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Emerson Fisher 1061 Installation Instructions

1. 32 22 e N 83 14 ee 14 FIRS 81 Pr NE N 23 E 54A5326 K 24 Instruction Manual D100324X012 Instruction Manual D100324X012 Figure 11 Typical Assembly for Fisher 1061 Size 130 Actuators NOTES KEY 55 IS NOT SHOWN APPLY LUBRICANT OR SEALANT 58B3057 B SHT 1 AND SHT2 8 8 2 8 3 C 8 8 R S 950 1061 F amp GActuator October 2012 53 SS S 23 777775 Da S 2 X S ZAN BE 111177111 p XI 2 2 8 amp amp amp 25 1061 F amp G Actuator October 2012 Instruction Manual D100324X012 Keys 23 and 81 Mounting Yoke Parts VALVE SHAFT DIAMETER KEY 23 YOKE BUSHING KEY 23 KEY 81 VALVE DESIGN ACTUATOR SIZE ASSEMBLY CAST IRON YOKE BUSHING ere CASTIRON 1 2 12 7 5 8 15 9 9 16 5 8 14 3x 15 9 3 4 19 1 30 7 8 22 2 1 25 4 1 1 8 x 1 1 4 28 6 x 31 8 1 1 4 31 8 3 4 19 1 7 8 22 2 1 24 4 1 1 8 x 1 1 4 28 6 x31 8 40 60 amp 68 1 1 4 31 8 1 1 2 38 8 1 9 16 x 1 3 4 39 7 x44 5 1 3 4 44 5 2 50 8 1 916 x 1 3 4 39 7 x44 5 1 3 4 44 5 2 50 8 80 amp 100 2 2 1 8 54 with DU Bushing 2 1 4x 2 1 2 57 2x 63 5 Design Split Bearing 2 1 2 63 5
2. Instruction Manual D100324X012 Parts Ordering 1061 F amp GActuator October 2012 When corresponding with your Emerson Process Management sales office about this equipment refer to the serial number found on the actuator nameplate Also specify the complete 11 character part number from the following parts list when ordering replacement parts WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Repair Kits Actuator Repair Kits Key Description Actuator Repair Kits Include Keys 5 8 16 17 18 and 56 Size 30 Size 40 Size 60 Size 68 Size 80 Size 100 Parts List Note Part Number R1061X00302 R1061X00402 R1061X00602 1061 00682 1061 00802 1061 01002 Part numbers are shown for recommended spares only For part numbers not shown contact your Emerson Process Management sales office Key Description 1 Cylinder Assembly 2 Cylinder Flange 3 Cap Screw 4 Cylinder Cap 5 1 O Ring nitrile for size 30 40 amp 68 only for size 130 only 6 Cap Screw 7 Piston 8 1 O Ring nitrile Size 30 Size 40 Size 60 Size 68 amp 80 Size 100 Size 130 9 Cap Screw for size 30 40 amp 60 only Recommended spare parts
3. Pipe Away Vent Some applications require venting of gas from the rotary actuator housing The 3610 Series positioners vent into the actuator housing and from there the gas has numerous avenues of escape WARNING If a flammable hazardous or reactive gas is used as the supply pressure medium personal injury or property damage could result from fire or explosion of accumulated gas or from contact with hazardous or reactive gas The positioner on the control valve assembly does not form a gas tight seal If the assembly is in an enclosed area use a remote vent line and use other safety measures to adequately ventilate the assembly A remote vent pipe alone cannot be relied upon to remove all hazardous gas Vent line piping should comply with local and regional codes It should be as short as possible with adequate inside diameter and few bends to remove exhaust gases to a ventilated area Note This modification is NOT intended to be a leak proof or pressure tight design It is intended to aid in containing the gas that vents from the positioner and allow for connection of piping to carry it away The Parts List section at the end of this manual provides e Retrofit kit numbers to modify an actuator for the vent piping e Replacement parts for pipe away vents e Retrofit kit numbers for modification of units in the field Take care that adequate vent pipe size is used This is particularly important with the larger size actuators w
4. 1 Included in repair kit Part Number 10 3800 012 10348306992 1 862106992 1 862206992 1 862406992 1 862506992 1 862606992 1J453806992 Actuator Common Parts figures 8 9 amp 11 Pipe Away Vent Retrofit Kit Pipe Away Vent Kit Includes Access Plate assembly Two Piece Bushing Two O Rings Gasket and Sealant See Figure 7 Pipe Away Vent Retrofit Kit Numbers SHAFT DIAMETER omm KIT PART SIZE NUMBER 31 8 E 34846463082 384646X102 40 60 amp 68 3484646X122 1 3 4 40 60 amp 68 34B4646X132 50 8 2 69 9x 63 5 to 101 6x63 5 2 3 4 2 1 2 to 4x 2 1 2 Description 9 Hex Nut for size 68 amp 130 only 10 Piston Rod 11 Hex Nut 12 Rod End Bearing 13 Cap Screw 14 Hex Nut 15 Travel Stop not required for 90 degree rotation 16 0 O Ring nitrile Size 30 Size 40 Size 60 Size 68 amp 80 Size 100 Size 130 80 amp 100 34B4647X052 Part Number 1H862006992 1D444806992 1H862306992 1H862506992 1H862606992 1J453806992 19 1061 F amp G Actuator Instruction Manual October 2012 D100324X012 Key Description Part Number Key Description Part Number 17 1 O Ring nitrile 81 Bushing See following table Size 30 1B8855X0042 82 Set Screw Size 40 amp 60 1 8498 0022 83 Thread Locking Sealant high strength Size 68 103483 0012 84 Washer Size 80 amp 100 1H862706992 85
5. 3x 2 1 2 76 2 63 5 3 1 2 x 2 1 2 88 9 x 63 5 4x 2 1 2 101 6 x 63 5 8510B 8532 8560 CV500 V150 V200 V250 V300 V500 F Mounting Adaptation 130 2 with DU Bushing Design Split Bearing 1 9 16 x 1 3 4 39 7 x 44 5 1 3 4 44 5 2 50 8 2 1 8 54 2 14 x 2 1 2 57 2x 63 5 2 1 2 2 3 4 x 2 1 2 3 x 2 1 2 V250 3x 2 1 2 3 1 2 x 2 1 2 80 amp 10002 with Solid Bearing 63 5 69 9 x 63 5 76 2 63 5 76 2 63 5 88 9 63 5 101 6 63 5 4 2 1 2 130 3 76 2 12 9799 402 48 3022 012 GE09077X012 with Solid Bearing 3 1 2 88 9 12 9799 342 48 3022 012 18A8014X012 2 9500 G Mounting Adaptation 40 60 amp 68 1 3 4 44 5 80 amp 100 2 50 8 2 1 2 63 5 12A9799X0A2 12A9799X0B2 12 9799 222 12A9799X0C2 12A9799X0E2 12A9799X0G2 12A9799X232 12A9799X112 12A9799X0D2 12A9799X0F2 12A9799X0H2 12A9799X242 12A9799X0 2 12A9799X0K2 12 9799 282 12A9799X0L2 12 9799 0 2 12A9799X292 12 9799 0 2 12 9799 0 2 12 9799 212 12 9799 272 12A9799X0R2 12 9799 052 12 9799 332 12 9799 342 12 9799 352 12 9799 362 12 9799 372 12 9799 212 12 9799 272 12A9799X382 12A9799X0S2 1 These yokes are available only as yoke bushing assemblies However bushings are available as individual replacement parts 48B3060X012 48B3022X012 32A9755X012 32A9742X012 32A9743X012 32A9757X012 32A9746X012 32A9750X012 32A9778X012 32A9753X012 32A9754X012 35A97
6. 2 Locking Mechanism Parts 20 Pipe Away Vent Parts 20 Piston Piston Rod Torquing Fixtur NJ This instruction manual includes installation adjustment maintenance and parts ordering information for the Fisher 1061 pneumatic piston rotary actuator with F and G mounting adaptations see figure 1 Instructions for the control valve the auxiliary declutchable handwheel actuator the valve positioner and accessories are covered in separate instruction manuals Do not install operate or maintain a 1061 actuator without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding www Fisher com gt gt EMERSON Process Management 1061 F amp G Actuator October 2012 Table 1 Specifications Instruction Manual D100324X012 Available Configuration Double acting pneumatic piston rotary actuator for throttling service when used with positioner on off service when used with switching devices Actuator Sizes B 50 8 40 8 60 68 8 50 100 E 130 Cylinder Operating Pressure Minimum Recomm
7. 30 40 amp 68 only 25 4 mm 1 inch Shaft Diameter 2 req d 14B4632X012 not shown 1 853806992 31 8 mm 1 1 4 inch Shaft Diameter 2 req d 14B4633X012 38 1 mm 1 1 2 inch Shaft Diameter 2 req d 14B4634X012 44 5 mm 1 3 4 inch Shaft Diameter 2 req d 14B4635X012 50 8 mm 2 inch Shaft Diameter 2 req d G1668548112 Note 133 O Ring Nitrile Key numbers 62 thru 68 and key 83 are used with bypass only figure 12 7 mm 1 2 inch Shaft Diameter 1 4888 0052 10 15 9 mm 5 8 inch Shaft Diameter 11A8741X052 19 1 mm 3 4 inch Shaft Diameter 1F4636X0032 22 2 mm 7 8 inch Shaft Diameter 10A3805X012 25 4 mm 1 inch Shaft Diameter 1048217 042 62 Connector 31 8 mm 1 1 4 inch Shaft Diameter 1F1153X0012 63 Elbow 38 1 mm 1 1 2 inch Shaft Diameter 1P1676X0012 64 Pipe Nipple 44 5 mm 1 3 4 inch Shaft Diameter 1P1676X0012 65 Pipe Plug 50 8 mm 2 inch Shaft Diameter 10A3800X012 66 Pipe Cross 134 Bushing Steel PTFE Hub Side 67 Tubing Size 30 40 68 Bypass Valve 12 7 to 22 2 mm 1 2 to 7 8 inch Shaft 70 Turnbuckle Diameter 14B3503X012 71 Hex Nut Size 40 72 Access Plate 25 4 to 31 8 mm 1 to 1 1 4 inch Shaft 73 Machine Screw Diameter 14B3503X012 74 Thrust Washer Size 60 76 Washer 19 1 to 50 8 mm 3 4 to 2 inch Shaft 77 Washer Diameter 14 4310 012 20 Recommended spare parts 1 Included in repair kit Instruction Manual D100324X012 Figure 7 Pipe Away Vent Assembly 101 6 3 25 82 6 Es DRILL SIZE
8. 72 Also remove the machine screws key 73 if present Note The cover key 34 supports the outer end of the valve shaft and should not be removed during actuator adjustment I UJ N Stroke the actuator until you can reach the lower hex nut key 11 through the access opening Loosen the hex nut Stroke the actuator until you can reach the left hand threaded upper hex nut key 71 through the access opening Loosen the hex nut Perform one of the following a Push down to close extending piston rod closes the valve Slowly stroke the actuator to the down travel stop Refer to the appropriate valve instruction manual to determine the closed position of the valve Adjust the turnbuckle key 70 until the valve is in the closed position Lock this adjustment with the left hand threaded hex nut key 71 Stroke the actuator to the up travel stop and tighten the lower hex nut key 11 Check thread engagement distance The thread engagement should be the distance of the diameter of the thread Tighten the lower hex nut key 11 using the torque values shown in table 3 b Push down to open extending piston rod opens the valve Stroke the actuator to the up travel stop Refer to the appropriate valve instruction manual to determine the closed position of the valve Check the valve position Stroke the actuator until you reach the turnbuckle key 70 through the access opening Adjust the linkage Stroke the actuator to the up trave
9. Hex Nut Size 130 1 453706992 86 Hex Nut 18 1 O Ring nitrile 87 Cap Screw Size 30 12A9480X012 90 ORing 1D348306992 Size 40 amp 60 1 3234 0012 91 Anti Seize Sealant Size 68 13A0824X012 92 Thread Locking Adhesive medium strength Size 80 amp 100 1P233206992 93 Lithium Grease Lubricant Size 130 1D546506992 122 Thrust Washer 19 Sliding Seal 20 Seal Support Cylinder 21 Housing Locking Mechanism Parts figure 5 or 6 22 Cap Screw 123 Mounting Plate 23 Mounting Yoke 124 Mounting Plate Assy 24 Cap Screw 127 Groove Pin 28 Lever 128 Nut 29 Cap Screw 129 CapScrew 30 Hub 130 Safety Lockout 31 Retaining Ring 131 Lockscrew 32 Bushing fiberglass Size 30 12A9373X012 Size 40 60 amp 68 12 9374 012 Pipe Away Vent Parts figure 7 Size 80 amp 100 14 7815 012 Size 130 18 3052 012 34 35 Screw 36 Travel Indicator Scale Complete Retrofit Kits are Listed at the Beginning of the Parts List Use 37 Self Tapping Screw This Listing for Individual Replacement Parts 38 Travel Indicator 39 Self Tapping Screw 39 Cap Screw 40 Positioner plate 132 Lined Bushing Steel PTFE Yoke Side 41 Screw 12 7 mm 1 2 inch Shaft Diameter 2 req d 1U902599402 42 Nameplate 15 9 mm 5 8 inch Shaft Diameter 2 req d 14 4642 012 43 Drive Screw 19 1 mm 3 4 inch Shaft Diameter 2 req d F1918348112 55 Vent Screen Not shown 22 2 mm 7 8 inch Shaft Diameter 2 req d 14B4631X012 56 1 O Ring nitrile for size
10. Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK Dubai United Arab Emirates Singapore 128461 Singapore www Fisherrccom 000000000 ___ E M ERSO N 1992 2012 Fisher Controls International LLC All rights reserved an 4
11. the jam nut key 128 against the mounting plate Refer to the Operating the Locking Mechanism section For Size 80 amp 100 Actuators 1 Attach the mounting plate key 123 to the modified housing key 21 as shown in figure 6 Attach it with the four cap screws key 129 2 Thread the lockscrew key 131 into the mounting bracket 3 Make sure that the lockscrew is not threaded in so far that it will interfere with re assembly of the actuator 4 Be sure the actuator piston rod is retracted fully This will be the locked position of the valve Fora push down to close valve and actuator the valve will be fully open when locked For a push down to open valve and actuator the valve will be fully closed when locked 5 Screw the lockscrew into the housing until it contacts the actuator lever key 28 Screw the safety lockout key 130 onto the mounting plate key 123 until finger tight Then back it off until the hole in the arm of the safety lockout aligns with the hole in the mounting plate for the padlock Insert the padlock not furnished to connect the mounting plate key 123 with the arm of the safety lockout key 130 If the shackle of the padlock does not seem long enough do not attempt to modify the actuator The larger 1061 sizes may require a padlock with a longer shackle Refer to the Operating the Locking Mechanism section Instruction Manual 1061 F amp Actuator D100324X012 October 2012 Operati
12. 012 e Always wear protective gloves clothing and eyewear when performing any maintenance operations to avoid personal injury e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve e Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of the valve Drain the process media from both sides of the valve e Ventthe power actuator loading pressure and relieve any actuator spring precompression e Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment e The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out under pressure when removing the packing hardware or packing rings or when loosening the packing box pipe plug e Check with your process or safety engineer for any additional measures that must be taken to protect against process media Key numbers are shown in figures 8 9 and 11 Disassembly The following procedure describes how to completely disassemble the actuator When inspecting and replacing parts perform only those steps necessary to accomplish the repair 1 Isolate the control valve from the line pressure release pressure from both sides of the valve body and drain the proces
13. 04X012 35A9705X012 35A9707X012 35A9708X012 35A9706X012 1U902599402 12 9555 012 12B5852X012 12 9556 012 12 9557 012 12A9775x012 12B5853X012 12A9558X012 12A9556X012 12A9557X012 12A9775X012 12A5853X012 12 9558 012 12 9559 012 12 6104 012 10A3848X01 2 12A9715X012 12B6104X012 12 9560 012 12 9561 012 12B3363X012 12B6750X012 12 9598 012 12 9598 012 18 8022 012 18A8014X012 GE09072X012 GE09073X012 GE09074X012 12B3363X012 12B6750X012 GE09075X012 12 9598 012 10902599402 12 9555 012 12 9556 012 12 9775 012 12 9558 012 12 9556 012 12 9775 012 12 9558 012 12 9559 012 12 9560 012 12 9561 012 12 9560 012 12 9561 012 12 9598 012 2 Design was changed from thin 3 32 inch wall DU Split Bearing to a thicker 5 16 inch wall Solid Bearing 2004 When ordering replacement parts state the valve serial number 26 Recommended spare parts Instruction Manual D100324X012 1061 F amp GActuator October 2012 27 1061 8 Actuator Instruction Manual October 2012 D100324X012 Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Fisher and FIELDVUE are marks owned by one of the companies in the Emerson
14. 324X012 WARNING Perform the steps in the WARNING at the beginning of the Maintenance section 1 Referto instructions in the appropriate valve instruction manual 2 If a valve positioner is installed on the actuator remove the positioner On the travel indicator side of the actuator 3 Remove the cap screws and washers keys 35 and 76 and remove the actuator cover key 34 If an optional manual handwheel actuator is being used it will be removed with the cover I If the lever key 28 is attached to the rod end bearing key 12 remove the cap screw and hex nut e Forsize 30 40 60 and 68 actuators remove the cap screw and hex nut keys 13 and 14 For size 80 and 100 actuators remove the cap screw washer and hex nut keys 13 84 and 85 e Forsize 130 actuators remove the cap screw and locknut keys 13 and 85 On the valve side of the actuator 5 actuator is normally positioned vertically with the valve in a horizontal pipeline Refer to figure 2 for available mounting styles and positions that match your application Also refer to the lever shaft orientation provided in the valve instruction manual CAUTION It is important when installing the actuator on the valve to be sure that the valve is positioned correctly Note the actuator style position and lever in relationship to the valve body and drive shaft end marks see step 13 below The valve internal components can be damaged if
15. Cap Screws VALVE SHAFT DIAMETER VALVE MOUNTING CAP SCREWS Ibf ft On the travel indicator side of the actuator 9 Screw the left hand threaded hex nut key 71 onto the piston rod key 10 as far as possible 10 Screw the turnbuckle key 70 onto the piston rod as far as possible Only finger tighten it as this adjustment will be changed in a later step 11 Screw the hex nut key 11 onto the rod end bearing Then thread this assembly completely into the turnbuckle Figure 3 Lever Operating Clearance SIZE 30 40 60 amp 68 34 9 1 3 8 4 SIZE 80 amp 100 55 6 2 3 16 SIZE 130 69 8 2 3 4 OPERATING CLEARANCE SIZE 30 40 60 amp 68 1 6 1 16 SIZE 80 100 amp 130 6 4 1 4 222 1 4 _ 34 cR HAE 9 INCH KEY 28 LEVER LOCKING SCREW CAP SCREW IS SHOWN IN FIGURES 9 AND 10 13A6446 A A3041 2 12 To aid installation of the lever apply lithium grease lubricant key 93 to the valve shaft spline For size 80 100 and 130 actuators it may be necessary to rotate the set screw key 82 clockwise slightly to spread the split portion of the lever and allow installation on the valve shaft 13 Refer to the appropriate valve instruction manual for lever shaft orientation marks and slide the lever into place Refer to figure 3 for the appropriate lever operating clearance e For size 80 100 and 130 actuators when the lever is in place back off
16. IS 3 7 TO 4 0 BY 14 2 mm DEEP 0 145 TO 0 158 BY 0 56 SIZE IS 9 6 mm 10 24 UNC 2B BY 0 38 INCH DEEP 34B4646 B 4 HOLES DRILLING AND TAPPING PATTERN ACCESS PLATE ASSEMBLY SIZE 30 40 60 amp 68 ACTUATORS TRAVEL INDICATOR 34B4646 B MOUNTING YOKE AND COVER ASSEMBLY Key Description 135 O Ring Nitrile Hub Side Size 30 40 12 7 to 22 2 mm 1 2 to 7 8 inch Shaft Diameter 1 594906562 Size 40 25 4 to 31 8 mm 1 to 1 1 4 inch Shaft Diameter 1K594906562 Size 60 19 1 to 50 8 mm 3 4 to 2 inch Shaft Diameter 1U2504X0042 Recommended spare parts 1061 F amp GActuator October 2012 171 de DRILL SIZE IS 6 4 TO 6 8 BY 14 7 mm DEEP 0 252 TO 0 269 BY 0 58 INCH COUNTERSINK HOLE TO 8 4 mm 3484647 0 33 INCH DIAMETER 4 HOLES DRILLING AND TAPPING PATTERN ACCESS PLATE ASSEMBLY SIZE 80 AND 100 ACTUATORS 3 4 VENT CONNECTION 1 NPT VENT CONNECTION FOR 37 SIZE 130 ONLY NOTE FOR FIELD CONVERSION DRILL AND TAP HOLE PATTERN IF HOUSING HAS A NON METALLIC ACCESS PLATE USE KEY 137 ASA DRILLING TEMPLATE IF DESIRED OR USE THE DIMENSIONS PROVIDED IN THIS FIGURE FOR DRILLING AND TAPPING APPLY SEALANT 34B4646 B ACCESS PLATE ASSEMBLY NOTE INSTALL THE HEX HEAD PLUG KEY 140 INTO THE VENT OPENING LOCATED IN THE ACTUATOR HOUSING 40B3945 B mm HOUSING VENT PLUG LOCATION INCH Key Description 136 Travel Indicator Gasket 137 Ac
17. Instruction Manual D100324X012 1061 F amp GActuator October 2012 Fisher 1061 Pneumatic Piston Rotary Actuator with Style F amp G Mounting Adaptations Contents IBEFOQUCEIOTI sas SEG ROC eaters Scope of 1 2 SDeCIICablOTiS yea da ewes 2 Educational Services 3 Principle of Operation 3 tia eee P t 3 Actuator Mounting 3 Changing Actuator Mounting 8 Pressure Connections 9 nee 9 10 Disassembly 11 PUSS GUID Is aaa 12 Locking Mechanism 14 Installing the Locking Mechanism 15 Operating the Locking Mechanism 16 PIpesAWay usa epe Ed 18 Parts OFCGFIPIC s uve ER RU RR 19 PP 19 Actuator Repair Kits 19 Pipe Away Vent Retrofit Kits 19 2225 55 19 Actuator Common Parts 19 Introduction Scope of Manual Figure 1 Fisher 1061 Actuator with V500 Valve and DVC6200 FIELDVUE Digital Valve Controller NE ak 34 W8380
18. Size 30 40 and 68 actuators Place the O ring key 5 in the cylinder cap replace the cylinder cap key 4 and secure it to the cylinder assembly with the cap screws key 6 Tighten all cap screws to the torques specified in table 3 19 Install the hub key 30 plus bushing key 32 into the cover key 34 and secure with the retaining ring key 31 20 Replace the travel indicator scale key 36 and secure it with the self tapping screws key 37 Install the travel indicator key 38 and secure it with the self tapping screws key 39 21 Note the valve disc or ball position and direction of rotation WARNING To avoid possible personal injury do not stroke the actuator while the cover key 34 is off a If no handwheel actuator is to be used position the travel indicator key 38 according to the valve disc or ball position just noted Replace the cover key 34 and secure it with the cap screws and washers key 35 and 76 If the holes in the cover and housing do not align temporarily loosen the cap screws key 24 and shift the housing slightly Do not stroke the actuator while the cover is off b If the actuator is equipped with a manual handwheel actuator refer to the separate instruction manual for mounting procedures 22 f a positioner is to be used refer to the separate valve positioner instruction manual for proper installation 23 Follow the instructions in the Adjustment section for correct actuator turnbuckl
19. X012 WARNING To avoid possible personal injury do not stroke the actuator while the cover key 34 is off a If no handwheel actuator is to be used position the travel indicator key 38 according to the valve disc or ball position just noted Replace the cover key 34 and secure it with the washers and cap screws keys 76 and 35 If the holes in the cover and housing key 21 do not align temporarily loosen the cap screws key 24 and shift the housing slightly Do not stroke the actuator while the cover is off b If a manual handwheel actuator is to be used refer to the separate instruction manual for mounting instructions 18 If the 1061 actuator is equipped with an auxiliary handwheel actuator make certain that a cylinder bypass valve key 68 figure 10 is also used to equalize cylinder pressure during handwheel operation Operating the handwheel actuator by itself against the force of differential cylinder pressures is difficult or even impossible Install a bypass valve as shown in figure 10 If the actuator was equipped with a valve positioner refer to the positioner instruction manual mounting procedures Changing Actuator Mounting The actuator is normally positioned vertically in a horizontal pipeline However four mounting styles and four positions are possible for each style See figure 2 sure to refer to the appropriate valve instruction manual for lever valve shaft orientation when changing styles and or p
20. cess Plate Assembly 138 Machine Screw 139 RTV Blue or Equivalent Silicon Gasket 6B 140 Plug Piston Piston Rod Torquing Fixture Size 130 58B3070 21 1061 8 Actuator Instruction Manual October 2012 D100324X012 Figure 8 Typical Assembly for Fisher 1061 Sizes 30 through 68 Actuators NOTES 21 KEYS 56 87 AND 141 SHOWN APPLY LUBRICANT OR SEALANT M Re Us Y NS A N ae 1 p AASR NX P NIS X BA NA A u de i D N a Wi we 4 a Ht e 58A9228 C 22 Instruction Manual 1061 F amp Actuator D100324X012 October 2012 Figure 9 Typical Assembly for Fisher 1061 Size 80 and 100 Actuators ZZ NESS xm 77 a 4 93 lt lt Tr 2 19 Eee S x 18 Dia Ed me SEE uL IJ n Yy CER c ISR DO DOPPIE NOTES KEYS 55 AND 56 ARE NOT SHOWN APPLY LUBRICANT OR SEALANT 54 7844 SHT 1 amp 2 23 1061 F amp G Actuator October 2012 Figure 10 Partial View of Actuator with Bypass Valve
21. e adjustment Locking Mechanism To add the locking mechanism to an existing actuator purchase the retrofit kit to install this modification or order individual parts from your Emerson Process Management sales office Replacement parts are shown in the Parts List section Instruction Manual D100324X012 Figure 5 Locking Mechanism Size 30 40 60 and 68 MODIFIED HOUSING 5 20 LEVER CAP SCREW GROOVE PIN KEY 127 MOUNTING PADLOCK CUSTOMER SUPPLIED BSE SCREW 4 REQ D KEY 129 34B0458 A A6808 1 LOCKING DISK Installing the Locking Mechanism Refer to figures 5 and 6 for locking mechanism details and key number locations JAM NUT KEY 128 MOUNTING PLATE ASSY KEY 124 1061 F amp G Actuator October 2012 A WARNING Perform the steps in the WARNING at the beginning of the Maintenance section 1 Refer to instructions in the appropriate valve instruction manual 2 Disassemble the actuator by following the procedures in the Disassembly section For Size 30 40 60 amp 68 Actuators 1 Attach the mounting plate key 123 to the modified housing key 21 as shown in figure 5 Attach it with the cap screw key 129 Be sure the hole in the center of the mounting plate lines up with the large tapped hole in the housing Be sure the jam nut key 128 is threaded onto the threaded bolt on the mounting plate assembly key 124 before threading it into the h
22. ended B 1 4bar 20 psig without positioner or 0 3 bar 5 psig above actuator requirement with positioner Maximum Allowable Size 30 and 60 6 9 bar 100 psig Size 40 10 3 bar 150 psig Size 68 5 9 bar 85 psig Size 80 10 3 bar 150 psig Size 100 10 3 bar 150 psig Size 130 10 3 bar 150 psig Valve Shaft Diameters mm Inches Size30 E 12 7 1 2 15 9 5 8 W 19 1 3 4 B 222 7 8 M 25 4 1 andM 31 8 1 1 4 Size 40 60 68 19 1 3 4 I 22 2 7 8 B 25 4 1 31 8 1 1 4 BE 38 1 1 2 44 5 1 3 4 50 8 2 Size 80 100 44 5 1 3 4 50 8 2 and B 63 5 2 1 2 Size 130 76 2 3 IM 88 9 3 1 2 Maximum Valve Shaft Rotation 90degreesor BE 60 degrees travel stop required for 60 degree rotation limit Material Temperature Capabilities with Standard Elastomers 34 to 82 C 30 to 180 F Pressure Connections 1 4 NPT internal 3 4 NPT internal for Pipe Away Vent option 1 NPT internal for size 130 Travel Indication Graduated scale and pointer located on actuator cover at actuator end of valve shaft Mounting Positions See figure 2 Approximate Weights Size 30 22 49 Ib Size 40 29 kg 63 Ib Size 60 39 kg 86 Ib Size 68 56 kg 123 Ib Size 80 122 kg 246 Ib Size 100 135 kg 298 Ib Size 130 299 kg 660 Ib 1 The pressure temperature limits in this manual and any applicable standard or code limitation for val
23. forced past its fully open or fully closed position 6 Screw the mounting yoke key 23 onto the actuator and tighten the screws key 24 Slide the actuator onto the valve shaft and secure the mounting yoke to the valve body with the valve mounting screws 7 Tighten the valve mounting cap screws to the bolting torque values given in table 2 8 Hold the valve in the correct position and secure it with the cap screws key 24 Instruction Manual 1061 F amp Actuator 0100324012 October 2012 VALVE SERIES OR DESIGN VALVE SERIES OR DESIGN DISC BALL 8510B 8532 ROTATION TO 8560 CLOSE BALL PLUG ROTATION TO CLOSE PDTC Left Hand Left Hand PDTC Optional 2 PDTO 1 PDTC Push down to close and PDTO Push down to open 2 Aleft hand ball will be required for the NPS 3 through 12 Series B and the NPS 14 to 20 with or without attenuator Figure 2 Mounting Styles and Positions 1 gt POSITION 1 POSITION 1 amp 1 LEFT HAND MOUNTING RIGHT HAND MOUNTING STYLES NOTES 1 gt POSITION 1 IS STANDARD POSITIONS 2 THROUGH 4 SHOWN IN DOTTED LINES ARE ALTERNATES LEFT HAND MOUNTING 2 BY EMERSON PROCESS MANAGEMENT DEFINITION FORWARD FLOW IS INTO THE FACE SIDE OF DISC OR BALL SEALING SURFACE REVERSE FLOW IS INTO THE HUB SIDE OF THE DISC OR BALL 43A6506 A A1579 5 1061 8 Actuator Instruction Manual October 2012 D100324X012 Table 2 Bolting Torque Values for Valve Mounting
24. he mounting yoke key 23 2 Slide the mounting yoke over the valve shaft and secure itto the valve with the valve mounting cap screws 3 Tighten the valve mounting cap screws to the bolting torque values given in table 2 WARNING Refer to table 3 for bolt torque requirements Exceeding any torque requirements could damage actuator parts and prevent safe operation Refer to the Warning at the beginning of the Installation section in this manual Note The cap screws torque values shown in table 3 are for final assembly Instruction Manual 1061 F amp Actuator D100324X012 October 2012 4 Referto figure 2 for the desired orientation of the housing key 21 Secure the housing to the mounting yoke with the cap screws key 24 5 Apply lithium grease lubricant key 93 to the surfaces of the sliding seal key 19 Refer to torque values shown in table 3 Be sure the O rings keys 17 and 18 are inserted correctly Note When assembling parts make sure that all O rings are positioned correctly as shown in figures 8 9 and 11 6 Install the seal support cylinder key 20 the thrust washer key 74 the sliding seal and the cylinder flange key 2 and secure these parts with the cap screws key 22 7 If 60 degree rotation is specified a travel stop key 15 will be threaded into the cylinder flange on size 30 to 100 For size 130 a travel stop and travel stop sleeve keys 15 and 6 will be put into the cylinder flange 8 A
25. ith fast stroking speed requirements In these situations large quantities of gas can be vented very quickly through the positioner and you must have adequate pipe away capability Keep the vent piping as short as possible with few bends Key numbers are shown in figure 7 unless otherwise noted Refer to the actuator Disassembly and Assembly steps to gain access to the following parts For installation and maintenance of the pipe away vent system be sure to do the following WARNING Perform the steps in the WARNING at the beginning of the Maintenance section Refer to instructions in the appropriate valve instruction manual Bushings Remove the mounting yoke bushing key 67 and the end plate cover bushing key 31 figures 9 and 11 then replace them with the pipe away vent parts As shown in figure 7 the mounting yoke bushing key 132 has two pieces with an O ring key 133 between them The end plate cover repeats the assembly with a two piece bushing key 134 with an O ring between them key 135 Travel Indicator A gasket key 136 is placed under the travel indicator plate Remove the indicator plate key 37 figures 8 9 and 11 install the gasket key 136 as shown figure 7 Housing Vent Plug A vent is provided in the housing design To plug this opening the pipe away vent kit provides a hex pipe plug key 140 for this opening as shown in figure 7 Install the hex plug key 140 into this opening and tighten it
26. l stop again and check the new adjustment Continue this procedure until the valve is in the closed position when the actuator piston is resting against the up travel stop Check thread engagement distance The thread engagement should be the distance of the diameter of the thread Tighten the lower hex nut key 11 using the torque values shown in table 3 Replace the access plate key 72 Loosen the self tapping screws key 39 and adjust the travel indicator key 38 Re tighten the self tapping screws CAUTION If using a handwheel actuator the valve shaft spline could be damaged if excessive torque is applied to the valve shaft by the manual actuator while the 1061 power actuator is stopped at either end of travel To protect the valve shaft perform the travel stop adjustment procedure found in the separate handwheel actuator instruction manual Maintenance Actuator parts are subject to normal wear and must be inspected and replaced as necessary The frequency of inspection and replacement depends upon the severity of service conditions Instructions are given below for disassembly and replacement of parts A WARNING Avoid personal injury or property damage from sudden release of process pressure or uncontrolled movement of parts Before performing any maintenance operations e Do not remove the actuator from the valve while the valve is still pressurized 10 Instruction Manual 1061 F amp Actuator D100324X012 October 2
27. lly open when locked For a push down to open valve and actuator the valve will be fully closed when locked 2 Be sure the jam nut key 128 figure 5 is loose Then screw the threaded bolt into the housing until it contacts the head on the cap screw of the actuator lever 3 Rotate the threaded bolt until one of the holes in the lower locking disk which is welded to the bolt is in line with the hole in the mounting plate key 123 Tighten the jam nut against the mounting plate 4 Lock the plate and disk together with a padlock not furnished To Lock the Actuator Size 80 amp 100 1 Be sure the actuator piston rod is retracted fully This will be the locked position of the valve For a push down to close valve and actuator the valve will be fully open when locked For a push down to open valve and actuator the valve will be fully closed when locked 2 Screw the lockscrew key 131 into the housing until it contacts the actuator lever key 28 figure 9 3 Screw the safety lockout key 130 onto the mounting plate key 123 until finger tight Then back it off until the hole in the arm of the safety lockout aligns with the hole in the mounting plate for the padlock 4 Insert and lock the padlock not furnished to connect the mounting plate key 123 with the arm of the safety lockout key 130 The larger 1061 sizes may require a padlock with a longer shackle 1061 8 Actuator Instruction Manual October 2012 D100324X012
28. ng the Locking Mechanism Key numbers are located in figures 5 and 6 To Unlock the Actuator Size 30 40 60 amp 68 1 Remove the padlock Loosen the jam nut key 128 figure 5 and unscrew the threaded bolt until it is stopped by the groove pin key 127 in the threaded bolt Note For normal operation of the actuator the threaded bolt must be unscrewed far enough so that the actuator lever will not contact the bolt in normal actuator operation 2 If you are going to leave the bolt threaded into the housing lock it with the jam nut key 128 so that it cannot be screwed into the housing and interfere with normal actuator operation To Unlock the Actuator Size 80 amp 100 1 Remove the padlock Remove the safety lockout key 130 figure 6 and unscrew the lockscrew until it is free of the lever path Note For normal operation of the actuator the threaded bolt must be unscrewed far enough so that the actuator lever will not contact the bolt in normal actuator operation A good rule of thumb is to unscrew the lockscrew until it is approximately even with the outward edge of the safety lockout when installed 2 If you are going to leave the bolt threaded into the housing reinstall the safety lockout and padlock To Lock the Actuator Size 30 40 60 amp 68 1 Be sure the actuator piston rod is retracted fully This will be the locked position of the valve For a push down to close valve and actuator the valve will be fu
29. or correct action air to open or air to close to match the controlling instrument For successful operation the actuator stem and valve shaft must move freely in response to the loading pressure change on the piston Adjustment The only adjustment on the 1061 actuator is to make sure that the valve disc or ball is correctly closed when the actuator piston is against the travel stop For accurate adjustment to the zero degree valve disc or ball position you must remove the control valve from the pipeline Refer to the valve instruction manual for instructions during this procedure If the actuator is equipped with a manual handwheel actuator make sure that the manual actuator is disengaged from the valve shaft and that the bypass valve key 68 figure 10 is closed before you perform adjustment procedures Perform the following steps to adjust the actuator turnbuckle A regulated air supply will be required to stroke the actuator during this procedure Also when you perform this adjustment refer to table 4 for the sizes of open end wrenches required to loosen and tighten the hex nuts and turnbuckle Key numbers referenced in this procedure are shown in figures 8 9 and 11 A WARNING Perform the steps in the WARNING at the beginning of the Maintenance section 1 Refer to instructions in the appropriate valve instruction manual 1061 8 Actuator Instruction Manual October 2012 D100324X012 2 Remove the access plate key
30. ositions Most mounting changes will require the actuator lever to change position in relationship to the valve splined shaft It is possible to damage the valve if the actuator drives the valve disc or ball past its fully open or fully closed position Refer to the Actuator Mounting section to disassemble and assemble the actuator when changing the style position of the actuator CAUTION Do not use a hammer or similar tool to drive the lever key 28 off the valve shaft Driving the lever could damage internal valve parts On some valves driving the lever off the shaft could move the valve disc or ball and bearings away from the centered position causing subsequent damage to valve parts as the valve is operated If necessary use a wheel puller to remove the lever from the valve shaft It is permissible to tap the wheel puller screw lightly to loosen the lever but hitting the screw with excessive force could damage valve parts or disrupt the centered position of the valve disc or ball and bearings When changing styles and or positions most mounting changes will require the actuator lever to change position in relationship to the valve splined shaft It is possible to damage the valve if the actuator drives the valve disc or ball past its fully open or fully closed position Key numbers referenced the following procedures are shown in figures 8 9 and 11 Changing Styles Style A is right hand mounted while Style D is left hand mo
31. ousing After the bolt is threaded into the housing install the groove pin key 127 into the end of the bolt The groove pin will prevent the threaded bolt from being totally unthreaded from the actuator housing 1061 F amp G Actuator Instruction Manual October 2012 D100324X012 Figure 6 Locking Mechanism Size 80 and 100 ra ej MOUNTING PLATE ASSEMBLY 123 5 SAFETY KEY 123 LOCKOUT 4 REQ D Er KEY 130 2 x NS 5 k 2 NEU LOCKSCREW KEY 131 LEVER oe 1 1 1 t PADLOCK KEY 28 CUSTOMER MODIFIED SUPPLIED HOUSING 7 KEY 21 44B0457 A A6809 4 Make sure that the bolt is not threaded in so far that it will interfere with re assembly of the actuator Be sure the actuator piston rod is retracted fully This will be the locked position of the valve For push down to close valve and actuator the valve will be fully open when locked For a push down to open valve and actuator the valve will be fully closed when locked 6 Screw the threaded bolt into the housing until it contacts the actuator lever cap screw 8 Insert the padlock not furnished to connect the mounting plate key 123 with the lower locking disk on the mounting plate assembly key 124 You might have to back off the lower locking disk a slight amount to line up the holes for the padlock Tighten
32. perly disassemble the piston from the piston rod Consult your Emerson Process Management sales office if this assembly must be disassembled 15 Unscrew the cap screws key 22 and remove the cylinder flange key 2 sliding seal key 19 and seal support cylinder key 20 16 Inspect and if necessary replace the O rings keys 17 and 18 and thrust washer key 74 17 Unscrew the cap screws key 24 from the mounting yoke and remove the actuator housing assembly key 21 18 Unscrew the mounting yoke key 23 from the valve by removing the valve mounting cap screws Slide the yoke off the valve shaft 19 Inspect and if necessary replace the mounting yoke bushing key 81 It may be necessary to press out the bushing Assembly This procedure assumes that the actuator was completely disassembled If the actuator was not completely disassembled start these instructions at the appropriate step This procedure also assumes that the valve is removed from the pipeline for ease in actuator assembly and adjustment Key numbers used in the following procedures are shown in figures 8 9 and 11 Note Many of the replacement mounting yokes key 23 are available only as assemblies that also include the bushing key 81 However replacement bushings are also available separately see the Parts List 1 If the bushing key 81 was removed press in the new bushing The end of the bushing should be flush with the bottom of the recess in t
33. pply lithium grease lubricant key 93 to the valve shaft Refer to the appropriate valve instruction manual for lever valve shaft orientation marks and slide the lever key 28 into place See figure 3 for correct lever operating clearance Figure 4 Piston Rod Assembly Fixture for Size 130 Actuator 58B3070 E0577 For Size 80 100 and 130 actuators rotate the set screw key 82 clockwise slightly to spread the split portion of the lever and allow easy installation onto the shaft After the lever is properly positioned back off the set screw so that the lever can be clamped to the shaft 9 Hold the lever in place see figure 3 and clamp the lever to the valve shaft with the cap screw key 29 10 Apply lithium grease lubricant key 93 to the sealing surface of the piston rod key 10 and apply anti seize sealant key 91 to the tapered end of the piston rod on all sizes except 130 11 Attach the piston key 7 to the piston rod applying thread locking adhesive medium strength key 92 to the threads key 9 or 10 a For Size 30 40 60 and 68 actuators Secure it with the cap screw and washer keys 9 and 77 b For Size 80 and 100 actuators Secure it with the hex nut key 86 c Forthe Size 130 actuator a piston rod assembly fixture figure 4 is recommended to properly assemble the piston to the piston rod because of the high torque required and the need to properly protect the sealing surface of the piston rod Consult you
34. r Emerson Process Management sales office for additional information to properly assemble these parts 1061 8 Actuator Instruction Manual October 2012 D100324X012 d Tighten the screw or nut to the torque specified in table 3 12 Insert the piston and piston rod assembly down through the sliding seal key 19 Attach the hex nut key 71 turnbuckle key 70 hex nut key 11 and rod end bearing key 12 to the piston rod assembly 13 Rotate the lever to align with the rod end bearing This connection can be aided by carefully moving the piston rod assembly up or down 14 Apply thread locking adhesive medium strength key 92 or equivalent thread locking compound to the threads of the cap screw key 13 15 Connecting the lever to the rod e For Size 30 40 60 and 68 actuators Connect the lever and the rod end bearing with the cap screw and hex nut keys 13 and 14 e For Size 80 100 and 130 actuators Connect the lever and the rod end bearing with the cap screw washer and hex nut keys 13 84 and 85 Size 130 does not require the washer key 84 16 Install the O ring key 8 or 16 on the piston edge Apply lithium grease lubricant key 93 to the inside wall of the cylinder Install the cylinder key 1 17 Attach the cylinder assembly key 1 to the cylinder flange with the cap screws key 3 Size 130 has a mark on the cylinder flange that must align with a mark near the top of the housing flange 18 For
35. s media from both sides of the valve Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment Refer to instructions in the appropriate valve instruction manual 2 Remove the positioner if one is used If necessary refer to the positioner instruction manual for removal instructions 3 Unscrew the cap screws and washers keys 35 and 76 and remove the cover key 34 If an optional manual handwheel actuator is used it will be removed with the cover Refer to the separate handwheel actuator instruction manual for instructions 4 Remove the retaining ring key 31 If necessary remove the travel indicator key 38 by removing the screws key 29 from the hub key 30 5 Inspect and if necessary replace the cover bushing key 32 Remove the travel indicator scale key 36 by removing the self tapping screws key 37 Press the bushing out of the cover key 34 6 Remove the cap screw and hex nut keys 13 and 14 for size 30 40 60 and 68 actuators the hex nut and washer keys 85 and 84 for size 80 and 100 actuators or the cap screw and heavy hex nut for size 130 key 13 and 85 7 Note the lever valve shaft orientation Loosen cap screw key 29 For size 80 100 130 actuators rotate set screw key 82 clockwise slightly to spread the split portion of the lever key 28 CAUTION When removing the actuator from the valve do not use a hammer or similar tool to drive the le
36. the 1061 actuator principle of operation with positioner Installation When an actuator and valve are shipped together the actuator is normally mounted on the valve Follow the valve instructions when installing the control valve in the pipeline If the actuator is shipped separately or if it is necessary to mount the actuator on the valve perform the procedures presented in the Actuator Mounting section WARNING To avoid personal injury always wear protective gloves clothing and eyewear when performing any installation operations To avoid personal injury or property damage caused by bursting of pressure retaining parts be certain the service conditions do not exceed the limits given in table 1 or on the nameplate Use pressure limiting or pressure relieving devices to prevent the cylinder pressure from exceeding the maximum allowable cylinder operating pressure Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual Actuator Mounting Use the following steps to connect a valve and actuator that have been ordered separately or if the valve or actuator were separated for maintenance purposes Key numbers used in this procedure are shown in figures 8 9 and 11 1061 8 Actuator Instruction Manual October 2012 D100
37. the set screw key 82 so the lever can be clamped onto the valve shaft Instruction Manual 1061 F amp Actuator D100324X012 October 2012 e For all sizes Hold the lever in position and secure the assembly with the cap screw key 29 14 Rotate the lever until the cap screw hole is aligned with the rod end bearing key 12 You may need to adjust the turnbuckle to make this alignment 15 For all actuator sizes apply thread locking sealant high strength key 83 to the cap screw key 13 threads Table 3 Recommended Bolting Torques ACTUATOR SIZE es _ ____ _____ ___ __ _____ 834 WARNING Refer to table 3 for bolt torque requirements Exceeding any torque requirements could damage actuator parts and impair safe operation Refer to the Warning at the beginning of the Installation section in this manual Note If the cap screw key number is shown in table 3 torque the cap screws to the value shown in the table for final assembly 16 Connect the lever to the rod end bearing with the cap screw and hex nut keys 13 14 for size 30 40 60 and 68 actuators with the cap screw washer and locknut keys 13 84 and 85 for size 80 and 100 actuators or with the cap screw and hex nut keys 13 and 85 for size 130 Torque cap screw and hex nut to the value listed in table 3 17 Note the valve disc or ball position and direction of rotation 1061 8 Actuator Instruction Manual October 2012 D100324
38. unted In all other ways styles A and D are identical Style B is right hand mounted while Style C is left hand mounted In all other ways styles B and C are identical Instruction Manual 1061 F amp Actuator D100324X012 October 2012 The actuator housing for style A amp D is turned 180 degrees to convert itto a style B amp C or vice versa In other words the actuator cover key 34 is removed and placed on the mounting yoke key 23 side The mounting yoke is placed on the cover side of the actuator housing key 21 The lever key 28 must be removed and replaced during the procedure Refer to figure 3 and note the relationship of the valve style and the pipeline Table 4 Open End Wrench Size Required for Turnbuckle Adjustments Inches ACTUATOR SIZE TURNBUCKLE KEY 70 LOWER LOCKNUT KEY 11 UPPER LOCKNUT KEY 71 30 1 1 8 1 A3 8 inch diameter rod is used for tightening Changing Positions The actuator housing key 21 position and its orientation with the mounting yoke key 23 can be changed into four different positions Refer to figure 3 and note the possible positions for each style Pressure Connections 1 Connect either NPS 1 4 pipe or 3 8 inch tubing between the actuator pressure connections and the instrument Keep the length of pipe or tubing as short as possible to avoid transmission lag in the control signal 2 When the control valve is completely installed and connected to the instrument check f
39. ver key 28 off the valve shaft Driving the lever could damage internal valve parts On some valves driving the lever off the shaft could move the valve disc or ball and bearings away from the centered position causing subsequent damage to valve parts as the valve is operated If necessary use a wheel puller to remove the lever from the valve shaft It is permissible to tap the wheel puller screw lightly to loosen the lever but hitting the screw with excessive force could damage valve parts or disrupt the centered position of the valve disc or ball and bearings 1061 8 Actuator Instruction Manual October 2012 D100324X012 8 For size 30 40 and 68 actuators unscrew cap screws key 6 and remove cylinder cap key 4 Inspect and if necessary replace the O ring key 5 9 Remove rod end bearing key 12 and hex nut key 11 remove the turnbuckle key 70 and hex nut key 71 10 Remove cap screws key 3 and slide the cylinder assembly key 1 from the cylinder flange key 2 11 Pull the piston key 7 and piston rod key 10 from the cylinder assembly 12 Inspect and if necessary replace the O rings keys 8 and 16 13 To separate the piston key 7 from the piston rod key 10 unscrew the cap screw or hex nut and washer keys 9 and 77 for size 30 40 60 and 68 actuators or the hex nut key 86 for size 80 and 100 actuators 14 Forthe size 130 actuator a piston rod disassembly fixture figure 4 is recommended to pro
40. ves should not be exceeded Description The 1061 actuator is a double acting pneumatic piston rotary actuator for use with rotary shaft valves having splined valve shafts The 1061 actuator can be used for either throttling or on off applications The style G mounting bracket is for Fisher 9500 valves only The style F mounting bracket is for all other rotary valves Specifications Specifications are shown in table 1 for 1061 actuators Specifications are stamped on the nameplate Refer to the actuator nameplate for the construction setting and serial number for the actuator when it originally came from the factory Instruction Manual 1061 F amp Actuator D100324X012 October 2012 Educational Services For information on available courses for 1061 Style F and G actuators as well as a variety of other products contact Emerson Process Management Educational Services Registration Box 190 301 S 15 Ave Marshalltown 50158 2823 Phone 800 338 8158 or Phone 641 754 3771 FAX 641 754 3431 e mail education emerson com Principle of Operation Piston movement is accomplished by loading air pressure on one side of the piston and unloading air pressure from the other side of the piston If no positioner is used with the control valve a loading device such as a 4 way switching valve must be provided Such a device is not furnished with the actuator Refer to the separate valve positioner instruction manual for

Emerson Fisher 1061 Installation Instructions

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