Emerson NetSure 4015 DC Power System Application Guide
Contents
1. Protective Device Recm Wire Size 22 ssa So i 4A 6A 8A 10A 14 AWG 2 5mm 1 2 13mm 16A 20A 12 AWG 4mm 1 2 13mm 25A 10 AWG mm 1 2 13mm 32A 8 AWG 10mm 1 2 13mm 40A 8 AWG 10mm 1 2 13mm 50A 8 AWG 10mm 1 25mm 63A 6 AWG mm 1 25mm Load should not exceed 80 of device rating Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 75 C conductor temperature operating in ambient of 35 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes 3 THHW 75 C wire Conduit sized for two 2 current carrying conductors and one 1 ground conductor per conduit based on NEC recommendations For operation in countries where the NEC is not recognized follow applicable codes When using power cords power cords must meet the temperature and voltage requirements for the installation Table 8 Recommended DC Load Distribution Wire Sizes and Lugs Page 24 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the2. Conduit Grounding Points opposite side also both HRMG and NPG Removable Panel for installation both HRMG and NPG DC Distribution Leads Openings for 25mm 1 Conduit snap bushings are furnished for use without conduit ER ES E ER 00 Sub Rack Return Bar Grounding Stud Grounding Point opening for 19mm 0 75 conduit provided Removable Sub Rack Panel Grounding Stud Page 8 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 Battery Tray List 91 HRMG and List 92 NPG D Battery Retaining Bracket shipped installed remove to install battery sub trays View of Individual Battery Sub Tray Six 6 Removable Battery Sub Trays ee Four 4 trays equipped with five 5 12V DC battery blocks Two 2 trays equipped with four 4 12V DC battery blocks Battery blocks in each tray are factory wired attery Sub Trays Battery wiring connectorized for easy installation Battery Sub Tray Connector Battery T
3. 1 25mm 6 4 AWG P 400V AC 46A 63A 25mm 1 25mm 7 6 AWG 480V AC 38A 50A 16mm 3 4 19mm AC INPUT GROUNDING LEAD Grounding Studs for Lug Connection Provided Recommended Lug 4 AWG 25mm 2 Hole 245350300 single hole lug 10 32 Bolt Clearance Holes Same as AC Input S 5 8 Centers 6 AWG 16mm Le wo A oa D N 245346500 double hole lug The AC input branch circuit protective device should be of the time delay or high inrush type Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 75 C conductor temperature operating in ambient of 35 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf Frame ground terminals must be connected to earth ground not power system neutral Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire If aluminum or copper clad aluminum grounding conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes THHW 75 C wire Conduit sized for th
4. Distribution row breaker rated at L 125A 65kAIC if furnished 5 Individual DC distribution load breakers rated at 4A 6A 8A 10A 16A 20A 25A 32A 40A 50A and or 63A 6kAIC 6 Battery breaker rated at 40A 6kAIC Page 20 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 RECOMMENDED WIRING SIZES BRANCH BS CIRCUIT PROTECTION AND CRIMP LUGS Equipment Grounding For equipment grounding requirements refer to the current edition of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC applicable local codes and your specific site requirements For operation in countries where the NEC is not recognized follow applicable codes Factory Furnished IT Rack Frame Grounding When the system is pre assembled and pre wired in a factory furnished IT rack List R1 R2 grounding leads are factory wired from the individual system sub racks to a ground bar located on the rear left side of the fu
5. Recommended S Recommended Lug Lug Requirements Emerson P N Furnished Grounding Cable To Power and Control Sub Rack P N 555262 965mm 38 2 Hole 245346800 terminated on both ends with 1 4 Bolt Clearance lug P N 245346800 4 AWG Holes 5 8 Centers 25mm To Load Distribution Sub Rack None screw clamp type terminal provided Table 6 Recommended Return Busbar Bus Grounding Wire Size and Lug NPG Configurations Only Page 22 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 AC Input Power and Control Sub Rack Home Refer to Table 7 for recommended branch circuit protection wire sizes and lugs AC INPUT The system requires one AC feed which provides input power for the two rectifiers Screw Clamp Type Terminals Provided Input Maximum Recm 35 C Ambient Temperature Voltage Input Current Branch Circuit Recm Conduit Size 3 Phase 30kW Protection Wire Size 2 gt 4 if used 6 4 AWG A 380V AC 48A 63A 25mm
6. 6U List 11 and 12 Optional Battery Tray s 4U each List 91 and 92 Page 6 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 Power and Control Sub Rack Lists 11 HRMG and List 12 NPG Home Battery Leads Openings for AC Input Leads Opening 19mm 0 75 Conduit for 25mm 1 Conduit top and bottom Alarm Leads Opening DC Output Leads Openings for 25mm 1 Conduit for 32mm 1 25 Conduit System Shutdown Button Rectifier Module AC Input Circuit Breakers 40A 380V 400V 480V AC Adjustable Rear Mounting Brackets L op op op op op Front Mounting eg ACU Controller ACU Interface Board IB2 behind cover Rectifier Modules AC Input Battery Terminals Terminals nn 5 sets of studs AC Surge for double hole Protectors lugs each polarity DC Output Terminals 2 sets of studs for double hole lugs each polarity co oo oo og op External and Internal Battery Tray Control Alarm Conn
7. Circuit Breakers Features Each distribution position in the load distribution sub rack is factory furnished with a distribution block and cover for ease of adding circuit breakers in the field When circuit breakers are specified on initial order the factory replaces the distribution block and cover with the specified circuit breaker When breakers are ordered separately for field installation this same procedure must be performed See UM584000300 Operation Instructions for details Each circuit breaker is a 2 pole device and occupies one circuit breaker mounting position in the load distribution sub rack The load distribution sub rack has nine 9 circuit breaker mounting positions Restrictions Load should not exceed 80 of device rating Only breakers specified in Table 1 are to be used NO substitutions are acceptable Ordering Notes 1 Order circuit breakers as required per Table 1 Output Load Circuit Breaker Selection Refer to the following guidelines in addition to following local codes and practices Systems with Batteries a Define the power requirement of circuit to be protected ex 5000W assume constant power electronic load b Determine the minimum system voltage per the system design parameters including any voltage drop accounted for to the load This will generally occur at the end of battery discharge and this voltage value should not exceed the minimum rated operating voltage of devices on this
8. Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 MECHANICAL SPECIFICATIONS Rack Integrated System 24U List R1 1000 40 Top View Left Side View Front View Rear View Notes 1 Dimensions are in mm inches 2 Finish Black 3 Doors Sides removed in illustration for clarity Rack Integrated System 42U List R2 1000 Top View CG a d Se tee oe Left Side View Front View Rear View Notes 1 Dimensions are in mm inches 2 Finish Black 3 Doors Sides removed in illustration for clarity Page 28 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application
9. Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 Home Dimensions and Weights INSTALLED metric english f H W D Weight A When Sold Separately List mm in mm in mm in Kg Ibs Power and Control Sub Rack 11 12 265 10 5 483 19 724 28 5 29 5 65 Load Distribution Sub Rack HRMG 21 23 257 10 483 19 257 10 16 35 ica Sup Rack 22 24 258 10 483 19 317 12 5 16 35 Battery Tray empty 91 92 177 7 483 19 838 33 27 60 Battery String Fits Inside Battery Tray 91 200 Rectifier 15kW 1R40015000e 88 3 5 218 8 5 565 22 10 22 i H W D Weight B When Factory Integrated List mm in mm in mm in Kg Ibs 24U Rack R1 1194 47 600 24 1000 40 70 5 155 42U Rack R2 2000 79 600 24 1000 40 120 265 Total Installed Weight S Add the weight of the selected components shown in column WEIGHT A to weight of rack shown in column WEIGHT B for Total Installed Weight Page 29 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 I
10. Provides an internal battery tray with cabling for one 400V battery string May be provided with or without twenty eight 28 12V battery blocks e Six 6 individual sub trays for easy installation e Refer to Battery Backup Time table for battery backup time Restrictions Must be mounted in customer provided IT rack unless ordered with List R1 or R2 Must be used in a negative pole grounded application May not be used in combination with external battery strings Must order two 2 or more battery trays if 40A or larger load circuit breakers are specified Must be used with List 12 Ordering Notes 1 Must order battery sub tray kit per table below for each battery tray ordered 2 Order up to five 5 battery trays per system The total number of internal or external battery strings cannot exceed five 5 Battery Sub Tray Kits Notes Battery Sub Tra Battery Type A P N y Enersys Battery sub tray kit P N 553524 consists of six NPA TER 553524 battery sub trays and Emerson supplied batteries factory cabled Battery sub tray kit P N 554564 consists of six mene ae battery sub trays and cables without batteries Page 14 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission o
11. SES EES High Resistance Midpoint Grounded Systems Wa Battery Tray NPG 99400070092 Negative Pole Grounded Systems Wa R1 584000300R1 Rack Integration Factory Integrated System 24U 24U 19 R2 584000300R2 Rack Integration Factory Integrated System 42U 42U 19 98 58400030093 Temperature Probe 12 Feet 4m 99 58400030094 Temperature Probe 33 Feet 10m Page 10 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 Power and Control Sub Rack Home List 11 Power and Control Sub Rack HRMG High Resistance Midpoint Grounded Systems Features e Provides the power and control sub rack e Provides two 2 rectifier mounting positions A rectifier mounting position blank cover panel P N 553319 is furnished for each empty rectifier mounting position in the system e Provides one 1 Model M820N ACU system controller Provides the ACU IB2 interface board Provides a ground fault detection circuit Provides a System Shutdown circuit Restrictions
12. be de rated by 3 C per 1000 feet above 6000 feet 1 3 6 Audible Noise lt 55dB A at 25 C measurement made at 1m distances in front of system at full load 1 3 7 EMI EN 300 386 Class A and FCC Part 15 Class A 1 3 8 Mounting This system is intended only for installation in a Restricted Access Location on or above a non combustible surface and must be securely mounted to the floor 1 3 9 Surge Protection Compliance with EN61000 4 5 Installation Class 4 and capable of withstanding surges per ANSI IEEE C 62 41 1999 Category B3 across the input terminals Note This level of protection is a widely used standard for telecommunications power equipment As with all such equipment it is the end user s responsibility to provide an adequately sized Surge Suppression Device Type 1 at the commercial power service entrance of the building that reduces all incoming surges to levels below the classes categories stated for the equipment 1 4 Physical 1 4 1 Form Factor 19 Rack EIA 310 D Compliant Page 26 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Powe
13. circuit c Divide circuit power in step a by the voltage determined in step b This represents the maximum discharge current that the breaker must accommodate d Round up to the next breaker size e Check Divide maximum circuit power in step a by the normal system operating or float voltage e g 378V DC This is the normal operating current Multiply this value by 1 25 to account for breaker derating factor per the NEC Round up to the next breaker size f Breaker size required is the larger of step d or e Example 5000W 260V DC minimum device voltage 19 2A round up to 20A breaker Check 5000W 378V DC 13 2A x 1 25 16 5A round up to 20A breaker Systems without Batteries a Define power requirements of circuit to be protected ex 5000W assume constant power electronic load b Divide circuit power in step a by the system operating float voltage e g 378V DC This is the normal operating current Multiply this value by 1 25 to account for breaker derating factor per the NEC Round up to next breaker size Example 5000W 378V DC 13 2A x 1 25 16 5A round up to 20A breaker Note Select wire gauge per Table 8 for each circuit Note that Table 8 is only for two 2 conductors per conduit For more than two 2 conductors per conduit establish a current value equivalent to 80 of the breaker size determined from the formula in the above procedures to calculate the wire sizes per the NEC Do not excee
14. confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 Issue AB April 5 2013 System Application Guide NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 e Load Distribution Sub Rack s List 21 24 Home The system may contain up to two 2 load distribution sub racks which provide DC distribution through circuit breakers Optional main row breaker required for UL applications Distribution can also be bulk with no distribution sub rack Battery Tray s List 91 92 The system may contain up to five 5 battery trays each housing one 1 400V battery string consisting of twenty eight 28 12V battery blocks 336V nominal Customer supplied external battery strings can be connected to the system The total number of internal and external battery strings cannot exceed five 5 IT Rack Integration List R1 R2 Choice of 24U or 42U rack also includes factory installation integration and testing of all selected components Available Grounding Configurations HRMG High Resistance Midpoint Ground Configuration 200V DC The HRMG configuration provides system voltages to ground at half of the output system voltage for additional personnel safety That is the HRMG
15. is designed to accommodate batteries from various manufacturers The following are referenced in this document PowerSafe Enersys EnerSys Inc Reading PA 196212 4145 Page 31 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 REVISION RECORD Home Change Issue Number Description of Change Date Approved ECO AA LLP216775 New 12 12 2012 John Jasko AB LLP218630 Misc updates Dimensions and weights 04 05 2013 John Jasko i John Jasko tabled revised Apr 17 2013 John Leitne r Apr 17 2013 Emerson Network Power Energy Systems North America Inc 4350 Weaver Parkway Warrenville IL 60555 Toll Free 800 800 1280 USA and Canada Telephone 440 246 6999 Fax 440 246 4876 Web EmersonNetworkPower com EnergySystems EMERSON EnergyNet Secure EmersonNetworkPower com Network Power Page 32 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information
16. owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited
17. version of 400V DC produces 200V DC to ground potentials This configuration is used in applications where an internal high resistance path is required between the positive output busbar and site ground and also the negative output busbar and site ground The DC bus is continuously monitored for ground fault conditions If the insulation resistance between the BUS or BUS to ground goes below a set value a ground fault alarm is generated Refer to UM584000300 Operation Instructions for additional information on this topic NPG Negative Pole Ground Configuration 400V 0V DC This configuration is used in applications where the negative output busbar is required to be connected to site ground Complete Solution components factory installed in an Emerson Network Power DCM IT Rack Individual Components Page 2 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 Issue AB April 5 2013 System Application Guide NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 eneral Specifications Family System Spec No System Model System A
18. 0 Recommended wire size for these connections is 22 AWG 0 5mm A for loop lengths up to 200 feet 61m and 18 20 AWG mm 0 75mm for loop lengths over 200 feet 61m Battery Power and Control Sub Rack The battery cables to the internal battery tray s are factory provided and sized accordingly These cables are 8 AWG and terminated on the Power and Control Sub Rack side with a P N 245391600 lug Battery cables to external batteries should be sized per the current edition of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC applicable local codes and your specific site requirements For operation in countries where the NEC is not recognized follow applicable codes Two hole lugs with 1 4 bolt clearance holes on 5 8 centers are required Page 25 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 SPECIFICATIONS Home 1 SYSTEM 1 1 System DC Output Ratings 1 1 1 Voltage Nominal 400V D
19. 0 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 ONE LINE DIAGRAM Home AC Input 3 phase 4 wire Power and Control Sub Rack Rectifier AC Input Breakers Rect Noie3 Rect LNS SE Ground Fault Detection Circuit HRMG Configurations Only Battery Trays 0 5 per system Load Distribution Sub Racks 0 2 per system peN Battery String Row Ge Battery 28 12V DC Blocks Breaker CN Ee E KS 5 Breaker 336V DC Nominal if furnished Note 6 oie 4 S s cn Battery String Battery 28 12V DC Blocks Breaker 336V DC Nominal HOw Load Distribution Breakers CH 5 Note 6 Breaker i if furnished Note 4 gt Battery String an Battery 28 12V DC Blocks Breaker 336V DC Nominal Note 6 Notes i 1 Recommended input wire size is 4 AWG 25mm p S for 380V and 400V input and 6 AWG 16mm for Keren ee E GE Breaker 336V DC Nominal See NEC table 310 16 Note 6 2 Maximum AC Input Current 30kW 2 480V 47A 384V 38A 480V 400V 45A 320V 46A 400V Battery String 380V 60A 304V 48A 380V Battery 28 12V DC Blocks 3 Rectifier AC input breakers Breaker 336V DC Nominal rated at 40A 10kAIC Note 6 4
20. BET E 26 Lal System DG Output E 26 UE ele dE due EE 26 1 3 System Environmental Ratings cccccccceceeeececeeeee cece eeeeaeeeeeeeseeeeeseaeeeeeaeseeeesaaeeeseaeseeeeeseaeeeseaeeeeeeeeneeess 26 Page 4 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 LA lh le ET 26 1 5 System Compliance Information cccccccccceeeseeeeeee cece eeeeaeeeeeeeseeeeecaaeeecaeeseeeesaeesseaeseeeeeseeeesaeeeeeeeeeeeess 27 EN tU EE 27 Bi AGU Controle iee aa AA E a a E EAE A EAE E 27 MECHANICAL SPECIFICATIONS n ssnssnnnnunnunnnunnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnn annann nananana 28 Rack Integrated System 24U List R1 ssasssssesnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn nn nnmnnn nnmnnn nnmnnn nnmnnn mannanna na 28 Rack Integrated System 42U List R2 ccccssseceeeseseceenseeeeeenseaeeeensaeeeensaeeeenseaeeeenseaeeeenseecaeenseeeeeeeseenenes 28 Dimensions and KU Le LCE 29 RELATED DOCUMENTATION 2a ee ENEE deed NASA 31 BATTERY MANUFACT
21. C Adjustable between 290 400V DC 1 1 2 Power 30kW at Vout 2 336V DC 1 1 3 Voltage Regulation 0 5 from 1A to 37 5A per rectifier 1 1 4 Grounding Configurations A HRMG High Resistance Midpoint Ground B NPG Negative Pole Ground 1 2 System AC Input Ratings 1 2 1 Voltage Nominal 380 400 480V AC three phase 4 wire 50 60 Hz with an operating range of 260 to 530V Acceptable input frequency range is 45 to 65 Hz Derate to 50 of the output power from 260V to 304V AC 1 2 2 Current 380V AC 48A 400V AC 46A 480V AC 38A 1 2 3 Power Factor 0 99 100 load 1 2 4 Inrush Current Peak value lt 1 5 times peak value of maximum steady state input current 1 2 5 Efficiency Peak 97 1 2 6 THD A 380V AC 50Hz Input Voltage lt 5 at 378V DC output 7500W 15KW load B 480V AC 60Hz Input Voltage lt 6 at 378V DC output 15KW load 1 3 System Environmental Ratings 1 3 1 Operating Ambient Temperature Range 5 C to 45 C 23 F to 113 F Full Rating 5 C to 35 C 23 F to 95 F Recommended with Batteries 20 C to 25 C 68 F to 77 F 1 3 2 Storage Ambient Temperature Range 40 C to 70 40 F to 158 F 1 3 3 Heat Rejection 3070 BTU hr 900W maximum 1 3 4 Humidity Capable of operating in an ambient relative humidity range of 0 to 95 non condensing 1 3 5 Altitude Capable of operating in an altitude range of 200 feet to 10 000 feet The maximum operating ambient temperature should
22. C Input Voltage System Output Voltage max Output Capacity System Rectifier System Agency Approval EMI Framework Type Mounting Width Mounting Depth Power and Control Sub Rack Load Distribution Sub Rack Battery Tray 24U Rack Dimensions 42U Rack Dimensions Access Control Color Environment E Home NetSure 584000300 4015 X003 Nominal 380 400 480 volts AC three phase 50 60 Hz with an operating range of 260 to 530 volts Acceptable input frequency range is 45 to 65 Hz A single 4 wire no neutral AC input feed supplies both rectifiers 400V DC 89A 30kW maximum 44 6A 336V DC to 37 5A 400V DC 15kW maximum UL Listed per UL60950 1 cUL for Canada CE Marking per low voltage directive EN60950 and the EMC directive See 1 5 1 Safety Compliance on page 27 EN 300 386 Class A and FCC Part 15 Class A Rack Mounting in an IT Rack EIA 310 D Compliant 19 Inches 483mm nominal 724mm 28 5 inches 257mm 10 inches HRMG Configuration 317mm 12 5 inches NPG Configuration 838mm 33 inches 1194mmH x 600mmW x 1000mmD 47 H x 24 W x 40 D 2000mmH x 600mmW x 1000mmD 79 H x 24 W x 40 D Front and rear for installation and maintenance Front for operation Microprocessor Black 5 to 45 C 23F to 113 F Full Rating 5 C to 35 C 23 F to 95 F Note Battery manufacturers recommend an operating temperature of 25 C 77 F Ambient temperatu
23. D s SAG584000300 d System Application Guide EMERSON NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 Issue AB April 5 2013 SYSTEM OVERVIEW ka Description 400V DC Output up to 30kW Power System The NetSure 4015 30kW DC Power System is a complete integrated power system containing rectifiers intelligent control metering monitoring and distribution The individual system sub racks can be factory integrated into a standard 19 IT rack or provided separately for customer integration into an existing IT rack This power system is capable of operating either with or without batteries online This system consists of the following components e Power and Control Sub Rack List 11 12 The system contains one 1 power and control sub rack which houses up to two 2 rectifiers and the system control and monitoring components e 6Rectifier s The system contains one 1 or two 2 rectifiers which provide load power battery float current and battery recharge current during normal operating conditions Refer to the rectifier instructions UM1R40015000e for more information e Controls ACU Advanced Control Unit Plus Controller The system controller provides power system control rectifier control including a charge control function metering functions monitoring functions and local remote alarm functions Power system control includes battery low voltage disconnect BLVD fun
24. Must be mounted in customer provided IT rack unless ordered with List R1 or R2 Must be used in a high resistance midpoint grounded application 200V DC Ordering Notes 1 Order one 1 power and control sub rack per system 2 Order up to two 2 rectifiers P N 1R40015000e per power and control sub rack 3 If ordered with List R1 or R2 factory programs ACU Controller for ordered configuration If ordered separately for customer integration customer needs to program ACU for final configuration List 12 Power and Control Sub Rack NPG Negative Pole Grounded Systems Features e Provides the power and control sub rack e Provides two 2 rectifier mounting positions A rectifier mounting position blank cover panel P N 553319 is furnished for each empty rectifier mounting position in the system e Provides one 1 Model M820N ACU system controller Provides the ACL IB2 interface board Provides a System Shutdown circuit Restrictions Must be mounted in customer provided IT rack unless ordered with List R1 or R2 Must be used in a negative pole grounded system 400V DC OV DC Ordering Notes 1 Order one 1 power and control sub rack per system 2 Order up to two 2 rectifiers P N 1R40015000e per power and control sub rack 3 If ordered with List R1 or R2 factory programs ACU Controller for ordered configuration If ordered separately for customer integration customer needs to program ACU for final co
25. URER INFORMATION cccessseceeeseseeeenseseeeenseaeeeenseaeeeenseaeeeenseaeenseseeeenenseeeensesesnanes 31 Page 5 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 MAIN COMPONENTS ILLUSTRATIONS Home Factory System Integration Lists R1 and R2 Assembled System Note Also order individual sub racks List 11 12 21 22 23 24 91 92 not to exceed 24U for List R1 and 42U for List R2 See List Descriptions on page 10 List R2 Complete Solution components factory installed in Emerson Network Power e DCM 42U IT rack List R1 Complete Solution components factory installed in Emerson Network Power DCM 24U IT rack Doors Sides Removed in Illustration for Clarity Customer System Integration Installed in Customer IT Rack Note Order List 11 12 21 22 23 24 91 92 See List Descriptions on page 10 Load Distribution Sub Rack s 6U each List 21 22 23 24 Power and Control Sub Rack
26. ad Distribution Sub Rack without Row Breaker HRMG High Resistance Midpoint Elle e E EE 13 List 24 Load Distribution Sub Rack without Row Breaker NPG Negative Pole Grounded E EE 13 Battery tee ee ee 14 List 91 Battery Tray HRMG High Resistance Midpoint Grounded Systems n s 14 List 92 Battery Tray NPG Negative Pole Grounded Systems esesseseeeseessresrssrrssrresrissrinsrresrnsrre 14 Temperature Probes sive sect iecsccttvccncds vcahszac ee Ge dee Se ee ee ed eeben ee ee ee 15 List 98 Temperature Probe 12 Feet 4m Total Cable Length 15 List 99 Temperature Probe 33 Feet 10m Total Cable Length 15 Rack Integration Factory Integrated System ccesccsseceeeeeeeeeeesseeseseeeneeeeeeaeeesaeseseeeseseeessaeseseaesaseeeeeeeaeas 16 LISER IT T E A OT ctect eects A A ties idecedd etabteysanstevis E E AI AEE 16 EE AE A D KEE 16 ACCESSORY DESCRIPTIONS i a a aa a aaa eege dee CERS dE eege dee 17 DC LoadDistribution DeViC S aaa aeaa ea a aa aa aa ar e aaaea aaa aranan aa raa aaaea a E aa aaa a aa ap ena aAA isnaad Sn raii dinie 17 DIN Rail Type Load Circuit Breakers cccccccceeeececeeeee cece eeeeaeeeeeee ceases cage eeeaeeseeeeeceaeeesaaesdeneeseaeeesaeeeeeeeeenees 17 Load Circuit Breaker Lockout Tagout Assembly sseesseesseeeseessr essensen netnstnssinsstnsstnsstnnstnnsrnnstnnstnnntnnnnnnnn nnne 18 User Replaceable Components cccesecesseeeesneeeeeeeeeeesesaeenseeeeeeeaesaesasneeeneeeessaeee
27. attery Tray P N 554934 1575mm 62 Table 5 Recommended Sub Rack Frame Grounding Wire Size and Lug Page 21 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 Return Busbar Bus Grounding NPG Configurations Only Home The return busbar Bus in a negative pole ground NPG configuration is to be connected to ground A grounding connection point for the return busbar Bus is provided on the negative bus in the power and control sub rack This connection can also be made on the rear of the load distribution sub rack if furnished Note When the system is pre assembled and pre wired in a factory furnished IT rack List R1 R2 a grounding lead is factory connected between the Bus in the power and control sub rack and the rack ground bar located on the rear left side of the furnished IT rack Refer to Table 6 for recommended grounding wire size and lug selection For convenience a grounding cable is furnished loose as shown in Table 6 Return Busbar Bus Grounding
28. ctionality to remotely trip battery circuit breakers which protects batteries against over discharge The system can also be equipped with one 1 or two 2 temperature probe s Any combination of the two 2 temperature probes can be programmed to monitor ambient air temperature and or battery temperature A temperature probe set to monitor battery temperature can also be used for the rectifier battery charge temperature compensation feature and or BTRM battery thermal runaway management feature The controller also provides data acquisition system alarm management and advanced battery and energy management The controller contains an LCD display and keypad for local access The controller provides Ethernet connection and supports software upgrade via its USB port It also comes with a comprehensive web page and SNMP capability for remote system management Refer to the ACU controller instructions UM1M820NNB 1 for more information System Shutdown A System Shutdown pushbutton is located on the front of the power and control sub rack When momentarily depressed the rectifiers AC input circuit breakers and the Emerson provided battery trays battery disconnect circuit breakers are tripped open to isolate the system from all electrical sources Manual intervention is required to restart the system Page 1 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains
29. d the ratings of the device load when coordinating with a system operated with battery back up Page 17 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 Home Ampere i deeg Lockout Tagout Rating Part Number Assembly 4A 144974 6A 144923 8A 144924 10A 144925 16A 144928 20A 144929 Ge 25A 144930 Se l 32A 144932 N 40A 144887 Sen 144933 P N 145289 63A 144959 Table 1 DIN Rail Type Circuit Breakers Load Circuit Breaker Lockout Taqout Assembly Features e Allows the distribution circuit breakers to be padlocked in the off position Ordering Notes 1 Order a lockout tagout assembly P N 145289 for each circuit breaker as desired Page 18 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the writte
30. ectors HRMG Ground Connection HRMG Configurations Only MUST BE PROPERLY CONNECTED TO GROUND Sub Rack Grounding Stud Removable Panels for installation Page 7 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 Load Distribution Sub Rack List 21 24 Home List Row Breaker HRMG NPG 21 X 22 X 23 24 DC Distribution SEA Circuit Breakers 9 positions SE 4A 6A 8A 10A 16A 20A from Power and oe 25A 32A 40A 50A 63A Control Sub Rack Viet NN Future Circuit Flanges Optional List 21 22 Breaker Mounting Row DC Distribution Positions Circuit Breaker 125A HRMG Configuration Customer NPG Configuration Load Connections Customer Customer Distribution Blocks hold factory wiring to DC Distribution Load Connections Load Return in unused breaker locations for ease Circuit Breakers to DC Distribution Connections Circuit Breakers to Return Bar of adding future circuit breakers both HRMG and NPG
31. f Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 Battery Backup Time minutes Home Number of Strings Trays Load 1 2 3 4 5 5kW 15 50 gt 60 gt 60 gt 60 10kW 9 18 31 44 50 15kW 10 18 27 32 20kW 7 12 18 24 25kW 5 8 13 18 30kW 6 10 13 Note Backup times based on 25 C ambient with fully charged batteries Temperature Probes List 98 Temperature Probe 12 Feet 4m Total Cable Length Features Up to two 2 temperature probes can be Soa connected to the IB2 ACU Interface Board Any combination of the two 2 c wel temperature probes can be programmed to 2 monitor ambient air temperature and or battery temperature A temperature probe set to monitor battery temperature can also be used for the rectifier battery charge temperature compensation feature The battery charge temperature compensation feature allows the controller to automatically increase or decrease the output voltage of the system to maintain battery float current as battery temperature decreases or increases respectively Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained A temperature probe set to monitor battery temperature can also be used for the BTRM battery thermal
32. ictions See above for restrictions Page 15 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 Ordering Notes Home 1 Order up to two 2 Temperature Probes for each system as required Each List 99 includes one 1 P N 04118246 and one 1 P N 04116740 and together makes up one temperature probe Rack Integration Factory Integrated System List R1 24U 19 Features e Provides factory integration of selected sub racks as ordered above in a 24U Emerson Network Power DCM IT Rack Restrictions Total height of all sub racks ordered cannot exceed 24U See page 6 for individual component rack unit heights Ordering Notes 1 Fora factory integrated system order List R1 Also order sub racks by List Numbers as described above 2 Must select top plate hole sizing see illustration below List R2 42U 19 Features e Provides factory integration of selected sub racks as ordered above in a 42U Emerson Network Power DCM IT Rack Restrictions Total height of all sub
33. ion between it and any other overcurrent protective device rated 10A or greater Ordering Notes 1 Order up to two 2 load distribution sub racks per system 2 Order load circuit breakers as required per Load Distribution Devices on page 17 3 Order load circuit breaker lockout tagout as required per Load Distribution Devices on page 17 gt gt gt List 22 Load Distribution Sub Rack with Row Breaker NPG Negative Pole Grounded Systems Features Provides the load distribution sub rack with one 1 row of distribution and a main distribution breaker for UL applications Provides nine 9 circuit breaker positions See restrictions Accepts 4A to 63A DIN rail type load circuit breakers Rated for up to 100 amperes of distribution Includes Row Breaker lockout tagout bracket Note Load breaker lockout tagout ordered separately Restrictions Must be mounted in customer provided IT rack unless ordered with List R1 or R2 Must be used with List 12 Circuit breakers are mounted right to left starting with the highest capacity and working to the lowest capacity A circuit breaker with a rating of 63A shall have an empty mounting position between it and any other overcurrent protective device rated 10A or greater Ordering Notes 1 Order up to two 2 load distribution sub racks per system 2 Order load circuit breakers as required per Load Distribution Devices on page 17 3 Order load ci
34. let ordered Sub Tray Kit without batteries 1 required per 554564 293 11 5 1067 42 1067 42 27 5 60 Pallet Battery Tray ordered EE 1R40015000e 280 11 432 17 788 31 12 26 Box ships separately Total Shipping Weight KKK Add the weight of the selected components shown in column WEIGHT A excluding Sub Tray Kit and Rectifier weights to weight of rack shown in column WEIGHT B for Integrated System Shipping Weight Add the weight of the Sub Tray Kit s and Rectifier s shown in column WEIGHT C to the Integrated System Shipping Weight for Total Shipping Weight Page 30 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 RELATED DOCUMENTATION Home Power System Installation Instructions IM584000300 Power System Operation Instructions UM584000300 ACU Controller Operation Instructions UM1M820NNB 1 Rectifier Instructions UM1R40015000e BATTERY MANUFACTURER INFORMATION Some equipment described in this System Application Guide
35. n permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 User Replaceable Components Home Ordering Notes 1 Refer to Table 2 for replacement assemblies Item Part Number Rectifier 1R40015000e Rectifier Fan 32010086 ACU Controller 1M820NNB ACU IB2 Interface Board MA4C5U31 Internal AC Input Surge Protector Module DC Load Distribution Circuit Breakers 144893 see previous page Table 2 Replacement Assemblies 2 Typical batteries supplied or approved for use in this system are listed in Table 3 For other batteries contact Emerson Emerson Rated 8 Hr gt Weight Manufacturer Model Network Capacity K S Wee ween per Power P N Ah Pp battery Enersys NPX 35TFR 144623 8 5 35 eoa ene See Battery Manufacturer Information located at the end of this document Table 3 Batteries Page 19 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG58400030
36. nfiguration Page 11 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 Load Distribution Sub Rack Home List 21 Load Distribution Sub Rack with Row Breaker HRMG High Resistance Midpoint Grounded Systems Features e Provides the load distribution sub rack with one 1 row of distribution and a main distribution breaker for UL applications Provides nine 9 circuit breaker positions See restrictions Accepts 4A to 63A DIN rail type load circuit breakers Rated for up to 100 amperes of distribution Includes Row Breaker lockout tagout bracket Note Load breaker lockout tagout ordered separately Restrictions Must be mounted in customer provided IT rack unless ordered with List R1 or R2 Must be used in a high resistance midpoint grounded application Must be used with List 11 Circuit breakers are mounted right to left starting with the highest capacity and working to the lowest capacity A circuit breaker with a rating of 63A shall have an empty mounting posit
37. r System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 1 5 System Compliance Information Home 1 5 1 Safety Compliance A All Lists EN 60950 1 IEC 60950 CE Mark in accordance with the Low Voltage Directive 2006 95 EEC and the EMC Directive 2004 108 EC including amendments by the CE Marking Directive 93 68 EEC B All Lists Except List 23 and List 24 This product bears the combined UL Recognized mark for the United States and Canada per UL 60950 1 2nd Edition 2007 03 27 Information Technology Equipment Safety Part 1 General Requirements and CSA C22 2 No 60950 1 07 2nd Edition 2007 03 Information Technology Equipment Safety Part 1 General Requirements C List R1 and R2 This product bears the combined UL Listed mark for the United States and Canada per UL 60950 1 2nd Edition 2007 03 27 Information Technology Equipment Safety Part 1 General Requirements and CSA C22 2 No 60950 1 07 2nd Edition 2007 03 Information Technology Equipment Safety Part 1 General Requirements 1 5 2 The system is RoHS compliant pending 2 RECTIFIER For rectifier specifications refer to the rectifier instructions UM1R40015000e 3 ACU CONTROLLER For ACU Controller specifications refer to the ACU controller instructions UM1M820NNB 1 Page 27 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by
38. racks ordered cannot exceed 42U See page 6 for individual component rack unit heights Ordering Notes 1 Fora factory integrated system order List R2 Also order sub racks by List Numbers as described above 2 Must select top plate hole sizing see illustration below Top Plate Two options available 1 P N 554472 Holes sized for imperial conduit fittings 25mm 1 conduit fittings except AC Input and External Battery which are 32mm 1 25 conduit fittings 2 P N 554473 Holes sized for corded connections using metric cord grips 88mm 1 5 holes Alarm Building Ground External Battery 2 External Battery 1 AC 2 AC 1 Ground Bar Provided on Rear of IT Rack DC Loads Note Cables can also be fed from bottom for raised floor applications Emerson Network iW M Power DCM IT Rack ii Front Page 16 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 ACCESSORY DESCRIPTIONS Home DC Load Distribution Devices DIN Rail Type Load
39. ray Connector Pe Battery Tray Tray Grounding Stud Power Cables Battery Tray Control Alarm Harness Adjustable Rear Mounting Brackets Front Battery Breaker 40A Mounting Flanges Page 9 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 Issue AB April 5 2013 System Application Guide NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 LIST DESCRIPTIONS Home List Part er Rack Unit Number Number Descnpilon Height Power and Control Sub Rack HRMG n GE High Resistance Midpoint Grounded Systems Pu Power and Control Sub Rack NPG SEET Negative Pole Grounded Systems eu Load Distribution Sub Rack with Row Breaker HRMG 21 PORODA High Resistance Midpoint Grounded Systems SE Load Distribution Sub Rack with Row Breaker NPG 98700030022 Negative Pole Grounded Systems on Load Distribution Sub Rack without Row Breaker HRMG E High Resistance Midpoint Grounded Systems oe Load Distribution Sub Rack without Row Breaker NPG GH Negative Pole Grounded Systems SE Battery Tray HRMG 2
40. rcuit breaker lockout tagout as required per Load Distribution Devices on page 17 gt gt Page 12 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 List 23 Load Distribution Sub Rack without Row Breaker HRMG High Resistance Midpoint Home Grounded Systems Features Provides the load distribution sub rack with one 1 row of distribution e Provides nine 9 circuit breaker positions See restrictions e Accepts 4A to 63A DIN rail type load circuit breakers e Rated for up to 100 amperes of distribution Restrictions Must be mounted in customer provided IT rack unless ordered with List R1 or R2 Must be used in a high resistance midpoint grounded application Must be used with List 11 Not for use in UL Listed systems Circuit breakers are mounted right to left starting with the highest capacity and working to the lowest capacity A circuit breaker with a rating of 63A shall have an empty mounting position between it and any other overcurren
41. ree 3 current carrying conductors and one 1 ground conductor per conduit based on NEC recommendations For operation in countries where the NEC is not recognized follow applicable codes When using power cords power cords must meet the temperature and voltage requirements for the installation The minimum OCPD is 60A and the maximum OCPD is 70A The minimum OCPD is 50A and the maximum OCPD is 60A Table 7 Recommended AC Input Branch Circuit Protection and Wire Sizes Page 23 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 DC Load Distribution Distribution Sub Rack Home Refer to Table 8 for recommended wire sizes and lugs DC Load Distribution Screw Clamp Type Terminals Provided HRMG High Resistance Midpoint Ground Configuration Distribution leads are connected to the distribution devices NPG Negative Pole Ground Configuration Distribution leads are connected to the distribution devices and return busbar 35 C Ambient Temperature Over Current
42. res higher than this reduce battery life temperatures lower than this reduce battery capacity For optimal battery performance and service life battery temperature should be maintained between 20 C to 25 C 68 F to 77 F See detailed specifications on page 26 Customer Supplied IT Rack Guidelines If you plan to assemble configure your own system note that the NetSure 4000 Series components power and control sub rack load distribution sub rack battery tray were evaluated as a UL Listed system in an Emerson Network Power DCM IT Rack in an ambient of 35 C 95 F with a front and rear door free area ratio of 83 Page 3 of 32 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 TABLE OF CONTENTS SYSTEMOVERVIEW Ee Aiea Sai ca eet EE 1 TABLE OF CONTENTS ee deeg ctscasteadccatenesscucsanenesdecessdteteazecghetesccuatduazeshacessunateadocgfatessuneezate 4 MAIN COMPONENTS ILLUSTRATIONG cccesecsseeeeeeeeeeeeeeseeeeseeeeneeeeesaeeesaaesaseeeeneeeeseaesasaaesaseeeeeeeseseaese
43. rnished IT rack Customer is required to run a grounding cable from this ground bar to site ground Refer to Table 4 for recommended grounding wire size and lug selection Factory Furnished IT Rack Frame Grounding Grounding Studs for Lug Connection Provided Recommended Recommended Lug 2 Hole ae 1 4 Bolt Clearance Holes 245390200 5 8 Centers Table 4 Recommended Factory Furnished IT Rack Frame Grounding Wire Size and Lug Sub Rack Frame Grounding for systems installed in a customer furnished IT rack When system components are provided individually to be installed in a customer furnished IT rack the individual sub racks must be grounded on site by the customer A grounding stud is located on the rear of the power and control sub rack and distribution sub rack A grounding stud is located on the rear side panel of the battery tray Refer to Table 5 for recommended grounding wire size and lug selection For convenience grounding cables are furnished loose with each sub rack as shown in Table 5 These cables are assembled with the 2 hole lug listed in Table 4 on one end and the 1 hole lug listed in Table 5 on the other end Sub Rack Frame Grounding Grounding Stud for Lug Connection Provided Recommended e Recommended Lug e Lug Requirements Emerson P N Furnished Grounding Cable Power and Control Sub Rack EE P N 554932 584mm 23 8 AWG ee Load Distribution Sub Rack 10mm ee di Aoao P N 554931 864mm D B
44. runaway management feature The BTRM feature lowers output voltage when a high temperature condition exist to control against battery thermal runaway The Temperature Probe assembly consists of two pieces that plug together to make a complete 12 feet 4m probe P N 04118246 3 feet 1m long and P N 04118247 9 feet 3m long Restrictions A temperature probe programmed to monitor battery temperature should be mounted on the top or side of a battery block to sense battery temperature A temperature probe used for battery charge temperature compensation and or BTRM Battery Thermal Runaway Management should also be mounted on the top or side of a battery block A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location away from direct sources of heat or cold Recommended battery probe location provided in IM584000300 Installation Instructions Ordering Notes 1 Order up to two 2 Temperature Probes for each system as required Each List 98 includes one 1 P N 04118246 and one 1 P N 04118247 and together makes up one temperature probe List 99 Temperature Probe 33 Feet 10m Total Cable Length Features e See above for description of Temperature Probes e The Temperature Probe assembly consists of two pieces that plug together to make a complete 33 feet 10m probe P N 04118246 3 feet 1m long and P N 04116740 30 feet 9m long Restr
45. s North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG584000300 System Application Guide Issue AB April 5 2013 NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 Battery Tray Home List 91 Battery Tray HRMG High Resistance Midpoint Grounded Systems Features e Provides an internal battery tray with cabling for one 400V battery string May be provided with or without twenty eight 28 12V battery blocks e Six 6 individual sub trays for easy installation e Refer to Battery Backup Time table for battery backup time Restrictions Must be mounted in customer provided IT rack unless ordered with List R1 or R2 Must be used in a high resistance midpoint grounded application May not be used in combination with external battery strings Must order two 2 or more battery trays if 40A or larger load circuit breakers are specified Must be used with List 11 Ordering Notes 1 Must order battery sub tray kit per table below for each battery tray ordered 2 Order up to five 5 battery trays per system The total number of internal or external battery strings cannot exceed five 5 List 92 Battery Tray NPG Negative Pole Grounded Systems Features e
46. saesaseeeeeseaeseaesaseaesnseaeenseaeas 19 ONE LINE DIAGRAM eseou EENS dE EE dE EES REESEN 20 RECOMMENDED WIRING SIZES BRANCH CIRCUIT PROTECTION AND CRIMP LUGG csseeeseeeees 21 Equipment Grounding c csccc cscsecocecssceecseeseccceeescedceesdececeesscceceesscccceessoccneesdeccceey sceeeesunecessacteveysuceceessctecvessunedees 21 Factory Furnished IT Rack Frame Grounding sssssssssnesssnneserrrsstttnnsttnnnnttntnnttnnnnttn anattar nnar tn rnnt nn nnnt nnmnnn ennen 21 Sub Rack Frame Grounding for systems installed in a customer furnished IT rock 21 Return Busbar Bus Grounding NPG Configurations Only cccccceeeseeceeeeeceeeeeeeeeeeeeeseeeesaeeeeeeeeeenees 22 AC Input Power and Control SUb Rack cccccseeceeeseeeeeenseeeeeeesneeeeennneeseeenneeseensnaeseeesnaesesesnaeseeesaeseenenes 23 DC Load Distribution Distribution SUb Rack cecceessscceeeseeeeeeesneeeeenseeeeeenseeeeeeseaeeesnseeeeeseseeeenenseeeenes 24 DC Load Distribution Bulk Output from Power and Control Sub Rack ccssseeeeeseeeeeeessseeneesseeeees 25 External Controller Interface Distribution SUb Rack ccsssecccessseceeeseseeeeeseeeeeenseeeeeenseeeeeseseeeenenseeeenes 25 Battery Power and Control Sub Rack cccssseceeeseeeceenseeeeeenseaeeeenseaeeeenseaeeeeesaaeeesnseaeeeenseeeeeenseeeenenseenenes 25 SPECIFICATIONS sitnine inesatte napsane ae e aes aaae er reae SEENEN dE SEENEN 26
47. seeeenseeeseaees 6 Factory System Integration Lists R1 and R2 Assembled System ccsssecccesseeceenseeeceenseseeeensneeeeenes 6 Customer System Integration Installed in Customer IT Rack cssecceseeeeeseeeseeenseeeeeeeeeseeeseneeeenseeeeseneeas 6 Power and Control Sub Rack Lists 11 HRMG and List 12 NPG cccsssseeeeesseeeeenseeeeeenseeeeeensneeeeenes 7 Load Distribution Sub Rack List 21 24 2 0 cccsecesseeeeseeeseeeeseeeeneeeeseaesesaeeenseeeeeeeeesaaesaseeeeneeeeseaeeescaesaseeeenseeeseas 8 Battery Tray List 91 HRMG and List 92 NPG ccessseceeeseeeeeenseeeeeennaeeeenneaeeeensaeeeensaeeeenseaeeeenseeeeenss 9 LIST DESCRIPTIONS iis ceca sacs cicadec ceed ceteenencvencetecet EEN SEENEN EES SE 10 Power and Control Sub Rack szczscccicos soccctcccc censececesee seccccasscce cant ENEE dE EEGENEN Dee 11 List 11 Power and Control Sub Rack HRMG High Resistance Midpoint Grounded Systems 11 List 12 Power and Control Sub Rack NPG Negative Pole Grounded Systems eeeneneeeeeeeee 11 Load Distribution Sub Rack iarsczisc c lt sscccct sceesccefedawetccecenccavecceevendsetecteeccecveseceticdcestaudesesetiatedscuedesccttasalesueedesecetiae 12 List 21 Load Distribution Sub Rack with Row Breaker HRMG High Resistance Midpoint Grounded E EE 12 List 22 Load Distribution Sub Rack with Row Breaker NPG Negative Pole Grounded Systems 12 List 23 Lo
48. ssue AB April 5 2013 System Application Guide NetSure 4015 30kW 400V DC Power System Spec No 584000300 Model 4015 X003 Home SHIPPING metric english 3 H W D Weight A Packaging When Sold Separately SR mm in mm in mm in Kg Ibs Style Power and Control Sub Rack 11 12 750 29 5 1067 42 1067 42 40 5 110 Pallet ER 21 23 432 17 585 23 712 28 20 5 45 Box HRMG ECH EE eck 22 24 432 17 Spa 712 28 18 5 40 Box Battery Tray also choose 1 91 92 407 16 1220 48 1220 48 41 90 Pallet type of Sub Tray Kit below Sub Tray Kits ship separately Sub Tray Kit with 553524 293 11 5 1067 42 1067 42 111 5 245 Pallet batteries 1 required per Battery Tray ordered ships separately Sub Tray Kit without 554564 293 11 5 1067 42 1067 42 27 5 60 Pallet batteries 1 required per Battery Tray ordered ships separately Ge 1R40015000e 280 11 432 17 788 31 12 26 Box ships separately 3 H W D Weight B Packaging When Factory Integrated List mm in mm in mm ni Kg Ibs Style 24U Rack R1 1372 54 966 38 1321 52 91 200 Pallet 42U Rack R2 2159 85 966 38 1321 52 136 300 Pallet Integrated System Shipping Weight Ke List H Ww D Weight C Packaging mm in mm in mm in Kg Ibs Style Sub Tray Kit with batteries 1 required per Battery Tray 553524 293 11 5 1067 42 1067 42 111 5 245 Pal
49. t protective device rated 10A or greater Ordering Notes 1 Order up to two 2 load distribution sub racks per system 2 Order load circuit breakers as required per Load Distribution Devices on page 17 3 Order load circuit breaker lockout tagout as required per Load Distribution Devices on page 17 List 24 Load Distribution Sub Rack without Row Breaker NPG Negative Pole Grounded Systems Features e Provides the load distribution sub rack with one 1 row of distribution e Provides nine 9 circuit breaker positions See restrictions e Accepts 4A to 63A DIN rail type load circuit breakers e Rated for up to 100 amperes of distribution Restrictions Must be mounted in customer provided IT rack unless ordered with List R1 or R2 Must be used with List 12 Not for use in UL Listed systems Circuit breakers are mounted right to left starting with the highest capacity and working to the lowest capacity A circuit breaker with a rating of 63A shall have an empty mounting position between it and any other overcurrent protective device rated 10A or greater Ordering Notes 1 Order up to two 2 load distribution sub racks per system 2 Order load circuit breakers as required per Load Distribution Devices on page 17 3 Order load circuit breaker lockout tagout as required per Load Distribution Devices on page 17 Page 13 of 32 This document is property of Emerson Network Power Energy System
50. written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG584000300 NetSure 4015 30kW 400V DC Power System Issue AB April 5 2013 Spec No 584000300 Model 4015 X003 DC Load Distribution Bulk Output from Power and Control Sub Rack Home Refer to Table 9 for recommended wire sizes and lugs DC Load Distribution Bulk Output from Power and Control Sub Rack Studs for Lug Connection Provided Distribution Maximum Recommended Lug Recommended Lug Voltage Output Current Wire Size Requirements Emerson P N 2 Hole 400V DC ANG 1 4 Bolt Clearance Holes 245346900 35mm 5 8 Centers Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambient of 35 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes Table 9 Recommended DC Load Distribution Wire Sizes and Lugs When Used with Bulk Output from Power and Control Sub Rack External Controller Interface Distribution Sub Rack The IB2 ACU Controller Interface Board provides connection points for digital inputs and programmable relay outputs as shown in the system installation instructions IM58400030
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