582140000 Models 802NLDB 802NLEB and 802NL B Lug Adapter Kits Distribution Only Bays NO LUG ADAPTER KITS REQUIRED WHEN USED IN DISTRIBUTION ONLY BAYS Lug Adapter Kits Distribution Only Bays 3 8 Clearance Hole 2 Position Lug Adapter Kit P N 529132 see Notes 4 6 7 8
43. ROPER LOAD LUG ADAPTER SELECTION NOTE THAT BULLET NOSE TYPE DEVICE MOUNTING ASSEMBLIES DO NOT REQUIRE LOAD LUG ADAPTER PLATES Page 47 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Issue AM March 26 2014 Installation Guide opec No 582140000 Models 802NLDB 802NLEB and 802NL B Installing 218 Circuit Breakers and TPL Fuseholders into Distribution Only Bays Torque to Belleville Lock Washer 180 in lIbs 3 8 16 Nut Distribution Device Mounting Studs Distribution Device Power System Connectors Distribution Device Mounting Studs Torque to Flat Washer 84 in lbs Lock Washer 1 4 20 Nut Top Half 12 Bus 1 Distribution Device Belleville Lock Washer Torque to 3 8 16 Nut 180 in Ibs Distribution Device Mounting Studs Distribution Device Power System Connectors Distribution Device Mounting Studs Flat Washer Torque to Lock Washer 84 in lbs 13 1 4 20 Nut Top Half 18 Bus 2 Distribution Device Mounting Location Mounting Location Bottom Half 24 Bottom Half 1 Top Half 36 37 Top Half Bus 3 Bus 4 IT 31 42 Distribution Device 30 43 Distribution Device Mounting Location Mounti
44. Requests for quotes order placement and Phone 1 800 800 1280 option 8 scheduling For More Information To learn more about service offerings from Emerson Network Power please contact your sales representative call 1 800 800 1280 option 7 email ES Services Emerson com or visit www EmersonNetworkPower com EnergySystems TT Ps TT Emerson NYSE EMR based in St Louis Missouri USA is a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial commercial and consumer markets through its network power process management industrial automation climate technologies and tools and storage businesses For more information visit Emerson com Emerson Network Power a business of Emerson NYSE EMR is the global leader in enabling Business Critical Continuity from grid to chip for telecommunication networks data centers health care and industrial facilities Emerson Network Power provides innovative solutions and expertise in areas including AC and DC power precision cooling embedded computing and power integrated racks and enclosures power switching and controls infrastructure management and connectivity All solutions are supported globally by local Emerson Network Power service technicians For more information on Emerson Network Power s full suite of solutions specifically supporting the communications network infrastructure including NetSpan NetReach and Ne
45. and Flat Washer of Bay Do the following first before assembly 1 Remove 552402 1 and 116638 4 from Bay 2 Mount 554880 to the 554877 with 116638 3 Assembled Page 12 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Horizontal Battery Input Busbar Assembly P N 554873 Assembly Procedure Step 2 STEP 2 Install Support Bar and Related Hardware onto Top of Bay 2 Threaded Insulator P N 245857200 Torque to 715 In lbs 5 4 2 Support Bar Clip P N 351322300 gt lt 2 5 8 Lock Washer P N 215111800 Bottom of Nut and Top of Bay 2 5 8 11 x 7 Threaded Rod P N 334317000 Rear Top of Bay Assembled Page 13 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Powe
46. arate INSTALLATION MANUAL and the CD CARRIER MANUAL it is also provided on the CD Your Power System may contain an optional LMS Monitoring System refer to Section 5879 LMS1000 Installation Instructions and Section 5847 LMS1000 User Instructions provided on the CD Electronic Documentation Package furnished with your system Danger INSTALLERS MUST FOLLOW APPROVED SAFETY PROCEDURES This system operates from AC voltage capable of producing fatal electrical shock AC input power must be completely disconnected from the branch circuits wiring used to provide power to the system before any electrical connections are made DO NOT apply AC power to the system until all electrical connections have been completed and checked This system may also require battery to be connected Although battery voltage is not hazardously high the battery can deliver large amounts of current Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact a battery terminal or exposed wire connected to a battery terminal NEVER allow a metal object such as a tool to contact more than one termination at a time or to simultaneously contact a termination and a grounded object Even a momentary short circuit can cause explosion and injury Remove watches rings or other Jewelry before connecting battery leads Make the DC battery connections last Make all other electrical connections without DC input power applied to the system
47. be connected to the USB port Use one of the following procedures to install the device driver Installing the USB Device Driver from the Furnished CD A device driver CD is supplied with the USB to RS 232 Port Adapter Unit The proper driver must be installed on the computer to be connected to the USB port Use the provided CD to install the driver Downloading the USB Driver from the Web 1 Goto this link http vscom de downloadcenter htm NO Select USB to Serial Drivers from the Product Category drop down menu gt CO Select your product model s Driver and Documentation to download the files Select your computer s operating system 5 Setting up your Computer to Access the Power System Run or save the application oelect Hyper terminal NO Connect using one of the unused COM ports e g COM 5 Set Bit Per Second to 19200 Set Data Bits to 8 Set Parity to None O O A C Set Stop bits to 1 Set Flow control to Hardware N Select OK In Hyper terminal press ENTER cO 0 Enter the password 6 1 0 Enter to see commands Page 69 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Net
48. c is strictly prohibited Section 5957 Issue AM March 26 2014 Installation Guide opec No 582140000 Models 802NLDB 802NLEB and 802NL B Default MCA Customer Alarm Relay Assignments 3OV 10A 3Snd u3xv3ug O3 1S31 Da SEU w HOPVIN ci ADVLION ADYVHOSIC iv4 103u a Soca Lie noo a HONIIN HOPVIW LO3H WW ov J1gianv L HOVLIOA HDIH uonipuoo uueje ue Buunp pezibJeue ep pue uoneJedo jeuuou Buunp pezibJeue aie s ej91 V JOVLIIOA HONIIN 1O3H OJ LSJIL o MO1 AHJA pezib1eue ep e 84 y YIM ine i 4 UMOUS Je s12ejuoo ARIA V INauuno TIW4 1938 n ON a CH ADVLION YAAO i 4 H9IH 1261u0 uedo jeuuoN ON i noo oo oy uouJulo WO9 HOP VIN OV SUMI cd J1aianv 1961002 98S0 2 JBuJON ON SO ON ASNs dsaMvVsAya HONIIN LO3H ON WOO Ly ON GSNI43q0NN GANISSGNN HONIIN OV ox VM Woo v4 WOO ON JOYVHOSIC ov nat n M 2 LNFHYNO NO AHALLYE Q3NIJ3QND 2 5 AINIHIANN IW4 VOW e d eh L JOVLION qag wey a QqaNIJ3QNn qaNid3aNn MGR L4 Aeg euriufr yeu pue po6607 sue yey SUOnipuo Je oJjuo25 HOIH ZH 9 GH vit CH CH MH LR 00 8 RE I ECT ECT M i Page 67 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the
49. ca Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B REVISION RECORD Description of Change LLP203036 LLP203842 P N 528482 Busbar Shield Kit added LLP203895 Populating distribution device restrictions added Input redesigned LMS Local Port on front door now USB was RS 232 Distribution Only Bay Options deleted LLP216553 Added P N 547999 External Top Mount Vertical Battery Inout Busbar Assembly AJ LLP216965 Added 582140001 distribution only bay and List C added USB to Serial Converter Unit instructions and USB type in illustration label instructions to download and install USB drivers to customer computer instructions on how to connect new bay to an old system AK LLP217313 Replaced 514431 with 554873 547999 with 554874 and updated all related drawings accordingly Reinstated 58214000016 AL LLP217720 Added Power Only Bay AM LLP220220 Update Insulator Part Number from 245827100 to 245857000 AA AB AC AD AE AF AG Page 94 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permi
50. d in this document This document is the property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy oystems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Copyright O 2014 Emerson Network Power Energy Systems North America Inc All rights reserved throughout the world Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Preface This document Section 5957 provides an nstallation Guide for Power System Models 802NLDB 208V Input Power Distribution and Power Only Bays 802NLEB 480V Input Power Distribution and Power Only Bays and 802NL B Distribution Only Bay Spec No 582140000 This is a condense version of the nstallation Instructions Section 5876 Section 5876 can be accessed via the CD Electronic Documentation Package furnished with your system For User Instructions refer to Section 5877 provided on the CD Electronic Documentation Package furnished with your system Refer to SAG582140000 System Application Guide for additional information The SAG can be accessed via the CD Electronic Documentation Package furnished with your system For a color MCA Menu Tree refer to Section 5886 Section 5886 is provided in the sep
51. de Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay Load Return Lug Extension Busbar Assembly P N 514543 Assembly Procedure Step 2B STEP 2B Install Lug Mounting Bolts List 2 and 12 Bays E W List 30 or 31 PDSC PROCEDURE PROVIDED FOR REFERENCE ONLY INSTALL BOLTS AS LUGS ARE INSTALLED TO BUSBAR Quantities are per Kit 24 3 8 16 x 3 Bolt P N 227647800 two Kits shown in Illustrations 24 3 8 Flat Washer P N 214112100 thinner than other Kit supplied 3 8 flat washer 24 3 8 Flat Washer P N 214112100 d thinner than other Kit supplied 3 8 flat washer a NN ran ieee 24 3 8 Lock Washer P N 215111300 24 3 8 16 Nut P N 228567100 LM Torque to 300 in Ibs e Previously Assembled AL Kit P N 514690 or 514691 Previously Assembled Kit P N 554873 Front Top of Bay Assembled View Page 36 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay Load Return Lug Extension Busbar Assembly P N 51454
52. dels 802NLDB 802NLEB and 802NL B Installing Power Distribution Bay to Power Distribution Bay Negative and Positive Busbar Links New Style Bay Connected to an Existing Older Style Bay Newer Style Bay Existing Older Style Bay Existing Older ewer Style Bay Style Bay i POSITIVE BUSBAR LINK MEE 3 8 16 x 1 1 2 Bolt 3 8 Belleville Lock Washer 3 8 Belleville Lock Washer concave side of Belleville Lock Washers face each other 3 8 Hardened Flat Washer NEGATIVE BUSBAR LINK N Newer Style Bay side Existing Older Style Bay use bolt holes as side use ALL bolt holes shown in illustration Slide Busbar Links Under Bays Upright Channels Torque to 180 in lbs List 1 and 11 shown List 2 and 12 w List 30 or 31 similar Page 10 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Issue AM March 26 2014 Installation Guide opec No 582140000 Models 802NLDB 802NLEB and 802NL B Connecting Rectifier Mounting Position AC Input Connectors to PDSC Lists 2 and 12 Only Power Distribution PCU Ts Ppsc Power Distribution Pos 1 to A PCU Mtg B Pos
53. ecm Torque AM 3 8 Hardware using Belleville Lock Washer 180 in Ibs using flat washer and lock washer 300 in Ibs Dnm RARI Rear View Optional Bolt On PCU AC Input Service Cabinet Ensure that each bay is wired into the PDSC as detailed in Chapter 2 Placing the Bays and Installing Internal External Busbars Page 80 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 AC Input Connections to Lists 3 and 13 Power Only Bays Five AC Feeds 480VAC List A or 208VAC List B 3 Phase 60Hz Five AC Feeds Feed 1 Powers Rectifiers 1 and 2 Feed 2 Powers Rectifiers 3 and 4 Feed 3 Powers Rectifiers 5 and 6 Feed 4 Powers Rectifiers 7 and 8 Feed 5 Powers Rectifiers 9 and 10 Feed 1 Feed 2 ABC ABC Frame Ground 3 8 16 Studs on 1 Centers Frame Ground 3 8 16 Studs on 1 Centers Front Door Removed in Illustration for Clarity Only Feed 4 Feed 5 OU ou gt Feed 3 5 3 8 16 Studs Xy ris JE KERI ee PLU Lo 3 8 16 Studs on 1 Centers
54. ectifier 2 Install the Rectifier into the bay by sliding it evenly into its mounting position Secure the Rectifier to the bay by tightening the captive fasteners on the Rectifier 3 Perform steps 1 and 2 for each Rectifier to be installed Page 89 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Switch and Jumper Options Power Distribution Bay Shown Power Only Bay Similar Bus 1 Monitoring Circuit Card behind panel Bus 2 Monitoring Circuit Card behind panel SYSTEM MONITORING AND CONTROL SECTION MCA Circuit Card Primary Bay Or Router Circuit Card Secondary Bay uS my O TEMP aooo R5485 d 3A 3A 3A L EC Fi BL H oy Page 90 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems Nort
55. ent is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514688 or 514689 Assembly Procedure Step 3 STEP 3 j Install Cover Mounting Standoffs e 2 Standoff P N 117843 2 1 4 Flat Washer P N 214110100 2 1 4 Lock Washer P N 215111100 2 1 4 20 x 1 2 Bolt P N 227640200 Torque to 84 in Ibs Previously Assembled Kit P N 554873 5 Rear 3 9 5556 Top x of Bay 9 DO NOT PERFORM THIS STEP if you are going to install Load Return Lug Extension Busbar Assembly P N 514543 Use These Holes Page 24 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 5
56. er Kit supplied 3 8 flat washer 1 Busbar P N 514542 8 3 8 Belleville Washer P N 214825000 8 3 8 16 Nut P N 228567100 Quantities are per Kit two Kits shown in Illustrations Previously Assembled Kit P N 514688 or 514689 Previously Assembled Kit P N 554873 Front Top of Bay Note Concave Side of Belleville Washer Faces Busbar Convex Side Faces Bolt Head Assembled View Page 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay Load Return Lug Extension Busbar Assembly P N 514543 Assembly Procedure Step 2A PROCEDURE PROVIDED FOR REFERENCE ONLY STEP 2A Install Lug Mounting Bolts INSTALL BOLTS AS LUGS ARE INSTALLED TO BUSBAR List 1 and 11 Bays 24 3 8 16 x 1 1 4 Bolt P N 227646800 Quantities are per Kit E two Kits shown in Illustrations 24 3 8 Flat Washer P N 214112100 thinner than other Kit supplied 3 8 flat washer 24 3 8 Flat Washer P N 214112100 thinner than other Kit supplied 3 8 flat washer 24 3 8 Lock
57. f Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Bolting Power Distribution Bay to PDSC Cabinet Holes for Bolting Power Distribution Bays and PDSCs Togethrer TERNOS WWW Wy Wy SMS MSS se aes SES Se QE S QW WW WN Wh Wy ph Wy Bay Cabinet Sides Bay Cabinet Sides Hardware Build Up use ground washers Hardware Build Up use in remaining connection points in center tie points each side Bolt Lock Washer Flat Washer Bay Cabinet Sides Bolt Ground Washer Bay Cabinet Sides Flat Washer Lock Washer Nut Ground Washer Nut Page 6 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Bolting Power Distribution Bay to Power Distribution Bay Holes for Bolting Power Distribution Bays Togethrer nt Liv HL ist ull vu 7 Bay Bay Sides Bay Bay Sides Hardware Build Up use ground washers Hardware Build Up use in re
58. g Power System settings via MCA Keypad is disabled When in the ON position the remote uploading of new firmware into the circuit card is forced This switch is used for diagnostic purposes only Page 92 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Setting Jumper J4 on MCA Distribution Bus Monitoring Circuit Cards Note If a jumper is changed on a live system an alarm is generated Update Inventory to clear the alarm If the jumper is installed between the two pins of J4 on ALL MCA Distribution Bus Monitoring Circuit Cards then there is NO A or B distribution designation in the MCA display of distribution items If any MCA Distribution Bus Monitoring Circuit Card has the jumper removed that distribution bus is designated as B Those that have the jumper remaining installed are designated as A Page 93 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North Ameri
59. h America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Distribution Only Bay NONCNCSY SS NN S SESS S NS NAR if oe Ae Oe NN NZ Per li Sj lo N j Distribution Bays Front Door Removed in Illustration for Clarity Distribution Bus Monitoring Circuit Card Page 91 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA CIRCUIT CARD P N 509478 PRIMARY BAY MCA DISTRIBUTION BUS MONITORING CIRCUIT CARD P N 524982 Setting Switch S1 on the MCA Circuit Card in the Primary Power Distribution and Power Only Ba The individual switches of S1 have the following functions pz that the switch ON position is the UP position LEN M When in the ON position the MCA section of the circuit card is disabled When in the ON position changing Power System settings via LMS is disabled When in the ON position changin
60. hole lug Top View Distribution Only Bay Recm Torque 1 4 Hardware using Belleville Lock Washer 60 in Ibs Page 71 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Load Connections to Power Distribution Bays Connect Load Leads Here Load Lug Adapter Plates may be Required Refer to to Distribution to Distribution Bus 2 Previ Il Bus 2 Baga pn revious Illustrations Bosius 1 1 to Distribution 5 E E Position 25 Position 37 wv j 3 to Distribution to Distribution Bus 1 Bus 1 Position 12 Position 24 to Distribution i E to Distribution emere Bus 1 E EE 0 Sale Bus 1 eg te ERER Position 1 o Ice eC HEECECEEEEEEEETE EL Position 13 fece recs Bus 1 gga a ee Distribution Device p Mounting Location n 4 0 0 880800 8686 68 8 8 12 13 __ 24 NV I Position 1 left Position 24 right HHHH tt BUGRISEIBBIBIE E
61. ing use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Installing Power Distribution Bay to Power Distribution Bay Negative and Positive Busbar Links WITH PDSC POSITIVE BUSBAR LINK 3 8 16 x 1 1 2 Bolt 3 8 Belleville Lock Washer 3 8 Belleville Lock Washer concave side of Belleville Lock Washers face each other 3 8 Hardened Flat Washer Se amp ae El SS i acc AI R 10 Places per Busbar ee IR BUSBAR LINK E mt ar asa Slide Busbar Links Under 1 EL EH es RA Bays Upright Channels eR o Ew MI AN RAN Use Bolt Holes as Shown EB amp E in Illustration Torque to 180 in lbs Busbar Link Cover Shield installed after all mounting and electrical connection procedures are completed Page 9 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Mo
62. ins confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Battery Connections to Power Only Bays LEZEE BEER EXE POSITIVE BATTERY GROUND RETURN NEGATIVE BATTERY petens SUPPLY 48V 40 c cm SS 3558335858255 GS GS GS GS GS GS GS eS SS eS SS K o C GS GES GS GS GS GS SS Rear View Power Only Bays Page 87 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Battery Connection to Distribution Only Bays 3 8 Clearance Hole 22 2 031 I DC Input i NN NE E Supply 48V a a an an 1 00 O X 1 00 e Y O 2 1 00 Q e 1 00 e 1 00 e 1 00 e A m NE SF N p Ww M m IM Dn y r AA aa d D U
63. ithout the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay Load Return Lug Extension Busbar Assembly P N 514543 Assembly Procedure Step 1B STEP 1B Install Load Return Lug Extension Busbar List 2 and 12 Bays E W List 30 or 31 PDSC Note Apply Electrical Anti Oxidation Compound to all Busbar Mating Surfaces 8 3 8 16 x 3 Bolt P N 227647800 1 Busbar P N 514542 HORE TO tens 8 3 8 Flat Washer P N 214204100 hardened thicker than other Kit 5 supplied 3 8 flat washer 8 3 8 Belleville Washer P N 214825000 8 3 8 16 Nut P N 228567100 Quantities are per Kit two Kits shown in Illustrations Previously Assembled Kit P N 514690 or 514691 Front Top of Bay Previously Assembled Kit P N 554873 Note Concave Side of Belleville Washer Faces Busbar Convex Side Faces Bolt Head Assembled View Page 35 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Gui
64. ll Shields and Cover Panels in Place Installing the Rectifiers and Setting Switch Options L Rectifiers Installed L MCA and Router Circuit Cards Switches Set LJ Distribution Bus Monitoring Circuit Cards Jumper Set Page 2 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Floor Mounting Hole Dimensions Primary and Secondary Power Distribution Bays without PDSC Power Only Bays Have the Same Hole Pattern all dimensions in inches 0 750 X 2 000 SLOT 4 PLACES 944 3 8 16 Floor 30 00 Leveling Bolts 24 12 Floor Hole Drilling Pattern Power Distribution Bay Page 3 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000
65. maining connection points in center tie points each side Bolt Lock Washer Flat Washer Bay Cabinet Sides Bolt Ground Washer Bay Cabinet Sides Flat Washer Lock Washer Nut Ground Washer Nut Page 7 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Installing Power Distribution Bay to Power Distribution Bay Negative and Positive Busbar Links WITHOUT PDSC POSITIVE BUSBAR LINK 3 8 16 x 1 1 2 Bolt 3 8 Belleville Lock Washer 3 8 Belleville Lock Washer concave side of Belleville Lock Washers face each other 3 8 Hardened Flat Washer 10 Places per Busbar a uw m v D 3 rit c ys mt D A a n nid NEGATIVE BUSBAR LINK Slide Busbar Links Under Bays Upright Channels Use Bolt Holes as Shown in Illustration Torque to 180 in lbs Page 8 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copy
66. nal Top Mount Busbar Assemblies Recm Torque 3 8 Hardware using Belleville Lock Washer 180 in lbs 3 8 Hardware using flat washer and lock washer 300 in lbs Top Front of Bay Page 73 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Load Connections to Power Distribution Bays Optional Internal Ground Load Return Busbar Assembly Internal Ground Busbars Mounting Locations jj JE o o o Hl e Fo Epis k ejoejjejoejoojr ojojjoljoj jo o o o o o oj jojo Pell EERE EERE o Lol o o oO Hebe Pee He n o 0 COON O Oo Oo Q 9 o Oo 9 Q o 9 o y OS ee O ao 9 o
67. nergy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Installing Load Lug Adapter Plates into Power Distribution Bays to Distribution Bus 2 Position 36 to Distribution Bus 2 Position 25 to Distribution Bus 1 Position 12 to Distribution Bus 1 Position 1 Bus 1 Distribution Device Mounting Location Position 1 left Position 24 right Bus 2 Distribution Device Mounting Location Position 25 left Position 48 right Load Lug and or to Distribution Load Lug Adapter Plate Bus 2 Mounting Locations Position 48 to Distribution Bus 2 i Position 37 D A to Distribution Bus 1 Position 24 to Distribution P Bus 1 H Position 13 dll BEIBBIBBIBEIBE o e Hardware Build Up Load Lug Adapter Mounting Studs Load Lug Adapter Plate RRERERERERS S SRRRRERRR Flat Washer de Lock Washer 1 4 20 Nut Hades ciiir LIES 1 C cl 6 66666 6666 6 6 NEL pens aeri ee Load Lug Adapter Load Lug Adapter Kit P N 520891 i Kit P N 520892 Be 9 i RsvpeSsSse yAoa O o OoOoaoe 28 9 e e Load Lug Adapter e Z OOOO YO ug Adap iad uta R Plate P N 513702 Y Kit P N 520894 ncludes Load Lug Adapter Plate l F plus 1 4 and 3 8 Mtg Hardware Front View REFER TO DISTRIBUTION DEVICES ILLUSTRATIONS FOR P
68. ng Location Bottom Half 25 48 Bottom Half Front View Door removed in illustration for clarity Note On the left side each half of each bus MUST be populated with distribution devices from bottom to top without skipping any distribution device mounting positions within each half Arrows indicate starting position in each half Note On the right side each half of each bus MUST be populated with distribution devices from top to bottom without skipping any distribution device mounting positions within each half Arrows indicate starting position in each half This allows automatic monitoring of each position and allow the controller to located all distribution positions 218 Circuit Breakers 2 Pole 3 Pole TPL Fuseholders 2 Pole Page 48 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Issue AM March 26 2014 Installation Guide opec No 582140000 Models 802NLDB 802NLEB and 802NL B Installing Load Lug Adapter Plates into Distribution Only Bays Rear View fj Y E 5 xy G M ANN Uu u DU uuu Te WE S Lf M V ZW 0 S T T f ay z
69. nput Busbar Assembly P N 554873 Assembly Procedure Step 4 STEP 4 Install Horizontal Landing Negative Busbar onto Main Negative Busbar 6 3 8 16 x 1 1 4 Bolt P N 227646800 Torque to 180 in Ibs 6 3 8 Belleville Washer P N 214825000 6 3 8 Flat Washer P N 214204100 Note Concave Side of Belleville Washer Faces Busbar Convex Side Faces Bolt Head Belleville Washer install between Bolt Head and Flat Washer do M 1 Horizontal Landing Negative Busbar P N 514434 Note Apply Electrical Anti Oxidation Compound to Busbar Mating Surfaces Rear Top of Bay Assembled Page 15 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Horizontal Battery Input Busbar Assembly P N 554873 Assembly Procedure Step 5 STEP 5 Install Threaded Insulators onto Horizontal Landing Negative Busbar Z amp 2 Threaded Insulator P N 245857200 Hand Tighten 2 5 8 11 x 1 1 4 Threaded Rod P N 334315700 ELSE C 4
70. ohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Installing Load Lug Adapter Plates into Distribution Only Bays continuation e 2 1 4 20 x 5 8 Bolt Supplied ris s 4 3 8 16 Hex Nut buo P N 227640300 P N 228567100 4 3 8 Flat Washer P N 214204100 2 1 4 Lock Washer P N 215111100 2 1 4 Flat Washer P N 214110100 Torque to 84 in Ibs Busbars P O Dist 4 3 8 16 Hex Nut P N 228567100 E 4 3 8 Flat Washer pp ugs P N 214204100 1 Spacer Busbar P N 528806 4 3 8 16 x 1 1 2 Bolt P N 227647000 4 3 8 Belleville Lock Washer P N 214825000 1 Adapter Busbar 4 3 8 16 x 1 Bolt P N 528795 P N 227646600 4 3 8 Belleville Lock Washer P N 214825000 Customer Supplied Torque to 84 in Ibs Lugs 1 1 4 20 x 5 8 Bolt P N 227640300 1 1 4 Lock Washer Busbars P N 215111100 P O Dist 1 1 4 Flat Washer P N 214110100 4 3 8 16 Hex Nut P N 228567100 4 3 8 Flat Washer amp amp P N 214204100 2 3 8 16 Hex Nut P N 228567100 2 3 8 Flat Washer P N 214204100 Customer Supplied Lugs 4 3 8 16 x 1 1 2 Bolt P N 227647000 4 3 8 Belleville Lock Washer P N 214825000 1 Spacer Busbar P N 528806 1 Adapter Busbar 2 3 8 16 x 1 Bolt 3 Position P N 528795 P N 227646600 Lug Adapter Kit 2 3 8 Belleville Lock Washer P N 529131 P N 214825000
71. on Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Vertical Battery Input Busbar Assembly P N 554874 Assembly Procedure Step 4 STEP 4 Install Vertical Landing Negative Busbar onto Main Negative Busbar 6 3 8 16 x 1 1 4 Bolt P N 227646800 Torque to 180 in Ibs 6 3 8 Belleville Washer P N 214825000 Note Concave side of Belleville washer faces busbar convex side faces bolt head L CO 1 Vertical Landing Negative Busbar P N 548000 Note Apply electrical anti oxidation compound to busbar mating surfaces Assembled Page 41 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Vertical Battery Input Busbar Assembly P N 554874 Assembly Procedure Step 5 STEP 5 Install Threaded Insulators onto Vertical Landing Negative Busbar 2 Threaded Insulator P N 245857200 Hand tighten only 4
72. on owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Installing 218 Circuit Breakers TPL Fuseholders and Bullet Nose Type Device Mounting Assemblies into Power Distribution Bays Flat Washer Lock Washer 1 4 20 Nut Torque to Queen ad 84 in Ibs snl Distribution Device RE na Top Mounting Studs PP QUEE T ERES Distr v II DHBHEE Bus Distribution Device Lez H Power System Connectors Distribution Device Bottom Mounting Studs A Torque to 1 1 180 in Ibs Belleville Lock Washer 3 8 16 Nut Distr Bus 2 Left Half Right Half Front View Distr Bus Distr Bus 1 and 2 1 and 2 Bullet Nose Type Device Mounting Assembly 3 Pole Note Each half of each bus MUST be populated with distribution devices from left to right without skipping any distribution device mounting positions within each half 218 Circuit Breakers Page 46 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power E
73. ower Distribution Bays w out PDSC Ten AC Feeds 480VAC List A or 208VAC List B 3 Phase 60Hz P E ME Feed per PCU eee PCU AC INPUT 1 4 20 Studs on 5 8 Centers for Installation of Customer Provided Two Hole Lugs Frame Ground 1 4 20 Studs for Installation of Customer Provided One Hole Lugs Recm Torque Cover Removed Using supplied in Illustration 1 4 hardware 84 in Ibs PCU 1 PCU 2 PCU 3 PCU 4 PCU 5 PCU 6 PCU 7 PCU 9 PCU 10 Page 78 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 AC Input Connections to Lists 2 and 12 Power Distribution Bays with PDSC One AC Feed 480VAC List A or 208VAC List B 3 Phase 60Hz Single Feed A B C Frame Ground Nuts to Secure Lugs and Lug Mounting Hardware 3 8 16 on 1 Centers Accessed from Inside Cabinet I a Ed l EE CANAAN OND ooo 3 8 16 x 1 25 Studs 6 on 1 Centers for Installation of Customer Provided Lugs Recm Torque 3 8 Hardware using
74. owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Vertical Battery Input Busbar Assembly P N 554874 Assembly Procedure Step 7 STEP 7 Final Torque Torque these connections to 180 in lbs 20 places Page 44 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Vertical Battery Input Busbar Assembly P N 554874 Assembly Procedure Step 8 STEP 8 Install Shield 2 Standoff Insulator P N 117843 1 Plastic Shield P N 548002 4 14 20 x 3 8 Pan Head Tap Screw P N 218708200 ssembled Page 45 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary informati
75. r Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Horizontal Battery Input Busbar Assembly P N 554873 Assembly Procedure Step 3 STEP 3 Install Main Negative Busbar onto Bay s Negative Busbar Hand tighten hardware 1 Main Negative Busbar P N 554875 Note Apply Electrical Anti Oxidation Compound to Busbar Mating Surfaces 8 3 8 Flat Washer P N 214204100 8 3 8 Belleville Washer P N 214825000 8 3 8 16 Hex Nut P N 228567100 Hand Tighten Note Concave Side of Belleville Washer Faces Busbar Convex Side Faces Hex Nut Belleville Washer Install between Hext Nut and Flat Washer Mount 554876 to the 554875 Hardware 214204100 4 214825000 4 228567100 4 Assembled View Rear Top of Bay Page 14 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Power Distribution Bay External Top Mount Horizontal Battery I
76. s 5 6 7 8 Notes o NOJN ARUN Maximum size of wire to be connected to a single lug position is 750 kcmil Maximum lug width is 1 937 inches Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs Lug adapter accepts a maximum of 4 750 kcmil lugs Lugs are not part of the kit shown for illustration only Bay busbars are not part of the kit shown for illustration only Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered Page 57 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Installing TPL Fuses TLS TPS Fuses and Bullet Nose Type Circuit Breakers Fuseholder Assembly TPL Fuses P N 514403 P N 514404 Flat Washer Lock Washer Nut Torque to 168 in lbs GMT 18 100A Alarm Fuse amp GMT X Safety Fuse Cover Bullet Nose Type Circuit Breakers Loosen 2 screws amp lift retainer removed here to show detail Shorter
77. see Notes 4 6 7 8 Notes Maximum size of wire to be connected to a single lug position is 750 kcmil Maximum lug width is 1 937 inches Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs Lug adapter accepts a maximum of 4 750 kcmil lugs Lugs are not part of the kit shown for illustration only Bay busbars are not part of the kit shown for illustration only Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered ONoOaR WD Page 56 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 GMT 18 100A Fuseholder Assembly Alarm Fuse P N 514404 and GMT X Safety Fuse Cover Lug Adapter Kits Distribution Only Bays Lug Adapter Kits Power Distribution Bays 2 000 1 000 I Nj for 3 8 Clearance Holes Lug Adapter P N 513702 Kit P N 520893 see Notes 1 2 3 3 8 Clearance Hole 3 Position Lug Adapter Kit P N 529131 see Note
78. sher P N 214201300 Busbar P N 514467 j n Spacer Insulator P N 514473 P N 514689 Only or Busbar from Next Bay P N 514689 Onl Spacer Busbar P N 514472 ii or Busbar from Next Bay Busbar P N 514467 Busbar P N EM Spacer Busbar P N 514472 or Busbar from Next Bay P N514689Only gt Spacer Insulator P N 514473 or Busbar from Next Bay Busbar P N 514467 P N 514689 Only V NNN Busbar P N 514467 P N 514689 Only Spacer Insulator P N 514473 77 or Busbar from Next Bay Spacer Busbar P N 514472 P N 514689 Only or Busbar from Next Bay Busbar P N 514467 Spacer Insulator P N 514473 or Busbar from Next Bay Busbar P N 514541 P did Spacer Busbar P N 514472 or Busbar from Next Bay 4 3 8 Belleville Gans NN P N 214825000 1 4 3 8 16 Hex Nut s AP 2 P N 228567100 Busbar P N 514467 Note Concave Side of Belleville Washer Faces Busbar Convex Side Faces Nut Note Concave Side of Belleville 6 3 8 Flat Washer Washer Faces Busbar P N 214204100 Convex Side Faces Bolt Head 6 3 8 Belleville Washer Belleville Washer install between P N 214825000 Bolt Head and Flat Washer 21 1 1 4 Bol 6 BN ie pis er Torque to 180 in Ibs Page 21 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power
79. ssion of Emerson Network Power Energy Systems North America Inc is strictly prohibited NetPerform Optimization Services At Emerson Network Power we understand the importance of reliable equipment it s critical to both your business and your bottom line That is why we offer a wide array of services to meet all of your network infrastructure needs Technical Support Email DCpower TAC QEmerson com Answers technical product and system OSP TAC Emerson com questions determines status of warranties and Phone 1 800 800 5260 contractual agreements for repair Services Design Deployment amp Optimization Email ES Services Emerson com Provides quotes and bid responses order Phone 1 800 800 1280 option 7 placement and scheduling for design and deployment and optimization services FreedomCare Secure EmersonNetworkPower com Download service amp maintenance reports online Spare Parts Email DCpower Spares Emerson com Pricing and PO processing of spare parts OSP Spares Emerson com including but not limited to breakers cables Phone 1 800 800 1280 option 5 fuses rectifier fans misc breaker and fuse panels enclosure fans doors amp switches etc DC Power Depot Repair Email DCpower Repair Emerson com Creates and processes RMAs determines Phone 1 800 800 1280 option 6 lead times and pricing provides repair shipping information and status DC Power Product Training Email DCpower Training Emerson com
80. tXtend outside plant enclosures and equipment NetSure DC power systems and NetPerform Optimization Design amp Deployment services visit EmersonNetworkPower com EnergySystems Learn more about Emerson Network Power products and services at EmersonNetworkPower com Emerson Network Power Energy Systems North America 4350 Weaver Parkway Warrenville IL 60555 Toll Free 800 800 1280 USA and Canada Telephone 440 246 6999 Fax 440 246 4876 Web EmersonNetworkPower com EnergySystems EnergyNet Secure EmersonNetworkPower com Emerson Network Power The global leader in enabling Business Critical Continuity EmersonNetworkPower com ACPower Embedded Computing Outside Plant Racks amp Integrated Cabinets Connectivity l Embedded Power Power Switching amp Controls Services DC Power E Infrastructure Management amp Monitoring Precision Cooling EI Surge Protection
81. twork Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 MCA Network Bay Bay Interconnections XX mem SOSS SS VY nr j 7j SYSTEM MONITORING Ei AND CONTROL SECTION i P oj h PEA d B z amp II al Hilo uou Front View MCA Circuit Card Primary Power Distribution or Power Only Bay Front View ecto A Power Distribution Bay front view Power Only Bay Similar I dur l ll T 4 o O 0 Pa or n a Distribution Only Bay install the Router Circuit Card supplied ferrite cable clamp onto the Secondary Power Distribution Bays cable near the router circuit card and Distribution Only Bays Emerson P N 242941100 FairRite P N 0443164251 Steward P N 28A20025 0A0 MCA Circuit Card P N 509478 Router Circuit Card P N 509509 Router Circuit Card P N 509509 Primary Power Distribution Secondary Power Distribution Bays Secondary Power Distribution Bays or Power Only Bay Secondary Power Only Bays Secondary Power Only Bays and Distribution Only Bays and Distribution Only Bays DO NOT USE BOTH RJ 45 CONNECTORS MCA Network Cable IN THE PRIMARY BAY Yellow Cable Ural oe
82. twork Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay External Top Mount Ground Load Return Busbar Assembly P N 514690 or 514691 Assembly Procedure Step 3 STEP 3 Install Cover Mounting Standoffs HE 2 Standoff P N 117843 2 1 4 Flat Washer P N 214110100 2 1 4 Lock Washer P N 215111100 2 1 4 20 x 1 2 Bolt P N 227640200 Torque to 45 in Ibs Previously Assembled Kit P N 554873 DO NOT PERFORM THIS STEP if you are going to install Load Return Lug Extension Busbar Assembly P N 514543 Use These Holes Page 30 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014
83. ue to 180 in Ibs Customer Supplied Lu 1 3 8 16 Hex Nut x P N 228567100 1 3 8 Flat Washer P N 214204100 u 2 3 8 16 x 1 1 2 Bolt P P N 227647000 NA 2 3 8 Belleville Lock Washer P N 214825000 1 3 8 16 x 1 Bolt P N 227646600 1 3 8 Belleville Lock Washer P N 214825000 1 Adapter Busbar P N 528794 Supplied Lugs 6 z Customer oe YS Torque to 300 in we 8 3 8 16 Hex E P N 228567100 8 3 8 Lock Washer P N 215111300 8 3 8 Flat Washer P N 214112100 Busbars 1 1 4 20 x 7 8 Bolt P O Dist P N 227640500 1 1 4 Flat Washer P N 214110100 Customer 1 1 4 20 Hex Nut P N 228557100 1 1 4 Lock Washer P N 215111100 1 1 4 Flat Washer P N 214110100 Torque to 84 in Ibs d 1 Adapter Busbar 4 3 8 16 x 1 1 2 Bolt P N 528794 P N 227647000 2 Position 4 3 8 Flat Washer Lug Adapter Kit P N 214112100 P N 529132 Note Apply Electrical Anti Oxidation Note Concave Side of Belleville Washer Faces Busbar Compound to all Busbar Convex Side Faces Bolt or Nut Mating Surfaces Page 51 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly pr
84. work Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution and Power Only Bays Frame Grounding Connection Two holes with 1 4 20 captive nuts provided for installation of customer provided two hole lug with 1 4 bolt clearance holes on 5 8 centers 0 0 0 4 D E D 0 0 0 0 0 Recm Torque 1 4 Hardware using Belleville Lock Washer 60 in Ibs Two holes with 1 4 20 captive nuts provided for installation of customer provided two hole lug with 1 4 bolt clearance holes Top View on 5 8 centers Power Distribution Bay Shown Power Only Bay Similar Page 70 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Distribution Only Bay Frame Grounding Connection 1 4 clearance holes on 5 8 centers are provided for installation of customer provided two hole lug 1 4 clearance holes on 5 8 centers are provided for installation of customer provided two
85. y Fuse Cover Iiis TLS TPS Shorter side to the top Bullet Nose Type Circuit Breakers Shorter o7 side to the side to the Toggle Rocker Longer side Handle bottom Handle Bullet Nose Type to the Breaker Breaker Fuseholder bottom P N 117201 Page 59 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Installing the MCA Customer Alarm Relay Circuit Card s and MCA I O Circuit Card s into Power Distribution and Power Only Bays Power Distribution Bay Shown Power Only Bay Similar Jo SS T cnc CACC OOOO oono nooooon ooon LOCOCO OCC DOCU DU opoopo oono MCA Customer Alarm Relay Circuit Card P N 514348 MCA I O Circuit Card P N 524550 Install in any position in seven slot card cage in any bay Component side faces left as viewed from the front Page 60 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Ne
86. y Systems North America Inc is strictly prohibited Installation Guide Section 5957 opec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AM March 26 2014 Installing and Wiring Optional Bullet Nose Type 10 Position GMT Fuse Module P N 509128 DANGER Ensure leads are connected to proper polarity for the device installed either a Distribution Device load lead connection or ground return to GMT Module ground connection Connect Ground for GMT Module at either Load Lead Connections 48V or of these two points Ground Return to GMT Module Ground NOT USED SOE ETE SE OHOOO OOO OOOO L ON o Rasseeess pc ew ccu TEE CLELIIIILE i H H A LUCA Ho LL H e a e List C Fuse Circuit Breaker Panel GMT Module P N 509128 GMT Module P N 509128 Load Return Connections 48V Load Connections Wire Size 24 to 14 AWG Torque 5 0 in Ibs F1 thru F10 Page 77 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5957 Installation Guide Issue AM March 26 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B AC Input Connections to Lists 1 and 11 P

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