Emerson Fisher easy-e ED Instruction Manual
Contents
1. GRAPHITE VALVE SIZE NPS PEE Oxidizing Service 1 1 1 4 1 1 2x 1 2x 1 1U2174X0012 1 1 2 2 1 2 x 1 1 2 1U2216X0012 2 3x2 1U2258X0012 2 12 4 x 2 1 2 1U2300X0012 3 1U2342X0012 4 1U2392X0012 Group 1 Actuators by Type Number 54 mm 2 1 8 inches 71 mm 2 13 16 inches or 90 mm 3 9 16 inches Yoke Boss 585C Series 50 8 mm 2 inches maximum travel 585C 1B 644 amp 645 655 657 amp 667 76 2 mm 3 inches maximum travel 1008 71 4 mm 2 13 16 inches yoke boss 20 Recommended spare parts EDR and ETR Valves April 2011 Instruction Manual D100391X012 Key 7 Valve Stem 531600 316 Stainless Steel for EDR and Valves GROUP 1 ACTUATOR Stem Valve Size Travel ten Connection Part Diameter NPS Diameter Number Valves with Full Size Trim 1 amp 9 5 3 8 9 5 22 3121 012 9 5 3 8 9 5 20A6492X012 1 2 LA 0 25 to 0 75 22A3123X012 1 125 20A6493X012 0 25 to 1 125 20A6499X012 0 25 to 0 75 22A3124X012 1 125 to 1 5 20A6494X012 0 25 to 1 125 22A3127X012 1 5 20A6500X012 0 25 to 0 75 21A4298X012 1 125 to 1 5 20A6494X012 0 25 to 1 125 22A3128X012 1 5 20A6500X012 0 25 to 0 75 21A5097X012 1 125 0 1 5 22A3126X012 2 20A6495X012 0 25 to 1 125 22A3129X012 38 to 51 1 5 to 2 20A6501X012 20A6492X012 27A2091X012 NJ NJ esch wesch NJ SN N NJ NJ NS N2. For EDR and ETR perform the following steps Insert the stem key 7 into the plug key 2 figure 3 and thread the castle nut key 8 onto the end of the stem and hand tighten CAUTION To prevent possible product damage take care that the stem and plug are not damaged during the following tightening procedure When tightening the castle nut with a wrench line up the hole in the end of the stem with a slot in the castle nut Ensure that the stem and plug are not damaged during the tightening procedure Insert the cotter pin key 30 and lock it in place EDR and ETR Valves Instruction Manual April 2011 D100391X012 Installing the Piston Rings or Backup Ring Seal Rings 1 For EDR When using a carbon filled PTFE piston ring spread the ring apart slightly at the split start one end of the split into the groove in the valve plug Work the ring around the valve plug inserting the ring into the groove in the valve plug The replacement graphite piston rings will arrive in one piece Use a vise with smooth or tapered jaws to break the replacement piston ring into two halves Place the new ring in the vise so that the jaws compress the ring into an oval Compress the ring slowly until the ring snaps on both sides If one side snaps first do not try to tear or cut the other side Instead keep compressing the ring until the other side snaps The piston ring can also be fractured by scoring snapping over a hard surface such as
3. key 2 onto the end of the stem Make a simple handle from a piece of strap iron lock it to the valve with the stem locknuts Instruction Manual EDR and ETR Valves D100391X012 April 2011 2 Apply the lapping compound to the seating surfaces Rotate the handle alternately in each direction to lap the seats After lapping the seats remove the valve plug and stem then clean all parts Repeat the lapping procedure if necessary Trim Assembly Carefully clean all gasket surfaces Use new gaskets during reassembly of the valve Table 3 Valve Body to Flange Nut TorquesO VALVE TORQUES SIZE 5 193 8 ws Nm M o Nm IR SEH BEER RARA Ta STT 1 Determined from laboratory tests 2 SA193 B8M annealed 3 For other materials contact your Emerson Process Management sales office Replacing the Seal or Piston Ring CAUTION Be careful not to scratch the surface of the ring groove in the valve plug key 2 or the new ring may not seal properly For EDR if the piston ring key 6 is visibly damaged remove the ring and replace it with a new part Refer to the Parts List at the end of this manual for a replacement part For ETR if the seal ring and backup ring keys 24 and 25 are visibly damaged remove the rings by prying or cutting them from the groove Be careful not to scratch valve plug surfaces Refer to the Parts List at the end of this manual for replacement parts Assembling the Valve Plug and Stem 1
4. 12 EDR and ETR with Restricted Trim Valve Assembly D e Lei S gt OO 4 WHISPER TRIM FLOW DIRECTION STANDARD TRIM gt O Bi ANS t Sy f f VC MIL ON Zl IN NE Z 2 x ADR lima nii f 9 amp 6 o S 9 40A5482 D 23 EDR and ETR Valves Instruction Manual April 2011 D100391X012 Fisher easy e ENVIRO SEAL and Whisper Trim are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection
5. 7 filament ring 8 and 11 RPACKX00162 00172 00182 ENVIRO SEAL Packing Retrofit Kits Retrofit kits include parts to convert valves with existing standard bonnets to the ENVIRO SEAL packing box construction Refer to figure 8 for key numbers for PTFE packing to figure 9 for key numbers for graphite packing and to figure 10 for key numbers for duplex packing PTFE kits include keys 200 201 211 212 214 215 216 217 218 tag and cable tie Graphite kits include keys 200 201 207 208 209 210 211 212 214 217 tag and cable tie Duplex kits include keys 200 201 207 209 211 212 214 215 216 217 tag and cable tie Stems and packing box constructions that do not meet Fisher stem finish specifications dimensional tolerances and design specifications may adversely alter the performance of this packing kit For part numbers of individual components in the ENVIRO SEAL packing kits refer to instruction manual ENVIRO SEAL Packing System for Sliding Stem Valves D101642X012 ENVIRO SEAL Packing Retrofit Kits STEM DIAMETER AND YOKE BOSS DIAMETER mm INCH PACKING MATERIAL 54 2 1 8 71 2 13 16 90 3 9 16 Double PTFE RPACKXRTO12 RPACKXRTO22 RPACKXRTO32 Graphite ULF RPACKXRT262 RPACKXRT272 RPACKXRT282 RPACKXRT212 RPACKXRT222 RPACKXRT232 ENVIRO SEAL Packing Repair Kits Repair kits include parts to replace the soft packing materials in valves that already have ENVIRO SEAL packing a
6. 8 SS NTN HIR Grp eT i B ee TB EE BIA A Aw AiR Mise BIB X E EA p A E G pos A HJ TO RING KEY 11 LEY dI TH E ay J Yel LI 12 8187 mu BN p ASSEMBLY1 ASSEMBLY 2 ASSEMBLY 3 ASSEMBLY 1 ASSEMBLY 2 ASSEMBLY 3 ASSEMBLY 1 ASSEMBLY 2 ASSEMBLY 3 LOWER WIPER POSITIVE VACUUM POSITIVE POSITIVE VACUUM POSITIVE POSITIVE VACUUM POSITIVE PRESSURES PRESSURES PRESSURES PRESSURES PRESSURES PRESSURES amp VACUUM amp VACUUM amp VACUUM 12 7 mm 1 2 INCH STEM TYPICAL DOUBLE ARRANGEMENTS 9 5mm 3 8 INCH STEM B2359 19 1 mm 3 4 INCH STEM EDR and ETR Valves April 2011 Figure 6 Packing Arrangements i A mter TEH PEt Tf yf Instruction Manual D100391X012 UPPER WIPER KEY 12 PACKING FOLLOWER KEY 13 S PACKING RING KEY 7 BN OA LANTERN RING KEY 8 PACKING BOX RING KEY 11 9 5 mm 12 7 mm 19 1 mm 3 8 INCH 1 2 INCH 3 4 INCH STEM STEM 14 11 9 5mm 3 8 INCH STEM SE N lt EL EEN sl UE AI T on m E 14A2153 B 9 5mm 3 8 INCH STEM 1 gt NOTE 0 102 mm 0 004 INCH THICK SACRIFICIAL ZINC WASHERS USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING A5864 12 37772 7777 I 13A9775 B 12 7 mm 1 2 INCH STEM TYPICAL DOUBLE ARRANGEMENTS
7. ANTI It LOWER WIPER KEY 218 A6297 1 Su c D m lt N 2 FH gt 16 4 211 m puni bal ta 24B9310 A A6722 GH Figure 9 Typical ENVIRO SEAL Packing System with Graphite ULF Packing T STUD gt STUD KEY 200 KEY 200 SPRING PACK KEY 212 4 ASSEMBLY KEY 217 PACKING FLANGE KEY 201 LANTERN RINGS E KEY 218 AS PACKING La RING um KEY 209 PACKING E RING H KEY 210 SS PACKING SET PACKING A 218 RING S KEY 211 LU PACKING BOX RING KEY 211 39B4612 A SEAL Packing System with Duplex Packing 200 E EE NET a 201 gt E Fy Lol EC MI SCH 216 i lt gt H H 217 207 207 214 207 213 SPRING PACK _ ASSEMBLY KEY 217 GUIDE 77 BUSHING KEY 207 PACKING WASHERS gt KEY 214 GUIDE BUSHING KEY 208 Instruction Manual EDR and ETR Valves D100391X012 April 2011 Parts Kits Note Kits do not apply to alloy N10276 amp CW2M Alloy 20 N08020 amp CN7M or alloy 400 04400 8 M35 1 trims Kits for full and restricted capacity trims with service temperature to 593 C 1100 F include 531600 316 stainless steel
8. CONNECTOR INDICATOR DISK ACTUATOR YOKE STEM LOCKNUTS PACKING FLANGE NUTS YOKE LOCKNUT BONNET W2080 1 Installation Always wear protective gloves clothing and eyewear when performing any installation operations To avoid personal injury or property damage resulting from the sudden release of pressure do not install the valve assembly where service conditions could exceed the limits given on the valve and actuator nameplates Use pressure relieving devices as required by accepted industry local state or Federal codes and good engineering practices Check with your process or safety engineer for any other hazards that may be present from exposure to process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual CAUTION The valve configuration and construction materials were selected to meet particular pressure temperature pressure drop and controlled fluid conditions Because some body trim material combinations are limited in their pressure drop and temperature range capabilities do not exceed these conditions without first contacting your Emerson Process Management sales office Inspect the valve and pipelines to ensure they are not damaged are clean and free of foreign material UJ EDR and ETR Valves Instruction Manual April 2011 D100391X012 1 Before installing the valve inspect the valve and associated equipment
9. Description Part Number Valve Body If you need a valve body as a replacement part order by valve size serial number and desired material Valve plug See following table Cage See following table Cage adaptor Seat Ring Adaptor Piston Ring See following table Valve Stem See following table Castle Nut standard SST For EDR and ETR only 9 5 mm 3 8 inch O D stem with 9 5 mm 3 8 inch VSC and 12 7 mm 1 2 inch O D stem with 9 5 mm 3 8 inch VSC 1E5034X0012 12 7 mm 1 2 inch O D stem with 12 7 mm 1 2 inch VSC and 19 1 mm 3 4 inch O D stem with 12 7 mm 1 2 inch VSC 11141235072 Seat Ring See following table Bonnet Gasket See following table Cage Gasket See following table See following table See following table Spiral Wound Gasket Seat Ring or Liner Gasket Adapter Gasket See following table Cap Screw or Stud Bolt Hex Nut Pipe plug for tapped bottom flanges Flow Arrow Drive screw Disk retainer 531600 For ETR only NPS 1 1 1 4 or 2 x 1 valve 1V710035072 NPS 1 1 2 valve 1V710335072 NPS 1 1 2x 1 valve 1V712135072 NPS 1 1 2 or 2 1 2 x 1 1 2 valve 1V710335072 NPS 2 or3 x2 valve 1V710835072 NPS 2 1 2 or 4 x 2 1 2 valve 1V710935072 NPS 3 valve 1V711235072 NPS 4 valve 1V711533092 Disk Seat For ETR only Use w soft seat 1 NPS 1 1 4 or2x 1 restricted trim S31600 1V710235072 R30006 alloy 6 1V710239102 NPS 1 1 2 x 1 restricted trim S31600 1V712235072 R30006 1V712239102 NPS 1 1 2 or 2 1 2 x 1 1 2 va
10. SST shim and NO06600 graphite spiral wound gasket Gasket Kits and Shims 1 Valve Size NPS Key Number To 593 C To 1100 F Valve Size NPS Key Number To 593 C To 1100 F RGASKETX162 1R2859X0042 RGASKETX262 1or 1 1 4 1R286099442 1R3847X0032 1R2862X0062 1R3100X0032 Subida SH 1R3844X0052 RGASKETX172 1R3101X0032 181 2 16309999442 1630980052 16A1937X012 16A1937X012 RGASKETX202 1 3484 0042 1 348299442 1 3481 0052 16A1940X012 RGASKETX242 1R3101X0032 1R2861X0042 1R3296X0042 16A1938X012 RGASKETX212 1R3724X0042 1R372299442 1 047 0062 16A1941X012 RGASKETX252 1R3299X0042 1R2861X0042 1R286099442 1R2862X0062 1R3296X0042 RGASKETX282 16A1936X012 1R3724X0042 RGASKETX192 183846 0042 4 x 2 1 2 1R384599442 1R3847X0032 1R3844X0052 1R384599442 1 5047 0062 1R3844X0052 16A1939X012 1 The bonnet gasket key 10 spiral gasket key 12 seat gasket key 13 adapter gasket key 14 adapter gasket key 20 and shim key 32 are included in gasket kit RGASKET 16286099442 1R3098X0052 RGASKETX272 1U2152X0042 1R3484X0042 16A1936X012 1R3298X0032 3x2 1R329799442 1R3296X0042 RGASKETX182 1 3481 0052 1R3299X0042 16329799442 m Gasket Descriptions KEY NUMBER DESCRIPTION MATERIAL FGM 198 to 593 C 325 to 1100 F Cage Gasket Graphite S31600 Seat Ring or Liner Gasket Adapter Gasket Spiral Wound Gasket N06600 Graphite 32 Shim 531600 17 EDR and ETR V
11. a table edge Sawing or cutting the ring is not recommended 2 For ETR Apply a lubricant to both backup and seal rings keys 25 and 24 Place the backup ring over the stem key 7 and into the groove in the valve plug key 3 Slowly and gently stretch the seal ring over the valve plug and work it into the groove Stretching the ring over the valve plug can cause it to appear too large for the groove but it will contract to its original size when inserted into the cage CAUTION When installing the EDR or ETR valve plug into the cage make sure the piston or seal ring is evenly engaged in the entrance chamfer of the cage to avoid damage to the ring Note Use the preceding procedures to assemble the valve plug and stem before installing the parts into the valve body Insert the valve plug into the cage figure 3 then stack the parts as recommended in steps below Installing the Parts into the Valve Body 1 Stack the valve trim parts using figures 11 and 12 to determine the sequence of parts 2 Lubricate the stud bolts key 15 before installing the valve trim into the valve body Note For ease of installing trim parts remove all packing parts from the packing box before installing the trim parts 3 When inserting the stack of trim parts into the valve body carefully align the parts in the recess of the valve body 4 Slide the bottom flange onto the stud bolts key 15 Secure the bottom flange key 31 in place on the valve bod
12. flange key 31 be careful that the cage and other parts are not damaged by unexpectedly falling out of the valve body Remove the nuts key 16 or cap screws from the bottom flange 4 To remove the packing for maintenance disconnect the stem connector see figure 2 Remove the yoke locknut and lift the actuator off the valve 5 Remove the packing flange nuts key 5 figure 4 packing flange key 15 upper wiper key 12 and packing follower key 13 If maintaining the packing while the valve stem is in place ensure that the valve stem surface is not scratched or marred while working with the packing Table 4 Recommended Torque for Packing Flange Nuts VALVE STEM GRAPHITE PACKING PTFE PACKING DIAMETER SA Maximum Torque Minimum Torque Maximum Torque RATING CL125 150 CL250 300 CL600 CL125 150 1 2 CL250 300 Lbfein Lbfein Lbfein J N NJ IS NJ e 7 i 1a x 9 5 12 7 g l IA EN i UJ UJ N NJ IN N NJ NJ JI UJ NJ CO o OY EDR and ETR Valves Instruction Manual April 2011 D100391X012 Figure 4 Bonnet Assembly Fu E WEN aN A AUN T S prar Lee ASS O MN H SS PACKING BOX lt 7 SEN 10A6681 A FX NOTE ED REFER TO FIGURE 5 OR 6 FOR PACKING ARRANGEMENTS CAUTION To prevent p
13. DETAIL OF PTFE COMPOSITION PACKING PACKING FOLLOWER KEY 13 GRAPHITE RIBBON PACKING RING KEY 7 GRAPHITE FILAMENT PACKING RING KEY 7 SS X LANTERN RING KEY 8 PACKING BOX RING KEY 11 gt 19 1 3 4 STEM SINGLE ARRANGEMENTS PACKING FOLLOWER KEY 13 GRAPHITE RIBBON PACKING RING KEY 7 GRAPHITE FILAMENT PACKING RING KEY 7 LANTERN RING KEY 8 PACKING BOX RING KEY 11 12 7 mm 19 1 mm 1 2 INCH 3 4 INCH STEM STEM DOUBLE ARRANGEMENTS DETAIL OF GRAPHITE RIBBON FILAMENT PACKING Instruction Manual EDR and Valves D100391X012 April 2011 Installing Packing If the trim is removed refer to Trim Maintenance procedures and install the trim including the valve stem before installing the packing If necessary use the Lapping Metal Seats procedures before installing packing Key number locations are shown in figure 5 or 6 unless otherwise indicated CAUTION To prevent possible product damage take care when installing the bonnet over the valve stem in the following procedure 1 If the bonnet has been removed from the valve body install the replacement bonnet see figure 4 Carefully slide the bonnet over the valve stem without damaging the stem surfaces 2 Refer to figure 5 or 6 for the sequence of parts to make up the appropriate packing set for your application Arrange the packing parts in sequence before installing t
14. Instruction Manual EDR and ETR Valves D100391X012 April 2011 Fisher EDR and ETR easy e Valves Contents Figure 1 Reverse Acting easy e Valve with Actuator 1 Scope of 1 WESCHIOUON s 64 20 80 E E 60 DA 1 Specifications 2 Jeune EE 3 wins q 4 Trim Maintenance 5 Packing Maintenance 8 Parts Ordering re 14 PACKING e QUI 15 Pil l PERPE 17 LP S LT aac 18 Introduction Scope of Manual This instruction manual includes installation maintenance and parts information for NPS 1 through 4 EDR and ETR valves see figure 1 The valves are available in CL150 through 600 ratings The valves are also available with full size and restricted trim designs Refer to separate manuals for instructions covering the actuator and accessories Do not install operate or maintain an EDR or ETR valve without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management
15. L RING KEY 24 AND A BACKUP RING KEY 25 SEE FIGURE 11 EDR and ETR Valves Instruction Manual April 2011 D100391X012 CAUTION Take care when removing the bottom flange key 31 in the following procedure to prevent possible product damage from parts unexpectedly falling out of the valve body 1 Isolate the control valve from the line pressure release pressure from both sides of the valve body and drain the process media from both sides of the valve If using a power actuator also shut off all pressure lines to the power actuator release all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment When removing the bottom flange key 31 be careful that the cage and other parts are not damaged by unexpectedly falling out of the valve body Remove the nuts key 16 or cap screws from the bottom flange 2 Removing the valve plug from the valve body the valve plug can be removed independently of the valve stem by removing the cotter pin and castle nut keys 30 and 8 Then slide the valve plug out of the cage see figure 3 Disconnect the stem connector and loosen the packing flange nuts see figure 2 Move the valve stem away from the actuator stem allowing room to remove the indicator disk and stem locknuts Remove the parts indicated Remove the valve plug by pulling the valve plug stem assembly through the packing and out of the bottom of the b
16. Management sales office for technical assistance When ordering replacement parts refer to the serial number and to the eleven character part number for each part required from the following parts kit or parts list information WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Note Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for the selection Use and maintenance of any product remains with the purchaser and end user Instruction Manual EDR and ETR Valves D100391X012 April 2011 Packing Kits Standard Packing Repair Kits Non Live Loaded Standard Packing Repair Kits non live loaded Boss Diameter mm 54 2 1 8 71 2 13 16 90 3 9 16 PTFE Composition Contains keys 7 8 11 and 12 RPACKX00072 RPACKX00082 RPACKX00092 Single Graphite Ribbon Filament Contains keys 7 ribbon ring 7 filament ring 8 and 11 RPACKX00102 RPACKX00112 RPACKX00122 Single Graphite Ribbon Filament Contains keys 7 ribbon ring 7 filament ring RPACKX00132 RPACKX00142 RPACKX00152 Double Graphite Ribbon Filament Contains keys 7 ribbon ring
17. NJ NJ GO Co L esch wesch BB Valves with Restricted Trim 3x2 7 to 19 0 25 to 0 75 12 7 1 2 12 7 27 2093 012 28 1 125 12 7 1 2 12 7 27 2094 012 4x2 1 2 7to 19 0 25 to 0 75 12 7 1 2 12 7 22 3126 012 29 to 38 1 125 to 1 5 12 7 1 2 127 1 20A6495X012 1 For Group 1 actuators by type number see following table Key 9 Seat Ring for metal seat only S41600 416 SST S31600 31600 CoCr A Hardened 316 SST Seat Valve Size NPS 1 1 2 amp 2 1 2 x 1 1 2 1 1 1 4 amp 2x1 121 2 x 1 2 amp 3x2 2 1 2 amp 4 x 2 1 2 3 4 Recommended spare parts 1U222546172 1U221946172 1U222046172 1U222646172 1U222746172 1U222846172 10222946172 10222535072 10221935072 10222035072 10222635072 10222735072 10222835072 10222933092 10222539102 10221939102 10222039102 10222639102 10222739102 10222839102 10222939102 21 EDR and ETR Valves Instruction Manual April 2011 D100391X012 Figure 11 EDR and ETR with Full Size Trim Valve Assembly SL UI N N Z Va SN BQO N SSAA SLE EDI N N AEN a Gh LUNA ULL NS H NN amp 0 9 FLOW DIRECTION WHISPER TRIM STANDARD TRIM 40A5480 D 9 8 6 F EDR and ETR Valves Instruction Manual D100391X012 April 2011 Figure
18. alves April 2011 Parts List Note Part numbers are shown for recommended spares only For part numbers not shown contact your Emerson Process Management sales office Bonnet Assembly figure 4 Note For ENVIRO SEAL packing box parts see instruction manual ENVIRO SEAL Packing System for Sliding Stem Valves D101642X012 Key Description Part Number 1 If you need a bonnet as part order by valve size and stem diameter serial number and desired material Packing flange Packing flange nut 3 4 Packing flange stud 5 6 Packing Set Single PTFE V ring 2 req d For 9 5 mm 3 8 inch stem 1R290001012 For 12 7 mm 1 2 inch stem 1R290201012 For 19 1 mm 3 4 inch stem 1R290401012 7 Packing ring See key 5 Set 8 Spring 8 Lanternring 8 Spacer Please refer to the valve serial number and the Parts Ordering section for the spacer and packing replacement parts information 11 Packing Box ring S31600 standard 9 5 mm 3 8 inch stem 1 873135072 12 7 mm 1 2 inch stem 1 873235072 19 1 mm 3 4 inch stem 1 873335072 14 Pipe plug 14 Optional lubricator 14 Optional lubricator isolating valve 15 Yoke Locknut 27 Pipe nipple for optional lubricator isolating valve 30 Lower Wiper PTFE See key 6 Set 31 Male Adapter PTFE See key 6 Set 32 Female Adaptor PTFE See key 6 Set 18 Instruction Manual D100391X012 Valve Assembly figures 11 and 12 Key 1 10 22
19. ce to prevent damage to the bonnet gasket surface Instruction Manual EDR and ETR Valves D100391X012 April 2011 Figure 5 Packing Arrangements UPPER WIPER lt lt UPPER WIPER KEY 12 N N KEY 12 FOLLOW ER PACKING KEY 13 FEMALE N LN SE ADAPTOR Z PACKING RING lt 2 A MALE gt PACKING RING A A d DAPRE KEY 10 6 SPACER KEY 8 lt 7 SPRING 2 8 k Lei PACKING BOX 11 d PACKING BOX EI D RING KEY 11 LOWER WIPER 2 2 LOWER WIPER FOR S31600 316 SST OR S17400 17 4PH FOR ALL OTHER METAL PACKING SST METAL PACKING BOX PARTS BOX PART MATERIALS NOTES REFER TO THE VALVE SERIAL NUMBER AND THE PARTS ORDERING SECTION FOR THE SPACER AND OTHER METAL PARTS gt gt PACKING SET KEY 6 2 REQ D FOR DOUBLE ARRANGEMENTS 823581 TYPICAL SINGLE ARRANGEMENTS Z SSS UPPER WIPER SN NE N C KEY 12 E PACKING 042 2 2 FOLLOWER NTS STR STS SEN Kees KEY 13 VV ud BER BE RBE Ro NON NIN A Ei E E E ADAPTOR S E A Ei RA E E a 8 ele 8 8 A A PACKING RING Au 2 B BIB EIN CIS VLA VL faeh V YP 9 R T3 FEMALE 7884 CH EH a AL LANTERN E N Yow Cr pty pliw LANTERN RING i DELIN WHEN Y T LIA
20. for any damage and any foreign material Make certain the valve body interior is clean that pipelines are free of foreign material and that the valve is oriented so that pipeline flow is in the same direction as the arrow see figure 2 on the side of the valve The control valve assembly can be installed in any orientation unless limited by seismic criteria However the normal method is with the actuator vertical above the valve body see figure 2 Other positions may result in uneven valve plug and cage wear and improper operation With some valves the actuator may also need to be supported when it is not vertical For more information consult your Emerson Process Management sales office Use accepted piping and welding practices when installing the valve in the line If a post weld heat treatment process is to be applied to the valve end connections and the valve has composition or elastomer trim parts remove the trim to avoid damage to the soft parts NJ UJ A CAUTION Depending on valve body materials used post weld heat treating may be required If so damage to internal elastomeric and plastic parts as well as internal metal parts is possible Shrunk fit pieces and threaded connections may loosen In general if post weld heat treating is to be performed all trim parts should be removed Contact your Emerson Process Management sales office for additional information 5 If continuous operation is required during ins
21. hardware or packing rings or when loosening the packing box pipe plug Instruction Manual D100391X012 EDR and ETR Valves Check with your process or safety engineer for any additional measures that must be taken to protect against process media Valve parts are subject to normal wear and must be inspected and replaced as necessary Inspection and maintenance frequency depends on the severity of service conditions This section includes instructions for trim maintenance packing maintenance and packing lubrication All maintenance operations may be performed with the valve installed in the pipeline Note If the valve has ENVIRO SEAL live loaded packing installed figure 8 9 or 10 see the Fisher instruction manual entitled ENVIRO SEAL Packing System for Sliding Stem Valves for packing instructions Trim Maintenance Disassembly Note Whenever a gasket seal is disturbed by removing or shifting gasketed parts install a new gasket upon reassembly This is necessary to ensure a good gasket seal Key number locations are shown in figure 11 or 12 unless otherwise indicated Figure 3 Valve Plug Assembly STEM DISK SEAT NE DISK SN NS Gees 4 2 VALVE PLUG 7 Z Z Z 4 WS Ne 2 VELL 1 Z X A rTM SS N AN CASTLE NUT COTTER PIN 40A5479 B B2360 OTE ETR OR EDR gt ETR USES A SEA
22. he bonnet tighten the packing flange nuts key 5 figure 4 until the shoulder is against the bonnet If leakage cannot be stopped in this manner proceed to the Removing Packing and Installing Packing procedures below Removing Packing WARNING Refer to the WARNING at the beginning of the Maintenance section in this instruction manual The packing may have been removed in earlier steps or during trim maintenance procedures Use the following steps when necessary to remove packing and associated assemblies Key number locations for packing parts are shown in figures 5 and 6 For valve parts and the live loaded packing system refer to figures 8 through 10 in the Parts List section for key number locations 1 Isolate the control valve from the line pressure release pressure from both sides of the valve body and drain the process media from both sides of the valve If using a power actuator also shut off all pressure lines to the power actuator and release all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment 2 Exhaust all actuator pressure disconnect the operating lines from the actuator and disconnect any leakoff piping from the actuator Relieve any actuator precompression from the stem connector If necessary refer to the appropriate actuator instruction manual for warnings cautions and disassembly procedures 3 When removing the bottom
23. hem into the packing box 3 For split ring packing alternate the positions of the splits to avoid creating a leak path Place a smooth edged pipe over the valve stem and gently tap each soft packing ring into the packing box Be sure that air is not trapped between adjacent soft parts 4 Install the packing follower key 13 packing flange key 3 and upper wiper key 12 if required Install the packing flange nuts key 5 5 Refer to actuator installation procedures in the actuator instruction manual and the installation procedures in the manual when mounting and connecting the actuator to the valve If lubrication is required refer to the Packing Lubrication section below 6 For spring loaded PTFE V ring packing tighten the packing flange nuts until the shoulder on the packing follower key 13 figure 4 contacts the bonnet For graphite packing tighten the packing flange nuts to the maximum recommended torque shown in table 4 Then loosen the packing flange nuts and retighten them to the recommended minimum torque shown in table 4 For other packing types tighten the packing flange nuts alternately in small equal increments until one of the nuts reaches the minimum recommended torque shown in table 4 Then tighten the remaining flange nuts until the packing flange is level and at a 90 degree angle to the valve stem Note If the valve has ENVIRO SEAL live loaded packing installed figure 8 9 or 10 see the Fisher instruct
24. ick Opening Whisper CB7Cu 1 Hardened 17 4 HT 20215333272 20215633272 20215033272 2V502333272 27218533272 217218833272 20219233272 2V502433272 2U223733272 2U224033272 2U223433272 2V502533272 2U227933272 2U228233272 2U227633272 2V502633272 2U232133272 2U232433272 20231833272 2V502733272 316 SST Valve Sizes NPS 1 1 1 4 1 1 2x 1 and 2x 1 20215333092 20215633092 20215033092 Valve Sizes NPS 1 1 2 and 2 1 2 x 1 1 2 2U219533092 2U219833092 2U219233092 Valve Sizes NPS 2 and 3 x 2 2U223733092 2U224033092 2U223433092 Valve Sizes NPS 2 1 2 and 4 x 2 1 2 2U227933092 2U228233092 2U227633092 2U232133092 2U232433092 20231833092 CF8M Nickel Coated 2U740848932 2U741448932 2U740348932 2V503048932 2U740948932 2U741548932 2U725448932 2V503148932 2U741048932 2U741648932 2U740448932 2U503248932 2U741148932 2U741748932 2U740548932 2V503348932 2U741248932 2U741848932 2U740648932 2V503448932 2U215339102 217215539102 20215039102 21219539102 2U219839102 20219239102 20223739102 2U224039102 2U223439102 2U227939102 21228239102 2U227639102 2U232139102 2U232439102 211221839102 Valve Size NPS 4 Equal Percentage 2U236333272 2U236333092 2U741348932 2U236339102 Linear 2U236633272 2U236633092 2U741948932 2U236639102 Quick Opening 2U236033272 2U236033092 2U740748932 2U236039102 Whisper 23A8915X032 2V503548932 Key 6 Piston Ring EDR only
25. ion manual entitled ENVIRO SEAL Packing System for Sliding Stem Valves for packing instructions Packing Lubrication WARNING To avoid personal injury or property damage resulting from fire or explosion do not lubricate packing used in oxygen service or in processes with temperatures over 260 C 500 F EDR and ETR Valves Instruction Manual April 2011 D100391X012 Packing used in oxygen service or in processes with temperatures over 260 C 500 F should not be lubricated If a lubricator or lubricator isolating valve see figure 7 is required for the packing install the lubricator or lubricator isolating valve into the threaded hole in the side of the bonnet see figure 7 Use a good quality silicon base lubricant To operate the lubricator simply turn the cap screw clockwise to force the lubricant into the packing box The lubricator isolating valve operates the same way except the isolating valve must first be opened and then closed after lubrication is completed Figure 7 Lubricator and Lubricator Isolating Valve 2 u LUBRICATOR ISOLATING VALVE 10A9421 A AJ5428 D A0832 2 Parts Ordering Each body bonnet assembly is assigned a serial number which can be found on the valve body This same number also appears on the actuator nameplate when the valve is shipped from the factory as part of a control valve assembly Refer to the serial number when contacting your Emerson Process
26. led PTFE Nitrile 1V659803052 For ETR only Fluorocarbon 1V659805292 NPS 1 1 1 4 1 1 2x 1 or Ethylene propylene 1V6598X0022 2 x 1 valve 1V659105092 30 Cotter pin NPS 1 1 2 or 2 1 2 x 1 1 2 valve 1V653905092 31 Bottom Flange NPS 2 or 3 x 2 valve 1V550805092 32 Shim See following table NPS 2 1 2 or 4 x 2 1 2 valve 1V659505092 33 Nameplate Key 2 Valve Plug for EDR and ETR Valves HI TEMPERATURE ORIFICE STEM S41600 531600 531600 rang ee KS CS 416 SST 316557 CoCr A CoCr A S31600 CoCr A STANDARD SEAT SEAT amp GUIDE SEAT amp GUIDE NUI LC 13125 CIEN 20A6125X012 20A6125X022 20A6126X012 20A6127X012 21A2891X012 1 875 20A6128X012 20A6128X022 20A6129X012 20A6130X012 21A2892X012 2 3 2 59 2 3125 20A6131X012 20A6131X022 20A6132X012 20A6133X012 21A2893X012 2 1 2 amp 2 875 20 6134 012 20A6134X022 20A6135X012 20A6136X012 21A2894X012 2 3 4375 20 6137 012 20A6137X022 20A6138X012 20A6139X012 21A2895X012 4 375 20A6140X012 20A6140X022 20A6141X012 20A6142X012 21A2896X012 Recommended spare parts 19 EDR and ETR Valves Instruction Manual April 2011 D100391X012 Key 3 Cage Valve Size NPS 3 Equal Percentage Cage Style Equal Percentage Linear Quick Opening Whisper Equal Percentage Linear Quick Opening Whisper Equal Percentage Linear Quick Opening Whisper Equal Percentage Linear Quick Opening Whisper Linear Qu
27. lve S31600 1V710535072 R30006 1V710539102 NPS 2 or3 x2 valve S31600 1V710635072 R30006 1V710639102 NPS 2 1 2 or 4 x 2 1 2 valve S31600 1V711135072 R30006 1V711139102 Recommended spare parts Instruction Manual D100391X012 Key Description Part Number Key Description EDR and ETR Valves April 2011 Part Number NPS 3 valve NPS 3 valve 1V659705092 S31600 1V711435072 NPS 4 valve 1V659905092 R30006 1V711439102 25 Backupring NPS 4 valve For ETR only CF8M 1V711733092 NPS 1 1 1 4 1 1 2x 1 or R30006 1V711739102 2 x 1 valve 23 Disk Nitrile 1V659003052 Use with composition seats only Fluorocarbon 1V659005292 NPS 1 1 1 4 1 1 2 x 1 or 2 x 1 valve Ethylene propylene 1V6590X0042 PTFE 1V710106242 NPS 1 1 2 or 2 1 2 x 1 1 2 valve Nylon 1V710103152 Nitrile 1V659203052 NPS 1 1 2 or 2 1 2 x 1 1 2 valve Fluorocarbon 1V659205292 PTFE 1V710406242 Ethylene propylene 1V6592X0032 Nylon 1V710403152 NPS 2 or 3 x 2 valve NPS 2 or 3 x 2 valve Nitrile 1V550703052 PTFE 1V710706242 Fluorocarbon 1V550705292 Nylon 1V710703152 Ethylene propylene 1V5507X0042 NPS 2 1 2 or 4 x 2 1 2 valve NPS 2 1 2 or 4 x 2 1 2 valve PTFE 1V711006242 Nitrile 1V659403052 Nylon 1V711003152 Fluorocarbon 1V659405292 NPS 3 valve Ethylene propylene 1V6594X0032 PTFE 1V711306242 NPS 3 valve Nylon 1V711303152 Nitrile 1V659603052 NPS 4 valve Fluorocarbon 1V659605292 PIFE 1V711606242 Ethylene propylene 1V6596X0032 Nylon 1V711603152 NPS 4 valve 24 Sealring carbon fil
28. onnet e f the valve plug is to be re used but the stem needs to be replaced drive the pin key 8 out of the plug stem assembly and unscrew the valve stem CAUTION Take care during disassembly in the following procedure to prevent possible damage to sealing surfaces 3 Remove the seat ring key 9 gaskets keys 10 11 12 and 13 and any remaining parts if they did not come out with the valve plug If the seat ring key 9 is stuck in the valve body strike the outside of the valve body at the seat ring line with a rubber hammer while pulling down on the seat ring Carefully remove the seat ring without damaging sealing surfaces If necessary machine or grind metal seats before installing the piston ring seal ring or packing or refer to the Lapping Metal Seats procedure in this section Lapping Metal Seats A certain amount of leakage should be expected with metal to metal seating in any valve body If the leakage becomes excessive however the condition of the seating surfaces of the valve plug and seat ring can be improved by lapping Deep nicks should be machined out rather than ground out Use a good quality lapping compound of a mixture of 280 to 600 grit Assemble the valve to the extent that the seat ring key 9 cage key 3 cage adaptor key 4 if used and bonnet are in place Also remove the piston ring or seal ring from the valve plug if used 1 Insert the valve stem key 7 into the bonnet and thread the plug
29. ossible product damage avoid scratching the packing box walls when removing old packing parts Also inspect valve stem threads and packing box surfaces for sharp edges which may damage packing 6 Avoid scratching the packing box walls when removing the old packing parts Clean the packing box see figure 4 and clean inspect or replace metal packing parts Generally the metal packing parts are not part of the packing kits listed in the Parts List section and they must be ordered individually 7 Inspect the valve stem threads and packing box surfaces for any sharp edges which might cut the packing Scratches or burrs on the stem surfaces can cause packing box leakage or damage to new packing If the surface condition cannot be improved by light sanding replace the damaged parts by following the appropriate steps in the Trim Maintenance procedure Note If the control valve assembly was purchased for an application where the service temperatures are under 232 C 450 F the bonnet may be unscrewed from the valve body Where temperatures are greater than 232 C 450 F the bonnet is seal welded to the valve body CAUTION To prevent possible product damage set the bonnet on a protective surface in the following procedure 8 If necessary remove the bonnet assembly from the valve by unscrewing it Some applications require seal welding the bonnet to the valve body and the bonnet should not be removed Set the bonnet on a protective surfa
30. pection or maintenance install a three valve bypass around the control valve assembly 6 If the actuator and valve are shipped separately refer to the actuator mounting procedure in the appropriate actuator instruction manual and also see figure 2 A WARNING Personal injury could result from packing leakage Valve packing was tightened prior to shipment however some readjustment will be required to meet specific service conditions Maintenance WARNING Avoid personal injury from sudden release of process pressure Before performing any maintenance operations e Always wear protective gloves clothing and eyewear when performing any maintenance operations to avoid personal injury e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve e Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure on both sides of the valve Drain the process media from both sides of the valve Vent the power actuator loading pressure and relieve any actuator spring precompression Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing
31. ring and 78 mm 3 4375 inch orlarger port diameter ETR Standard air test 0 05 mL minute psid inch of port diameter using air at service pressure drop or 3 5 bar 50 psi whichever is lower or ANSI FCI 70 2 and IEC 60534 4 Class V optional with PTFE seats Class IV or V optional with metal seats Flow Characteristics Linear all cages quick opening or equal percentage Flow Directions Linear Quick Opening or Equal Percentage Cage Normally up Whisper Trim Cage Always down Approximate Weights VALVE SIZE WEIGHT NPS Pounds 1 amp 1 1 4 30 1 1 2 45 2 67 2 1 2 100 3 125 4 170 1 The pressure temperature limits in this manual and any applicable standard or code limitation for the valve should not be exceeded 2 Certain bonnet bolting material selections may require a CL600 easy e valve assembly to be derated Contact your Emerson Process Management sales office Table 2 Available Valve Constructions VALVE MATERIAL AND END CONNECTION STYLE VALVE VALVE Carbon Steel Alloy Steel or Stainless Steel Valve Cast Iron Valve DESIGN SIZE RF or RT Flanged NPS or RTJ Flange Butt Socket CL125B CL250B CL150 CL300 CL600 welding Weld FF Flanged RF Flanged 1 1 1 2 or 2 1 1 4 2 1 2 3 or 4 1 1 1 2 or 2 1 1 4 2 1 2 3 or 4 X Available Construction Instruction Manual EDR and ETR Valves D100391X012 April 2011 Figure 2 Actuator Mounting CAP SCREWS STEM
32. rrangements installed or in valves that have been upgraded with ENVIRO SEAL retrofit kits Refer to figure 8 for key numbers for PTFE packing to figure 9 for key numbers for graphite packing and to figure 10 for key numbers for duplex packing PTFE repair kits include keys 214 215 and 218 Graphite repair kits include keys 207 208 209 210 and 214 Duplex repair kits include keys 207 209 214 and 215 Stems and packing box constructions that do not meet Fisher stem finish specifications dimensional tolerances and design specifications may adversely alter the performance of this packing kit For part numbers of individual components in the ENVIRO SEAL packing kits refer to instruction manual ENVIRO SEAL Packing System for Sliding Stem Valves D101642X012 ENVIRO SEAL Packing Repair Kits Stem Diameter mm Inches 9 5 3 8 12 7 1 2 19 1 3 4 Yoke Boss Diameter mm Inches 54 2 1 8 71 2 13 16 90 3 9 16 Double PTFE contains keys 214 215 amp 218 RPACKX00192 RPACKX00202 RPACKX00212 Graphite ULF contains keys 207 208 209 210 and 214 RPACKX00592 RPACKX00602 RPACKX00612 Duplex contains keys 207 209 214 and 215 RPACKX00292 RPACKX00302 RPACKX00312 EDR and ETR Valves April 2011 Instruction Manual D100391X012 Figure 8 Typical ENVIRO SEAL Packing System with PTFE Packing LII HEX NUT E KEY 212 ES ral Z 4 d poem ES KEY 201 Ed EFN B N ET
33. sales office before proceeding Description The EDR and ETR are single port globe style valves that feature cage guiding a balanced plug design and push down to open valve plug action The valve constructions are available with metal to metal or metal to composition seats These constructions permit access to the internal trim parts through the bottom flange without removing the actuator from the valve A EM ERSON www Fisher com Process Management EDR and ETR Valves April 2011 Table 1 Specifications Available Valve Constructions See table 2 End Connection Styles Cast Iron Valves Flanged CL125 flat face or 250 raised face flanges per ASME B16 1 Steel and Stainless Steel Valves Flanged CL150 300 and 600 raised face or ring type joint flanges per ASME B16 5 Screwed or Socket Welding All available ASME B16 1 1 schedules that are consistent with CL600 per ASME B16 34 Buttwelding Consistent with ASME B16 25 Maximum Inlet Pressure Cast Iron Valves Flanged Consistent with CL125B or 250B pressure temperature ratings per ASME B16 1 Steel and Stainless Steel Valves Flanged Consistent with CL150 300 600 2 pressure temperature ratings per ASME B16 34 Screwed or Welding Consistent with CL600 pressure temperature ratings per ASME B16 34 Instruction Manual D100391X012 Shutoff Classification EDR ANSI FCI 70 2 and IEC 60534 4 Class II standard Class 111 for valves with a graphite piston
34. use and maintenance of any product remains solely with the purchaser and end user Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK Dubai United Arab Emirates Singapore 128461 Singapore a R x www Fisher com E M E R S d i Vlananaman LI A BEL IE 4 F Fisher Controls International LLC 1992 2011 All Rights Reserved MS aS SS SSSR KI
35. y with the hex nuts key 16 Tighten the hex nuts to the torque value shown in table 3 5 Torque the nuts in a criss cross pattern Repeat the pattern until all nuts are torqued to the value indicated in table 6 Refer to the Packing Maintenance procedures below Packing Maintenance This procedure covers PTFE V ring graphite ribbon filament and PTFE composition packing rings Key numbers refer to figure 5 for PTFE V ring packing and PTFE composition packing unless otherwise indicated Note If the valve has ENVIRO SEAL live loaded packing installed figure 8 9 or 10 see the Fisher instruction manual entitled ENVIRO SEAL Packing System for Sliding Stem Valves for packing instructions Instruction Manual EDR and ETR Valves D100391X012 April 2011 For all except spring loaded packing if the packing is relatively new and tight on the stem and if tightening the packing flange nuts does not stop the leakage it is possible that the valve stem is worn or nicked so that a seal cannot be made If the leakage comes from the outside diameter of the packing follower it is possible that the leakage is caused by nicks or scratches around the inside of the packing box wall For spring loaded single PTFE V ring packing the spring key 8 maintains a sealing force on the packing If leakage is noted around the packing follower key 13 check to be sure the shoulder on the packing follower is touching the bonnet If the shoulder is not touching t
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