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Emerson CP400 Instruction Manual

1. PRIMARY REGULATOR INTEGRAL MONITOR Typical Regulator 2 P P A Setpoint Spring Range Spring Part Spring Monitor Setpoint Spring Range Spring Part Spring Number Color Number Color Inch w c mbar Inch w c mbar Inch w c mbar Inch w c mbar 21 52 18 to 30 45 to 75 GE30196X012 Green 4 10 3 5 to 5 9 to 13 GE30198X012 Red 1 psig 69 26 to 40 65 to 99 GE30225X012 Orange 21 52 18 to 30 45 to 75 GE30196X012 Green 5 12 4 5 to 6 5 11 to 16 GE30195X01 Purple 1 psig 69 26 to 40 65 to 99 GE30225X012 Orange 21 52 18 to 30 45 to 75 GE30196X012 Green 7 17 6 to 8 15 to 20 GE30188X012 Gold 1 psig 69 26 to 40 65 to 99 GE30225X012 Orange 1 psig 69 26 to 40 65 to 99 GE30225X012 Orange 11 27 7 5 to 11 19 to 28 GE30189X012 Blue 1 5 psig 103 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 1 psig 69 26 to 40 65 to 99 GE30225X012 Orange 14 35 10 to 14 25 to 35 GE30224X012 Unpainted 1 5 psig 103 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 1 5 psig 103 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 18 45 12 to 19 30 to 48 GE30196X012 Green 2 5 psig 172 1 4 to 2 9 psig 97 to 200 GE30190X012 Black j 2 5 psig 172 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 1 psig e9 18 Nees WC 451069 GE30225X012 Orange 1 psig 3 5 psig 241 2 6to3 7 psig 179 to 255 GE35081X012 Purple 3 5 psig 241 2 6 to 3 7 psig 179 to 255 GE35081X012 Purple 2 psig 138 1 to 2 psig 69 to 138 GE30190X012 Black
2. GE30341X012 14t030 35to75 eee nell Aelg 207 GE35081x012 28 179t0 Purple 3 7 psig 255 3 psig 207 GE35081X012 a ay Purple 2psig 138 GE30342x012 to 69 to 170 es oe E 4 psi 276 GE30192x012 36 24810 Dark psig 6 psig 414 Blue y 3 6 to 248 to Dark CS823IT 15to 100 to 5 psig 345 GE30192X012 6 psig 414 Blue and 3 psig 207 GE46922X012 35 psig 240 Orange ae 353 CS823ET A i 1to to 6 psig 414 GE33121X012 75 psig oe Red 7psig 483 GE33121x012 _ 1to 352 to Red 2 5 to 170 to 7 5 psig 517 5psig 345 GE30343X012 i Yellow oes gas 7 5 psi 517 GE33121x012 51t one Red gt PSig 7 5 psig 517 e INTEGRAL MONITOR ORIFICE SIZE MAXIMUM OPERATING INLET PRESSURE MAXIMUM EMERGENCY INLET PRESSURE Inch 1 mm 25 psig 125 bar 8 6 psig 175 bar 12 1 1 The maximum allowable inlet pressure for the Primary regulator per orifice may be lower than that of the Integral Monitor Refer to the Primary Regulator Instruction manual for Inlet pressure capabilities of the Primary regulator from points other than the outlet of the valve body The Integral Monitor may not be used as an upstream monitor for a regulator installed downstream since the intermediate pressure may be greater than the maximum outlet of the Integral Monitor Regulators Subjected to Heavy Snow Conditions Some installations such as in areas with heavy snowfall may require a hood or encl
3. 5 psig 345 3 6 to 6 psig 248 to 414 GE30192X012 Dark Blue 5 psig 345 3 6 to 6 psig 248 to 414 GE30192X012 Dark Blue 3 psig 207 2 to 5 5 psig 138 to 380 GE30197X012 Yellow 6 psig 414 6 psig 414 4 psig 276 2 to 5 5 psig 138 to 380 GE30197X012 Yellow 5 1 to 7 5 psig 352 to 517 GE33121X012 Red 7 psig 483 5 psig 345 2 to 5 5 psig 138 to 380 GE30197X012 Yellow 7 5 psig 517 1 Integral Monitor setpoints shown represent the minimum Monitor setpoint for the Primary regulator Type CS400 with a Token Relief Higher monitor setpoints can be chosen e g for a Primary regulator setpoint of 7 inches w c 17 mbar the Integral Monitor can also be set at 21 inches w c 52 mbar 1 psig 69 mbar or higher Installation Location e The installed Type TM600 should be adequately protected from vehicular traffic and damage from other external sources e Do not install Type TM600 in a location where there can be excessive water accumulation or ice formation such as directly beneath a down spout gutter or roof line of building Even a protective hood may not provide adequate protection in these instances Install both Primary and Type TM600 Integral Monitor with both vents pointing vertically down see Figure 4 If the vents cannot be oriented in a vertically down position then Type TM600 must be installed under a separate protective cover Installation with the vents down allows condensation to drain minimizes the entry of wat
4. mbar Number inch mbar Color Inch mbar Number Inch w c mbar Color w c w c w c 14 35 GE30189X012 12 to 21 30 to 52 Blue 4 10 GE30337X012 3 5 to 6 9to15 Red 21 52 GE30196X012 18to30 45to75 Green 1 psig 69 GE30225x012 26 to 40 65 to 99 Orange 14 35 GE30189X012 12 to 21 30 to 52 Blue 7 17 GE30338X012 ee 13 to 21 Black 21 52 GE30196X012 18 to 30 45to75 Green 1 psig 69 GE30225x012 26 to 40 65 to 99 Orange 21 52 GE30196X012 18to30 45to75 Green 11 27 GE30339X012 8to12 20to30 Purple 1 psig 69 GE30225X012 26 to 40 65 to 99 Orange CS803IN gt 1 4 to snd 1 5 psig 103 GE30190X012 2 9 psig 97 to 200 Black CS803EN 21 52 GE30196X012 18to30 45to 75 Green 14 35 GE30340xX012 1010 16 25 to 40 ae 1 psig 69 GE30225x012 26 to 40 65 to 99 Orange 1 5 psig 103 GE30190X012 1a 1o 97 to 200 Black 2 9 psig z 1 4 to 1 5 psig 103 GE30190X012 97 to 200 Black 2 9 psig F Dark 3 1 4 to 1 psig 69 GE30341X012 14 to 30 35 to 75 2 psig 138 GE30190X012 i 97 to 200 Black Green 2 9 psig i 2 6 to 179 to 3 5 psig 241 GE35081X012 3 7 psig 255 Purple A 1 4 to 2 5 psig 172 GE30190X012 97 to 200 Black 2 9 psig 1 to Dark 2 6 to 179 to 2 psig 138 GE30342X012 2 5 psig 69 to 170 Blue 3 psig 207 GE35081X012 3 7 psig 255 Purple 3 6 to 248 to Dark 5 psig 345 GE30192X012 6 psig 414 Blue g 2 6 to 179 to 3 5 psig 241 GE35081X012 3 7 psig 255 Purple CS823IN and 3 psig 207 GE46922x012 e S a Orange 4 psig 276 GE30192x012 ae a W Der CS823
5. 138 2 9 psig 200 Black GE30190X012 No Token Relief 2 5 psig 172 13 t Jan Black GE30190X012 i 1 5to 100 to Purple 2 9 psig 200 2 psig 138 f GE35081X012 2 3 psig 160 Stripe A 26to 179to 130 2 6 psig 180 3 5 psig 241 3 7 psig 255 Purple GE35081X012 CSB423 ad No Token Relief 4psig 276 2610 248to Dark Geaoi99x012 2 3to 160to Dark Spsig 414 Blue CSB423F 3 psig 207 GE30192X012 Aa eae 125 3 8 psig 260 Spsig 345 36t0 248to Dark Gesoigox012 91 RSIS psig 6psig 414 Blue No Token Relief 6 psig 414 5 psig 345 _44t0 300to Red Ge33121x012 5 1to 35210 Red GE33121X012 7 3 psig 500 125 6 25 psig 430 6 5 psig 448 7 5 psig 517 1 Integral Monitor setpoints shown represent the minimum Monitor setpoint for the Primary regulator Type CSB400 without Token Relief Higher monitor setpoints can be chosen e g for a Primary regulator setpoint of 8 inches w c 20 mbar the Integral Monitor can also be set at 14 inches w c 35 mbar 21 inches w c 52 mbar or higher Type TM600 Table 6 Types CS803 and CS823 Setpoints and Associated True Monitor Setpoints without Token Relief PRIMARY REGULATOR INTEGRAL MONITOR Factory Setpoint Spring Range Factory Setpoint Spring Range Type Spring Part Spring Spring Part Spring YR neh
6. 60 18 to 30 inches of w c 45 to 75 mbar Green GE30196X012 26 to 40 inches of w c 65 to 99 mbar Orange GE30225X012 65 1 4 to 2 9 psig 97 to 200 mbar Black GE30190X012 90 2 6 to 3 7 psig 179 to 255 mbar Purple GE35081X012 91 3 6 to 6 psig 248 to 517 mbar Dark Blue GE30192X012 95 5 1 to 7 5 psig 352 to 517 mbar Red GE33121X012 96 43 Lower Spring Seat Zinc plated steel GE27327X012 45 Diaphragm Retainer Zinc plated steel GE30887X012 Recommended spare parts Pusher Post Pin Retaining Ring steel Closing Cap Aluminum O ring Nitrile NBR Adjusting Screw Aluminum Nameplate Warning Label Grommet Nitrile NBR Slip Disk Lockwire stainless steel Part Number ERAA00875A0 GE29761X012 GE27060X012 GE31248xX012 GE31197X012 GE28755xX012 GE33772X012 GE29244x012 T10275X0012 GE27828xX012 GE35358X012 GG05787xX012 T14088T0012 15 Type TM600 GE35391 B APPLY ADHESIVE A A ADHESIVE Sfat f ro NON RELIEF 1 Adhesive must be selected such that they meet the temperature requirements Industrial Regulators Emerson Process Management Regulator Technologies Inc USA Headquarters McKinney Texas 75069 1872 USA Tel 1 800 558 5853 Outside U S 1 972 548 3574 Asia Pacific Shanghai 201206 China Tel 86 21 2892 9000 Europe Bologna 40013 Italy Tel 39 051 419 0611 Middle East and Africa Dubai United Arab Emirates Tel 971 4811 8100 For fur
7. 75 GE30196X012 Green 14 35 10 to 14 25 to 35 GE30224X012 Unpainted 1 psig 69 26 to 40 65 to 99 GE30225x012 Orange 1 5 psig 103 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 1 psig 69 26 to 40 65 to 99 GE30225X012 Orange 18 45 12 to 19 30 to48 GE30196X012 Green 1 5 psig 103 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 2 5 psig 172 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 1 5 psig 103 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 1 psig eo 18 ete 45to69 GE30225xX012 Orange 2 5 psig 172 1 4to2 9 psig 97 to 200 GE30190xX012 Black 3 5 psig 241 2 6 to 3 7 psig 179 to 255 GE35081X012 Purple 2 5 psig 172 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 2 psig 138 1 to 2 psig 69 to 138 GE30190X012 Black 3 5 psig 241 2 6 to 3 7 psig 179 to 255 GE35081X012 Purple 5 psig 345 3 6 to 6 psig 248 to 414 GE30192X012 Dark Blue 3 5 psig 241 2 6 to 3 7 psig 179 to 255 GE35081X012 Purple 3 psig 207 2 to 5 5 psig 138 to 380 GE30197X012 Yellow 5 psig 345 3 6 to 6 psig 248 to 414 GE30192X012 Dark Blue 6 psig 414 5 1 to 7 5 psig 352 to 517 GE33121X012 Red 5 psig 345 3 6 to 6 psig 248 to 414 GE30192X012 Dark Blue 4 psig 276 2 to 5 5 psig 138 to 380 GE30197X012 Yellow 6 psig 414 7psig 483 6 psig 414 5 1 to 7 5 psig 352 to 517 GE33121X012 Red 5 psig 345 2 to 5 5 psig 138 to 380 GE30197X012 Yellow 7psig 483 7 5 psig 517 setpoint of 7 inches w c 17 mbar the In 1 Integral Mo
8. E30199X012 Yellow Stripe 4 276 3 6 to6 248 to 414 GE30192xX012 Dark Blue 5 345 3 6to6 248 to 414 GE30192xX012 Dark Blue Orange 5 345 3 6 to6 248 to 414 GE30192xX012 Dark Blue 3 207 2to5 345 to 689 GE27213X012 Stri tripe 6 414 Orange 6 414 a ANO pO AOU ERD GE2 213X912 Stripe 7 483 5 1to7 5 352 to 517 GE33121X012 Red 5 345 2to5 345 to 689 GE27213X012 pies 7 483 Table 5 Types CSB403 and CSB423 with and without Token Relief Setpoints and Maximum Downstream Pressures PRIMARY REGULATOR INTEGRAL TRUE MONITOR Factory Set Pressure Factory Token Factory i TYPE Setpoint Range Relief Set Setpoint Spring Range Color Part Number o of Color Part Number nn mbar Inch mbar REG inch mbar Inch mbar inch mbar w c w c W C w c w c Set 3 30 to 17 to No Token Relief 15 37 12to21 52 Blue GE30189X012 8 20 7 to 10 24 Pink GE30191X012 170 14 35 45 to ies Token REIS 21 52 18 to 30 75 Green GE30196X012 o Token Relie 12 30 10 to14 24 Orange ce yzo55x012 CSB403 35 Stripe 150 18 45 65 to and 1 psig 70 26 to 40 99 Orange GE30225xX012 No Token Relief CSB403F 20 50 14 to 24 pa Bi GE30201X012 140 1 psig 70 1 4to 97to 1 5 psig 103 Black GE30190X012 No Token Relief 2 9 psig 200 1 psig 70 ieee ooo Tan GE80202x012 tee ore 0 i i va 130 1 3 psig 90 2 psig
9. EN PSIG psig 5 5 1 to 352 to 6 psig 414 GE33121X012 7 5 psig 517 Red y 5 1 to 352 to 6 psig 414 GE33121X012 7 5 psig 517 Red 2 5 to 170 to 5 1 to 352 to 5 psig 345 GE30343X012 5 5 psig 380 Yellow 7 psig 483 GE33121X012 7 5 psig 517 Red 7 5 1 to 352 to 7 5 psig 517 GE33121X012 7 5 psig 517 Red Type TM600 Table 7 Types CS803 and CS823 Setpoints and Associated True Monitor Setpoints with Token Relief Table 8 Inlet Pressure Ratings PRIMARY REGULATOR INTEGRAL MONITOR Factory Setpoint Spring Range Factory Setpoint Spring Range Type Spring Part Spring Spring Part Spring nee mbar Number Inch w c mbar Color mbar Number Inch w c mbar Color 21 52 GE30196X012 18to30 45to75 Green 4 10 GE30337X012 3 5to6 9to15 Red 1 psig 69 GE30225x012 26 to 40 65 to 99 Orange 21 52 GE30196X012 18to30 45to75 Green 7 17 GE30338X012 5 5to8 5 13to21 Black 1 psig 69 GE30225xX012 26 to 40 65 to 99 Orange 1 psig 69 GE30225xX012 26 to 40 65 to 99 Orange 11 27 GE30339X012 8to12 20to30 Purple CS803IT 1 5 psig 103 GE30190x012 4 970200 Black and 2 9 psig CS803ET 1 psig 69 GE30225xX012 26to40 65to99 Orange 14 35 GE30340X012 10to16 25to40 White TAW Stripe 15 psig 103 GE30190X012 10 97 to 200 Black 2 9 psig f 1 4 to 2 psig 138 GE30190X012 54 psig 97 t0200 Black 1psig 69
10. Instruction Manual Form 5839 April 2013 Type TM600 Type TM600 Integral True Monitor Regulator TYPE TM600 INTEGRAL MONITOR TYPE TM600 INTEGRAL MONITOR PRIMARY REGULATOR PRIMARY REGULATOR TYPICAL CS803 PRIMARY REGULATOR TYPE TM600 DON INTEGRAL MONITOR TYPICAL CS403 AND CSB403 Figure 1 Type TM600 Integral Monitor Installed on Types CS403 CP403 and CS803 Regulators Table of Contents INMTOGUCUON s ss sescsesansiasssssasarcsanssasssasanasanennaasssasanananana 1 Specifications cccccccceeeeeeeeeeeeeeeaeeeeeeeeeeeeeeeaaeeees 2 Principle of Operation sssrinin niian 3 J stallatio N i 3 SLAMUP sacasrindadndsincndadaccdsendneddadeandpindcdendaadadinndncadacne 10 AGJUSUMONE 22sec veecesecesecesnsetenarecereentieebire bee EARR 10 SNUTGOWN sa sssisassssssasasasnananasabasaserasagasaneaatanaaananabanasees 10 Maintenance and Testing cee eeeeeeeeeeeeeeeteeeeeeeeee 10 Regulator REaSSEMDIY eect 12 Parts Ord Oring ecceri EEEE 12 Parts List ssiesseisssesssaawsuverssaseasseaasasessnasaaasaaaasendseanannie 12 www fisherregulators com Introduction Scope of the Manual This manual provides instructions for the Installation Startup Adjustment Maintenance and Parts Ordering information for the Type TM600 Integral True Monitor regulator The Type TM600 must be installed on service regulators with body connections suitable for the Type TM600 S EMERSON Process Managem
11. L LINE HERE PRIMARY REGULATOR Figure 3 Externally Registered Regulator Operational Schematic N CAUTION General Installation Instructions Before installing the Type TM600 The Type TM600 Integral Monitor has an outlet pressure rating lower than their inlet pressure rating Overpressuring any portion of the regulators beyond the limits in Specifications section and Tables 1 through 8 may cause leakage damage to regulator parts or personal injury due to bursting of pressure containing parts If the Type TM600 is exposed to an overpressure condition it should be inspected for any damage that may have occurred Integral Monitor operation below these limits does not preclude the possibility of damage from external sources or from debris in the pipeline Check for damage which might have occurred during the shipment Check for and remove any dirt or foreign material which may have accumulated in the regulator body Blow out any debris dirt or copper sulfate in the copper tubing and the pipeline Apply pipe compound to the external threads of the pipe before installing the pipe into the Type TM600 vent or external control line port Make sure gas flow through the primary regulator is in the same direction as the arrow on the body Inlet and Outlet connections are clearly marked Type TM600 Table 1 Type CS403 Setpoints and Associated True Monitor Setpoints with Token Relief
12. Reassembly It is recommended that a good quality pipe thread sealant be applied to pressure connections and fittings and a good quality lubricant be applied to all O rings Also apply an anti seize compound to the adjusting screw threads and other areas as needed Parts Ordering The type number orifice port size and date of manufacture are stamped on the closing cap Always provide this information in any correspondence with your local Sales Office regarding replacement parts or technical assistance If construction changes are made in the field be sure that the closing cap is also changed to reflect the most recent construction When ordering replacement parts reference the key number of each needed part as found in the following parts list Separate kit containing all recommended spare parts is available Parts List Key Description Part Number Parts Kit RTM600X0012 Repair Parts kit includes key numbers 19 21 36E 361 36K 36N 360 36P 36Q 36R and 62 True Monitor Orifice is not included in repair kit If Orifice replacement is required select both True Monitor Orifice key 26 and Orifice O ring key 27 Spring Case 1 inch 25 mm with vent Aluminum GE24555xX012 2 Vent Screen 18 8 Stainless steel T1121338982 3 Retaining Ring 1 3 16 inch 30 mm ID Cast Zinc plated steel T1120925072 4 Stabilizer Guide 1 inch 25 mm vent stainless steel GE27061X012 5 Stabilizer 1 inch 25 mm vent GE27063
13. To reassemble monitor housing re insert disk into monitor housing and reverse previous steps taking care to apply the appropriate lube to O rings and appropriate torque to fasteners as noted in Figures 4 through 6 Changing from Internal to External Registration 1 Unscrew the four monitor housing screws key 36S If the Primary Regulator uses an external control line pressure registration then the Integral Monitor must also use an external control line for pressure registration Failure to change both devices will result in improper pressure control and could result in an overpressure condition and remove Integral Monitor from body Thread the sense blocking screw key 36U into the internal sense port located in the monitor housing key 36F Reinstall the Integral Monitor into the body and reinstall the four housing screws key 36S Remove the 3 4 NPT external pipe plug key 22 from the Integral Monitor lower casing key 9 and install a downstream sense line Changing from External to Internal Registration 1 Thread the 3 4 NPT external pipe plug key 22 into the Integral Monitor lower casing key 9 Unscrew the four monitor housing screws key 36S and remove Integral Monitor from body Remove the sense blocking screw key 36U from the internal sense port located in the monitor housing key 36F Reinstall the Integral Monitor into the body and reinstall the four housing screws key 36S Regulator
14. X012 6 Upper Stabilizer Spring stainless steel GE35010X012 7 Retaining Ring 1 inch 25 mm vent stainless steel GE27024xX012 8 Stabilizer Screw steel 3 required GE29724X012 9 Lower Casing Aluminum GE24289xX012 10 Lever 2 5 1 Ratio steel GE28773xX012 11 Guided Monitor Stem Aluminum GE27723xX012 13 Pin 18 8 Stainless steel T14397T0012 14 Machine Screw steel 2 required GE34243X012 15 Bolt Zinc plated steel 8 required GE32059X012 16 Nut Zinc plated steel 8 required GE32060X012 17 Union Ring Aluminum GE27724xX012 18 Snap Ring stainless steel T1120637022 19 O ring Nitrile NBR 1K594906562 20 Stem Guide Aluminum GE26027X01 21 O ring Nitrile NBR GE45216X012 22 Pipe plug 3 4 NPT steel For Internal Port Balanced Assembly only GE34199X012 Recommended spare parts Type TM600 CS400 SERIES ASSEMBLY REFERENCE TORQUE 55 to 65 inch pounds 6 2 to 7 3 Nem TORQUE 10 to 13 foot pounds 1 1 to 1 5 Nem GE35391 C TRUE MONITOR ASSEMBLY Figure 4 Type TM600 Integral Monitor Assembly Attached to a CS400 Series Primary Regulator Key Description Part Number Key Description 26 Integral Monitor Orifice 36C Spring Medium Capacity Body GE30003X012 36D Retaining Screw High Capacity Body GE30327X012 36E Diaphragm Nitrile NBR Nylon PA 27 Integral Monitor Orifice O ring 36F Housing Aluminum Medium Capacity Bo
15. currently orderable separate from a service regulator MONITOR MONITOR ADJUSTING CONTROL SCREW SPRING m MONITOR DISK J E D PRESSURE MONITOR LEVER RETAINING PLUG DO NOT MONITOR ORIFICE REMOVE IF PRESSURIZED INTEGRAL MONITOR M1061 E INLET PRESSURE G55 OUTLET PRESSURE ATMOSPHERIC PRESSURE VALVE STEM Type TM600 ADJUSTING SCREW CONTROL SPRING z RELIEF gt VALVE Ss Be SPRING go PRESSURE VALVE DISK RETAINING L LEVER PLUG DO NOT REMOVE IF PRESSURIZED ORIFICE PRIMARY REGULATOR Figure 2 Internally Registered Regulator Operational Schematic Principle of Operation As downstream pressure registers under the main diaphragm of the Primary Regulator it also registers under the diaphragm of the Integral Monitor If for any reason the Primary Regulator ceases to regulate downstream pressure below the setpoint of the Integral Monitor the monitor will begin to throttle the flow and maintain a downstream pressure below the maximum pressure indicated in Tables 1 through 7 If the Primary Regulator is equipped with a token internal relief valve it will begin to relieve to provide an indication via smell that the Integral Monitor is controlling the downstream pressure As downstream demand decreases the Integral Monitor closes to maintain a do
16. dy 10A3802X022 36G Upper Diaphragm Retainer High Capacity Body GE32723X012 36H Middle Diaphragm Retainer 36 Balanced Port Assembly 36I Disk Brass Nitrile NBR Internal Port Balanced Assembly 36J Disk Retainer 1 inch 25 mm GE33118X012 36K Stem Upper O ring External Port Balanced Assembly 36N Upper Retainer Housing O ring Nitrile NBR 1 inch 25 mm GE34989X012 360 Lower Body Housing O ring Nitrile NBR 36A Stem GE27727X012 36P Upper Body Housing O ring Nitrile NBR 36B Upper Spring Retainer GE27013X012 36Q Disk Holder Housing O ring Nitrile NBR Recommended spare parts Part Number GE32715xX012 GE27726X012 GE30441X012 GE29110X012 GE29122xX012 GE27087X012 GE32951X012 GE27089X012 GE32716X012 GE45216X012 GE32717X012 GE32718X012 GE32719X012 13 Type TM600 TORQUE 15 to 30 inch pounds 4 1 7 to 3 4 Nem 2 TORQUE 63 to 90 inch pounds 7 1 to 10 Nem Qe HOA TORQUE TORQUE 15 to 30 inch pounds 15 to 30 inch pounds 1 7 to 3 4 Nem 1 7 to 3 4 Nem MEDIUM CAPACITY BODY ON CS400 CP400 AND CSB400 SERIES 26 27 Wy L1 L2 iu Za WZ SVS y N SS YAR N MEDIUM CAPACITY BODY ORIFICE CONFIGURATION HIGH CAPACITY BODY ORIFICE CONFIGURATION GE35391 G APPLY LUBRICANT L L1 ANTI SEIZE LUBRICANT L2 EXTREME LOW TEMPERATURE BEARING GREASE 1 Lubricants must be selected
17. ent D103126X012 Type TM600 Specifications The Specifications section lists the specifications for Type TM600 configurations The following information is stamped on the nameplate of the Type TM600 Spring Range and Orifice Size Additional operating information is located on the Primary Regulator nameplate Available Configurations Type TM600I Integral True Monitor regulator with internal registration Type TM600E Integral True Monitor regulator with external registration Body Size and End Connection Styles See the Instruction Manual of the primary regulator for available Body Sizes and End Connections PRIMARY REGULATOR SERIES INSTRUCTION MANUAL CS400 D103120X012 CP400 D103122xX012 CSB400 D103123X012 CS800 D103124X012 Allowable Inlet Pressures See Table 8 Port Size 1 inch 25 mm Monitor Set Pressure Range 14 inches w c to 7 5 psig 35 to 517 mbar Maximum Downstream Pressures Casing 25 psig 1 7 bar To Avoid Internal Parts Damage 5 psig 345 mbar over set pressure Operating 7 5 psig 517 mbar Setpoints of Primary Regulator and Integral Monitor See Tables 1 through 7 Maximum Lockup above True Monitor Setpoint Setpoints at or below 1 psig 69 mbar 0 3 psi 21 mbar Setpoints above 1 psig 69 mbar 0 6 psi 41 mbar Temperature Capabilities 20 to 150 F 30 to 66 C Pressure Registration When used with CS400 CP400 and CS800 Series same as primary regulato
18. er or other debris from entering the vent and minimizes vent blockage from freezing precipitation Install the Type TM600 so that any gas discharge through the vents or vent assemblies is over 3 feet 0 91 meters away from any building opening Type TM600 Table 2 Type CS403 Setpoints and Associated True Monitor Setpoints without Token Relief PRIMARY REGULATOR INTEGRAL MONITOR Typical Regulator Spring Range Monitor Setpoint Spring Range Setpoint Spring Part Spring Spring Part Spring Inch w c mbar Inch w c mbar Meme pa Inch w c mbar Inch w c mbar Dumbar color 14 35 12 to 21 30 to 52 GE30189X012 Blue 4 10 3 5 to 5 9to13 GE30198X012 Red 21 52 18 to 30 45 to 75 GE30196X012 Green 1 psig 69 26 to 40 65 to 99 GE30225X012 Orange 14 35 12 to 21 30 to 52 GE30189X012 Blue 5 12 4 5 to 6 5 11to 16 GE30195X012 Purple 21 52 18 to 30 45 to 75 GE30196X012 Green 1 psig 69 26 to 40 65 to 99 GE30225X012 Orange 14 35 12 to 21 30 to 52 GE30189X012 Blue T 17 6to8 15 to 20 GE30188X012 Gold 21 52 18 to 30 45 to 75 GE30196X012 Green 1 psig 69 26 to 40 65 to 99 GE30225X012 Orange 21 52 18 to 30 45 to 75 GE30196X012 Green 11 27 7 5 to 11 19 to 28 GE30189X012 Blue 1 psig 69 26 to 40 65 to 99 GE30225xX012 Orange 1 5 psig 103 1 4 to 2 9 psig 97 to 200 GE30190X012 Black 21 52 18 to 30 45 to
19. ng cap key 60 and turn the adjusting screw key 65 out of the spring case 2 Remove the spring key 38 3 Remove the cap screws key 15 holding the spring case key 1 to the lower casing key 9 Remove the spring case 4 The diaphragm and diaphragm head assembly keys 55A and 55B can be removed by sliding the diaphragm assembly off of the lever key 10 5 Unscrew the diaphragm retainer key 45 from the diaphragm assembly and remove the lower spring seat key 43 to expose the diaphragm plate Type TM600 key 55B and diaphragm key 55A Remove the diaphragm plate key 55B and replace the diaphragm key 55A 6 Reassemble in reverse order of the above procedures Before tightening the diaphragm retainer key 45 into the lower spring seat key 43 to secure the new diaphragm place the loosely assembled diaphragm assembly into position in the lower casing key 9 being sure the diaphragm assembly is properly hooked on the lever key 10 Rotate the diaphragm so that the diaphragm and lower casing holes align Tighten the diaphragm retainer key 45 and proceed with Reassembly Before tightening cap screws on spring case replace spring and adjusting screw Tighten adjusting screw slightly This will align the diaphragm to ensure a smooth seal Disassembly to Replace Integral Monitor Disk Diaphragm and O rings For replacement of the Primary Regulator valve disk refer to the appropriate Instruction Manual
20. nitor setpoints shown represent the minimum Monitor setpoint for the Primary regulator Type CS400 Higher monitor setpoints can be chosen e g for a Primary regulator egral Monitor can also be set at 14 inches w c 35 mbar 21 inches w c 52 mbar 1 psig 69 mbar or higher Type TM600 Table 3 Type CP403 Setpoints and Associated True Monitor Setpoints with Token Relief PRIMARY REGULATOR INTEGRAL MONITOR Typical Regulator n Z i f yP Setpoini Spring Range Spring Part Spring Monitor Setpoint Spring Range Spring Part Spring Number Color Number Color psig mbar psig mbar psig mbar psig mbar 1 69 Yellow 5 345 3 6 to 6 248 to 414 GE30192X012 Dark Blue 1to2 69to 138 GE30199X012 2 138 Stripe 5 5 379 5 1t07 5 352 to 517 GE33121X012 Red Table 4 Type CP403 Setpoints and Associated True Monitor Setpoints without Token Relief PRIMARY REGULATOR INTEGRAL MONITOR Typical Regulator x E yP Setpoint Spring Range Spring Part Spring Monitor Setpoint Spring Range Spring Part Spring Number Color Number Color psig mbar psig mbar psig mbar psig mbar 2 138 1 4 to 2 9 97to200 GE30190X012 Black 1 69 1to2 69to138 GE30199X012 Yellow Stripe 2 5 172 1 4 to 2 9 97to 200 GE30190X012 Black 3 5 241 2 6 to 3 7 179 to 255 GE35081X012 Purple 3 207 2 6 to 3 7 179 to 255 GE35081X012 Purple 2 138 1to2 69to 138 G
21. of the Primary Regulator see Specifications for details Refer to Figures 4 through 6 1 Remove the two cap screws key 36T in the union ring key 17 2 The actuator assembly can be removed from the monitor housing assembly Inspect the actuator monitor housing assembly O ring key 21 and replace if necessary 3 Remove the four monitor housing screws key 36S using an M6 Allen wrench Inspect monitor housing body O rings key 36P and 360 and replace if necessary Inspect Integral Monitor orifice key 26 and replace it as well as Integral Monitor orifice O ring key 27 if necessary 4 Unscrew monitor stem key 36A This is done by inserting or holding the disk retaining screw key 36D fixed Care must be taken as monitor spring key 36C is in a compressed state and unscrewing monitor stem key 36A will release it Inspect upper retainer stem O ring key 36K and replace if necessary 5 Remove upper diaphragm retainer key 36G Inspect upper retainer monitor housing O ring and Type TM600 replace if necessary Unscrew disk retaining screw key 36D while holding the middle diaphragm retainer key 36H fixed Remove disk retaining screw and disk retainer keys 36D and 36J Remove disk key 361 and inspect and replace monitor housing disk O ring key 36Q if necessary Inspect monitor diaphragm key 36E and replace if necessary Inspect disk middle retainer O ring key 36R and replace if necessary
22. or that have been disassembled for repair must be tested for proper operation before being returned to service Only parts manufactured by Regulator Technologies should be used for repairing Fisher regulators Restart gas utilization equipment according to normal startup procedures Due to normal wear or damage that may occur from external sources this Integral Monitor should be inspected and maintained periodically The frequency of inspection and replacement of parts depends upon the severity of service conditions or the requirements of local state and federal rules and regulations Recommended Test Frequency True Monitor devices should be tested periodically to confirm operation at the desired regulation pressure Repair and or replace the True Monitor regulator if it does not regulate at the desired pressure or leaks gas after closure Parts are subject to normal wear and must be inspected periodically and replaced as necessary The frequency of inspection and replacement depends on the severity of service conditions test results found during testing and on applicable codes and regulations Note For adjusting setpoints above 1 psig 69 mbar use a 1 2 inch 13 mm hex driver a 1 2 inch 13 mm socket or a 1 1 16 inch 27 mm socket to turn the adjusting screw key 65 Disassembly to Replace Type TM600 Main Diaphragm For disassembly of the Integral Monitor refer to Figures 4 and 6 1 Remove closi
23. osure to protect the regulator from snow load and vent freeze over Downstream Control Line Installation Integral Monitor external registration via the downstream control line is used when it is desired to control the Integral Monitor and primary regulator If using a control line use two separate control lines one for the primary regulator and one for the Integral Monitor see Figure 3 In this way damage to the primary regulator control line will not affect operation of the Integral Monitor Attach the control line from the primary regulator a minimum of 6 pipe diameters downstream of the regulator in a straight run of pipe Attach the control line from the Integral Monitor a minimum of 6 pipe diameters downstream of the Type TM600 regulator in a straight run of pipe If it is impossible to comply with this recommendation due to the pipe arrangement it may be better to make the control line taps nearer the regulator outlet rather than downstream of a block valve Do not make the tap near any elbow swage or nipple which might cause turbulence For optimal performance use as large of a control line as practical In many instances it will be necessary to enlarge the downstream piping to keep flow velocities within good engineering practices Expand the piping as close to the regulator outlet as possible Startup Pressure gauges should always be used to monitor downstream pressure during Startup With the downstream sys
24. r CSB400 Series external only Approximate Weight 14 pounds 6 3 kg 1 The pressure temperature limits in this Instruction Manual and any applicable standard or code 2 Product has passed Regulator Technologies testing for lockup down to 40 degrees Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion and or fire causing property damage and personal injury or death Fisher regulators and integral True Monitor regulators must be installed operated and maintained in accordance with federal state and local codes rules and regulations and Emerson Process Management Regulator Technologies Inc Regulator Technologies instructions If the regulator vents gas or a leak develops in the system service to the unit imitation should not be exceeded may be required Failure to correct trouble could result in a hazardous condition Call a gas service person to service the unit Only a qualified person must install or service the regulator Description The Type TM600 Integral Monitor provides True Monitor Protection by taking the place of a separate service regulator on monitor applications Intended for commercial and light industrial applications it can be used for pressure reducing service on natural manufactured or LP gas To be functional Type TM600 must be mounted on primary regulators with orifices up to 1 inch 25 mm The Type TM600 is not
25. resented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Regulator Technologies Inc does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Emerson Process Management Regulator Technologies Inc product remains solely with the purchaser Emerson Process Management Regulator Technologies Inc 2010 2013 All Rights Reserved KS wa La EMERSON
26. spring being used substitute with the correct spring as shown in Tables 1 through 7 When changing the spring also alter the nameplate or affix an additional label so that the actual pressure range of the spring in use is indicated After the spring adjustment has been completed replace the closing cap Shutdown Installation arrangements may vary but in any installation it is important that the valves be opened or closed slowly and that the outlet pressure be vented before venting inlet pressure to prevent damage caused by reverse pressurization of the Integral Monitor The steps below apply to the typical installation as indicated 1 Open valves downstream of the Integral Monitor 2 Slowly close the upstream shutoff valve 3 Inlet pressure will automatically be released downstream as the Integral Monitor opens in response to the lowered pressure on the diaphragm Maintenance and Testing To avoid personal injury or equipment damage do not attempt any maintenance or disassembly without first isolating the regulator from system pressure and relieving all internal pressure as described in Shutdown Failure to test for of Integral True Monitor regulation can result in a hazardous condition Test the Integral Monitor for operation per applicable federal state and local codes rules and regulations and Regulator Technologies instructions Gas controlling devices such as the Primary Regulator and Integral Monit
27. such that they meet the temperature requirements TRUE MONITOR ASSEMBLY Figure 4 Integral Monitor Assembly continued 14 OND MIR Type TM600 PRESSURE RETAINING PLUG DO NOT REMOVE WHILE UNIT IS PRESSURIZED JES NZS uy Ss ss uc Na VAX E a ev s N IN K GY ae Oman Folo ili N CN LN TORQUE N 45 to 55 inch pounds 2 5 1 to 6 2 Nem NSS GE35391 E C APPLY SEALANT S OR LUBRICANT L L2 EXTREME LOW TEMPERATURE BEARING GREASE S MEDIUM STRENGTH PIPE SEALANT WITH PTFE ey Z IN KS E wo EE Wy GOO COOCH D L2 L2 L2 TORQUE 45 to 55 inch pounds 5 1 to 6 2 Nem l L2 1 Lubricant and sealant must be selected such that they meet the temperature requirements Figure 5 Type TM600 Balanced Port Assembly Key Description Part Number Key Description 36R Disk Middle Retainer O ring Nitrile NBR GE32720X012 51 Pusher Post Aluminum 36S Screw Body Housing 4 required GE30266X012 53 Pin stainless steel 36T Cap Screw 2 required GE29973X012 54 Roller Pin Brass 36U Plug Sense Blocking 55 Diaphragm Head Assembly Nitrile NBR for External Port Balanced Assembly Only GE30382X012 55A Diaphragm 36V Sense Plug 1 4 NPT 10333528992 55B Diaphragm head 38 Spring 56 12 to 21 inches of w c 30 to 52 mbar Blue GE30189X012
28. tem depressurized use the following procedure to start up the regulator 1 Slowly open the upstream shutoff valve 2 Slowly open the downstream shutoff valve 3 Check all connections for leaks Adjustment For adjustment of the Primary Regulator refer to the appropriate Instruction Manual of the Primary Regulator see Specifications section for details If adjustment of the Integral Monitor is required then the Primary Regulator will need to be adjusted above the intended lockup of the Integral Monitor typically 0 25 psig 0 17 mbar above setpoint of the Integral Monitor in order for the Integral Monitor to take control of the system and throttle the flow This can be done by temporarily installing a set spring into the Primary Regulator with a higher setpoint than the Integral Monitor or by some other means of maintaining the Primary Regulator in a wide open position Once the Primary Regulator has been adjusted above that lockup pressure of the Integral Monitoring adjustment can then be made to the Integral Monitor Refer to Figure 4 To increase the outlet pressure setting the adjusting screw key 65 must be turned clockwise This requires removal of the closing cap key 60 To reduce the outlet pressure setting turn the adjusting screw counterclockwise A pressure gauge should always be used to monitor downstream 10 pressure while adjustments are being made If the required pressure is not within the range of the
29. ther information visit www emersonprocess com regulators NOTE DIRECTION OF RETAINER RING INSTALLATION Figure 6 Main Diaphragm Assembly Natural Gas Technologies Emerson Process Management Regulator Technologies Inc USA Headquarters McKinney Texas 75069 1872 USA Tel 1 800 558 5853 Outside U S 1 972 548 3574 Asia Pacific Singapore 128461 Singapore Tel 65 6770 8337 Europe Bologna 40013 Italy Tel 39 051 419 0611 Chartres 28008 France Tel 33 2 37 33 47 00 The distinctive casing unique TESCOM Emerson Process Management Tescom Corporation USA Headquarters Elk River Minnesota 55330 2445 USA Tels 1 763 241 3238 1 800 447 1250 Europe Selmsdorf 23923 Germany Tel 49 38823 31 287 Asia Pacific Shanghai 201206 China Tel 86 21 2892 9499 swirl pattern cast into every actuator ly identifies the regulator as part of the Fisher brand Commercial Service Regulator family and assures you of the highest quality engineering performance and support traditionally associated with Fisher Tartarini and Francel regulators Visit www fishercommercialservice com to access interactive applications The Emerson logo is a trademark and service mark of Emerson Electric Co All other marks are the property of their prospective owners Fisher is a mark owned by Fisher Controls International LLC a business of Emerson Process Management The contents of this publication are p
30. wnstream pressure below the maximum value given in Tables 1 through 7 As downstream demand increases the Integral Monitor opens to supply additional gas flow as needed to maintain downstream pressure Installation All vents should be kept open to permit free flow of gas to the atmosphere Protect openings against entrance of rain snow insects or any other foreign material that may plug the vent or vent line When installing outdoors point the spring case vent of the Primary regulator and Integral Monitor downward to allow condensate to drain This minimizes the possibility of freezing and accumulation of water or other foreign materials entering the vent and interfering with proper operation Under enclosed conditions or indoors escaping gas may accumulate and be an explosion hazard In these cases the vents should be piped away from the regulator to the outdoors Type TM600 INTERNAL REGISTRATION PLUG BLOCKS THE OUTLET PRESSURE COMMUNICATION FROM THE OUTLET OF THE VALVE BODY TO THE INTEGRAL MONITOR THIS ALLOWS THE DOWNSTREAM CONTROL LINE TO CONTROL THE INTEGRAL MONITOR INSTALL DOWNSTREAM CONTROL LINE INTEGRAL MONITOR CONTROL LINE SHOULD BE SEPARATED FROM THE PRIMARY REGULATOR CONTROL LINE TO PROVIDE MONITOR FUNCTION IF DAMAGE SHOULD OCCUR TO THE PRIMARY REGULATOR DOWNSTREAM CONTROL LINE INTEGRAL MONITOR M1062 EG INLET PRESSURE 5 OUTLET PRESSURE ATMOSPHERIC PRESSURE INSTALL DOWNSTREAM CONTRO

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