Emerson 1000CFM Installation Manual
Contents
1. 8 x 2 25 x 56 203 2 x 57 2 x 1422 4 Weight Ibs kg 25 11 3 Electrical Specifications 120V 1 50 60Hz 230V 1 50 60Hz Amp Draw 1 5 A 120V 0 8 A 230V 10 Ensuring The High Availability Of Mission Critical Data And Applications Technical Support Service Locations Web Site United States www liebert com 1050 Dearborn Drive Monitoring P O Box 29186 800 222 5877 Columbus OH 43229 monitoring emersonnetworkpower com Outside the US 614 841 6755 Single Phase UPS 800 222 5877 upstech emersonnetworkpower com Outside the US 614 841 6755 Three Phase UPS Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco PD Italy 39 049 9719 111 Fax 39 049 5841 257 800 543 2378 Asia powertech emersonnetworkpower com 7 F Dah Sing Financial Centre Environmental Systems 108 Gloucester Road Wanchai 800 543 2778 Hong Kong Outside the United States 852 2572220 614 888 0246 Fax 852 28029250 While every precaution has been taken to ensure the accuracy and completeness of this literature Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions 2006 Liebert Corporation All rights reserved throughout the world Specifications subject to change without notice Liebert and the Liebert logo are registered trademarks of Liebert Corporation All names referred to are t2. 16 drill bit NOTE Check for interference with the cabinet s handle latch If the handle swings toward the center rather than toward the outside of the door it may limit positioning options for the XDA 2 2 1 Required Tools Phillips screwdriver Pliers Scissors 2 3 Mounting the XDA on the Exterior of the Rear Cabinet Door 2 3 1 Prepare to Install the Unit 1 Determine the desired mount i on ing position on the door front of unit 2 Attach the mounting bracket to d the top of the XDA positioning the bracket to obtain the desired mounting height XDA mounting r 3 Position the hanging support of bracket the bracket toward the rear of the unit with the tabs of the bracket down and in front of the mounting angles attached to XDA 4 From the rear of the unit place screws through the XDA mounting angles then through the bracket 5 Place nuts on the screws and tighten them The nuts should be visible from the front of the unit XDA with mounting bracket being hung on door Lifting mounting bracket off XDA 2 3 2 Mount the Unit and Attach it to the Cabinet 1 Lift the unit with bracket attached and hang it on the door as shown at right Ensure that the bracket rests safely on top of the top edge of door Move the unit sideways into the desired position Ensure that the unit does not interfere with operation of the door latch Place screws through the middle and lower mounting
3. holes of the XDA mounting angle and then through the door Place nuts on the screws and tighten them Remove the nuts that attach the bracket to the unit and remove the bracket Lean the top of the unit slightly away from the door and remove the screws Install screws in the top holes in the same manner as in the mid dle and bottom holes Tighten all nuts and screws 2 4 2 4 1 X 1 Mounting the XDA on the Interior of the Rear Cabinet Door NOTE Prepare to Install the Unit For mounting inside the cabinet the mounting angles must first be reversed as described in Steps 1 through 4 below Remove the screws on the sides of the XDA that secure the mounting angles to the unit Remove the mounting angles Position the angles so their mounting surfaces are near the front of the XDA This is the air discharge side which has the Liebert logo and longer horizontal slots over the fans To reverse the position of the mounting angles properly rotate them vertically so that the tops of the angles are at the bottom of the XDA and the bottoms are at the top Reattach the angles using the screws removed in Step 1 above Determine the desired mounting position on the door Place the bracket on the top of the door with the Wider side of mounting angle with round holes fits against XDA Slotted holes must face mounting surface Mounting angles attached for interior mounting tabs on the outs
4. E Precision Cooling For Business Critical Continuity Liebert XDA Air Flow Enhancer User Manual O Liebert EMERSON Network Power TABLE OF CONTENTS 1 0 Product Description oooooooooo 1 1 Features Benefits 2 0 Installation eu 222 ee ia 2 1 Equipment Inspection 22 22 2 2 Pre Installation Considerations oooooo o 2 2 1 Required TOOlS ss aio en ar nn 2 3 Mounting the XDA on the Exterior of the Rear Cabinet Door 2 3 1 Prepare to Install the Unit o o oooooooooooooo 2 3 2 Mount the Unit and Attach it to the Cabinet 2 4 Mounting the XDA on the Interior of the Rear Cabinet Door 2 4 1 Prepare to Install the Unit 0 000000 cc cee eee eee 2 4 2 Mount the Unit and Attach It to the Cabinet 2 5 Eliminate Bypass Air 2 0 ae 3 0 Power Connections 000 c eee eee eee 3 1 Routing the Power Cords Through the Door Optional 4 0 Operation 8 Maintenance 00055 5 0 SPEcITICAIONS peri ne ne ii 1 0 PRODUCT DESCRIPTION The Liebert XDA Air Flow Enhancer increases the airflow through densely populated enclosures breaking up hot spots within the enclo sure that can threaten the uptime of your critical systems Equipment fans often produce insufficient flow to push air through the masses of data communication wiring at the rear of the encl
5. available connect both power cords to this source Separate electrical circuits are recommended Ensure adequate length of the power cords when the door is fully opened Secure the power cords using the cable ties provided 3 1 Routing the Power Cords Through the Door Optional The power cords may be routed through an additional hole cut in the cabinet door Special tools are required for this 1 Ata point several inches below the unit and centered between the two power cords cut or punch a 2 inch diameter hole in the door 2 Install the 2 inch plastic power cord bushing to protect the power cords from damage 3 Route the power cords through the cabinet to the desired connec tion points 4 0 OPERATION amp MAINTENANCE The XDA is activated by turning on the ON OFF switch on the bottom of the unit near the power cords All fans operate continuously to remove the maximum amount of heat from the cab inet If a power failure should occur on the primary power source the XDA will operate from the secondary source until the primary power source is restored ON OFF switch seen from below the XDA The XDA will continue to operate as long as either ofthe two power sources is available The Liebert XDA is essentially maintenance free An occasional vacu uming at the same time other cabinet equipment is cleaned is ade quate 5 0 SPECIFICATIONS Nominal Capacity 1000 CFM 60Hz Dimensions W x D XH in mm
6. ide The mounting bracket will be used to deter mine the correct holes for screws attaching the XDA to the cabinet door Locate the desired mounting holes on the door for the unit From the outside of the door place screws through the bracket then through the door Place nuts on the screws and tighten them The nuts should now be visible on the inside surface of the door 2 4 2 Mount the Unit and Attach It to the Cabinet 1 Lift the unit onto the door placing the two mounting holes on the top end over the two screws attached to the door and bracket Place nuts on the screws to hold the unit in place 2 On the middle and lower mounting holes place screws through the door and then through the mounting angle Place nuts on the screws Tighten all nuts 3 Remove the nuts from the two top screws the ones through the bracket and door 4 Lean the top of the unit slightly away from the door and remove the remaining nuts from the top two screws 5 Pull out the top two screws and remove the bracket from the door 6 Install the screws in the top holes in the same manner as in the middle and bottom holes 7 Tighten all nuts and screws 2 5 Eliminate Bypass Air Air that passes through the XDA but not through the heat producing equipment is known as bypass air Bypass air reduces the effective ness of your XDA and should be eliminated Take the following steps to minimize bypass air and maximize heat removal from the equi
7. osure With an XDA placed on the exhaust side of the enclosure the five high static fans ensure positive air flow the heat is moved out of the enclosure and into the room where it can be removed by the room air conditioning system The Liebert XDA is also available as a factory installed option on Lie bert Foundation cabinets 1 1 Features amp Benefits Improves extraction of heat from high heat density equipment cabinets e Permanently attached dual power cords to prevent accidental disconnection and increase up time Hot Installable No shutdown or removal of rack equipment is required Serves the entire cabinet Easily installed with common tools No drilling required for most installations Narrow enough to allow use of two units per rack for extreme heat density situations Can be mounted on the outside or inside of the cabinet door Consumes zero U of rack space Can be used with or without a raised floor Keep these instructions for future reference Please take a moment to complete the enclosed startup survey card AN CAUTION Fans have moving parts that can cause personal injury Keep clothing and fingers away from fan openings System contains hazardous electrical voltage Disconnect BOTH power cords before working within Follow all local codes 2 0 INSTALLATION The Liebert XDA can be attached to most equipment cabinet doors 60 tall or taller The unit typically is installed on the o
8. p ment cabinet 1 Ensure that the cable openings in the raised floor beneath the cab inet are properly sealed Cool air from precision air conditioning units should be provided to the inlet side of equipment in the cabi net 2 Ensure that unused rack mounting positions are blocked off using blanking plates This helps ensure that air entering the cabinet flows through the heat producing equipment 3 Block off the remaining open perforated area of the rear door with the supplied material The material provided is 10 mil thick clear polycarbonate plastic and has an adhesive backing The material is in the shipping carton on top of the protective foam packing 4 Ensure that the inside of the door is clean Do not use general pur pose cleaners or window cleaners they may leave a residue that will prevent the air blocking material from adhering to the door Use plain water or rubbing alcohol 5 Cut the material to the size necessary it is easily cut with scis sors 6 Remove the protective paper from the adhesive side and apply the material to the inside surface of the door Ensure that all open perforations are covered 3 0 POWER CONNECTIONS Connect the power cords to separate power sources as specified in Specifications on page 9 to keep the XDA operating if there is a power failure on one circuit Route the power cords under or over the cabinet as needed to the nearest available receptacles If only one power source is
9. rademarks or registered trademarks of their respective owners SL 16610_REV2_08 06 Emerson Network Power The global leader in enabling Business Critical Continuity EmersonNetworkPower com BE AC Power Systems EI Outside Plant I Connectivity I Power Switching amp Control EI DC Power Systems I Precision Cooling EI Embedded Computing H Services EI Embedded Power IJ Site Monitoring EI Integrated Cabinet Solutions EI Surge Protection Business Critical Continuity Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co 2006 Emerson Electric Co
10. utside of a cabi net s rear door generally used to discharge heat generated from the cabinet If aisle space is insufficient for exterior mounting and space is avail able inside the cabinet the XDA may be installed on the inside of the door 2 1 Equipment Inspection Immediately after receiving the shipment remove the XDA and all components from the shipping carton and inspect each item for dam age Check to see that all parts are included User Manual Unit with mounting angles attached Mounting bracket Mounting hardware Screws 10 Nuts 10 Cable ties 10 Blocking material Power Cord Bushing XDA as shipped in foam packing material 2 2 Pre Installation Considerations Verify that the XDA unit voltage matches the available utility power The nameplate with this information is located on the top of the unit Note the XDA s appearance the front of the unit bears the Lie bert logo or label and long horizontal slots across the fans the rear of the unit has smaller slots over the fans The XDA is attached to the cabinet door using screws and nuts In most cases existing holes in perforated cabinet doors can be used to mount the XDA Horizontal slots in the XDA mounting angles provide easy alignment with existing holes in the cabinet door Ifthe desired mounting position places mounting holes over the solid portion of the door mark and drill holes as needed in the solid portion of the door using a 3
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