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        Emerson 249P Instruction Manual
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1.  action must be reversed from what it was before the mounting method was changed     5  Install the driver bearing  displacer rod assembly  and bearing bolts  key 5  into the torque tube arm  Install a new  arm gasket  Install the torque tube arm on the sensor head or process vessel and secure it with the proper bolting   keys 19 and 20      6  Install the torque tube assembly  Install the displacer     7  Install the sensor head and controller transmitter  Calibrate the controller transmitter following the procedures  given in the controller transmitter instruction manual     Simulation of Process Conditions for Calibration of Fisher Level  Controllers and Transmitters    Contact your Emerson Process Management sales office for information on obtaining the Supplement to 249 Sensor  Instruction Manuals   Simulation of Process Conditions for Calibration of Fisher Level Controllers and Transmitters   D103066X012   or visit our website at www Fisher com     Parts Ordering    When corresponding with your Emerson Process Management sales office about this equipment  always refer to the  sensor serial number  Each sensor is assigned a serial number which is stamped on a nameplate  key 54  not shown   attached to the torque tube arm  This same number also appears on the controller  transmitter nameplate when a  complete controller  transmitter sensor unit is shipped from the factory  When ordering a replacement part  be sure  to include the 11 character part number from the followin
2.  following safety actions are completed        Relieve process pressure in the process vessel where the 249 sensor is installed   e Drain the process liquid from the process vessel     e Shut off any electrical or pneumatic input to the controller or transmitter attached to the 249 sensor and vent  any pneumatic supply pressure  Remove the controller or transmitter from the torque tube arm     e Use caution when loosening flange bolting or pipe plugs        Be sure process pressure or liquids have not penetrated the displacer     2  Support the sensor head  key 2  and the torque tube arm  key 3   Remove the bolting that holds the sensor head to  the process vessel     CAUTION    When removing a sensor from a process vessel  the displacer may remain attached to the displacer rod and be lifted out  with the sensor head  key 2  when the sensor head is removed  If separating the displacer and displacer rod before  removing the sensor head  remove the cotter spring  key 11   If the displacer comes out with the head or torque tube arm   be careful not to damage the displacer or bend the stem when setting the head or arm down     uw    249 Cageless Sensors Instruction Manual  December 2012 D200100X012       Be careful not to let the displacer slip and drop into the bottom of the process vessel  as displacer damage could result     3  Carefully remove the sensor head or torque tube arm   4  On the 249V  the travel stop plate can be located in one of four positions as shown in figure 
3.  period  A displacer that has been penetrated by process pressure or liquid may contain       pressure as a result of being in a pressurized vessel   e liquid that becomes pressurized due to a change in temperature   e liquid that is flammable  hazardous  or corrosive     Sudden release of pressure  contact with hazardous liquid  fire  or explosion  which might result in personal injury or  property damage  can occur if a displacer that is retaining pressure or process liquid is punctured  subjected to heat  or  repaired     Handle the displacer with care  Consider the characteristics of the specific process liquid in use     Check with your process or safety engineer for any additional measures that must be taken to protect against process  media     Note    Except for gaskets  keys 13  14   trouble symptoms peculiar to specific parts are discussed in the following sections  Each section is  specific to these parts  Regardless of location  gasket failure is indicated by leakage in the gasket area  Every time a gasket is  removed  replace it with a new one upon reassembly     The procedures below apply to all sensor types except where indicated  Key numbers used are shown in the following  illustrations     e 249BP   figure 5  e 249CP   figure 6  e 249P   figure 7    e 249V   figure 8    Removing the Displacer and Stem    The displacer  key 10  is a sealed container  If the displacer has been penetrated by process pressure or liquid  it may  hold pressure or hazardous liquid 
4. 1 S  1st Ave   Marshalltown  IA 50158 2823  Phone  800 338 8158 or   Phone  641 754 3771   FAX  641 754 3431   e mail  education emerson com    Maintenance    Sensor parts are subject to normal wear and must be inspected regularly and replaced as necessary  The frequency of  inspection and replacement depends upon the severity of service conditions     249 Cageless Sensors Instruction Manual  December 2012 D200100X012       A WARNING    Always wear protective clothing  gloves  and eyewear when performing any maintenance operations to avoid personal  injury   Avoid personal injury or property damage resulting from the sudden release of pressure  Before performing any  maintenance procedure    e Relieve any process pressure in the process vessel where the 249 sensor is installed    e Drain the process liquid from the process vessel     e Shut off any electrical or pneumatic input to the controller or transmitter attached to the 249 sensor and vent any  pneumatic supply pressure        Use caution when loosening flange bolting or pipe plugs  key 26    e Remove the controller or transmitter from the torque tube arm  key 3      Before performing any maintenance procedure requiring the handling of the displacer  inspect the displacer  key 10  to  make sure process pressure or liquids have not penetrated the displacer     The displacer in this unit is a sealed container  If penetrated by process pressure or liquid  the displacer may hold pressure  or hazardous liquid for an extended
5. 3     For proper operation in the target application  the displacer rod must not touch either plate over the expected  range of process conditions     e When the displacer is completely submerged in the upper fluid  the net load of weight minus buoyancy must be  low enough to allow the displacer rod to be above the lower plate     e When the displacer is completely submerged in the lower fluid  the net load of weight minus buoyance must be  high enough to keep the displacer rod from hitting the upper plate     If necessary  remove the place and choose a position where the rod will not touch the plate     Figure 3  Fisher 249V Travel Stop Plate Positions                         2 3  HIGH INTERMEDIATE INTERMEDIATE LOW    B 8646 A    5  Follow the procedure for replacing the displacer  displacer rod assembly  cotter spring  stem end piece  and  displacer spud as necessary     Replacing the Displacer  Cotter Spring  Stem End Piece  and Displacer  Spud    The cotter spring  key 11   the ball on the displacer rod driver assembly  key 7   and the stem end piece or displacer  stem connector  key 23  may be either too worn for a secure connection or so clogged or corroded that the displacer  does not pivot properly  Replace these parts  as necessary     CAUTION       If the displacer is to be disconnected from the displacer rod before being removed from the process vessel  provide a  suitable means of supporting the displacer to prevent it from dropping into the process vessel and bei
6. CL150  300  and 600 sensors are only available in Europe     e 249V   CL125 or 250 cast iron or CL150  300  600  900  or 1500 steel side mounted sensor    Note  249V sensors are only available in Europe     All cageless 249 sensors have flanged connections     The Parts List section shows some 249 sizes by construction  standard displacer lengths  and standard materials and  table 1 contains displacer and torque tube materials  However  249 parts are available in a wide variety of materials of  construction  part dimensions  and other specifications  Contact your Emerson Process Management sales office for  assistance in selection of specific materials  dimensions  and specifications     Table 1  Displacer and Torque Tube Materials                         Part Standard Material Other Materials  Displacer 304 Stainless Steel 316 Stainless Steel  N10276  N04400  Plastic  and Special Alloys  a ER eT PSR  316 Stainless Steel N10276  N04400  other Austenitic Stainless Steels  and Special Alloys  Torque Tube N05500 1  316 Stainless Steel  N06600  N10276  i No3300 is nor recommended for spring applications above 232  C  450  F   Contact your Emerson Process Management sales office or application engineer if temperatures exceeding this  imit are required              Educational Services    For information on available courses for 249 displacer sensors  as well as a variety of other products  contact     Emerson Process Management  Educational Services  Registration  P O  Box 190  30
7. Instruction Manual  D200100X012    249 Cageless Sensors  December 2012       Fisher   249 Cageless Displacer Sensors    Contents    Introduction    2 2 2222 cece e cece eee eees  Scope of Manual               00  cece eee eee  DE amp seription    nenn ea Bean  Type Number Description                   04   Educational Services            cc cece eee eee es   Maintenance    es ehren  Removing the Displacer and Stem                 Replacing the Displacer  Cotter Spring    Stem End Piece  and Displacer Spud             Replacing the Displacer Rod Driver Assembly       Replacing the Torque Tube                  04   Replacing the Torque Tube Arm and   Changing the Mounting                        Simulation of Process Conditions for   Calibration of Fisher Level Controllers   and Transmitters              0  cece eee eerie   Parts Ordering         cc cece cece cere eee eeeees   Parts Kits    nennen    Parts  Kiste ae een she    Introduction    Scope of Manual    Figure 1  Fisher 249V Sensor with FIELDVUETM  DLC3010 DLC3020f Digital Level Controller       W3120 3    This instruction manual includes maintenance and parts ordering information for Fisher 249 cageless displacer    sensors     Although a 249 sensor is usually shipped with attached controller or transmitter  this manual does not include  operation  installation  calibration  maintenance  and parts ordering information for the controller transmitter or for  the complete unit  For this information  refer to the appropriat
8. acement is necessary  remove the bearing driver by  removing the lower bearing driver bolt  Install a new bearing driver and the lower bearing driver bolt     8  Install the new displacer rod driver assembly on the knife edge of the bearing driver  Install the upper bearing driver  bolt  key 5   but do not tighten     9  Insert new tube end gasket into recess in torque tube arm     10  Insert the torque tube assembly and rotate until its socket mates with the displacer rod assembly and so that the  outer tube flange rests against the gasket     11  With a thumb on the upper portion of the positioning plate and a screwdriver in the slots as shown in figure 4   rotate the plate and press the lug on the plate into the hole in the torque tube arm  this will preload the torque  tube      12  Install the retaining flange and secure it with four nuts  key 18   being sure to tighten all nuts evenly     13  Tighten the upper bearing driver bolt  key 5   It will be necessary to put slight pressure on the displacer rod driver  assembly to access the upper bearing driver bolt     14  Install the sensor head and controller transmitter  Calibrate the controller transmitter following the procedures  given in the controller transmitter instruction manual     Replacing the Torque Tube    Corrosion or leakage through the outer end of the torque tube is evidence of deterioration in the torque tube  assembly  key 9  or torque tube end gasket  key 14   Erratic or nonexistent rotary shaft output m
9. ay occur if the socket  on the inner end of the torque tube assembly does not engage the bearing end of the displacer rod assembly  key 7      1  After following the proper procedure to remove the sensor head and the displacer from the process vessel  move  the sensor assembly to a suitable maintenance area     CAUTION    Support the sensor assembly to avoid damage to the displacer  displacer stem  displacer rod assembly  and associated  parts     Instruction Manual 249 Cageless Sensors  D200100X012 December 2012       2  Remove the controller transmitter and displacer  key 10   Then  remove the hex nuts  key 20  that hold the torque  tube arm  key 3  to the sensor head  key 2   Separate the torque tube arm from the sensor head     3  Remove the nuts  key 18  and retaining flange  key 6  holding the positioning plate  key 8  at the end of the torque  tube arm     CAUTION    If the displacer is still attached to the displacer rod at this point  be careful not to let the torque tube assembly slip when  using the screwdriver leverage procedure in steps 4 and 6  Sudden release of the displacer could cause damage     4  Remove the positioning plate  key 8  by freeing its two lugs     The vertical lug fits into a hole in the flange of the torque tube arm  top of figure 4   The horizontal lug  hidden  behind the screwdriver at the bottom of figure 4  fits into a slot in the outer tube end of the torque tube assembly   the figure 4 exploded view shows this lug to the right of the out
10. c pressure  thus eliminating packing and the disadvantages of packing friction     The displacer always exerts a downward force on one end of the displacer rod  The other end of the displacer rod rests  on the knife edge of the driver bearing  A keyed shaft on the bearing end of the displacer fits into a socket on the  outside of the welded end of the of the torque tube assembly     A change in liquid level  interface level  or density specific gravity buoys up the displacer by a force equal to the weight  of the liquid displaced  Corresponding vertical movement of the displacer results in angular movement of the displacer  rod around the knife edge  Since the torque tube assembly is a torsional spring which supports the displacer and  determines the amount of movement of the displacer rod for a given displacement change  it will twist a specific  amount for each increment of buoyancy change  This rotation is brought through the torque tube arm by the  protruding rotary shaft  A controller or transmitter attached to the end of the rotary shaft converts the rotary motion  into varying pneumatic or electric signals     Unless otherwise noted  all NACE references are to NACE MRO175 2002     Type Number Description  e 249BP   CL150  300  600 steel top mounted sensor    e 249CP   CL150  300  600 stainless steel top mounted sensor    Instruction Manual 249 Cageless Sensors  D200100X012 December 2012       e 249P   CL150  300  600  900 or 1500 steel top mounted sensor    Note  249P 
11. e controller  transmitter instruction manual     Do not install  operate  or maintain a 249 sensor without being fully trained and qualified in valve  actuator  and  accessory installation  operation  and maintenance  To avoid personal injury or property damage  it is important to  carefully read  understand  and follow all of the contents of this manual  including all safety cautions and warnings  If  you have any questions about these instructions  contact your Emerson Process Management sales office     Description    249 sensors are designed to measure liquid level  interface level  or density specific gravity inside a process vessel     A  os       EMERSON        www Fisher com    Process Management    249 Cageless Sensors Instruction Manual  December 2012 D200100X012       A torque tube assembly  figure 2  and displacer provide an indication of liquid level  interface level  or density specific  gravity  The torque tube assembly consists of a hollow torque tube with a shaft welded inside it at one end and  protruding from it at the other end     Figure 2  Typical Side Mounted Cageless Displacer          TRAVEL STOP ASSEMBLY    KNIFE EDGE BEARING    W1800 1       DISPLACER ROD    DISPLACER    TORQUE TUBE    W0172 1    The unconnected end of the tube is sealed by a gasket and clamped rigidly to the torque tube arm  permitting the  protruding end of the shaft to twist and therefore transmit rotary motion  This allows the interior of the torque tube to  remain at atmospheri
12. e only when specified    1  This part is available in a wide variety of materials of construction  part dimensions   or other specifications  Listed here are standard or typical materials  dimensions  or  specifications  Contact your Emerson Process Management sales office for assistance  in selection of specific materials  dimensions  or specifications     Instruction Manual  D200100X012    249 Cageless Sensors  December 2012       Figure 6  Fisher 249CP Sensor Construction       30A7434 B    Key  40    41    42     43    44       SOFAS       Description Part Number    Cap Screw  for heat insulator ass y   4 req d   Use only when specified   Travel Stop Plate  steel  For 249V  For 249BP    Groove Pin  travel stop pin   SST  For 249BP  not req d for 249V  Cap Screw  hex head  steel  2 req d   For 249BP  Stud Bolt 1   steel B7  For 249BP  w  NPS 2 top flange  CL150  4 req d   w  NPS 2 top flange  CL300  8 req d     1A524635032     Recommended spare parts    1  This part is available in a wide variety of materials of construction  part dimensions   or other specifications  Listed here are standard or typical materials  dimensions  or  specifications  Contact your Emerson Process Management sales office for assistance  in selection of specific materials  dimensions  or specifications          Key  45    46    52     lt S  a       As ea                cs       SECTION A A    Description    Hex Nut    steel  For 249BP w  NPS 2 top flange   CL150  8 req d   CL300  600  16 req d   H
13. er tube end      The positioning plate may be pried away from the torque tube arm and outer tube end if the displacer already has  been disconnected from the displacer rod  However  if the displacer is still connected to the displacer rod  place a  screwdriver blade in the slots of the positioning plate and outer tube end as shown in figure 4  Slowly turn the  positioning plate to release its lug from the torque tube arm  Then  carefully turn the plate back to allow the  displacer to come to rest and slip the other lug of the plate from its slot in the outer tube end     5  Pull the torque tube assembly and tube end gasket out of the torque tube arm  Remove the tube end gasket   key 14  and discard  a new gasket will be installed in step 6   Clean and inspect the gasket mating surfaces     6  Insert new tube end gasket into recess in torque tube arm     7  Insert the torque tube assembly into the torque tube arm as shown in figure 4  Rotate the torque tube assembly  until its socket mates with the driver member on the displacer rod assembly and so the outer tube flange rests  against the gasket  With a thumb on the upper portion of the positioning plate and a screwdriver in the slots as  shown in figure 4  rotate the plate and press the lug on the plate into the hole in the torque tube arm  this will  preload the torque tube      8  Install the retaining flange and secure it with four nuts  key 18   being sure to tighten all nuts evenly     9  Install the sensor head and cont
14. ex Nut  steel  4 req d   For 249V  Travel Stop Post  S31600  4 req d   For 249V    Washer  for heat insulator ass y   4 req d   Use only when specified   Nameplate   Drive Screw   NACE Tag   Wire    13    249 Cageless Sensors Instruction Manual  December 2012 D200100X012       Figure 7  Fisher 249P Sensor Construction                            20A2094 C    Instruction Manual  D200100X012    249 Cageless Sensors       Figure 8  Fisher 249V Sensor Construction                                              30A7435 C          249 Cageless Sensors Instruction Manual  December 2012 D200100X012       Neither Emerson  Emerson Process Management  nor any of their affiliated entities assumes responsibility for the selection  use or maintenance  of any product  Responsibility for proper selection  use  and maintenance of any product remains solely with the purchaser and end user     Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co  Emerson Process  Management  Emerson  and the Emerson logo are trademarks and service marks of Emerson Electric Co  All other marks are the property of their respective  owners     The contents of this publication are presented for informational purposes only  and while every effort has been made to ensure their accuracy  they are not  to be construed as warranties or guarantees  express or implied  regarding the products or services described herein or their use or applicabilit
15. for an extended period     Instruction Manual 249 Cageless Sensors  D200100X012 December 2012       Process residue buildup on the displacer and stem  key 24  may change displacer weight or displacement  A bent stem  or a dented or corroded displacer can impair performance     If the displacer rests against the travel stop  appears to be overweight  or causes output drift or other output  inaccuracies  it may have been penetrated by process pressure or liquid  Such a displacer may contain pressure  because it was in a pressurized vessel  may contain process liquid that becomes pressurized due to a change in  temperature  and may contain process liquid that is flammable  hazardous  or corrosive     A WARNING    Sudden release of pressure  contact with hazardous liquid  fire  or explosion  which may result in personal injury or  property damage  can occur if a displacer that is retaining pressure or process liquid is punctured  subjected to heat  or  repaired     Handle the displacer with care     Note    On the 249V  249P  and 249BP with travel stop  the displacer must come out with the sensor head  key 2  or torque tube arm   key 3  before being completely disconnected from the displacer rod  key 7   If separating the displacer and displacer rod  remove  the cotter spring  key 11      CAUTION    Be careful not to let the displacer slip and drop into the bottom of the process vessel  as displacer damage could result     1  Before starting any maintenance procedure  be sure the
16. g parts list     A WARNING    Use only genuine Fisher replacement parts  Components that are not supplied by Emerson Process Management should  not  under any circumstances  be used in any Fisher instrument  Use of components not supplied by Emerson Process  Management may void your warranty  might adversely affect the performance of the instrument  and could cause personal  injury or property damage     Instruction Manual       249 Cageless Sensors  D200100X012 December 2012  Pa rts Kits Key Description Part Number  9      Torque Tube Assy     For 249BP  Description Part Number NO5500  Std wall 1K4493X0012  Sensor Part Kit Heavy wall 1K4497X0012  Kit contains keys 9  11  13  14 Thin wall 1K4495X0012  For 249BP R249X000012 For AIGE  S31600  Std wall 1K4505000A2  Heavy wall 1K4503000A2  For 249P  N05500  Std wall 1K4499X0012  Thin wall 1K4501X0012  For 249V  N05500  Std wall 1K4499X0012  Thin wall 1K4501X0012    Parts List    10 _ Displacer      For 249BP  249CP    Note    Part numbers are shown for recommended spares only  For part    numbers not shown  contact your Emerson Process Management sales    office     3 inch X 14 inches  1600 psi   S30400 or S31600  2 inch x 32 inches  1500 psi   S30400 or S31600  1 5 inch x 60 inches  1800 psi   S30400  1 375 inch x 72 inches  1400 psi   S30400  For 249P  2 75 inch x 14 inches  6000 psi   S30400 or S31600  2 875 inch x 14 inches  4000 psi   S30400  1 75 inch x 32 inches  4200 psi   530400 or S31600  1 9062 inch x 32 inches  3400 p
17. n  part dimensions  or other  specifications  Listed here are standard or typical materials  dimensions  or specifications   Contact your Emerson Process Management sales office for assistance in selection of specific    materials  dimensions  or specifications     1A517942022    1E5629X0072    1A1297X0022    0Y0876X0052    0Y0876X0052    11    249 Cageless Sensors  December 2012    Instruction Manual  D200100Xx012       Figure 5  Fisher 249BP Sensor Construction                                     20A7432 B  20A7433 B    Key Description    19 Bolt Stud 1   steel B7  4 req d   For 249B  249CP  thru CL600  For 249P  CL900  amp  1500  20  HexNut    steel  8 req d   For 249BP  249CP  thru CL600  For 249P  CL900  amp  1500    23 Displacer Stem End Piece     531600  For 249BP  249CP w out travel stop  For 249BP w travel stop  For 249P w out travel stop  For 249V  Stem End Piece  Rod Connector    12       Key    24    25  26    35  36    37  38    39       DETAIL OF TRAVEL STOP VERSION    Description    Displacer Stem   When ordering a replacement displacer stem   specify length and desired material   Hex Nut    B8M  2 req d   Pipe Plug     steel  For 249BP  For 249CP  For 249P  Heat Insulator Ass y  use only when specified   Shaft Coupling  for heat insulator ass y   Use only when specified  Shaft Extension  for heat insulator ass y   Use only when specified  Set Screw  for heat insulator ass y   2 req d   Use only when specified  Cap Screw  for heat insulator ass y   4 req d   Us
18. ng damaged     Instruction Manual 249 Cageless Sensors  D200100X012 December 2012       1  After following the proper procedure to remove the sensor head and the displacer from the process vessel  move  the sensor assembly to a suitable maintenance area  Support the assembly to avoid damage to the displacer   displacer stem  displacer rod driver assembly  and associated parts     2  To help support the displacer on a unit without travel stop  249BP  249P  249CP   install the stem and stem end  piece  or a threaded rod  into the 1 4 inch 28 UNF threaded hole in the displacer spud or stem connector  On the  249BP with travel stop  the groove pin  key 42  will secure the displacer as long as the travel stop plate  key 41  is  installed and the sensor head  key 2  is in position     3  Reach the cotter spring  displacer spud  ball end of the displacer rod driver assembly  stem end piece  or displacer  stem connector as follows     e Top Mounted 249BP  249CP  and 249P Sensors   By removing the pipe plug  key 26      e Side Mounted 249V Sensor   By removing the process vessel bolting and pulling out the torque tube arm  key 3    The inside of the process vessel wall will cause the displacer to swing up so it can be pulled out through the vessel  opening    4  Remove the cotter spring to free the displacer or stem end piece from the ball end of the displacer rod driver  assembly  Lift the displacer or stem end piece from the ball     5  Replace worn or damaged parts as necessary  Re
19. roller transmitter  Calibrate the controller transmitter following the procedures  given in the controller transmitter instruction manual     Replacing the Torque Tube Arm and Changing the Mounting    Looseness of the driver bearing  key 4   wear on its knife edged surface  or a bent  worn  or corroded displacer rod  assembly  key 7  may impair performance  Be especially sure to check the ball on the displacer rod     1  After following the proper procedure to remove the sensor head and the displacer from the process vessel  move  the sensor assembly to a suitable maintenance area     CAUTION    Support the sensor assembly to avoid damage to the displacer  displacer stem  displacer rod assembly  and associated  parts     2  Remove the controller transmitter and displacer  key 10   Then  remove the hex nuts  key 20  that hold the torque  tube arm  key 3  to the sensor head  key 2   Separate the torque tube arm from the sensor head     249 Cageless Sensors Instruction Manual  December 2012 D200100X012       3  Follow the proper procedure to remove the torque tube assembly  key 9    4  Remove the bearing bolts  key 5   displacer rod assembly  and driver bearing     Note  Be sure to install the driver bearing so its knife edge is pointing up when the torque tube arm is mounted in the desired orientation     Since changing the mounting position of the torque tube arm by 180   will change controller or transmitter action from direct to  reverse or vice versa  controller transmitter
20. si   S30400 or S31600  For 249V  3 inch x 10 inches  1600 psi   S30400 or S31603  NACE   3 inch x 14 inches  1600 psi   S31600 or S31603  NACE   2 inch x 32 inches  1500 psi   S30400 or S31600  2 inch x 32 inches  1500 psi   S31603  NACE   1 375 inch x 48 inches  1800 psi   S30400  1 5 inch x 60 inches  1800 psi   S30400    Sensor Common Parts    Key Description    2 Sensor Head  For 249BP  249CP  249P     If a part number is required  contact your Emerson Process    Management sales office   Not req d for 249V  3 Torque Tube Arm  For 249V   If a part number is required  contact  your Emerson Process Management sales office      4 Driver Bearing  S31600  Driver Bearing Bolt  S31600  2 req d   6 Retaining Flange   If a part number is required  contact  your Emerson Process Management sales office      ul    7 Rod Driver Assy  S31600  8 Positioning Plate  S31600     Recommended spare parts    11  Cotter Spring    N04400  2 req d   13  _ Arm Gasket 1   For 249BP  249CP  thru CL600  graphite SST  For 249P  CL900  amp  1500 graphite SST    14  Tube End Gasket     For 249BP  249CP  or 249V  thru CL600  graphite SST  For 249P  CL900  amp  1500 graphite SST  15 StudBolt     steel B7  4 req d   For 249BP  249CP  249V   249V thru CL600   For 249P  CL900  amp  1500    16 Groove Pin   31600  For 249BP  249CP  249P  18 HexNut 1   steel B7  4 req d   For 249BP  249CP  and 249V  thru CL600  For 249P  CL900  amp  1500    1  This part is available in a wide variety of materials of constructio
21. ts into a hole in the flange of the torque tube arm  top of figure 4  left   The horizontal lug  hidden  behind the screwdriver at the bottom of figure 4  left  fits into a slot in the outer tube end of the torque tube  assembly  figure 4 exploded view shows this lug to the right of the outer tube end      Place a screwdriver blade in the slots of the positioning plate and outer tube ends as shown in figure 4  Slowly turn  the positioning plate to release its lug from the torque tube arm  Then carefully turn the plate back to allow the  displacer to come to rest  and slip the other lug of the plate from its slot in the outer tube end     5  Pull the torque tube assembly out of the torque tube arm  Remove the tube end gasket  key 14  and discard  a new  gasket will be installed in step 9   Clean and inspect the gasket mating surfaces     249 Cageless Sensors Instruction Manual  December 2012 D200100X012       Figure 4  Torque Tube and Displacer Rod Assemblies    DISPLACER ROD  ASSEMBLY         ROTARY    GASKET SHAFT         TORQUE TUBE     gt     OUTERTUBEEND    7         i POSITIONING PLATE  ae       DRIVER BEARING  mE BE   EXPLODED VIEW OF TORQUE TUBE AND DISPLACER ROD ASSEMBLY    REMOVAL OR INSTALLATION OF POSITIONING PLATE    6  Using the proper tool  loosen and then remove the upper bearing driver bolt  key 5   Lift the displacer rod driver  assembly from the knife edge of the driver bearing  key 4      7  Visually inspect the bearing driver for corrosion or wear  If repl
22. turn the displacer or stem end piece to the displacer rod driver  assembly  Install the cotter spring     6  Install the sensor head and controller transmitter  Calibrate the controller transmitter following the procedures  given in the controller transmitter instruction manual     Replacing the Displacer Rod Driver Assembly    The ball on the displacer rod driver assembly  key 7  may be either too worn for a secure connection or so corroded  that the displacer does not pivot properly  Replace the displacer rod driver assembly  if necessary     CAUTION    If the displacer is to be disconnected from the displacer rod driver assembly before being removed from the process vessel   provide a suitable means of supporting the displacer to prevent it from dropping into the process vessel and being  damaged     1  After following the proper procedure to remove the sensor head and the displacer from the process vessel  move  the sensor assembly to a suitable maintenance area  Support the assembly to avoid damage to the displacer   displacer stem  displacer rod assembly  and associated parts     2  Remove the controller transmitter and displacer  key 10   Then  remove the hex nuts  key 20  that hold the torque  tube arm  key 3  to the sensor head  key 2   Separate the torque tube arm from the sensor head     3  Remove the nuts  key 18  and retaining flange  key 6  at the end of the torque tube arm   4  Remove the positioning plate  key 8  by freeing its two lugs     The vertical lug fi
23. y  All sales are  governed by our terms and conditions  which are available upon request  We reserve the right to modify or improve the designs or specifications of such  products at any time without notice     Emerson Process Management   Marshalltown  lowa 50158 USA   Sorocaba  18087 Brazil F  Chatham  Kent ME4 4QZ UK    Dubai  United Arab Emirates eS  Singapore 128461 Singapore    www Fisher com EMERSON        Pr ess Manacdement     1997  2012 Fisher Controls International LLC  All rights reserved  Frocess Mana g eme nt    
    
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