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Emerson NetSure 802 DC Power System Application Guide

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1. OL O Ol O ol c I im CT j E m p 4 e te A i J i eS q e Eo H E 4 iam 2 l im Si 1 bl H mm himm e sil jam EE L al SI A O pi m ml Ol O O O w 4 Input 8 Input 12 Input 8 Input 4 Input 8 Input 4 Output Analog Analog Analog Temperature Binary Binary Relay P N 506336 P N 514528 P N 520838 P N 506333 P N 506332 P N 506334 P N 506335 see Detail H1 See Detail H2 see Detail H7 see Detail H3 see Detail H4 see Detail H5 see Detail H6 LMS I O CIRCUIT CARDS Page 1 16 Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Detail 11 LMS 4 Input Analog Circuit Card P N 506336 Lo Sad S a LARGE SIGNAL O 0 60 volts
2. VV VU L LA Loy VV an 7 Vw 5 fi AAE IP i ii T il i hal i Jea I MHo WE Fh il Optional LMS Monitoring System Note MCA Circuit Card LMS LMS Main CPU Circuit Card Primary Bay contains external reference OEM Port Network or Expansion CPU Circuit Card and control terminal block RS 485 Ports Secondary Bays at a lenean See Detail F Note LMS Main CPU Circuit Card when equipped with the Input Power Fuses Modem Circuit Card MCA Pouter Circuit Card contains the Modem Port LMS Main Expansion CPU Circuit Card Distribution Row 1 and 2 Monitoring Circuit Cards SYSTEM MONITORING AND CONTROL SECTION POWER DISTRIBUTION AND POWER ONLY BAYS Page 1 10 Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Detail C
3. Distribution Bays Front Door Removed in Illustration for Clarity sss SSII ISS Distribution Bus Monitoring Circuit Card Figure 6 5 Distribution Only Bay Distribution Bus Monitoring Circuit Card Replacement Page 6 20 Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 MCA Customer Alarm Relay Circuit Card Replacement Refer to the Installation Procedure detailed in the nstallation Instructions Section 5876 MCA I O Circuit Card Replacement Refer to the Installation Procedure detailed in the nstallation Instructions Section 5876 Chapter 6 System Troubleshooting and Repair Page 6 21 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or dis
4. 008 4 18 Configuring Battery Charge Digital Temperature Compensation Maximum VONAGS E E Steely thee AA E E cheered E E T E te ee 4 19 Configuring Battery Charge Digital Temperature Compensation Minimum Voltage 4 20 Configuring Degree Units Displayed F or C ssssssssssssssrsssrnssrrssrnssrnssrrssrnssrnssrnssrns 4 21 Configuring the System Date and Time ccccecceesceeeeeeeceeeeeseaeeeeneeceaeeesaeeesaaeseneeeeaas 4 22 Configuring MCA I O Circuit Card Analog Input S cccccceseeeeeeeeeeeeeeeeeeeeeeeeeneeees 4 23 Configuring MCA I O Circuit Card Analog Output S cccccesseeeeeeeeeeeeeeeeeeeseeeeneeeeees 4 25 Configuring MCA I O Circuit Card Binary Input S cccecceesseeeeeeeeeeeeeeeaeeeeeeeteneeeeaes 4 26 MCA Audible Alarm Cutoff Reset Time Period c ccccccceeseeeeeeeeeeereeeeeeeeeaeeseeeeeaees 4 27 MCA Rectifier Sequencing Feature cccccccceceeeeseeceeeeceeeeeeaeeeeaeeseeeeeseaeeeeaeeneeeeeaees 4 27 Manually Initiated Timed Test Equalize Feature eccceeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaees 4 27 Automatic Test Equalize Feature dee iueiai enean enne REEE E ENSKRA AES EA TRAE 4 27 MCA Power Share Feature iieii anieri an aaraa aaa aa aaia aaa nan Sianna Aaaa aaia 4 27 Alami Relay Test Feat o na detected E EAE A T E TE ATAT 4 27 MCA Alternate Current Limit Feature cceeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeneaeeeteneeees 4 27 Chapter 4 MCA System Adjustments Pag
5. MCA Menu Tree Line No A Associated Bei Section Message Displayed with Definition 5886 PCU PCU B SN m 372 LOAD SHARE Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU 373 PCU Bi SN Alarm Log Recordable Rectifier Module PCU event 1 FAN SPEED Detail Menu PCU PCU B SN N 374 24 FANS SPEED Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN p 375 NO VOLT SENSE Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN P 376 DUPLICATED Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN Z 377 NO RESPONSE Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU B SN TURNED ON PCU 378 or Alarm Log Recordable Rectifier Module PCU Data PCU B SN Detail Menu TURNED OFF PCU 379 PEU BESNA Alarm Log Recordable Rectifier Module PCU Data aaaaaA l Detail Menu SYSTEM OUTPUT SENSE POU 380 Alarm Log Recordable System Data vv vvV Detail Menu TOTAL LOAD CURRENT paN 381 Alarm Log Recordable System Data aaaaaA Detail Menu PCU 382 GO TO ALARM LOG MENU Alarm Log Press ENTER to go to this menu Detail Menu i GO BACK TO MENU TREE o Press ENTER to go to the beginning of the BEGINNING mM 09 MCA Menu Tree Detail Menu Displays the alarms with date and time stamp ER recorded for the Distribution Panel element of dd mon yy hh mm ssf the system PANEL B P A B 384 r Alarm Log Press UP and DOWN A
6. cccceccceeeteeeeseeeeeeeeeeeees 6 22 Rectifier Fan Replacement cccccceeeeeceeeeeeeeeeeeeeneeeeeseneeeeeeeneeeeeseneeeeeseneeeeseeeaees 6 25 Adding a Battery Charge Digital Temperature Compensation Probe to a Previously Operated System cccccccceeeeeeeeeeceeeeeeaeeeeeeeseeeeesaeeeeeaeseeeeeseaeeeseaeeseeeseeeeees 6 26 Removing a Battery Charge Digital Temperature Compensation Probe from a Previously Operated System ccccceeseeceeeeeeeeeeeeeaeeeeeeeseeeeeceaeeesaaeseeeeeseeeesaeeseeeeeeeeees 6 27 Chapter 6 System Troubleshooting and Repair Page 6 1 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADMONISHMENTS General Safety Danger SERVICE PERSONNEL MUST FOLLOW APPROVED SAFETY Voltages PROCEDURES Performing the following procedures may expose service personnel to hazards These procedures should be performed by qualified service personnel familiar with the hazards associated with this type of equipment These hazards may include shock energy and or burns To avoid these ha
7. FUNCTION SET YES i FUNCTION SET NO Pushbuttons Used to increase or decrease the value of the currently selected menu entry when in the adjustment or change setting mode Note Note Note Pressing the FUNCTION SET YES and NO pushbuttons simultaneously moves the user to the Initial Message display beginning When in the adjustment or change setting mode depressing the FUNCTION SET YES pushbutton after the ARE YOU SURE prompt accepts the new value or setting depressing the FUNCTION SET NO pushbutton after the ARE YOU SURE prompt cancels the adjustment or change setting mode without making any changes You can view additional information when the MCA displays the i symbol by pressing this key ALARM CUTOFF Pushbutton Silences the audible alarm Any new alarms will reactivate the audible alarm Note Pressing the ALARM CUTOFF pushbutton and the FUNCTION SET ENTER pushbutton simultaneously allows the user to enter the adjustment or change setting mode to change the value or setting of the currently selected menu entry if available ALARM CUTOFF Indicator llluminates yellow when the MCA audible alarm has been silenced using the ALARM CUTOFF Pushbutton Chapter 3 System Operating Procedures Page 3 5 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned
8. MCA Menu Tree Line No Associated Be ie Section Message Displayed with Definition 5886 GO TO MEASUREMENT System 116 MENU yaa Menu Press ENTER to go to this menu 117 GO BACK TO MENU TREE System Press ENTER to go to the beginning of the BEGINNING Load Menu MCA Menu Tree Sum of load currents monitored by the Distribution Bus Monitoring Circuit Card B P A B Bay Number Distribution Bus Monitoring Circuit Card Position Number 118 DIST PANEL B P A B Distribution Group A or B Designation if applicable LOAD aaaaaA Load Menu _ Press UP and DOWN ARROWS to view other Distribution Bus Monitoring Circuit Cards load currents Press ENTER to view individual distribution device load currents Load current monitored by the first MCA I O Circuit Card set as Distribution or Auxiliary soap as determined by what is being displayed on 119 E oe ae PAA line 112 B P Bay Number MCA I O aaa oad Menu Circuit Card Position Number Press UP and DOWN ARROWS to view other MCA I O Circuit Cards load currents GO TO SYSTEM LOAD Distribution 120 MENU toad Menu Press ENTER to go to this menu 121 GO BACK TO MENU TREE Distribution Press ENTER to go to the beginning of the BEGINNING Load Menu MCA Menu Tree Distribution device identification number and load current F CB MISC 50 73 B P A B Distribution Fuse or Circuit Breaker or Bullet Device Bay 122 E ee Bi PHAIB Load Detail Number Distribution Device Position Number
9. User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Be wie Section Message Displayed with Definition 5886 One or more system fuses or circuit breakers open number of open system fuses or circuit breakers Lo OTENEREAKE ROH Press ENTER to view which fuse s or circuit FUSE ALARM 7 Main breaker s is open H Alarm Menu Note that the individual f d circuit SYSTEM BREAKER amp ote tna l e inalvidual TtuSes an circul FUSE ALARMS breakers in the bullet nose type device holders plug in are not counted If any number within a bullet nose type device holder plug in are open only one will be counted Identification of open system fuse or circuit breaker F CB PI B P A B Fuse or Circuit Breaker or Plugin Bay Number Distribution 8 F ea Al a Device Position Number Group A or B asenu Designation if applicable Press UP and DOWN ARROWS to scroll if multiple distribution devices are open GO TO MAIN ALARM Fuse 9 MENU Alarm Neil Press ENTER to go to this menu 10 GO BACK TO MENU TREE Fuse Press ENTER to go to the beginning of the BEGINNING Alarm Menu MCA Menu Tree 11 AC POWER IS OFF TO Main AC input voltage to all Rectifier Modules ALL PCUs Alarm Menu PCUs below a preset non adjustable value One or more Rectifier Modules PCUs failed 1 PCU number of
10. c ccccccceseeeeeeeeeeeeeeeseaeeeeeaeeeeeeeseeeeseaeeeeneeeeeeeens 3 23 MCA ALTERNATE CURRENT LIMIT FEATURE c ccceeeeeeeeceeeeeeeaeeeeeee scenes caeeeeeaeeeeeeeeeeessaeeeeeeeeeeeess 3 25 I y S to74 0 C8 t aeaa nee reer cee re eerer Perr cee nee eee T ener rere ener err eeee renee rere eet re 3 25 Operating MOJE Sasi aa a aaa ee iH Adele Mi ee sic MN Ae Li eee Wi a eee 3 25 Normal Current Limit Operation 0 cccccececeeeeececeneeeeeeeceeeeeceaeeeeaaeeeeeeeeeaeeesaaeeseaaeseeeeseaeeesaeeeeneeenaees 3 25 Alternate Current Limit Operation ecccecccceececeeeeeeeceeeeeeeaeeeeaaeeeeeeecaeeeeaaeeseaaesgeeeseaeeeeaaeseeneeseenees 3 25 Requirements and Conditions asec seeetiseiests aeaaee a aaaea aea e EREA EnaA Ea AEA an aE e SAPAA Nia rapt AEAEE ah 3 25 Programming the MCA Alternate Current Limit Feature cccccceecsceceeeeeceeeeeeeeeeeeeeeceaeeesaeeeeaaeseeneeeeas 3 25 Enabling Alternate Current Limit 00 eccceccceceeeeeeeeeeeeeeeceeeeecaaeeeeeaeseeeeeseaeeesaaeseeeeeseaeeesaeeseaeeseeeeess 3 25 Page ii Table of Contents This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Sect
11. wiring connection terminals A4 A3 A2 9 8 7 6 5 4 3 2 e GREEN WIRE TO CABINET GROUND Note Analog input designations A1 through A8 as shown are for the circuit card only The actual analog channel number depends upon the quantity of analog and temperature circuit cards installed and location of this temperature circuit card in the system network LMS 8 INPUT TEMPERATURE CIRCUIT CARD P N 506333 Chapter 1 System Overview Page 1 19 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Detail 14 LMS 4 Input Binary Circuit Card P N 506332 ad lt S l B4 l S S l S l l 0 S B3 9 S i 8 S Binary input f wiring connection 7 S terminals 6 p EEA oTi 4 S 3 S 506332 gt S i B1 1 ST _ Note Binary input designations B1 through B4 as shown are for the circuit card only The actual binary channel number depends upon the qu
12. A technical manual from the experts in Business Critical Continuity NetSure 48V DC Power System User Instructions Section 5877 Issue AQ January 15 2013 SPEC NO MODEL 802NLDB 582140000 802NLEB 802NL B amp EMERSON Network Power Business Critical Continuity Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co Lorain and Vortex are registered trademarks of Emerson Network Power Energy Systems North America Inc NetSure NetSpan NetReach NetXtend and NetPerform are trademarks of Emerson Network Power Energy Systems North America Inc All other trademarks are the property of their respective owners The products covered by this instruction manual are manufactured and or sold by Emerson Network Power Energy Systems North America Inc The information contained in this document is subject to change without notice and may not be suitable for all applications While every precaution has been taken to ensure the accuracy and completeness of this document Emerson Network Power Energy Systems North America Inc assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions Refer to other local practices or building codes as applicable for the correct methods tools and materials to be used in performing procedures not sp
13. Section 5886 Message Displayed Associated with Definition 245 ANALOG INPUT B P IS DISTRIBUTION or ANALOG INPUT B P IS AUXILIARY I O Board Configuration Menu Select the MCA I O circuit card to be configured and designate the analog input for this MCA I O circuit card as Distribution or Auxiliary The MCA displays the AUXILIARY load currents in a separate menu the DISTRIBUTION load currents are added to the Distribution Menus 1 Press the UP and DOWN ARROWS to navigate to the MCA I O circuit card to configure B P Bay Number MCA I O Circuit Card Position Number 2 Press ENTER and ALARM CUTOFF at the same time to change the setting for this MCA I O circuit card 3 Atthe ARE YOU SURE prompt press either YES i to accept the new setting or NO to cancel this operation without changing the existing setting 246 ANALOG INPUT B P 50mV aaaaaA I O Board Configuration Menu Select the MCA I O circuit card to be configured and set the scale factor for the analog input on this MCA I O circuit card 1 Press the UP and DOWN ARROWS to navigate to the MCA I O circuit card to configure B P Bay Number MCA I O Circuit Card Position Number 2 Refer to Changing a Value or Setting in the table at the beginning of this document to complete the operation 247 ANALOG OUTPUT B P 50mV aaaaaA I O Board Configuration Menu Select the MC
14. User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Be wie Section Message Displayed with Definition 5886 This condition is selected when the Vv ZAC POWER IS OFF TO checkmark symbol is displayed ALL PCUs Relay This condition is deselected when a space is 270 be Function displayed instead of the Vv checkmark Definition symbol Ra Beg ORE T2 Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv V1 PCU FAILURE checkmark symbol is displayed ANY TYPE Relay This condition is deselected when a space is Function displayed instead of the Vv checkmark eh S Definition symbol ee Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv V24 PCU FAILURES checkmark symbol is displayed ANY TYPE Relay This condition is deselected when a space is 272 ot Function displayed instead of the Vv checkmark Definition symbol A Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the checkmark symbol is displayed This condition is deselected when a space is V1 PCU FAILURE APE instead of the VY checkmark MAJOR TYPE PAAY pymp l 273 or Function 1 Refer
15. opens i e input fuses to Bay s FA MCA Router circuit card Bay s LMS Main Expansion CPU circuit card and Bay s Distribution Bus Monitoring circuit cards Page 3 4 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Controls and Indicators Control Indicator Description FUNCTION SELECT UP FUNCTION SELECT DOWN Arrow Pushbuttons Moves up and down respectively through the list of available entries in the currently displayed menu FUNCTION SET ENTER lt Pushbutton Used to move to another menu as determined by the currently displayed entry Also used to lock the displayed setting or value of the currently selected menu entry when in the adjustment or change setting mode Note Pressing the ALARM CUTOFF pushbutton and the FUNCTION SET ENTER pushbutton simultaneously allows the User to enter the adjustment or change setting mode to change the value or setting of the currently selected menu entry if available
16. Observe the value displayed This is the Group B Load Current alarm setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired Group B Load Current alarm value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The Group B Load Current alarm value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 13 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADJUSTING BATTERY AMBIENT HIGH TEMPERATURE 1 ALARM IF BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE IS INSTALLED 1 2 All controls are located on the MCA Interface Pad With SYS
17. Press ENTER To start the Relay Function Test press the UP ARROW to cancel press the DOWN ARROW The Relay Function being tested and the remaining time are displayed To terminate the test press ENTER and ALARM CUTOFF at the same time until STOP RELAY FUNCTION TEST is displayed To stop the test press UP ARROW To keep the test running press DOWN ARROW At the ARE YOU SURE prompt press YES i 311 ASSIGN RELAYS TO FUNCTIONS Configure Menu Allows you to configure a relay by assigning a Relay Function Channel to a specific relay Press ENTER to assign relays to functions 312 ASSIGN RELAY B P R FUNCTION A Relay Assignment Menu Select the MCA Customer Alarm Relay to be configured and assign a relay function channel to this relay 1 Note See the table in Section 5876 Installation Instructions for the MCA default configuration Press the UP and DOWN ARROWS to navigate to the desired relay B P R Bay Number MCA Customer Alarm Relay Circuit Card Position Number Relay Number Refer to Changing a Value or Setting in the table at the beginning of this document to complete the operation Chapter 2 Navigating the MCA Page 2 45 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use
18. Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Bes e Section Message Displayed with Definition 5886 Rectifier Module PCU in Thermal Current 29 PCU B ID N PCU Alarm Limit B ID N Bay Number Rectifier THERMAL LIMIT Detail Menu Module MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module PCU in Thermal Shutdown 30 PCU B ID N PCU Alarm _ B ID N Bay Number Rectifier Module THERMAL STOP Detail Menu MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module s PCU s High Temperature 31 PCU B ID N PCU Alarm Alarm active B ID N Bay Number HIGH AMBIENT Detail Menu Rectifier Module MCA ID w in Bay Number of Rectifier Modules in System Load is not balanced with the other Rectifier 32 PCU B ID N PCU Alarm Modules PCUs B ID N Bay Number LOAD SHARE Detail Menu Rectifier Module MCA ID w in Bay Number of Rectifier Modules in System 1 Rectifier Module PCU Fan Fail Alarm 33 PCU B ID N PCU Alarm active B ID N Bay Number Rectifier 1 FAN SPEED Detail Menu Module MCA ID w in Bay Number of Rectifier Modules in System 2 or more Rectifier Module PCU Fan Fail 34 PCU B ID N PCU Alarm Alarms active B ID N Bay Number 2 FANS SPEED Detail Menu Rectifier Module MCA ID w in Bay Number of Rectifier Modules
19. is displayed Press and release the FUNCTION SET YES key Note The Rectifiers will assume the new value at their prevailing load current Note The test equalize voltage will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously Page 4 4 to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 ADJUSTING HIGH VOLTAGE SHUTDOWN 1 2 All controls are located on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press an
20. 363 AC PHASE LOST Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN is 364 POWER FACTOR Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN a 365 DC DC CONV Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN N 366 FUSE BREAKER Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU 367 PCU B SN Alarm Log Recordable Rectifier Module PCU event INHIBITED Detail Menu PCU PCU B SN se 368 ON STANDBY Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN pr 369 THERMAL LIMIT Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN is 370 THERMAL STOP Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN 371 HIGH AMBIENT Alarm Log Recordable Rectifier Module PCU event Detail Menu Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Page 2 51 Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B
21. Menu Allows you to change the High Temperature 2 Alarm set point or disable the alarm 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press YES i when in the change setting mode to scroll to NO HIGH TEMPERATURE 2 ALARM displayed when you scroll up to 100 C LOW TEMPERATURE 1 ttt C F or NO LOW TEMPERATURE 1 ALARM Initialization Menu Allows you to change the Low Temperature 1 Alarm set point or disable the alarm 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press NO when in the change setting mode to scroll to NO LOW TEMPERATURE 1 ALARM displayed when you scroll down to 50 C LOW TEMPERATURE 2 ttt C F or NO LOW TEMPERATURE 2 ALARM Initialization Menu Allows you to change the Low Temperature 2 Alarm set point or disable the alarm 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press NO when in the change setting mode to scroll to NO LOW TEMPERATURE 2 ALARM displayed when you scroll down to 50 C Chapter 2 Navigating the MCA Page 2 59 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy S
22. Refer to SAG582140000 System Application Guide for replacement part numbers The SAG can be accessed via the CD Electronic Documentation Package furnished with your system Page 6 8 Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 REPLACEMENT PROCEDURES Rectifier Replacement Danger Observe the instructions on top of the Rectifier as you remove it Note If a Rectifier is removed without being replaced perform the UPDATE INVENTORY procedure found in this chapter to clear alarms The Rectifier weighs approximately 40 lbs Rectifiers can be inserted or removed with power applied hot swappable Procedure 1 Observe the admonishments presented at the beginning of this chapter and those encountered in this procedure 2 Performing this procedure may activate external alarms Do one of the following If possible disable these alarms If these alarms cannot be easily disabled notify the appropriate personnel to disregard any future alarms associated with this sys
23. Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B CONFIGURING MCA I O CIRCUIT CARD BINARY INPUT S 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed 4 Press and release the FUNCTION SET ENTER key 5 CHANGE I O BOARD PARAMETERS is displayed Press and release the FUNCTION SET ENTER key 6 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until BINARY INPUT B P l IS ALARM CLOSED or BINARY INPUT B P l IS ALARM OPEN is displayed B P l Bay Number MCA I O Circuit Card Position Number Binary Input Number This setting determines the alarm state of the monitored binary input To toggle the setting press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously ARE YOU SURE is displayed Press and release the FUNCTION SET YES key To select another binary input located on the card press the FUNCTION SELECT DOWN arrow key When the last bi
24. System Operating Procedures Page 3 7 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B EXTERNAL ALARMS MCA Customer Alarm Relay circuit cards may be installed These alarm relays are mapped to the MCA alarms per the MCA configuration See the table in Section 5876 Installation Instructions for the MCA default configuration Another table is provided in Section 5876 Installation Instructions to document a custom configuration STARTING AND STOPPING SYSTEM OPERATION Rectifier Normal Starting Procedure Place the Rectifier Standby Operate switch in the I operate position Rectifier Stopping Procedure Local Complete Shutdown 1 Place the Rectifier Standby Operate switch in the standby position Local TR Shutdown Note When a Rectifier is shut down via the Local TR Shutdown feature it must be manually restarted The Local TR Shutdown feature DOES NOT automatically restart Rectifiers to deliver current in any operational or alarm state of the DC plant The Rectifier must be manually restarted by navigating
25. Yellow Flashing Communicating with MCA Distribution Bus LED Green OK Red Distribution Bus Failure Yellow Flashing Communicating with MCA Optional List C Bullet Nose Device Panel not to scale Distribution Distribution Bus 1 Bus 2 Monitoring Monitoring Bus 1 Monitoring Bus 2 Monitoring Circuit Card Circuit Card See Detail A behind hinged panel Monitoring and Control Section See Detail C See Detail A behind hinged panel Distribution Distribution Bus 3 Bus 4 Monitoring Monitoring Bus 3 Monitoring Bus 4 Monitoring Circuit Card Circuit Card See Detail A See Detail A behind hinged panel behind hinged panel doo00000000 Do0000000000 000 000000000000000 9000000000 000000000000 000 0000000 00000000 99009000000 000000000000 000 D000000 00000000 Spare Fuseholders are located behind hinged panel Front Door Removed in Illustration for Clarity Front View Distribution Bay Page 1 8 Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ
26. age Menu Group A or B Designation if applicable Press UP and DOWN ARROWS to view other Distribution Devices load currents Distribution GO TO DISTRIBUTION 123 LOAD MENU Load Detail Press ENTER to go to this menu Menu A GO BACK TO MENU TREE ENA Press ENTER to go to the beginning of the BEGINNING Menu MCA Menu Tree Chapter 2 Navigating the MCA Page 2 17 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Be wie Section Message Displayed with Definition 5886 Total Rectifier Module PCU output current Press ENTER to view individual Rectifier Module load currents TOTAL PCU OUTPUT or aaaaaA Total Rectifier Module and legacy rectifier M t 125 or sa pe output current when LMS1000 Function TOTAL PCU RECTIFIER Channel 64 reported value is greater than aaaaaA zero Press ENTER to view individual Rectifier Module load currents and legacy system current Rectifier Module PCU output current B ID
27. at the ARE YOU SURE prompt press NO Changing a Control Function Entering the Adjustment Change Setting Mode ENTER and ALARM CUTOFF ALARM A SUTOFF E ENTER J gt Pa YES i and NO Changing a control function requires two 2 steps 1 With the control function menu item being displayed simultaneously press ENTER and ALARM CUTOFF 2 To accept the change at the ARE YOU SURE prompt press we YES i Confirming ths Change OS the YES i To reject the S nov change at the ARE YOU SURE prompt press NO Page 2 2 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA NUMBERING SCHEME Section 5877 Issue AQ January 15 2013 The MCA identifies numbers the components of the system as follows MCA IDENTIFICATION NUMBER MCA NUMBERING SCHEME note COMPONENT that each line shown below is NOTES EXAMPLE separated with a dash in the MCA display Primary Bay 1 Primary Bay is 1 other bays are numbered Second Ba MCA
28. ccccceceeeseeceeeeeeeeeeeeeeseeeesaees 4 18 Configuring Battery Charge Digital Temperature Compensation Maximum Voltage n s 4 19 Configuring Battery Charge Digital Temperature Compensation Minimum Voltage cc cccceeseeeeerees 4 20 Configuring Degree Units Displayed F or C eeccceecceeeeeeeeneeeeeeeecaeeeeaaeeeeneeseaeeesaaeeeeaeeseeeeseaeeesaeeeeneeseaes 4 21 Configuring the System Date and Tie cccceceececeeeceeeneeeeeeeceeeeeceaeeeeaaeeseneesaeeesaaeeseaeeseeeeseaeeesaesneneeseaees 4 22 Configuring MCA I O Circuit Card Analog INput S ccceeesceceeeeceeeeeeeeeeeeeeceaeeesaaeeeeaeeseeeeseaeeesaeeeeneeseaees 4 23 Configuring MCA I O Circuit Card Analog Output S cecsceceeeeeceeeeeeeeeeeeeeeeeeeeecaaeeeeaeeseeeeesaeeesaeeseneeeeaes 4 25 Configuring MCA I O Circuit Card Binary INpUut S cccccceeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeseaeeeeaeeseeeeescaeeesaeeseneeeeaees 4 26 MCA Audible Alarm Cutoff Reset Time Period 0 c cccecceeeeeeeeeneeceeeeeeeaeeeeeeeseeeeceaeeeeeaeeseeeeseeeesaeeseeeseeeees 4 27 MCA Rectifier Sequencing Feature ccccccceeeeeeeeceeeeeceeeeeeeaeeeeeeeseaeeecaaeeeeaeeseeeeseaeessaaeeeeeeeeneeesaeeeeeeseeeees 4 27 Manually Initiated Timed Test EqualiZe Feature eeccceeecceeeeeeeneeeeeeeeeeeeeaeeeeetaaeeeeesaeeeeeeaaeeeeeeaeeeeeeaeeeene 4 27 Automatic Tesv Equalize Features icen tcicnica te inca tel eine edd alent eid ita 4 27 MCA Power Share Feature
29. cccceeeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeaes 3 18 Chapter 3 System Operating Procedures Page 3 1 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B PYOCCQUIC cae a a celtic da eet eee hie 3 18 Setting MCA Custom Text Messages NAMES cceecceeeeeeeeeeeeeeeeceeeesaeeesaeeeeeeeeteas 3 19 Procedi ta tan Raha eat Ae Getta eo ta Ge ato aA 3 19 Mapping LMS LED Channels to the MCA Display and MCA Customer Alarm BEE EENE E O E OA E E Mant E A E AE teen vata heel elite E A 3 20 Proced re aeni ea N EEA deinen deel TEENA EEN 3 20 Using the Alarm Relay Test Feature saasssssesssesesrresssrnesrnnnesnnnnnsnnnnesnnnnnnnnnnennnnnnnnnneennn 3 20 MCA Power Share Feature cceeccetescecceeeeeeeeeeeseeeeeseseeeeesesceneeseseeneeeeseeneeneceeneees 3 21 PI SSCYIPUON einean N e A S aban deseaeda iat 3 21 Operating ModE S a a aa ea a EA Aa a E denser 3 21 Low Load OperatiONis osita aeiaai taeran dadaan ria eian baaa ia deian atida enai 3 21 Normal Load Operation c ccccccceceeeeeeeeeeeeeeeceeeeecaeeesaaeeeeee
30. di i Menu Note The LMS1000 will need to be restarted THE CHANGES WERE for the address changes to take effect REJECTED or The new IP netmask and gateway addresses are not compatible with each other The changes are not accepted Network 320G GO TO CONFIGURE MENU Address Press ENTER to go to this menu Menu Network TES 320H GO BACK TO MENU TREE Address Press ENTER to go to the beginning of the BEGINNING MCA Menu Tree Menu 321 NO FUNCTION IN THIS SYSTEM 321A NO FUNCTION IN THIS SYSTEM 321B NO FUNCTION IN THIS SYSTEM 321C NO FUNCTION IN THIS SYSTEM 321D NO FUNCTION IN THIS SYSTEM 321E NO FUNCTION IN THIS SYSTEM Chapter 2 Navigating the MCA Page 2 47 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Be ie Section Message Displayed with Definition 5886 321F NO FUNCTION IN THIS SYSTEM 321G NO FUNCTION IN THIS SYSTEM 322 GO TO FUNCTION MENU PO rg Press ENTER to go to this menu 322A GO BACK TO MENU TREE Conf
31. internal power 24 PCU B ID N PCU Alarm factor circuit failed B ID N Bay Number POWER FACTOR Detail Menu Rectifier Module MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module s PCU s internal DC DC 25 PCU B ID N PCU Alarm converter circuit failed B ID N Bay DC DC CONV Detail Menu Number Rectifier Module MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module s PCU s DC output fuse 26 PCU B ID N PCU Alarm open B ID N Bay Number Rectifier FUSE BREAKER Detail Menu Module MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module s PCU s output inhibited 27 PCU B ID N PCU Alarm B ID N Bay Number Rectifier Module INHIBITED Detail Menu MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module s PCU s Standby Operate 28 PCU B ID N PCU Alarm switch is in the standby position B ID N ON STANDBY Detail Menu Bay Number Rectifier Module MCA ID w in Bay Number of Rectifier Modules in System Page 2 8 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions
32. provides User Instructions for NetSure Power System Model 802NLDB 208V Input Power Distribution and Power Only Bays 802NLEB 480V Input Power Distribution and Power Only Bays and 802NL B Distribution Only Bay Spec No 582140000 For an Installation Guide refer to Section 5957 located in the separate INSTALLATION MANUAL This is a condensed version of the Installation Instructions Section 5876 Section 5876 can be accessed via the CD Electronic Documentation Package furnished with your system Refer to SAG582140000 System Application Guide for additional information The SAG can be accessed via the CD Electronic Documentation Package furnished with your system For a color MCA Menu Tree refer to Section 5886 Section 5886 is provided in the separate INSTALLATION MANUAL and the CD CARRIER MANUAL it is also provided on the CD Your power system may contain an optional LMS Monitoring System refer to Section 5879 LMS1000 Installation Instructions and Section 5847 LMS1000 User Instructions provided on the CD Electronic Documentation Package furnished with your system Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North Amer
33. 25 Setting the Alternate Current Limit Initial Capacity Limit 00 cee 3 26 LMS OPERATING PROCEDURES Refer to the LMS User Instructions Section 5847 for LMS operating procedures Section 5847 can be accessed via the CD Electronic Documentation Package furnished with your system LMS LOCAL PORT The LMS Local Port is provided via a USB to RS 232 Port Adapter Unit The proper device driver must be installed on the computer to be connected to the USB port Use one of the following procedures to install the device driver Installing the USB Device Driver from the Furnished CD A device driver CD is supplied with the USB to RS 232 Port Adapter Unit The proper driver must be installed on the computer to be connected to the USB port Use the provided CD to install the driver Page 3 2 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Downloading the USB Driver from the Web a4 ee aS o Go to this link http vscom de downloadcenter htm Select USB to Ser
34. 327 INPUT ACTIVE Alarm Log Recordable MCA Controller event Detail Menu HI VOLTAGE SHUTDOWN MGA 328 Alarm Log Recordable MCA Controller event INPUT ACTIVE Detail Menu Page 2 48 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Bei Section Message Displayed with Definition 5886 ALTERNATE CURRENT MEA 328A Alarm Log Recordable MCA Controller event LIMIT ACTIVE Detail Menu SYSTEM VOLTAGE IS MGA 329 Alarm Log Recordable MCA Controller event VERY LOW Detail Menu SYSTEM BATTERY IS ON MCA 330 Alarm Log Recordable MCA Controller event DISCHARGE Detail Menu SYSTEM HIGH VOLTAGE MER 331 Alarm Log Recordable MCA Controller event 1 ALARM Detail Menu SYSTEM HIGH VOLTAGE MCA 332 Alarm Log Recordable MCA Controller event 2 ALARM Detail Menu MCA NO PCUs ARE 333 IN INVENTORY Alarm Log Recordable MCA Controller event Detail Menu MCA NO DIST PANELS ARE 334
35. Battery Charge Digital Temperature Compensation Probe from a Previously Operated SYS EM atin eesti ARG eet ath eM Cte Ae ed GA ae te at ads tet alee clita ates 6 27 REVISION RECORD Page iv Table of Contents This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 CHAPTER 1 SYSTEM OVERVIEW TABLE OF CONTENTS PCT ACC oss diay cs Siena ch Secica ty ethene cat Ecce ies eae ted Mecano Ae es Sete hae ag es a acc a 1 2 System DESCHPTION siceeushecearccshecerusheteataeehadeeaabedeavacnhulan sa E a aaa EE A E R ES 1 3 System Overview Illustrations cccececececeeceneeeeceeeeeeeeceeeeeceaeeesaaeeeeeeeseeeeseaeeesaeeseneessaees 1 6 Power DistriDUtion Bay suosii eae ea i e 1 6 Power Ony Bay meree aaiae i dadra eaa rad d a a eaaa Oad aoaaa Apevia caters genideientaes 1 7 Distribution Only Bay aeeie teaei ias aeir aaea a a aa a i Shs 1 8 Detail A Distribution Bus Monitoring Circuit Card esssesssessseesseessrnssrnssrnerrnsernens 1 9 Detail B System Monitoring and Control Se Ction 0 cccceeceeeeeeeeeeeeeteee
36. Bays and Router Circuit Card Secondary Power Distribution and Power Only Bays and Distribution Only Bays Automatic internal sense when not connected Green OK Note If connected and removed external Red Failure A D na Alarm activates Clear alarm by updating Yellow Flashing Communicating with MCA inventory Apply test contact closure then apply HVS or ESTOP closure to test these circuits See MCA display to verify circuits operational Dry Relay Contact Closure to Activate External Voltage Input for MCA Alarms PCU and Meter Reading Remote Remote Test Emergency VSense VSense Equalize HVS Input Stop ESTOP MCA Network Connector MCA Network Connector i i for Left Expansion 1 f for Right Expansion RJ 45 RJ 45 Jack A iz faa My Jack Y v olololololololololo O PIETE OTOR 1 10 Identification Indicator a MCA PRIMARY POWER DISTRIBUTION AND POWER ONLY BAYS P N 509478 MCA Network C t MCA Network Connector for Right Expansion for Left Expansion RJ 45 RJ 45 Jack f f f Jac
37. CPU Circuit Card if furnished Controls and Indicators 3 3 Bay LED INGICAL OM e ia Vai a iaa acts da asiaa dts duct de a a a a al 3 4 Distribution Bus LED Indicator ececceeeeceeeeeeeeeceeeeeeeeeeeeeeeaaaeeeeeeeeeeeeeeaeeeeeeeeeeee 3 4 MCA Component LED INdicator c cccccceeeeeeeeeeeeeeeeeeeeaeeeeaaeeeeeeeceaeeesaeeeeaaeseeeeesaas 3 4 Bay Monitoring and Control Section Indicators eee cesses ceeeeeeeeeeeeteeeeeeeeaes 3 4 MCA Controls and Indicators ccccccceceeeeeeeeeeeeseeceeeeecaeeeeaaeseeeeeseaeeesaeeseeeeeneeesaas 3 5 MGA Dis playind stink arin lite titan Ba onion naar 3 6 Surge Suppression Alarms available only if a Surge Suppression Option is TUPMISHOG ccccites tio ita terra ee Ate Mil seater eo tee EN Gallas de ine 3 6 Rectifier Controls and INdiCators ccccccecceceeeeeeeeeeeceneeeeeaeeeeeeeseaneeseaeeesaeeseneeseaees 3 7 208V and 480V Input Rectifiers eee eeeeneeeeeeeneee erence eetaeeeeeeaeeeeeeaeeeeee 3 7 External Alarmsise cce ide cusuateie vinsenat Mededeyentins eee ivan Mele aye eae ee 3 8 Starting and Stopping System Operation cccecsseceeeeeeeeeeeeaeeeeeeeseeeeeseaeeeseeeseneeenaees 3 8 Rectifier Normal Starting Procedure cccceeseeeeeeeeceeeeeceaeeeeaeeseeeeeseaeeeeaeeneneeesaees 3 8 Rectifier Stopping Procedure Local cceccceseeeeeeeeeeeeeeeeaeeeeeeeseeeeeseaeeesaeeeeneeeeaees 3 8 Complete Shutdown ccccccceeeesceeeeeeeceeeeeeaeceeee
38. CPU circuit card of the integrated LMS Monitoring System In a Secondary Power Distribution Bay this panel can be equipped with an optional LMS Expansion CPU circuit card The optional LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system The Monitor and Control Panel in both Primary and Secondary Power Distribution Bays contain a seven slot card cage to house MCA alarm relay circuit cards MCA input output I O circuit cards and optional LMS I O circuit cards If a Secondary Power Distribution Bay is to be equipped with optional LMS I O circuit cards it must also be equipped with an LMS Expansion CPU circuit card Power Only Bays The system can consist of one 1 Primary Power Only Bay and up to nine 9 Secondary Power Only Bays Each Power Only Bay can be equipped with up to ten 10 Rectifiers Each Power Only Bay contains a Monitor and Control Panel In the Primary Power Only Bay this panel houses the Meter Control Alarm MCA assembly This panel in the Primary Power Only Bay also houses the optional LMS Main CPU circuit card of the integrated LMS Monitoring System In a Secondary Power Only Bay this panel can be equipped with an optional LMS Expansion CPU circuit card The optional LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system The Monitor and Control Panel in both Primary and Secondary Power Only Bays conta
39. Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Details G MCA I O Circuit Cards Detail G1 MCA Relay Circuit Card P N 514348 Identification Green OK OF Indicator Red Failure oO Yellow Flashing Communicating with MCA O O IU NC 18 9 NC K3 COM COM K6 NO IEN mo NO NC FE_ Lor NC K2 COM COM K5 NO NO NC NC K1 COM COM K4 MCA RELAY CIRCUIT CARD NO 10 1 NO P N 514348 O TB1 O S A Details G2 MCA Analog Binary Circuit Card P N 524550 Identification Green OK OF Indicator Red Failure Yellow Flashing Communicating with MCA le A1 OUT L A1 IN 0 50 mv DC Shunt Input 0 50 mv DC Output for Remote Plant Output Current Monitoring i Dry
40. DC apes S SMALL SIGNAL A4 50 mv shunts 100 mv shunts j S 20 ma current loops S LARGE SIGNAL l A3 0 60 volts DC Sl l 0 S Z SMALL SIGNAL AS 50 mv shunts 100 mv shunts r 9 S 20 ma current loops Analog input wiring connection 8 LARGE SIGNAL terminals A2 0 60 volts DC nS oe 6 s SMALL SIGNAL A2 50 mv shunts 100 mv shunts i 5 1 20 ma current loops an 419 _ LARGE SIGNAL A1 0 60 volts DC 3 Sl 506336 2 S zq SMALL SIGNAL 50 mv shunts 100 mv shunts 1 S 20 ma current loops Note Analog input designations A1 through A4 as shown are for the circuit card only The actual analog channel number depends upon the quantity of analog and temperature circuit cards installed and location of this analog circuit card in the system network LMS 4 INPUT ANALOG CIRCUIT CARD P N 506336 Chapter 1 System Overview Page 1 17 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B
41. DOWN arrow key until MAXIMUM COMPENSATION wv vvV is displayed 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 7 Observe the value displayed This is the Battery Charge Digital Temperature Compensation maximum voltage setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed Note Refer to Battery and Equipment Manufacturers recommendations or site requirements for the value Note Maximum Voltage with Temperature Compensation is prevented from being adjusted higher than 1 0V below the High Voltage Shutdown setting or lower than the float voltage setting 8 With the desired maximum voltage with temperature compensation value being displayed press and release the FUNCTION SET ENTER key 9 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The maximum voltage with temperature compensation value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 19 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emers
42. Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 SETTING MCA AUDIBLE ALARM CUTOFF RESET TIME PERIOD An audible alarm device is located on the MCA Control Panel This alarm sounds when any alarm condition monitored by the MCA occurs The alarm can be manually silenced cut off by pressing a local key A local indicator illuminates when the audible alarm has been cut off The alarm remains silenced for the current alarm condition only If another alarm condition occurs the audible alarm again sounds A programmable audible alarm cutoff reset feature is provided Once an audible alarm has been cut off it automatically resets and sounds if the alarm condition is still present after the time period programmed expires If another alarm condition occurs the audible alarm again sounds The MCA Audible Alarm Cutoff Reset feature is active when an AUDIBLE SILENT TIME mm MINUTES value is selected The MCA Audible Alarm Cutoff Reset feature is inactive when AUDIBLE ALARMS STAY SILENCED is selected Procedure 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly pr
43. High Voltage Alarm 2 c ccccccceeseeeeeeeeceeeeeeeaeeeeaeeseneeeseaeeesaeeseneeenaees 4 8 Adjusting System Battery On Discharge Alarm ccc ccceeeeeeeeeeeeeeeeeeeeseaeeeseaeeeeneeeeaees 4 9 Adjusting System Very Low Voltage Alarm ccccccsceeeceeeeeeeeeeeeeeaeeseeneesaeeesaeeeeeeeeaas 4 10 Adjusting Total Distribution Load Alarm eecccceeeeeeeceeeenneeeeeeaeeeeeeaeeeeeeaeeeeeenaeeeeeenas 4 11 Adjusting Distribution Group A Load Alarm cccccccseeeeceeeeeeeeeeaeeeeaeeseaeeeeaaeeesaeeeneeetaas 4 12 Adjusting Distribution Group B Load Alarm ccccccssceeeceeeeeeeeeeaeeeeaeeseeeeeeaeeesaeeeeneeeaas 4 13 Adjusting Battery Ambient High Temperature 1 Alarm if Battery Charge Digital Temperature Compensation Probe is installed ccceccceeseeeeeeeeceeeeeseeeeeeeeeeeeeeeaes 4 14 Adjusting Battery Ambient High Temperature 2 Alarm if Battery Charge Digital Temperature Compensation Probe is installed c ccccccceeeeeeeeeeteeeeeseeeeeeeeeeeeeesaes 4 15 Adjusting Battery Ambient Low Temperature 1 Alarm if Battery Charge Digital Temperature Compensation Probe is installed c ccceccceeeeeeeeeeeceeeeeeeaeeeseeeeeeeeeses 4 16 Adjusting Battery Ambient Low Temperature 2 Alarm if Battery Charge Digital Temperature Compensation Probe is installed 2 ccccccceeeeeeeeeeeteereeseaeeeseeeeeeeeeeeas 4 17 Configuring Battery Charge Digital Temperature Compensation Slope
44. IN INVENTORY Alarm Log Recordable MCA Controller event Detail Menu MCA NO ROUTERS ARE 335 IN INVENTORY Alarm Log Recordable MCA Controller event Detail Menu 336 NO RELAY DOARUS PRE Pete Recordable MCA Controller event IN INVENTORY mM eg i Detail Menu HIGH TEMPERATURE 1 els 337 Alarm Log Recordable MCA Controller event ALARM Detail Menu HIGH TEMPERATURE 2 Mee 338 Alarm Log Recordable MCA Controller event ALARM Detail Menu LOW TEMPERATURE 1 MEA 339 Alarm Log Recordable MCA Controller event ALARM Detail Menu LOW TEMPERATURE 2 MGA 340 Alarm Log Recordable MCA Controller event ALARM Detail Menu TEMPERATURE SENSOR MGA 341 Alarm Log Recordable MCA Controller event NO SIGNAL Detail Menu MAJOR MONITORING mee 342 Alarm Log Recordable MCA Controller event ALARM S l Detail Menu Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Page 2 49 Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree L
45. INSTALLATION MANUAL and the CD CARRIER MANUAL it is also provided on the CD Each line in the MCA Menu Tree contains a number This number is referenced in a chart provided in Chapter 2 Navigating the MCA This chart provides a description of each line listed on the MCA Menu Tree If the MCA displays an alarm message find the line in the MCA Menu Tree showing this message For an explanation of this alarm locate the corresponding MCA Menu Tree Line Number in the chart provided in Chapter 2 Navigating the MCA Note Ifthe MCA is replaced with an MCA previously used in another power system the MCA may reflect inventory items not in the current power system and may display alarms In this case update the inventory as detailed in this chapter Also if you remove an inventory item a component from the power system you must update the inventory to clear alarms Note If you remove a Battery Charge Digital Temperature Compensation Probe alarms are displayed Manually set the Battery Charge Digital Temperature Compensation feature to off as described in Chapter 4 MCA System Adjustments to clear the alarms Page 6 4 Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Em
46. MCA I O Circuit Card Detail Menu Position Number O Board MCA I O Circuit Card Bootcode Number BOARD B P BOOTCODE AN 167 P Inventory BH P Bay Number MCA I O Circuit Card Detail Menu Position Number I O Board MCA I O Circuit Card Software Number BOARD B P SOFTWARE eee 168 P Inventory B P Bay Number MCA I O Circuit Card Detail Menu Position Number O Board GO TO I O BOARD l 169 INVENTORY Inventory Press ENTER to go to this menu Detail Menu Ha GO BACK TO MENU TREE etree Press ENTER to go to the beginning of the BEGINNING ntory MCA Menu Tree Detail Menu 1 ROUTER IS REPORTING Number of Router Circuit Cards in MCA or inventory 171 ROUTERS ARE Inventory Press ENTER to view individual Router Circuit REPORTING Menu Card inventory information or or NO ROUTERS ARE No Router Circuit Cards installed INSTALLED Router Router Circuit Card identification number B 172 ROUTER B IS inventor Bay Number INSTALLED Menu Y Press UP and DOWN ARROWS to view other Router Circuit Cards identification numbers Router 173 GO TO INVENTORY MENU Inventory Press ENTER to go to this menu Menu Router ae 174 GO BACK TO MENU TREE inventor Press ENTER to go to the beginning of the BEGINNING Y MCA Menu Tree enu Router 175 ROUTER B ASSEMBLY Inventory Router Assembly Number FAH B Bay Number Detail Menu o ROUTER B SERIAL outer Router Serial Number FH HHH y B Bay Number Detail Menu Page 2 22 Chapter
47. Menu Tree 213 ADJUST THE SYSTEM Function Press ENTER to go to the System Adjustment VOLTS amp AMPS Menu Menu Allows you to change the Float Output Voltage System set point 214 ARA tee Adjustment 1 Refer to Changing a Value or Setting Sate Menu in the table at the beginning of this chapter Chapter 2 Navigating the MCA Page 2 25 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu eae Message Displayed aarti Definition 5886 Allows you to change the Test Equalize Output System Voltage set point 215 T eee Adjustment 1 Refer to Changing a Value or Setting er Menu in the table at the beginning of this chapter POWER SHARE IS OFF TURN IT ON Allows you to enable or disable the Power of Share or Alternate Current Limit feature Aa A ISON 1 Refer to Changing a Value or Setting j in the table at the beginning of this or chapter ALT LIMIT IS OFF TURN IT ON or l or System The Power Share feature requires 216 ALT LIMIT IS ON Adjustment Tem
48. Monitoring and Control Section Distribution Only Bays Router Circuit Card See Detail E FA Indicator Power Indicator Fuses MONITORING AND CONTROL SECTION Distribution Only Bays Chapter 1 System Overview Page 1 11 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 Detail D Front Door User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Primary Power Distribution and Power Only Bays MCA Control Panel and Display o AC fice ihe she
49. North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 RESTARTING PROCEDURES WHEN RECTIFIER IS AUTOMATICALLY OR MANUALLY INHIBITED SHUT DOWN OR LOCKED OUT Rectifier High Voltage Shutdown Lockout Place the Standby Operate switch to the standby position and then back to the operate position Rectifier Emergency Shutdown and Fire Alarm Disconnect Remove the emergency shutdown and fire alarm disconnect signal and on each Rectifier place the Standby Operate switch to the standby position and then back to the operate position Remote On Off TR Remove the remote on off TR signal from the respective Rectifier The signal can originate from the LMS if installed or via the local MCA Control Panel OUTPUT VOLTAGE MODE OF OPERATION SELECTION Placing the System into the Float Mode of Operation Manually place the system into float mode by navigating to and activating the TEST EQ MODE ACTIVE SET FLOAT menu item in the MCA function menu A step by step procedure is provided next 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTI
50. Only Bays and Router Circuit Card Secondary Power Distribution and Power Only Bays and Distribution Only Bays 008 1 13 PSG Foes cnc ev P Ee dec ded eliec secu gen Lease cen de pend dea E dan devv be Adve uday deve T 1 14 Details G MCA I O Circuit Cards anniina iiaiai i iiaa iiA 1 15 Detail H LMS I O Circuit Cards ccccccccceecceceneeeeeeeeeeeeeceeeeecaaeeeeaaeeeeaeeseaeeeseaeeeeaaeseeneeseaeeesaesseaaeseeeeesaas 1 16 Detaled Recio ietcicicsthsdhetuyea bed aescads data T A E A eee ceh 1 24 CHAPTER 2 NAVIGATING THE MCA eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 2 1 CHAPTER 3 SYSTEM OPERATING PROCEDURES seseeeeeeeeeeeeeeeeeeeeeeeeeeeees 3 1 LMS perating Proceduresiss lt tcecszrcxsacccesddcvvnescdecsvk dadevhsssd sadedvadccsessicsayachadesshvsik davatendacevishe cepaysedsasviesdeatavhad idbavaccs 3 2 EMS LocaliPolts cccssichit achat hii lenin nee ieee bien it ean ha mete it ee eda 3 2 Installing the USB Device Driver from the Furnished CD ccccccceeeeeeeeeceeeeeceeeeeaeeeeeeeseeeeesaeeseneeseenees 3 2 Downloading the USB Driver from the Web c ccccccceceeeceeneeceeeeeeeaeeeeeeeseceeeseaeeesaaeseeeeeseeeesaeeseeeseneeess 3 3 Setting up your Computer to Access the Power SySteim cccccccceeceeseeceeeeeceeeeeaeeeeeeeseeeesaeeeeaeeeeeeeeaas 3 3 Local Controls and Indicators srini aiian aaa a aaa aa eaaa a aana aa ariaa eaat ankan vae 3
51. Page 5 7 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Chapter 5 System Maintenance Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADDING A RECTIFIER To increase system current capacity an additional Rectifier can easily be installed in an existing bay that contains an empty Rectifier mounting position Follow the procedure detailed below A Rectifier may be installed in a live system The Rectifier weighs approximately 40 lbs Rectifiers can be inserted or removed with power applied hot swappable Procedure 1 2 Remove the blank panel from the Rectifier mounting position Save this panel The panel must be re installed if a Rectifier is removed Ensure that the Standby Operate switch on the Rectifier to be installed is in the standby position Note In the next step a safety latch is present on the left hand as viewed from the front side panel of each Rectifier The latch is designed to prevent the Rectifier from inadvertently being removed completely from the Bay once it has been installed It should not be necessary to depress t
52. Page 6 13 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Factory Required Seting Default Setting Site Setting MCA Audible Alarm Silent Time Period ToMnuIOs Manually Initiated Timed Thoir Test Equalize Feature Automatic Test Equalize Feature pi abled Alarm Relay Test Feature Poe Mem CUr lamer Program as required Alarm Relays g q Table 6 3 MCA Advanced Setting Page 6 14 Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Router Circuit Card Replacement The MCA circuit card is installed in the
53. Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Bes e Section Message Displayed with Definition 5886 69 GO BACK TO MENU TREE Router Press ENTER to go to the beginning of the BEGINNING Alarm Menu MCA Menu Tree 70 ROUTER B REMOTE Router Alarm Router Circuit Card External A D Voltage Alarm SENSE OPEN Detail Menu active B Bay Number 71 ROUTER B INTERNAL Router Alarm Router Circuit Card Internal A D Voltage Alarm SENSE OPEN Detail Menu active B Bay Number Router Alarm Router Circuit Card s processor failed B 72 ROUTER B PROCESSOR Detail Menu Bay Number 73 ROUTER B REPORTS AN Router Alarm MCA dose not recognize a node s type or ILLEGAL NODE Detail Menu identification number B Bay Number ROUTER B IS Router Alarm 74 DUPLICATED Detail Menu Duplicated Reference Designations 75 ROUTER B Router Alarm MCA communications with Router Circuit Card NO RESPONSE Detail Menu lost B Bay Number GO TO ROUTER ALARM Router Alarm 76 MENU Detail Menu Press ENTER to go to this menu 77 GO BACK TO MENU TREE Router Alarm Press ENTER to go to the beg
54. Primary Power Distribution Bay and Primary Power Only Bay Router circuit cards are installed in the Secondary Power Distribution Bays Secondary Power Only Bays and Distribution Only Bays Note Refer to Figure 6 2 and Figure 6 3 as this procedure is performed Procedure 1 Observe the admonishments presented at the beginning of this chapter and those encountered in this procedure 2 Performing this procedure may activate external alarms Do one of the following If possible disable these alarms If these alarms cannot be easily disabled notify the appropriate personnel to disregard any future alarms associated with this system 3 Open the bay s front door to access the Router circuit card mounting position Warning Damage to the Router circuit card may result if the next step is not followed 4 Connect an approved grounding strap to your wrist Attach the other end to a suitable ground 5 Remove the fuse which supplies input power to the Router circuit card Refer to Figure 6 7 and Figure 6 8 for location 6 Remove any network cables from the circuit card noting their locations for re assembly 7 Loosen the circuit card retaining screw 8 Remove the circuit card 9 Slide the replacement circuit card into its mounting location ensuring the rear edge connector is firmly seated 10 Secure the circuit card by tightening the circuit card retaining screw 11 Replace the fuse which supplies input power to the Ro
55. RELAY BOARD B P IS ncaa Relay Circuit Card Position Number INSTALLED Menu Y Press UP and DOWN ARROWS to view other MCA Customer Alarm Relay Circuit Cards identification numbers Relay 183 GO TO INVENTORY MENU Inventory Press ENTER to go to this menu Menu ia GO BACK TO MENU TREE Bia Press ENTER to go to the beginning of the BEGINNING Y MCA Menu Tree Menu Rela MCA Customer Alarm Relay Circuit Card 185 BOARD B P ASSEMBLY Gene Assembly Number B P Bay HHH HH Y Number MCA Customer Alarm Relay Circuit Detail Menu Wa Card Position Number Rela MCA Customer Alarm Relay Circuit Card Serial 186 BOARD B P SERIAL epee Number B P Bay Number MCA FEHHHHEHHH HH Y Customer Alarm Relay Circuit Card Position Detail Menu Number Rela MCA Customer Alarm Relay Circuit Card 187 BOARD B P BOOTCODE ee Bootcode Number B P Bay HAHAH Detail ena Number MCA Customer Alarm Relay Circuit Card Position Number Chapter 2 Navigating the MCA Page 2 23 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 8
56. Red Bay Failure See SSS Al Yellow Flashing Communicating with MCA i SERA 2 S858 3385 e 222 e228 QF Gi gl fi g a aa a a 6 System Monitoring and Control i s See Detail B eM aes 3 3 See Detail D for Front Door Illustration 8 a3 Pa of MCA Control Panel le le po N Power e PCUs lo See Detail J a Note le Each MCA component i e PCU Bus Monitoring A Circuit Card Bay Router Circuit Card MCA Relay Is s Circuit Card can be programmed with a custom text message for identification purposes le J 25 Function Channels Provided Program each to alarm for selected conditions then program customer alarm relays if furnished Front Door Removed in to activate if a specific function channel alarms Illustration for Clarity Chapter 1 System Overview Page 1 7 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Distribution Only Bay Bay LED Green OK Red Bay Failure
57. Router Bay consecutively following the bay to bay cabling 2 y scheme Fifth Bay 5 Primary Bay First Recognized Rectifier w 36 rectifiers installed 1 01 36 Bay Primary Bay is 1 other bays are numbered Second Bay Third Rectifier MCA Rectifier consecutively following the bay to bay cabling Recognized Rectifier PCU within the Bay of Scheme w 24 rectifiers Rectifiers Installed Rectifiers are identified from 1 to 10 as they are installed in System powered up and recognized by the MCA 2 03 24 Fifth Bay Tenth Recognized Rectifier w 12 rectifiers installed 5 10 12 Primary Bay Relay Card in First Slot Primary Bay is 1 other bays are numbered aa One onate Bay consecutively following the bay to bay cabling scheme Second Bay Relay MCA Relay Card Position Card 1 left slot Card in Third Slot Circuit Card w in Bay Relay Four on Card Relay w in Card Card 7 right slot Relay see illustration in System Overview Chapter 2 3 4 Fifth Bay Relay Card in Seventh Slot Relay Six on Card 5 7 6 Chapter 2 Navigating the MCA Page 2 3 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc i
58. Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Be i Section Message Displayed with Definition 5886 Deletes all MCA Alarm Log entries Configure 1 Refer to Changing a Control Function 320 FRASE TRE ALARM LOG Menu in the table at the beginning of this chapter Allows you to view and change the network IP 320A ora e ee gateway and netmask addresses used by the LMS1000 when connecting to the network Network Displays the Ethernet MAC address used by boe HH HH HH HH HEHH ee ace the LMS1000 when connecting to the network MAC ADDRESS Menu Note This address cannot be changed only viewed Network _ Allows you to change the IP address used by 320C Ea ne Address the LMS1000 when connecting to the network IP ADDRESS Menu Network _ Allows you to change the netmask address HHH HHH HHH HHH 320D NET MASK ADDRESS Address used by the LMS1000 when connecting to the Menu network Network Allows you to change the gateway address HHH HHH HHH HHH 320E GATEWAY ADDRESS Address used by the LMS1000 when connecting to the Menu network This allows you to save the address changes that were made The system must first verify that the new IP netmask and gateway VALIDATE THE ADDRESS addresses are compatible with each other CHANGES or or UPDATE RESTART LMS Network This allows you to pass the saved addresses to 320F WITH CHANGES Address the LMS1000
59. See Detail A panel ios E _ N behind hinged panel ne si System Monitoring and Control e See Detail B B l See Detail D for Front Door Illustration of MCA Control Panel Q Power H S PCUs l A See Detail J Q paa Note l Each MCA component i e PCU Bus Monitoring x Circuit Card Bay Router Circuit Card MCA Relay Circuit Card can be programmed with a custom TET text message for identification purposes O Pa al 25 Function Channels Provided Front Door Removed in Illustration for Clarity Program each to alarm for selected conditions then program customer alarm relays if furnished to activate if a specific function channel alarms Chapter 1 System Overview Page 1 6 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Power Only Bay Bay LED Located on outside of front door Green OK oa
60. Setting in the table at the beginning of this chapter DISTRIBUTION GROUP B aaaaaA Initialization Menu Allows you to change the Distribution Group B Load Current Alarm set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Page 2 58 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Chapter 2 Navigating the MCA Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Section 5886 Message Displayed Associated with Definition HIGH TEMPERATURE 1 ttt C F or NO HIGH TEMPERATURE 1 ALARM Initialization Menu Allows you to change the High Temperature 1 Alarm set point or disable the alarm 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press YES i when in the change setting mode to scroll to NO HIGH TEMPERATURE 1 ALARM displayed when you scroll up to 100 C HIGH TEMPERATURE 2 ttt C F or NO HIGH TEMPERATURE 2 ALARM Initialization
61. Value Section 5877 Chapter 2 Navigating the MCA Line 226 or Section 5876 Chapter 5 Installing the Rectifiers and Initially Starting the Power System Record System High Voltage 2 Alarm Value or Record and Check System High Voltage 2 Alarm Value Section 5877 Chapter 2 Navigating the MCA Line 227 or Section 5876 Chapter 5 Installing the Rectifiers and Initially Starting the Power System Record System Battery On Discharge Alarm Value or Record and Check System Battery On Discharge Alarm Value Section 5877 Chapter 2 Navigating the MCA Line 228 or Section 5876 Chapter 5 Installing the Rectifiers and Initially Starting the Power System Record System Very Low Voltage Alarm Value or Record and Check System Very Low Voltage Alarm Value Section 5877 Chapter 2 Navigating the MCA Line 229 or Section 5876 Chapter 5 Installing the Rectifiers and Initially Starting the Power System Note This table may be reproduced as necessary to record and document system performance Table 5 2 cont d from previous page cont d on next page Procedures that MAY be Performed at 12 Month Intervals to Track System Operation Chapter 5 System Maintenance This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems Nort
62. and ALARM CUTOFF at the same time to change the setting for this MCA I O circuit card 3 Atthe ARE YOU SURE prompt press either YES i to accept the new setting or NO to cancel this operation without changing the existing setting 249 GO TO CONFIGURE MENU I O Board Configuration Menu Press ENTER to go to this menu GO BACK TO MENU TREE 250 BEGINNING I O Board Configuration Menu Press ENTER to go to the beginning of the MCA Menu Tree AUDIBLE SILENT TIME mm MINUTES 251 or AUDIBLE ALARMS STAY SILENCED Configure Menu Allows you to enable the MCA Audible Alarm feature and set the Audible Alarm Cutoff Reset Time Period set point or disable the feature 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press NO when in the change setting mode to scroll to AUDIBLE ALARMS STAY SILENCED displayed when you scroll down to zero minutes PCU SEQUENCING IS DISABLED 252 or PCU SEQUENCING DELAY ss SECONDS Configure Menu Allows you to enable the Rectifier Module PCU Sequencing feature and set the Rectifier Module PCU Sequencing Delay set point or disable the feature 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press NO when in the change setting mode to scroll to Rectifier SEQUENCING IS DISABLED dis
63. and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Be ie Section Message Displayed with Definition 5886 RELAY BOARD B P IS Relay Alarm 84 DUPLICATED Detail Menu Duplicated Reference Designations MCA communications with MCA Customer 85 PEA BEJ B co Alarm Relay Circuit Card lost B P Bay Number Relay Circuit Card Position Number GO TO RELAY ALARM Relay Alarm 86 MENU Detail Menu Press ENTER to go to this menu 87 GO BACK TO MENU TREE Relay Alarm Press ENTER to go to the beginning of the BEGINNING Detail Menu MCA Menu Tree Battery ambient temperature above preset 88 HIGH TEMPERATURE 1 Main adjustable value ALARM Alarm Menu Press ENTER to view the alarm limit setpoint and the current value of the monitored input 88A ALARM LIMIT ttt C F A Displays the alarm limit setpoint and the actual NOW AT ttt C F value of the monitored input Battery ambient temperature above preset 89 HIGH TEMPERATURE 2 Main adjustable value ALARM Alarm Menu Press ENTER to view the alarm limit setpoint and
64. and release the FUNCTION SET YES and NO keys simultaneously Page 4 12 to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 ADJUSTING DISTRIBUTION GROUP B LOAD ALARM 1 2 All controls are located on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until DISTRIBUTION GROUP B aaaaaA is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously
65. connect your device if the jack is available or after the telephone company has made the installation Repairs may be made only by the manufacturer or his authorized service agency Unauthorized repairs void registration and warranty Contact seller or manufacturer for details of permissible user performed routine repairs and where and how to have other than routine repairs If through abnormal circumstances harm to the telephone lines is caused it should be unplugged until it can be determined if your device or the telephone line is the source If your device is the source it should not be reconnected until necessary repairs are effected Should the telephone company notify you that your device is causing harm the device should be unplugged The telephone company will where practicable notify you that temporary discontinuance of service may be required However where prior notice is not practicable the telephone company may temporarily discontinue service if such action is reasonably necessary in such cases the telephone company must A Promptly notify you of such temporary discontinuance B Afford you the opportunity to correct the condition and C Inform you of your rights to bring a complaint to the FCC under their rules The telephone company may make changes in its communications facilities equipment operations or procedures where such action is reasonably required in the operation of its business and is not inconsistent wit
66. failed Rectifier Modules HAS FAILED PCUs or T 5 4 PCUs Main eg eae to view which Rectifier Module HAVE FAILED Alarm Menu i i or NO PCUs ARE If the MCA does not recognize any Rectifier IN INVENTORY Module PCU NO PCUs ARE IN INVENTORY is displayed Identification of failed Rectifier Module PCU B ID N Bay Number Rectifier Module MCA ID w in Bay Number of Rectifier 13 PCU B ID N PCU Modules in System FAILURE Alarm Menu Press UP and DOWN ARROWS to scroll if multiple Rectifier Modules failed Press ENTER to view why Rectifier Module failed More than one Remote Rectifier PCU failed 14 P EMOTE POUS see number of failed Remote Rectifiers HAVE FAILED Alarm Menu PCUs 1 REMOTE PCU PCU ee 15 HAS FAILED Alarm Meat One Remote Rectifier PCU failed GO TO MAIN ALARM PCU 16 MENU Alarmi Menu Press ENTER to go to this menu Chapter 2 Navigating the MCA Page 2 7 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Me
67. is controlled by a customer selectable multiplier and by the System Battery is on Discharge alarm setpoint The MCA s default setting is for a multiplier of zero which disables the Automatic Equalize feature When the Automatic Equalize feature is enabled if system voltage drops to less than the System Battery is on Discharge alarm setpoint the MCA initiates a timing cycle to measure the discharge time period The MCA requires at least 15 minutes of continuous System Battery is on Discharge alarm in order to prevent nuisance equalization cycles When system voltage rises to above the System Battery is on Discharge alarm setpoint the MCA ends the discharge timing cycle and assuming a minimum of 15 minutes has elapsed places the Rectifiers into the equalize mode for a customer selectable multiple of the discharge time period the discharge time period includes the initial 15 minutes The equalize time period can be set for 0 to 15 times the discharge time period up to a maximum of 300 hours A zero 0 setting disables the feature When the Automatic Equalize feature is enabled the MCA prevents a user from setting the equalize value lower than the float setpoint If the equalize value is set first the MCA automatically sets the Automatic Equalize Multiplier to zero 0 disabling the feature Manually setting the system to float or equalize mode cancels the automatic function if active Note Equalization is only effective if t
68. of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Programming the MCA Power Share Feature in the New Power System After a New Power System has been connected to an Existing Power System and both systems set for the same float voltage you will have to configure the Power Share parameters in the MCA of the New Power System Note The Power Share feature is not compatible with the temperature compensation feature If temperature compensation is programmed ON then Turn Off Temperature Compensation is displayed in the Power Share menu If Power Share is programmed ON then Turn Off Power Share is displayed in the temperature compensation menu Note The Rectifier current limit menu item setting is ignored when Power Share is enabled When Power Share is enabled the message PCU Current Limit Power Share is displayed in the PCU Current Limit menu Enabling Power Share 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 2 Repeatedly press a
69. of the MCA menu tree Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 ADJUSTING BATTERY AMBIENT LOW TEMPERATURE 2 ALARM IF BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE IS INSTALLED 1 2 All controls are located on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until NO LOW TEMPERATURE 2 ALARM or LOW TEMPERATURE 2 ttt C F is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simult
70. or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Section 5886 Message Displayed Associated with Definition 313 GO TO CONFIGURE MENU Relay Assignment Menu Press ENTER to go to this menu GO BACK TO MENU TREE aig BEGINNING Relay Assignment Menu Press ENTER to go to the beginning of the MCA Menu Tree NO TEMPERATURE COMPENSATION or TEMPERATURE SLOPE 0 vwV C F or TURN OFF POWER SHARE or TURN OFF ALTERNATE CURRENT LIMIT 315 Configure Menu Allows you to enable the Battery Charge Temperature Compensation feature and set the Battery Charge Temperature Compensation Slope set point or disable the feature 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press NO when in the change setting mode to scroll to NO TEMPERATURE COMPENSATION displayed when you scroll down to OV C Note This is the voltage slope of the entire battery string not individual cells Note The Temperature Compensation feature requires Power Share and Alternate Current Limit to be turned off A message is displayed if Power Share or Alternate Current Limit is on Turn Power Share or Alternate Curr
71. orinn a e anaa ee a Taaa AE AAE EE Ea Laney ARa AEE e sh Para aaae a tenants 4 27 Alarm Relay Test Feature 2 2 0 0 20 tel a aa a A ENNE ANE N EN 4 27 MCA Alternate Current Limit Feature 0 cece ee eene cece entree eee ae ee ee ea nese sete gees eeeaaeeeeetaaeeeeesaaeeeeeeaeeeeeeaeeeene 4 27 CHAPTER 5 SYSTEM MAINTENANCE eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeseseeeeeeneees 5 1 AGMONISMIMENIS oiris der er E TE E E rA RA E E TE e ERRERA 5 2 General Safety aiaa a aaeoa a iaa aiea iepa raa adara aaa alaareng iaaa saiae 5 2 Voltages 1 2 0 0 ee E Ae ee E ee E E ee ee 5 2 LMS Maintenance ProceCures cccccsccceecceceeeeeeeeeeeeeeeceeeeeeaaeeeeaeeceeeeeseaeeesaaeseeeesaeeesaaesseaeeseeeeesiaeeeeaeseeeeeeaas 5 2 System Maintenance Procedures cc cccecceeeeeeceeeeeceeeeeceaeeeeeee scenes ceaeeeeaaeedeaeeseeeeeceaeeesaaeseeeeeseaeeesaeeseaeeseeneess 5 3 AOGING as REGUS s eE AN ht ack adeh ETE O 5 8 Table of Contents Page iii This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B CHAPTER
72. point or disable the alarm 1 Refer to Changing a Value or Setting HIGH TEMPERATURE 1 in the table at the beginning of this ttt C F Alarm chapter 233 or Adjustment Note To disable the feature press NO HIGH TEMPERATURE Menu YES i when in the change setting 1 ALARM mode to scroll to NO HIGH TEMPERATURE 1 ALARM displayed when you scroll up to 100 C Allows you to change the High Temperature 2 Alarm set point or disable the alarm 1 Refer to Changing a Value or Setting HIGH TEMPERATURE 2 in the table at the beginning of this ttt C F Alarm chapter 234 or Adjustment Note To disable the feature press NO HIGH TEMPERATURE Menu YES i when in the change setting 2 ALARM mode to scroll to NO HIGH TEMPERATURE 2 ALARM displayed when you scroll up to 100 C Allows you to change the Low Temperature 1 Alarm set point or disable the alarm 1 Refer to Changing a Value or LOW TEMPERATURE 1 Setting in the table at the ttt C F Alarm beginning of this chapter 235 or Adjustment Note To disable the feature press NO LOW TEMPERATURE Menu NO when in the change setting 1 ALARM mode to scroll to NO LOW TEMPERATURE 1 ALARM displayed when you scroll down to 50 C Allows you to change the Low Temperature 2 Alarm set point or disable the alarm 1 Refer to Changing a Value or Setting LOW TEMPERATURE 2 in the table at the beginning of this ttt C F Alarm chapter 236 or Adjustment Note To disable
73. shutdown setting When used with a Battery Charge Digital Temperature Compensation Probe float voltage is prevented from being adjusted higher than the Maximum Voltage with Temperature Compensation setting or lower than the Minimum Voltage with Temperature Compensation setting 7 With the desired float voltage value being displayed press and release the FUNCTION SET ENTER key 8 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The Rectifiers will assume the new value at their prevailing load current Note The float voltage will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 9 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 3 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADJUSTING TEST EQUALIZE OUTPUT VOLTAGE 1 2 All controls are locate
74. the Existing Power System is exceeded Page 3 24 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 MCA ALTERNATE CURRENT LIMIT FEATURE Description The MCA Alternate Current Limit feature provides the means to automatically change the current limit operation of power system s rectifiers PCUs when an external event condition occurs Operating Modes Normal Current Limit Operation When the signal connected to the Alternate Current Limit Input is inactive the system s PCUs current limiting feature operates at the value based on the PCU Current Limit parameter setting Alternate Current Limit Operation When the signal connected to the Alternate Current Limit Input is active the system s PCUs current limiting feature operates at the value based on the Alternate Current Limit Capacity parameter setting Requirements and Conditions The system must have an MCA I O circuit card installed Binary input 4 must be connected to a signal that wi
75. the alarm limit setpoint and the actual NOW AT wv vwV value of the monitored input System voltage below a preset adjustable SYSTEM BATTERY IS ON Main value indicating that the battery is supplying 4 DISCHARGE Alarm Menu the load and is discharging Press ENTER to view the alarm limit setpoint and the current value of the monitored input 4A ALARM LIMIT vv vvV a Displays the alarm limit setpoint and the actual NOW AT vv vvV value of the monitored input System voltage above a preset adjustable 5 SYSTEM HIGH VOLTAGE Main value 1 ALARM Alarm Menu Press ENTER to view the alarm limit setpoint and the current value of the monitored input 5A ALARM LIMIT vv vvV x Displays the alarm limit setpoint and the actual NOW AT vv vvV value of the monitored input System voltage above a preset adjustable 6 SYSTEM HIGH VOLTAGE Main value 2 ALARM Alarm Menu Press ENTER to view the alarm limit setpoint and the current value of the monitored input 6A ALARM LIMIT vv vvV Le Displays the alarm limit setpoint and the actual NOW AT vv vvV value of the monitored input Page 2 6 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited
76. the v checkmark symbol is displayed This condition is deselected when a space is displayed instead of the v checkmark MINOR MONITORING symbol ALARM S ee 1 Refer to Changing a Value or Setting 296 or Definition in the table at the beginning of this MINOR MONITORING Menu chapter i ALARM S Note If any of these LMS1000 conditions are selected to contribute to an MCA alarm the User must ensure that the LMS1000 is programmed so that the MCA does not contribute to the LMS1000 condition This condition is selected when the v checkmark symbol is displayed This condition is deselected when a space is displayed instead of the VW checkmark v All Monitoring LED symbol Messages ee 1 Refer to Changing a Value or Setting 297 or Definition in the table at the beginning of this All Monitoring LED Menu chapter N Messages Note If any of these LMS1000 conditions are selected to contribute to an MCA alarm the User must ensure that the LMS1000 is programmed so that the MCA does not contribute to the LMS1000 condition This condition is selected when the v YMONITORING DOES NOT checkmark symbol is displayed RESPOND Relay This condition is deselected when a space is 298 r Function displayed instead of the v checkmark Definition symbol eae DOES NOL Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the v checkmark symbol is displayed Relay
77. time stamp dd mon yy hh mm ssf recorded for the Relay element of the system RELAY B P Press UP and DOWN ARROWS to scroll if Alarm Log 425 or M nu multiple alarms are recorded dd mon yy hh mm ss v A music note after the date time stamp RELAY B P indicates the alarm went active A checkmark v indicates the alarm retired Relay RELAY BOARD B P 426 NO ALARMS Alarm Log Recordable Relay event Detail Menu Relay 427 PEA ERTER Alarm Log Recordable Relay event STUCK Detail Menu Relay RELAY BOARD B P 428 PROCESSOR Alarm Log Recordable Relay event Detail Menu Relay RELAY BOARD B P IS 429 DUPLICATED Alarm Log Recordable Relay event Detail Menu Relay RELAY BOARD B P 430 NO RESPONSE Alarm Log Recordable Relay event Detail Menu Relay 431 STEN OUTEUTSENSE Alarm Log Recordable System Data vv vvV Detail Menu Relay 432 TOTOR EORD CURRENT Alarm Log Recordable System Data aaaaaA l Detail Menu Relay 433 GO TO ALARM LOG MENU Alarm Log Press ENTER to go to this menu Detail Menu ja GO BACK TO MENU TREE Alar og Press ENTER to go to the beginning of the BEGINNING m 09 MCA Menu Tree Detail Menu 435 GO TO FUNCTION MENU Re Press ENTER to go to this menu 436 GO BACK TO MENU TREE Alarm Log Press ENTER to go to the beginning of the BEGINNING Menu MCA Menu Tree Page 2 56 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confide
78. 0 Models 802NLDB 802NLEB and 802NL B MCA Menu eae Message Displayed ee Definition 5886 Identification of failed Distribution Bus Monitoring Circuit Card B P A B Bay Number Distribution Bus Monitoring Circuit Card Position Number Group A or B 41 DIST PANEL B P A B Distribution Designation if applicable FAILURE Alarm Menu Press UP and DOWN ARROWS to scroll if multiple Distribution Bus Monitoring Circuit Cards failed Press ENTER to view why Distribution Bus Monitoring Circuit Card failed 42 a Moe ee ae Press ENTER to go to this menu 43 GO BACK TO MENU TREE Distribution Press ENTER to go to the beginning of the BEGINNING Alarm Menu MCA Menu Tree DIST PANEL B P A B DISCONNECTED Distribution 44 or Alarm Not utilized at this time DIST PANEL B P A B Detail Menu RECONNECT MCA cannot find a distribution device B P A B Bay Number Distribution Device POSITION B P A B Position Number Group A or B Designation if NOT FOUND Distribution applicable 45 or Alarm B P A B Bay Number Distribution Bus POSITION NOT FOUND Detail Menu Monitoring Circuit Card Position Number PANEL B P A B Group A or B Designation if applicable Press UP and DOWN ARROWS to scroll if multiple distribution devices not found MCA cannot identify the distribution device Distribution B P A B Bay Number Distribution Device 46 POSITION B P A B Alarm Position Number Group A or B Designat
79. 00 800 1280 option 5 fuses rectifier fans misc breaker and fuse panels enclosure fans doors amp switches etc DC Power Depot Repair Email DCpower Repair Emerson com Creates and processes RMAs determines Pane 1 800 800 1280 option 6 lead times and pricing provides repair shipping information and status DC Power Product Training Email DCpower Training Emerson com Requests for quotes order placement and Phone 1 800 800 1280 option 8 scheduling For More Information To learn more about service offerings from Emerson Network Power please contact your sales representative call 1 800 800 1280 option 7 email ES Services Emerson com or visit www EmersonNetworkPower com EnergySystems Emerson NYSE EMR based in St Louis Missouri USA is a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial commercial and consumer markets through its network power process management industrial automation climate technologies and tools and storage businesses For more information visit Emerson com Emerson Network Power a business of Emerson NYSE EMR is the global leader in enabling Business Critical Continuity from grid to chip for telecommunication networks data centers health care and industrial facilities Emerson Network Power provides innovative solutions and expertise in areas including AC and DC power precision cooling embedded computing and powe
80. 02NLEB and 802NL B MCA Menu Tree Line No Associated Bei Section Message Displayed with Definition 5886 Rela MCA Customer Alarm Relay Circuit Card 188 BOARD B P SOFTWARE Eent Software Number B P Bay Number MCA AHH HH HHEH HHHH HHHH ry Customer Alarm Relay Circuit Card Position Detail Menu Number Relay 189 SOG ECR BOARD Inventory Press ENTER to go to this menu INVENTORY Detail Menu aa GO BACK TO MENU TREE Bees Press ENTER to go to the beginning of the BEGINNING Ory MCA Menu Tree Detail Menu TEMPERATURE SENSOR REPORTING Temperature Sensor is in MCA inventory Inventory 191 or Menu or NO TEMPERATURE No Temperature Sensor installed SENSOR MONITORING IS REPORTING LMS1000 is communicating with the MCA Inventory 192 or Menu or NO MONITORING IS No LMS1000 installed in the MCA s inventory INSTALLED i MONITORING ASSEMBLY AEA Specification number Spec No of the HABE Y LMS1000 Main CPU circuit card Detail Menu ya MONITORING SERIAL Relat Serial number of the LMS1000 Main GPU FEE Y circuit card Detail Menu 195 MONITORING BOOTCODE pea Software bootcode revision number of the JHB Y LMS1000 Main CPU circuit card Detail Menu d MONITORING SOFTWARE seo Software version number of the LMS1000 Main JHE Y CPU circuit card Detail Menu Monitoring 197 GO TO INVENTORY MENU Inventory Press ENTER to go to this menu Detail Menu i GO BACK TO MENU TREE
81. 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Bei Section Message Displayed with Definition 5886 Router 177 ROUTER B BOOTCODE Inventory Router Bootcode Number HHA B Bay Number Detail Menu Router 178 ROUTER B SOFTWARE Inventory Router Software Number HAHAH Detail Menu B Bay Number Router GO TO ROUTER 179 INVENTORY Inventory Press ENTER to go to this menu Detail Menu iai GO BACK TO MENU TREE ee Press ENTER to go to the beginning of the BEGINNING Pry MCA Menu Tree Detail Menu 1 RELAY BOARD IS Number of MCA Customer Alarm Relay Circuit REPORTING Cards in MCA inventory or Press ENTER to view individual MCA 181 RELAY BOARDS ARE Inventory Customer Alarm Relay Circuit Card inventory REPORTING Menu information or or NO RELAY BOARDS ARE No MCA Customer Alarm Relay Circuit Cards INSTALLED installed MCA Customer Alarm Relay Circuit Card Rel identification number B P Bay Number 133
82. 2 characters simply repeatedly press the FUNCTION SET ENTER key until you exit the text change mode Chapter 3 System Operating Procedures Page 3 19 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 MAPPING LMS LED CHANNELS TO THE MCA DISPLAY AND MCA CUSTOMER ALARM RELAYS You can set the MCA to display a message if an LMS LED channel activates You can then map an MCA Customer Alarm Relay to also activate Page 3 20 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Procedure 1 Map the LMS LED Channel to one of the MCA Relay Function Channels by adding the Monitoring LED Message condition to the MCA Relay Function Channel definition Refer to Setting and Testing MCA Customer Alarm Relays in Chapter 5 of the separate INSTALLATION INSTRUCTIONS Section 5876 for a procedure Note that if you add the LMS LED Channel condition to the default MCA Relay Function Channel 1 the condition will be mapped and displayed as an MCA Major Alarm condition Note that if you add the LMS LED Channel condition to the default MCA Relay Function Channel 2 the condition w
83. 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B CONFIGURING THE SYSTEM DATE AND TIME 1 2 7 oOo 10 All controls are located on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until IT IS NOW hh mm ss dd mon yy is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously The day of the month is underlined Press FUNCTION SET YES and NO keys to change the day of month Press FUNCTION SET ENTER key Month is underlined Press FUNCTION SET YES and NO keys to change the month Press FUNCTION SET ENTER key Year is underlined 11 Press FUNCTION SET YES and NO keys to change the year 12 Press FUNCTION SET ENTER key Hour is underlined 2 13 4 14 15 16 Page 4 22 Press FUNCTION SET YES and NO keys to change the hour Press FUNCTION SET ENTER key M
84. 2NLDB 802NLEB and 802NL B Issue AQ January 15 2013 SETTING MCA CUSTOM TEXT MESSAGES NAMES You can set a custom text message name to be displayed for the following MCA items MCA Router Bay Rectifier Distribution Bus Individual Distribution Points MCA Customer Alarm Relay Cards Individual MCA Relays MCA I O Card Binary Alarms Whenever the MCA is displaying specific information pertaining to a specific MCA item an i information available is also displayed on the fourth line Pressing the FUNCTION SET YES i key toggles the name of the displayed MCA item between the normal MCA naming convention and a custom test message if set To enter or change a custom text message perform the following procedure Procedure 1 Navigate to an MCA menu item that displays information about the particular MCA item you want to set a custom text message for Note that the iis displayed on the fourth line 2 Press the FUNCTION SET YES i key to display the text message 3 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 4 An underline appears below the first character Repeatedly press and release the FUNCTION SET YES or NO keys to enter the desired character 5 Press the FUNCTION SET ENTER key to lock the character and to move to the next character 6 You can enter up to 32 characters for the custom text message in this fashion If the custom text message contains less then 3
85. 3 Location and identification serisine saa TT T E E AR aeedede ded 3 3 LMS Main Expansion CPU Circuit Card if furnished Controls and Indicators s sesseesseeseeeeeeee eneee 3 3 Bay LED MOCRO e aa a T E E E E A E 3 4 Distribution Bus LED MAGON orreee anre icine aaar ri era enkar isk Aree EREEREER TERRENAE ATARE C ERCEPEAE AKERE ARTERE MAAT 3 4 MCA Component LED Indicator ccccccceeeeeeeeneeeeteeeeeaeeeeneeseeeeecaaeeecaaeeeeaeesaeeesaaesesaaeseeeesaeessaeeeeneeenaes 3 4 Bay Monitoring and Control Section Indicators 0 eee ee cee eee cece eeeeeeeeesaeesaeesaesaeseaeseaeeseesereseeeseneenaes 3 4 MCA Controls and Indicators cnAacasuice aia eA a eat aan ida aes 3 5 MCGA Displayen rendon arante ra aaa a aaa aaa a a aa a aa aa EAA COE EEANN 3 6 Surge Suppression Alarms available only if a Surge Suppression Option is furnished 0 ce 3 6 Rectifier Controls and Indicators cceeececeeeeeeneeeeeeeeceeeeeeeaeeeeneeceaeeeceaeseeeaeseaeeecaaesseaaesseneeseaeeesaaeeseaeeseeeeess 3 7 208V and 480V Input Rectifiers sasore a TT UTEE EEAS 3 7 External ATIS Sen aa E A A NA e EA S 3 8 Starting and Stopping System Operation cccceecceceeeeeeeeeeeeeeeeeeeeeeeaeeeeaaeeseeeeseeeeceaeeseaaeseeeeeseaeeesaeeneeeseeeeess 3 8 Rectifier Normal Starting Procedure cccccceceeeceeeeeeeeeeeeaeeeeneeeeeeeeeaeeseaaeseneeesaeeseaaeeseeeeseeessaeeseeeseeeeess 3 8 Rectifier Stopping Procedure LOCAI ccccceeeeeeeceeeee
86. 6 SYSTEM TROUBLESHOOTING AND REPAIR cccccesseeeeeeeeeeeeeeeeeeeeeeeeneeees 6 1 Contact Information aci03 0 dicen aa eae Wi alien iain eel oa oan a ei ee ee 6 1 AGIMOMNISMIMS Mt E aosa hb Salcasus bt dca ech es esleue eh astudte E AETA ARAA SAE uedsee it seueintaedeiyt eas 6 2 General Safety niai ad tes badeen cunt co a vad obduesd god obsabbs a A tas pedaang bodages lah ES aa R e aias 6 2 AV 2 tle Arra eee re caer er reece T EES er rere eee ereene cr Peer Eee ceeen eer reer eer ee erecr erty 6 2 Gircult Gard Handling e a ai a il eels Lif aa a iain aa aa aa a Aeee aaaea enaa Aias 6 3 LMS Troubleshooting Procedures ccceccceceeeceeseeeeeeeeceeeeeeaaeeseaeecaeeeceaeeeeaaesgaeeeceaeeesaaesdeaeeseeeesaeeseaaeeseneeeeas 6 3 Troubleshooting Information serio acct a R E ated A nde acted a ten ata 6 4 GONGral se E E cet ayes Cobeaeet E E AEEA hl eegurhh cartons E 6 4 AGJUSTING NHS erans ela AAtae esl epee N EA ielia lie a ae N EAE 6 4 MGCA M Ssages 2ii vi 8 aie eee el en ae Gel oe ae eee ne 6 4 Rectifier Current Sharing Unbalance cccccecsceeeseeeeeeeeeeeeeeeeeeceeeeeceaeseeaae scenes saeeeeaaeseeeeeseaeeesaeeseeeseeeees 6 5 Rectifier Module Fault Symptoms and TroubleShooting cccccceceeceeeeeceeeeeseeeeeaaeeeeeeeseeeeseaeeseneeeeeetes 6 6 Updating the Inventory after Changes to the System Have Been Made cccssccccessteeeeessteeeeessneeeeess 6 7 Replace me nti Informat N aaia aeaa hated ara eae a e Masti aa
87. 802NL B Issue AQ January 15 2013 ADJUSTING SYSTEM HIGH VOLTAGE ALARM 1 1 2 All controls are located on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed Press and release the FUNCTION SET ENTER key SYSTEM HI VOLTAGE 1 w vvV is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed This is the high voltage alarm 1 setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired high voltage alarm 1 value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The high voltage alarm 1 value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the b
88. 9 Ensure that there are no local or remote alarms active on the system Chapter 6 System Troubleshooting and Repair Page 6 9 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 SAFETY LATCH LATCH RELEASE User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MUST HAVE CONTROL OF PCU WHEN LINE REACHES EDGE OF BAY MUST HAVE CONTROL OF PCU WHEN LINE REACHES EDGE OF BAY MUST HAVE CONTROL OF PCU WHEN LINE REACHES OBSERVE FRONT OF ADJACENT PCU INSTRUCTIONS z ON TOP OF PCU AS lt gt PCU IS REMOVED lt GRASP SIDE IN THIS GRASP SIDE IN THIS gt lt AREA TO CARRY CENTER OF AREATOCARRY gt lt OR REMOVE PCU GRAVITY AREA OR REMOVE PCU gt gt lt gt ATTENTION CAUTION SPRING LATCH ON LEFT SIDE OF PCU MUST BE DEPRESSED TO REMOVE THE PCU FROM THE BAY WEIGHT 40 LBS 18 1kG Figure 6 1 208V and 480V Rectifiers Page 6 10 Chapter 6 System Troubleshooting and Repair This document is property of Emer
89. A I O Circuit Card Position Number This setting determines if the monitored input appears in the MCA DISTRIBUTION MEASUREMENT menus or in separate MCA AUXILIARY MEASUREMENT menus To toggle the setting press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously ARE YOU SURE is displayed Press and release the FUNCTION SET YES key To select another analog input if available press the FUNCTION SELECT DOWN arrow key 7 When the last MCA I O circuit card with an analog input is selected press the FUNCTION SELECT DOWN arrow key to display ANALOG INPUT B P 50mV aaaaA B P Bay Number MCA I O Circuit Card Position Number This sets the scale factor for the analog input Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key To select another analog input if available press the FUNCTION SELECT DOWN arrow key Chapter 4 MCA System Adjustments Page 4 23 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Sys
90. A I O circuit card to be configured and set the scale factor for the analog output on this MCA I O circuit card 1 Press the UP and DOWN ARROWS to navigate to the MCA I O circuit card to configure B P Bay Number MCA I O Circuit Card Position Number 2 Refer to Changing a Value or Setting in the table at the beginning of this document to complete the operation Chapter 2 Navigating the MCA Page 2 31 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Section 5886 Message Displayed Associated with Definition BINARY INPUT B P l ALARM CLOSED 248 or BINARY INPUT B P l ALARM OPEN I O Board Configuration Menu Select the MCA I O circuit card to be configured and set the alarm state for each binary input on this MCA I O circuit card 1 Press the UP and DOWN ARROWS to navigate to the MCA I O circuit card and binary input to configure B P l Bay Number MCA I O Circuit Card Position Number Binary Input Number 2 Press ENTER
91. America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADJUSTING SYSTEM VERY LOW VOLTAGE ALARM 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed 4 Press and release the FUNCTION SET ENTER key 5 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until VERY LOW VOLTAGE wv vvV is displayed 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 7 Observe the value displayed This is the very low voltage alarm setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed 8 With the desired very low voltage alarm value being displayed press and release the FUNCTION SET ENTER key 9 ARE YOU SURE is displayed Press and
92. Contacts Circuit Closure to Activate Alarm B4 B3 B2 MCA I O CIRCUIT CARDS LOT py P N 524550 1 analog input 1 analog output 4 binary inputs 1 TB1 Chapter 1 System Overview Page 1 15 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Detail H LMS I O Circuit Cards
93. Detail 12 LMS 8 Input Analog Circuit Card P N 514528 A8 50 mv Shunts Only A7 50 mv Shunts Only A6 50 mv Shunts Only Oo S N7 a S ee i a die a5 50 mv Shunts Only 9 S 4 Analog input 3 wiring connection i a4 50 mv Shunts Only terminals 7 Jel 6 S a3 50 mv Shunts Only s jel l 4 T TBI a A2 50 mv Shunts Only 3 e 514528 2 At 50 mv Shunts Only 1 JS Note Analog input designations A1 through A8 as shown are for the circuit card only The actual analog channel number depends upon the quantity of analog and temperature circuit cards installed and location of this analog circuit card in the system network LMS 8 INPUT ANALOG CIRCUIT CARD P N 514528 Page 1 18 Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Detail 13 LMS 8 Input Temperature Circuit Card P N 506333 A8 A7 OROROORO A6 Oo OO O A5 Temperature input
94. Do not supply equalize output voltage for a longer period than necessary Prolonged higher battery charge voltage overcharges the battery cells and reduces battery life Note Test Equalize Mode requires Power Share to be turned off There are four methods of placing the system from the float mode to the test equalize mode Method 1 Manual Test Equalize Procedure In this method a user manually places the system into the test equalize mode via the MCA Control Panel A user must manually return the system to the float mode via the MCA Control Panel Follow the procedures described below Setting for Manual Test Equalize Set the MANUAL TEST EQUALIZE hh HOURS menu item in the MCA configure menu to below 0 The display changes to TEST EQUALIZE STOP IS MANUAL to indicate manual test equalize mode is set A step by step procedure is provided next 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 2 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed Press and release the FUNCTION SET ENTER key 3 Press and release the FUNCTION SELECT DOWN arrow key to display MANUAL TEST
95. ENCED IN COMPLETED V Check Ventilation Openings for Obstructions such as Dust Papers Manuals etc Section 5876 Inspect and Tighten All Chapter 4 Installer s Connections Making Electrical Connections Note This table may be reproduced as necessary to record and document system performance Table 5 1 Maintenance Procedures to be Performed at 6 Month Intervals Chapter 5 System Maintenance Page 5 3 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 Page 5 4 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B PROCEDURE REFERENCED IN VALUE Measure and Record System Float Output Voltage and Compare MCA Display Voltage with Reference Meter Section 5877 Chapter 2 Navigating the MCA Line 133 to Place in Float Mode if required Record System Output Voltage as Shown on the MCA Display Record also Reference Meter Voltage Connected to System Output Busbars Measure and Record System Test Equalize Output Voltage and Compare MCA Display Voltage with Reference Meter Sec
96. EQUALIZE hh HOURS or TEST EQUALIZE STOP IS MANUAL is displayed Note If TEST EQUALIZE STOP IS MANUAL is displayed the system is already set for manual test equalize In this case proceed with step 8 Note If END TEST EQUALIZE IN hhh hh HOURS is displayed the system is set for manually initiated timed test equalize and a timed test equalize is in progress In this case you can proceed with steps 4 through 7 to cancel the timed test equalize in progress and change the current setting or proceed with step 8 to proceed with the timed test equalize in progress and make no changes 4 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 5 Press the FUNCTION SET NO key to scroll the displayed value towards 0 Release the key when TEST EQUALIZE STOP IS MANUAL is displayed This indicates the manually initiated timed test equalize feature is disabled and the system must be manually returned to the float mode if placed in the test equalize mode 6 Press and release the FUNCTION SET ENTER key 7 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Page 3 10 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permissi
97. ER key 4 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until UPDATE THE INVENTORY is displayed 5 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 6 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key 7 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 6 System Troubleshooting and Repair Page 6 7 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B REPLACEMENT INFORMATION Replacement Assemblies When a trouble symptom is localized to a faulty Rectifier or circuit card that particular Rectifier or circuit card should be replaced in its entirety No attempt should be made to troubleshoot or repair individual components on any Rectifier or circuit card Refer to SAG582140000 System Application Guide for replacement part numbers The SAG can be accessed via the CD Electronic Documentation Package furnished with your system Replacement Cables
98. ET E A AETA 6 4 MGCA Messagesi tc xictictiA etea a eae aa aii ata 6 4 Rectifier Current Sharing Unbalance ccccceececeeeceeeeeeeceaeeeeeeeseeeeeseaeeesaeeseneessaees 6 5 Rectifier Module Fault Symptoms and Troubleshooting cccceeeeeesteeeeteeeeees 6 6 Updating the Inventory after Changes to the System Have Been Made 6 7 Replacement Information c cccccscsseccceseesecsnessecacseessuceesabenseessuctesneceesaaeauceacauneaeveneannes 6 8 Replacement Assemblies ccceccccceceecccceteeeceeeeeeeaeeeseeaeeeseaaeeeseaaeeeseeeaeeeseeeaeenees 6 8 Replacement Cables cccccccccsececeeneeceeeeeceaeeeeaaesseneeceaeeesaaesseaeeseeeesaeeeeaaesseneeseaees 6 8 Replacement Procedures 0 csciscecscssssasenseseccecsstsasedaesessecesusasesseseaseesetsacedensensseeuasies 6 9 Rectifier Replace me mtiseicicicciiviedevbearecextivges EE AE A E E EAA E 6 9 MCA Circuit Card Replacement c ccccccceeseeceeeeeeeeeeeeeaeeeeeeeseeeeeseeeesaeeeeeeseeneess 6 11 Router Circuit Card Replacement ccccccccceeeececeeeeeceneeeeaeeeeneeseeeeeseaeeeeaeseeeeeeas 6 15 Distribution Bus Monitoring Circuit Card Replacement ccccccccseeeseeeeeseeees 6 18 MCA Customer Alarm Relay Circuit Card Replacement cccceseeeseeeeereees 6 21 MCA I O Circuit Card Replacement cccccceeeeceeeeeeeeceeeeeeeeeeeeeseeesseaeeeeeeseenees 6 21 Alarm Reference and Control Fuse Replacement
99. Heh Press ENTER to go to the beginning of the BEGINNING re MCA Menu Tree Detail Menu Indicates if an external remote voltage input SENSE VOLTAGE IS for MCA alarms and meter reading is applied REMOTE INPUT to the MCA Router circuit card Inventory 199 or Menu or SENSE VOLTAGE IS if the voltage input for MCA alarms and meter AVERAGED reading is the average of each bay s sense voltages no external input applied 200 CONTROLLER ASSEMBLY Inventory Specification number Spec No of the HHH Menu MCA Router circuit card Page 2 24 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated es abe Section Message Displayed with Definition 5886 CONTROLLER SERIAL Controller of 2 201 AA HHREHHHREH Detail Menu Serial number of the MCA Router circuit card 202 CONTROLLER BOOTCODE Controller Software bootcode version number of the HHHHHHHHHHHHHHH HHH Detail Menu MCA Router circuit card 203 CONTRO
100. I O BOARDS ARE No MCA I O Circuit Cards installed INSTALLED MCA I O Circuit Card identification number VO BOARD B P IS O Board _ B P Bay Number l O Circuit Card Position 162 INSTALLED Inventory Number Menu Press UP and DOWN ARROWS to view other MCA I O Circuit Cards identification numbers I O Board 163 GO TO INVENTORY MENU Inventory Press ENTER to go to this menu Menu Chapter 2 Navigating the MCA Page 2 21 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated ee Section Message Displayed with Definition 5886 O Board Sth 164 GO BACK TO MENU TREE inventor Press ENTER to go to the beginning of the BEGINNING Y MCA Menu Tree Menu O Board MCA I O Circuit Card Assembly Number 165 ee ee cesta Inventory B P Bay Number MCA I O Circuit Card Detail Menu Position Number O Board MCA I O Circuit Card Serial Number BOARD B P SERIAL AN 166 P Inventory BH P Bay Number
101. IGURATION PARAMETERS is displayed Press and release the FUNCTION SET ENTER key Press and release the FUNCTION SELECT DOWN arrow key until PCU SEQUENCE DELAY ss SECONDS or PCU SEQUENCING IS DISABLED is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed Press and hold the FUNCTION SET YES or NO key until the desired value or PCU SEQUENCING IS DISABLED is displayed Release the key With the desired value or PCU SEQUENCING IS DISABLED being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The Rectifier sequencing feature will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt To return to the beginning of the MCA Logic Tree press and release the FUNCTION SET YES and NO keys simultaneously Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 80
102. Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 FCC INFORMATION The MCA Interface Modem Option if installed has been granted a registration number by the Federal Communications Commission under Part 68 rules and regulations for direct connection to the telephone lines In order to comply with these FCC rules the following instructions must be carefully read and applicable portions followed completely a Direct connection to the telephone lines may be made only through the standard plug ended cord furnished to the utility installed jack No connection may be made to party or coin phone lines Prior to connecting the device to the telephone lines you must Call your telephone company and inform them you have an FCC registered device you desire to connect to their telephone lines Give them the number s of the line s to be used the make and model of the device the FCC registration number and ringer equivalence This information will be found on the device or enclosed with instructions as well as the jack suitable for your device After the telephone company has been advised of the above you may
103. January 15 2013 Detail A Distribution Bus Monitoring Circuit Card O Identification Indicator Green OK Red Failure Yellow Flashing Communicating with MCA DISTRIBUTION BUS MONITORING CIRCUIT CARD P N 524982 Chapter 1 System Overview Page 1 9 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Detail B System Monitoring and Control Section MCA Network MCA Network Connector Connector for Left Expansion for Right Expansion MCA Temp Comp Probe Connector Primary Bay Only External MCA Seven Slot Card Cage for MCA Customer Alarm can ae nmay Rey Relay circuit cards optional MCA I O circuit cards Router and or optional LMS Input Output I O circuit cards LMS Ethernet Secondary Note MCA circuit cards can be installed in any Port Primary Bay position LMS I O circuit cards MUST be Bay Only Power Circuit Card populated left to right and FA See Detail E See Detail H and I Indicators
104. LLER SOFTWARE Controller Software version number of the MCA Router HHHHHHHHHHHHHHH HH HH Detail Menu circuit card 204 DISPLAY ASSEMBLY Controller Specification number Spec No of the Display HHHHHHHHHHHHHHH HHH Detail Menu circuit card DISPLAY SERIAL Controller BR 205 PEPPE Detail Menu Serial number of the Display circuit card 206 DISPLAY BOOTCODE Controller Software bootcode version number of the FEHB Detail Menu Display circuit card 207 DISPLAY SOFTWARE Controller Software version number of the Display circuit HEH HH Detail Menu _ card 208 GO TO INVENTORY MENU Controller Press ENTER to go to this menu Detail Menu 209 GO BACK TO MENU TREE Controller Press ENTER to go to the beginning of the BEGINNING Detail Menu MCA Menu Tree Allows resetting the inventory count when an inventory item is removed from the system by the user When an inventory item is removed from the system an alarm will be reported until UPDATE THE INVENTORY is entered 210 UPDATE THE INVENTORY Inventory Example if a Rectifier Module PCU is Menu removed from the system the Rectifier Module will not be removed from the MCA s inventory until UPDATE THE INVENTORY operation is completed 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter 211 GO TO FUNCTION MENU A Press ENTER to go to this menu 212 GO BACK TO MENU TREE Inventory Press ENTER to go to the beginning of the BEGINNING Menu MCA
105. MINOR Indicator TESTEQ A Cutoff Flashes Indicator Green OK Indicator Indicator Audible Red Red Red Fail Yellow Yellow Alarm FUNCTION SET iy YES i oO CE R RA a Pushbutton Switch AS Q em E am ENTER LY E Pushbutton Switch FD NO a Pushbutton Switch W Z FUNCTION SELECT ee be ALARM Up Down lo a Bie aa LMS LOCAL PORT Pushbutton Switch USB Switches PF active only if le a optional LMS installed e q Provided via a USB Type B to RS 232 Port Adapter Unit Io I le a l c S C25 ge m X 5 1 o o 96 Mating Connector in Power System Wire Harness 9 Pin Female D Type Jack If required to connect to a serial port disconnect the factory plug to FRONT DOOR the USB to RS 232 Port Adapter PRIMARY POWER DISTRIBUTION AND POWER ONLY BAYS Unit and connect to this plug MCA CONTROL PANEL AND DISPLAY Page 1 12 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Chapter 1 System Overview User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Detail E MCA Circuit Card Primary Power Distribution and Power Only
106. Menu Router 416 a ae AN Alarm Log Recordable Router event Detail Menu Router 417 E Alarm Log Recordable Router event Detail Menu Router 418 balsa POE NOt Alarm Log Recordable Router event Detail Menu Router 419 Saar as Alarm Log Recordable Router Data f Detail Menu Router 420 ROUTER BE MTERA Alarm Log Recordable Router Data SENSE vwv vvV Detail Menu Router 421 SYSTEM OUTPUT SENSE Alarm Log Recordable System Data vv vvV Detail Menu Router 422 lear aia CURRENT Alarm Log Recordable System Data Detail Menu Router 423 GO TO ALARM LOG MENU Alarm Log Press ENTER to go to this menu Detail Menu i GO BACK TO MENU TREE Pica Press ENTER to go to the beginning of the BEGINNING peti dean MCA Menu Tree Chapter 2 Navigating the MCA Page 2 55 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No A Associated Be i Section Message Displayed with Definition 5886 Displays the alarms with date and
107. N Bay Number Rectifier Module MCA 126 PCU B ID N PCU ID w in Bay Number of Rectifier Modules in aaaaaA Load Menu System Press UP and DOWN ARROWS to view other Rectifier Modules load currents Legacy Rectifier System output current as 127 Pee Eo a POU reported by the LMS1000 Function Channel aaaaaA Load Menu 64 GO TO MEASUREMENT PCU 128 MENU toad Menu Press ENTER to go to this menu 429 GO BACK TO MENU TREE PCU Press ENTER to go to the beginning of the BEGINNING Load Menu MCA Menu Tree 130 TEMPERATURE SENSOR Measurement Temperature detected by Temperature Sensor ttt C F Menu if installed 131 GO TO FUNCTION MENU tl Press ENTER to go to this menu 132 GO BACK TO MENU TREE Measurement Press ENTER to go to the beginning of the BEGINNING Menu MCA Menu Tree Allows you to change the Rectifier Module FLOAT MODE IS ACTIVE PCU output voltage mode SET TEST EQ 1 Refer to Changing a Value or Setting or in the table at the beginning of this TEST EQ MODE ACTIVE chapter SET FLOAT or or Function The user tried to set Float Mode while an 133 TEST EQUALIZE INPUT Menu external test equalize input signal was being IS ACTIVE supplied to the system or Note Test Equalize Mode requires Power TURN OFF POWER SHARE Share and Alternate Current Limit to be turned or off A message is displayed if Power Share or TURN OFF ALTERNATE Alternate Current Limit is on Turn Power CURRENT LIMIT Share or Alternate Current Limit off first then return to t
108. No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated ee Section Message Displayed with Definition 5886 ae GO BACK TO MENU TREE Distribution Press ENTER to go to the beginning of the BEGINNING mM 09 MCA Menu Tree Detail Menu Displays the alarms with date and time stamp dd mon yy hh mm ss recorded for the MCA I O element of the I O BH P Satomi 400 f Alarm Log Press UP and DOWN ARROWS to scroll if dd hinasi Menu multiple alarms are recorded GEPRE ee A music note S after the date time stamp indicates the alarm went active A checkmark v indicates the alarm retired I O Board O BOARD B P 401 NO ALARMS Alarm Log Recordable Relay event Detail Menu I O Board 402 VO PONDE EY Alarm Log Recordable Relay event BINARY I Detail Menu I O Board O BOARD B P 403 OVER CURRENT Alarm Log Recordable Relay event Detail Menu I O Board O BOARD B P 404 PROCESSOR Alarm Log Recordable Relay event Detail Menu I O Board O BOARD B P 405 IS DUPLICATED Alarm Log Recordable Relay event Detail Menu I O Board O BOARD B P 406 NO RESPONSE Alarm Log Recordable Relay event Detail Menu I O Board 407 Or oT EM DUTPET SENDE Alarm Log Recordable System Data vv vvV Detail Menu I O Board 408 TOTAL POCO COB RENT Alarm Log Recordable System Data aaaaaA Detail Menu I O Board 409 GO TO ALARM LOG MENU Alarm Log Press ENTE
109. OFF and FUNCTION SET ENTER keys simultaneously ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Chapter 3 System Operating Procedures Page 3 25 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 Page 3 26 6 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Continue with the next procedure Setting the Alternate Current Limit Initial Capacity Limit From the previous procedure press and release the FUNCTION SELECT DOWN arrow key to display ALTERNATE CURRENT LIMIT Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Press and hold the FUNCTION SET YES or NO key to change this setting as required Release the key when the desired value is displayed Note Enter the percentage value of the total PCU output capacity at which the system will current limit when the Alternate Current Limit Input becomes active Adjustable from 10 to 110 factory set at 100 With the desired value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displ
110. ON SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Note In the following step if FLOAT MODE IS ACTIVE SET TEST EQ is displayed the system is already operating in the float mode In this case DO NOT perform steps 2 through 4 proceed with step 5 2 Press and release the FUNCTION SELECT DOWN arrow key to display TEST EQ MODE ACTIVE SET FLOAT 3 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 4 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key 5 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 3 System Operating Procedures Page 3 9 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Placing the System into the Test Equalize Mode of Operation Warning
111. ON SET YES and NO pushbuttons simultaneously to return to the beginning of the MCA menu tree 11 Ensure that there are no local or remote alarms activated on the system Page 5 8 Chapter 5 System Maintenance This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 CHAPTER 6 SYSTEM TROUBLESHOOTING AND REPAIR CONTACT INFORMATION Support contact information is provided on the inside of the back cover of this document TABLE OF CONTENTS Contact Information iis siecle ied cet lt aes iene La ieee 6 1 Admonishments wie sue ens een ce eae Le eel eo vee lee 6 2 General Safety ie en a ui ili naan viene 6 2 VOJE S aa a E S A A A E aehasaets 6 2 Circuit Card Handlings e a aa a a a a RERA AARS 6 3 LMS Troubleshooting Procedures ccccccceceeceeeeeeeeeeeeeeeeeecaeeeeaaeseneeeseaeeesaeeseeeteeeeees 6 3 Troubleshooting Information ce cecceeeeeeeeeee sees eeeeeeaeeeeeeeaeeeeeeaaeeeeeeaaeeeeeeaeeeeeenaeeeeeeaas 6 4 General mei na a a RO ts a hate Re a ls At 6 4 AGJUSTIMO NUS oreesa a darted EE ES A
112. OWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until BATTERY ON DISCHARGE wv vvV is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed This is the battery on discharge alarm setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired battery on discharge alarm value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The battery on discharge value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 9 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North
113. Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed 4 Press and release the FUNCTION SET ENTER key 5 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until NO TEMPERATURE COMPENSATION or TEMPERATURE SLOPE O vvwvV C F is displayed 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 7 Observe the value displayed This is the Battery Charge Digital Temperature Compensation slope setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed Note Refer to Battery and Equipment Manufacturers recommendations or site requirements for the value Note that this is the compensation for the entire battery string not per battery cell 8 With the desired slope value being displayed press and release the FUNCTION SET ENTER key 9 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The slope value will not be changed and the adjustment mode will be ex
114. Power System referred to as New Power System in this document to an existing DC power system referred to as Existing Power System in this document instead of extending or completely replacing the Existing Power System The MCA Power Share feature provides for the sharing of the total load in a controlled manner When Power Share is programmed the MCA in the New Power System adjusts Rectifier output voltage per load demands to ensure proper sharing between the New and Existing Power Systems Operating Modes Depending on the systems configurations their Rectifier capacities their distribution load capacities and the Power Share configuration four operating modes can occur Low Load Operation When the total load current demand is lower than the programmed percentage value of the total capacity of the New Power System that will initially feed the load PS Initial Capacity Limit the New Power System voltage will be increased by the programmed PS Voltage Offset forcing the New Power System to carry the load Make sure that the output voltage does not exceed the battery float range recommended by the manufacturer In this operating mode no current will be delivered by the Existing Power System Normal Load Operation When the total load current demand reaches the PS Initial Capacity Limit the New Power System output voltage will be decreased by the PS Voltage Offset allowing the Existing Power System to deliver the r
115. Press the FUNCTION SET YES or FUNCTION SET NO key until the desired value is displayed then release the key Note that as you scroll below 1 AUTO EQUALIZE IS DISABLED is displayed Scroll back up to redisplay AUTO EQUALIZE FOR Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Placing the System into Test Equalize Mode The MCA automatically does this for the conditions as previously described Returning to Float Mode The MCA automatically does this for the conditions as previously described Note Note Navigating to END AUTO EQUALIZE IN hhh hh HOURS of the MCA Configure Menu displays the hours remaining in an automatic equalize period if active Auto Equalize is canceled and the system is placed in the float mode if any of the following occurs 1 Manually placing the system in the float mode by navigating to and activating TEST EQUALIZE MODE ACTIVE SET FLOAT menu item in the MCA Function Menu 2 Resetting the AUTO EQUALIZE FOR x DISCHARGE value in the MCA Configure Menu when END AUTO hhh hh HR is being displayed as described in the previous procedure 3 Applying an external test equalize signal Chapter 3 System Operating Procedures Page 3 15 This docum
116. Pushbutton Switch FUNCTION SELECT 4 ALARM Up Down CUTOFF p a Pushbutton LMS LOCAL PORT Pushbutton Switch USB Switches active only if al optional LMS installed 4 Provided via a USB Type B to RS 232 Port Adapter Unit 3 z SS 96 Mating Connector in Power System Wire Harness 9 Pin Female D Type Jack If required to connect to a serial port disconnect the factory plug to the USB to RS 232 Port Adapter Unit and connect to this plug FRONT DOOR PRIMARY POWER DISTRIBUTION AND POWER ONLY BAYS MCA CONTROL PANEL AND DISPLAY Navigating the MCA is an easy process You just have to remember a few key combinations as shown in the following chart The symbols that appear at the end of the fourth line of the display indicate which keypad buttons can be pressed at any given time Chapter 2 Navigating the MCA Page 2 1 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B TASK KEY OR KEY COMBINATIONS NOTES Gettin
117. R to go to this menu Detail Menu a GO BACK TO MENU TREE aa Press ENTER to go to the beginning of the BEGINNING mM 09 MCA Menu Tree Detail Menu Page 2 54 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No A Associated ae Section Message Displayed with Definition 5886 Displays the alarms with date and time stamp dd mon yy hh mm ssf recorded for the Router element of the system ROUTER B Press UP and DOWN ARROWS to scroll if Alarm Log 411 or M nu multiple alarms are recorded dd mon yy hh mm ss v A music note after the date time stamp ROUTER B indicates the alarm went active A checkmark v indicates the alarm retired Router 412 PE Alarm Log Recordable Router event Detail Menu Router 413 a Alarm Log Recordable Router event Detail Menu Router 414 E Alarm Log Recordable Router event Detail Menu Router 415 ROUTER BF PROCESSOR Alarm Log Recordable Router event FAILURE Detail
118. RROWS to scroll if dd Rine Menu multiple alarms are recorded TROY SS A music note 2 after the date time stamp PANEL B P A B SDR i indicates the alarm went active A checkmark v indicates the alarm retired Page 2 52 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Be es Section Message Displayed with Definition 5886 DIST PANEL B P A B piP tuGUNON 385 Alarm Log Recordable Distribution Panel event NO ALARMS Detail Menu Distribution 386 sa RA A Alarm Log Recordable Distribution Panel event Detail Menu Distribution 387 POSITION B PHAIB Alarm Log Recordable Distribution Panel event IS OPEN Detail Menu POSITION B P A B NOT FOUND Distribution 388 or Alarm Log Recordable Distribution Panel event POSITION NOT FOUND Detail Menu PANEL B P A B Distribution POSITION B P A B sai gs 389 TYPE UNKNOWN Alarm Log Recordable Distribution Panel event Deta
119. Rectifier Modules in or System 240 PCU B ID N OFF PCU 2 Press ENTER and ALARM CUTOFF TURN IT ON Enable Menu at the same time to change the TR or setting for this Rectifier Module ENERGY MANAGEMENT 3 At the ARE YOU SURE prompt IN CONTROL press either YES i to accept the new setting or NO to cancel this operation without changing the existing setting Note Rectifier Modules cannot be turned on or off if energy management is active 241 GO TO FUNCTION MENU PCU Press ENTER to go to this menu Enable Menu 242 GO BACK TO MENU TREE PCU Press ENTER to go to the beginning of the BEGINNING Enable Menu MCA Menu Tree CHANGE CONFIGURATION Function 243 PARAMETERS Menu Press ENTER to go to the Configure Menu Allows you to change the MCA I O circuit 244 CHANGE I O BOARD Configure card s configurable parameters PARAMETERS Menu Press ENTER to configure the MCA I O circuit cards Page 2 30 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No
120. Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv YDIST GROUP A checkmark symbol is displayed LOAD ALARM Relay This condition is deselected when a space is 302 br Function displayed instead of the Vv checkmark Definition symbol oo nat Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the X DIST GROUP B checkmark symbol is displayed LOAD ALARM Relay This condition is deselected when a space is 303 i Function displayed instead of the Vv checkmark Definition symbol mre ae B Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv VTHE DISPLAY DOES checkmark symbol is displayed NOT RESPOND Relay This condition is deselected when a space is 304 or Function displayed instead of the Vv checkmark Definition symbol ae et aaa Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the v VTEST EQUALIZE MODE checkmark symbol is displayed IS ACTIVE Relay This condition is deselected when a space is 305 r a e instead of the VY checkmark efinition symbol aes MODE Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Chapter 2 Navigating the MCA Page 2 43
121. Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B SETTING RECTIFIER SEQUENCING DELAY TIME PERIOD The MCA can be set to provide Rectifier Sequencing When the MCA senses an AC POWER IS OFF TO All PCUs alarm it turns off all Rectifiers When the AC POWER IS OFF TO ALL PCUs alarm clears the MCA turns on Rectifier 1 then turns on the other Rectifiers starting with Rectifier 2 every n seconds n is user programmable from 1 to 20 seconds If the MCA fails or the communication link is broken during a Rectifier Sequencing routine all Rectifiers turn on immediately The time delay between turning individual Rectifiers on is adjustable from 1 to 20 seconds or you can set the feature to be disabled Refer to the following procedure Procedure 1 Page 3 18 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONF
122. T PANEL checkmark symbol is displayed FAILURE Relay This condition is deselected when a space is 278 at Function displayed instead of the Vv checkmark Definition symbol ene Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the v V24 DIST PANEL checkmark symbol is displayed FAILURES Relay This condition is deselected when a space is 279 bE Function displayed instead of the Vv checkmark Definition symbol ete Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Page 2 38 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Bes e Section Message Displayed with Definition 5886 This condition is selected when the Vv YNO DIST PANELS checkmark symbol is displayed IN INVENTORY Relay This condition is deselected when a space is 280 bE Function displayed instead of the Vv checkma
123. TEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until NO HIGH TEMPERATURE 1 ALARM or HIGH TEMPERATURE 1 ttt C F is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed This is the high temperature 1 alarm setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired high temperature 1 alarm value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The high temperature 1 alarm value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously Page 4 14 to return to the beginning o
124. TEST EQUALIZE IN test equalize mode via the MCA interface hh hh HOURS remaining test equalize time is displayed or Note When TEST EQUALIZE STOP IS TURN OFF POWER SHARE MANUAL or END TEST EQUALIZE IN hhh hh or HOURS is being displayed press and release ENTER and ALARM CUTOFF simultaneously to change the MANUAL TEST EQUALIZE hh HOURS setting or When the Power Share or Alternate Current Limit feature is enabled the system cannot be placed in the Test Equalize mode Note Test Equalize Mode requires Power Share and Alternate Current Limit to be turned off A message is displayed if Power Share or Alternate Current Limit is on Turn Power Share or Alternate Current Limit off first then return to this menu Chapter 2 Navigating the MCA Page 2 33 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu eae Message Displayed aarti Definition 5886 Allows you to enable the Auto Test Equalize feature and set the Auto Test Equalize Multiplier set point or dis
125. This condition is deselected when a space is v CONTROLLER FAILURE 299 Sf Function displayed instead of the Y checkmark Definition symbol CONTROELER FAILURE Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Page 2 42 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu ne a PRAN Message Displayed stele Definition 5886 This condition is selected when the Vv VTHE CONTROLLER IS checkmark symbol is displayed Relay This condition is deselected when a space is 300 RAINS a Salo enog instead of the v checkmark efinition symbol THE CONTROLLER IS Menu 1 Refer to Changing a Value or Setting INITIALIZING in the table at the beginning of this chapter This condition is selected when the v VTOTAL LOAD CURRENT checkmark symbol is displayed ALARM Relay This condition is deselected when a space is 301 ae ata ae instead of the VY checkmark efinition symbol en LOAD CURRENT Menu 1
126. This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Bes e Section Message Displayed with Definition 5886 This condition is selected when the Vv VTHE AUDIBLE ALARM checkmark symbol is displayed IS ACTIVE Relay This condition is deselected when a space is 306 a Function displayed instead of the v checkmark Definition symbol fea ALARM Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv VY AUDIBLE ALARMS ARE checkmark symbol is displayed SILENCED Relay This condition is deselected when a space is 307 ar Function displayed instead of the Y checkmark Definition symbol crea ama ARE Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Relay 308 MEM PERAE ATION ia Press ENTER to go to this menu Menu Relay 309 GO BACK TO MENU TREE Function Press ENTER to go to the beginning of the BEGINNING Definition MCA Menu T
127. Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 i Factory Required Setting Default Setting Site Setting Float Output Voltage 52 00V Test Equalize Output Voltage 52 00V High Voltage Shutdown 57 50V S 100 of Rated Rectifier Current Limit Full Load High Voltage 1 Alarm 55 50V High Voltage 2 Alarm 56 50V Battery On Discharge Alarm 51 00V Very Low Voltage Alarm 47 00V Total Distribution Load Alarm 2000A Distribution Group A Load 2000A Alarm Distribution Group B Load 2000A Alarm High Battery Ambient Off Temperature 1 Alarm High Battery Ambient Off Temperature 2 Alarm Low Battery Ambient Off Temperature 1 Alarm Low Battery Ambient Off Temperature 2 Alarm Digital Temperature Off Compensation Slope OV C Digital Temperature Compensation Maximum 56 50V Compensation Digital Temperature Compensation Minimum 50 00V Compensation Table 6 2 MCA Basic Settings Chapter 6 System Troubleshooting and Repair
128. Voltage FLOAT SETPOINT Initialization S t pOint C oan Mehti 1 Refer to Changing a Value or Setting i in the table at the beginning of this chapter Allows you to change the Test Equalize Output TEST EQUALIZE Initialization age set point i ey Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Allows you to change the High Voltage Z HI VOLTAGE SHUTDOWN fritiglization 7 Uon set Pome NPN ZWN Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Chapter 2 Navigating the MCA Page 2 57 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Section 5886 Message Displayed Associated with Definition PCU CURRENT LIMIT aaaaaA or PCU CURRENT LIMIT POWER SHARE Initialization Menu Allows you to change the Current Limit set point aaaaaA System current limit setting current limit circuit on all Rectifier Modules are automatically adjusted to ensure system
129. WN ARROWS to scroll if re tak Menu multiple alarms are recorded BE ASS A music note 2 after the date time stamp indicates the alarm went active A checkmark v indicates the alarm retired Page 2 50 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Be aia Section Message Displayed with Definition 5886 PCU 357 PCU Bi SN Alarm Log Recordable Rectifier Module PCU event NO ALARMS Detail Menu PCU 358 Seppe Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU PCU B SN i 359 H V SHUTDOWN Alarm Log Recordable Rectifier Module PCU event Detail Menu PCU 360 BCU Be OMe Alarm Log Recordable Rectifier Module PCU event AC LINE OFF 3 Detail Menu PCU 361 POU BESNA Alarm Log Recordable Rectifier Module PCU event AC LINE LOW Detail Menu PCU 362 POU BESNA Alarm Log Recordable Rectifier Module PCU event AC LINE HIGH Detail Menu PCU PCU B SN e
130. able the feature 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter AUTO EQUALIZE IS Note To disable the feature press DISABLED NO when in the change setting or mode to scroll to AUTO EQUALIZE IS AUTO EQUALIZE FOR DISABLED displayed when you scroll X baan down to zero x discharge 254 END AUTO EQUALIZE IN PONTES ia EA eis hhh hh HOURS Menu Displays remaining auto test equalize time if an of auto test equalize is in process TURN OFF POWER SHARE or or When the Power Share or Alternate Current TURN OFF ALTERNATE Limit feature is enabled the system cannot be CURRENT LIMIT placed in the Test Equalize mode Note Test Equalize Mode requires Power Share and Alternate Current Limit to be turned off A message is displayed if Power Share or Alternate Current Limit is on Turn Power Share or Alternate Current Limit off first then return to this menu Allows you to define a Relay Function Channel 255 DEFINE RELAY Configure by assigning alarm conditions to a specific FUNCTIONS Menu Relay Function Channel Press ENTER to define relay functions Select the Relay Function Channel to be defined 1 Press the UP and DOWN ARROWS to navigate to the desired Relay Function Relay Channel A Relay Function 256 A inai Function Channel Number Menu 2 Press ENTER to define the selected Relay Function Channel Note See the table in Section 5876 Installation Instructions for the MCA default configura
131. and a grounded object Even a momentary short circuit can cause explosion and injury LMS MAINTENANCE PROCEDURES Refer to the LMS User Instructions Section 5847 for LMS maintenance procedures Section 5847 can be accessed via the CD Electronic Documentation Package furnished with your system Page 5 2 Chapter 5 System Maintenance This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 SYSTEM MAINTENANCE PROCEDURES The maintenance procedures listed in Table 5 1 should be performed and recorded at the recommended interval to ensure continual system operation The procedures listed in Table 5 2 may be performed and recorded at the recommended interval to track system operation Table 5 2 procedures ARE NOT necessary for continual system operation They are recommended only to provide a service record for the system The tables reference specific chapters in these User Instructions Section 5877 or the separate Installation Instructions Section 5876 that help in performing these procedures PROCEDURE REFER
132. and release the FUNCTION SET ENTER key 5 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until TOTAL DISTRIBUTION aaaaaA is displayed 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 7 Observe the value displayed This is the system current alarm setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed 8 With the desired system current alarm value being displayed press and release the FUNCTION SET ENTER key 9 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The system current alarm value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 11 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Model
133. aneously Observe the value displayed This is the low temperature 2 alarm setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired low temperature 2 alarm value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The low temperature 2 alarm value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 17 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B CONFIGURING BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION SLOPE Note The Temperature Compensation feature requires Power Share to be turned off 1 Allcontrols are located on the MCA Interface
134. antity of binary circuit cards installed and the location of this binary circuit card in the system network LMS 4 INPUT BINARY CIRCUIT CARD P N 506332 Page 1 20 Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Detail 15 LMS 8 Input Binary Circuit Card P N 506334 a ear Connections to Battery as required BAT z Note Needed only to complete binary input path as determined by placement of S appropriate jumper If all binary S inputs require the same battery potential only that potential needs to be connected 0 S 9s JSI _ i 8 S B8 l 7 B7 6 86 B5 Binary input 5 S m wiring connection B4 terminals TB1 3 S 3 S 53 506334 gt S B2 1 JS 5 Note Binary input designations B1 through B8 as shown are for the circuit card only The actual binary channel number depends upon the quantity of binary circuit cards installed and the location of this binary circuit card in the s
135. ard Position Number I O Board MCA I O Circuit Card s processor failed 61 tee A Alarm Detail B P Bay Number MCA I O Circuit Card Menu Position Number I O Board 62 YO BOARD PIPRA S Alarm Detail Duplicated Reference Designations DUPLICATED M enu I O Board MCA communications with MCA I O Circuit 63 a oe Alarm Detail Card lost B P Bay Number MCA I O Menu Circuit Card Position Number I O Board GO TO I O BOARD 64 ALARM MENU Alarm Detail Press ENTER to go to this menu Menu e GO BACK TO MENU TREE a see Press ENTER to go to the beginning of the BEGINNING MCA Menu Tree Menu 1 ROUTER One or more Router Circuit Cards failed HAS FAILED number of failed Router Circuit Cards or Press ENTER to view which Router Circuit 66 ROUTERS Main Card s failed HAVE FAILED Alarm Menu or or If the MCA does not recognize any Router NO ROUTERS ARE Circuit Card NO ROUTERS ARE IN IN INVENTORY INVENTORY is displayed Identification of failed Router Circuit Card B Bay Number 67 ROUTER B Router Press UP and DOWN ARROWS to scroll if FAILURE Alarm Menu multiple Router Circuit Cards failed Press ENTER to view why Router Circuit Card failed GO TO MAIN ALARM Router 68 MENU Alarm Meni Press ENTER to go to this menu Page 2 12 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network
136. ayed Press and release the FUNCTION SET YES key Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 CHAPTER 4 MCA SYSTEM ADJUSTMENTS TABLE OF CONTENTS Adjustment Location and Identification cc eceeceeeeeeeeeeeeeeeeeeeeaeeeeeeeaeeeeeeaeeeeeeaeeeeeeaas 4 2 Adjusting Float Output Voltage cceeeeeeeeeeeeeeeeeeeeeeaeeeeeeeseaeeecaaeeesaaeseeeeeseaeeesaeeseneeeeaees 4 3 Adjusting Test Equalize Output Voltage ccccecccecesceeeeeceeeeeseeeeeeeeeseeeeeseaeeesaeeseneeeeaees 4 4 Adjusting High Voltage Shutdown cccceceeceeeeeeeeeeeeeeeeseeeeeeaaeeesaaeseneeeseaeeeeaeeseneeenaees 4 5 Adjusting Rectifier Current Limit 0 cc cccccceeeeeeeeeeeeeeeeeeeeeseeeeeceaeeeeaeeseeeeescaeeesaeeneneesnaees 4 6 Adjusting System High Voltage Alarm 1 cc ccccccceeseeceeeeeceeeeeeaeeeeaeeseneeeseaeeesaeeseneeeeaees 4 7 Adjusting System
137. ayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Note In the following step if TEST EQ MODE ACTIVE SET FLOAT is displayed the system is already operating in the test equalize mode In this case DO NOT perform steps 2 through 4 proceed with step 5 2 Press and release the FUNCTION SELECT DOWN arrow key to display FLOAT MODE IS ACTIVE SET TEST EQ 3 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 4 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key 5 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Returning to Float Mode The system automatically returns to float mode when the timed test equalize period expires Note Navigating to END TEST EQUALIZE IN hhh hh HOURS of the MCA configure menu displays the hours remaining in the timed test equalize period Note Timed test equalize is canceled and the system is placed in the float mode if any of the following occurs 1 Manually placing the system in the float mode by navigating to and activating TEST EQ MODE ACTIVE SET FLOAT menu item in the MCA function menu as previo
138. by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Flashes red if any condition listed below occurs e AC fail on two or more Rectifiers e Rectifier fail alarm activates on two or more Rectifiers e Battery On Discharge alarm activates e Very Low Voltage alarm activates e High Voltage Alarm 1 activates e High Voltage Alarm 2 activates MAJOR e Emergency Stop or Remote HVS activated Indicator e f any system distribution fuse or circuit breaker opens e Any High or Low Temperature Alarm activates e Any Router Distribution MCA Relay or MCA I O circuit card alarm activates e Duplicate Rectifier Router Distribution MCA Relay or MCA I O circuit card reference designation e System component cannot be identified e MCA Hardware Software failure e MCA Initializing Illuminates red if any condition listed below occurs MINOR e Rectifier fail alarm activates on any single Rectifier Indicator e f the over current alarm activates e Loss of communication to the display or LMS llluminates green if AC input voltage to all Rectifiers is greater than the preset non adjustable low AC input voltage inhibit less than the preset non ad
139. c Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Rectifier Fan Replacement The rectifier fans are not field replaceable If a fan fails replace the rectifier as described in this chapter Caution Ina system with NO redundant Rectifier Module battery must have sufficient reserve to power the load s while the Rectifier Module is removed Chapter 6 System Troubleshooting and Repair Page 6 25 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 ADDING A BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE TO A PREVIOUSLY OPERATED Page 6 26 SYSTEM User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B This procedure details the steps to add a Battery Charge Digital Temperature Compensation Probe to a system that has been previously started configured and checked Procedure 1 2 Refer to the separate Installation Manual Cha
140. ca Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 ADJUSTING FLOAT OUTPUT VOLTAGE 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE SYSTEM VOLTS amp AMPS is displayed 4 Press and release the FUNCTION SET ENTER key FLOAT SETPOINT w vvV is displayed 5 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 6 Observe the value displayed This is the float voltage setting for all Rectifiers If the system is used with a battery charge digital temperature compensation probe this value is the float voltage setting at 25 C To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed Note The float voltage value is prevented from being adjusted higher than 1V below the high voltage
141. ceeeeeeeeeeecaaeeeeaeeseaeeecaaeeesaaeseeneeseeeesaeeseaaeseeeeeeaas 4 10 Adjusting Total Distribution Load Alarm cceeccccceeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeaeeeeeeaaeeeeenaaeeeeeeaaeeeeeeaeeeesenaeeeesenas 4 11 Adjusting Distribution Group A Load Alarm 2 ccceccceceeeceeeeeceeeeeeeaeeeeaaeeeeaeeseeeeceaeeesaaeseeneeseaeeesaeeeeaaeseneeesaas 4 12 Adjusting Distribution Group B Load Alarm ccccccceceeeeeseeeceeeeeeeaeeeeaaeeseneeseeeeseaeeesaaesdeneeseaeeesaeeseaaeeeneeeeaas 4 13 Adjusting Battery Ambient High Temperature 1 Alarm if Battery Charge Digital Temperature Compensation Probe is installed c cccccceeseeeceeeeeceeeeeeeaeeeeaeeseeeeecaaeeeeaaeeeeeesaeeeseaeseeaeeseeeescaeeesaeeseneeeeaees 4 14 Adjusting Battery Ambient High Temperature 2 Alarm if Battery Charge Digital Temperature Compensation Probe is installed c cccccceeeseeceeeeeceeeeeeeaeeeeaeeceeeeecaaeeseaaeeeaeeseaeeesaaeseeaeeseeeescaeeesaeeeeneeeeaees 4 15 Adjusting Battery Ambient Low Temperature 1 Alarm if Battery Charge Digital Temperature Compensation Probe isinstalled see sit cccusteleceys imara Manes aaa a maa aa dane ap ta ma el ataa a EDE Tae aa ASEE naua 4 16 Adjusting Battery Ambient Low Temperature 2 Alarm if Battery Charge Digital Temperature Compensation Probe isinstalled siirrt iaire iiiaa iania airaa ai an aa aa aa aa aeo aa nida aa Aaaa aiia 4 17 Configuring Battery Charge Digital Temperature Compensation Slope
142. chapter Allows you to start the system with the selected settings Z READY TO START THE Initialization 1 Press ENTER and ALARM CUTOFF SYSTEM NOW Menu at the same time 2 At the ARE YOU SURE prompt press YES i Page 2 62 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 CHAPTER 3 SYSTEM OPERATING PROCEDURES TABLE OF CONTENTS LMS Operating Procedures c cccccceeeeeeceeeeeceeeeeeaeeeeeeeseeeeecaaeeeeaaeseeeeeseaeeeseaeeseneeeeeeeees 3 2 LMS LoCall POT aceecd daccevsantcans2ahecdawss beste asahecaxsa occas danecdea ua ocetus E T 3 2 Installing the USB Device Driver from the Furnished CD c ccccccscsseeeessteeeees 3 2 Downloading the USB Driver from the Web cc ccceeeeeeeeeeeeeeseeeeeseeeesaeeteneeeeaees 3 3 Setting up your Computer to Access the Power System c cescceeseeesseeeeeeeeeees 3 3 Local Controls and Indicators innana a a aaae aaa aaa Aa aaki aaas 3 3 Location and IDentification eersten en TA ET E tans 3 3 LMS Main Expansion
143. closure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Alarm Reference and Control Fuse Replacement If an alarm reference or control fuse opens replace with the same type and rating or equivalent Refer to SAG582140000 for fuse replacement part numbers Refer to Figure 6 7 and Figure 6 8 for alarm reference and control fuse locations Rectifier The input of each Rectifier contains double pole neutral fusing This fusing is not customer replaceable If a fuse opens replace the entire Rectifier An open fuse causes the Rectifiers Rectifier fail alarm circuit to activate The input fuses have higher amperage ratings than the recommended external branch circuit protection Distribution Fuses If a distribution fuse opens the associated alarm type fuse opens to activate the fuse alarm circuit Replace the distribution fuse before replacing the alarm type fuse Safety Fuse Covers Safety fuse covers are provided for all alarm type fuses installed in the system These covers snap onto the fuses and provide protection from exposed electrical terminations when a fuse opens Insure that the safety fuse cover is installed after replacing a fuse Refer to Figure 6 6 for installation details Note that there are different types of safety fuse covers for the di
144. cseseeeeees 3 20 Proca dUrE miesenia a a r aT E E a a AEE AE a spb eluahee tlt evheleas ei 3 20 Using the Alarm Relay Test Feature vics 22 cri cagh fie an E r EES a AA AAAA RE eet 3 20 MCA Power Share Feature cccccecccceseseecceseeeceeneeseeeenedenceeeseseeeeeseeeceeneesececnsueeeeeeseseeeenseneeeenseseeeenteeeeeentees 3 21 Descip onN einsi miaii i ienaa AA dae cove aN sda deds dep ecdeu dee devesueheeve lag devys NEE EAEN RRN 3 21 Operating Mode Svisia ia ede ele i dei a lie Se te el ee eee 3 21 bow Lodd pSrationy a e eats che a Ea a aa a nt aut esataceas senhaats a ANAE 3 21 Normal Load Oper tioN csi aa aa a a aE a ia aa aaa a eaa aiaia 3 21 High boad Operati oMa eaa reeda prane eaaa rana paana aia Aaa Aaaa Paa aE Taer taaan raddaa aad annir inaa a 3 21 Overload Op ratiOM ressat hiirien iar aeoea a i aaaea e a araia aa a a eed ed ee 3 21 Requirements and Conditions siiin eaae ara a aaa a AEE a a ARa aaa AT ATANA 3 21 Programming the MCA Power Share Feature in the New Power System cccccccssscceessteeeessteeeeess 3 22 Enabling Power Share iei a a aaa aa a aae ves a a aA oa a naaa eat aa aaa aaa eaaa ai 3 22 Setting the Power Share Initial Capacity Lirmit eccceccececeeeeeeneeceeeeeeeaeeeeeaeeeeeeeseeeesaeeesaaeseeeeeeaas 3 22 Setting the Power Share Voltage Offset ccccccsseceeeeeceeeeeeeaeeeeaeeceeeeeeeaeeeeeaeeeeeeeseeeesaeeeseaeseeeeeeas 3 23 Verifying the Operation of the Power Share Feature
145. current does not exceed this value 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note When Power Share is enabled current limit is controlled by the Power Share feature SYSTEM HI VOLTAGE 1 VW vV Initialization Menu Allows you to change the System High Voltage 1 Alarm set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter SYSTEM HI VOLTAGE 2 W vvV Initialization Menu Allows you to change the System High Voltage 2 Alarm set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter BATTERY ON DISCHARGE VW vvV Initialization Menu Allows you to change the Battery on Discharge Alarm set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter VERY LOW VOLTAGE VW vvV Initialization Menu Allows you to change the Very Low Voltage Alarm set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter TOTAL LOAD CURRENT aaaaaA Initialization Menu Allows you to change the Total Distribution Load Current Alarm set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter DISTRIBUTION GROUP A aaaaaA Initialization Menu Allows you to change the Distribution Group A Load Current Alarm set point 1 Refer to Changing a Value or
146. d User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 TABLE OF CONTENTS CONTENTS PAGE CHAPTER 1 SYSTEM OVERVIEW i tecscccofstesafcisasadettacad nus tacusieusadeisasad bi tasadasieetadeitesatstcs 1 1 PYOTACC 2c tet ec E ad cele ae ttn clea ne ca tee ep etal 1 2 System Description paniir iaa ie eh AA ei a ee ee 1 3 System Overview lllustrations ecececceececeeeeeeeeeeeeeeeceeeeeeeaeeeeeaeseeeeeceaeeeeaaeedeaeeseeeeecaaesseaaeseeeeeseaeeesaeseeeeseeeeess 1 6 Power DIistribUtion Bay s ctetestscceesd cede Haare bedeagac oh cusng Senedd acehediaea Sed easdeaheaiseaecezaiacniadauia E 1 6 Power Only Baytreccticnsstecacsgcnes tase cr agen sheesh raat eC toca auras A A cata osha want 1 7 Distribution Only Baysta il edd eee ieee ies ee id cee eae cei ieee 1 8 Detail A Distribution Bus Monitoring Circuit Card cccccecsceceeeeeeceeeeeeeceeeeeceaeeeeeaeeeeeeeseeeesaeeseeeseeeees 1 9 Detail B System Monitoring and Control Section ceccceceeeeeeeeeeeeeeceeeeeseaeeeeaaeseeneeseaeeesaaeseeaaeseeeeeeaes 1 10 Detail C Monitoring and Control Section Distribution Only Bays cccccceeeeeceeeeeeeeeeeeeaeeeeeeseeeeeeaes 1 11 Detail D Front Door Primary Power Distribution and Power Only Bays MCA Control Panel and DIS Play PE EE EA EE N E S E Bee alten eee treads EES baile Cubes dvs edie 1 12 Detail E MCA Circuit Card Primary Power Distribution and Power
147. d Press ENTER to go to the beginning of the BEGINNING Alarm Menu MCA Menu Tree Chapter 2 Navigating the MCA Page 2 11 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated d ie Section Message Displayed with Definition 5886 Custom test message stored in MCA for binary input that is in alarm state If multiple inputs in alarm state scroll through each Note Refer to System Operating Procedures I O Board chapter in Section 5877 for procedure how to 59 r Alarm Detail enter custom test messages Refer to Menu Installing the Rectifier Modules and Initially Starting the Power System chapter in Section 5876 for procedure how to program binary input alarm state either open or close contact state If the current reflected by the analog inputs or 5 I O Board outputs gets up to 95 of the shunt rating the 60 E Alarm Detail 1 O board activates an over current alarm Menu B P Bay Number MCA I O Circuit C
148. d on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE SYSTEM VOLTS amp AMPS is displayed Press and release the FUNCTION SET ENTER key Press and release the FUNCTION SELECT DOWN arrow key to display TEST EQUALIZE wv vvV Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed This is the test equalize voltage setting for all Rectifiers To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed Note The test equalize voltage value is prevented from being adjusted higher than 1V below the high voltage shutdown setting When used with a Battery Charge Digital Temperature Compensation Probe test equalize voltage is prevented from being adjusted higher than the Maximum Voltage with Temperature Compensation setting or lower than the Minimum Voltage with Temperature Compensation setting With the desired test equalize voltage value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE
149. d release the FUNCTION SELECT DOWN arrow key until ADJUST THE SYSTEM VOLTS amp AMPS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until HI VOLTAGE SHUTDOWN vwv vvV is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed This is the high voltage shutdown setting for all Rectifiers To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed Note The system will not allow a value higher than 59 5 to be entered Also the high voltage shutdown value is prevented from being adjusted lower than 1V above the higher of the float or test equalize setting When used with a Battery Charge Digital Temperature Compensation Probe high voltage shutdown is prevented from being adjusted lower than 1V above the Maximum Voltage with Temperature Compensation setting With the desired high voltage shutdown value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The high voltage shutdown value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to retu
150. e Section Message Displayed with Definition 5886 This condition is selected when the Vv checkmark symbol is displayed This condition is deselected when a space is V1 PCU FAILURE displayed instead of the v checkmark MINOR TYPE Relay symbol 275 or Function 1 Refer to Changing a Value or Setting Definition in the table at the beginning of this es eel Menu chapter Note Thermal Current Limit 1 Fan Failure High Ambient Temperature and Sense Loss are Minor alarm conditions All other Rectifier Module alarms are Major alarm conditions This condition is selected when the Vv checkmark symbol is displayed This condition is deselected when a space is 2 PCU FAILURES displayed instead of the v checkmark MINOR TYPE Relay _ symbol 276 a Function 1 Refer to Changing a Value or Setting Definition in the table at the beginning of this A Ee ian Menu chapter Note Thermal Current Limit 1 Fan Failure High Ambient Temperature and Sense Loss are Minor alarm conditions All other Rectifier Module alarms are Major alarm conditions This condition is selected when the v YNO PCUs ARE checkmark symbol is displayed IN INVENTORY Relay This condition is deselected when a space is 277 Gr Function displayed instead of the Vv checkmark Definition symbol eR ae Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the V1 DIS
151. e 4 1 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADJUSTMENT LOCATION AND IDENTIFICATION All system alarm and control circuits intended for customer adjustment are accessible via the MCA Control Panel Unless otherwise stated these circuits have been factory set to the values listed in the System Application Guide If readjustment is necessary perform the appropriate adjustment procedure detailed below These adjustments can also be done remotely via the LMS if furnished To adjust the system via the optional LMS system refer to the LMS User Instructions Section 5847 Section 5847 can be accessed via the CD Electronic Documentation Package furnished with your system Refer to the illustrations in Chapter 1 System Overview for local adjustment controls locations Page 4 2 Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North Ameri
152. e FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed 4 Press and release the FUNCTION SET ENTER key 5 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until NOW DISPLAYING C or F SET TO F or C is displayed 6 To toggle the degree units being displayed press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 7 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The minimum voltage with temperature compensation value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 8 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 21 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15
153. e FUNCTION SET YES or NO key Release the key when the desired value is displayed 8 With the desired high voltage alarm 2 value being displayed press and release the FUNCTION SET ENTER key 9 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The high voltage alarm 2 value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Page 4 8 Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 ADJUSTING SYSTEM BATTERY ON DISCHARGE ALARM 1 2 All controls are located on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT D
154. e MCA configuration can be saved by downloading the configuration using the LMS Monitoring System if installed Refer to the MCA Menu Tree Section 5886 and Chapter 2 Navigating the MCA to manually record MCA settings The MCA Menu Tree is provided in the separate INSTALLATION MANUAL and the CD CARRIER MANUAL it is also provided on the CD 4 Open the bay s front door to access the MCA circuit card mounting position Warning Damage to the MCA circuit card may result if the next step is not followed 5 Connect an approved grounding strap to your wrist Attach the other end to a suitable ground 6 Remove fuse F3 that supplies input power to the MCA circuit card Refer to Figure 6 7 for location 7 With an external voltmeter verify plant voltage is correct MCA is powered down at this point 8 Remove any network cables from the circuit card noting their locations for re assembly 9 Remove the alarm cable connector TB1 from the circuit card Note that terminal block TB1 consists of two pieces snapped together The two pieces can be separated by first loosening the two screws then gently pulling the one half from the other 10 Loosen the circuit card retaining screw 11 Remove the circuit card 12 Set the switches of S1 on the replacement circuit card to match the settings of the removed circuit card 13 Slide the replacement circuit card into its mounting location ensuring the rear edge connector is firmly seat
155. e Vv VHI VOLTAGE SHUTDOWN checkmark symbol is displayed INPUT ACTIVE Relay This condition is deselected when a space is 261 St Ahah e instead of the v checkmark efinition symbol coh ee Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv V ALTERNATE CURRENT checkmark symbol is displayed LIMIT ACTIVE Relay This condition is deselected when a space is 261A r Rate ea instead of the VY checkmark efinition symbol Ric Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv VSYSTEM VOLTAGE IS checkmark symbol is displayed VERY LOW Relay This condition is deselected when a space is 262 of aN s instead of the VY checkmark efinition symbol eee A IS Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv SYSTEM BATTERY ON checkmark symbol is displayed DISCHARGE Relay This condition is deselected when a space is 263 of Aola nak T instead of the VY checkmark efinition symbol a a E ON Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Chapter 2 Navigating the MCA Page 2 35 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Eme
156. e at the beginning of this chapter Page 2 26 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 MCA Menu Tree Line No Associated Section Message Displayed with 5886 Definition Enter the percentage value of the rated rectifier output capacity to which the rectifier output current should be limited 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Allows you to change the High Voltage System Shutdown set point 219 Ser ia Sis Adjustment 1 Refer to Changing a Value or Setting Pree Menu in the table at the beginning of this chapter Allows you to temporarily change the High Voltage Shutdown set point to another value such as system voltage to test the high voltage shutdown circuits 1 Press ENTER and ALARM CUTOFF at the same time TEST H V SHUTDOWN 2 Press YES iorNO to increment W vvV System or decrement respectively the High 220 Adjustment Voltage Shutdown value displayed LOSS IS POSSIBLE GO Me
157. ecifically described in this document This document is the property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Copyright 2013 Emerson Network Power Energy Systems North America Inc All rights reserved throughout the world User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 STATIC WARNING ATTENTION The printed circuit cards used in this equipment contain static sensitive components The warnings listed below must be observed to prevent damage to these components Disregarding any of these warnings may result in personal injury or damage to the equipment 1 Strictly adhere to the procedures provided in this document 2 Before touching any static sensitive component or printed circuit card containing such a component discharge all static electricity from yourself by wearing a wrist strap grounded through a one megohm resistor Some wrist straps such as Emerson Network Power Part Number 631810600 have a built in one megohm resistor no external resistor is necessary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do no
158. ectifier Module PCU Assembly Number 139 B ID N ASSY liwentor B ID N Bay Number Rectifier Module HAHAH Y MCA ID w in Bay Number of Rectifier Detail Menu Modules in System PCU Rectifier Module PCU Serial Number B 140 B ID N SERIAL inventor ID N Bay Number Rectifier Module MCA FABER Y 1D w in Bay Number of Rectifier Modules in Detail Menu System PCU Rectifier Module PCU Bootcode Number 141 B ID N BOOT inventor B ID N Bay Number Rectifier Module HABE HH Y MCA ID w in Bay Number of Rectifier Detail Menu Modules in System PCU Rectifier Module PCU Software Number 142 B ID N SW VER inventot B ID N Bay Number Rectifier Module FHA HH Y MCA ID w in Bay Number of Rectifier Detail Menu Modules in System PCU PSC Primary Side Controller Assembly PSC B ID ASSEMBLY na 143 A HHRHH ge ee eae Inventory Number B ID Bay Number PSC Position Detail Menu Number ai PSC B ID SERIAL MaA PSC Primary Side Controller Serial Number FHA HH y B ID Bay Number PSC Position Number Detail Menu PCU PSC Primary Side Controller Bootcode PSC B ID BOOTCODE N 145 PAA Inventory Number B ID Bay Number PSC Position Detail Menu Number Chapter 2 Navigating the MCA Page 2 19 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North Am
159. ed 14 Secure the circuit card by tightening the circuit card retaining screw Chapter 6 System Troubleshooting and Repair Page 6 11 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 15 Replace fuse F3 which supplies input power to the MCA circuit card Refer to Figure 6 7 for location 16 The MCA goes through an initialization routine as detailed in Chapter 5 Installing the Rectifiers and Initially Starting the System of the INSTALLATION INSTRUCTIONS Section 5877 During this initialization routine check and if required change the MCA settings for your Site In lieu of manually entering new MCA settings if the old MCA configuration was downloaded via the LMS upload the configuration Refer to the LMS User Instructions for a procedure 17 Remove the grounding wrist strap 18 Close the bay s front door 19 Enable the external alarms or notify appropriate personnel that this procedure is finished 20 Ensure that there are no local or remote alarms active on the system Page 6 12 Chapter 6 System
160. ed value is displayed then release the key Note that as you scroll BELOW 0 TEST EQUALIZE STOP IS MANUAL is displayed Scroll back up to redisplay MANUAL TEST EQUALIZE 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 7 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key 8 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Placing the System into Test Equalize Mode Manually place the system into test equalize mode by navigating to and activating the FLOAT MODE ACTIVE SET TEST EQ menu item in the MCA function menu The system is placed in the test equalize mode for the time period set in MANUAL TEST EQUALIZE hh HOURS The system automatically returns to the float mode when this time period expires A step by step procedure is provided next Page 3 12 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 1 With SYSTEM OK being displ
161. ee a Lena aiaa eG tavan araea aehan araa ene 6 8 Replacement ASSEMOlOS vi cvsscic cenecacddceseshedepuckedecunvect cobesaccedensstiedeed heic occhytci cebetargcceavstic Send hed ceahvechcebevneceeaysacs 6 8 Replacement Cables ssc ieee ee ee At a ee deed eee ae epee ade 6 8 Replacement Procedures coccieicetsecseceteseeccbesetnghstacttentaycvegebashenesbdecuntbesareeeshstevedebaatveesatetie dhesasuevensnevegetaseuneraees 6 9 RectilerReplacement nereti eae eee ee Gey eit eis ated ad A 6 9 MCA Circuit Card Replacement c cccccceeesceceecceceeeeeeeaeeeeneeceeeecaaeeseaaesgaeeeceaeeeeaaesdeaeeseeeesaeseeaaeeseneeeaas 6 11 Router Circuit Card Replacement cccccccecceceeeeeeeeeeeeeeceeeeeceaeeeeaaeseeeeeseaeeeseaeeesaaeseaeeeseaeeescaeseeaeseeneesaas 6 15 Distribution Bus Monitoring Circuit Card Replacement ccccceceeeeeeeeeeeeceeeeeaaeeeeeeeseaeeesaeeeeaeeeeneeeaas 6 18 MCA Customer Alarm Relay Circuit Card Replacement ccccccceceeeceeeeeceeeeeeaeeeeneeseeeeeseaeeesaaeeeeeeeeaas 6 21 MCA I O Circuit Card Replacement ccccccceecceceeeeeceeeeeseeceeeecaaeeeeaaesceeeeseaeeesaaesseaeeseeeescaeeseaeeeeneeeeas 6 21 Alarm Reference and Control Fuse Replacemen cccccccccssccecessnececesneeeescaeeeescaeeeeseaeeeesesaeeeeseaas 6 22 Rectifier Fan Replacement naiean hn a a e a ea a a a ARAE 6 25 Adding a Battery Charge Digital Temperature Compensation Probe to a Previously Operated System 6 26 Removing a
162. eeeeeaeeeeeeeceeeeceaeeseaaeseeeeeseaeeeeeaeeeeeeeseeeesaeeseeeseeeees 3 8 Table of Contents Page i This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Complete SHUTCOWM ssrin eaii dain reiia decayed ewes et iaa ea iaaa baarder aaar idena iaai 3 8 kcal TR Sh tdOWNerenn a eea a e a raa a aa e aaan aa eel thay 3 8 Rectifier Stopping Procedure Remote if optional LMS installed c cccecceseeeeeeeeeeeeeeeeeeeeneeeeeeees 3 8 Restarting Procedures when Rectifier is Automatically or Manually Inhibited Shut Down or Locked OU te E EE E eee sl robeabatenuereve AA EE E E E E sce Meee eles ete by belies 3 9 Rectifier High Voltage Shutdown LOCKOUL ccccceeeeceeeeeeeeseeceeeeeeeaeeeeaee sense seaeeeeaaesseeeeseeeesaeeseeeseeeeess 3 9 Rectifier Emergency Shutdown and Fire Alarm Disconnect cccceeeeeeeeeee cee eeeaeeeeeeeseeeesaeeeeneeseeeeee 3 9 Remote On OTt MF E EA E A lS ees tee eae ets teeth crt JUNC aera oe sh tacit yatta 3 9 Output Voltage Mode of Operation Selection cccccccccececeeeeeeec
163. eeeeeceeeeeeaaeeeeaeeceeeeesaeeseaaeseeeeeseaeeesaeeeeeeseeetess 3 9 Placing the System into the Float Mode of Operation cc cccescceceeeeeeeeeceeeeeceeeeeseaeeeeeeeseaeeesaeeneeeseeeees 3 9 Placing the System into the Test Equalize Mode of Operation ooo eee cess ceeeeeneeeneeeereseeeeeeeeeenaes 3 10 Method 1 Manual Test Equalize Procedure ce eecceeeeeeeeneeeeeeneeeeeeeaeeeeeeaaeeeseeaaeeesesaaeeeeeeaeeeeneaas 3 10 Method 2 Manually Initiated Timed Test Equalize Procedure eeeeeceeeeeeeeeeeeneeeeeeenaeeeseeaeeeeeenas 3 12 Method 3 Automatic Test Equalize Procedure ececceeeseeeeeeeneeeeeeeaeeeeeeaaeeeeeeaaeeeeeeaaeeeeeeaeeeeseaas 3 14 Method 4 External Test Equalize Procedure eececeeeeeeeeeeeeeeneeeseeeaeeeeeeaaeeeeeeaaeeeeeeaaeeeeeeaaeeeeneaas 3 16 Setting MCA Audible Alarm Cutoff Reset Time Period ccccccccceceeeeeeeeeeeeeeeeeeeceaeeeeaeeseeeeeseaeeesaeeseneeseaees 3 17 Procedu esiosan NE N N E LAE N EENE AE EEEE N N 3 17 Setting Rectifier Sequencing Delay Time Period ccccceeeeeeceeeeeceeeeeeeaeeeeeeeceaeeecaaeeeeaeeseeeesaeeesaeeeeneeseaees 3 18 Proto onnar EN A E O SR 3 18 Setting MCA Custom Text Messages Names cccccceeeeeeeeeeeceeeeeceaeeeeaaeeeeeeeceaeeeseaeeseaeeseeeeeseaeessaeeeeeeeseaees 3 19 KELE 8 D y FEE TETEE TA EA T E ETTE E ETEO ATA PEE E A TEE TETE EETA 3 19 Mapping LMS LED Channels to the MCA Display and MCA Customer Alarm Relays 0 c
164. eeeeees 1 10 Detail C Monitoring and Control Section Distribution Only Bays 1 11 Detail D Front Door Primary Power Distribution and Power Only Bays MCA Control Panel and Display cccccsseeceeeeeeeeeeeeaeeeeaeeseeeeeseaeeeseaeeneeeeeeneess 1 12 Detail E MCA Circuit Card Primary Power Distribution and Power Only Bays and Router Circuit Card Secondary Power Distribution and Power Only Bays and Distribution Only Bays cc cceeececeeeeeeeeeeeeeeeceeeeesaeeesaeeeeeeeesaees 1 13 Detail Fac acticin EE dies iti staircases teehee eit eek ome ae eed 1 14 Details G MCA I O Circuit Cards 2 0 0 cecccceceecceceeseeceeeceneeeeeseneeeeeseneeeeeseneaeesseeeaees 1 15 Detail H LMS I O Circuit Cards ccccccceccecceceseeeeeeeeseeeeeeseneeeeeseneeeeessnaeeessneaees 1 16 Detailid ReCttiety 22 taicit cess ididiec eects et ass Md ee ek 1 24 Chapter 1 System Overview Page 1 1 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B PREFACE Page 1 2 This document Section 5877
165. eginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 7 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADJUSTING SYSTEM HIGH VOLTAGE ALARM 2 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed 4 Press and release the FUNCTION SET ENTER key 5 Press and release the FUNCTION SELECT DOWN arrow key to display SYSTEM HI VOLTAGE 2 w vvV 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 7 Observe the value displayed This is the high voltage alarm 2 setting To change this value press and hold th
166. eginning of this chapter This condition is selected when the v checkmark symbol is displayed Relay This condition is deselected when a space is 2 ROUTER FAILURES 285 r Function displayed instead of the Vv checkmark Definition symbol 2 ROUTER FAILURES Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Chapter 2 Navigating the MCA Page 2 39 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Bes e Section Message Displayed with Definition 5886 This condition is selected when the Vv ZNO ROUTERS ARE checkmark symbol is displayed IN INVENTORY Relay This condition is deselected when a space is 286 di Function displayed instead of the v checkmark Definition symbol een Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv V1 RELAY BOARD checkmark symbol is displayed FAILURE Relay T
167. emaining current up to the New Power System s maximum capacity Both New and Existing Power Systems are now providing current to the load High Load Operation When the total load current demand exceeds the sum of the maximum capacity of the Existing Power System and the PS Initial Capacity Limit of the New Power System the New Power System will deliver the remaining current up to the maximum of its capacity The two systems will then reach their maximum capacities This operation may occur when the batteries are being recharged after a commercial AC failure for example Overload Operation When the total load current demand is higher than the sum of the maximum capacity of the Existing Power System and the maximum capacity of the New Power System both Existing and New Power Systems and the batteries will feed the load The output voltage will depend on the conditions of the batteries This operation occurs if the total capacity of the PCUs rectifiers is too low in relation to the need for increased current Requirements and Conditions The two DC power systems must be connected in parallel as described in the nstallation Instructions Section 5776 Chapter 3 System Operating Procedures Page 3 21 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure
168. emblies are available that mount into customer equipment The LMS Monitoring System is factory integrated within each Power Distribution Power Only and Distribution Only Bay and requires no additional customer interconnections within the bays Simple cable connections between the Power Distribution Power Only and Distribution Only Bays complete the interbay connections required Separate analog binary and relay circuit cards do not have to be supplied for power system monitoring Analog binary relay and temperature circuit cards can be provided to monitor equipment external to the power system The LMS input circuit cards monitor a variety of analog binary and temperature points external to the system An LMS relay output circuit card is also available which provides programmable relays These relays may be used for external alarms or to control other equipment The LMS Monitoring System can be accessed via a local port a modem port when optional modem is ordered an optional TL1 port and an Ethernet port for Telnet access optional Web access optional SNMP access optional TL1 access and Email alarm reporting The LMS Monitoring System collects data from the power system and the input circuit cards monitoring external points The data collected is used for alarm processing and reporting and to provide statistics Page 1 4 Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North A
169. ent Limit off first then return to this menu to enable Temperature Compensation MAXIMUM COMPENSATION oie VW vvV Configure Menu Allows you to change the Maximum Voltage with Temperature Compensation set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter MINIMUM COMPENSATION Siy W vvV Configure Menu Allows you to change the Minimum Voltage with Temperature Compensation set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter NOW DISPLAYING C F SET TO C F Configure Menu Allows you to change the temperature unit degrees F or degrees C 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter IT IS NOW hh mm ss a dd mon yy Configure Menu Allows you to change the time and time 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Page 2 46 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B
170. ent is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Method 4 External Test Equalize Procedure In this method a user or external equipment places the system in the test equalize mode by applying an external signal to the system The system returns to the float mode when the external signal is removed This method overrides the other three methods Placing the System into Test Equalize Mode Apply an external test equalize loop closure to the system s remote equalize terminals Returning to Float Mode Remove the external test equalize loop closure from the system s remote equalize terminals Note Ifa manual test equalize manually initiated timed test equalize or automatic equalize is in process it is canceled and the system returns to float mode when system ground is removed from the test equalize terminal Page 3 16 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power
171. er Share to be turned off A message is displayed if Power Share is on Turn Power Share off first then return to this menu to enable Temperature Compensation MAXIMUM COMPENSATION VW vvV Initialization Menu Allows you to change the Maximum Voltage with Temperature Compensation set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter MINIMUM COMPENSATION VW vvV Initialization Menu Allows you to change the Minimum Voltage with Temperature Compensation set point 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Chapter 2 Navigating the MCA Page 2 61 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No A Associated Bei Section Message Displayed with Definition 5886 Allows you to change the time and date y IT IS NOW hh mm ss Initialization 1 Refer to Changing a Value or Setting dd mon yy Menu in the table at the beginning of this
172. erica Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Bei Section Message Displayed with Definition 5886 PCU PSC Primary Side Controller Software PSC B ID SOFTWARE i 146 ARHAR ge ea Inventory Number B ID Bay Number PSC Position Detail Menu Number PCU 147 GO TO PCU Inventory Press ENTER to go to this menu INVENTORY Detail Menu ae GO BACK TO MENU TREE mecntory _ Press ENTER to go to the beginning of the BEGINNING re MCA Menu Tree Detail Menu 1 PCU POSITION IS EMPTY or 149 PCU POSITIONS Inventory Number of empty Rectifier Module PCU ARE EMPTY Menu mounting positions in the system or NO PCU POSITIONS ARE EMPTY 1 DIST PANEL IS Number of Distribution Bus Monitoring Circuit REPORTING Cards in MCA inventory or Press ENTER to view individual Distribution 150 DIST PANELS ARE Inventory Bus Monitoring Circuit Card inventory REPORTING Menu information or or NO DIST PANELS ARE No Distribution Bus Monitoring Circuit Cards INSTALLED installed Number of distribution devices this Distribution Bus Monitoring Circuit Card is monitoring B P A B Bay Number Distribution Bus PANEL B P A B INCLUDES t
173. erson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 REVISION RECORD User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Change Issue Number Description of Change ECO AA LLP035201 New AB LLP203036 LMS 12 Input Analog card added MCA version 1 1 0 features added MCA I O cards added Alarm Reference and Control Fuse Replacement section in ae Sess TROUBLESHOOTING chapter updated AD LLP205577 PDSC Surge Suppression Alarms added to Local Controls and Indicators section AE LLP209720 Distribution Only Bay Added Updated for MCA version 2 0 0 19 relay test feature enhanced Power Share AG pemet090 feature added legacy rectifier interface AG LLP211532 Model number changed 480V Rectifier changed AH LLP212313 LMS Dual MCA Option Added Updates for latest MCA version AJ LLP213082 Updates for LMS Firmware 9 1 and MCA version 2 2 AK LLP215440 Implementation of new spiral bound covers AL LLP214855 Updated for MCA version 2 3 0 5 Corrected part number of LMS CPU card Input redesigned LMS Local Port on front door now USB was RS 232 AM CR AIBABS Distribution Only Bay Options deleted AN LLP215965 Update USB to Serial illustration label add instructions to download and install USB driver to customer computer added 582140000 distribution only bay AP LLP217313 Distribut
174. erson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Rectifier Current Sharing Unbalance When multiple rectifiers are operating in parallel and the current sharing unbalance among them is greater than 3 check if the communications cables are correctly connected If the current sharing unbalance still persists following the verification suggested above then replace the rectifier which has had its current sharing function disabled Chapter 6 System Troubleshooting and Repair Page 6 5 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Rectifier Module Fault Symptoms and Troubleshooting The fault indicators that can be displayed by the rectifier are as follows Power indicator green off Protection indicator yellow on Protection indicator yellow flashing Alarm indicator red on and Alarm indicator red flashing Refer to Table 6 1 for a list of possible causes a
175. eseaeeeeaaeseeaaeseeeeseaeeeeaaesseneeesaees 3 8 Local TRESMULAOWM eia aranana a naa e dasa sadedshesnn cabsvsidcdesosnecenadyid EDETEN A ARKA IA 3 8 Rectifier Stopping Procedure Remote if optional LMS installed 3 8 Restarting Procedures when Rectifier is Automatically or Manually Inhibited Shut DOWN OF LOCKED OUb EA E E A seen E A AEE A A 3 9 Rectifier High Voltage Shutdown Lockout ccecceceeeeeeeeeeeeseeeeeeeeseaeeesaeeeeeeeeeaees 3 9 Rectifier Emergency Shutdown and Fire Alarm Disconnect sssesseesseeseeeseeseee 3 9 Remote On Off TR dess kt ncivied nideaeh ah nividend na iiednlneeweibend 3 9 Output Voltage Mode of Operation Selection eee eens ceneceneeeereeeeeseeeseeeseneeeaes 3 9 Placing the System into the Float Mode of Operation ee eect terete 3 9 Placing the System into the Test Equalize Mode of Operation sseeeee 3 10 Method 1 Manual Test Equalize ProCedure eescceceesteeeeeneeeeseenaeeeeeeaas 3 10 Method 2 Manually Initiated Timed Test Equalize Procedure 3 12 Method 3 Automatic Test Equalize Procedure cc cceeeeeeeeeeeeeetceeeeees 3 14 Method 4 External Test Equalize Procedure eeeccceeeesneeeeeenneeeeeeneeeeeeaes 3 16 Setting MCA Audible Alarm Cutoff Reset Time Period ccccccccsseceesssteeeeeesteeeeeenes 3 17 PFOCCOULG 3 Ait cone A A at es i A eect Aa 3 17 Setting Rectifier Sequencing Delay Time Period
176. eseaeeesaeeeeeeeeeeeeeaas 3 21 High Load Operation semani aaa iae alan ee ated 3 21 Overload Operations arseenia aae nan aieeaa aa a ra a A Aaaa 3 21 Requirements and Conditions cccccccecceeeeeeeeeeeceeeeeceaeeeeeaeeseeeeeeeeeesaeeeeeeseeeeeeaas 3 21 Programming the MCA Power Share Feature in the New Power System 3 22 Enabling Power Share ccscsccceeceeceeeeeeseeeeeeeeceeeeeeaaeseeneeseeeeesaeeeeaaesseneeenaes 3 22 Setting the Power Share Initial Capacity Limit 0 cc ceeceeseseeeeeeeseeeeeeeeeees 3 22 Setting the Power Share Voltage Offset c cccesccesseeeeeeceeeeeseeeeeseeeeeeeeeeas 3 23 Verifying the Operation of the Power Share Feature cc ccccsscecesseeeeessteeeeeeaes 3 23 MCA ALTERNATE CURRENT LIMIT FEATURE 0 cccceeceeseeeeeeeeeeeeeeeeaeeseeeeeeaees 3 25 DeSCriptlon sii Asin Se eine AS inti Aah ii in Se eh 3 25 Operating Mode S serie rae aaa aerian a a aa aaa 3 25 Normal Current Limit Operation 0 ccccceeececeeeeeeeeeeeeeeeceeeeeceeeesaeeeeeeseeeeeeaas 3 25 Alternate Current Limit Operation 0 cccecsceeeeeeeeeeeeeeeeeeeeeeseeeeseaeeeeeeeeeeeees 3 25 Requirements and Conditions ccccccceececeeeeeeeeeeeeeeeceaeeeeeaeeeeaeeseeeeesaeeeeaeseeeeeeaas 3 25 Programming the MCA Alternate Current Limit Feature cccceeceesseseeeeeeeneees 3 25 Enabling Alternate Current Limit 0 00 ccccceeeeeceeeeeeeeeeeeeeeseeeeesaeeeeaaeeseneeeeaees 3
177. ess and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 2 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed Press and release the FUNCTION SET ENTER key 3 AUDIBLE SILENT TIME mm MINUTES or AUDIBLE ALARMS STAY SILENCED is displayed 4 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 5 Observe the value displayed Press and hold the FUNCTION SET YES or NO key until the desired value or AUDIBLE ALARMS STAY SILENCED is displayed Release the key 6 With the desired value or AUDIBLE ALARMS STAY SILENCED being displayed press and release the FUNCTION SET ENTER key 7 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The audible alarm cutoff reset time period will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 8 To return to the beginning of the MCA Logic Tree press and release the FUNCTION SET YES and NO keys simultaneously Chapter 3 System Operating Procedures Page 3 17 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy
178. etwork Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Bes e Section Message Displayed with Definition 5886 System 223 GO TO FUNCTION MENU Adjustment Press ENTER to go to this menu Menu System ese 224 GO BACK TO MENU TREE Adiustment Press ENTER to go to the beginning of the BEGINNING i MCA Menu Tree enu 225 ADJUST THE ALARM Function Press ENTER to go to the Alarm Adjustment SETPOINTS Menu Menu Allows you to change the System High Voltage Alarm 1 Alarm set point 226 et HIVOLTAGE Adjustment 1 Refer to Changing a Value or Setting Fai Menu in the table at the beginning of this chapter Allows you to change the System High Voltage Alarm 2 Alarm set point 227 enh ORT AGE 42 Adjustment 1 Refer to Changing a Value or Setting oer Menu in the table at the beginning of this chapter Allows you to change the Battery on Discharge Alarm Alarm set point 228 eee ee ae Adjustment 1 Refer to Changing a Value or Setting Ferd Menu in the table at the beginning of t
179. f the MCA menu tree Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 ADJUSTING BATTERY AMBIENT HIGH TEMPERATURE 2 ALARM IF BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE IS INSTALLED 1 2 All controls are located on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until NO HIGH TEMPERATURE 2 ALARM or HIGH TEMPERATURE 2 ttt C F is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simul
180. fferent brand alarm type fuses Safety Fuse Cover Safety Fuse Cover Safety Fuse Cover P N 248898600 P N 248898700 P N 102774 SAN O SAX 1 BUSSMANN GMT X BUSSMANN GMT Y Figure 6 6 Installation of Safety Fuse Covers Page 6 22 Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 i i i l 2 LMS DIST MCA Fi F2 F3 3A 3A 3A Figure 6 7 Power Distribution Bay Fuse Locations Power Only Bay Similar Chapter 6 System Troubleshooting and Repair Page 6 23 This document is property of Emerson Network Power Energy Systems Nor
181. g to Home Position YES iandNO A wm YES i C D V am vo At any level in the MCA menus pressing YES i and NO simultaneously takes you back to the beginning of the MCA menu tree Moving from One Menu to Another Menu ENTER A ENTER 4 gt Tia You can travel left to right from one menu to another by pressing ENTER You can also go back to a specified menu by pressing ENTER while the menu s name is being displayed Moving Within a Menu UP ARROW DOWN ARROW Function SELECT Domn Y C Press UP ARROW to move up the list of available entries in the active menu Press DOWN ARROW to move down the list of available entries in the active menu Changing a Value or Setting Entering the Adjustment Change Setting Mode Changing the Value or Setting Confirming the Change ENTER and ALARM CUTOFF ALARM A CD qm ENTER gt E CUTOFF YES iandNO BS YES i YES iandNO J YES i 7 am o Changing a value or setting requires four 4 steps 1 With the current value or setting being displayed simultaneously press ENTER and ALARM CUTOFF 2 To increase the value or change the setting press YES i To decrease the value or change the setting press NO 3 With the correct value or setting being displayed press ENTER 4 To accept the change at the ARE YOU SURE prompt press YES i To reject the change
182. h America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 PROCEDURE REFERENCED IN VALUE Record System Total Distribution Load Current Alarm Value or Record and Check Total Distribution Load Current Alarm Value Section 5877 Chapter 2 Navigating the MCA Line 230 or Section 5876 Chapter 5 Installing the Rectifiers and Initially Starting the Power System Record Distribution Group A Load Current Alarm Value or Record and Check Distribution Group A Load Current Alarm Value Section 5877 Chapter 2 Navigating the MCA Line 231 or Section 5876 Chapter 5 Installing the Rectifiers and Initially Starting the Power System Record Distribution Group B Load Current Alarm Value or Record and Check Distribution Group B Load Current Alarm Value Section 5877 Chapter 2 Navigating the MCA Line 232 or Section 5876 Chapter 5 Installing the Rectifiers and Initially Starting the Power System Note This table may be reproduced as necessary to record and document system performance Table 5 2 cont d from previous page cont d on next page Procedures that MAY be Performed at 12 Month Intervals to Track System Operation
183. h FCC rules If such changes can be reasonably expected to render any customer s devices incompatible with telephone company facilities or require modification or alteration or otherwise materially affect its performance written notification must be given to the user to allow uninterrupted service The following information is provided here and on a label attached to the outside of the MCA Interface Modem Option if installed JACK RINGER EQUIVALENCE FCC REGISTRATION NUMBER RJ 11 0 2A B46USA 22429 MM E FCC Information Page 1 of 2 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B This Page Intentionally Left Blank Page 2 of 2 FCC Information This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibite
184. he correct multiplier is entered to allow the battery to charge to capacity It makes no sense to end the equalize cycle before battery capacity has been restored To determine the multiplier load current and system capacity must be known For example consider a system with 200 amps of Rectifier capacity and 150 amps of load If there is a 2 hour outage of AC power 300 amp hours 150 x 2 will be drained from the battery When AC power is restored the battery charge current will be 50 amps 200 150 and it will take at least 6 hours 300 50 to replace the battery capacity In this scenario the multiplier must be set greater than 3 for the Automatic Equalize feature to have any effect Enabling and Disabling the Automatic Equalize Feature To enable set the AUTO EQUALIZE FOR x DISCHARGE menu item in the MCA Configure Menu to a value between 0 and 15 To disable set the AUTO EQUALIZE FOR x DISCHARGE menu item in the MCA Configure Menu to 0 A step by step procedure is provided next 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press Page 3 14 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary i
185. he safety latch release when installing the Rectifier Install the Rectifier into the bay by sliding it evenly into its mounting position Secure the Rectifier to the bay by tightening the captive fasteners on the Rectifier Place the Standby Operate switch on the Rectifier installed to the operate position The MCA automatically adds the capacity of the new Rectifier to the current limit and displays the new current limit setting If the current limit setting is correct go to step 10 If the current limit setting is not correct press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously Observe the value displayed This is the system current limit setting Reset this value to the new current limit setting Each Rectifier s current limit circuit will be automatically adjusted to ensure that system current does not exceed this value To change this value press and hold the FUNCTION SET YES or NO pushbutton Release the pushbutton when the desired value is displayed With the desired current limiting value being displayed press and release the FUNCTION SET ENTER pushbutton ARE YOU SURE is displayed Press and release the FUNCTION SET YES pushbutton Note The system current limit value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES pushbutton is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTI
186. his chapter Allows you to change the Very Low Voltage Alarm Alarm set point 229 sets rt a VOLTAGE Adjustment 1 Refer to Changing a Value or Setting Menu in the table at the beginning of this chapter Allows you to change the Total Load Current Alarm Alarm set point 230 T PANPE Adjustment 1 Refer to Changing a Value or Setting k Menu in the table at the beginning of this chapter Allows you to change the Distribution Group A Alarm Load Current Alarm set point 231 ee GROUE Adjustment 1 Refer to Changing a Value or Setting g Menu in the table at the beginning of this chapter Allows you to change the Distribution Group B Alarm Load Current Alarm set point 232 TON GROUE Adjustment 1 Refer to Changing a Value or Setting Menu in the table at the beginning of this chapter Page 2 28 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu eae Message Displayed stele Definition 5886 Allows you to change the High Temperature 1 Alarm set
187. his condition is deselected when a space is 287 Se Function displayed instead of the Vv checkmark Definition symbol Se BOARD Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv 2 RELAY BOARD checkmark symbol is displayed FAILURES Relay This condition is deselected when a space is 288 r Function displayed instead of the Vv checkmark Definition symbol Sade BOARD Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv ZNO RELAY BOARDS ARE checkmark symbol is displayed IN INVENTORY Relay This condition is deselected when a space is 289 of Function displayed instead of the Vv checkmark Definition symbol ser ela ARE Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the v VHIGH TEMPERATURE 1 checkmark symbol is displayed ALARM Relay This condition is deselected when a space is 290 f Function displayed instead of the Vv checkmark Definition symbol Ree ac ee Hs Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the v VHIGH TEMPERATURE 2 checkmark symbol is displayed ALARM Relay This condition is deselected when a space is 291 ae Function displayed instead of the Vv checkmark Definition
188. his menu VIEW THE SYSTEM Function 134 INVENTORY Manu Press ENTER to go to this menu Page 2 18 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 MCA Menu Tree Line No Associated Be ie Section Message Displayed with Definition 5886 1 PCU IS REPORTING Number of Rectifier Modules PCUs in MCA or inventory 135 PCUs ARE Inventory Press ENTER to view individual Rectifier REPORTING Menu Module inventory information or or NO PCUs ARE No Rectifier Modules installed INSTALLED Rectifier Module PCU identification number PCU and output current rating B ID N Bay 136 PCU B ID N i t Number Rectifier Module MCA ID w in RATED aaaaaA WERE Bay Number of Rectifier Modules in System Press UP and DOWN ARROWS to view other Rectifier Modules PCU 137 GO TO INVENTORY MENU Inventory Press ENTER to go to this menu Menu P GO BACK TO MENU TREE R Press ENTER to go to the beginning of the BEGINNING Y MCA Menu Tree Menu PCU R
189. ial Drivers from the Product Category drop down menu Select your product model s Driver and Documentation to download the files Select your computer s operating system Run or save the application Setting up your Computer to Access the Power System 1 o ON OO A OO ND 0 1 Select Hyper terminal Connect using one of the unused COM ports e g COM 5 Set Bit Per Second to 19200 Set Data Bits to 8 Set Parity to None Set Stop bits to 1 Set Flow control to Hardware Select OK In Hyper terminal press ENTER Enter the password 6 Enter to see commands LOCAL CONTROLS AND INDICATORS Location and Identification Refer to the illustrations in Chapter 1 System Overview LMS Main Expansion CPU Circuit Card if furnished Controls and Indicators Refer to the LMS User Instructions Section 5847 Section 5847 can be accessed via the CD Electronic Documentation Package furnished with your system Chapter 3 System Operating Procedures Page 3 3 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 Bay LED Indicato
190. ica Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 SYSTEM DESCRIPTION 48V DC up to 10 000 amperes power system This power system is designed to power a load while charging a positive grounded battery This power system is capable of operating in a batteryless installation or off battery for maintenance purposes This power system is designed for operation with the positive output grounded The NetSure 802NLDB 208V Input Power Distribution and Power Only Bays 802NLEB 480V Input Power Distribution and Power Only Bays and 802NL B Distribution Only Bay DC Power System is a complete integrated power system containing rectifiers intelligent control metering monitoring and distribution This power system consists of the following components Power Distribution Bays The system consists of one 1 Primary Power Distribution Bay and up to nine 9 Secondary Power Distribution Bays Each Power Distribution Bay can be equipped with up to ten 10 rectifiers and provides distribution Distribution is divided into two buses which accept a choice of fuse and circuit breaker types and sizes Each Power Distribution Bay contains a Monitor and Control Panel In the Primary Power Distribution Bay this panel houses the Meter Control Alarm MCA assembly This panel in the Primary Power Distribution Bay also houses the optional LMS Main
191. igure Press ENTER to go to the beginning of the BEGINNING Menu MCA Menu Tree Allows you to verify the test emergency stop and high voltage shutdown inputs 1 Navigate to this menu item VERIFY TEST ESTOP 2 Apply the Test input Verify MCA amp HVS INPUTS displays TEST SHUTDOWN INPUT IS or ON TEST SHUTDOWN INPUT 3 With the Test input still applied apply IS ON Function the Emergency Stop input Verify MCA 323 or Menu displays EMERGENCY STOP INPUT EMERGENCY STOP INPUT IS ON Release the Emergency Stop IS ON input or 4 With the Test input still applied apply HI VOLTAGE SHUTDOWN the High Voltage Shutdown input INPUT IS ON Verify MCA displays HI VOLTAGE SHUTDOWN INPUT IS ON Release the High Voltage Shutdown input 5 Release the Test input 324 VIEW THE ALARM LOG ae Press ENTER to view the MCA Alarm Log Displays the alarms with date and time stamp recorded for the Controller element of the system Note that the recordable alarm dd mon yy hh mm ssf conditions are set by configuring MCA CONTROLLER Relay Function Channel 24 The factory 325 or ga Log defaults are shown in this chart dd mon yy hh mm ss enu Press UP and DOWN ARROWS to scroll if CONTROLLER multiple alarms are recorded A music note after the date time stamp indicates the alarm went active A checkmark v indicates the alarm retired SYSTEM CONTROLLER MEA 326 Alarm Log Recordable MCA Controller event NO ALARMS Detail Menu MCA EMERGENCY STOP
192. il Menu Distribution POSITION B P A B TES RE 390 OVER CURRENT Alarm Log Recordable Distribution Panel event Detail Menu Distribution 391 DEPASE EE RNR Alarm Log Recordable Distribution Panel event LVD FAILURE Detail Menu Distribution DIST PANEL B P A B EAO 392 A B CHANGED Alarm Log Recordable Distribution Panel event Detail Menu Distribution DIST PANEL B P A B tae wk 393 PROCESSOR Alarm Log Recordable Distribution Panel event Detail Menu Distribution 394 Diol NEL RE PZABIS Alarm Log Recordable Distribution Panel event DUPLICATED Detail Menu Distribution DIST PANEL B P A B i Oi 395 NO RESPONSE Alarm Log Recordable Distribution Panel event Detail Menu SYSTEM OUTPUT SENSE Pistuiien 396 Alarm Log Recordable System Data vv vvV Detail Menu Distribution 397 TOTAL LORD CURRENT Alarm Log Recordable System Data aaaaaA Detail Menu Distribution 398 GO TO ALARM LOG MENU Alarm Log Press ENTER to go to this menu Detail Menu Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Page 2 53 Section 5877 Issue AQ January 15 2013 User Instructions Spec
193. ill be mapped and displayed as an MCA Minor Alarm condition Note that if you add the LMS LED Channel condition to any other MCA Relay Function Channel the condition will be mapped and displayed as an MCA Info condition Now you can map an MCA Customer Alarm Relay to activate when the LMS LED Channel activates by assigning the MCA Relay Function Channel defined above to a particular MCA Relay Refer to Setting and Testing MCA Customer Alarm Relays in Chapter 5 Installing the Rectifiers and Initially Starting the System in the separate INSTALLATION INSTRUCTIONS Section 5876 for a procedure USING THE ALARM RELAY TEST FEATURE Refer to Setting and Testing MCA Customer Alarm Relays in Chapter 5 Installing the Rectifiers and Initially Starting the System in the separate INSTALLATION INSTRUCTIONS Section 5876 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 MCA POWER SHARE FEATURE Description The MCA Power Share feature allows you to connect a Spec No 582140000
194. in System PCU B ID N PCU Alarm POE 2 NO VOLT SENSE Detail Menu Sor Used at tis time PCU B ID N PCU Alarm 36 DUPLICATED Detail Menu Duplicated Reference Designations MCA communications with Rectifier Module 37 PCU B ID N PCU Alarm PCU lost B ID N Bay Number Rectifier NO RESPONSE Detail Menu Module MCA ID w in Bay Number of Rectifier Modules in System 38 GO TO PCU ALARM MENU PCU Alarm press ENTER to go to this menu Detail Menu 39 GO BACK TO MENU TREE PCU Alarm Press ENTER to go to the beginning of the BEGINNING Detail Menu MCA Menu Tree One or more Distribution Bus Monitoring Circuit 1 DIST PANEL Cards failed number of failed HAS FAILED Distribution Bus Monitoring Circuit Cards or era so 8 DIST PANELS iis encima HAVE FAILED Alarm Menu or or NO DIST PANELS ARE If the MCA does not recognize any Distribution IN INVENTORY Bus Monitoring Circuit Card NO DIST PANELS ARE IN INVENTORY is displayed Chapter 2 Navigating the MCA Page 2 9 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 58214000
195. in a seven slot card cage to house MCA alarm relay circuit cards MCA input output I O circuit cards and optional LMS I O circuit cards If a Secondary Power Only Bay is to be equipped with optional LMS 1 O circuit cards it must also be equipped with an LMS Expansion CPU circuit card Distribution Only Bays The system consists of one 1 to eight 8 Distribution Only Bays Each Distribution Only Bay provides four 4 distribution buses Chapter 1 System Overview Page 1 3 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Each distribution bus accepts a choice of 218 type circuit breakers and TPL type fuses A Distribution Only Bay may also be equipped with an optional distribution panel which accepts a choice of TPS TLS type fuseholders or Bullet Nose type circuit breakers e Rectifiers The rectifiers provide load power battery float current and battery recharge current during normal operating conditions e MCA Meter Control Alarm The MCA controls the operation of the rectifiers and provides power sys
196. ine No n Associated PP Section Message Displayed with Definition 5886 MCA 343 Ne Alarm Log Recordable MCA Controller event ALARM S Detail Menu aa MCA 344 aes LER Alarm Log Recordable MCA Controller event essages Detail Menu MONITORING DOES NOT Mea 345 Alarm Log Recordable MCA Controller event RESPOND Detail Menu CONTROLLER FAILURE MER 346 Alarm Log Recordable MCA Controller event HHH Detail Menu THE CONTROLLER IS MCA 347 Alarm Log Recordable MCA Controller event INITIALIZING Detail Menu TOTAL LOAD CURRENT MGA 348 Alarm Log Recordable MCA Controller event ALARM Detail Menu GROUP A LOAD CURRENT MGA 349 Alarm Log Recordable MCA Controller event ALARM Detail Menu GROUP B LOAD CURRENT MGA 350 Alarm Log Recordable MCA Controller event ALARM Detail Menu THE DISPLAY DOES NOT MEN 351 Alarm Log Recordable MCA Controller event RESPOND Detail Menu SYSTEM OUTPUT SENSE MEA 352 Alarm Log Recordable System Data vv vvV Detail Menu TOTAL LOAD CURRENT Mee 353 Alarm Log Recordable System Data aaaaaA Detail Menu MCA 354 GO TO ALARM LOG MENU Alarm Log Press ENTER to go to this menu Detail Menu see GO BACK TO MENU TREE Pinte Press ENTER to go to the beginning of the BEGINNING M 09 MCA Menu Tree Detail Menu Displays the alarms with date and time stamp banat recorded for the Rectifier element of the dd mon yy hh mm ssf B SN system 356 di Alarm Log Press UP and DO
197. information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B SYSTEM OVERVIEW ILLUSTRATIONS Issue AQ January 15 2013 Power Distribution Bay Bay LED Located on outside of front door Green OK ax Red Bay Failure Al Yellow Flashing Communicating with MCA 660000000 i ble Distribution Bus LED e Green OK eE o_o m Red Distribution Bus Failure elelee elele leel Yellow Flashing Communicating with MCA o o A ee Distribution HHH Bus 1 CON TON I Spare f o 2 cad Fuseholders sn on 71 Monitoring behind hinged TTT aa Bus 1 Monitoring Circuit Card See Detail A panel oljojjoljoljoljo joljaljoljoljolo Jol o o o o o ollo 0 behind hinged panel HAH z Distribution gt gt z z z Bus 2 Spare e id reli onio Fuseholders _ e _ as 2 ee behind hinged fT aa hee jj i i i e Bus 2 Monitoring Circuit Card
198. ing use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 EN o 2 I Router i Circuit Card Lo ke A oe Front door removed in illustration for clarity Distribution Bays Figure 6 3 Distribution Only Bay MCA Router Circuit Card Replacement Chapter 6 System Troubleshooting and Repair Page 6 17 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Distribution Bus Monitoring Circuit Card Replacement Two Distribution Bus Monitoring circuit cards are installed in each Power Distribution Bay Four Distribution Bus Monitoring circuit cards are installed in each Distribution Only Bay Note Refer to Figure 6 4 and Figure 6 5 a
199. inning of the BEGINNING Detail Menu MCA Menu Tree One or more MCA Customer Alarm Relay 1 RELAY BOARD Circuit Cards failed number of failed HAS FAILED MCA Customer Alarm Relay Circuit Cards or Press ENTER to view which MCA Customer 78 RELAY BOARDS Main Alarm Relay Circuit Card s failed HAVE FAILED Alarm Menu or or If the MCA does not recognize any MCA NO RELAY BOARDS ARE Customer Alarm Relay Circuit Card NO IN INVENTORY RELAY BOARDS ARE IN INVENTORY is displayed Identification of failed MCA Customer Alarm Relay Circuit Card B P Bay Number Relay Circuit Card Position Number 79 RELAY BOARD B P Relay Press UP and DOWN ARROWS to scroll if FAILURE Alarm Menu multiple MCA Customer Alarm Relay Circuit Cards failed Press ENTER to view why MCA Customer Alarm Relay Circuit Card failed GO TO MAIN ALARM Relay 80 MENU Alam Menu Press ENTER to go to this menu g1 GO BACK TO MENU TREE Relay Press ENTER to go to the beginning of the BEGINNING Alarm Menu MCA Menu Tree ue Relay does not change state B P R 82 Sage Sek Re lS Ba et Bay Number Relay Circuit Card Position Number Relay Number on Card MCA Customer Alarm Relay Circuit Card s RELAY BOARD B P Relay Alarm 5 j 83 PROCESSOR Detail Menu Processor failed B P Bay Number Relay Circuit Card Position Number Chapter 2 Navigating the MCA Page 2 13 This document is property of Emerson Network Power Energy Systems North America Inc
200. inutes is underlined Press FUNCTION SET YES and NO keys to change the minutes Press FUNCTION SET ENTER key Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 CONFIGURING MCA I O CIRCUIT CARD ANALOG INPUT S 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed 4 Press and release the FUNCTION SET ENTER key 5 CHANGE I O BOARD PARAMETERS is displayed Press and release the FUNCTION SET ENTER key 6 ANALOG INPUT B P IS DISTRIBUTION or ANALOG INPUT B P IS AUXILIARY is displayed B P Bay Number MC
201. ion AUTO EQUALIZE IS DISABLED or U TURN OFF POWER SHARE or AUTO EQUALIZE FOR x DISCHARGE Initialization Menu Allows you to enable the Auto Test Equalize feature and set the Auto Test Equalize Multiplier set point or disable the feature 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press NO when in the change setting mode to scroll to AUTO EQUALIZE IS DISABLED displayed when you scroll down to zero x discharge When the Power Share feature is enabled the system cannot be placed in the Test Equalize mode Note Test Equalize Mode requires Power Share to be turned off A message is displayed if Power Share is on Turn Power Share off first then return to this menu NO TEMPERATURE COMPENSATION or V TURN OFF POWER SHARE or TEMPERATURE SLOPE 0 vvvV C F Initialization Menu Allows you to enable the Battery Charge Temperature Compensation feature and set the Battery Charge Temperature Compensation Slope set point or disable the feature 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press NO when in the change setting mode to scroll to NO TEMPERATURE COMPENSATION displayed when you scroll down to OV Note This is the voltage slope of the entire battery string not individual cells Note The Temperature Compensation feature requires Pow
202. ion 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Setting the Alternate Current Limit Initial Capacity Limmit 0 0 ce ecceececeeeeeeeeeeeeeeeeeseeeeesaeeeeeeeeeeeetaas 3 26 CHAPTER 4 MCA SYSTEM ADJUSTMENTS ccccccccceeseseeseeeeeeeeeeeeeeeneeeeneeeeeeeeeeseeeeeeeeneees 4 1 Adjustment Location and Identification 20 0 eeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeseaeeeeeeeaeeeeesaeeeeesaeeeeeseeeeeeeeneaeeeeeeeaees 4 2 Adjusting Float Output Voltage ceccceceeceeeeeeeeeeeceeeeeceaeeeeaaeeeeeeecaeeecaaeescaaeseaeeeseaeessaaeeseaeeseeeeesaeeesaeeseneeenaees 4 3 Adjusting Test Equalize Output Voltage ccecececeecceceeeeeeeeeeeeeeeeeeeeeseaeeeeaaeseaeeeseaeeesaaeedeaeeseneeeseaeeesaaeeeeneeenaees 4 4 Adjusting High Voltage SHUtdown cccccccseeceeeeceeeeeceeeeeeaaeeceeeeeaeeecaaeeeeaaeseeeeeseaeessaaeedeaeeseeeesaeessaeeseneeenaees 4 5 Adjusting Rectifier Current LMI arrieta aiaee ae aaa aaaea ai dine aa aa a aidan theta 4 6 Adjusting System High Voltage Alarm 1 iricnsiiteanaui itana aas aarian auanei atayan aa ri da sakaani kia 4 7 Adjusting System High Voltage Alarm 2 ccccecsceceeceeceneeeeeeeeeeeeeeeaeeecaaeeseaaeseeeeesaeeesaaeedeaeeseaeeeseaeeesaeeseneeenaees 4 8 Adjusting System Battery On Discharge Alarm ccccccceeeeeeeeeeeeeeeeeeaeeeeaaeseeeecaaeeecaaeedeaeeseeeeesaeeesaaeseeneeseaees 4 9 Adjusting System Very Low Voltage Alarim c ccccecceceeeeeeee
203. ion Only Bay model number changed to 802NL B AQ LLP217720 PCU current limit aaaaaMAX added Power Only Bay added This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited NetPerform Optimization Services At Emerson Network Power we understand the importance of reliable equipment it s critical to both your business and your bottom line That is why we offer a wide array of services to meet all of your network infrastructure needs Technical Support Email DCpower TAC Emerson com Answers technical product and system OSP TAC Emerson com questions determines status of warranties and Prone 1 800 800 5260 contractual agreements for repair Services Design Deployment amp Optimization Email ES Services Emerson com Provides quotes and bid responses order Phone 1 800 800 1280 option 7 placement and scheduling for design and deployment and optimization services FreedomCare Secure EmersonNetworkPower com Download service amp maintenance reports online Spare Parts Email DCpower Spares Emerson com Pricing and PO processing of spare parts OSP Spares Emerson com including but not limited to breakers cables Phone 1 8
204. ion if TYPE UNKNOWN Detail Menu applicable Press UP and DOWN ARROWS to scroll if multiple distribution devices not identified Distribution device current is above the shunt s rating F CB PI B P A B Fuse or Circuit Distribution Breaker or Plugin Bay Number Distribution 47 E Alarm Device Position Number Group A or B Detail Menu Designation if applicable Press UP and DOWN ARROWS to scroll if multiple shunts are over ranged Distribution 48 DIS PP ANEL Eee Alarm Not utilized at this time LVD FAILURE Detail Menu Distribution Group A Group B jumper setting on 49 DIST PANEL B P A B Alarm Distribution Bus Monitoring Circuit Card l A B CHANGED Detail Menu changed B P Bay Number Distribution Bus Monitoring Circuit Card Position Number Page 2 10 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Be wi Section Message Displayed with Definition 5886 Distribution Bus Monitoring Circuit Card
205. istribution Bus 3 Bonom Let Left Bus Set for B Distribution Bus 4 Bottom Right Designation A or B as set by jumper on MCA Distribution 7 3B Bus Monitoring Circuit Card Seventh Bay Bottom Right Bus Designation Not Set 7 4 Type Breaker or Fuse or MISC 50 73 Primary Bay is 1 other bays are numbered consecutively following the bay to bay cabling Fifth Bay Circuit scheme Breaker Mounted in Distribution Point Position One Bus 1 Distribution Type 1 12 bottom top Top Left Bus Bus 1 Set for A Designation Only Bay s Bay 13 24 top bottom Top Right Bus Bus 2 Breaker 5 01A Distribution Distribution Point 25 36 bottom top Bottom Left Bus Bus 3 Sixth Bay Fuse Device Mounted in Position w in Bay 37 48 top bottom Bottom Right Bus Bus 4 Note that distribution components may take more than one mounting position designation number is the left most mounting position Note The optional bullet device fuse panel is displayed as MISC 50 73 Thirteen Bus 2 Designation Not Set Fuse 6 13 Chapter 2 Navigating the MCA Page 2 5 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly p
206. ited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Page 4 18 Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 CONFIGURING BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION MAXIMUM VOLTAGE 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed 4 Press and release the FUNCTION SET ENTER key 5 Repeatedly press and release the FUNCTION SELECT
207. ith SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until NO LOW TEMPERATURE 1 ALARM or LOW TEMPERATURE 1 ttt C F is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed This is the low temperature 1 alarm setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired low temperature 1 alarm value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The low temperature 1 alarm value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously Page 4 16 to return to the beginning
208. justable high AC input voltage inhibit and the Standby Operate switch on ae t each Rectifier is in the operate position Illuminates red if AC input voltage Indicator to any Rectifier decreases below or increases above the respective inhibit value Danger In standby mode AC input power IS connected to the Rectifier TEST EQ Illuminates yellow when the system is placed in the test equalize mode locally Indicator or remotely MCA Display Refer to Chapter 2 Navigating the MCA for MCA Display descriptions Surge Suppression Alarms available only if a Surge Suppression Option is furnished If a Surge suppression assembly operates the MCA displays a Binary Input Customer Text Message in the I O Board Alarm Detail Message If you wish to change the default message refer to the SETTING MCA CUSTOM TEXT MESSAGES in this chapter MCA Customer Alarm Relays may also be programmed to provide an external alarm Note that a Surge Suppression Alarm is active when there is NO AC power and resets when AC power is supplied Page 3 6 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited U
209. k bi Foy S Identification Indicator ROUTER SECONDARY POWER DISTRIBUTION AND POWER ONLY BAYS AND DISTRIBUTION ONLY BAYS P N 509509 Chapter 1 System Overview Page 1 13 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Detail F Piggy Back Modem Circuit Card H P N 508951 enol oheeicice O PIN 545558 sro Expansion LMS CPU Circuit Card P N 506153 O Page 1 14
210. lay This condition is deselected when a space is 294 or A aie instead of the VY checkmark efinition symbol eee a ae SENSOR Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the y checkmark symbol is displayed This condition is deselected when a space is displayed instead of the v checkmark MAJOR MONITORING Rel symbol ALARM S epee 1 Refer to Changing a Value or Setting 295 or Definition in the table at the beginning of this MAJOR MONITORING Menu chapter ALARM S Note If any of these LMS1000 conditions are selected to contribute to an MCA alarm the User must ensure that the LMS1000 is programmed so that the MCA does not contribute to the LMS1000 condition Chapter 2 Navigating the MCA Page 2 41 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Be wie Section Message Displayed with Definition 5886 This condition is selected when
211. ll indicate to the MCA to place the rectifiers into the Alternate Current Limit mode Programming the MCA Alternate Current Limit Feature When the Alternate Current Limit is first enabled the Alternate Current Limit Capacity parameter defaults to a value of 100 of available capacity Note The Alternate Current Limit feature is not compatible with the Power Share feature If Power Share is programmed ON then Turn Off Power Share is displayed in the Alternate Current Limit menu Note The PCU current limit menu item setting is ignored when Alternate Current Limit is enabled AND the Alternate Current Limit Input is active When this occurs the message ALT LIMIT is displayed in the PCU Current Limit menu Enabling Alternate Current Limit 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 2 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE SYSTEM VOLTS amp AMPS is displayed 3 Press and release the FUNCTION SET ENTER key 4 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ALT LIMIT IS OFF TURN IT ON is displayed 5 Press and release the ALARM CUT
212. m Operating Procedures for an adjustment procedure MCA POWER SHARE FEATURE Refer to Chapter 3 System Operating Procedures for an adjustment procedure ALARM RELAY TEST FEATURE Refer to Setting and Testing MCA Customer Alarm Relays in Chapter 5 Installing the Rectifiers and Initially Starting the System in the separate INSTALLATION INSTRUCTIONS Section 5876 MCA ALTERNATE CURRENT LIMIT FEATURE Refer to Chapter 3 System Operating Procedures for an adjustment procedure Chapter 4 MCA System Adjustments Page 4 27 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B This Page Intentionally Left Blank Page 4 28 Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited U
213. merica Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 The LMS Monitoring System is capable of reporting alarm conditions to a remote terminal pager Email address via SNMP traps over Ethernet when the SNMP option is ordered or via TL1 over Ethernet when the TL1 over Ethernet option is ordered TL1 is also available via a serial connection in direct mode For remote terminal or pager notification the LMS Main CPU circuit card must be equipped with the optional modem Two types of alarm reporting mechanisms are provided System Alarm Reporting and Individual User Alarm Reporting Refer to SAG586505000 for further LMS information The SAG can be accessed via the CD Electronic Documentation Package furnished with your system e Applications The NetSure 802NLDB and 802NLEB is capable of interfacing with Vortex Power Systems VPS The NetSure 802NLDB and 802NLEB is capable of interfacing with legacy power systems Chapter 1 System Overview Page 1 5 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary
214. nary input is selected pressing the FUNCTION SELECT DOWN arrow key displays the next MCA I O circuit card with binary inputs if available 7 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Note lfa binary input alarms the MCA displays a Binary Input Customer Text Message in the I O Board Alarm Detail Message If you wish to change the default message refer to Chapter 3 System Operating Procedures for an adjustment procedure Page 4 26 Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 MCA AUDIBLE ALARM CUTOFF RESET TIME PERIOD Refer to Chapter 3 System Operating Procedures for an adjustment procedure MCA RECTIFIER SEQUENCING FEATURE Refer to Chapter 3 System Operating Procedures for an adjustment procedure MANUALLY INITIATED TIMED TEST EQUALIZE FEATURE Refer to Chapter 3 System Operating Procedures for an adjustment procedure AUTOMATIC TEST EQUALIZE FEATURE Refer to Chapter 3 Syste
215. nd corrective actions Possible Cause s Suggested Action s Power Indicator Green Off Protection Indicator Yellow On Protection Indicator Yellow Flashing Alarm Indicator Red On Alarm Indicator Red Flashing Page 6 6 No input voltage Make sure there is input voltage Replace the fuse with a new one of the same capacity or reconnect the input power correctly AC input voltage outside the Ensure that the AC input voltage is normal range within the acceptable range PFC over voltage Replace the rectifier Input polarity reversed or input fuse blown Current sharing function is disabled Rectifier not inserted into the slot completely Replace the rectifier nsert the rectifier again properly Rectifier over temperature protection which could be caused by 1 Fan blocked 1 Remove any object that may be blocking the fan 2 Ventilation blocked inlet or outlet 2 Remove any object that may be blocking the inlet or outlet 3 Ambient temperature too high or 3 Lower the ambient temperature rectifier inlet too close to a heat relocate the heat source source Rectifier communication failure Check the communication cables Remove the rectifier from the DC power system restart the rectifier and replace the rectifier if the over voltage condition still persists Rectifier over voltage Fan not operating Replace the rectifier Table 6 1 Rectifier Module Tr
216. nd release the FUNCTION SELECT DOWN arrow key until ADJUST THE SYSTEM VOLTS amp AMPS is displayed 3 Press and release the FUNCTION SET ENTER key 4 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until POWER SHARE IS OFF TURN IT ON is displayed Note If TURN OFF TEMPERATURE COMPENSATION is displayed the MCA is set for temperature compensation Disable temperature compensation and then return to this procedure 5 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously ARE YOU SURE is displayed Press and release the FUNCTION SET YES key 6 Continue with the next procedure Setting the Power Share Initial Capacity Limit 1 From the previous procedure press and release the FUNCTION SELECT DOWN arrow key to display PS INITIAL CAPACITY LIMIT 2 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 3 Press and hold the FUNCTION SET YES or NO key to change this setting as required Release the key when the desired value is displayed Note Enter the percentage value of the total capacity of the New Power System that will initially feed the load This value must be set to ensure that the current delivered by the New Power System is lower than the total load current from the existing and New Power Systems Adjustable from 20 to 90 factory set at 80 Page 3 22 Chapter 3 System Operating Procedures This document is propert
217. ne 126 Bay __ Rectifier 1 Bay __ Rectifier 2 Bay __ Rectifier 3 Bay __ Rectifier 4 Bay __ Rectifier 5 Bay __ Rectifier 6 Bay __ Rectifier 7 Bay __ Rectifier 8 Bay __ Rectifier 9 Bay __ Rectifier 10 Record Rectifier High Voltage Shutdown Value Section 5877 Chapter 2 Navigating the MCA Line 219 Record Rectifier Current Limit Value Section 5877 Chapter 2 Navigating the MCA Line 221 Note This table may be reproduced as necessary to record and document system performance Table 5 2 cont d from previous page cont d on next page Procedures that MAY be Performed at 12 Month Intervals to Track System Operation Chapter 5 System Maintenance Page 5 5 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 Page 5 6 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B PROCEDURE REFERENCED IN VALUE Record System High Voltage 1 Alarm Value or Record and Check System High Voltage 1 Alarm
218. nformation owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 2 3 and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until AUTO EQUALIZE FOR x DISCHARGE or AUTO EQUALIZE IS DISABLED is displayed Note If AUTO EQUALIZE FOR x DISCHARGE is displayed the system is already set for Automatic Equalize In this case you can proceed with steps 4 through 7 to change the current setting or proceed with step 8 if no changes are required Note If END AUTO EQUALIZE IN hhh hh HOURS is displayed the system is already set for Automatic Equalize and an Automatic Equalize is in progress In this case you can proceed with steps 4 through 7 to cancel the Automatic Equalize in progress and change the current setting or proceed with step 8 to proceed with the Automatic Equalize in progress and make no changes Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously
219. nning of this chapter This condition is selected when the 24 SYSTEM BREAKER amp checkmark symbol is displayed FUSE ALARMS Relay This condition is deselected when a space is 267 i Function displayed instead of the Vv checkmark 24 SYSTEM BREAKER amp Definition symbol see ALARMS Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv ZAC POWER IS OFF TO checkmark symbol is displayed 1 PCU Relay This condition is deselected when a space is 268 Si Function displayed instead of the Vv checkmark Definition symbol rua SOPE TO Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv VAC POWER IS OFF TO checkmark symbol is displayed 2 PCUs Relay This condition is deselected when a space is 269 r Function displayed instead of the Vv checkmark Definition symbol aries ORPI Menu 1 Refer to Changing a Value or Setting y in the table at the beginning of this chapter Page 2 36 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited
220. ntial and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Bei Section Message Displayed with Definition 5886 PCU B ID N RECOGNIZED or DSM B P A B RECOGNIZED or 437 O BH P Function Lists the last item in the system that was RECOGNIZED Menu recognized by the MCA or CRM B RECOGNIZED or RCB B P RECOGNIZED 438 GO BACK TO MENU TREE Function Press ENTER to go to the beginning of the BEGINNING Menu MCA Menu Tree 439 NO FUNCTION IN THIS SYSTEM 440 NO FUNCTION IN THIS SYSTEM 441 NO FUNCTION IN THIS SYSTEM 442 NO FUNCTION IN THIS SYSTEM 443 NO FUNCTION IN THIS SYSTEM 444 NO FUNCTION IN THIS SYSTEM HHH WAIT i yey When the system is initially started an Initialization 04 A Menu initialization time and MCA software version VHA number are displayed Allows you to view and change the MCA settings stored in memory before starting the B CHECK VALUES BEFORE Initialization system STARTING Menu 1 Press the UP and DOWN ARROWS to view change the following MCA settings Allows you to change the Float Output
221. nu Tree Line No Associated Bes e Section Message Displayed with Definition 5886 17 GO BACK TO MENU TREE PCU Press ENTER to go to the beginning of the BEGINNING Alarm Menu MCA Menu Tree Rectifier Module PCU is in Emergency Stop 18 PCU B ID N PCU Alarm Mode B ID N Bay Number Rectifier EMERG STOP Detail Menu Module MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module PCU is in High Voltage 19 PCU B ID N PCU Alarm Shutdown B ID N Bay Number Rectifier H V SHUTDOWN Detail Menu Module MCA ID w in Bay Number of Rectifier Modules in System No AC Input to Rectifier Module PCU or i Rectifier Module s PCU s processor failed 20 Ra pag Litt le B ID N Bay Number Rectifier Module MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module s PCU s Low AC Line Alarm 24 PCU B ID N PCU Alarm active B ID N Bay Number Rectifier AC LINE LOW Detail Menu Module MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module s PCU s High AC Line Alarm 22 PCU B ID N PCU Alarm active B ID N Bay Number Rectifier AC LINE HIGH Detail Menu Module MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module s PCU s AC Line Phase Lost 23 PCU B ID N PCU Alarm Alarm active B ID N Bay Number AC PHASE LOST Detail Menu Rectifier Module MCA ID w in Bay Number of Rectifier Modules in System Rectifier Module s PCU s
222. nu 3 AWARNING appears Press ENTER AHEAD ANYWAY and ALARM CUTOFF at the same time if you wish to proceed This immediately changes the HVS setting The HVS setting reverts back to its previous setting by pressing ENTER or simultaneously pressing YES i and NO Allows you to change the Current Limit set point aaaaaA System current limit setting current limit circuit on all Rectifier Modules are PCU CURRENT LIMIT automatically adjusted to ensure system aaaaaA current does not exceed this value aaaaaMAX or System current limit setting is set to the sum PCU CURRENT LIMIT of the maximum current capacities of all aaaaaMAX System Rectifier Modules installed in the system 221 or Adjustment nan 1 Refer to Changing a Value or Setting PCU CURRENT LIMIT Menu in the table at the beginning of this POWER SHARE chapter PCU ARBET LIMIT Note When Power Share is enabled current ALT LIMIT limit is controlled by the Power Share feature Note When Alternate Current Limit is enabled and active current limit is controlled by the Alternate Current Limit feature System This value is only displayed MCA calculates 222 100 PCU CURRENT IS Adjustment the value from all Rectifier Modules PCUs aaaaaA Menu installed There is no user adjustment System 218A ALTERNATE CURRENT LIMIT Adjustment She Menu Chapter 2 Navigating the MCA Page 2 27 This document is property of Emerson N
223. nufacturers recommendations or site requirements for the value With the desired minimum voltage with temperature compensation value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The minimum voltage with temperature compensation value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously Page 4 20 to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 CONFIGURING DEGREE UNITS DISPLAYED F OR C 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release th
224. on Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B CONFIGURING BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION MINIMUM VOLTAGE 1 2 All controls are located on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until MINIMUM COMPENSATION w vvV is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed This is the Battery Charge Digital Temperature Compensation minimum voltage setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed Note Refer to Battery and Equipment Ma
225. on of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 8 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Placing the System into Test Equalize Mode Manually place the system into test equalize mode by navigating to and activating the FLOAT MODE IS ACTIVE SET TEST EQ menu item in the MCA function menu The system is placed in the test equalize mode and must be manually placed back to the float mode A step by step procedure is provided next 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Note In the following step if TEST EQ MODE ACTIVE SET FLOAT is displayed the system is already operating in the test equalize mode In this case DO NOT perform steps 2 through 4 proceed with step 5 Press and release the FUNCTION SELECT DOWN arrow key to display FLOAT MODE IS ACTIVE SET TEST EQ Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously ARE YOU SURE is displa
226. on owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Be gis Section Message Displayed with Definition 5886 MONITORING INFORMATION Main Status Messages detected by LMS1000 95 or Alarm Menu Status Messages derived from LMS1000 are Monitoring Info displayed by the MCA LED Messages MONITORING DOES NOT Main Ta 96 RESPOND Alari Menu MCA communications with LMS1000 lost CONTROLLER FAILURE Main f 97 EHHH Alarm Meru MCA failed type of memory failure THE CONTROLLER IS Main ESET 98 INITIALIZING Alarm Menu The MCA is initializing System load current above preset adjustable value includes distribution loads monitored by the Distribution Bus Monitoring Circuit Cards 99 TOTAL LOAD CURRENT Main and any MCA I O Circuit Card set as ALARM Alarm Menu Distribution other setting choice is Auxiliary Press ENTER to view the alarm limit setpoint and the current value of the monitored input 99A ALARM LIMIT aaaaaA x Displays the alarm limit setpoint and the actual NOW AT aaaaaA value of the monitored input Sum of load currents monitored by all Dis
227. orth America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Detail I7 LMS 12 Input Analog Circuit Card P N 520838 r i 6 unused l S unused S unused E S Terminal Battery Cell 12 A12 S Terminal Battery Cell 11 A11 Slj Terminal Battery Cell 10 A10 i o S Terminal Battery Cell 9 A9 9 Terminal Battery Cell 8 A8 Analog i i 3 S Terminal Battery Cell 7 A7 i ree A 7 Q Terminal Battery Cell 6 A6 terminals 6 G Terminal Battery Cell 5 A5 5 Terminal Battery Cell 4 A4 l a 4 S Terminal Battery Cell 3 A3 3 Terminal Battery Cell 2 A2 520838 2 Terminal Battery Cell 1 A1 i 1 G Terminal Battery Cell 11 Note Analog input designations A1 through A12 as shown are for the circuit card only The actual analog channel number depends upon the quantity of analog and temperature circuit cards installed and location of this analog circuit card in the system network LMS 12 INPUT ANALOG CIRCUIT CARD P N 520838 Chapter 1 System Overview Page 1 23 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Ne
228. oubleshooting Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Updating the Inventory after Changes to the System Have Been Made When an inventory item is removed from the system an alarm will be reported until the following procedure is performed Example if a Rectifier is removed from the system the Rectifier will not be removed from the MCA s inventory until VIEW THE SYSTEM INVENTORY is entered and the UPDATE THE INVENTORY operation is completed Procedure 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 2 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until VIEW THE SYSTEM INVENTORY is displayed 3 Press and release the FUNCTION SET ENT
229. ower Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B TROUBLESHOOTING INFORMATION General This system is designed for ease in troubleshooting and repair The various indicators as described in Chapter 3 System Operating Procedures are designed to isolate a failure to a specific element Once the faulty element has been identified refer to the next sections Replacement Information and Replacement Procedures The procedures listed in Chapter 5 System Maintenance can also be used by servicing personnel in identification and or prevention of trouble symptoms in the system Adjustments If the suspected cause of a trouble symptom is an out of adjustment condition that particular adjustment setting should be checked or reset using the appropriate adjustment procedure detailed in Chapter 4 MCA System Adjustments If a failed Rectifier or circuit card is suspected the adjustment procedures can also be used to verify the setpoints as well as the operation of the Rectifier or circuit card MCA Messages An MCA Menu Tree Section 5886 is provided in the separate
230. ower System the Voltage Offset should take into consideration the output voltage regulation only Adjustable from 0 1V to 1 0V factory set at 0 1V 4 With the desired value being displayed press and release the FUNCTION SET ENTER key 5 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key 6 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Verifying the Operation of the Power Share Feature After programming the Power Share feature verify its operation as follows a Ina Power Share application where the New Power System is taking all of the load and the rectifiers in the Existing Power System are all in the standby mode use an external dry load bank of sufficient capacity to increase the load on the New Power System over the PS Initial Capacity Limit 1 Verify that the New Power System limits the total output of its PCUs rectifiers to the current equivalent to this programmed percentage 2 Verify that the New Power System lowers its output voltage by the value of the programmed PS Voltage Offset 3 Verify that the rectifiers in the Existing Power System take the additional load as the load increases pass the PS Initial Capacity Limit 4 Further increase the load in order to exceed the total capacity of the rectifiers in the Existing Power System or shut down some of the rectifiers in the Exis
231. perature Compensation and Alternate TURN IT OFF Menu Current Limit to be turned off The Alternate or Current Limit feature requires Temperature TURN OFF POWER SHARE Compensation and Power Share to be turned or off A message is displayed if Temperature TURN OFF ALTERNATE Compensation Power Share or Alternate CURRENT LIMIT Current Limit is on Turn the feature off first or then return to this menu to enable Power Share TURN OFF TEMPERATURE or Alternate Current Limit COMPENSATION Enter the percentage value of the total capacity of THIS Power System that will initially feed the load This value must be set to ensure that the System current delivered by THIS Power System is 217 OA Adietneni lower than the total load current from the two TARAS Menu DC power systems 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Enter the value that will be added to the float voltage to ensure THIS Power System will initially carry the load This value must be higher than the sum of the voltage drop in the cables connecting the two systems in parallel and the output voltage regulation specific to the System rectifiers of the existing DC power system If 218 Pa LGE OFFSET Adjustment the sense leads are connected to the same a Menu sensing points as the existing DC power system the Voltage Offset should take into consideration the output voltage regulation only 1 Refer to Changing a Value or Setting in the tabl
232. played on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 2 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until CHANGE CONFIGURATION PARAMETERS is displayed Press and release the FUNCTION SET ENTER key 3 Press and release the FUNCTION SELECT DOWN arrow key to display MANUAL TEST EQUALIZE hh HOURS or TEST EQUALIZE STOP IS MANUAL is displayed Note If MANUAL TEST EQUALIZE hh HOURS is displayed the system is already set for manually initiated timed test equalize In this case you can proceed with steps 4 through 7 to change the current setting or proceed with step 8 if no changes are required Note If END TEST EQUALIZE IN hhh hh HOURS is displayed the system is already set for manually initiated timed test equalize and a timed test equalize is in progress In this case you can proceed with steps 4 through 7 to cancel the timed test equalize in progress and change the current setting or proceed with step 8 to proceed with the timed test equalize in progress and make no changes 4 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 5 Press the FUNCTION SET YES or FUNCTION SET NO key until the desir
233. played when you scroll down to zero seconds Page 2 32 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 TURN OFF ALTERNATE CURRENT LIMIT MCA Menu eon Message Displayed aerials Definition 5886 Allows you to enable the Manual Timed Test Equalize feature and set the Timed Test Equalize set point or disable the feature 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press NO when in the change setting mode to scroll to TEST EQUALIZE STOP IS MANUAL displayed when you scroll down to zero hours This TEST EQUALIZE IS DISABLED indicates the manually initiated timed or test equalize feature is disabled and MANUAL TEST EQUALIZE the system must be manually returned hh HOURS to the float mode if placed in the or test equalize mode TEST EQUALIZE STOP or IS MANUAL Configure If manually initiated timed test equalize feature 253 or aan is enabled and the system is placed in the END
234. point or disable the feature 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Note To disable the feature press TEST EQUALIZE IS DISABLED NO when in the change setting TURN OFF POWER SHARE mode to scroll to TEST EQUALIZE or STOP IS MANUAL displayed when MANUAL TEST EQUALIZE Initialization VOU SETON GWNIO hadr Thig T hh HOURS Menu indicates the manually initiated timed test equalize feature is disabled and of the system must be manually returned TEST EQUALIZE STOP to the float mode if placed in the IS MANUAL test equalize mode When the Power Share feature is enabled the system cannot be placed in the Test Equalize mode Note Test Equalize Mode requires Power Share to be turned off A message is displayed if Power Share is on Turn Power Share off first then return to this menu Page 2 60 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Section 5886 Message Displayed Associated with Definit
235. pt power to the loads if Page 6 2 battery reserve is not sufficient Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Circuit Card Handling Warning Installation or removal of the circuit cards requires careful handling Before handling any circuit card read and follow the instructions contained on the Static Warning Page located at the beginning of this manual DC input power should always be removed from a circuit card before inserting or removing a circuit card To avoid possibility of circuit card damage from static discharge a Static wrist strap grounded through a one megohm resistor should always be worn when handling the circuit cards LMS TROUBLESHOOTING PROCEDURES Refer to the LMS User Instructions Section 5847 for LMS troubleshooting procedures Section 5847 can be accessed via the CD Electronic Documentation Package furnished with your system Chapter 6 System Troubleshooting and Repair Page 6 3 This document is property of Emerson Network P
236. pter 3 Making Electrical Connections and mount the Battery Charge Digital Temperature Compensation Probe near the batteries Refer to the separate Installation Manual Chapter 3 Making Electrical Connections and connect the Battery Charge Digital Temperature Compensation Probe to the system The MCA automatically detects the probe and adds it to the inventory without any alarms The default slope setting is NO TEMPERATURE COMPENSATION Refer to Chapter 4 MCA System Adjustments of these instructions and set the following digital battery charge temperature compensation parameters SLOPE MAXIMUM COMPENSATION and MINIMUM COMPENSATION Refer to Chapter 4 MCA System Adjustments of these instructions and set the following alarm parameters HIGH TEMPERATURE 1 ALARM HIGH TEMPERATURE 2 ALARM LOW TEMPERATURE 1 ALARM and LOW TEMPERATURE 2 ALARM Verify that battery charge temperature compensation has begun by comparing the SYSTEM voltage reading versus the FLOAT setting Depending on the battery ambient temperature the SYSTEM voltage should be higher or lower than the FLOAT setting by the amount of slope V C note that SYSTEM voltage will also vary from the FLOAT setpoint depending on the load Note At 25 C the battery charge temperature compensated SYSTEM voltage equals the FLOAT voltage setting Note If the probe is disconnected or fails a major alarm local and extended activates and the system returns
237. r User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Located on the top front panel of each bay Green steady Bay is OK Red steady Bay Failure Note Bay Failure conditions for the Primary Power Distribution and Power Only Bays are set via the MCA Relay Function Channel 24 configuration Yellow flashing Bay is being Identified by MCA Distribution Bus LED Indicator Located next to each Distribution Bus on the front of each MCA Distribution Bus Monitoring circuit card hinged panel in each bay Green steady Distribution Bus is OK Red steady Distribution Bus Failure Yellow flashing Distribution Bus is being Identified by MCA MCA Component LED Indicator Each MCA component i e Distribution Bus Monitoring Circuit Card Bay MCA Router Circuit Card MCA Relay Circuit Card MCA I O Circuit Card contains an LED Indicator Green steady Component is OK Red steady Component Failure Yellow flashing Component is being Identified by MCA Bay Monitoring and Control Section Indicators Located in each Bay s Monitoring and Control Section see illustrations in Chapter 1 llluminates Green when DC input power is being rowel supplied to the Bay s Monitor and Control Section Illuminates Red when any fuse on the Bay s Monitor and Control Section
238. r Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Be wi Section Message Displayed with Definition 5886 The voltage of the external remote source connected to the MCA Router circuit card for SYSTEM OUTPUT SENSE MCA alarms and meter reading if connected w vvV REM 106 or Measurement or SYSTEM OUTPUT SENSE Menu ou melas sense oS average of all w wV AVG ay s interna sense vo ages Press ENTER to view individual bay sense voltages External remote sense voltage applied to the ROUTER B REMOTE Router MCA Router Circuit Card if connected B 107 SENSE vv vvV Voltage Pay Number f Menu Press UP and DOWN ARROWS to view other Router Circuit Cards sense voltages Rout Internal sense voltage applied to the Router i ROUTER B INTERNAL e Circuit Card B Bay Number SENSE vv vvV M 9 Press UP and DOWN ARROWS to view other enu KSAN Router Circuit Cards sense voltages Router 109 OO TOMES UREMENT Voltage Press ENTER to go to this menu MENU Menu Router aG 110 GO BACK TO MENU TREE Voltage Press ENTER to go to the beginning of the BEGINNING ge MCA Menu Tree Menu TOTAL SYSTEM Measurement 111 LOAD aaaaaA Menu Total system load current Total distribution load current includes distribution loads moni
239. r integrated racks and enclosures power switching and controls infrastructure management and connectivity All solutions are supported globally by local Emerson Network Power service technicians For more information on Emerson Network Power s full suite of solutions specifically supporting the communications network infrastructure including NetSpan NetReach and NetXtend outside plant enclosures and equipment NetSure DC power systems and NetPerform Optimization Design amp Deployment services visit EmersonNetworkPower com EnergySystems Learn more about Emerson Network Power products and services at EmersonNetworlcPower com Emerson Network Power Energy Systems North America 4350 Weaver Parkway Warrenville IL 60555 Toll Free 800 800 1280 USA and Canada Telephone 440 246 6999 Fax 440 246 4876 Web EmersonNetworkPower com EnergySystems EnergyNet Secure EmersonNetworkPower com Emerson Network Power The global leader in enabling Business Critical Continuity EmersonNetworkPower com AC Power E Embedded Computing E Outside Plant Racks amp Integrated Cabinets E Connectivity M Embedded Power Power Switching amp Controls M Services E Dc Power E infrastructure Management amp Monitoring M Precision Cooling E Surge Protection
240. r Plugin Press UP and DOWN ARROWS to view other Distribution Devices inventory information Distribution Distribution Panel Assembly Number 155 PANEL B P A B ASSEMBLY inventor B P A B Bay Number Distribution Bus JEHH AHHH y Monitoring Circuit Card Position Number Detail Menu pa Group A or B Designation if applicable Distribution Distribution Panel Serial Number B P A B 156 PANEL B P A B SERIAL inventor Bay Number Distribution Bus Monitoring Circuit FEHB AE Y Card Position Number Group A or B Detail Menu iet Designation if applicable Distribution Distribution Panel Bootcode Number 157 PANEL B P A B BOOTCODE inventor B P A B Bay Number Distribution Bus HAHAHA y Monitoring Circuit Card Position Number Detail Menu DE Group A or B Designation if applicable Distribution Distribution Panel Software Number 158 PANEL B P A B SOFTWARE inventor B P A B Bay Number Distribution Bus HABE HH y Monitoring Circuit Card Position Number Detail Menu Bok Group A or B Designation if applicable Distribution 159 SO TABULON Inventory Press ENTER to go to this menu INVENTORY Detail Menu a GO BACK TO MENU TREE ga NE Press ENTER to go to the beginning of the BEGINNING OLY MCA Menu Tree Detail Menu 1 I O BOARD IS ae REPORTING Number of MCA I O Circuit Cards in MCA or inventory 161 I O BOARDS ARE Inventory Press ENTER to view individual MCA I O REPORTING Menu Circuit Card inventory information or or NO
241. re are no local or remote alarms active on the system Page 6 18 Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 Power Distribution Bays Distribution Bus Monitoring Circuit Card Bice e Figure 6 4 Power Distribution Bay Distribution Bus Monitoring Circuit Card Replacement Chapter 6 System Troubleshooting and Repair Page 6 19 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B j
242. ree Menu Page 2 44 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Section 5886 Message Displayed Associated with Definition 310 START RELAY FUNCTION TEST or TIME PER FUNCTION hh mm ss or TIME PER FUNCTION NO TIMEOUT or AUTOMATICALLY TEST ALL FUNCTIONS or TEST RELAY FUNCTION A or STOP RELAY FUNCTION TEST or TESTING FUNCTION A hh mm ss or TESTING FUNCTION A NO TIMEOUT Configure Menu Set activate monitor or stop the progress of the MCA Customer Alarm Relay Test Feature 1 10 With START RELAY FUNCTION TEST being displayed press ENTER and ALARM CUTOFF at the same time Press the UP and DOWN ARROWS to select a time period for each Relay Function Channel test or select NO TIMEOUT Press ENTER Press the UP and DOWN ARROWS to select either AUTOMATICALY TEST ALL FUNCTIONS to test all relay function channels or TEST RELAY FUNCTION A to test an individual relay function channel
243. release the FUNCTION SET YES key Note The very low voltage alarm value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Page 4 10 Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 ADJUSTING TOTAL DISTRIBUTION LOAD ALARM 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed 4 Press
244. rk Definition symbol ECR S Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv checkmark symbol is displayed 1 I O BOARD FAILURE Relay This condition is deselected when a space is 281 we Function displayed instead of the Vv checkmark 1 O BOARD Definition symbol FAILURE Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv checkmark symbol is displayed 2 I O BOARD FAILURES Relay This condition is deselected when a space is 282 r Function displayed instead of the Vv checkmark 24 I O BOARD Definition symbol FAILURES Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the vy checkmark symbol is displayed y NO I O BOARDS ARE pes IN INVENTORY Relay This condition is deselected when a space is 283 Gi Function displayed instead of the Vv checkmark Definition symbol cay ARE Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv checkmark symbol is displayed Rela This condition is deselected when a space is 1 ROUTER FAILURE y p 284 or Function displayed instead of the Vv checkmark Definition symbol ROUTER EAICURE Menu 1 Refer to Changing a Value or Setting in the table at the b
245. rn to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 5 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADJUSTING RECTIFIER CURRENT LIMIT 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE SYSTEM VOLTS amp AMPS is displayed 4 Press and release the FUNCTION SET ENTER key 5 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until PCU CURRENT LIMIT aaaaaA or PCU CURRENT LIMIT aaaaaMAX is displayed 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 7 Observe the value displayed This is the sys
246. rohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA MESSAGES The following chart provides an explanation of each MCA message appearing on the MCA Menu Tree Section 5886 The MCA Menu Tree is located in the separate INSTALLATION MANUAL and the CD CARRIER MANUAL it is also provided on the CD Note that each line in the MCA Menu Tree contains a number This number is referenced in the following chart MCA Menu Tree Line No Associated mere Section Message Displayed with Definition 5886 EMERGENCY STOP E E E E the INPUT ACTIVE Alarm Menu gna app system 2 HI VOLTAGE SHUTDOWN Main High voltage shutdown signal applied to the INPUT ACTIVE Alarm Menu system Indicates that all rectifier modules PCUs are operating in the Alternate Current Limit mode 2A ALTERNGTE CURRENT Main Rectifier output current will be limited to the LIMIT ACTIVE Alarm Menu zi i percent of capacity specified by the Alternate Current Limit Capacity parameter setting System voltage below a preset adjustable value indicating that the battery has been continuously supplying the load and has SYSTEM VOLTAGE IS Main 3 VERY LOW Alarm Menu oes to approximately half its reserve Press ENTER to view the alarm limit setpoint and the current value of the monitored input 3A ALARM LIMIT vv vvV ae Displays
247. rson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Bes e Section Message Displayed with Definition 5886 This condition is selected when the Vv YSYSTEM HIGH VOLTAGE checkmark symbol is displayed 1 ALARM Relay This condition is deselected when a space is 264 r Function displayed instead of the Vv checkmark Definition symbol et ta VOLTAGE Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv SYSTEM HIGH VOLTAGE checkmark symbol is displayed 2 ALARM Relay This condition is deselected when a space is 265 ai Function displayed instead of the Vv checkmark Definition symbol e VOLTAGE Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the v V1 SYSTEM BREAKER OR checkmark symbol is displayed FUSE ALARM Relay This condition is deselected when a space is 266 r Function displayed instead of the Vv checkmark Definition symbol a egy a R on Menu 1 Refer to Changing a Value or Setting in the table at the begi
248. s Distribution processor failed B P A B Bay Number 50 AA SN ee PENA Alarm Distribution Bus Monitoring Circuit Card Detail Menu Position Number Group A or B Designation if applicable Distribution 51 DIOR PANE CEE TAES Alarm Duplicated Reference Designations DUPLICATED Detail Menu Distribution MCA communications with Distribution Bus 52 DIST PANEL B P A B Alarm Monitoring Circuit Card lost B P Bay NO RESPONSE Number Distribution Bus Monitoring Circuit Detail Menu ee Card Position Number Distribution 53 oy TOD TE EYNON Alarm Press ENTER to go to this menu ALARM MENU Detail Menu a GO BACK TO MENU TREE Distribution Press ENTER to go to the beginning of the BEGINNING MCA Menu Tree Detail Menu 1 1 0 BOARD One or more MCA I O Circuit Cards failed HAS FAILED number of failed MCA I O Circuit Cards or Press ENTER to view which MCA I O Circuit 55 O BOARDS Main Card s failed HAVE FAILED Alarm Menu or or If the MCA does not recognize any MCA I O NO I O BOARD S ARE Circuit Card NO I O BOARDS ARE IN IN INVENTORY INVENTORY is displayed Identification of failed MCA I O Circuit Card B P Bay Number MCA I O Circuit Card Position Number 56 a a ee Mage Rat Press UP and DOWN ARROWS to scroll if multiple MCA I O Circuit Cards failed Press ENTER to view why MCA I O Circuit Card failed GO TO MAIN ALARM I O Board 57 MENU Alarm Menu Press ENTER to go to this menu 58 GO BACK TO MENU TREE O Boar
249. s 802NLDB 802NLEB and 802NL B ADJUSTING DISTRIBUTION GROUP A LOAD ALARM 1 2 All controls are located on the MCA Interface Pad With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ADJUST THE ALARM SETPOINTS is displayed Press and release the FUNCTION SET ENTER key Repeatedly press and release the FUNCTION SELECT DOWN arrow key until DISTRIBUTION GROUP A aaaaaA is displayed Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed This is the Group A Load Current alarm setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired Group A Load Current alarm value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The Group A Load Current alarm value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press
250. s strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B COMPONENT MCA IDENTIFICATION NUMBER MCA NUMBERING SCHEME note that each line shown below is separated with a dash in the MCA display NOTES EXAMPLE Primary Bay I O Card in First Slot Primary Bay is 1 other bays are numbered 1 1 MCA 1 0 Bay consecutively following the bay to bay cabling Second Bay I O Card Circuit Card Card Position scheme in Third Slot w in Bay Card 1 left slot 2 3 Card 7 right slot Fifth Bay I O Card in Seventh Slot 5 7 Primary Bay Top Bus Set for A Designation Primary Bay is 1 other bays are numbered 1 1A g Distribution Bay a following the bay to bay cabling Second Bay Bottom scheme Bus Power Distribution Bus ee ard Bus Set for B Distribution w in Bay A or B Distribution Bus 1 Top Designation Bays Designation Distribution Bus 2 Bottom 2 2B g A or B as set by jumper on MCA Distribution Bus Monitoring Circuit Card acer E 5 1 Primary Bay Circuit Breaker Mounted in Position One Bus 1 Type Breaker Fuse or Plug In Set for A Designation Primary Bay is 1 other bays are numbered Breaker 1 01A Distribution Type palace following the bay to bay cabling Second Bay Fuse Device Bay A l Mounted in Position Power HAN Distribution Point Sixteen Bus 1 Distribution Dis
251. s this procedure is performed Procedure 1 Observe the admonishments presented at the beginning of this chapter and those encountered in this procedure 2 Performing this procedure may activate external alarms Do one of the following If possible disable these alarms If these alarms cannot be easily disabled notify the appropriate personnel to disregard any future alarms associated with this system 3 Open the bay s front door to access the Distribution Bus Monitoring circuit card mounting positions Warning Damage to the Distribution Bus Monitoring circuit card may result if the next step is not followed 4 Connect an approved grounding strap to your wrist Attach the other end to a suitable ground 5 Remove the fuse that supplies input power to the Distribution Bus Monitoring circuit card Refer to Figure 6 7 and Figure 6 8 for location 6 Open the hinged panel to access to Distribution Bus Monitoring circuit card 7 Remove the circuit card 8 Slide the replacement circuit card into its mounting location ensuring the rear edge connector is firmly seated 9 Close the hinged panel 10 Replace the fuse which supplies input power to the Distribution Bus Monitoring circuit card Refer to Figure 6 7 and Figure 6 8 for location 11 Remove the grounding wrist strap 12 Close the bay s front door 13 Enable the external alarms or notify appropriate personnel that this procedure is finished 14 Ensure that the
252. ser Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Rectifier Controls and Indicators 208V and 480V Input Rectifiers Section 5877 Issue AQ January 15 2013 Control Indicator Description Operate Standby Switch This two positions rocker switch provides the following functions Operate Enables the Rectifier to provide output power O Standby Inhibits Rectifier output Note In standby mode AC input power remains connected to the Rectifier AC Identify Indicator This LED operates as follows Steady green indicates AC input voltage to the Rectifier is within the specified operating range and the Operate Standby switch is in the Operate position Blinking green indicates the Rectifier is being Identified by MCA Protection Alarm Indicator This LED operates as follows Steady YELLOW indicates AC input under over voltage Rectifier PFC output under over voltage High temperature Current sharing imbalance Blinking YELLOW indicates Rectifier communication failure Fail Alarm Indicator This LED operates as follows Steady RED indicates Output over voltage Output fuse blown Rectifier ID fault Blinking red indicates Faulty fan OUTPUT CURRENT Bargraph Shows the Rectifier s output current Each LED segment represents 20A If the rectifier is in current limit output current gt 200A the tenth LED blinks Chapter 3
253. ser Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 CHAPTER 5 SYSTEM MAINTENANCE TABLE OF CONTENTS AGMORISMIMENIS streets etd siete site oer tee Aes tienen es adel ac ered oes eth ee 5 2 General SAtCty sseteenebaccceesshedasia a a boleaesidbetysss E a bag cepts ddadae A S 5 2 VONMAQES aes sensed EA AEE ELIEN ap NE ATERAT T TTE S TET 5 2 LMS Maintenance Procedures ccccccccesssececesseeceeecsneeeeecseeeeeseaeeeeeeseeeeseseeeeesseeeenes 5 2 System Maintenance Procedures ccccccceeeeeeeeeceeseeceeeeeceaeeesaaeeeeaeeseaeeeseaeeesaeeseneeenaees 5 3 Adang a Recte eisa a a a a a a an ieee ieee ae 5 8 Chapter 5 System Maintenance Page 5 1 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADMONISHMENTS General Safety Danger SERVICE PERSONNEL MUST FOLLOW APPROVED SAFETY Voltages PROCEDURES Performing the following procedures may expose service personnel to hazards These procedures should be performed by qualified service per
254. son Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 MCA Circuit Card Replacement The MCA circuit card is installed in the Primary Power Distribution Bay and Primary Power Only Bay Router circuit cards are installed in the Secondary Power Distribution Bays Secondary Power Only Bays and Distribution Only Bays Note Refer to Figure 6 2 as this procedure is performed Procedure 1 Observe the admonishments presented at the beginning of this chapter and those encountered in this procedure 2 Performing this procedure may activate external alarms Do one of the following If possible disable these alarms If these alarms cannot be easily disabled notify the appropriate personnel to disregard any future alarms associated with this system 3 Replacing the MCA circuit card WILL result in all MCA settings being returned to their factory default values In Table 6 2 and Table 6 3 either manually record all existing MCA settings or record the required settings for your site from your company s DC Plant Set Points specifications standards Note Th
255. sonnel familiar with the hazards associated with this type of equipment These hazards may include shock energy and or burns To avoid these hazards a The tasks should be performed in the order indicated b Remove watches rings and other jewelry c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expected voltage is present d Wear eye protection and use recommended tools e Use insulated tools To avoid danger to the installer or damage to the equipment the tools used in this procedure should have insulated grips All exposed metal shafts extensions handles etc should be completely insulated with a minimum of three half lapped layers of electrical tape Ensure that wrenches with more than one working end have only one end exposed AC Input Voltages Danger This system operates from AC voltage capable of producing fatal electrical shock DC Input Output Voltages Danger This system produces DC Power and requires battery to be connected to it Although the DC voltage is not hazardously high the rectifier modules and or battery can deliver large amounts of current Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact a battery terminal or exposed wire connected to a battery terminal NEVER allow a metal object such as a tool to contact more than one termination at a time or to simultaneously contact a termination
256. symbol Wo ae Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter Page 2 40 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu eae Message Displayed stele Definition 5886 This condition is selected when the Vv VLOW TEMPERATURE 1 checkmark symbol is displayed ALARM Relay This condition is deselected when a space is 292 23 Eel enog instead of the v checkmark efinition symbol a eee ee Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv VLOW TEMPERATURE 2 checkmark symbol is displayed ALARM Relay This condition is deselected when a space is 293 ae oe ae instead of the VY checkmark efinition symbol Pe RARE te Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when the Vv VTEMPERATURE SENSOR checkmark symbol is displayed NO SIGNAL Re
257. t touch the traces or components on a printed circuit card containing static sensitive components Handle the printed circuit card only by the edges that do not have connector pads 4 After removing a printed circuit card containing a static sensitive component place the printed circuit card only on conductive or anti static material such as conductive foam conductive plastic or aluminum foil Do not use ordinary Styrofoam or ordinary plastic 5 Store and ship static sensitive devices or printed circuit cards containing such components only in static shielding containers 6 If necessary to repair a printed circuit card containing a static sensitive component wear an appropriately grounded wrist strap work on a conductive surface use a grounded soldering iron and use grounded test equipment Static Warning Page 1 of 2 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B This Page Intentionally Left Blank Page 2 of 2 Static Warning This document is property of Emerson Network Power Energy Systems North America
258. taneously Observe the value displayed This is the high temperature 2 alarm setting To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired high temperature 2 alarm value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The high temperature 2 alarm value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 15 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ADJUSTING BATTERY AMBIENT LOW TEMPERATURE 1 ALARM IF BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE IS INSTALLED 1 2 All controls are located on the MCA Interface Pad W
259. tem 3 On the Rectifier to be removed place the Standby Operate switch to the standby position Note In the next step a safety latch is present on the left hand as viewed from the front side panel of each Rectifier The latch is designed to prevent the Rectifier from inadvertently being removed completely from the Bay once it has been installed It should not be necessary to depress the safety latch release when installing the Rectifier 4 Loosen the captive fasteners on the front of the Rectifier to be removed Use the handle provided on the front of the Rectifier and pull the Rectifier out until it is stopped by a safety latch located on the left hand side panel of the Rectifier Refer to Figure 6 1 for latch and release location Depress and hold the latch release and remove the Rectifier from the shelf Support the bottom of the Rectifier as you pull it out Observe the instructions on top of the Rectifier as you remove it 5 Ensure that the Standby Operate switch on the replacement Rectifier is in the standby position 6 Slide the replacement Rectifier evenly into its mounting position It should not be necessary to depress the safety latch release Secure the Rectifier to the bay by tightening the captive fasteners located on the Rectifier 7 Place the Standby Operate switch on this Rectifier to the operate position 8 Enable the external alarms or notify appropriate personnel that this procedure is finished
260. tem control metering monitoring and alarm functions MCA Local Control Panel This panel is located on the front of the Primary Power Distribution Bay or Power Only Bay and contains a keypad display and indicators for local MCA User interface MCA Relay Circuit Card Each MCA relay circuit card provides six 6 sets of Form C relay contacts for customer external alarms These relays are User programmable for various power system alarms Up to sixteen 16 MCA relay circuit cards can be installed in the Primary and Secondary Power Distribution and Power Only Bays The Primary Power Distribution and Power Only Bays are factory equipped with two 2 MCA relay circuit cards MCA I O Circuit Cards The MCA I O circuit cards provide analog inputs outputs and binary inputs Up to sixteen 16 MCA I O circuit cards can be installed in the Primary and Secondary Power Distribution and Power Only Bays e Optional Integrated LMS Monitoring System The LMS Monitoring System consists of an LMS Main CPU circuit card optional LMS Expansion CPU circuit cards optional LMS I O circuit cards optional LMS Expansion Cabinet and optional LMS Expansion Assemblies The LMS Main CPU circuit card is mounted in the Primary Power Distribution and Power Only Bays Each Secondary Power Distribution and Power Only Bay that is to be equipped with optional LMS I O circuit cards must contain an LMS Expansion CPU circuit card LMS Expansion Cabinets and LMS Expansion Ass
261. tem current limit setting Each Rectifier s current limit circuit will be automatically adjusted to ensure that system current does not exceed this value To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed Note PCU current limit aaaaaMAX indicates system current limit is set to the sum of the maximum current capacities of all Rectifier Modules installed in the system 8 With the desired current limiting value being displayed press and release the FUNCTION SET ENTER key 9 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key Note The system current limit value will not be changed and the adjustment mode will be exited if the FUNCTION SET YES key is not pressed within 10 seconds of the ARE YOU SURE prompt 10 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Page 4 6 Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and
262. tems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 8 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Page 4 24 Chapter 4 MCA System Adjustments This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 CONFIGURING MCA I O CIRCUIT CARD ANALOG OUTPUT S 1 All controls are located on the MCA Interface Pad 2 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 3 Repeatedly press and release the FUNCTION SELECT DOWN arro
263. th America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Front Door Removed in Illustration for Clarity e o Jo oll o fo e ol foj e le 4 e l d O O eJ Jen pol g eft OF ol poj e lt z ss ae P le 4 i JAE p g g 1 H 40 09 auth Distribution Bays J F1 8A Router F2 3A Distribution Bus Monitoring Circuit Card Bus 1 and 2 C l F3 8A Distribution Bus Monitoring Circuit Card Bus 3 and 4 Figure 6 8 Distribution Only Bay Fuse Locations Page 6 24 Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America In
264. the MCA and selecting to turn the Rectifier back ON as detailed in the following procedure 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed or In the MAIN ALARM MENU repeatedly press and release the FUNCTION SELECT DOWN arrow key until GO TO FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER key The FUNCTION MENU is displayed 2 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until TURN PCU ON OR OFF is displayed Press and release the FUNCTION SET ENTER key 3 Repeatedly press and release the FUNCTION SELECT UP or DOWN arrow key until the Rectifier to be stopped using the local TR feature is displayed 4 With this Rectifier being displayed press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 5 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key 6 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree 7 Repeat this procedure to restart the Rectifier Rectifier Stopping Procedure Remote if optional LMS installed Refer to the LMS User Instructions Section 5847 Section 5847 can be accessed via the CD Electronic Documentation Package furnished with your system Page 3 8 Chapter 3 System Operating Procedures This document is property of Emerson Network Power Energy Systems
265. the current value of the monitored input 89A ALARM LIMIT ttt C F BN Displays the alarm limit setpoint and the actual NOW AT ttt C F value of the monitored input Battery ambient temperature below preset 90 LOW TEMPERATURE 1 Main adjustable value ALARM Alarm Menu Press ENTER to view the alarm limit setpoint and the current value of the monitored input 90A ALARM LIMIT ttt C F Displays the alarm limit setpoint and the actual NOW AT ttt C F value of the monitored input Battery ambient temperature below preset 91 LOW TEMPERATURE 2 Main adjustable value ALARM Alarm Menu Press ENTER to view the alarm limit setpoint and the current value of the monitored input 91A ALARM LIMIT ttt C F M Displays the alarm limit setpoint and the actual NOW AT ttt C F value of the monitored input 92 TEMPERATURE SENSOR Main MCA Temperature Sensor signal lost if NO SIGNAL Alarm Menu Temperature Sensor installed MAJOR MONITORING ALARM S Main Major Alarm conditions detected by LMS1000 93 or Alarm Men Alarm Messages derived from LMS1000 are Monitoring Major displayed by the MCA LED Messages MINOR MONITORING ALARM S Main Minor Alarm conditions detected by LMS1000 94 or Alarmi Menu Alarm Messages derived from LMS1000 are Monitoring Minor displayed by the MCA LED Messages Page 2 14 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary informati
266. the feature press NO LOW TEMPERATURE Menu NO when in the change setting 2 ALARM mode to scroll to NO LOW TEMPERATURE 2 ALARM displayed when you scroll down to 50 C Alarm 237 GO TO FUNCTION MENU Adjustment Press ENTER to go to this menu Menu Chapter 2 Navigating the MCA Page 2 29 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Be ie Section Message Displayed with Definition 5886 Alarm Seth GO BACK TO MENU TREE l Press ENTER to go to the beginning of the ase BEGINNING Adjustment MCA Menu Tree Menu TURN PCUs ON OR OFF 239 or Function Press ENTER to go to the Rectifier Module ENERGY MANAGEMENT IS Menu PCU Enable Menu IN CONTROL Allows you to turn a Rectifier Module PCU ON or OFF Local TR inhibit feature 1 Press the UP and DOWN ARROWS to navigate to the Rectifier Module to turn ON or OFF B ID N Bay Number PCU B ID N ON Rectifier Module MCA ID w in TURN IT OFF Bay Number of
267. ting Power System if the capacity of the external dry load bank is not sufficient Verify that the New Power System starts taking the additional load as soon as the total capacity of the rectifiers in the Existing Power System is exceeded Chapter 3 System Operating Procedures Page 3 23 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B b In a Power Share application where the New Power System is taking only part of the load operating continuously at the current level equivalent to the programmed PS Initial Capacity Limit percentage and the rectifiers in the Existing Power System are taking the rest of the load use an external dry load bank of sufficient capacity to increase the load in order to exceed the total capacity of the rectifiers in the Existing Power System or shut down some of the rectifiers in the Existing Power System if the capacity of the external dry load bank is not sufficient 1 Verify that the New Power System starts taking the additional load as soon as the total capacity of the rectifiers in
268. tion Relay 257 GO TO CONFIGURE MENU Function Press ENTER to go to this menu Menu a GO BACK TO MENU TREE inn Press ENTER to go to the beginning of the BEGINNING MCA Menu Tree Menu Page 2 34 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu eon Message Displayed aerials Definition 5886 Select whether the relay s assigned to this CHECKED CONDITIONS Relay Function Channel will energize or DE ENERGIZE Eid deenergize for any condition checked 259 or OAAR selected below CHECKED CONDITIONS Menu 1 Refer to Changing a Value or Setting ENERGIZE in the table at the beginning of this chapter This condition is selected when the v EMERGENCY STOP checkmark symbol is displayed INPUT ACTIVE Relay This condition is deselected when a space is 260 or E EAE instead of the v checkmark efinition symbol Ro AE On Menu 1 Refer to Changing a Value or Setting in the table at the beginning of this chapter This condition is selected when th
269. tion 5877 Chapter 2 Navigating the MCA Line 133 to Place in Test Equalize Mode Record System Output Voltage as Shown on the MCA Display Record also Reference Meter Voltage Connected to System Output Busbars Section 5877 Chapter 2 Navigating the MCA Line 133 to Return to Float Mode Measure and Record Total System Output Current Record System Output Current as Shown on the MCA Display Measure and Record Total Rectifier Output Current Section 5877 Chapter 2 Navigating the MCA Line 125 Note This table may be reproduced as necessary to record and document system performance Procedures that MAY be Performed at 12 Month Table 5 2 cont d on next page Intervals to Track System Operation Chapter 5 System Maintenance This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 PROCEDURE REFERENCED IN Rectifier VALUE Measure and Record Output Current of Each Individual Rectifier Section 5877 Chapter 2 Navigating the MCA Li
270. to Changing a Value or Setting Definition i inni i 1 PCU FAILURE ca a at the beginning of this MAJOR TYPE PS sat Note Thermal Current Limit 1 Fan Failure High Ambient Temperature and Sense Loss are Minor alarm conditions All other Rectifier Module alarms are Major alarm conditions This condition is selected when the v checkmark symbol is displayed This condition is deselected when a space is 2 PCU FAILURES ee instead of the VY checkmark MAJOR TYPE nea sees 274 ae Function 1 Refer to Changing a Value or Setting Definiti i inni i 24 PCU FAILURES efinition in the table at the beginning of this MAJOR TYPE Menu chapel Note Thermal Current Limit 1 Fan Failure High Ambient Temperature and Sense Loss are Minor alarm conditions All other Rectifier Module alarms are Major alarm conditions Chapter 2 Navigating the MCA Page 2 37 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu Tree Line No Associated Bes
271. to the FLOAT voltage setting Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 REMOVING A BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE FROM A PREVIOUSLY OPERATED SYSTEM This procedure details the steps to remove a Battery Charge Digital Temperature Compensation Probe from a system that has been previously started configured and checked Procedure 1 Inthe Configure Menu set the SLOPE 0 vwV C F to NO TEMPERATURE COMPENSATION Temperature Compensation stops and the System returns to the FLOAT voltage setting 2 Remove the probe The Major Alarm activates Update inventory to clear this alarm as described in this chapter Chapter 6 System Troubleshooting and Repair Page 6 27 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Em
272. tored by the Distribution Bus Monitoring Circuit Cards and any MCA I O Circuit Card set as Distribution other setting TOTAL DISTRIBUTION choice is Auxiliary 112 LOAD PAR System Press ENTER to view individual bay TOTAL AUXILIARY Load Menu distribution load ae LOAD aaaaaA Total sum load current monitored by MCA I O Circuit Cards set as Auxiliary Press ENTER to view individual MCA I O circuit card load currents Total load current monitored by Distribution 113 DIS TRIRU WON CROSA System Bus Monitoring Circuit Cards set as Group A LOAD aaaaaA Load Menu designation Total load current monitored by Distribution 114 DIS TRIBUTON GROUPE Syslein Bus Monitoring Circuit Cards set as Group B LOAD aaaaaA Load Menu l designation Total Remote Distribution load current reported 115 REMOTE SYSTEM System by the LMS when LMS Function Channel 63 LOAD aaaaaA Load Menu value is greater than zero Page 2 16 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B
273. tribution Bus Monitoring Circuit Cards set as 100 DISTRIBUTION GROUP A Main Group A designation above preset adjustable LOAD ALARM Alarm Menu value Press ENTER to view the alarm limit setpoint and the current value of the monitored input 100A ALARM LIMIT aaaaaA w Displays the alarm limit setpoint and the actual NOW AT aaaaaA value of the monitored input Sum of load currents monitored by all Distribution Bus Monitoring Circuit Cards set as 101 DISTRIBUTION GROUP B Main Group B designation above preset adjustable LOAD ALARM Alarm Menu value Press ENTER to view the alarm limit setpoint and the current value of the monitored input 101A ALARM LIMIT aaaaaA _ Displays the alarm limit setpoint and the actual NOW AT aaaaaA value of the monitored input THE DISPLAY DOES NOT Main wor 102 RESPOND Alarmi Menu MCA communications with MCA Display lost Main 103 GO TO FUNCTION MENU Narn Menu Press ENTER to go to this menu 104 GO BACK TO MENU TREE Main Press ENTER to go to the beginning of the BEGINNING Alarm Menu MCA Menu Tree VIEW THE SYSTEM Function 105 MEASUREMENTS Menu Press ENTER to go to this menu Chapter 2 Navigating the MCA Page 2 15 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Powe
274. tribution Point 1 24 left right Top Bus Bus 1 Designation Not Set Bays w in Bay 25 36 left right Bottom Bus Bus 2 Fuse 2 16 Note that distribution components may take Fifth Bay Plug In more than one mounting position designation acai Ste number is the left most mounting position Twenty Six Bus 2 Set for B Designation Plug In 5 26B Page 2 4 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA IDENTIFICATION NUMBER COMPONENT MCA NUMBERING SCHEME note that each line shown below is separated with a dash in the MCA display NOTES EXAMPLE Primary Bay is 1 other bays are numbered consecutively following the bay to bay cabling scheme Fifth Bay Top Left Bus Set for B Designation 5 1B Sixth Bay Top Right Bus Set for B Distribution Bay te aed Designation Only Bay s Distribution Bus mi ae Bue t Top EET 6 2B Distribution w in Bay A or B istribution Bus 2 Top Right Seventh Bay Bottom Bus Designation D
275. twork Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Detail J Rectifier 208V and 480V Rectifier o NA HE HM TNA Output Current Operate Standby Switch Bargraph Operate AC Identify Indicator Standby WW A Protection Alarm Indicator a ra Fail Alarm Indicator Page 1 24 Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B CHAPTER 2 NAVIGATING THE MCA MCA LOCAL CONTROL PANEL AND DISPLAY Located on the Primary Power Distribution and Power Only Bays front door Issue AQ January 15 2013 o AC Alarm aia MINOR Indicator TESTEQ A Cutoff Flashes Indicator Green OK Indicator Indicator Audible ee Red Red Fail Yellow Yellow Alarm FUNCTION SET YES i oQ oo ae Pushbutton Switch SA w oO Daal ENTER Z smdl Pushbutton Switch LO NO
276. usly described in this chapter 2 Resetting the MANUAL TEST EQUALIZE hh HOURS value in the MCA configure menu when END TEST EQUALIZE IN hhh hh HOURS is being displayed as described in the previous procedure 3 Applying an external test equalize signal as described in the next procedure Chapter 3 System Operating Procedures Page 3 13 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Method 3 Automatic Test Equalize Procedure In this method a user enables the Automatic Equalize feature via the MCA Control Panel The system is automatically placed in the equalize mode and automatically returns to float mode for the conditions as described above Follow the procedures described below Note The automatic equalize feature is intended for use only with wet cell batteries Using this feature with valve regulated batteries is not recommended Description This feature can be enabled or disabled by a user via the MCA The default state is disabled The Automatic Equalize feature is a time based function which
277. uter circuit card Refer to Figure 6 7 and Figure 6 8 for location 12 Remove the grounding wrist strap 13 Close the bay s front door 14 Enable the external alarms or notify appropriate personnel that this procedure is finished 15 Ensure that there are no local or remote alarms active on the system Chapter 6 System Troubleshooting and Repair Page 6 15 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay Power Only Bay Similar lt lt MCA Router Circuit Card KF jia ji I q Cy Figure 6 2 Power Distribution Bay MCA Router Circuit Card Replacement Power Only Bay Similar Page 6 16 Chapter 6 System Troubleshooting and Repair This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copy
278. w key until CHANGE CONFIGURATION PARAMETERS is displayed 4 Press and release the FUNCTION SET ENTER key 5 CHANGE I O BOARD PARAMETERS is displayed Press and release the FUNCTION SET ENTER key 6 Repeatedly press and release the FUNCTION SELECT DOWN arrow key until ANALOG OUTPUT B P 50mV aaaaA B P Bay Number MCA I O Circuit Card Position Number This sets the scale factor for the analog output Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously Observe the value displayed To change this value press and hold the FUNCTION SET YES or NO key Release the key when the desired value is displayed With the desired value being displayed press and release the FUNCTION SET ENTER key ARE YOU SURE is displayed Press and release the FUNCTION SET YES key To select another analog output if available press the FUNCTION SELECT DOWN arrow key 7 Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Chapter 4 MCA System Adjustments Page 4 25 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited
279. y of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Section 5877 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AQ January 15 2013 4 With the desired value being displayed press and release the FUNCTION SET ENTER key 5 ARE YOU SURE is displayed Press and release the FUNCTION SET YES key 6 Continue with the next procedure Setting the Power Share Voltage Offset 1 From the previous procedure press and release the FUNCTION SELECT DOWN arrow key to display PS VOLTAGE OFFSET v vV 2 Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously 3 Press and hold the FUNCTION SET YES or NO key to change this setting as required Release the key when the desired value is displayed Note Enter the value that will be added to the float voltage to ensure the New Power System will initially carry the load This value must be higher than the sum of the voltage drop in the cables connecting the two systems in parallel and the output voltage regulation specific to the rectifiers of the Existing Power System If the sense leads are connected to the same sensing points as the Existing P
280. y tele Monitoring Circuit Card Position Number isi 1 POINT T pan Group A or B Designation if applicable PANEL B P A B INCLUDES Meng T888 0P aha DOWN ARROWS 16 view other Distribution Bus Monitoring Circuit Cards POINTS E E distribution devices Press ENTER to view individual distribution devices inventory information Distribution 152 GO TO INVENTORY MENU Inventory Press ENTER to go to this menu Menu r GO BACK TO MENU TREE Distipution Press ENTER to go to the beginning of the BEGINNING Menu MCA Menu Tree enu Page 2 20 Chapter 2 Navigating the MCA This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Section 5877 Issue AQ January 15 2013 MCA Menu Tree Line No Associated Bes e Section Message Displayed with Definition 5886 Distribution device identification number and type Distributi B P A B Bay Number Distribution Device POINT B P A B IS A ISIIDULION Position Number Group A or B Designation if 154 Inventory F CB PI Detail Menu applicable F CB PI Fuse or Circuit Breaker o
281. yed Press and release the FUNCTION SET YES key Press and release the FUNCTION SET YES and NO keys simultaneously to return to the beginning of the MCA menu tree Returning to Float Mode To return to float mode navigate to and activate the TEST EQ MODE ACTIVE SET FLOAT menu item in the MCA function menu as previously described in this chapter Chapter 3 System Operating Procedures Page 3 11 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Method 2 Manually Initiated Timed Test Equalize Procedure In this method a user manually places the system into the test equalize mode via the MCA Control Panel The system automatically returns to the float mode after a preset programmable time period 1 99 hours in increments of one hour Follow the procedures described below Setting for Manually Initiated Timed Test Equalize Set the MANUAL TEST EQUALIZE hh HOURS menu item in the MCA configure menu to a value between 1 and 99 A step by step procedure is provided next 1 With SYSTEM OK being dis
282. ystem network LMS 8 INPUT BINARY CIRCUIT CARD P N 506334 Chapter 1 System Overview Page 1 21 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 User Instructions Issue AQ January 15 2013 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Detail I6 LMS 4 Output Relay Circuit Card P N 506335 S S S S S S 0o S E WE e ting 8 S i 7 6 S Isle tet 4 3 1S 506335 gt a 1 S Note Relay designations K1 through K4 as shown are for the circuit card only The actual relay channel number depends upon the number of relay circuit cards installed and the location of this relay circuit card in the system network Relay contacts are shown with the relays deenergized LMS 4 OUTPUT RELAY CIRCUIT CARD P N 506335 Page 1 22 Chapter 1 System Overview This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems N
283. ystems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Section 5877 Issue AQ January 15 2013 User Instructions Spec No 582140000 Models 802NLDB 802NLEB and 802NL B MCA Menu eae Message Displayed ee Definition 5886 Allows you to enable the MCA Audible Alarm feature and set the Audible Alarm Cutoff Reset Time Period set point or disable the feature AUDIBLE SILENT TIME 1 Refer to Changing a Value or Setting mm MINUTES Initializati in the table at the beginning of this nitialization R or Menu chapter AUDIBLE ALARMS STAY Note To disable the feature press SILENCED NO when in the change setting mode to scroll to AUDIBLE ALARMS STAY SILENCED displayed when you scroll down to zero minutes Allows you to enable the Rectifier Sequencing feature and set the Rectifier Sequencing Delay set point or disable the feature PCU SEQUENCING IS 1 Refer to Changing a Value or Setting DISABLED Boss in the table at the beginning of this s r Initialization chapter PCU SEQUENCING DELAY Menu Note To disable the feature press NO when in the change setting ss SECONDS os mode to scroll to Rectifier SEQUENCING IS DISABLED displayed when you scroll down to zero seconds Allows you to enable the Manual Timed Test Equalize feature and set the Timed Test Equalize set
284. zards a The tasks should be performed in the order indicated b Remove watches rings and other jewelry c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expected voltage is present d Wear eye protection and use recommended tools e Use insulated tools To avoid danger to the installer or damage to the equipment the tools used in this procedure should have insulated grips All exposed metal shafts extensions handles etc should be completely insulated with a minimum of three half lapped layers of electrical tape Ensure that wrenches with more than one working end have only one end exposed AC Input Voltages Danger This system operates from AC voltage capable of producing fatal electrical shock DC Input Output Voltages Danger This system produces DC Power and requires battery to be connected to it Although the DC voltage is not hazardously high the rectifier Modules and or battery can deliver large amounts of current Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact a battery terminal or exposed wire connected to a battery terminal NEVER allow a metal object such as a tool to contact more than one termination at a time or to simultaneously contact a termination and a grounded object Even a momentary short circuit can cause explosion and injury Caution Performing the following procedures may interru

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