Emerson 2000IW Brochure
Contents
1. fuel management Surgical tools diagnostic cassettes components filter assemblies lamps fluidic devices cardiometry reservoirs sensors glove box knee bolsters blood and gas filters IV spikes drug instrument clusters interior trim delivery systems face masks HVAC housings air intake manifolds implantable devices insulin pumps air filters bottles carbon canisters surgical gowns blood donation kits glove box lids air channels electronic dialysis tubes disposable clothing modules exterior lighting resonators pump cylinders blood basins sensor door panels center consoles fuel components dialysis systems tanks bumpers front grilles air ducts cooling systems oil pans Electronics Electronic modules devices and housings inkjet and toner cartridges digital cameras cell phones media storage devices battery packs battery cells connectors sensors portable memory devices micro disks navigation systems Packaging Textiles and Appliances oo Nonwovens Condiment dispensers blister Steam irons pump housings vacuum packages stand up pouches juice Quilted and laminated fabrics cleaner subassemblies front panels milk cartons and spouts pantyhose bedspreads mattress pads climate dishwasher spray arms water flow packages plastic coated paper cups mats diapers nappies hook and loop systems dryer cabinets ventilation flexible plastic and laminate tubes materials filter2. gentle and won t damage fragile components Its uses include heat staking insertion swaging degating and date stamping Spin welding is ideal for joining thermoplastics where the part to part interface is round The process brings the part interfaces together under pressure with a circular motion Frictional heat is generated causing the joint area to melt and fuse together into a strong hermetic seal Spin welding is highly economical relatively quiet adaptable to automation and provides fast cycle times Infrared welding a non contact assembly method uses localized radiant heat from contour adopted broadband metal foil emitters to melt the mating surfaces of the parts to be assembled This permits greater freedom in designing parts such as complex curved joints and internal walls The technique produces strong airtight welds with a solid homogeneous bead and very good flash quality Compatible with most thermoplastics infrared welding is particularly appropriate for higher temperatures processing and is effective on semi crystalline resins such as polyethylene and polypropylene In addition the infrared heat source is precisely controlled important when dealing with heat sensitive parts Hot plate welding utilizes a heated platen that directly contacts the mating surfaces of the parts to be joined This technique is cost effective and compatible with most thermoplastics Greater latitude in parts desi
3. is useful for assembling irregularly shaped parts The solid weld flash makes this technique attractive for industrial parts assembly It is economical and fast for high volume production and flexible for multiple tool changeouts in the same machine The process creates friction heat at the joint interface of the parts to be mated until the right molten state is reached The plastic then solidifies under clamping pressure and forms a permanent bond In addition to linear vibration welding only Branson offers orbital vibration technology increasing joint welding opportunities to meet a wider range of requirements Hybrid Process for Clean Vibration Joints Hybrid welding combines infrared and vibration processes offering more options and applications for smart molding joint design Branson s innovative technology incorporates localized broadband infrared preheating into the vibration weld tooling Proprietary metal foil emitters melt the joint area s surface before the vibration process starts minimizing particles generated during the vibration weld phases and producing clean high strength joints with reduced residual stresses material specific friction and welding time Fully controlling plastic s ability to melt and flow into an extended shape thermal welding enables molten plastic to capture another component imbed an insert into a part and connect a plastic part to other parts such as metal or glass filled resins This process is
4. BRANSON Joining Technologies for Plastics The pertect solution for every application EMERSON Industrial Automation Branson The World s Major Resource for Plastics Joining Technologies Branson is everywhere you need us to be for plastics joining With technical facilities and sales support offices throughout the Americas Europe and Asia our global perspective and local presence set us apart from the competition We offer more plastics joining technologies than anyone and can provide the process best suited for each application Our unsurpassed industry experience helps you get to market quickly with quality products manufactured with the highest efficiencies Manufacture in a single location Design in Europe or the Americas with production in Asia Branson works closely with you through every stage of a project including consultation design material feasibility prototype development product testing and final production We team with integrators and manufacturers developing OEM equipment that can be installed seamlessly and integrated into automated systems Our support services include employee training engineering assistance creating new modified parts troubleshooting preventative maintenance and repair Branson can successfully meet your plastics joining challenge with our application experience technical expertise and responsive service The Widest Range of Plastics Joining Solutions Branson of
5. fers several joining technologies without favoring one technique over another In each application we review all parameters of the project with you to find the solution that provides the best performance Deciding factors include product specifications functional demands materials used part size geometry production quantities automation and overall costs With our technical expertise experience with numerous polymers and In ultrasonic welding high frequency vibrations generate heat at the interface of the parts to be joined melting the plastic and creating a strong bond The technique is fast efficient non contaminating and requires no consumables It produces a clean weld site with highly uniform joint quality providing exceptional performance consistency and reliability Easily integrated into automated systems our equipment can be readily customized to fit exact specifications of welded parts advanced plastics joining equipment Following are the processes we you can be confident in making the offer to meet a wide variety of right choice plastics joining applications Ultrasonic welding is well suited for stud weld degate or spot weld assembling parts with delicate thermoplastics and slit or laminate internal electronic components thermoplastic films and fabrics and can be used to insert stake Vibration welding creates high strength leakproof hermetic seals with most thermoplastics and
6. gn is possible since the hot plate method can weld parts and internal walls and assemble thin wall parts complex geometries large multiple small parts and parts with loose internal components Laser welding joins materials not easily welded by other thermal assembly methods This innovative technique is based on the STTIr Simultaneous Through Transmission Infrared principle where laser energy passes through one plastic component and is absorbed by the second component This results in heating melting of the interface where controlled clamp force is applied and the parts are joined The technique heats the entire weld surface simultaneously and has a rapid cycle time making it well suited to high volume applications Minimal flash and no particulate produce parts with excellent cosmetic properties Laser welding also permits preassembled parts to be joined without affecting internal components allowing for 3 D joint configurations and more flexible part design Markets and Applications Branson s plastics joining technologies meet the specialized requirements of a range of applications in a variety of business sectors delivering product integrity superior part performance excellent value and ultimately customer satisfaction Branson offers customers an eco friendly outcome energy efficient free from consumables and recyclable without chemical adhesives and solvents Automotive Medical Instrument panels
7. h various research centers have produced widespread innovations in plastics joining technology that are benefiting companies everywhere Branson is a leading innovator in the Industrial Automation division of Emerson a diversified global manufacturing and technology company Emerson is a progressive company working to develop products and processes Europe Branson Ultraschall Niederlassung der Emerson Technologies GmbH amp Co OHG Waldstrasse 53 55 63128 Dietzenbach Germany T 49 60 74 49 7 0 F 49 6074 497 199 www branson eu to resolve global issues including energy supply and distribution information and networking climate and environment manufacturing efficiency and product performance Emerson is dedicated to the pursuit of breakthrough technology developments never before envisioned Branson brings exceptional quality fast delivery and competitive prices Contact your nearest regional center today Asia Branson Ultrasonics Shanghai Co Ltd 528 Rong Le Dong Road Song Jiang Shanghai PRC 201613 T 86 21 3781 0588 F 86 21 5774 5100 www branson china com The Emerson logo is a trademark and service mark of Emerson Branson Ultrasonics Corporation 2010 Electric Co PJ 0001 10
8. s and filter bags belts systems refrigerator components yogurt cups coffee capsules flexible sanitary pads blinds films tarpaulins pouches plastic containers valle curtains labels sleeping bags And more The applications above represent just a sampling of products created with Branson joining equipment Today we are also working with new energy products such as batteries solar components green film and fuel cells BRANSON Global Technologies Local Solutions Branson s unmatched global resources ensure optimal solutions for the most challenging materials joining and precision cleaning applications With 1600 employees in over 70 sites worldwide we can rapidly respond to our customers needs wherever they are located Branson understands local markets and regulations and the open collaboration among our global offices and extensive staff of application specialists quickly produces solutions for customers We partner with companies of every size and scope to help resolve critical issues ranging from Americas Branson Ultrasonics Corp 41 Eagle Road Danbury CT 06810 USA T 203 796 0400 F 203 796 0450 www bransonultrasonics com market changes product quality life cycles and production costs to employee safety and environmental compliance And Branson s commitment to the publicly funded industrial collective research initiative and cooperation wit
Download Pdf Manuals
Related Search