Emerson Fisher Baumann 51000 Instruction Manual
Contents
1. Instruction Manual D103365X012 Instruction Manual 51000 Valve D103365X012 October 2014 Table 6 Actuator Instrument Weights APPROXIMATE WEIGHT icd odd dudar Ww b 16 E HRDWEDVCSXDandDVCSAWKGS 8 11 51000 Valve Instruction Manual October 2014 D103365X012 Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Baumann Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or quarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Mar2. fe II SefSewCageSubssembly 1 5120002 somon 512017002 i Hug 6 Smet 539 539 539 539 539 539 7 Hex Nut 2 25705M 25705M VRI gt 9 V Ring Packing Kit 3 31 3 3 3 1 394 594 35 sf 3 31 SemMupermN Travel Indicator Disc Baumann 16 Actuator Mounting Kit Part Number MTG51T16 Table 4 Baumann 51000 Plug Selection o5 suni somnii mw 5 0 0005 51401 4 51401 4 1 0 00025 51401 3 51401 3 1 0 00013 51401 2 51401 2 1 514025 5140257 Linear Instruction Manual 51000 Valve D103365X012 October 2014 Figure 6 Dimensions R185 R300 R7 30 R11 80 166 6 52 E 188 7 41 DVC2000 DIGITAL VALVE DVC6200 CONTROLLER 3660 3661 es BAUMANN 16 ACTUATOR WITH FIELDVUE DVC2000 TET POSITIONER BAUMANN 16 ACTUATOR WITH FISHER 3660 3661 POSITIONER inch E1238 1 Table 5 Dimensions and Weights Valve Body Subassembly VALVE SIZE APPROXIMATE WEIGHTS N10276 Nickel Alloy Stainless Steel N10276 Nickel Alloy 51000 Valve October 2014 Figure 7 Baumann 16 Actuator Front View 177 6 98 TA6000 TRANSDUCER 0 91 a 1 2 NPT mm inch E1235 Figure 8 Baumann 16 Actuator with TA6000 Top View mm inch 98 3 86 E1236
3. welding chips scale oil or grease and other foreign material 2 Install the valve so the controlled fluid will flow through the valve body in the direction indicated by the arrow 3 Athree valve bypass permits removal of the control valve from the line without shutting down the system 4 In case of a heat insulated installation insulate the valve body only not the bonnet Actuator Removal Refer to figures 2 3 7 and 8 1 Forairto open actuators lift actuator travel with air to lessen tension on the upper clamp nut key 10 Note For air to close this is NOT required 51000 Valve Instruction Manual October 2014 D103365X012 2 Gently tap the upper clamp nut key 10 With slight downward pressure on top of the actuator unscrew the upper clamp nut key 10 completely 3 The Baumann 16 actuator assembly must be unscrewed from the stem adapter key 26 Plug and Packing Replacement Refer to figures 2 and 3 CAUTION When adjusting the valve stem do not grip the stem directly with pliers or a wrench This will damage the surface of the stem and cause damage to the packing in the valve 1 For valves supplied with Baumann 16 actuators remove the travel indicator disc key 58 With the hex jam nuts key 27 still tight loosen the stem adapter key 26 from the stem adapter nut key 31 and unthread the stem adapter key 26 from the plug stem key 4 For valves with rated Cv s less than 1 0 unscrew the packing nut
4. key 11 and gently pull the plug key 4 out through the top of the bonnet key 6 For valves with rated Cv s greater than or equal to 1 0 follow the VALVE DISASSEMBLY instructions to first remove the bonnet key 6 before removing the plug key 4 2 Inspect or replace the packing key 9 and the stem quide key 8 3 Inspect the valve plug key 4 for wear or particle accumulation Valve Disassembly Refer to figures 2 and 3 Note The actuator must be removed from the valve body before valve body disassembly The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings or when loosening the packing box pipe plug 1 Remove the bonnet hex nuts key 7 and lift the bonnet key 6 off the valve body key 1 which may include the packing key 9 and plug assembly key 4 For alloy valve bodies lift the bonnet flange key 34 off from the bonnet key 6 and then lift the bonnet key 6 off the valve body key 1 2 Remove the bonnet gasket key 5 and replace 3 The cage subassembly key 3 can be removed by unscrewing with a flat screwdriver using the outer screw slot and lifting out of the valve body key 1 The cage subassembly should be inspected and cleaned with water or an approved solvent Instruction Manual 51000 Valve D103365X012 October 2014 For valves
5. product was intended If you are not sure what these conditions are you should contact your Emerson Process Management sales office for more complete specifications Provide the product serial numbers shown on the nameplate and all other pertinent information A WARNING Personal injury could result from packing leakage Valve packing is tightened before shipment however the packing might require some readjustment to meet specific service conditions Educational Services For information on available courses for Baumann 51000 valves as well as a variety of other products contact Emerson Process Management Educational Services Registration Phone 1 641 754 3771 or 1 800 338 8158 E mail education emerson com http www emersonprocess com education Maintenance Avoid personal injury and property damage from sudden release of process pressure or bursting of parts Before performing any maintenance operations Instruction Manual 51000 Valve D103365X012 October 2014 e Do notremove the actuator from the valve while the valve is still pressurized e Always wear protective gloves clothing and eyewear when performing any maintenance operations e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve e Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pre
6. Instruction Manual 51000 Valve D103365X012 October 2014 Baumann 51000 Low Flow Control Valve Contents Figure 1 51000 NPS 1 2 Control Valve with re p REO auae 1 Baumann 16 Actuator and FIELDVUE DVC2000 Scope 1 Digital Valve Controller Safety Precautions os EN OX RE PY GUYS 2 Educational Services 2 Mamtenante 2 Juil FC 3 Actuator Removal 3 Plug and Packing Replacement 4 Valve Disassembly 4 Valve 5 Parts Ordening par canoe a ed eee DES 6 Dimensions and Weights 9 Introduction The Baumann 51000 control valve figure 1 is optimally designed for demanding low flow control and is a perfect fit where space is at a premium This compact package provides the connection integrity of flanged body globe valves while being significantly lighter and easier to install Scope of Manual This instruction manual includes installation maintenance and parts information for the 51000 control valve and Baumann 16 actuator Do not install operate or maintain Baumann 51000 control valves without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefull
7. affect the performance of the valve and could cause personal injury and property damage Instruction Manual 51000 Valve D103365X012 October 2014 Figure 5 Baumann 16 Actuator 9 83 6 DAE Se c C 2 778 ERR 29 ae Qe E1300 Table 2 Baumann 16 Actuator Part Numbers ME RE Spring 1 2 inch Stroke 4 15 psi 81860 Spring 2 inch Stoke 32 psi 3 1 ctuatorstom 39 a MeREROCN4 39 3 Dwhwm BO SM p oq 3B oe Upper Actuator Case 81823 45 Hex Head Cap Screw 81824 Hex Nut 81825 O Ring FKM Fluorocarbon 24080 Coupling 81830 983674 001 250 81812 81891 25861 24 Vent Plug 24147 Collar 81870 Collar Upper Stop Not shown 81842 24686 BR Of ul AB Travel Scale Ul Head Machine Screw NJ Serial Plate 112 Washer 113 115 116 119 Recommended spare parts Drive Screw mE Lm 2 51000 Valve Instruction Manual October 2014 D103365X012 Table 3 Valve Body Assembly Part Numbers PART NUMBER NPS 1 2 NPS 1 2 KEY DESCRIPTION QTY NPS1 4 wpsij2sst 10276 NPSI 2SST 10276 NO NPS 1 4 SST N10276 ickel All ickel All Nickel Alloy Integral Seat Nickel Alloy Screwed Seat Nickel Alloy Integral Seat Screwed Seat 1 ______ _ Valve Body
8. ation then secure with the hex nuts key 7 DO NOT TIGHTEN AT THIS POINT 6 Install the stem guide key 8 and packing kit key 9 on the plug stem key 4 in the proper order as shown in figure 4 7 Carefully press into the top of the bonnet key 6 making sure each part is seated properly 51000 Valve Instruction Manual October 2014 D103365X012 8 Install packing rings over the stem one at a time Use the packing follower nut key 11 to push each packing ring in individually to avoid jamming 9 With all required packing key 9 in place tighten the packing follower nut key 11 until it becomes stiff DO NOT OVERTIGHTEN THE PACKING FOLLOWER key 11 10 Now tighten the hex nuts key 7 Figure 4 V Ring Packing Kit Table 1 Baumann 51000 V Ring Packing Kit 51607 QTY DESCRIPTION 531600 bibo Valve Body Nickel Alloy Valve Body m 9 5 1 P N 51604 used by itself for N10276 Nickel Alloy Packing E1233 Parts Ordering When corresponding with your Emerson Process Management sales office about this equipment always mention the valve serial number When ordering replacement parts also specify the key number part name and desired material using the following parts tables WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely
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10. ssure on both sides of the valve Drain the process media from both sides of the valve e Depending on the actuator construction it will be necessary to manage the pneumatic actuator spring pre compression It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve e Use lock out procedures to be sure the above measures stay in effect while you work on the equipment e The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings or when loosening the packing box pipe plug e Check with your process or safety engineer for any additional measures that must be taken to protect against process media Note Whenever a gasket seal is disturbed by removing or shifting gasketed parts install a new gasket during reassembly This provides a good gasket seal because the used gasket may not seal properly WARNING Avoid personal injury or property damage by thoroughly cleaning the line of all dirt welding chips scale oil or grease and other foreign material Failure to do so could result in damage to the seating and sealing surfaces of the valve and result in damage to the valve and release of process materials Installation 1 Before installing the valve in the pipeline thoroughly clean the line of all dirt
11. with rated Cv s greater than or equal to 1 0 remove and inspect the plug guide key 33 for wear Replace if necessary Replacement of the entire assembly will be necessary if excessive leakage or wear has occurred in service Note The seat cage gasket key 2 must be replaced when the cage subassembly key 3 has been removed The seat cage will appear oblong This is to prevent loosening of the soft seat Figure 2 Baumann 51000 Valve Body Subassembly Figure 3 Baumann 51000 Valve Body Subassembly NPS 1 4 Soft Seat NPS 1 2 Alloy Valve Body Integral Metal Seat T EA OOOO 9 en C9 r7 z 1 Ih 1230 1232 Soft Seat Metal Seat Valve Reassembly 1 Place the cage gasket key 2 and cage subassembly key 3 in the valve body key 1 2 Tighten the cage key 3 hand tight plus 1 8 of a turn For valves with rated Cv s greater than or equal to 1 0 insert the plug guide key 33 3 Place the seat plug key 4 into the valve body key 1 4 Place the bonnet gasket key 5 into the valve body key 1 Look at the bonnet key 6 and valve body key 1 for correct bonnet orientation 5 Place the bonnet key 6 onto the valve body key 1 and secure with the hex nuts key 7 For alloy valve bodies place the bonnet key 6 onto the valve body key 1 then place the bonnet flange key 34 over the bonnet confirm correct orient
12. y read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding LIT EMERSON www Fisher com Process Management 51000 Valve Instruction Manual October 2014 D103365X012 WARNING Always wear protective gloves clothing and eyewear when performing any installation operations to avoid personal injury Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result if service conditions exceed those for which the product was intended To avoid injury or damage provide a relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual CAUTION This valve is intended for a specific range of pressures temperatures and other application specifications Applying different pressures and temperatures to the valve could result in parts damage malfunction of the control valve or loss of control of the process Do not expose this product to service conditions or variables other than those for which the
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