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Emerson Process Management IM-106-910Xi User's Manual

1. page 3 1 Xi Configuration page 3 2 Set Test Gas Values page 3 2 Alarm Relay Output Configuration page 3 3 Analog Output Configuration page 3 4 Autocalibration Setup page 3 5 Optional Advanced Features Inside the Xi page 3 6 Extended Process Temperature Range to 800 C page 3 6 Stoichiometer page 3 7 Programmable Reference page 3 7 VERIFY INSTALLATION A WARNING Install all protective equipment covers and safety ground leads before equipment startup Failure to install covers and ground leads could result in serious injury or death CAUTION If external loop power is used the power supply must be a safety extra low voltage SELV type ROSEMOUNT amp Analytical EMERSON http www raihome com Xi Advanced Electronics Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Configuration Refer to Figure 3 1 for the configuration of jumpers JP1 through JP8 The jumper configuration for your I O board depends on the system design and system components used in your installation The setting of switch SW4 and the configuration of jumpers JP1 through JP8 must be verified on the I O board in the Xi All four dip switches on switch SW4 must be set to the OFF
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3. o 115V HEATER D D o DEET KO GO 1 U2 3 4 5 6 7 U8 5 ja 8 8 s 8 88 g WC3000 PROBE EE teak 2 S dsl d 2 5 115V HEATER zee amp g a 50 X e EE 6 SEE NOTE 3 aol eee B e 12 eee XPS TRANSMITTER P N 6A00358G03 r To Panel Ground Stud WHITE BLACK Be DR BOARD SWITCH JUMPERS JUMPER SETTINGS JP8 PINS 1 2 J3 JP11 PINS 1 2 SW1 SWITCH SETTINGS 44V 115V POS 1 OFF O O O HTR POS 2 OFF J1 HTR JUMPER SETTING 5 ATR E WIRE1 WIRES 115V a WHT BLU S o HTR E GRN GRN YEL tus TO A TC Panel pine Y 7 TC Ground BLACK ORG RN nd 2A p MELTE 02 e i os 2 DR BOARD z2 amp 8 oO To Panel Ground Stud 40200024 A 6 Instruction Manual IM 106 910Xi Original Issue i November 2010 Xi Advanced Electronics Figure A 4 Remote XPS 6A00358G03 Wiring Diagram Sheet 2 of 2 XPS TRANSMITTER P N 6A00358G03 AC INPUT BOARD 100 240
4. 1 88 KE 4 iiie p 8 00 0 21 8 PLACES GROUND 40200021 Two XPS units can be wired to two Probes and back to one dual channel Xi This avoids having to purchase a Xi for each probe and eliminates one of two signal cables that would otherwise be required to communicate between the Xi and XPS units A 3 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure A 3 Remote XPS 6A00358G01 Wiring Diagram Sheet 1 of 2 Notes 1 All wiring marked with an asterisk is factory wiring inside the XPS 2 Except for JP7 and JP8 on I O board jumper and switch settings are factory set and shown for reference only 3 Disconnect probe cable from HPS and re terminate to XPS retaining existing cable gland 4 Disconnect signal cable from HPS and IFT Re terminate to XPS and Xi remote using single shielded twisted pair from existing cable Cut remaining wires flush with cable jacket XPS TRANSMITTER P N 6A00358G01 pure Eu i m rp et etie l l 1 1 1 l 7 LE eee e co CON TOROID Jal 1 d 1 Hep TRANSFORMER l 1 9 1 YEL 2 a l Panel gt YEL 3 ou zx n amp Ground 2 z 2 9 wl Iz WC3000 PROBE Stud YEL 4 2 2 9
5. YELLOW POS 4 OFF oootn QD Shield Ground BLACK WHITE BROWN RED 40200027 A 9 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 SPECIFICATIONS Part Number Description 6A00358G01 for 120 240V 50 60 Hz 140VA 20 C to 55 C 95 Relative Humidity 44N Probes Type 4X IP66 6A00358G03 for 120 240V 50 60 Hz 776VA 20 C to 55 C 95 Relative Humidity 120V Probes Type 4X IP66 6A00365G01 for 120 240V 50 60 Hz 140VA 20 C to 55 C 95 Relative Humidity 44V Probes Type 4X IP66 General Purpose Certifications C G c Us RECOMMENDED SPARE PARTS Table A 1 Spare Parts Part Number 1A99763H01 6A00418G01 6A00419G01 6A00420G01 A 10 Description Kit Replacement Enclosure Mounting Feet Kit DR Board Kit Toroid Transformer Kit Fuses Reference 3 15 A 250V Littlefuse P N 218 3 15 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Appendix B Safety Data Safety Instructions page B 2 ROSEMOUNT amp Analytical EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 SAFETY INSTRUCTIONS B 2 IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member state
6. ALARM NO ALARM COM To Alarm 1 Indicator ALARM NC HTR NO 34 COM HTR NC 3dJ To Heater Relay or Alarm 2 Indicator Flame Status Input To SPS or IMPS c A 2 tn 9 ra a BE Z co a To 375 Field Communicator From or XPS To DCS or HART Xi 4 20 mA TP20 Xi Output to Ammeter Xi 4 20 mA TP23 4 20mA Check PROBE 25 Probe Output to Voltmeter PROBE TP24 24 VDC Loop 40200005 See Appendix A for details of XPS Figure 2 5 Alarm Indicator Relay Terminals 2 6 To Alarm 1 Indicator al To Heater Relay or Alarm 2 Indicator o 0000 SSS aL DOOD 39640001 Terminate the shield of the 4 20 mA signal wires at the designated ground terminal of the Xi Do not allow bare shield wires to contact the circuit boards Insulate the shield wires prior to termination Connect the signal wires from the SPS or IMPS if used to the applicable terminals of J3 Refer to the SPS or IMPS instruction manual for wiring details Connect the signal wires for the flame status input if used to the applicable terminals of J2 The flame status sensing device is supplied by the customer Refer to the
7. balance nitrogen gases are recommended Never use nitrogen or instrument air as calibration gases Flowmeters for calibration gases and regulators and flowmeters for reference air are available as loose components mounted into an optional manual calibration switching panel or as a fully automatic calibration system Figure 1 3 where calibration solenoids are switched from the Xi Electronics See IM 106 340AC SPS 4000B Single Probe Autocalibration Sequencer or IM 106 400IMPS IMPS 4000 Intelligent Multiprobe Test Gas Sequencer for additional details Data Communications An operator can configure and troubleshoot the Os Probe system in one of two Ways 1 Using the Xi Advanced Electronics the Xi carries the following optional advanced features Fully automatic calibration Flame safety interface High temperature operation above 700 C 1292 F standard temperature Stoichiometer feature provides the ability to indicate Os efficiency when the combustion process goes into reducing conditions 0 Oo Programmable reference provides enhanced accuracy when measuring at or near Oz level 20 95 2 Using the HART Interface The Xi s 4 20 mA output line transmits an analog signal proportional to the oxygen level The HART output is superimposed on the 4 20 mA output line This information can be accessed through the following e Rosemount Analytical Model 375 475 Field Communicator The handheld com
8. POWER SUPPLY BOARD SWITCH JUMPERS JUMPER SETTINGS JP1 PINS 2 3 JP2 PINS 2 3 JP5 PINS 1 2 751 JP7 PINS 1 2 INT PWR PINS 2 3 EXT PWR PINS 1 2 INT PWR PINS 2 3 EXT PWR SW4 SWITCH SETTINGS POS1 OFF POS2 OFF POS 3 OFF BOARD POS 4 OFF ALARM 1 ALARM 1 ALARM 1 NC ALARM 2 NO ALARM 2 ALARM 2 NC zz8g oo zr i SPS IMPS SPS IMPS I I 4 20mA HART za OUTPUT aja bo cd Shield Ground 40200025 Xi REMOTE A 7 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure A 5 Integral XPS 6A00365G01 Wiring Diagram Sheet 1 of 2 Notes 1 All wiring marked with an asterisk is factory wiring inside the XPS 2 Except for JP7 and JP8 on I O board jumper and switch settings are factory set and shown for reference only 3 Disconnect probe cable from HPS and re terminate to XPS retaining existing cable gland XPS TRANSMITTER P N 6A00365G01 eon A 4 20mA HART 4 20mA HART SPS A sPsc mE ALARM NO EG VIOLET ALARM COM BLUE ESS ET A Beekes ALARM NC GREEN Panel Ground WC3000 PROBE JUMPER saal gels
9. 2 5 Optional Flame Safety Interlock 2 7 Traditional Architecture Cable Connections 2 7 E FOUNDATION HART i FIELD COMMUNICATIONS PROTOCOL U U ROSEMOUNT Analytical A 4 e EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 SECTION 3 Verity Installation defi de Does e XOU 3 1 Configuration of Xi Xi Configuration 3 2 Electronics Set Test Gas 3 2 Alarm Relay Output 3 3 Analog Output 3 4 Autocalibration Setup eneen 3 5 Optional Advanced Features Inside the 3 6 Extended Process Temperature Range to 800 C 1472 3 6 Stoichiometerz ike eR p ERU Ex RE MER ERE EE 3 7 Programmable Reference 3 7 SECTION 4 a c c 4 1 Startup and Operation Startup is seeds rie Neate MP nend na Beo uin RES 4 1 Operatiori Via Xl ew ERE RCM RR RUE een 4 2 Startup Display ves is uev nage wed owe ede eh E ele und 4 2 Error 4 2 XI Gonttols o we atem now err Bale ow Bok ghee deat 4 2 Password Protection lille 4 3 System Parameter Descriptions
10. 4 7 Probe Parameter Descriptions ae 4 8 Operation Via 4 10 Field Communicator Signal Line Connections 4 10 Field Communicator Menu 4 11 Off line and On line 4 11 Calibration 4 14 Os Calibration ecu arm ees LEE ve e EX tec Re lek 4 14 Calibration with 4 14 Calibration with Xi and Field Communicator 4 15 DA die eee EUR Eno wad ta QR RM 4 16 D A Trim with Xi eeen 4 16 SECTION 5 Overview of Operating Principles 5 1 Troubleshooting Generalis si Andante nt eea et ie P e tu pee 5 2 Grounding esas onale arr kader ad hae AE Dane qu 5 2 Electrical Noise zn vieren E 5 3 Electrostatic Discharge 5 3 Alarm Indications 0 0 ce eh 5 3 Identifying and Correcting Fault Indications 5 3 Calibration Passes but Still Reads Incorrectly 5 4 Probe Passes Calibration Os Still Reads High 5 5 Probe Passes Calibration Os Still Reads Low 5 6 How do detect a plugged 5 6 Can calibrate a badly plugged 5 6 TOC 2 Instruction Manual IM 106 910Xi Origi
11. O2 Temp Max CJC Temp Max Elect Temp Max Htr Volt Max Reset Max Temp Duty Cycle PID SP O2 Temp Htr Ramp Rate Flame Status In Alm Relay1 Out Alm Relay2 Out SPS IMPS In SPS IMPS Out T EE Val VO EE Val TRANSDUCER BOARD T Restart Cntr IO Restart Cntr Reset Restart Cntr Reset Device NV Memory Fail Board Temp High Factory Mode O2 Htr Ramp Rate O2 Sensor Open O2 T C Open O2 Temp Low O2 Temp High O2 T C Shorted O2 T C Reversed O2 Htr Failure No Flame Xmt Disconnect Cal Recommend Cal Failed Cell Imp High CPU Volt Low CPU Volt High O2 Htr Volt Low O2 Htr Volt High Low O2 Factory Mode DIP Switch 2 DIP Switch 3 Flame Status AutoCal Device Relay Device Cal Hold Heater On Version 40050004 4 5 Xi Advanced Electronics Instruction Manual IM 106 910Xi Original Issue November 2010 Figure 4 2 Xi Menu Sheet 3 of 3 CONTINUED FROM SHEET 2 BASIC SETUP DETAILED SETUP CALIBRATION 4 6 IDENTIFICATION VARIABLE MAPPING SENSOR ANALOG OUTPUT CAL SETUP O2 CALIBRATION CAL CONSTS 4 20 MA SIGNAL Tag Device ID T90 Filter O2 Cell Ref O2 Temp SP Features O2LRV O2 URV AO Range Signal Alarm Level Alm Relay1 Alm Relay2 Low O2 AlmSP Hi Temp Alm SP AO Tracks Auto Cal Start On CalRec Cal Gas 1 Cal Gas 2 Gas Time Purge Time Cal Intv Next Cal Time Start Cal Abort Cal Display Cal CAL STATUS CURRENT CA
12. T90 Filter VARIABLES O2 Cell Ref INFO O2 Temp SP O2 LRV O2 URV O2 AO Range Signal Alarm Level Alm Relay 1 Alm Relay 2 Low O2 Alm SP High Temp Alm SP AOTracks Auto Cal CAL SETUP Start On CalRec INFO Cal Gas 1 Cal Gas 2 Gas Time Purge Time Cal Intv Next Cal Time Universal rev Fld dev rev Hardware rev Software rev No Alarm Unit Alarm Low O2 Alarm Low O2 Unit Alm Cal Recommended Cal Rec Unit Alm Low O2 Cal Rec Low O2 Unit Cal Rec No Alarm Unit Alarm Low O2 Alarm Low O2 Unit Alm Cal Recommended Cal Rec Unit Alm Low O2 Cal Rec Low O2 Unit Cal Rec Heater Relay 39640009 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 CALIBRATION New cells may operate for more than a year without requiring calibration GENERAL but older cells may require recalibration every few weeks as they near the end of their life A CALIBRATION RECOMMENDED alarm provides notice of when a calibration is required This strategy ensures that the O reading is always accurate and eliminates many unnecessary calibrations based on calendar days or weeks since previous calibration The Probe s can be calibrated manually through the handheld 375 475 Field Communicator or the Xi Fully automatic calibration can be performed automatically using the Xi and the SPS 4001B Single Probe Autocalibration Sequencer or the IMPS 4000 Intelligent Multiprobe Sequencer O CA
13. on 1 BLACK Orc Dre RELAY IN e e BB e 0 J4 TP22 See z E ooolT Nw TP20 dg Flame Status Input Set SWA Position 4 ON All Others OFF JP1 JP2 on Pins 1 amp 2 JP8 ooo e WN AWN x S a Transmitter L2 N a z 100 240 50 60 HZ 40200015 Figure 6 6 I O Board Positions in the Xi Enclosure Insulator Board in Slot Used only with dual channel transmitter N Tr o Qe AN Probe 1 I O Board Probe 2 I O Board x in Slot in Slot 6 7 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 AC Relay Board Use the procedure that follows to replace and set up the AC Relay board in Replacement the Xi A WARNING Disconnect and lock out power before working on any electrical components Replacing an Existing AC Relay Board 1 Loosen the four screws securing the Xi cover The screws are captive and do not need to be completely removed Swing the Xi cover down to expose the inner components Tag and disconnect wiring for the Relay In Slide the AC Relay Board part way out of the Xi enclosure Tag a
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15. For more information call Rosemount Analytical Inc at 1 800 433 6076 8 5 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 OXYBALANCE DISPLAY AND AVERAGING SYSTEM Figure 8 5 OxyBalance 38890099 Optional OxyBalance Display and Averaging System Reviews up to eight 4 20 mA signals from individual probes Trends individual outputs calculates four programmable averages as additional 4 20 mA outputs For more information call Rosemount Analytical Inc at 1 800 433 6076 8 6 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Appendix A XPS EQUIPMENT DESCRIPTION Remote XPS for 44V Probes 6A00358G01 ROSEMOUNT Analytical XPS Information XPS Equipment Description page A 1 Remote XPS for 44V Probes 6A00358G01 page A 1 Remote XPS for 115V Probes 6A00358G03 page A 2 Integral XPS 6A00365G01 with Xi for 44V Probes page A 3 Other XPS Uses page A 3 Specifications lt s sser raams nen RR page A 10 Recommended Spare Parts page A 10 The XPS is primarily an interfacing electronics box installed between an Probe and the Xi electronics There are three variants of the XPS electronics box each with specific functions 1 Remote XPS 6A00358G01 for 44V Probes 2 Remote XPS 6A0
16. Note Description Kit Power Supply Board Obsolete Replaced by 6A00329G01 Kit Switching Power Supply Board Kit I O Board Kit AC Relay Board Kit DR Board Kit Front Panel with Overlay amp CPU Board Kit Front Panel with Overlay Enhanced Software Option Upgrade Stoichiometric Function Enhanced Software Option Upgrade Programmable Reference Function Enhanced Software Option Upgrade 800 Process Fun ction Kit Pipe amp Wall Mount Kit Panel Mount Ribbon Cable 10 Pin CPU Board to I O Board Ribbon Cable 14 Pin CPU Board to Power Supply Board Insulator Kit Hole Plug amp Gland Gasket Panel Gasket Cover If the existing I O Board has been operated with the Stoichiometric enhanced software feature this feature must be activated in the new board before the Xi is put back into service Failure to do so will cause a false analog output signal to the DCS EMERSON http www raihome com Xi Advanced Electronics Instruction Manual IM 106 910Xi Original Issue November 2010 Calibration Components Table 7 2 Replacement Parts for Calibration Components Part Number 1A99119G01 1A99119G02 1A99119G03 Note Description Calibration Gas Bottles 0 4 and 8 O2 balance nitrogen 550 liters each Two Flow Regulators for calibration gas bottles Bottle rack Calibration gas bottles cannot be shipped via airfreight Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electro
17. O2CAL 00 04 Example Table 1 3 Calibration Gases Part Number Description 1A99119G01 Two disposable calibration gas bottles 0 4 and 8 Oo balance nitrogen 550 liters each 1A99119G02 Two flow regulators for calibration gas bottles 1A99119G03 Bottle rack Note Calibration gas bottles cannot be shipped via airfreight Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Section 2 Installation System Considerations page 2 2 Mechanical Installation page 2 2 Xi Advanced Electronics page 2 2 Electrical Installation page 2 5 Xi Advanced Electronics page 2 5 Optional Flame Safety Interlock page 2 7 Traditional Architecture Cable Connections page 2 7 ZA WARNING Before installing this equipment read the Safety instructions for the wiring and installation of this apparatus at the front of this Instruction Manual Failure to follow safety instructions could result in serious injury or death Z WARNING Install all protective equipment covers and safety ground leads after installation Failure to install covers and ground leads could result in serious injury or death Z WARNING The Xi Advanced Electronics can be installed in general purpose areas only Do not install the Xi in hazardous areas or in the vi
18. intern ch a extern ch by m lo b t vytvo eno odpov daj c uzemn n Po instalaci nebo odstran n probl m mus b t vym n ny v echny bezpe nostn kryty a uzemn n V dy mus b t zaji t na integrita v ech zemnic ch svorek S ov kabely by m ly odpov dat po adavk m normy IEC227 nebo IEC245 V echna zapojen by m la byt vhodn pro pou it pri vn j ch teplot ch nad 75 V echna pou it kabelov hrdla by m la m t takov vnit n rozm ry aby zajistila odpov daj c zakotven kabelu Spr vnou innost za zen zajist te vytvo te li p ipojen k nap jec mu zdroji pouze p es jisti kter v p pad poruchy odpoj v echny obvody s konduktory Jisti m e tak obsahovat mechanick odpojova Pokud ho neobsahuje mus b t zaji t n a jasn ozna en jin zp sob odpojen za zen od zdroje Jisti e nebo p ep na e mus odpov dat uzn van m norm m nap IEC947 V echna zapojen mus odpov dat m stn m norm m Je li za zen nebo kryt ozna en symbolem na prav stran pravd podobn se uvnit nach z nebezpe n nap t Tyto kryty by m ly b t sejmuty pouze po odpojen za zen od zdroje a to pouze kvalifikovan m zam stnancem Je li za zen nebo kryt ozna en symbolem na prav stran povrch za zen m e b t velmi hork Tyto kryty by m ly b t sejmuty pouze kvalifikovan m zam stnancem po odpojen
19. nynak Ha a berendez s vagy a burkolata a jobb oldalon l that szimb lummal jelzett alatta val sz n leg vesz lyes fesz lts g van jelen Az ilyen burkolat csak a berendez s ramtalan t sa ut n t vol that el s csak k pzett szervizszakember v gezheti el Ha a berendez s vagy a burkolata a jobb oldalon l that szimb lummal jelzett fenn ll a vesz lye hogy alatta forr fel letek tal lhat ak Az ilyen burkolatot csak k pzett szervizszakember t vol thatja el a berendez s ramtalan t sa ut n Bizonyos fel letek rint sre forr ak maradhatnak Ha a berendez s vagy a burkolata a jobb oldalon l that szimb lummal jelzett tekintse meg az Uzemeltet si tmutat arra vonatkoz utas t sait A term ken haszn lt grafikus szimb lumok a k vetkez szabv nyok legal bb egyik b l sz rmaznak EN61010 1 IEC417 s ISO3864 Ha a berendez sen vagy a c mk ken a Ne nyissa ki bekapcsolt llapotban vagy hasonl felh v s szerepel robban svesz lyes k rnyezetben fenn ll a gyullad s vesz lye Ez a berendez s csak ramtalan t s ut n nyithat ki a cimk n vagy a kezel si tmutat ban szerepl a berendez s leh l s t biztos t megfelel id i r hagy s ut n s csak k pzett szervizszakember v gezheti el Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics IMPORTANTE Norme di sicurezza per il cablaggio e l installazio
20. 7 This input is internally powered by the Xi and is actuated via a dry contact output from the user s flame scanner A closed contact indicates a flame is present An open contact indicates a loss of flame A traditional architecture configuration is used to provide for remote location of the transmitter electronics All electronics are housed inside the Xi A multi conductor power signal cable connects between the probe and the Xi Use the following procedure to connect the traditional architecture probe to the Xi NOTE The Traditional Architecture cable is provided at the specified length and is ready for installation The cable glands must be properly terminated to maintain EMC EMI noise protection 1 Run the 7 conductor cable between the traditional architecture probe and the installation site for Xi Use new cable conduit or trough as needed 2 7 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure 2 7 Flame Safety Interlock Wiring Diagram Xi I O Board AC Relay Board JP1 JP2 e f Factory SWA j e I Wiring 2 OUT 4 o 3lol3 e Kj 3 RED DZS oz mm Oro 255 oN NC DI e DI RELAY IN 66060 a J4 EEN TP21 JP5 o 1 TP20 e gt Flame TP23 Status 2 1 o 1 T
21. APPENDIX A XPS Equipment Description A 1 XPS Information Remote XPS for 44V Probes 6A00358G01 A 1 Remote XPS for 115V Probes 6A00358G03 A 2 Integral XPS 6A00365G01 with Xi for 44V Probes A 3 Other XPS Uses nnee eeen A 3 Specifications nst ae hels A 10 Recommended Spare Parts A 10 APPENDIX B Safety tr ret ren ele d ERU B 2 Safety Data APPENDIX C Returning Material Return of Material TOC 3 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 TOC 4 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Xi Advanced Electronics for Zirconium Oxide Flue Gas Probes READ THIS PAGE BEFORE PROCEEDING ESSENTIAL Emerson Process Management designs manufactures and tests its products INSTRUCTIONS to meet many national and international standards Because these ROSEMOUNT Analytical instruments are sophisticated technical products you MUST properly install use and maintain them to ensure they continue to operate within their normal specifications The following instructions MUST be adhered to and integrated into your safety program when installing using and maintaining Rosemount Analytical products Failure to follow the proper instructions may cause any one of the following situations to occur Loss of life personal
22. COM Disconnect DIAGNOSTICS SYS NVMem Fail SOFTWARE Version Build Num Comm Status SERVICES Reset Comm Stat Restart Cntr Reset Restart Cntr Reset Sys Params DEVICE Poll Addr Serial Number I O BOARD 1 Features EE Erase Count Reset I O Board Poll Addr I O BOARD 2 Serial Number Features EE Erase Count Reset I O Board BOARD Num Probe Probe Sel Probe1 Enabled Probe2 Enabled PROBE DISPLAY ONE PROBE Line1 Probe CONFIGURE Line1 Data Line2 Probe Line2 Data MAIN DISPLAY Line3 Probe Line3 DataL Line3 DataR Line4 Probe Line4 DataL Line4 DataR TWO PROBES Line1 Probe Line1 Data Line2 Probe Line2 Data Line3 Probe Line3 DataL Line3 DataR Line4 Probe Line4 DataL Line4 DataR LOG OFF Password Enable Password Revert Time Language LCD Contrast Reset Contrast CONTINUED ON SHEET 2 39410039 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Figure 4 2 Xi Menu Sheet 2 of 3 OP Mode PROCESS VARS PROCESS VARIABLES ANALOG OUTPUT ALARMS STATUS DIAGNOSTICS PROBE 1 or PROBE 2 VAR MAX HEATER CONTROL VO STATES EE STATUS SERVICES CONTINUED ON SHEET 3 RAW VALUES SOFTWARE 02 O2 Temp CJC Temp Elec Temp O2 Cell TC Volt Cell Imp Htr Volt CPU Volt O2 AO O2 AO O2 LRV O2 URV AO Range FAILED MAINTENANCE1 MAINTENANCE2 ADVISORY OPERATING
23. Issue Xi Advanced Electronics November 2010 Table 1 2 Product Matrix O gt Autocalibration Accessories O2CAL Autocalibration Accessories Code Single Probe Sequencers Autocalibration Options 00 None 01 SPS 4001B Single Probe Sequencer general purpose NEMA 4X includes check valve for probe Code Intelligent Multiprobe Sequencers IMPS 00 None 01 IMPS single probe general purpose NEMA 4X includes check valve for probe 02 IMPS two probe general purpose NEMA 4X includes check valve for probe 03 IMPS three probe general purpose NEMA 4X includes check valve for probe 04 IMPS four probe general purpose NEMA 4X includes check valve for probe 05 IMPS single probe 115V heated general purpose NEMA 4X includes check valve for probe 06 IMPS two probe 115V heated general purpose NEMA 4X includes check valve for probe 07 IMPS three probe 115V heated general purpose NEMA 4X includes check valve for probe 08 IMPS four probe 115V heated general purpose NEMA 4X includes check valve for probe 09 IMPS single probe 220V heated general purpose NEMA 4X includes check valve for probe 10 IMPS two probe 220V heated general purpose NEMA 4X includes check valve for probe 11 IMPS three probe 220V heated general purpose NEMA 4X includes check valve for probe 12 IMPS four probe 220V heated general purpose NEMA 4X includes check valve for probe
24. LRV O value at the lower analog output value 0 mA or 4 mA O2 URV O value at the upper analog output value 20 mA AO Range Range of the analog output 0 20 mA or 4 20 mA Signal Alarm Level Os alarm level 3 5 mA or 21 1 mA Configuring the Analog Output with the Field Communicator 1 Use the 375 475 Field Communicator software to access the HART menu From the DEVICE SETUP menu select DETAILED SETUP From the DETAILED SETUP menu select ANALOG OUTPUT From ANALOG OUTPUT set the following parameters O2 LRV value at the lower analog output value 0 mA or 4 mA O2 URV value at the upper analog output value 20 mA O2 AO Range Range of the analog output 0 20 mA or 4 20 mA Signal Alarm Level alarm level 3 5 mA or 21 1 mA Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics AUTOCALIBRATION SETUP If autocalibration is desired the Xi must be used with either an SPS 4001B or IMPS 4000 The Xi must be properly configured before autocalibration can take place Refer to the applicable SPS 4001B or IMPS 4000 instruction manual for details on performing autocalibration Refer to Section 4 Startup and Operation for details on manual calibration procedures A Xi is shipped from the factory without autocalibration configured This same process must be performed any time a replacement I O Board is installed Configuring Autocalibration with the Xi Keypad Displ
25. Package UU 42 DR Board Wiring Operation via HART AMS 4 10 7 US Left Hand Side 6 16 Overview of Operating DR Board Wiring Principles 5 1 X Right Hand Side 6 15 OxyBalance Display 1 5 Xi Components Exploded View 6 3 Xi Components Replacement 6 3 Xi Configuration 3 2 E F Xi Controls 4 2 Electrical Noise 5 3 Power Supply Board Xi Front Panel Components 6 4 Electrostatic Discharge 5 8 Replacement 6 11 Xi a i Front Panel Replacement 6 12 Error Conditions Display 4 2 Power Supply Board Wiring 6 11 Xi Menu 4 4 Essential Instructions i Probe Parameter Xi Mounting Details 2 4 DIBSUDPHORE etspers ds Xi Power Connections 2 8 F Xi Signal Connections 2 7 Flame Safety Interlock 2 8 R XPS 6A00358G01 A 1 A 4 Replacement Parts 7 1 XPS 6A00358G03 A 2 A 6 G Replacement Parts XPS 6A00365G01 Grounding a a a 5 2 Calibration Components 7 2 with A 3 A 8 ROSEMOUNT Analytical EMERSON http www raihome com Process Management Instruction Manual z IM 106 910Xi Original I Xi Advanced Electronics Index 2 WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will upon shipment be free of defects i
26. Rl e eee ee page 4 2 Password Protection page 4 3 Xi Menu Sheet 1 of 3 page 4 4 System Parameter Descriptions page 4 7 Probe Parameter Descriptions page 4 8 Operation Via HART AMS page 4 10 Field Communicator Signal Line Connections page 4 10 Field Communicator Menu Trees page 4 11 Off line and On line Operations page 4 11 Calibration General page 4 14 Os Calibration en eee page 4 14 Os Calibration with page 4 14 Calibration with Xi and Field Communicator page 4 15 Dg mc page 4 16 D A Trim with XI nee eee I m RI RI page 4 16 OVERVIEW Interface to the Xi for setup calibration and diagnostics can be via a 375 475 Field Communicator or Asset Management System Setup calibration and diagnostic operations will differ depending on the selected interface for communications with the transmitter STARTUP The Probe will take approximately 45 minutes to warm up to the 736 C heater setpoint The 4 20 mA signal will remain at a default value of 3 5 mA through this warm up period Once warm the Osprobe will be reading oxygen and the 4 20 mA signal will be reading based on the default range of 0 1096 Oo NOTE The Xi offers
27. at 75 C As dimens es internas dos bucins dos cabos devem ser adequadas a uma boa fixa o dos cabos Para assegurar um funcionamento seguro deste equipamento a liga o ao cabo de alimenta o el ctrica deve ser feita atrav s de um disjuntor min 10A que desligar todos os condutores de circuitos durante uma avaria O disjuntor poder tamb m conter um interruptor de isolamento accionado manualmente Caso contr rio dever ser instalado qualquer outro meio para desligar o equipamento da energia el ctrica devendo ser assinalado convenientemente Os disjuntores ou interruptores devem obedecer a uma norma reconhecida tipo IEC947 Sempre que o equipamento ou as tampas contiverem o s mbolo prov vel a exist ncia de tens es perigosas Estas tampas s devem ser retiradas quando a energia el ctrica tiver sido desligada e por Pessoal da Assist ncia devidamente treinado Sempre que o equipamento ou as tampas contiverem o s mbolo h perigo de exist ncia de superf cies quentes Estas tampas s devem ser retiradas por Pessoal da Assist ncia devidamente treinado e depois de a energia el ctrica ter sido desligada Algamas superf cies permanecem quentes at 45 minutos depois Sempre que o equipamento ou as tampas contiverem o s mbolo o Manual de Funcionamento deve ser consultado para obten o das necess rias instru es Todos os s mbolos gr ficos utilizados neste produto baseiam se em uma ou mais das segui
28. diagnostic screens of the Xi can be viewed at any time but further access and unauthorized configuration changes can be prevented by enabling a password protection feature However the Xi is shipped with password protection disabled Password protection can be enabled by selecting System Main Menu gt Configure gt LCD gt Enable Password see the Xi Menu Figure 4 2 The factory default upon enabling the password protection is ROSE but the password can consist of any 4 alpha numeric characters If the user forgets the password call Rosemount Analytical technical support at 800 433 6076 to gain access to a master password A Lock icon will be displayed at the top right corner of the main display when password protection is in effect The password protection will relock itself after a certain number of seconds with no button pushes defined as revert time in the same LCD setup menu Users can also force the front panel to be locked by selecting System Main Menu gt Log Off The Log Off selection will perform no function if the password feature is disabled The Xi has a Reset function that reestablishes all factory default conditions including the password protection feature i e the password protection will fall back to a disabled condition after a reset 4 3 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure 4 2 Xi Menu Sheet 1 of 3 ALARMS COM Disconnect STATUS
29. in order to maintain a temperature setpoint of 736 degrees C Signal Conditioning The electronics receives the raw millivolt signal from the sensing cell then linearizes and amplifies the signal to provide a linear 4 20 mA output signal used for recording or as an input into a DCS system for control purposes Calibration A bottled calibration gas of known value is typically flowed into the probe s sensor to verify that it is reading correctly If the signal is out of calibration the calibration gas is used to adjust the 4 20 mA output signal During calibration the Xi prompts the technician to flow two calibration gases into the probe and with the calibration gases flowing automatically adjusts the O signal With the addition of a Single Probe Sequencer SPS the Xi electronics can also switch the calibration gases on and off Diagnostics Multiple alarms are available for display The alarm displays are intended to assist a technician in locating where an instrument problem may reside The Xi electronics has been verified to operate the following probes Westinghouse 218 and World Class Rosemount Analytical Oxymitter Yokogawa Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Technical Support Hotline For assistance with technical problems please call the Customer Support Center CSC The CSC is staffed 24 hours a day 7 days a week Phone 1 800 433 6076 1 440 91
30. install a new corrugated washer whenever you remove the sensing cell from the probe Bad Reference Side Cell Electrode A bad reference side cell electrode can cause an elevated reading This fault is usually indicated by a frequent Calibration Recommended alarm and increasing cell impedance readings A high cell impedance can be calibrated out but if the impedance continues to increase rapidly the sensing cell must be replaced 5 5 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Probe Passes Calibration O Still Reads Low How do detect a plugged diffuser Can calibrate a badly plugged diffuser 5 6 The diffusion element at the end of the probe is a passive filter It plugs very slowly since there is no active flow being drawn across it In applications that have a heavy particulate loading coal or wood fired boilers cement and lime kilns catalyst regeneration recovery boilers etc this diffusion element will eventually plug NOTE It is important not to pressurize the sensing cell during calibrations by flowing excessive cal gas against a plugged diffuser Always use a two stage regulator for setting calibration gas pressure Calibration flow rates should be set only when a new diffuser is installed As the diffuser plugs do not adjust the flow rates upward The cell s speed of response will degrade The trend in the control room will bec
31. insulating the probe installation including the probe mount flange and dual blue housings The Xi can calibrate an Oo Probe manually through the front panel display or via a handheld 375 475 Field Communicator or automatically through the SPS 4001B Single Probe Autocalibration Sequencer or the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer The Xi can be used with the SPS 4001B or IMPS 4000 in order to perform an auto semi auto calibration Refer to the SPS 4001B or IMPS 4000 Instruction Manual for further details on how to configure and perform an automatic calibration Refer to the Calibration General in Section 4 Startup and Operation to perform a manual calibration Refer to Section 7 Replacement Parts for individual replacement parts and part replacement kits Part replacement kits are available for each of the components discussed in this section Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Xi COMPONENTS REPLACEMENT Figure 6 1 Xi Components Each of the following procedures details how to replace a specific component of the Xi Most of these procedures include component setup instructions that must be performed before returning the related Os Probe to service Refer to Figure 6 1 and Figure 6 2 for illustrations of the Xi components Component replacement kits are available for each of the components replaced in this repair section Refer to Section 7 Rep
32. lignende er der fare for anteendelse i omr der hvor der er en eksplosiv atmosfeere Dette udstyr ma kun abnes nar stramkilden er fjernet og der er gaet tilstraekkelig tid til at udstyret er k let ned Den n dvendige tid hertil er angivet pa etiketten eller i brugervejledningen Udstyret ma kun abnes af en fagleert person Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn Low Voltage Directive te verzekeren Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten intern en extern installatie of controle moeten alle veiligheidsdeksels en aardingen terug geplaatst worden Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen hoger dan 75C Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is Om de veilige werking van dit toestel
33. mv Dec mV Ohm mV Dec mV Among the parameters available through the Xi and 375 475 Field Communicator menus are a number of Probe Parameters The probe parameters define variables that configure a specific probe in the transmitter system Probe parameters are described in the following table PARAMETER DESCRIPTION Current oxygen concentration value 02 The value should reflect the last good O2 value if it is in the Lock state during calibration Current O2 sensor temperature Current cold junction temperature Current electronic temperature measured at the I O board Raw mV value for ZrO sensor O2 T C voltage Cell impedance sensor resistance measured Heater voltage Transmitter CPU voltage Analog output value represents the O2 concentration measurement O2 analog output percentage for O2 AO This is the highest O2 sensor temperature reached since last reset This is the highest temperature reached at the cold junction since last reset This is the highest temperature reached at the I O board since last reset This is the highest heater voltage reached since last reset O2 heater duty cycle Value between 0 and 1 PID temperature set point Heater ramp rate calculated in degree C per second Flame status input state OFF ON SPS IMPS input state OFF ON SPS IMPS output state OFF ON Alarm Relay 1 output state OFF ON Alarm Relay 2 output state OFF ON Device operating mode PO Power
34. other than air sensor temperature set point It allows measurement of oxygen with an elevated sensor temperature 02736 degC set point 12834 degC set point Advanced software features O Stoichiometer 1 Programmable Reference 2 Elevated Temperature Primary variable 02 upper range value Primary variable 02 lower range value Analog output polarity 024 20 mA 1220 4 mA O2 alarm level 023 5 mA 1221 1 mA Alarm Relay 1 mode no alarm unit alarm low O2 alarm low O2 unit alarm Cal recommended Cal recommended unit alarm low O2 Cal recommended low O2 unit alarm Cal recommended Alarm Relay 2 mode no alarm unit alarm low O2 alarm low O2 unit alarm Cal recommended Cal recommended unit alarm low O2 Cal recommended low O2 unit alarm Cal recommended Heater relay Low O2 alarm threshold High temperature alarm threshold Analog output track O2 sensor measurement during a calibration No Yes Enable disable automatic calibration No Set to Manual calibration mode Yes Set to Automatic calibration mode Start automatic calibration on Cal Recommended state No Yes Test Gas 1 value This is the actual value of the gas being applied during the Test Gas 1 phase of a calibration Test Gas 2 value This is the actual value of the gas being applied during the Test Gas 2 phase of a calibration Test Gas application time This is the length of time test gases are applied to the probe during l
35. otwiera gdy urzadzenie jest pod napieciem lub podobne oznaczenia informuja o ryzyku zaptonu w miejscach gdzie wystepuje zagrozenie wybuchem Urzadzenie nalezy otwiera tylko po odtaczeniu zasilania i po uptywie czasu na ostygniecie urzadzenia oznaczonego na etykiecie lub w instrukcji obstugi Urzadzenie moga otwiera wytacznie odpowiednio przeszkoleni pracownicy serwisu Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics IMPORTANTE Instru es de seguran a liga o e instala o deste aparelho As seguintes instru es de seguran a aplicam se especificamente a todos os estados membros da UE Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tens o Relativamente aos estados que n o perten am UE dever o cumprir igualmente a referida directiva exceptuando os casos em que a legisla o local a tiver substitu do 1 Devem ser feitas liga es de terra apropriadas a todos os pontos de terra internos ou externos Ap s a instala o ou eventual repara o devem ser recolocadas todas as tampas de seguran a e terras de protec o Deve manter se sempre a integridade de todos os terminais de terra Os cabos de alimenta o el ctrica devem obedecer s exig ncias das normas IEC227 ou IEC245 Os cabos e fios utilizados nas liga es el ctricas devem ser adequados para utilizac o a uma temperatura ambiente
36. oznakah navedeno Ne odpirajte e je pod napetostjo ali podobno opozorilo je na obmo jih z eksplozivnim ozra jem prisotna nevarnost v iga To opremo je dovoljeno odpirati samo e je napajanje izklopljeno in je poteklo dovolj asa da se oprema ohladi kot je navedeno na oznaki ali v priro niku z navodili Opremo lahko odpira samo usposobljeno servisno osebje B 21 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 22 IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato Las siguientes instrucciones de seguridad son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension 1 Se deben preveer conexiones a tierra del equipo tanto externa como internamente en aquellos terminales previstos al efecto Una vez finalizada las operaciones de mantenimiento del equipo se deben volver a colocar las cubiertas de seguridad aasi como los terminales de tierra Se debe comprobar la integridad de cada terminal Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245 Todo el cableado sera adecuado para una temperatura ambiental de 75 C Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables Para un manejo seguro del equipo la alimentacion electrica se realizara a traves de un interruptor magnetotermico min 10 el cual desco
37. quipements ou les capots affichent le symbole suivant cela signifie que des surfaces dangereusement chaudes sont pr sentes Ces capots ne doivent tre d mont s que lorsque l alimentation est coup e et uniquement par un personnel comp tent Certaines surfaces peuvent rester chaudes jusqu 45 mn Lorsque les quipements ou les capots affichent le symbole suivant se reporter au manuel d instructions Tous les symboles graphiques utilis s dans ce produit sont conformes un ou plusieurs des standards suivants EN61010 1 IEC417 amp ISO3864 Les quipements comportant une tiquette avec la mention Ne pas ouvrir sous tension ou toute autre mention similaire peuvent cr er un risque d incendie dans les environnements explosifs Ces quipements ne doivent tre ouverts que lorsqu ils sont hors tension et que la dur e de refroidissement requise indiqu e sur l tiquette ou dans le manuel d instructions s est coul e En outre ils ne doivent tre ouverts que par un personnel qualifi Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 12 FONTOS Biztonsagi el r sok a k sz l k vezet kel s hez s zembe ll t s hoz A k vetkez biztons gi el r sok kifejezetten vonatkoznak az sszes EU tag llamra Ezeket szigor an be kell tartani a Kisfesz lts g ir nyelvnek val megfelel s biztos t s hoz A nem EU tag llamok szint n tarts k be a k vet
38. spesifisert pa merkelappen eller i handboken Selv da skal utstyret bare pnes av erfarne serviceteknikere B 17 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 18 WAZNE Zalecenia dotyczace bezpieczenstwa w zakresie podtaczania i instalacji tego urzadzenia Nastepujace zalecenia dotycza zwlaszcza stosowania urzadzenia we wszystkich krajach Unii Europejskiej Nale y sie ci le do nich stosowa w celu zapewnienia zgodno ci z dyrektyw niskonapi ciow W przypadku instalacji urz dzenia w krajach nienale cych do Unii Europejskiej nale y r wnie przestrzega poni szych zalece chyba e s one zast pione lokalnymi lub og lnokrajowymi standardami 1 2 Urz dzenie nale y pod czy kablem uziemiaj cym do wszystkich punkt w uziemienia wewn trznych i zewn trznych Po instalacji lub czynno ciach serwisowych nale y zamkn wszystkie pokrywy zabezpieczaj ce i ponownie pod czy uziemienie Nale y pilnowa by nie dosz o do przerwania uziemienia Przewody zasilaj ce powinny by zgodne z wymaganiami normy IEC227 lub IEC245 Wszystkie przewody powinny by odpowiednie do uzytku w rodowisku temperaturze wy szej ni 75T Wszystkie d awnice powinny mie wymiary wewn trzne zapewniaj ce pewne umocowanie przewod w W celu zapewnienia bezpiecznej pracy urz dzenie nale y pod czy do sieci tylko za po rednictwem wy cznika automatycz
39. the cell may be beyond its useful life CPU Voltage Low The CPU voltage is less than 2 7 V indicating the CPU voltage is too low Yes CPU Voltage High The CPU voltage is more than 3 3 V indicating the CPU voltage is too high Yes Htr Voltage Low The heater voltage for the O cell heater is below 35 volts Yes Htr Voltage High The heater voltage for the O cell heater is above 264 volts Yes Low O2 The reading is below the Low O2 Alm SP Yes CALIBRATION PASSES BUT STILL READS INCORRECTLY 5 4 There are a few fault conditions where no alarm indication is present and the probe passes calibration but the reading may still be incorrect An incorrect flow rate of calibration gases can cause a shifted calibration If the flow rate of calibration gases is too low process gases can mix in with the calibration gases causing a mixture at the cell that is different than what is noted on the calibration gas bottles Always set the calibration flow rate when a new diffuser is installed and never readjust this flow rate until another new diffuser is installed For applications with heavy particulate loading see Probe Passes Calibration But Os Still Appears To Read Low No or improper reference air supplied Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Probe Passes Calibration Still Reads High Figure 5 2 Probe Leakage Paths External Reference Air Leak There may be a
40. to select the menu item number To return to a preceding menu press the left arrow key 1 Select DEVICE SETUP 2 From the DEVICE SETUP screen select menu item 4 DETAILED SETUP 3 Select menu item 3 CAL SETUP to input the cal gas and gas flow times 4 Return to the DEVICE SETUP screen and select menu item 2 DIAG SERVICE 5 From the DIAG SERVICE screen select menu item 3 CALIBRATION to access the CALIBRATION screen 6 From the Oo CALIBRATION screen select menu item 1 CAL to access the O calibration procedure 4 15 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Z WARNING Failure to remove the Xi from automatic control loops prior to performing this procedure may result in a dangerous operating condition 7 Inthe first O2 CAL screen a Loop should be removed from automatic control warning appears Remove the Xi from any automatic control loop to avoid a potentially dangerous operating condition and press OK 8 Follow the handheld 375 475 Field Communicator display prompts to perform the cal procedure D A TRIM The D A trim procedure is used to calibrate the 4 20 mA output signal to a precision mA measurement device The two paragraphs that follow describe how to perform a D A trim for two of the three basic system configurations shown in Figure 4 10 Only the signal to the DCS needs to be trimmed Figure 4 6 D A Trim Methods
41. vary significantly from the bottle values then a formal calibration should be conducted as noted in Section 4 Startup and Operation The Xi offers a calibration recommended diagnostic that will indicate when the probe needs to be calibrated EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 CALIBRATION Automatic Calibration Manual Calibration REPLACEMENT PARTS 6 2 Combustion processes that have a high level of ash or other particulate content will cause the diffusion element on the end of the probe to plug off A badly plugged diffuser will cause a slower speed of response to changing Os levels in the process This can usually be seen on the recorded trends in the control room When performing a calibration check or actual calibration the calibration flow meter may read lower if the diffuser is badly plugged Never increase the flow rate back up however as this can cause a shifted calibration Adjust the calibration flow rate only when a new diffuser is installed Always record the response time back to the process after the calibration gases are removed as noted on the calibration record at the end of this section Diffuser pluggage can be tracked through this record A visual inspection of the probe should be conducted during plant outages paying particular attention to condensed components Condensation can be reduced or eliminated by
42. za zen od zdroje N kter povrchy mohou b t st le hork Je li za zen nebo kryt ozna en symbolem na prav stran p e t te si nejprve instrukce v n vodu k obsluze V echny grafick symboly pou van u v robku poch zej z n sleduj c ch norem EN61010 1 IEC417 a ISO3864 Pokud je za zen nebo t tky ozna eno varov n m Je li za zen pod nap t m neotv rejte jej i podobn m m e doj t ve v bu n m prost ed ke vzn cen Za zen Ize otev t pouze po jeho odpojen od zdroje a ponech n dostate n ho asu na vychladnut jak je uvedeno na t tku nebo v n vodu k obsluze a to pouze kvalifikovan m zam stnancem B 3 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 4 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr Folgende sikkerhedsinstruktioner gzelder specifikt i alle EU medlemslande Instruktionerne skal noje folges for overholdelse af Lavsspeendingsdirektivet og bor ogs f lges i ikke EU lande medmindre andet er specificeret af lokale eller nationale standarder 1 2 Passende jordforbindelser skal tilsluttes alle jordklemmer interne og eksterne hvor disse forefindes Efter installation eller fejlfinding skal alle sikkerhedsdaeksler og jordforbindelser reetableres Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245 Alle ledningstils
43. 000 T 65 6 777 8211 T 44 1243 863121 F 713 827 3329 F 65 6 777 0947 A F 44 1243 845354 E analytical ap emerson com e http www raihome com EMERSON 2010 Emerson Process Management All rights reserved
44. 0358G03 for 115V Probes 3 Integral XPS 6A00365G01 for 44V Probes This version of the XPS is for use with Westinghouse Rosemount Analytical World Class probes that use a 44 volt heater and when the Os Probe uses a 120 240V 50 60Hz power source The 6A00358G01 version contains electronics to receive and process multiple raw signals from the probe Signal wires between the O Probe and the G01 version XPS include the following 1 Thermocouple 2 conductors type K lead wire 2 Sensing Cell 2 conductors 3 Heater 3 conductors 4 Shield This version of the XPS provides for probe heater control and signal conditioning The signal conditioning electronics result in a linear 4 20 mA signal No operator interface is included Thereby the 4 20 mA signal typically goes to a Xi Advanced electronics unit Alternately a handheld HART 375 475 Field Communicator can be used as the operator interface However the Xi or the field communicator must be the dedicated communication device The Xi and the field communicator cannot be used at the same time For heater control the G01 version of the XPS includes a transformer The transformer converts 120 240V AC input power to the 44V AC heater voltage used in the Westinghouse Rosemount Analytical World Class probe EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure A 1 Remote XPS 6A00358G0
45. 1 and 6A00358G03 Notes 1 Customer must provide suitable cable conduit entry to Mounting meet Type 4X and IP66 2 All dimensions are in inches 6 91 40200020 Remote XPS for 115V The 6A00358G03 version of the XPS is similar to the 6A00358G01 described Probes 6A00358G03 above except that it does not include the transformer The 6A00358G03 version controls any Westinghouse Rosemount Analytical Oo probe that uses a 115V heater Applicable probes include Models 218 and 218A Oxymitter X STREAM or Model 6888 probes A 2 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Integral XPS 6A00365G01 with Xi for 44V Probes Figure A 2 Integral XPS with Xi and 6A00365G01 Mounting Other XPS Uses This XPS equipment configuration includes the XPS and a Xi Advanced Electronics unit installed on a common mounting plate This configuration is intended to replace a World Class Intelligent Field Transmitter IFT where the required input line voltage is 120 240V AC particularly for 240 VAC applications Notes 1 Customer must provide suitable cable conduit entry to meet Type 4X and IP66 2 Mounting holes for integral XPS panel reflect same hole patterns used for the WC3000 IFT P N 1U05717GXX blue box and P N 6A00178GXX gray box 3 All dimensions are in inches 10 00
46. 4 1261 In addition to the CSC you may also contact Field Watch Field Watch coordinates Emerson Process Management s field service throughout the U S and abroad Phone 1 800 654 RSMT 1 800 654 7768 Emerson Process Management may also be reached via the Internet through e mail and the World Wide Web e mail GAS CSC emerson com World Wide Web www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 vi Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Section 1 COMPONENT CHECKLIST SYSTEM OVERVIEW Scope ROSEMOUNT Analytical Description and Specifications Component Checklist 1 1 System Overview page 1 1 Scope n uh eee eee es page 1 1 System Configurations page 1 3 Automatic Calibration page 1 4 Communication Options page 1 4 Specifications page 1 6 A typical Rosemount Analytical Os Combustion Flue Gas Transmitter should contain the items shown in Figure 1 1 A complete Oxygen Analyzer system will include some or all of the equipment shown However this manual describes item 8 only Record the part number serial number and order number for the Xi Electronics in the table located on the back cover of this ma
47. 44V HEATER o 5 l E amp e Z E E BLUE GREEN GRN YEL J3 44V 115V O O O HTR BLACK J o HTR WHITE HTR GREEN 5 i YELLOW BLUE ORANGE 9 E m enen een en en en en ne en en en en ee en nen en d en A 4 r To Panel Ground Stud JP41 wn DR BOARD GND 120V 50 60 Hz INPUT SEE NOTE 4 pr BOARD SWITCH JUMPERS JUMPER SETTINGS JP8 PINS 1 2 JP11 PINS 1 2 SW1 SWITCH SETTINGS POS 1 OFF POS 2 ON HTR JUMPER SETTING WIRE1 WIRES 115V ad Panel Ground 5 Stud gt ans z TO TOROID TRANSFORMER 1 YEL 2 YEL 3 YEL 4 40200022 Instruction Manual IM 106 910Xi Original Issue i November 2010 Xi Advanced Electronics Figure A 3 Remote XPS 6A00358G01 Wiring Diagram Sheet 2 of 2 XPS TRANSMITTER P N 6A00358G01 AC INPUT BOARD 100 240 VAC POWER SUPPLY BOARD SWITCHIJUMPERS ae 9 JUMPER SETTINGS JP1 PINS 2 3 F1 JP2 PINS 2 3
48. 5 Note that the THUM Adapter may also be used with the Oxymitter mounted integral to the probe or to the Oxymitter remote electronics Figure 1 4 Wireless THUM Adapter THUM Adapter THUM Adapter interconnected interconnected e with Xi with Oxymitter 8 without Xi S Optional OxyBalance Display and Averaging System Receives up to eight 4 20 mA signals from individual Xi units Trends individual outputs and calculates four programmable averages as additional 4 20 mA outputs OxyBalance graphic displays are shown in Figure 1 5 See IM 106 4050 OxyBalance Oxygen Display and Averaging System for additional details Figure 1 5 OxyBalance Displays 1 27 2006 8 28 14 38890063 Xi Advanced Electronics Instruction Manual IM 106 910Xi Original Issue November 2010 SPECIFICATIONS Measurement Specifications Net O Range Lowest Detectable Limit Signal Stability Accuracy in Reducing Conditions System Response in Reducing Conditions Ambient Temperature Effect on Xi 4 20 mA Signal Environmental Specifications Xi Advanced Electronics Ambient Temperature Limits Xi LCD display Ambient Temperature Limits General Purpose Certifications Installation Specifications Mounting Reference Air Calibration Cal Gases Traditional Architecture Cable Transmitter Electrical Power Electrical Power for Xi Power Consumption of Xi Alarm Relay Outputs Optional Loss of Flame Inp
49. 5 mA Critical Alarm transmitter reading unusable factory default 3 8 mA Reading Under Range Example user sets range to 2 10 Current reading is 1 9 4 to 20 mA Normal Operation 20 5 mA Reading Over Range Example range is 0 10 Current reading is 12 PIMA Critical Alarm transmitter reading is unusable user can choose this alarm level instead of the factory default level of 3 5 to 3 6 mA NOTE To ensure correct operation you should make sure that the Digital Control System is configured to interpret these signal levels correctly Once an alarm condition is identified the Xi offers a number of diagnostics to interpret the specific alarm Alarm indications are available via the Xi or the 375 475 Field Communicator and Rosemount Analytical s Asset Management software When the error is corrected and or power is cycled the diagnostic alarms will clear or the next error on the priority list will appear There are two types of alarms recoverable and non recoverable If an existing alarm is recoverable the alarm active indication will disappear when the alarm condition no longer exists If an alarm is not recoverable the alarm indication will continue to be displayed after the cause of the alarm condition is corrected AC power to the Xi must be cycled to clear a non recoverable alarm Alarm messages are displayed on the Xi display window when the alarm status display is accessed via the Xi menu A listing of the alarm f
50. CS 4 20 mA signal loop or to the Xi terminals as shown in Figure 4 3 and refer to Figure 4 4 for the 375 475 Field Communicator Xi menu tree The 375 475 Field Communicator can be operated both off line and on line Off line operations are those in which the communicator is not connected to the Probe Off line operations can include interfacing the 375 475 Field Communicator with a PC refer to applicable HART documentation regarding HART PC applications In the on line mode the 375 475 Field Communicator is connected to the 4 20 mA analog output signal line The communicator is connected in parallel to the Probe or in parallel to the 250 ohm load resistor 4 11 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure 4 4 375 475 Field Communicator Xi Menu Tree Sheet 1 of 2 O2 Chart O2 Temp Chart Cell Imp Chart PROCESS O2 Cell Chart VARIABLES O2 Trend O2 Temp Trend Cell Imp Trend AO Trend O2 PROCESS O2 Temp VARS CJC Temp Elect Temp O2 Cell TC Volts RAW VALUES Cell Imp Htr Volts CPU Volts 02 AO O2 AO O2 LRV O2 URV O2 AO Range PV is O2 VARIABLE SV is O2 Temp TV is Cell Imp MAPPING 4V is O2 Cell mV ALARMS Device DEVICE Failed SETUP STATUS Maintenance 1 Maintenance 2 Advisory DIAG Operating SERVICE aca Start Cal Abort Cal Cal Step Time Remain 02 CALIBRATION 02 CALIBRATION Cal Result Clear Cal Result Delta Imp Nex
51. E JP5 PINS 1 2 TB JP7 PINS 1 2 INT PWR PINS 2 3 EXT PWR JP8 PINS 1 2 INT PWR i PINS 2 3 EXT PWR SW4 SWITCH SETTINGS POS 1 OFF POS 2 OFF POS 3 OFF BOARD POS 4 OFF ALARM 1 NO 1 y ALARM 1 NC ALARM 2 NO H ALARM 2 COM V ALARM 2 NC z232 oo l g g 24 9 SPS IMPS u T SPS IMPS I I I I I 4 20 ae i OUTPUT ae te E Shield Ground Xi REMOTE 40200023 A 5 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure A 4 Remote XPS 6A00358G03 Wiring Diagram Sheet 1 of 2 Notes All wiring marked with an asterisk is factory wiring inside the XPS Except for JP7 and JP8 on I O board jumper and switch settings are factory set and shown for reference only Disconnect probe cable from HPS and re terminate to XPS retaining existing cable gland Disconnect signal cable from HPS and IFT Re terminate to XPS and Xi remote using single shielded twisted pair Pon OXT DR PROBE
52. HMIR L istruzzjonijiet tas sigurt japplikaw specifikament ghall Istati Membri ta l UE Dawn g andhom ji u osservati b mod strett biex tkun gurata l konformit mad Direttiva dwar il Vulta Baxx Stati li mhumiex membri ta l UE g andhom ukoll ikunu konformi dan li ej lief jekk dawn ikunu sostituti mill Istandards lokali jew Nazzjonali 1 Konnessjonijiet adegwati ta l ert g andhom isiru g all punti kollha ta l ert interni u esterni fejn ikun ipprovdut 2 l installazzjoni jew meta tipprova ssolvi xi problema l g atjien kollha tas sigurt u l erts tas sigurt g andhom jitpo ew lura f posthom L integrit tat terminali kollha ta l ert g andha tin amm f kull in 3 Il wajers tal provvista tad dawl g andhom ikunu konformi ml ti ijiet ta IEC227 jew IEC245 4 Il wiring kollu g andu jkun adattat g all u u f temperatura ta l ambjent ta iktar minn 75 C 5 Il glands tal kejbils kollha li jintuzw iridu jkunu ta daqs intern tali li jipprovdu ankoragg adegwat lill kejbil 6 Biex ti gura t t addim sigur ta dan it tag mir il konnessjoni mal provvista tad dawl g andha ssir biss permezz ta circuit breaker li jiskonnetta l kondutturi kollha li jkunu j orru irkuwiti f sitwazzjoni meta jkun hemm il sara Is circuit breaker jista wkoll jinkludi swi li ji ola li ja dem b mod mekkaniku Jekk dan ma jkunx il ka mezz ie or ta kif it tag mir ji i skonnettjat m
53. Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics for Zirconium Oxide Flue Gas Probes ROSEMOUNT amp Analytical EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Essential Instructions SECTION i DT a ii Introduction Definitions eur RR ERI Rer RR ER x Epi ERU EE dE iii Symbols 3 au eaten eae de eas eed xa I ah caw d iv OVEIWVICW see vara iv Technical Support V SECTION 1 Component 1 1 Description and System Overview nende eneen eee ee 1 1 Specifications Scope EEEE ECT A EO MN EE E TET EE ET RSSTSELSEITEXIILOSEIS 1 1 System Configurations 1 3 Automatic Calibration 1 4 Communication Options 1 4 Specifications evene een ewe en 1 6 SECTION 2 System 2 2 Installation Mechanical 2 2 Xi Advanced 2 2 Electrical 1 2 5 Xi Advanced
54. L DISPLAY CAL LOGS FAILED CAL D A Trim Failed Slope Failed Const No Alarm Unit Alarm Low O2 Alarm Low O2 Unit Alm Cal Recommended Cal Rec Unit Alm Low O2 Cal Rec Low O2 Unit Cal Rec No Alarm Unit Alarm Low O2 Alarm Low O2 Unit Alm Cal Recommended Cal Rec Unit Alm Low O2 Cal Rec Low O2 Unit Cal Rec Heater Relay Cal Result Reset Cal Rsult Delta Imp Next Cal Time Cal Slope Cal Const Cal Imp Reset Cal 39640008 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics SYSTEM PARAMETER Among the parameters available through the Xi and 375 475 Field DESCRIPTIONS Communicator menus are a number of System Parameters The system parameters define variables that configure the Xi in the transmitter system System parameters are described in the following table PARAMETER NAME UNITS PARAMETER DESCRIPTION Y Version Software version number for the CPU board Y Build Num Software build number for the CPU board Y Comm Status Communication status between the CPU and I O boards Y Restart Cntr Software restarts counter for the CPU board N Poll Addr Polling Address Address used to identify a Field Device changeable by the user to control N Serial Number I O board serial number N Features Available advanced software features for the I O board ON feature supported OFF feature not supported N EE Erase Count This is for nonvolati
55. LIBRATION This section covers manual calibration For automatic calibration details see the Instruction Manual for the SPS 4001B Single Probe Autocalibration Sequencer or the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Calibration can be performed using three basic calibration methods The methods available to you for use depend on the configuration of your system The paragraphs that follow describe how to perform a calibration for three basic system configurations shown in Figure 4 5 Included in the calibration procedures are instructions for setting up the cali bration parameters Setup of the calibration parameters should be performed before the first calibration Thereafter perform calibration setup only as needed to change the calibration parameters or to reset the parameters fol lowing the replacement of primary system components Before calibrating verify that the configuration gas parameters are correct Refer to Section 3 Configuration of Xi Electronics Figure 4 5 Calibration Methods Simplified CONFIGURATION 1 CONFIGURATION 2 O2 CAL 0559902 EERS 40200011 Calibration with Xi For systems with configuration 1 shown in Figure 4 5 use the following pro cedure to perform a calibration using the Xi If necessary use the Xi menu tree in Figure 4 2 for reference 4 14 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Calibration w
56. Pins 1 amp 2 mA HART Signal from most common Xi to Probe method Powered from Pins 2 amp 3 External DC Supply Loop Power for 4 20 Powered from Xi JP7 amp JP8 Pins 1 amp 2 mA HART Signal from both must be Xi to DCS set the same Powered from DCS Pins 2 amp 3 Sw4 Switch Settings Default OFF 1 Reserved must remain OFF 2 Not used 3 Not used 4 Flame safety function enable 40200009 6 5 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 11 Reinstall wiring for Alarm Outputs Flame Status Input and or SPS IMPS as applicable See Figure 6 4 and Figure 6 5 for wiring diagrams See Figure 6 6 for I O board positions in the Xi enclosure 12 Connect the ribbon cable to the I O Board A new cable is supplied and should be used if the old one is damaged 13 Swing the Xi cover up in place and tighten the four screws 14 Prior to operating the Os Probe and the Xi all optional software enhancements previously enabled or not must be enabled Notify Rosemount Analytical Inc and reference the following part numbers to enable the related software options Part Number Software Option 6400269901 Enhanced Software Option Upgrade Stoichiometric Function 6A00269G02 Enhanced Software Option Upgrade Programmable Reference Function 6A00269G03 Enhanced Software O
57. S Input JP8 o 2 213 O O Set SW4 Position 4 ON All Others OFF JP1 JP2 on Pins 1 amp 2 Transmitter GND L2 N 100 240 VAC 50 60 HZ See Appendix A 8 for details Figure 2 8 Traditional Architecture Cable Gland Assembly Locking Nut Plastic Insert Gland Body EEEF 39410044 2 Install the cable and lead wires to the probe per manufacturer s instructions 3 Install the cable at the probe housing and at the Xi enclosure according to the following procedure a Unscrew locking nut from gland assembly Figure 2 8 and slide locking nut back along cable 2 8 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Pull the gland body away from the plastic insert Use care not to damage the cable shield braid Insert the cable wires into the proper entry port in either the probe housing or the Xi enclosure At the probe housing apply Teflon tape or similar sealing compound to the tapered pipe threads Thread the gland body into the probe housing until properly seated At the Xi enclosure insert the gland body into the left front cable port from the inside of the enclosure Use the rubber O ring provided to seal the cable port Ensure the cable shield braid is evenly formed over the gray insert When properly formed the braid should be evenly spaced around the circumference of the insert and not extend beyond the nar
58. Set Test Gas Values 3 2 ee SELLE I O Board Positions 6 8 Specifications 1 6 oe nets Borad Jumpers 3 2 SPS 4001 8 8 IMPS 4000 8 4 Startup and Operation 4 1 B Installation Electrical 2 6 Startup Display 4 2 By Pass Package 8 2 Xi Jo Sioa E M oe ke 2 3 Support Hotline i iv System Configuration 1 3 System Description 1 3 M System Parameter Calibration 4 14 6 2 Maintenance 6 1 A ipti 4 7 Calibration Gas Bottles 1 8 8 5 Maintenance Intervals 6 1 Re eres CORO qii i Calibration Gases 1 8 Manual Calibration 6 2 Calibration Methods 4 14 T Calibration Record Sheet 5 7 Traditional Architecture Cell Installation 6 3 Calibration oo 4 14 Connections ee 2 8 RM ransmitter Verify O Calibration with Xi 4 14 Installation of 3 2 D Calibration with Xi and E CS ES nee NET 2 Troubleshooting D A Trim Methods Simplified 4 16 Field Communicator 4 15 G 5 2 D A Trim Procedure 4 16 Sensor mV Reading Operating Principles 5 1 D A Trim with Xi 4 16 vs 0 736 5 2 Typical System installation EN 2 2 DR Board Replacement 6 14 Operation Via HART AMS 4 7 4 10 Typical System
59. Simplified CONFIGURATION 1 No D A Trim Required D A Trim 8 D A Trim with Xi For systems with configuration 1 shown in Figure 4 6 use the handheld 375 475 Field Communicator to access the D A trim procedure according to the instructions that follow Refer to the 375 475 Field Communicator Xi Menu Tree in Figure 4 2 1 From the DEVICE SETUP screen select menu item 2 DIAG SERVICE to access the diagnostics and service menu options 2 Select menu item 3 CALIBRATION to access the calibration menu options 3 Select menu item 3 4 20 mA SIG to access the 4 20 mA SIGNAL Screen 4 Select menu item 1 D A Trim to start the trim procedure 4 16 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Section 5 Troubleshooting Overview of Operating Principles page 5 1 General page 5 2 Grounding rra 5 2 Electrical Noise page 5 3 Electrostatic Discharge page 5 3 Alarm Indications page 5 3 Identifying and Correcting Fault Indications page 5 3 Calibration Passes but Still Reads Incorrectly page 5 4 Probe Passes Calibration Still Reads High page 5 5 Probe Passes Calibration Os Still Reads Low page 5 6 How do I detect a plugg
60. V 7 displays Tag Y Line 4 DataR Main display line 4 right hand side data 0 displays PV Oo 4 displays CJC Temp 1 displays SV Op Temp 5 displays AO 2 displays TV Cell Imp 6 displays OP Mode 3 displays 4V Cell mV 7 displays Tag Y Revert Time min Xi display reverts to main display time Also locks screen if password protection is enabled Y Language 0 displays English 1 displays Spanish 2 displays German Y Contrast Display contrast 120 to 200 Y Alarms See section 5 Troubleshooting Alarm Indications Y Password Security Password Y Enable Password Enables disables security password protection 4 7 Xi Advanced Electronics Instruction Manual IM 106 910Xi Original Issue November 2010 PROBE PARAMETER DESCRIPTIONS TX lt lt lt CE lt lt lt lt lt 2 lt lt lt lt lt lt lt lt lt 4 8 lt lt lt lt lt lt lt lt PARAMETER NAME 02 O2 Temp CJC Temp Elec Temp O2 Cell TC Volt Cell Imp Htr Volt CPU Volt O2 AO O2 AO O2 Temp Max CJC Temp Max Elec Temp Max Htr Volt Max Htr Duty Cycle PID SP Htr Ramp Rate Flame Stat In SPS IMPS In SPS IMPS Out Alm Relay 1 Out Alm Relay 2 Out OP Mode Tag Device ID PV is SY is TY is QV is Cal Slope Cal Const Cal Imp Prev Slope Prev Const UNITS degC degC degC mV mV Ohm Volt Volt mA degC degC degC degC degC degC s
61. admel v i mbristel asuv paremale osutav s mbol t histab selle all leiduvat ohtlikku pinget Selliste s mbolitega mbriseid v ib eemaldada vaid juhul kui seade on toiteallikast lahti hendatud ning ka siis ainult vastavate oskustega spetsialisti poolt Seadmele v i mbristele m rgitud paremale osutava s mboli all valitseb kuumadest pindadest tulenev oht Nimetatud s mbolitega mbriseid v ib eemaldada vaid vastavate oskustega spetsialist kui seade on toiteallikast lahti hendatud Teatud pinnad v ivad puudutamise jaoks liiga kuumad olla Seadmel v i mbristel leiduva paremale osutava s mboli korral vt juhiste jaoks Toimimisjuhendit K ik selle toote juures kasutatavad graafilised s mbolid l htuvad hest v i enamast j rgmistest standarditest EN61010 1 IEC417 ja ISO3864 Kui seadmele v i siltidele on kirjutatud rge avage voolutarbimine korral vms valitseb plahvatusohtlikus keskkonnas s ttimise oht Seadet v ib avada ainult siis kui toide on lahti hendatud ning seadmel on v imaldatud sildil v i kasutusjuhendis osutatud aja jooksul maha jahtuda ning ka sellisel juhul ainult vastavate oskustega spetsialisti poolt Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 10 TARKEAA Turvallisuusohje jota on noudatettava taman laitteen asentamisessa ja kaapeloinnissa Seuraavat ohjeet p tev t erityisesti EU n j senvaltioissa Niit taytyy ehdottoma
62. anced Electronics VIKTIGT Sakerhetsforeskrifter for kablage och installation av denna apparat F ljande s kerhetsf reskrifter ar tillampliga for samtliga EU medlemslander De skall f ljas i varje avseende for att verensst mma med L gsp nnings direktivet Icke EU medlemsl nder skall ocksa f lja nedanstaende punkter savida de inte vergrips av lokala eller nationella f reskrifter 1 Tillamplig jordkontakt skall utf ras till alla jordade punkter saval internt som externt dar sa erfordras Efter installation eller fels kning skall samtliga s kerhetsh ljen och s kerhetsjord terplaceras Samtliga jordterminaler m ste h llas obrutna hela tiden Matningsspanningens kabel m ste verensst mma med f reskrifterna i IEC227 eller IEC245 Allt kablage skall vara l mpligt f r anv ndning i en omgivningstemperatur h gre n 75 C Alla kabelf rskruvningar som anvands skall ha inre dimensioner som motsvarar adekvat kabelf rankring F r att s kerst lla s ker drift av denna utrustning skall anslutning till huvudstr mmen endast g ras genom en s kring min 10A som skall fr nkoppla alla str mf rande kretsar nar nagot fel uppstar S kringen kan ven ha en mekanisk fr nskiljare Om sa inte r fallet m ste ett annat f rfarande f r att fr nskilja utrustningen fr n str mf rs rjning tillhandah llas och klart framg genom markering S kring eller omkopplare m ste verensst mma me
63. applicable OEM documents for signal wiring details Connect the customer s alarm indicator devices to the alarm indicator relay terminals See Figure 2 5 for the alarm indicator relay terminals Reinstall the I O board in the card rack of the Xi Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Figure 2 6 Power Connections Xi Advanced Electronics Optional Flame Safety Interlock Traditional Architecture Cable Connections 100 240 11 VAC 50 60 Hz L2 From DR board for Traditional Architecture configurations POWER SUPPLY BOARD DU m m m m m m m m m m m O 40200006 9 If your system is configured for two channel operation repeat steps 2 through 7 to connect the other signal wires 10 Remove the connector from the power supply board located on the left hand side of the card rack inside the Xi 11 See Figure 2 6 Connect the line or L1 wire to the L1 terminal and the neutral or L2 wire to the N terminal 12 Reinstall the power supply connector in the power supply board 13 Close and fasten the Xi cover A flame safety interlock by Emerson Process Management is available for heater power disconnect whenever there is a loss of the process flame or a heater runaway condition heater over temperature in the O Probe A simplified wiring diagram for the flame safety interlock is shown in Figure 2
64. atitikti pripa intus standartus tokius kaip IEC947 Visi laidai turi atitikti visus vietinius standartus Kur renginys ar dangos yra pa ym ti simboliu de in je emiau turi b ti pavojinga jtampa Sios dangos turi b ti nuimamos tik tada kai srov yra pa alinta i renginio ir tik tuomet tai turi atlikti apmokytas personalas Ten kur renginys ar dangos yra pa ym ti simboliu de in je ten yra pavojus nuo kar t pavir i apa ioje Sios dangos gali b ti nuimamos tik apmokyto personalo kai srov yra pa alinta i renginio Tam tikri pavir iai gali i likti kar ti lie iant Ten kur renginys ar dangos yra pa ym ti simboliu d Sin je r nurodymus Valdymo instrukcijose Visi grafiniai simboliai naudojami iam produktui yra i vieno ar daugiau toliau i vardint standart EN61010 1 IEC417 ir IS03864 Ten kur jrenginys ar etiket s yra pazym ti Neatidaryti esant srov s tiekimui ar pana iai uZsidegimo pavojus tose vietose kur sprogstamoji atmosfera Sis jrenginys gali b ti atidarytas tuomet kai yra pa alinta srov ir pra j s atitinkamas laikas nurodytas etiket je ar valdymo instrukcijoje pakankamas jrenginio atau imui ir tai tik apmokyto personalo Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics SVARIGI Dro bas nor d jumi s iek rtas pievieno anai un uzst d anai Turpm kie dro bas nor d jumi a
65. ault messages and the related fault status descriptions are shown in Table 5 1 Fault conditions that give no fault indication and that allow the probe to pass calibration are listed and discussed after Table 5 1 5 3 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Table 5 1 Diagnostic Unit Alarm Fault Definitions Message Status Self Clearing NV Mem Fail A checksum error was detected in the nonvolatile memory configuration data when the unit was No turned on Factory Mode On Xi box I O board SW4 position 1 is set on ON On transmitter electronics board SW1 No position 1 is set to ON This setting should only be used in the factory Board Temp Hi The transmitter electronic board temperature reading is above 126 C or the No Xi unit I O board temperature reading is above 86 C O2 Htr Ramp Rate The sensor heater ramp rate is greater than max allowed ramp rate indicating a run away No heater condition O2 Sensor Open The cell impedance voltage is reading less than 1 1 VDC indicating the sensor wires may be Yes disconnected or the Os sensor junction may be open O2 TC Open The cell heater thermocouple voltage is reading more than the hardware configured threshold Yes voltage This indicates the thermocouple wires may be disconnected or the thermocouple junction may be open O2 Temp Low The heater temperature is below the minimum temperature The predefined low temperature Ye
66. ay QVE GO por 8 Press the MENU button once From the main menu select PROBE 1 From PROBE 1 select DETAILED SETUP From the DETAILED SETUP menu select CAL SETUP From CAL SETUP select Auto Cal Press the RIGHT arrow key to change the state from NO to YES Configuring Autocalibration with the Field Communicator 1 OF Use the 375 475 Field Communicator software to access the HART menu From the DEVICE SETUP menu select DETAILED SETUP From the DETAILED SETUP menu select CAL SETUP From CAL SETUP select Auto Cal Press the RIGHT arrow key to change the state from NO to YES 3 5 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 OPTIONAL ADVANCED Advanced features available inside the Xi are typically ordered as part of the FEATURES INSIDE initial package However these advanced features are also available for field THE Xi retrofit Extended Process Temperature Range to 800 C 1472 F 3 6 A Xi is shipped from the factory with the optional enhanced software features enabled based on the configuration A WARNING The I O Board is shipped from the factory without any of the enhanced software features activated These features must be activated once the new board has been installed and before the Remote Interface is put into service Z WARNING If the existing I O Board has been operated with the Stoichiometric enhanced software feature this f
67. b stams spriegums Sos p rsegus dr kst no emt tikai tad ja iek rta ir atvienota no str vas padeves un os darbus dr kst veikt tikai atbilsto i apm c ti remontdarbu darbinieki Viet s kur iek rta vai t s p rsegi ir marketi ar labaj pus nor d to simbolu apdraud jumu izraisa zem tiem eso s karst s virsmas Sos p rsegus dr kst no emt tikai atbilsto i apm c ti remontdarbu darbinieki kad iek rta ir atvienota no str vas padeves lesp jams da as virsmas ar p c iek rtas atvieno anas paliks karstas Ja iek rta vai p rsegi ir marketi ar labaj pus eso o simbolu skatiet operatora rokasgr mat ietvertos nor d jumus Visi aj izstr d jum izmantotie grafiskie simboli atbilst vienam vai vair kiem no iem standartiem EN61010 1 IEC417 un 1503864 iek rtai vai uzlim m ir mar jums Neatv rt kam r piesl gta str vai vai taml dz ga nor de tas noz m ka spradzienbistama vid ir uzliesmo anas b stam ba So iek rtu dr kst atv rt tikai tad ja ir atvienota str va un ir nogaid ts iek rtas atdzi anai nepiecie amais laiks kas nor d ts uzl m vai ekspluat cijas rokasgr mat un os darbus dr kst veikt tikai atbilsto i apm c ti remontdarbu darbinieki B 15 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 16 IMPORTANTI STRUZZJONIJIET TAS SIGURTA GHALL WIRING U L INSTALLAZZJONI TAT TAG
68. ber 2010 Figure 2 3 Xi Advanced Electronics Wall Surface and Pipe Mounting Details WALL SURFACE MOUNT 6 1 155 159432 k 2 8 71 gt 0 6 15 Side View Front View Screw PIPE MOUNT Bottom View ap Front Panel 57 6X 1 2 In NPT 144 Conduit Openings 4 3 E E 109 ic 24 D Bracket p Y Y u P4 7 2 Inch Pipe Supplied C EY T by Customer cc die U Bolts NOTE Dimensions are in inches with millimeters in parentheses 2 4 39410018 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics ELECTRICAL INSTALLATION Xi Advanced Electronics All wiring must conform to local and national codes Multiple wiring diagrams are shown in this section Always refer to the diagrams that apply to your transmitter configuration and disregard all other wiring diagrams Z WARNING Disconnect and lock out power before connecting the power supply A WARNING Install all protective covers and safety ground leads after installation Failure to install covers and ground leads could result in serious injury or death To meet the Safety Requirements of IEC 1010 EC requirement and ensure safe operation of this equipment connection to the main electrical power supply must be made through a circuit b
69. ced Electronics Appendix C Return of Material RETURNING MATERIAL If factory repair of defective equipment is required proceed as follows 1 Secure a return authorization number from a Emerson Process Management Sales Office or representative before returning the equipment Equipment must be returned with complete identification in accordance with Emerson Process Management instructions or it will not be accepted In no event will Emerson Process Management be responsible for equipment returned without proper authorization and identification ZNCAUTION Observe proper ESD handling and packaging precautions when returning individual circuit boards 2 Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure that no additional damage will occur during shipping When returning individual circuit boards observe proper ESD precautions 3 In a cover letter describe completely a The symptoms from which it was determined that the equipment is faulty b The environment in which the equipment has been operating housing weather vibration dust etc c Site from which equipment was removed d Whether warranty or nonwarranty service is requested e Complete shipping instructions for return of equipment f Reference the return authorization number 4 Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in Emerson Proc
70. chfolgend aufgef hrten Standards EN61010 1 IEC417 amp ISO3864 Wenn Ger te oder Etiketten mit dem Hinweis Nicht unter Spannung ffnen oder hnlichen Hinweisen versehen sind besteht in explosionsgef hrdeten Umgebungen Entz ndungsgefahr Das Ger t darf nur ge ffnet werden wenn es nicht ans Stromnetz angeschlossen und entsprechend der Zeitangaben auf dem Etikett bzw in der Betriebsanleitung ausreichend abgek hlt ist Das Ger t darf nur von geschultem Service Personal ge ffnet werden B 7 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 8 ZHMANTIKO Odnyleo yia TNV KAAWSIWON THO OUOKEUInO Or OSnyies gpgapp dcovrai E1dIKG yia OAES TIG KWPEG H An Eupwrra khs Koivotntas Oa Trp rrei va akoAOuBoUvVTAal WOTE va egaopaAiortei cupar rnra pe ric yia TH Xaun T on trou dev eivai Tc Eupwrtraikhs Koivotntas Ba trp trei err ong va aKoAou800v ric EKTOS EGV AUTES AVTIKABiOTAVTAI ATT TA Torrik rj rrp rurra 1 2 4 7 11 Errapke g ouv oeig yeiwons 8a va y vovrai o onpeia yE WONG EOWTEPIKG KAI EEWTEPIK OTTOU UTTAPXOUV Tnv ykar oraor rj Tnv avTINETWTTION a KAI
71. cinity of flammable liquids CAUTION If external loop power is used the power supply must be a safety extra low voltage SELV type NOTE All unused ports on the probe housing and Xi enclosure should be plugged with a suitable fitting ROSEMOUNT amp Analytical EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 SYSTEM A typical system installation for a Xi and Probe is shown in Figure 2 1 CONSIDERATIONS Figure 2 1 Typical System Installation Xi ve Advanced Adapter Plate Electronics and Flange amp Instrument Air Supply Reference Air 4 to 20 mA z Signal Pressure 8 Voltage Gas Flowmeter Regulator MECHANICAL INSTALLATION Xi Advanced Electronics The Xi Advanced Electronics is available in a panel mounting wall mounting or pipe mounting configuration Refer to Figure 2 2 or Figure 2 3 for the panel wall or pipe mounting details 1 Ensure all components are available to install the Xi 2 Select a mounting location near or removed from the Probe Consider the temperature limitations of the Xi see Specifications when selecting the mounting location 3 Mount the Xi at a height convenient for viewing and operating the interface Approximately 5 ft 1 5 m is recommended 4 The keypad window on the Xi may have interior and exterior protective membranes Remove the protective membranes prior t
72. conformi agli standard riconosciuti quali IEC947 Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato dopo aver tolto alimentazione allo strumento Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischio di contatto con superfici ad alta temperatura Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato dopo aver tolto alimentazione allo strumento Alcune superfici possono mantenere temperature elevate per oltre 45 minuti Se lo strumento o il coperchio di protezione riportano il simbolo fare riferimento alle istruzioni del manuale Operatore Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o pi dei seguenti standard EN61010 1 IEC417 1503864 L indicazione sotto tensione simili sull apparecchiatura sulle etichette segnala il pericolo di accensione nelle aree in cui presente un atmosfera esplosiva L apparecchiatura pu essere aperta solo quando l alimentazione scollegata ed trascorso il tempo indicato sull etichetta o nel manuale delle istruzioni per consentirne il raffreddamento L operazione pu essere effettuata esclusivamente da personale dell assistenza qualificato B 13 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics N
73. d 2 2 B Z 5 Stud a o gt 2 44V HEATER x z ELE SEE NOTE 3 T B RI EE EN gt tH qi Te Panel Ground Stud 240V 50 60 Hz INPUT BLUE C zd REEN GREEN SEE NOTE 4 O pr BOARD SWITCH JUMPERS JUMPER SETTINGS JP8 PINS 1 2 JP11 PINS 1 2 SW1 SWITCH SETTINGS POS 1 OFF POS 2 ON HTR JUMPER SETTING BLACK 5 5 WIRE1 WIRES 115V a o WHITE 9 o c GREEN m a RED 3 YELLOW E Panel S 5 BLUE d Ground e ORANGE pea 9 DR BOARD ld To Panel Ground Stud 5 420V 50 60 Hz INPUT A 8 Instruction Manual IM 106 910Xi Original Issue i November 2010 Xi Advanced Electronics Figure A 5 Integral XPS 6A00365G01 Wiring Diagram Sheet 2 of 2 XPS TRANSMITTER P N 6A00365G01 To Panel Ground POWER SUPPLY BOARD Stud a 6 z Q Ft TB1 I O BOARD I O BOARD SWITCH JUMPERS J1 VIOLET JUMPER SETTINGS BLUE JP1 PINS 2 3 JE JP2 G GREEN JP2 PINS 2 3 HE JP5 PINS 1 2 3 A He JP7 PINS 1 2 INT PWR O PINS 2 3 EXT PWR JP8 PINS 1 2 INT PWR PINS 2 3 EXT PWR 2395 2260 WHITE SW4 SWITCH SETTINGS udii POS 1 OFF Q Q ss ORANGE POS 2 OFF pup POS 3 OFF
74. d en g llande standard s som t ex IEC947 Dar utrustning eller h lje markerad med vidstaende symbol f religgerisk f r livsfarlig spanning i n rheten Dessa h ljen far endast avl gsnas nar str mmen ej ar ansluten till utrustningen och da endast av utbildad servicepersonal Nar utrustning eller h lje markerad med vidstaende symbol f religger risk f r brannskada vid kontakt med uppvarmd yta Dessa h ljen far endast avl gsnas av utbildad servicepersonal nar str mmen kopplats fran utrustningen Vissa ytor kan vara mycket varma att vidr ra aven upp till 45 minuter efter avstangning av str6mmen Nar utrustning eller h lje markerats med vidstaende symbol b r instruktionsmanualen studeras f r information Samtliga grafiska symboler som f rekommer i denna produkt finns angivna i en eller flera av f ljande f reskrifter EN61010 1 IEC417 amp ISO3864 F r utrustning som markerats med f reskrifter som ppna inte nar str mmen ar p eller liknande r der explosionsrisk nar det f rekommer explosiva ngor Utrustningen f r endast ppnas efter att str mmen st ngts av och efter att utrustningen f tt svalna under s l ng tid som anges i instruktionsboken Oppnandet f r endast utf ras av utbildad servicepersonal B 23 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 24 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advan
75. d exterior of the window Failure to remove the exterior protective membrane may cause the display to appear distorted The membrane may be difficult or impossible to remove after extended use at elevated temperatures 9 The keypad window on the new front panel may be supplied with interior and exterior protective membranes Remove the protective membranes prior to final assembly and use of the Xi enclosure NOTE Prior to assembly it is recommended that the inside of the keypad overlay window and LCD display window be gently cleaned to remove fingerprints and accumulated dust 10 Clean the inside of the keypad overlay window and LCD display window to remove fingerprints and accumulated dust Use only a soft cloth do not use any detergents or chemicals 11 Connect the keypad overlay ribbon cable on the new front panel assembly to the CPU board Use care not to damage the board 12 Position the CPU board in place in the front panel assembly 6 13 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 13 Reinstall the bumper and 4 screws to secure the CPU board in place The two longer screws are used with the plastic bumper on the top edge of the CPU board 14 Position the front panel assembly and reinstall the hinge pin Ensure the hinge pin is fully seated into the Xi cover 15 Reconnect the 10 pin ribbon cable from the I O Board 16 Reconnect the 14 pin ribbon cable from t
76. d on the Xi s 4 20 mA current loop The 375 475 Field Communicator does not disturb the 4 20 mA signal since no net energy is added to the loop NOTES The 375 Field Communicator must be upgraded to System Software 2 0 with Graphic License for operation with the Xi The AMS software must be upgraded to AMS 8 0 or above for operation with the Xi Contact Emerson Process Management s Global Service Center GSC at 1 800 833 8314 to upgrade the 375 Field Communicator software to System Software 2 0 with Graphic License When working at the Xi the 375 475 Field Communicator can be connected directly to test points TP21 and TP22 on the Xi I O Board as shown in Figure 4 3 The AM and AM test points are provided to monitor the 4 20 mA signal without breaking into the loop Figure 4 3 375 475 Field Communicator Connection at the Xi Xi I O Board To 375 475 Field Communicator 4 20 mA Signal Monitor Customer Supplied 4 20 mA Signal Line Control Room AMS or 375 475 Field Communicator 375 475 Field Lead Set Rear Panel Communicator 4 10 Data Acquisition System 40200010 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Field Communicator Menu Trees OFF LINE AND ON LINE OPERATIONS Connect the 375 475 Field Communicator in the Xi Xi to D
77. e with operating variables constant Specifications subject to change without notice Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Table 1 1 Product Matrix Xi Advanced Electronics Xi Xi Advanced Electronics Code Remote Type 01 Single Channel 02 Single Channel accepting a loss of flame input to remove heater power with flame status relay 03 Dual Channel 04 Single Channel Traditional Architecture for 120V probes 05 Single Channel Traditional Architecture for 44V probes Code Mounting 00 No Hardware 01 Panel Mount Kit with Gasket 02 2 Pipe Wall Mount Kit Code Cable 00 No Cable 10 20 6 m Cable 11 40 12 m Cable 12 60 18 m Cable 13 80 24 m Cable 14 100 30 m Cable 15 150 45 m Cable 16 200 60 m Cable Code Stoichiometer Function 00 None 01 Single Channel Stoichiometer cell also required in probe 02 Dual Channel Stoichiometer cell also required in probe Code Programmable Reference Function 00 None 01 Single Channel 02 Dual Channel Code 800 Deg C Process Function 00 None 01 Single Channel 02 Dual Channel Xi 01 01 00 01 01 01 Example Note Requires external XPS Transmitter P N 6400358003 Instruction Manual IM 106 910Xi Original
78. eature must be activated in the new board before the Remote Interface is put back into service Failure to do so will cause a false analog output signal to the DCS NOTE For enhanced software feature option upgrades or to enable the feature to duplicate the existing configuration contact Emerson Process Management at 1 800 433 6076 Reference the following 6A00269G01 Enhanced Software Option Upgrade Stoichiometric Function 6A00269G02 Enhanced Software Option Upgrade Programmable Reference Function 6A00269G03 Enhanced Software Option Upgrade 800 C Process Function The Oxygen Analyzer employs a heater and thermocouple to maintain a temperature setpoint at 736 C 1357 F Temperature control is maintained within 1 C to process temperatures of about 705 C 1300 F This is satisfactory for most applications but excursions to higher temperatures can occur in some processes In these instances the heater is turned off and the process temperature is used to heat the sensing cell The oxygen reading is adjusted immediately to compensate for the varying process temperatures It should be noted that cell life will be reduced by continuous operation at temperatures above 705 C 1300 F If process temperatures are expected to be continuously above 705 C we recommend the use of an optional bypass or probe mounting jacket accessory The extended temperature range feature is selected in the Xi product matrix but may al
79. ed diffuser page 5 6 Can I calibrate a badly plugged diffuser page 5 6 OVERVIEW OF When the Zirconium Oxide sensing cell is heated to its setpoint 736 C OPERATING 1357 F the cell will generate a voltage that represents the difference PRINCIPLES between the process O2 and the reference O2 inside the probe 20 95 instrument air When flowing calibration gases the raw cell millivolt value should represent the levels on the chart in Figure 5 1 Note that the raw cell millivolt value increases logrithmically as the concentration decreases ROSEMOUNT amp Analytical EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure 5 1 O Sensor mV Reading vs 0 at 736 C 1357 F Reference Air 20 95 EMF mV 40 20 Sensor Performance 736 C o 096 100 20 15 10 9 8 7 6 5 4 EMF mV 34 1 0 7 25 16 1 18 4 21 1 23 8 27 2 31 2 36 0 3 2 1 0 8 0 6 0 5 0 4 0 2 0 1 0 01 EMF mV 42 3 51 1 66 1 71 0 77 5 81 5 86 3 101 4 116 6 166 8 GENERAL ZNWARNING Install all protective equipment covers and safety ground leads after troubleshooting Failure to install covers and ground leads could result in serious injury or death Consider the following equipment conditions features and requirements whe
80. ed if either of the ribbon cables are damaged 5 Remove the wire hinge from the right side of the Xi cover A paper clip or similar device can be inserted into the hole on the left side of the cover to push the hinge out of the cover A new hinge pin is supplied in the replacement kit and should be used if the old one is damaged 6 Position the new front panel assembly in place and reinstall the hinge pin Ensure the hinge pin is fully seated into the Xi cover ZNCAUTION The new front panel assembly may be supplied with protective clear membranes over the interior and exterior of the window Failure to remove the exterior protective membrane may cause the display to appear distorted The membrane may be difficult or impossible to remove after extended use at elevated temperatures 7 The keypad window on the new front panel may be supplied with interior and exterior protective membranes Remove the protective membranes prior to final assembly and use of the Xi enclosure 8 Reconnect the 10 pin ribbon cable from the I O Board 9 Reconnect the 14 pin ribbon cable from the Power Supply Board 10 Swing the Xi cover up in place and tighten the four screws 11 If necessary reconfigure the appearance of the main display Refer to Section 3 Configuration of Xi Electronics 6 12 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Replacing Front Panel Assembly without CPU Board 1 Loo
81. ess Management Return Authorization prepaid to Emerson Process Management RMR Department Daniel Headquarters 11100 Britmore Park Drive Houston TX 77041 ROSEMOUNT Analytical EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 C 2 If warranty service is requested the defective unit will be carefully inspected and tested at the factory If failure was due to conditions listed in the standard Rosemount Analytical warranty the defective unit will be repaired or replaced at Emerson Process Management s option and an operating unit will be returned to the customer in accordance with shipping instructions furnished in the cover letter For equipment no longer under warranty the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Index A H R AC Relay Board HART Communicator 8 1 Replacement Parts Xi Replacement 6 8 Advanced Electronics 7 1 A 10 Alarm Relay Output Returning Material C 1 Configuration 3 3 eae CE Actions 5 3 VO amp AC Relay Board rame S Analog Output Configuration 34 Safety Interlock Wiring 6 9 Asset Management Solutlens i 82 I O and AC Relay Board Sel VICO idem RAE EGG 6 1 es a Position 6 10
82. fil manwal ta l istruzzjonijiet biex it tag mir ikun kesa u t tag mir g andu jinfeta biss minn staff li jkun im arre Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret Folgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i E S avtalen Instruksjonene skal f lges n ye slik at installasjonen blir i henhold til lavspenningsdirektivet Den ber ogsa folges i andre land med mindre annet er spesifisert av lokale eller nasjonale standarder 1 Passende jordforbindelser m tilkobles alle jordingspunkter interne og eksterne hvor disse forefinnes Etter installasjon eller feils king skal alle sikkerhetsdeksler og jordforbindelser reetableres Jordingsforbindelsene m alltid holdes i god stand Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245 Alle ledningsforbindelser skal vaere konstruert for en omgivelsestemperatur h yere en 75C Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig avlastning oppn es For oppn sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strembryter minimum 10A som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon Strembryteren kan ogsa inneholde en mekanisk operert bryter for isolere
83. he Power Supply Board 17 Swing the Xi cover up in place and tighten the four screws 18 If necessary reconfigure the appearance of the main display Refer to Section 3 Configuration of Xi Electronics DR Board Replacement Use the procedure that follows to replace the DR board in the Xi that is connected to a Direct Replacement probe ZNWARNING Disconnect and lock out power before working on any electrical components 1 Loosen the four screws securing the Xi cover The screws are captive and do not need to be completely removed 2 Swing the Xi cover down to expose the inner components 3 Slide the DR board part way out of the Xi enclosure 4 Unplug the wiring harness plug from the connector J8 located on the bottom left hand side of the board Refer to Figure 6 10 5 Unplug the wiring harness plugs from the connectors J1 J2 and J3 located on the top right hand side of the board Refer to Figure 6 11 6 Tag and disconnect the wiring to connector J4 7 Remove the DR board from the Xi enclosure 8 Partially slide the new DR board into the mating slots in the Xi Enclosure Make sure the board is correctly aligned in the slots 9 Refer to the wiring diagram in Figure 6 10 Reconnect the wiring to connector J4 10 Connect the wiring harness plugs to connectors J1 J2 J3 and J8 11 Slide the DR board completely into the Xi enclosure 12 Swing the Xi cover up and tighten the four mounting screws 6 14 I
84. hitecture version is offered This probe sends raw millivolt signals via a 7 conductor cable to the Xi electronics Figure 1 2 which does all heater control and signal conditioning in addition to its display keypad functions The Xi Advanced Electronics is offered to support direct replace ment probes with either 120 volt or 44 volt heaters Figure 1 2 Direct Replacement Probe with Traditional Architecture Electronics 7 Conductor Cable f HART 2 for Heater Power 4 20 mA Output 375 475 2 for Cell Signal Loop Powered Field Communicator 2 for T C Signal Twisted Pairs B e je Ot 1 for Ground Distributed Direct Replacement Control System Probe pe DCS Advanced Electronics Marshalling ane 2 Calibration Gas Lines Panel by Customer PC with S e 300 ft 90 m max Line Voltage Asset Management Solutions S 100 240 VAC Software 9 Figure 1 3 Os Probe with Xi Electronics and Autocalibration Sequencer Manual Calibration Switching Panel SPS 4001B or IMPS 4000 Xi Advanced Electronics Reference Air Set 40200003 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Automatic Calibration Communication Options Calibrations consist of introducing bottled gases of known value into the probe so the electronics can make automatic adjustments to the O readings to match the bottled gas value 0 4 and 8
85. i kv li pokynom pozrite Oper torsk pr ru ku V etky obr zkov symboly pou it pri tomto produkte zodpovedaj jednej alebo viacer m nasleduj cim norm m EN61010 1 IEC417 1503864 V miestach kde je zariadenie alebo zna ky ozna en n pisom Neotv ra pod elektrick m pr dom alebo podobn existuje nebezpe enstvo vznietenia v oblastiach s pritomnost ou v bu n ho ovzdu ia Toto zariadenie sa smie otv ra len v pr pade odpojenia od elektrick ho nap jania a ponechania zariadenia vychladn po dobu uplynutia dostato n ho asu tak ako je to uveden na t tku alebo v n vode na pou itie a len vy kolen m servisn m person lom Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics POMEMBNO Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse dr ave lanice EU Zaradi zagotovitve skladnosti z nizkonapetostno direktivo morate navodila strogo upo tevati V dr avah ki niso lanice EU je treba upo tevati tudi naslednje smernice razen e jih ne zamenjujejo lokalni ali nacionalnimi standardi 1 11 Do vseh ozemljitvenih to k notranjih in zunanjih ki so na voljo morajo biti speljane ustrezne ozemljitvene povezave Po vgradnji ali odpravljanju te av je treba namestiti vse varnostne pokrove in za itne ozemljitve Brezhibnost vseh ozemljitvenih priklju kov je treba nenehno preverjati Omre ni
86. ing 100 240 VAC 50 60 Hz L2 From DR board for Traditional Architecture configurations L1 POWER SUPPLY BOARD BEEBE EE 40200006 6 11 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 10 Connect the ribbon cable to the Power Supply board A new ribbon cable 7 Figure 6 1 is provided in the replacement kit and should be used if the existing cable is damaged 11 Connect the AC power plug to the Power Supply board 12 Swing the Xi cover up and tighten the four mounting screws Xi Front Panel Use the procedure that follows to replace the front panel on the Xi Replacement Replacement kits with and without the CPU board are available Use the instructions that apply to the replacement kit you have ANWARNING Disconnect and lock out power before working on any electrical components Replacing Front Panel Assembly without CPU Board 1 Loosen the four screws securing the Xi cover The screws are captive and do not need to be completely removed 2 Swing the Xi cover down to expose the inner components 3 Disconnect the 14 pin ribbon cable going to the Power Supply board A new cable is supplied in the replacement kit and should be used if the old one is damaged 4 Disconnect the 10 pin ribbon cable s going to the I O Board s One new cable is supplied in the replacement kit and should be us
87. injury property damage damage to this instrument and warranty invalidation Read all instructions prior to installing operating and servicing the product If you do not understand any of the instructions contact your Emerson Process Management representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation and maintenance of the product Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that qualified people use replacement parts specified by Emerson Process Management Unauthorized parts and procedures can affect the product s performance place the safe operation of your process at risk and VOID YOUR WARRANTY Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except when maintenance is being performed by qualified persons to prevent electrical shock and personal injury The information contained in this document is subject to change without no
88. inn mal provvista tad dawl g andu jkun ipprovdut u jkun immrkat b mod ar li hu hekk Is circuit breakers jew swi ijiet iridu jkunu konformi ma standard rikonoxxut b al IEC947 Il wiring kollu jrid ikun konformi ma l istandards lokali jekk ikun hemm 7T Meta t tag mir jew l g atjien ikunu mmarkati bis simbolu fuq il lemin x aktarx li jkun hemm vulta i perikolu i ta thom Dawn l ghatjien g andhom jitne ew biss meta titne a l provvista tad dawl mit tag mir u minn addiema tal manutenzjoni m arr a biss 8 Meta t tag mir jew l g atjien ikunu mmarkati bis simbolu fuq il lemin ikun hemm periklu mill u u ja arqu li jkun hemm ta thom Dawn l g atjien g andhom jitne ew biss minn addiema tal manutenzjoni m arr a meta titne a l provvista tad dawl mit tag mir erti w u jistg u jibqg u ja arqu meta tmisshom 9 Meta t tag mir jew l g atjien ikunu mmarkati bis simbolu fuq il lemin irreferi ghall Manwal ta l Operatur ghall istruzzjonijiet 10 Is simboli grafici kollha u ati f dan il prodott huma minn wie ed jew iktar mill istandards li ejjin EN61010 1 IEC417 ISO3864 11 Fejn it tag mir u t tikketti huma mmarkati bil kliem Tiftanx Meta Jkun Energizzat jew kliem simili hemm periklu ta nar f oni fejn atmosfera esplossiva hi prezenti It taghmir ghandu jinfetah biss meta l provvista tad dawl tkun mitfija u jkun g adda hin bi ejjed kif spe ifikat fuq it tikketta jew
89. instrumentet fra spenningsforsyningen Dersom det ikke er en mekanisk operert bryter installert ma det veere en annen mate isolere utstyret fra spenningsforsyningen og denne m ten m vaere tydelig merket Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende Der hvor utstyr eller deksler er merket med symbol for farlig spenning er det sannsynlig at disse er tilstede bak dekslet Disse dekslene m bare fjaernes nar spenningsforsyning er frakoblet utstyret og da bare av trenet servicepersonell Der hvor utstyr eller deksler er merket med symbol for meget varm overflate er det sannsynlig at disse er tilstede bak dekslet Disse dekslene m bare fjaernes nar spenningsforsyning er frakoblet utstyret og da bare av trenet servicepersonell Noen overflater kan vaere for varme til ber res i opp til 45 minutter etter spenningsforsyning frakoblet Der hvor utstyret eller deksler er merket med symbol vennligst referer til instruksjonsmanualen for instrukser Alle grafiske symboler brukt i dette produktet er fra en eller flere av felgende standarder EN61010 1 IEC417 amp 1503864 Nar utstyr eller merkelapper beerer advarselen Ma ikke apnes under spenning eller lignende innbaerer det fare for eksplosjon i omr der med en eksplosiv atmosfaere Utstyret skal bare pnes n r det ikke er noen str mtilf rsel og etter at det har hatt tilstrekkelig tid til kj le ned som
90. int High Temp Alm SP High temperature alarm setpoint OY RO m 6 Press the LEFT arrow key several times to return to the main menu 7 Repeat steps 2 through 6 for PROBE 2 if configured for dual channel 3 3 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 ANALOG OUTPUT CONFIGURATION 3 4 Configuring Alarm Relays with the Field Communicator 1 Use the 375 475 Field Communicator software to access the HART menu From the DEVICE SETUP menu select DETAILED SETUP From the DETAILED SETUP menu select ALARM RELAY From ALARM RELAY select as follows Alm Relay1 Alarm 1 mode Alm Relay2 Alarm 2 mode Low O2 Alm SP Low alarm setpoint High Temp Alm SP High temperature alarm setpoint From CAL SETUP select Cal Gas 2 Enter the percent used for the high test gas The analog output signal from the Xi can be configured for the 4 20 mA range and fault condition A Xi shipped from the factory has the analog outputs set to a 4 to 20 mA range with a 3 5 mA alarm level This same process must be performed any time a replacement Transmitter Board or I O Board is installed Configuring the Analog Output with the Xi Keypad Display cr Press the MENU button once From the main menu select PROBE 1 From PROBE 1 select DETAILED SETUP From the DETAILED SETUP menu select ANALOG OUTPUT From ANALOG OUTPUT set the following parameters O2
91. ith Xi and Field Communicator NOTE To select a menu item either use the up and down arrow keys to scroll to the menu item and press the right arrow key to select the menu item To return to a preceding menu press the left arrow key From the Main Menu select SYSTEM to access the Xi System menu From the Xi SYSTEM menu scroll down and select DETAILED SETUP Select menu item 4 CAL SETUP to input the cal gas and flow times Return to the SYSTEM menu and select the last menu item CALIBRATION to access the CALIBRATION menu 5 From the Oo CALIBRATION options select Start Cal to start the calibration procedure peces cum Z WARNING Failure to remove the Xi from automatic control loops prior to performing this procedure may result in a dangerous operating condition 6 Inthe first Start Cal screen a Loop should be removed from automatic control warning appears Remove the Xi from any automatic control loops to avoid a potentially dangerous operating condition and press OK 7 Follow the Xi display prompts to perform the cal procedure For systems with configuration 2 shown in Figure 4 5 use the following pro cedure to perform a calibration of the system using the 375 475 Field Com municator If necessary use the menu tree in Figure 4 4 for reference NOTE To select a menu item either use the up and down arrow keys to scroll to the menu item and press the right arrow key or use the number keypad
92. kez ket kiv ve ha a helyi s nemzeti szabv nyok azt m sk nt nem rj k el 1 2 A megfelel f ldel st biztos tani kell az sszes rendelkez sre ll f ldel si ponton legyen az bels vagy k ls Az zembe ll t s vagy hibaelh r t s ut n az sszes biztons gi burkolatot s biztons gi f ldvezet ket ki kell cser lni A f ldel kapcsok s rtetlens g t mindig biztos tani kell A tapvezet keknek eleget kell tenni k az IEC227 vagy IEC245 szabv nyokban megfogalmazott k vetelm nyeknek Az sszes vezet knek alkalmasnak kell lennie a 75 nal magasabb k rnyezeti h m rs klet melletti haszn latra Az sszes haszn lt k belvezet t mszelenc nek olyan bels m ret nek kell lennie hogy biztos ts k a k belek megfelel lek t s t A berendez s biztons gos m k d s nek biztos t s hoz az elektromos h l zathoz val csatlakoz st csak megszak t n kereszt l szabad megval s tani amely az sszes ramot sz ll t vezet ket bontja hibahelyzet eset n A megszak t mag ban foglalhat egy mechanikusan m k dtethet ramtalan t kapcsol t is Ellenkez esetben biztos tani kell a berendez s elektromos h l zatr l t rt n lekapcsol s nak m s m dj t s ezt vil gosan jelezni kell A megszak t knak vagy kapcsol knak meg kell felelni k egy elismert szabv nynak p ld ul az IEC947 szabv nynak Az sszes vezet knek meg kell felelnie az sszes helyi szabv
93. ks in conjunction with the HART Communication Protocol and offers the capability to communicate with all HART plant devices from a single computer terminal For more information call Rosemount Analytical Inc at 1 800 433 6076 The specially designed Rosemount Analytical By Pass Package for oxygen analyzers has proven to withstand the high temperatures in process heaters while providing the same advantages offered by the in situ sensor Inconel steel tubes provide effective resistance to corrosion and the package uses no moving parts air pumps or other components common to other sampling systems For more information call Rosemount Analytical Inc at 1 800 433 6076 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics SPS 4001B SINGLE PROBE AUTOCALIBRATION SEQUENCER Figure 8 2 SPS 4001B SPS 4001B or IMPS 4000 40200017 Rosemount Analytical Inc specifically designed the SPS 4001B Single Probe Autocalibration Sequencer to provide the capability to perform automatic or on demand calibrations The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall mounting This cabinet provides added protection against dust and minor impacts The SPS 4001B works in conjunction with the Xi eliminating out of calibration occurrences and the need to send a technician to the installation site For more information call Rosemount Analytical Inc at 1 800 433 6076 8 3 Instructi
94. l IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics OLULINE TEAVE Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljargnevad ohutusjuhised rakenduvad eriti k igi Euroopa Liidu liikmesriikide suhtes Antud juhiseid tuleb t pselt jargida et kindlustada vastavus madalpinge direktiiviga Euroopa Liitu mittekuuluvad riigid peavad samuti allj rgnevaid juhiseid j rgima va juhul kui on olemas vastavad kohalikud riiklikud standardid 1 Ettenahtud maanduspunktide nii sisemiste kui valiste jaoks tuleb tagada n uetekohased maa hendused P rast paigaldamist v i rikketuvastust tuleb k ik turva mbrised ja turvamaandused uuesti oma kohale seada K igis olukordades tuleb s ilitada k igi maandusklemmide terviklikkus Toitejuhtmed peavad vastama IEC227 v i IEC245 n uetele Kogu juhtmestik peab sobima kasutamiseks le 75 hutemperatuuri juures K ik juhtmetihendid peavad sisem tmete poolest tagama n uetekohased kaabli hendused Seadme ohutu t tamise tagamiseks peab hendus toiteallikaga toimuma vaid l bi automaatkorgi mis veaolukorras l litab v lja k ik voolukandjad Automaatkorgil v ib olla ka mehhaaniliselt reguleeritav lahkl liti Vastasel juhul peab seadme toiteallikast lahtiuhendamiseks olema teine ja selgelt osutatud moodus Automaatkorgid v i l litid peavad vastama tunnustatud standarditele nagu nt IEC947 Kogu juhtmestik peab vastama kohalikele standarditele Se
95. lacement Parts for kit part numbers Enclosure Gasket Board Relay Board Ribbon Cable 10 Pin Cover Assembly Ribbon Cable 14 Pin Bumper Front Cover Bracket Power Supply Power Supply Board 39640016 6 3 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure 6 2 Xi Front Panel Components 1 Front Panel Front Pane 2 CPU Board 3 Hinge Wire I O Board Replacement Use the procedure that follows to replace and set up the I O board in the Xi Z WARNING Disconnect and lock out power before working on any electrical components CAUTION The I O Board is shipped from the factory without any of the enhanced software features activated These features must be activated once the new board has been installed and before the Remote Interface is put into service CAUTION If the existing I O Board has been operated with the Stoichiometric enhanced software feature this feature must be activated in the new board before the Xi Electronics is put back into service Failure to do so will cause a false analog output signal to the DCS 6 4 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Replacing an Existing I O Board 1 Loosen the four screws securing the Xi cover The screws are captive and do not need to be complete
96. larm 2 is configured with Heater Relay and prewired to the AC Relay Board In this condition the relay configuration cannot be changed to any other setting If the Xi is not configured with the optional Flame Safety Interlock Heater Relay is not valid and cannot be chosen for Alarm 2 Mode Configuration No Alarm The output is not configured for any alarm condition Unit Alarm The output is configured for a Unit Alarm Low Alarm The output is configured for a Low alarm Low O Unit Alm The output is configured for a Unit alarm and a Low alarm Cal Recommended The output is configured for a Calibration Recommended display Cal Rec Unit Alm The output is configured for a Unit alarm and a Calibration Recommended display Low Oo Cal Rec The output is configured for a Low alarm and a Calibration Recommended display Low O Unit Cal Rec The output is configured for a Low alarm a Unit alarm and a Calibration Recommended display Heater Relay The output is configured for Flame Safety Interlock The default configuration for Alarm 2 The default configuration for Alarm 1 Configuring Alarm Relays with the Xi Keypad Display Press the MENU button once From the main menu select PROBE 1 From PROBE 1 select DETAILED SETUP From the DETAILED SETUP menu select ALARM RELAY From ALARM RELAY select as follows Alm Relay1 Alarm 1 mode Alm Relay2 Alarm 2 mode Low O2 Alm SP Low alarm setpo
97. le memory diagnostic only Y Num Probe Number of probes configuration If set to 1 use One Probe configuration for the Main display If set to 2 use Two Probes configuration for the Main display Y Probe Sel This parameter is applicable only if the Num Probe configuration is set 2 It defines which probe is to be displayed Y Probe 1 Enable Probe 1 state If enabled the probe menu will be displayed otherwise it will not be displayed No Yes Y Probe 2 Enable Probe 2 state If enabled the probe menu will be displayed otherwise it will be displayed No Yes Y LineX Probe Probe number for line 1 2 Y Line 1 Data Main display line 1 data 0 displays PV Oo 1 displays SV Oo Temp Y Line 2 Data Main display line 1 data 0 displays PV Os 1 displays SV Oo Temp Y Line 3 DataL Main display line 3 left hand side data 0 displays PV Oo 4 displays CUC Temp 1 displays SV Os Temp 5 displays AO 2 displays TV Cell Imp 6 displays OP Mode 3 displays 4V Cell mV 7 displays Tag Y Line 3 DataR Main display line 3 right hand side data 0 displays PV Oo 4 displays CUC Temp 1 displays SV Op Temp 5 displays AO 2 displays TV Cell Imp 6 displays OP Mode 3 displays 4V Cell mV 7 displays Tag Y Line 4 DataL Main display line 4 left hand side data 0 displays PV Oo 4 displays CJC Temp 1 displays SV O Temp 5 displays AO 2 displays TV Cell Imp 6 displays OP Mode 3 displays 4V Cell m
98. leak that is permitting ambient air to mix with the process gases Since many combustion processes are slightly negative in pressure ambient air can be drawn into the cell area biasing the reading upward 1 Make sure that the calibration gas line is capped tightly between calibrations 2 f autocal is used make sure the check valve is seating properly Reference Air Exhaust Port BOTTOM VIEW 40200013 Internal Reference Air Leak See Figure 5 2 There may be a leak inside the O Probe itself permitting the reference air 20 95 Oz to mix with the process gases at the cell To confirm this leak condition pressurize the inside reference side of the probe by plugging the reference air exhaust port with your finger for 1 minute The conduit ports where the signal and power wires pass may also need to be sealed The reading should decrease slightly If the reading increases during this test there is a leak inside the probe 1 Acid condensation inside the probe can degrade the hose that carries the cal gas to the cell Inspect this hose Dislodging or improper installation of the cal gas or reference air hose can cause a leakage path 2 The sensing cell is fastened to the end of the probe tube and uses a corrugated washer to separate the process gases from the ambient reference air The corrugated washer may be damaged by corrosion Discard used washer NOTE You should aways
99. led Setting Test Gas Values Using Xi Keypad Display Press the MENU button once From the main menu select PROBE 1 From PROBE 1 select DETAILED SETUP From the DETAILED SETUP menu select CAL SETUP From CAL SETUP select Cal Gas 1 Enter the percent Os used for the low Os test gas From CAL SETUP select Cal Gas 2 Enter the percent used for the high Os test gas Press the LEFT arrow key several times to return to the main menu Repeat steps 2 through 6 for PROBE 2 if configured for dual channel af won Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics ALARM RELAY OUTPUT CONFIGURATION Table 3 1 Alarm Relay Output Configurations Setting Test Gas Values Using Field Communicator Use the Field Communicator software to access the HART menu From the DEVICE SETUP menu select DETAILED SETUP From the DETAILED SETUP menu select CAL SETUP From CAL SETUP select Cal Gas 1 Enter the percent used for the low Os test gas 5 From CAL SETUP select Cal Gas 2 Enter the percent Os used for the high Os test gas PON The Xi has two dry contact Form C alarm relay output signals that can be configured in eight different modes through the Xi keypad display or the 375 475 Field Communicator A list of possible configurations is shown in Table 3 1 Each alarm relay output can be configured separately If the Xi is configured with the optional Flame Safety Interlock A
100. lutninger skal veere konstrueret til omgivelsestemperatur h jere end 75C Alle benyttede kabelforskruninger skal have en intern dimension sa passende kabelaflastning kan etableres For opnaelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte bergring gennem afbryder min 10A som vil afbryde alle kredslab med elektriske ledere i fejlsitua tion Afbryderen skal indholde en mekanisk betjent kontakt Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og maerkes som s dan Afbrydere eller kontakter skal overholde en kendt standard som IEC947 Hvor udstyr eller deeksler er meerket med dette symbol er farlige sp ndinger normalt forekom mende bagved Disse d ksler b r kun afmonteres n r forsyningssp ndingen er frakoblet og da kun af instrueret servicepersonale Hvor udstyr eller d ksler er m rket med dette symbol forefindes meget varme overflader bagved Disse d ksler b r kun afmonteres af instrueret servicepersonale n r forsyningssp nding er frakoblet Visse overflader vil stadig v re for varme at ber re i op til 45 minutter efter frakobling Hvor udstyr eller d ksler er m rket med dette symbol se da i betjeningsmanual for instruktion Alle benyttede grafiske symboler i dette udstyr findes i n eller flere af f lgende standarder EN61010 1 IEC417 amp ISO3864 Nar udstyr eller etiketter er maerket Ma ikke abnes mens udstyret tilfores strom eller
101. ly removed Swing the Xi cover down to expose the inner components Disconnect the 10 pin ribbon cable from the I O Board A new cable is supplied in the replacement kit and should be used if the old one is damaged Tag and disconnect wiring for Alarm Outputs Flame Status Input and or SPS IMPS as applicable Slide the I O Board part way out of the Xi enclosure Disconnect the 4 position plug for the transmitter probe and output wiring Remove the I O Board completely from the Xi enclosure See Figure 6 3 Set jumpers JP1 JP2 JP5 JP7 and JP8 to their proper positions using the old I O Board as a guide Set switch SWA to their proper positions using the old I O Board as a guide Partially slide the new I O Board into the Xi enclosure Ensure the board is correctly aligned within the slots in the enclosure Connect the 4 position plug for the transmitter probe and output wiring Slide the I O Board completely into the Xi enclosure Figure 6 3 I O Board Jumper amp Switch Settings Desired Jumper Configuration Selection Jumper Setting Flame Safety Function Flame Safety JP1 amp JP2 Pins 1 amp 2 or Function Factory both must be Extra Alarm Output configured when set the same ordered with Flame Safety Interlock Feature Extra Alarm Output Pins 2 amp 3 Loop Power for 4 20 Powered from Xi JP5
102. municator requires Device Description DD software specific to the Xi The DD software will be supplied with many Model 375 475 units but can also be programmed into existing units at most Emerson Process Management service offices See Section 4 Startup and Operation for additional information Personal Computer PC The use of a personal computer requires AMS software available from Emerson Process Management Delta V and Ovation Distributed Control System DCS with AMS inside capability NOTE The 375 Field Communicator must be upgraded to System Software 2 0 with Graphic License for operation with the Xi The AMS software must be upgraded to AMS 8 0 or above Contact Emerson Process Management s Global Service Center GSC at 1 800 833 8314 to upgrade the 375 Field Communicator software to System Software 2 0 with Graphic License Instruction Manual IM 106 910Xi Original Issue F November 2010 Xi Advanced Electronics 3 The Xi can also transmit HART information wirelessly via a wireless THUM Adapter Figure 1 4 The THUM Adapter threads into the Xi conduit port and converts the 4 20 mA signal to a wireless protocol All other HART information is also transmitted In addition to the wireless THUM Adapter a hard wire connection of the 4 20 mA signal to the DCS may be used at the same time More detailed information regarding the application of the THUM Adapter is available in Product Data Sheet 00813 0100 407
103. n the flame is present 6 Ifthere is not sufficient wiring tag and disconnect all wiring and relocate the board Then reinstall the wiring 7 Partially slide the AC Relay Board into the left most slot of the Xi enclosure The component side of the AC Relay board will be to the right with the fuse holder at the top Ensure the board is correctly aligned within the slots in the enclosure See Figure 6 8 for the correct location of the AC Relay Board 6 9 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 11 12 Figure 6 8 I O and AC Relay Board Position in Xi Enclosure 6 10 Connect two wires approximately 6 long each between the HTR COM and the HTR NC connections on the I O Board and the RELAY IN connections on the AC Relay Board observe polarity See Figure 6 7 for wiring details Connect the flame status indicator contact to the DI and DI on the AC Relay Board See Figure 6 7 for wiring details Connect the AC input and output wiring to the Transmitter See Figure 6 7 for wiring details Slide the AC Relay Board completely into the Xi enclosure Swing the cover up in place and tighten the four screws gt S 8 E Relay Board in Slot Remote Board in Slot Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Powe
104. n troubleshooting a problem Grounding It is essential that adequate grounding precautions are taken when installing 5 2 the system Thoroughly check both the probe and electronics to ensure the grounding quality has not degraded during fault finding The system provides facilities for 10096 effective grounding and the total elimination of ground loops Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Electrical Noise Electrostatic Discharge ALARM INDICATIONS IDENTIFYING AND CORRECTING FAULT INDICATIONS The Xi has been designed to operate in the type of environment normally found in a boiler room or control room Noise suppression circuits are employed on all field terminations and main inputs When fault finding evaluate the electrical noise being generated in the immediate circuitry of a faulty system Ensure all cable shields are connected to earth Electrostatic discharge can damage the ICs used in the electronics Before removing or handling the circuit boards ensure you are at ground potential The first indication of a problem at the measuring system usually comes from the operators running the process Critical alarms that render the Os measurement unusable will force the 4 20 mA analog output signal represent ing to go to a default condition as follows 4 20 mA Signal Alarm Level Transmitter Condition OmA Transmitter unpowered or completely failed 3
105. n workmanship or material Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment Rosemount Analytical shall upon prompt written notice from the purchaser correct such nonconformity by repair or replacement F O B factory of the defective part or parts Correction in the manner provided above shall constitute a fulfillment of all liabilities of Rosemount Analytical with respect to the quality of the equipment THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN ORAL OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR PURPOSE The remedy ies provided above shall be purchaser s sole remedy ies for any failure of Rosemount Analytical to comply with the warranty provisions whether claims by the purchaser are based in contract or in tort including negligence Rosemount Analytical does not warrant equipment against normal deterioration due to environment Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement as part of normal wear and tear during the warranty period Equipment supplied by Rosemount Analytical Inc but not manufactured by it will be subject to the same warranty as is extended to Rosemount Analytical by the original manufacturer At the time of installation it is important that the required services are supplied to the system and
106. nal Issue November 2010 Xi Advanced Electronics SECTION 6 OV SII WO Loc SER a E RO aed a ale ata Dh he tefta S 6 1 Maintenance and Service Maintenance Intervals 6 1 GallbfAHOM sant tba meu ed EL Ratte 6 2 Automatic 6 2 Manual 6 2 Replacement Parts 6 2 Xi Components Replacement 6 3 Board Replacement 6 4 AC Relay Board Replacement 6 8 Power Supply Board 6 11 Xi Front Panel 6 12 DR Board 6 14 SECTION 7 nes dent ee reed ae EC 7 1 Replacement Parts Calibration 7 2 SECTION 8 HART Handheld 375 475 Field 8 1 Optional Accessories Asset Management Solutions 8 2 By Pass 8 2 SPS 4001B Single Probe Autocalibration Sequencer 8 3 IMPS 4000 Intelligent Multiprobe Test Gas Sequencer 8 4 Calibration 8 5 OxyBalance Display and Averaging System 8 6
107. napajalni kabli morajo biti skladni z zahtevami standarda IEC227 ali IEC245 Vsa napeljava mora biti primerna za uporabi pri temperaturi okolja vi ji od 750 Notranje dimenzije kabelskih tesnilk morajo zagotavljati ustrezno pritrditev kablov Za zagotovitev varnega delovanja opreme mora biti povezava z omre nim napajanjem vzpostavljena prek odklopnega stikala ki v primeru napake izklopi vse tokokroge s prevodniki Odklopno stikalo lahko vklju uje tudi mehansko izolacijsko stikalo V nasprotnem primeru morajo biti zagotovljeni in jasno ozna eni drugi na ini za izklop opreme iz napajanja Odklopna in druga stikala morajo biti skladna z uveljavljenimi standardi kot je IEC947 Vsa napeljava mora biti skladna z lokalnimi standardi V opremi ali pod pokrovi ki so ozna eni s simbolom na desni je prisotna nevarna napetost Te pokrove je dovoljeno odstraniti samo e je napajanje opreme izklopljeno To lahko izvaja samo usposobljeno servisno osebje Pri opremi ali pod pokrovi ki so ozna eni s simbolom na desni so prisotne nevarne vro e povr ine Te pokrove lahko odstranjuje samo usposobljeno servisno osebje Napajanje opreme mora biti izklopljeno Dolo ene povr ine so lahko vro e Pri opremi ali pokrovih ki so ozna eni s simbolom na desni si za navodila oglejte priro nik za upravljanje Vsi uporabljeni grafi ni simboli so iz enega ali ve naslednjih standardov EN61010 1 IEC417 1503864 e je na opremi ali
108. nd disconnect the two 3 position plugs for the AC input and transmitter probe heater wiring Remove the AC Relay Board completely from the Xi enclosure 6 Partially slide the new AC Relay Board into the Xi enclosure Ensure the board is correctly aligned within the slots in the enclosure 7 Connect the two 3 position plugs for the AC input and transmitter probe heater wiring Slide the AC Relay Board fully into the Xi enclosure na won Figure 6 7 I O amp AC Relay Board Flame Safety Interlock Wiring Xi I O Board AC Relay Board Je1 Je2 De 0 Factory o 1 o 1 e lj Wiring SW4 2 lolz J2 OUT 3 o 3 e eonun eem RED 5 ma HTR Barack 285 287 N NC DI e Di le E RELAY IN 2000 e p J4 75 6 JP5 o 1 EN 2 Flame 515 3 Tees Status 1 o 1 TP2S Input JP8 o 2 9 3 e Set SWA Position 4 All Others OFF JP1 JP2 on Pins 1 amp 2 Transmitter L2 N a z 100 240 50 60 HZ 40200007 See Appendix A for details 6 8 Instruction Manual IM 106 910Xi Original Issue F November 2010 Xi Advanced Electronics 8 Reinstall wiring for Relay In See Figure 6 7 for wiring diagram 9 Swing the cover up in place and tighten
109. ne dello strumento Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell Unione Europea la cui stretta osservanza richiesta per garantire conformit alla Direttiva del Basso Voltaggio Esse si applicano anche agli stati non appartenenti all Unione Europea salvo quanto disposto dalle vigenti normative locali o nazionali 1 Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed esterni dove previsti Dopo l installazione o la localizzazione dei guasti assicurarsi che tutti i coperchi di protezione siano stati collocati e le messa a terra siano collegate L integrit di ciscun morsetto di terra deve essere costantemente garantita cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245 L intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore a 75 C Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire un adeguato ancoraggio al cavo Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovr essere eseguita tramite interruttore automatico min 10A in grado di disattivare tutti i conduttori di circuito in caso di guasto Tale interruttore dovr inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell alimentazione chiaramente identificabile Gli interruttori dovranno essere
110. nectara la alimentacion electrica al equipo en todas sus fases durante un fallo Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores Cuando las tapas o el equipo lleve impreso el simbolo hay superficies con alta temperatura por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equipo por personal entrenado para estas labores y al menos se esperara unos 45 minutos para enfriar las superficies calientes Cuando el equipo o la tapa lleve impreso el simbolo se consultara el manual de instrucciones Todos los simbolos graficos usados en esta hoja estan de acuerdo a las siguientes normas EN61010 1 IEC417 amp ISO 3864 Cuando el equipo o las etiquetas tienen la indicaci n No abrir mientras reciba energ a u otra similar existe el peligro de ignici n en zonas donde haya un ambiente explosivo Este equipo s lo debe ser abierto por personal de servicio cualificado despu s de apagarlo y dejar pasar el intervalo de tiempo correspondiente indicado en la etiqueta o el manual de instrucciones para que el equipo se enfr e Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Adv
111. nego kt ry w razie awarii odlaczy wszystkie obwody w kt rych przep ywa pr d Wy cznik automatyczny mo e by r wnie wyposa ony w mechaniczny od cznik napi cia W przeciwnym razie nale y zapewni i jasno oznaczy inn mo liwo od czenia urz dzenia od zasilania Wy czniki automatyczne oraz od czniki powinny by zgodne z uznawanymi standardami takimi jak norma IEC947 Wszystkie przewody musz by zgodne z lokalnymi przepisami Pod pokrywami lub elementami urz dzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie mo e wyst powa niebezpieczne napi cie elektryczne Te pokrywy mog by zdejmowane tylko po od czeniu zasilania wy cznie przez odpowiednio przeszkolonych pracownik w serwisu Pod pokrywami lub elementami urz dzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie znajduj si gor ce powierzchnie Te pokrywy mog by zdejmowane tylko po od czeniu zasilania wy cznie przez odpowiednio przeszkolonych pracownik w serwisu Niekt re powierzchnie mog pozosta nagrzane przez pewien czas po od czeniu zasilania W przypadku sprz tu oraz pokryw oznaczonych symbolem pokazanym na rysunku po prawej stronie nale y zapozna si ze wskaz wkami w Instrukcji operatora i stosowa si do nich Wszystkie symbole graficzne zastosowane do oznaczenia produktu pochodz z nast puj cych norm EN61010 1 IEC417 lub 1503864 Oznaczenie Nie
112. ng gedurende de voorgeschreven tijd op het etiket of in de handleiding is afgekoeld en dan uitsluitend door voldoende opgeleid onderhoudspersoneel Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics WICHTIG Sicherheitshinweise f r den Anschlu und die Installation dieser Ger te Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europaischen Gemeinschaft g ltig Sie m ssen strickt eingehalten werden um der Niederspannungsrichtlinie zu gen gen Nichtmitgliedsstaaten der europ ischen Gemeinschaft sollten die national g ltigen Normen und Richtlinien einhalten 1 2 11 Alle intern und extern vorgesehenen Erdungen der Ger te m ssen ausgef hrt werden Nach Installation Reparatur oder sonstigen Eingriffen in das Ger t m ssen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gest rt sein Die Netzspannungsversorgung muB den Anforderungen der IEC227 oder IEC245 gen gen Alle Verdrahtungen sollten mindestens bis 75 ih re Funktion dauerhaft erf llen Alle Kabeldurchf hrungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gew hlt werden daB diese eine sichere Verkabelung des Ger tes erm glichen Um eine sichere Funktion des Gerates zu gew hrleisten muB die Spannungsversorgung ber mindestens 10 A abgesichert sein Im Fehlerfall muB dadurch gew hrleis
113. nics Section 8 HART HANDHELD 375 475 FIELD COMMUNICATOR Figure 8 1 375 475 Field Communicator ROSEMOUNT Analytical Optional Accessories HART Handheld 375 475 Field Communicator page 8 1 Asset Management Solutions AMS page 8 2 By Pass Packages page 8 2 SPS 4001B Single Probe Autocalibration Sequencer page 8 3 IMPS 4000 Intelligent Multiprobe Test Gas Sequencer page 8 4 Calibration Gas page 8 5 OxyBalance Display and Averaging System page 8 6 o wo e e o e The 375 475 Field Communicator is an interface device that provides a common communication link to HART compatible instruments such as the Xi HART Communications Protocol permits all the information available from the Xi s electronics to be transmitted over standard 4 20 mA signal wires By attaching the 375 475 Field Communicator at a termination point along the 4 20 mA signal line a technician can diagnose problems and configure and calibrate the Xi as if he or she were standing in front of the instrument For more information call Rosemount Analytical Inc at 1 800 433 6076 4 amp EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 ASSET MANAGEMENT SOLUTIONS AMS BY PASS PACKAGES 8 2 Asset Management Solutions AMS software wor
114. nstruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Figure 6 10 DR Board Wiring Right Hand Side G3 G3 G3 G3 G3 CO G3 G3 G3 G3 G3 G3 L1 L2 N GND DR BOARD RIGHT SIDE POWER SUPPLY BOARD LEFT SIDE 40200016 6 15 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure 6 11 DR Board Wiring Left Hand Side JP4 D 2 D o o y o JP3 HTR COM y BOARD HTR NC RIGHT Bn SIDE Di TE fe joe GND PR PR DR BOARD LEFT SIDE eieiei 40060007 6 16 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Section 7 Xi Electronics Table 7 1 Replacement Parts for Xi ROSEMOUNT Analytical Replacement Parts Xi Electronics Calibration Components page 7 2 Part Number 6A00265G01 6A00329G01 6A00266G01 6A00267G01 6A00328G01 6A00268G01 6A00268G02 6A00269G01 6A00269G02 6A00269G03 6A00237H24 6A00237H33 6A00243G01 6A00242G01 6A00291H01 6A00381G01 6A00285H01 6A00287H01
115. ntes normas EN61010 1 IEC417 e ISO3864 Sempre que o equipamento ou as etiquetas apresentarem o aviso Nao abrir quando ligado corrente ou semelhante existe um risco de igni o em atmosferas explosivas Este equipamento s deve ser aberto depois de desligado da corrente el ctrica e o tempo de arrefecimento adequado especificado na etiqueta ou no manual de instru es ter decorrido O equipamento s pode ser aberto por t cnicos qualificados B 19 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 20 DOLEZITE Bezpe nostn pokyny pre zapojenie k blov a in tal ciu tohto pr stroja Nasledovn bezpe nostn pokyny sa vz ahuj konkr tne na v etky lensk t ty EU Musia by striktne dodr an aby sa zaistila zhoda so Smernicou o n zkom nap t St ty ktor nie s lensk mi t tmi EU by mali nasledovn pokyny taktie dodr iava pokia nie s nahraden miestnymi alebo n rodn mi normami 1 2 11 Adekv tne uzemnenia musia byt vykonan na v etk ch bodoch uzemnenia intern ch aj extern ch tam kde s poskytnut Po in tal cii alebo rie en probl mov musia by v etky bezpe nostn kryty a bezpe nostn uzemnenia vymenen Integrita v etk ch uzemnovacich termin lov mus by v dy zachovan K ble siet ov ho nap jania musia by v zhode s po iadavkami IEC227 alebo IEC245 V etky k blov pripojenia b
116. nual Also use the product matrix Table 1 1 at the end of this section to compare your order number against your unit The first part of the matrix defines the model The last part defines the various options and features Ensure the features and options specified by your order number are on or included with the unit This Instruction Manual is designed to supply details needed to install start up operate and maintain the Xi Electronics Signal conditioning electronics outputs a 4 20 mA signal representing an value This information plus additional details can be accessed with the handheld HART Model 375 475 Field Communicator or Asset Management Solutions AMS software EMERSON http www raihome com Xi Advanced Electronics Instruction Manual IM 106 910Xi Original Issue November 2010 Figure 1 1 Typical System Package 1 Instruction Manual 2 Weld Plate 3 Traditional Architecture Cable 4 Oo Probe 5 Reference Air Set not used if SPS 4001B or IMPS 4000 is used 6 HART 375 475 Field Communicator Package Optional 7 Optional SPS 4001B or IMPS 4000 Autocalibration Sequencer 8 Xi Advanced Electronics 40200001 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics System Configurations Traditional Architecture HART and Xi Communications Some customers prefer not to mount electronics onto the probe so a traditional arc
117. o change the software and alarm settings to adjust the high and low gas settings and to initiate the calibration sequence Refer to the following control descriptions Use the control keys on the front panel of the Xi Figure 4 1 to navigate and edit the Xi menu Figure 4 2 MENU toggles between three Main menu options System Probe1 and Probe2 if available The top level of the selected main menu is displayed DIAG toggles between the Alarms list of the three main menus All faults and warnings related to the selected main menu device are displayed ENTER saves newly entered data and returns you to previous menu level EXIT returns you to the previous menu level without saving newly entered data When navigating the menu tree pressing EXIT returns you to the Main menu UP DOWN keys scroll up and down through menu items During data entry the Up Down keys increment and decrement the data values LEFT arrow key returns you to the previous menu level During data entry the left arrow key moves the cursor one digit to the left Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Password Protection RIGHT arrow key advances you to the next menu level and when a menu item is highlighted selects the item from a list of menu options During data entry the right arrow key moves the cursor one digit to the right Beginning with Xi system software version 1 05 or higher the main display and
118. o use of the Xi enclosure Failure to remove the protective membranes may cause the display to appear distorted The membrane may be difficult or impossible to remove after extended use at elevated temperatures 2 2 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Figure 2 2 Xi Advanced Electronics Panel Mounting Details 5 0 126 11 28 Maximum Panel Thickness 0 375 9 52 1 if 6 1 155 1 Panel Mount A Gasket 1 S 6 1 155 e 4X Mounting 1 1 Brackets Front View Side View and Screws Provided m 5 45 0 02 138 4 0 5 m 5 0 126 F 3 0 i i 5 45 0 02 76 138 4 0 5 1 6 41 6X 1 2 In Conduit Openings Y 6 0 153 Panel Cut Out Bottom View NOTES 1 Dimensions are in inches with millimeters in parentheses 2 The front panel is hinged at the bottom The panel swings down for easy access to the wiring locations 39410019 2 3 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics Novem
119. ome smoother When calibrating the calibration gas flow rate will be noted to be lower Never readjust this flow upwards to correct for a plugged diffuser Adjust this flow only when a new diffuser is installed Always note the time it takes for the cell to recover to the normal process value after the cal gas is removed As the diffuser plugs this recovery time will get longer and longer Use the Calibration Record provided to record and track Calibration Response times It may not be possible to immediately replace a plugged diffuser while the process is on line One can calibrate the probe without pressurizing the cell by adjusting the calibration gas flow rate downward before calibration For instance say the process is at 3 and the first calibration gas is 8 Adjust the flow of cal gas downward until the reading begins to migrate from 8 to lower values indicating that process gases are now mixing in with the calibration gases Adjust the flow rate back up until this mixing is just eliminated Calibrate at this flow rate Replace the diffuser at the first opportunity ZA WARNING Install all protective equipment covers and safety ground leads after troubleshooting Failure to install covers and ground leads could result in serious injury or death Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Calibration Record For Rosemount Analytical In Situ O5 Probe Probe Serial N
120. on Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 IMPS 4000 INTELLIGENT MULTIPROBE TEST GAS SEQUENCER Figure 8 3 IMPS 4000 38890096 The IMPS 4000 Intelligent Multiprobe Test Gas Sequencer is housed within an IP56 NEMA 4X enclosure and has the intelligence to provide calibration gas sequencing of up to four Xi s to accommodate automatic and semi automatic calibration routines This sequencer works in conjunction with the CALIBRATION RECOMMENDED feature eliminating out of calibration occurrences and the need to send a technician to the installation site In addition the IMPS 4000 provides a remote contact input to initiate a calibration from a remote location and relay outputs to alert when a calibration is in progress an Os Probe is out of calibration calibration gases are on and calibration gas pressure is low For more information call Rosemount Analytical Inc at 1 800 433 6076 8 4 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics CALIBRATION GAS Figure 8 4 Calibration Gas Bottles Analytical 38890098 Rosemount Analytical s Oo Calibration Gas and Service Kits have been carefully designed to provide a more convenient and fully portable means of testing calibrating and servicing Rosemount Analytical s oxygen analyzers These lightweight disposable gas cylinders eliminate the need to rent gas bottles
121. optional advanced features such as elevated process temperature capability to 800 C autocalibration via an SPS solenoid box a stoichiometer feature for indicating the level of oxygen deficiency in reducing conditions and programmable reference to enhance accuracy at near ambient levels of Oo ROSEMOUNT Analytical EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Operation via Xi Startup Display Figure 4 1 Xi Display Typical Error Conditions Xi Controls 4 2 The following procedures describe operations using the Xi to set up and calibrate the system Additional operating instructions are included in the SPS 4001B or IMPS 4000 instruction manual if applicable to your system The O Probe will take approximately 45 minutes to warm up to the 736 C heater setpoint The 4 20 mA signal will remain at a default value of 3 5 mA through this warm up period Once warm the probe will be reading oxygen and the 4 20 mA signal display will be the 0 to 10 O value Display can be customized via Xi menu Use SYSTEM CONFIGURE MAIN DISPLAY path 40200018 If there is an error condition at startup an alarm message will be displayed Refer to Section 5 Troubleshooting to determine the cause of the error Clear the error and cycle power The and temperature display should return less the alarm message The Xi can be used t
122. or maintenance procedure practice condition statement etc If not strictly observed could result in injury death or long term health hazards of personnel CAUTION Highlights an operation or maintenance procedure practice condition statement etc If not strictly observed could result in damage to or destruction of equipment or loss of effectiveness NOTE Highlights an essential operating procedure condition or statement ex http www raihome com EMERSON Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 SYMBOLS OVERVIEW EARTH GROUND TERMINAL PROTECTIVE CONDUCT OR TERMINAL RISK OF ELECTRICAL SHOCK WARNING REFER TO INSTRUCTION MANUAL NOTE TO USERS The number in the lower right corner of each illustration in this publication is a manual illustration number It is not a part number and is not related to the illustration in any technical manner The Xi is specifically designed to control a zirconium oxide probe for measuring oxygen usually the remaining from a combustion process Call the Rosemount Analytical Customer Support Center CSC in Solon Ohio to get recommendations for other oxygen probes 800 433 6076 US and Canada The Xi electronics has several main functions 1 Heater Control The electronics receives a type K thermocouple input from an probe and switches power on and off to the probe s heater
123. ovember 2010 B 14 SVARBU Sio prietaiso laidu prijungimo ir instaliacijos saugos instrukcijos Toliau iSvardinti saugumo reikalavimai taikomi konkre iai visoms ES alims nar ms Jy turi b ti grie tai paisoma kad b t u tikrintai laikomasi Zemos tampos direktyvos Ne ES nar s taip pat turi laikytis toliau pateikiam reikalavim nebent juos pakei ia vietiniai ar Nacionaliniai standartai 1 Turi b ti atliktas tinkamas jZeminimas visuose jZeminimo ta kuose vidiniuose ir i oriniuose kur numatyta Visos apsaugin s dangos ir jZemikliai po instaliacijos ar remonto turi b ti pakeisti Vis eminimo terminal vientisumo prie i ra turi b ti atliekama nuolat Matinimo tinklo laidai turi atitikti IEC227 ar IEC245 reikalavimus Visi laidai turi b ti tinkami naudojimui aplinkos temperat toje auk tesn je nei 75 C Visi naudojam kabeli riebok liai turi b ti toki vidini matmen kad b t galimas tinkamas kabelio pritvirtinimas Saugaus io prietaiso veikimo u tikrinimui prijungimas prie maitinimo tinklo turi b ti atliekamas tik per automatin pertraukiklj kuris atjungs visas grandines ne an ius konduktorius linijos gedimo metu _ Automatinis pertraukiklis taip pat gali tur ti mechani kai veikiant izoliavimo jungikl Jeigu ne tuomet turi b ti nurodytos kitos renginio atjungimo priemon s ir ai kai pa ym tos kad jos tokios yra Automatiniai perjungikliai ar jungikliai turi
124. ow or high Test Gas phase of a calibration Test Gas purge time This is the length of time before the output will be returned to the process reading after a calibration Automatic calibration interval The number 9999 disables the automatic timed calibration Time remaining until the next automatic periodic calibration The number 9999 disables the next automatic timed calibration Transmitter board nonvolatile memory diagnostic I O board nonvolatile memory diagnostic Software version number for the Transmitter Software version number for the I O board Software restarts count for the Transmitter Software restarts count for the I O board Current Alarms See section 5 Troubleshooting Alarm Indications 4 9 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 OPERATION VIA HART AMS Field Communicator Signal Line Connections The 375 475 Field Communicator is a handheld communications interface device It provides a common communications link to all microprocesor based instruments that are HART compatible The handheld communicator contains a liquid crystal display LCD and 21 keys A pocket sized manual included with the 375 475 Field Communicator details the specific functions of all the keys The 375 475 Field Communicator accomplishes its task using a frequency shift keying FSK technique With the use of FSK high frequency digital communication signals are superimpose
125. position as shown Figure 3 1 I O Board Jumper Configuration c Ujo o ojjo o of U NN c oo SET TEST GAS VALUES 3 2 0o 0000 0 0 0 0 0 0 0 0 ep e D O Desired Jumper Configuration Selection Jumper Setting Flame Safety Function Flame Safety JP1 amp JP2 Pins 1 amp 2 or Function Factory both must be Extra Alarm Output configured when set the same ordered with Flame Safety Interlock Feature Extra Alarm Output Pins2 amp 3 Loop Power for 4 20 Powered from Xi JP5 Pins 1 amp 2 mA HART Signal from most common Xi to Probe method Powered from Pins 2 amp 3 External DC Supply Loop Power for 4 20 Powered from Xi JP7 amp JP8 Pins 1 amp 2 mA HART Signal from both must be Xi to DCS set the same _ Powered from DCS Pins 2 amp 3 Sw4 Switch Settings Default OFF 1 Reserved must remain OFF 2 Not used 3 Not used 4 Flame safety function enable 40200009 Use a Field Communicator or the Xi to set test gas values for calibration A Xi shipped from the factory has test gas values for low and high set to 0 496 and 8 096 respectively This same process must be performed any time a replacement Transmitter Board I O Board or DR Board is instal
126. ption Upgrade 850 C Process Function NOTE For enhanced software upgrades or to enable optional software features previously used in your Xi configuration contact Rosemount Analytical Inc at 1 800 433 6076 15 Recalibrate the Probe according to the applicable calibration instructions in Section 4 Startup and Operation Figure 6 4 I O Board Wiring Connections ALARM NO ALARM COM ALARM NC NO COM NC 7 SEE Ke 2 lt E e S 20 mA OUT Zz em OO re oo I gt TP22 A Se 21 O AN ug OF B Xi 4 20 mA 20 ae SSS Xi 4 20 mA TP23 J PROBE 25 O Xi Enclosure PROBE 24 O 6 6 To Alarm 1 Indicator 1 Heater Relay Alarm 2 Indicator Flame Status Input To SPS or IMPS To 375 475 Field Communicator Xi Output to Ammeter 4 20mA Check Probe Output to Voltmeter 24 VDC Loop 40200014 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Figure 6 5 I O Board Flame Safety Interlock Wiring Xi I O Board AC Relay Board ewa Wiring e e e J2 OUT o e E RED Er Dr 2 COM za
127. ptreedt Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947 Waar de apparatuur of de beschermdeksels kappen gemarkeerd zijn met het volgende symbool kunnen zich hieronder spanning voerende delen bevinden die gevaar op kunnen leveren Deze beschermdeksels kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld Waar de apparatuur of de beschermdeksels kappen gemarkeerd zijn met het volgende symbool kunnen zich hieronder hete oppervlakken of onderdelen bevinden Bepaalde delen kunnen mogelijk na 45 min nog te heet zijn om aan te raken Waar de apparatuur of de beschermdeksels kappen gemarkeerd zijn met het volgende symbool dient men de bedieningshandleiding te raadplegen Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden EN 61010 1 IEC 417 amp ISO 3864 Opplaatsen waar uitrusting of etiketten zijn voorzien van een melding als Niet openen bij aanwezigheid van spanning bestaat er brandgevaar in omgevingen waar een explosieve atmosfeer aanwezig is Deze uitrusting mag uitsluitend worden geopend wanneer het niet meer onder spanning staat en de uitrusti
128. r Supply Board Use the procedure that follows to replace the Power Supply board in the Xi Replacement Use this procedure to replace an original Linear Power Supply board or the current configuration Switching Power Supply board A WARNING Disconnect and lock out power before working on any electrical components 1 Loosen the four screws securing the Xi cover The screws are captive and do not need to be completely removed 2 Swing the Xi cover down to expose the inner components 3 Refer to the wiring diagram in Figure 6 9 Unplug the AC input wiring plug from the Power Supply board A new plug is supplied in the replacement kit and should be used if the existing plug is damaged 4 Disconnect the 14 pin ribbon cable from the Power Supply board 5 Remove the two long screws that secure the bracket 9 Figure 6 1 to the Xi enclosure 6 Hold the AC input wiring to the right and slide the Power Supply board out of the Xi enclosure 7 Install the new mounting bracket 9 Figure 6 1 on the new Power Supply board 10 Figure 6 1 A new bracket and mounting screws are provided in the replacement kit 8 Slide the Power Supply board into the mating slots in the Xi Enclosure Make sure the board is correctly aligned in the slots 9 Install and tighten the bracket mounting screws Two new screws are provided in the replacement kit and should be used if the existing screws are damaged Figure 6 9 Power Supply Board Wir
129. reaker min 10A which will disconnect all current carrying conductors during a fault situation This circuit breaker should also include a mechanically operated isolating switch If not then another external means of disconnecting the supply from the equipment should be located close by Circuit breakers or switches must comply with a recognized standard such as IEC 947 NOTE Line voltage signal and relay wiring must be rated for at least 105 C 221 F NOTE If metal conduit is used with the Xi the conduit should be reliably bonded to protective earth The grounding plate inside the Xi is not bonded to PE and does not provide adequate grounding 1 Remove cover screws from the front cover of the Xi Swing down the front cover of the interface box 2 Pull out the I O board on the right hand side of the card rack inside the Xi If your system is configured to operate two transmitter probes there are two I O interface boards 3 See Figure 2 4 Connect the 4 20 mA signal wires at J4 of the I O board Attach the supplied ferrite clamp over the 4 20 mA OUT wires that extend past the shield NOTE Installation of the ferrite clamp over the 4 20 mA OUT wires is required for compliance with the European EMC Directive 2 5 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Figure 2 4 Signal Connections at I O Board Xi Enclosure
130. row diameter portion Carefully press the gray insert into the gland body The grooves on the insert should align with similar grooves inside the gland body Press the insert in until it bottoms out in the gland body Slide the locking nut up and thread it onto the gland body Tighten the locking nut so the rubber grommet inside the plastic insert compresses against the cable wall to provide an environmental seal 4 Atthe Xi connect the cable leads to the connectors on the transmitter I O board as indicated in Figure 2 9 Figure 2 9 Transmitter Board Connections at Xi Traditional Architecture Factory Wiring To Xi Power Supply S Board 120 230 VAC 50 60 Hz Power SIDE VIEW Xi BOTTOM VIEW AC Power 7 Conductor Wiring Port Cable Port r GND PR Factory Wiring GND L2 N L1 To I O Board J4 To I O Board J1 eO lll TP3 20 1 TP2 e 80 1 sO O 7 Conductor o9 Xi Enclosure Cable c3 Ground Terminals 5 To Probe 2 9 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 2 10 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Section 3 Configuration of Xi Electronics Verify Installation
131. s They should be strictly adhered to in order to assure compliance with the Low Voltage Directive Non EU states should also comply with the following unless superseded by local or National Standards 1 11 Adequate earth connections should be made to all earthing points internal and external where provided After installation or troubleshooting all safety covers and safety grounds must be replaced The integrity of all earth terminals must be maintained at all times Mains supply cords should comply with the requirements of IEC227 or IEC245 All wiring shall be suitable for use in an ambient temperature of greater than 75C All cable glands used should be of such internal dimensions as to provide adequate cable anchorage To ensure safe operation of this equipment connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation The circuit breaker may also include a mechanically operated isolating switch If not then another means of disconnecting the equipment from the supply must be provided and clearly marked as such Circuit breakers or switches must comply with a recognized standard such as IEC947 All wiring must conform with any local standards Where equipment or covers are marked with the symbol to the right hazardous voltages are likely to be present beneath These covers should only be removed when power is removed from
132. s threshold is the 726 C O2 Temp High The heater temperature is above the defined temperature threshold The high temperature Yes threshold is the defined by the High Temp Alm SP parameter The default value is 750 C O2 T C Shorted The sensor heater temperature thermocouple voltage is shorted Yes O2 T C Reversed The sensor heater temperature thermocouple voltage is reading a negative voltage indicating Yes the thermocouple wire connections may be reversed O2 Htr Failure The sensor heater temperature is not responding to the controller and can t reach final Yes temperature set by the device indicating the heater may have failed No Flame The Flame Status Relay Input is set to the OFF state indicating it is not safe to operate the Oo Yes heater and the heater should be turned off Xmtr Disconnect Communication failures detected between transmitter and the I O board indicating the transmitter Yes has been disconnected from the I O board Cal Recommended Probe calibration is recommended The cell impedance is above 100 ohms and has shifted 50 Yes ohms since the last calibration the accuracy of the Oo reading may be compromised Cal Failed A calibration error occurred during the last calibration The measured slope or constant is outside Yes the acceptable range Slope 34 5 to 57 5 mv decade Constant 20 mv Cell Imp High The sensor impedance cell resistance value measurement is greater than 2000 Ohms Yes indicates
133. sen the four screws securing the Xi cover The screws are captive and do not need to be completely removed 2 Swing the Xi cover down to expose the inner components 3 Disconnect the 14 pin ribbon cable going to the Power Supply board A new cable is supplied in the replacement kit and should be used if the old one is damaged 4 Disconnect the 10 pin ribbon cable s going to the I O Board s One new cable is supplied in the replacement kit and should be used if either of the ribbon cables are damaged 5 Remove the wire hinge from the right side of the Xi cover A paper clip or similar device can be inserted into the hole on the left side of the cover to push the hinge out of the cover A new hinge pin is supplied in the replacement kit and should be used if the old one is damaged 6 Place the front panel assembly on the bench Remove the 4 screws securing the CPU board to the front cover NOTE Prior to disassembly observe the position of the plastic bumper with rubber insert as it is installed over the CPU board The two longer screws are used on the top edge of the CPU board passing through the bumper 7 Lift the CPU board off of the front cover using care not to damage the board 8 Disconnect the keypad overlay ribbon cable from the CPU board Discard the used front cover with the keypad overlay attached Z CAUTION The new front panel assembly may be supplied with protective clear membranes over the interior an
134. so be purchased as a field retrofit Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Stoichiometer Programmable Reference Process upsets can sometimes cause a combustion process to go into sub stoichiometric or reducing conditions The oxygen readings from one or more probes may decline all the way to zero The stoichiometer cell will measure the amount of oxygen deficiency during these reducing conditions The trends in your DCS can be set up for a lower range limit of 1 or 2 oxygen to depict the level of oxygen deficiency The operator can see if his control recovery actions are having the desired effect These types of events do not occur frequently but knowing the parameters of the situation prevents over correcting while coming out of the reducing condition The stoichiometer feature requires purchasing the acid resistant stoichiometer cell and the stoichiometer feature inside the Xi NOTE Make sure the DCS is configured for the same range as the Xi For instance 1 Os to 1096 Oo The zirconium oxide sensing technology has historically measured process oxygen by using ambient or instrument air as a reference 20 95 oxygen The sensor develops most of its signal at the low oxygen levels typically found in combustion flue gasses 2 4 oxygen and is most accurate at these levels When measuring near 20 95 the sensor develops only a few millivolts of signal and accurac
135. sti noudattaa jotta taytettaisiin EU n matalajannitedirektiivin Low Voltage Directive yhteensopivuus My s EU hun kuulumattomien valtioiden tulee nou dattaa tata ohjetta elleivat kansalliset standardit est sit 1 Riittavat maadoituskytkennat on tehtava kaikkiin maadoituspisteisiin sis isiin ja ulkoisiin Asennuksen ja vianetsinnan jalkeen on kaikki suojat ja suojamaat asennettava takaisin pai koilleen Maadoitusliittimen kunnollinen toiminta taytyy aina yllapitaa J nnitesy tt johtimien taytyy tayttaa IEC227 ja IEC245 vaatimukset Kaikkien johdotuksien tulee toimia gt 75 l mp til oissa Kaikkien lapivientiholkkien sisahalkaisijan taytyy olla sellainen etta kaapeli lukkiutuu kun nolla kiinni Turvallisen toiminnan varmistamiseksi t ytyy j nnitesy tt varustaa turvakytkimell min 10A joka kytkee irti kaikki j nnitesy tt johtimet vikatilanteessa Suojaan t ytyy my s sis lty mekaaninen erotuskytkin Jos ei niin j nnitesy tt on pystytt v katkaisemaan muilla keinoilla ja merkitt v siten ett se tunnistetaan sellaiseksi Turvakytkimien tai kat kaisimien t ytyy t ytt IEC947 standardin vaatimukset n kyvyydest Mik li laite tai kosketussuoja on merkitty t ll merkill on merkinn n takana tai alla hengenvaarallisen suuruinen j nnite Suojaa ei saa poistaa j nniteen ollessa kytkettyn laitteeseen ja poistamisen saa suorittaa vain alan asian tuntija Mik li laite tai kosketuss
136. t page 6 12 DR Board Replacement page 6 14 This section identifies the calibration methods available and provides the procedures to maintain and service the Xi Z WARNING Install all protective equipment covers and safety ground leads after equipment repair or service Failure to install covers and ground leads could result in serious injury or death The maintenance interval required is quite variable depending on the type of service the analyzer is placed into The zirconium oxide sensing cell is non depleting and has no specific shelf life or a defined life in flue gas operation The cell of a probe that is mounted inside a boiler that is burning natural gas may shift very little over several years Acidic compounds are the main aggressors to the sensing cell typically SO resulting from sulfur contained in coal and heavy oil fuels and also HCI from the combustion of plastics in municipal incinerators and in industrial thermal oxidizers Sensing cells may experience significant degradation and signal shift in this type of service particularly if the operating levels of Os are very low below 1 O3 A calibration check is generally recommended on a quarterly basis every 3 months by flowing bottled gas to the probe Make sure that the operations personnel are notified when doing this and also make sure that the Os control loop is placed in manual mode If the probe readings
137. t lt lt lt lt PARAMETER NAME Prev Cal Imp Failed Slope Failed Const Cal Result Delta Imp Cal Step Time Remain O2 Slope O2 Const T90 Filter O2 Cell Ref O2 Temp SP Features O2 URV O2 LRV O2 AO Range O2 Alarm Level Alarm Relay 1 Alarm Relay 2 Low O2 Alm Hi Temp Alm AO Tracks Auto Cal Start On CalRec Cal Gas 1 Cal Gas 2 Gas Time Purge Time Cal Interval Next Cal Time T EE Val IO EE Val Version Version T Restart Cntr IO Restart Cntr Alarms UNITS Ohm PARAMETER DESCRIPTION Previous Cell Impedance This is the sensor resistance that was calculated as a result of previous successful calibration There are ten calibration results Index 1 is the most recent and Index 10 is the least recent sensor resistance measured mV Dec Failed calibration slope mV mV sec Failed calibration constant Calibration result Delta impedance since last calibration This represents the step of the calibration cycle is in Time remaining in the present calibration cycle state mV Dec slope This is the slope value that will be used to calculate Os mV sec 926 degC sec sec hr hr constant This is the constant value that will be used to calculate Os Analog output T90 time It represents the time to take a step change in oxygen to reach 9096 of the final value at the filter output sensor reference gas percentage It allows using a sensor reference gas
138. t Cal Time Cell mV CAL STATUS CURRENT CAL Display Cal Logs FAILED CAL O2 Slope O2 Const Cal Imp Reset Cal D A Trim Failed Const O2 Temp Max CJC Temp Max Elect Temp Max HTR Volt Max DutyCyc PID SP O2 Temp Htr Ramp Rate Flame Status In Alm Relay 1 Out Alm Relay 2 Out SPS IMPS In SPS IMPS Out T EE Val EE STATUS IO EE Val SOFTWARE TRANSDUCER O BOARD T Restart Cntr SERVICES IO Restart Cntr HTR CONTROL VO STATUS Reset Restart Cntr Reset Device CONTINUED ON SHEET 2 38960020 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Figure 4 4 375 475 Field Communicator Xi Menu Tree Sheet 2 of 2 CONTINUED FROM 1 IDENTIFICATION a9 Dev id Manufacturer Model Sensor S N Final asmbly num Write protect Date Descriptor Message BASIC SETUP DEVICE REVISION VARIABLE MAPPING Poll addr Num req preams Physicl sign code COMM SETUP DEVICE SETUP O2 Slope SENSOR O2 Const T90 Filter O2 Cell Ref O2 Temp SP DETAILED SETUP ANALOG 02 LRV O2 URV OUTPUT O2 AO Range Signal Alarm Level Alm Relay 1 Alm Relay 2 Low O2 Alm SP High Temp Alm SP CAL SETUP AOTracks Auto Cal Start On CalRec Cal Gas 1 Cal Gas 2 Gas Time Purge Time Cal Intv Next Cal Time BASIC SETUP id INFO Manufacturer Model Sensor S N Final asmbly num Write protect Date Descriptor Message Poll Addr Num req preams REVIEW
139. t ad quat la terre doit tre effectu e chaque borne de mise la terre interne et externe Apr s installation ou d pannage tous les capots de protection et toutes les prises de terre doivent tre remis en place toutes les prises de terre doivent tre respect es en permanence Les c bles d alimentation lectrique doivent tre conformes aux normes IEC227 ou IEC245 Tous les raccordements doivent pouvoir supporter une temp rature ambiante sup rieure 75 C Tous les presse toupes utilis s doivent avoir un diam tre interne en rapport avec les c bles afin d assurer un serrage correct sur ces derniers Afin de garantir la s curit du fonctionnement de cet appareil le raccordement l alimentation lectrique doit tre r alis exclusivement au travers d un disjoncteur minimum 10 isolant tous les conducteurs en cas d anomalie Ce disjoncteur doit galement pouvoir tre actionn manuellement de facon m canique Dans le cas contraire un autre syst me doit tre mis en place afin de pouvoir isoler l appareil et doit tre signalis comme tel Disjoncteurs et interrupteurs doivent tre conformes une norme reconnue telle IEC947 Lorsque les quipements ou les capots affichent le symbole suivant cela signifie que des tensions dangereuses sont pr sentes Ces capots ne doivent tre d mont s que lorsque l alimentation est coup e et uniquement par un personnel comp tent Lorsque les
140. t en de uitrusting gedurende de voorgeschreven tijd op het etiket of in de handleiding is afgekoeld en dan uitsluitend door voldoende opgeleid onderhoudspersoneel Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 B 6 BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden Ook niet EU lidstaten dienen zich aan het volgende te houden tenzij de lokale wetgeving anders voorschrijft 1 2 Alle voorziene interne en externe aardaansluitingen dienen op adequate wijze aangesloten te worden Na installatie onderhouds of reparatie werkzaamheden dienen alle beschermdeksels kappen en aardingen om reden van veiligheid weer aangebracht te worden Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245 Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven 75 C Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequate verankering van de kabel wordt verkregen Omeen veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering min 10A die alle spanningvoerende geleiders verbreekt indien een foutconditie o
141. te verzekeren moet de voeding door een stroomonderbreker gevoerd worden min 10A welke alle draden van de voeding moet onderbreken De stroomonderbreker mag een mechanische schakelaar bevatten Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947 Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig Deze deksels mogen enkel verwijderd worden nadat de voedingsspanning werd afgelegd en enkel door getraind onderhoudspersoneel Waar toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken Deze deksels mogen enkel verwijderd worden door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd werd Sommige oppper vlakken kunnen 45 minuten later nog steeds heet aanvoelen Waar toestellen of deksels aangegeven staan met het symbool gelieve het handboek te raadplegen Alle grafische symbolen gebruikt in dit produkt zijn afkomstig uit een of meer van devolgende standaards EN61010 1 IEC417 en ISO3864 Op plaatsen waar uitrusting of etiketten zijn voorzien van een melding als Niet openen bij aanwezigheid van spanning bestaat er brandgevaar in omgevingen waar een explosieve atmosfeer aanwezig is Deze uitrusting mag uitsluitend worden geopend wanneer het niet meer onder spanning staa
142. tet sein daf die Spannungsversorgung zum Ger t bzw zu den Ger ten unterbrochen wird Ein mechanischer Schutzschalter kann in dieses System integriert werden Falls eine derartige Vorrichtung nicht vorhanden ist muB eine andere M glichkeit zur Unterbrechung der Spannungszufuhr gew hrleistet werden mit Hinweisen deutlich gekennzeichnet werden Ein solcher Mechanismus zur Spannungsunterbrechung muB mit den Normen und Richtlinien f r die allgemeine Installation von Elektroger ten wie zum Beispiel der IEC947 bereinstimmen Mit dem Symbol sind Ger te oder Abdeckungen gekennzeichnet die eine gef hrliche Netzspannung Spannung f hren Die Abdeckungen d rfen nur entfernt werden wenn die Versorgungsspannung unterbrochen wurde Nur geschultes Personal darf an diesen Ger ten Arbeiten ausf hren Mit dem Symbol sind Ger te oder Abdeckungen gekennzeichnet in bzw unter denen heiBe Teile vorhanden sind Die Abdeckungen d rfen nur entfernt werden wenn die Versorgungsspannung unterbrochen wurde Nur geschultes Personal darf an diesen Ger ten Arbeiten ausf hren Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr k nnen derartig Teile noch ber eine erh hte Temperatur verf gen Mit dem Symbol sind Ger te oder Abdeckungen gekennzeichnet bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgfaltig durchgelesen werden m ssen Alle in diesem Ger t verwendeten graphischen Symbole entspringen einem oder mehreren der na
143. that the electronic controller is set up at least to the point where it is controlling the sensor heater This will ensure that should there be a delay between installation and full commissioning that the sensor being supplied with ac power and reference air will not be subjected to component deterioration 4020 11 10 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Xi Advanced Electronics Part no Serial no Order no Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc HART is a registered trademark of the HART Communications Foundation All other marks are the property of their respective owners WORLD HEADQUARTERS Emerson Process Management ROSEMOUNT ANALYTICAL EUROPE Rosemount Analytical Inc Emerson Process Management 6565P Davis Industrial Parkway Gmbh amp co OHG Solon OH 44139 Industriestrasse 1 T 440 914 1261 63594 Hasselroth T 800 433 6076 Germany F 440 914 1262 T 49 6055 884 0 E gas csc emerson com F 49 6055 884 209 EUROPE MIDDLE EAST AFRICA GAS CHROMATOGRAPHY ASIA PACIFIC Emerson Process Management CENTER AND LATIN AMERICA Emerson Process Management Shared Services Limited Emerson Process Management Asia Pacific Private Limited Heath Place Rosemount Analytical Inc 1 Pandan Crescent Bognor Regis 11100 Brittmoore Park Drive Singapore 128461 West Sussex PO22 9SH Houston TX 77041 Republic of Singapore England T 713 467 6
144. the equipment and then only by trained service personnel Where equipment or covers are marked with the symbol to the right there is a danger from hot surfaces beneath These covers should only be removed by trained service personnel when power is removed from the equipment Certain surfaces may remain hot to the touch Where equipment or covers are marked with the symbol to the right refer to the Operator Manual for instructions All graphical symbols used in this product are from one or more of the following standards EN61010 1 IEC417 and 1503864 Where equipment or labels are marked Do Not Open While Energized or similar there is a danger of ignition in areas where an explosive atmosphere is present This equipment should only be opened when power is removed and adequate time as specified on the label or in the instruction manual has been allowed for the equipment to cool down and then only by trained service personnel Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics DULEZITE Bezpe nostn pokyny pro zapojen a instalaci za zen N sleduj c bezpe nostn pokyny se speci ln vztahuj na v echny lensk st ty EU Pokyny by m ly b t p sn dodr ov ny aby se zajistilo spln n Sm rnice o n zk m nap t Pokud nejsou pokyny nahrazeny m stn mi i n rodn mi normami m ly by je dodr ovat i ne lensk st ty EU 1 U v ech zemnic ch bod
145. the four screws CAUTION Installing and configuring an AC Relay Board for the Flame Status Interlock function will dedicate alarm output 2 for this function Once configured for Flame Status Interlock the software will override any previous alarm assignments for alarm output 2 and not allow it to be used for any other function Adding an AC Relay Board to the Xi 1 Loosen the four screws securing the Xi cover The screws are captive and do not need to be completely removed 2 Swing the Xi cover down to expose the inner components 3 Slide the I O Board part way out of the Xi enclosure 4 Make the following jumper and switch settings a Set SW4 Position 4 ON and all other positions OFF b Move the jumpers for both JP1 and JP2 to pins 1 and 2 5 The I O Board must be relocated to the right most slot inside the Xi enclosure If there is enough service loop on the existing wiring slide the I O Board completely out of the enclosure and re install it in the right most slot Ensure the board is correctly aligned within the slots See Figure 6 8 for the correct location of the I O Board NOTES An AC Relay Board can only be added to single channel Xi i e only one I O Board controlling one Os Probe The Flame Status Interlock function requires a contact closure on the digital input of the I O Board to indicate a flame is present When properly connected and configured AC power will be applied to the transmitter only whe
146. tice NOTES The 375 Field Communicator must be upgraded to System Software 2 0 with Graphic License for operation with the Xi Electronics The AMS software must be upgraded to AMS 8 0 or above Contact Emerson Process Management s Global Service Center GSC at 1 800 833 8314 to upgrade the 375 Field Communicator software to System Software 2 0 with Graphic License amp EMERSON http www raihome com Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Section i PREFACE DEFINITIONS ROSEMOUNT Analytical Introduction Preface inr derne eo a ee de page iii Definitions een ie ste ee eR ere tuis RUE es page iii Symbols aar na lu ru ees nahen mn page iv OVERVIEW 221 049 x em ee exa REA AERA ES page iv Technical Support Hotline page v The purpose of this manual is to provide information concerning components functions installation and maintenance of the Xi Electronics Some sections may describe equipment not used in your configuration The user should become thoroughly familiar with the operation of this module before operating it Read this instruction manual completely The following definitions apply to WARNINGS CAUTIONS and NOTES found throughout this publication Z WARNING Highlights an operation
147. ttiecas uz vis m ES dal bvalst m Tie ir stingri j iev ro lai nodro in tu atbilst bu Zemsprieguma direkt vai Turpm k nor d tais j iev ro ar valst s kas nav ES dal bvalstis ja vien os nor d jumus neaizst j viet jie vai valsts standarti 1 2 Visi pieejamie iek jie un r jie zemejuma punkti ir atbilsto i jaiezem P c uzst d anas vai probl mu risin anas visi dro bas p rsegi un dro bas zem juma savienojumi ir j pievieno atpakal Visiem zem juma savienojumiem vienm r j b t iezem tiem Elektropadeves vadiem j atbilst IEC227 vai IEC245 pras b m Visai elektroinstalacijai jab t piemerotai lieto anai apk rt j temperat r kas p rsniedz 75 C Visu izmantoto kabe u bl vju iek jiem izm riem j b t t diem lai atbilsto i nostiprin tu kabeli Lai nodro in tu s iek rtas dro u darb bu savienojums ar elektropadeves t klu j izveido izmantojot sl dzi kas k mes gad jum atvienos visas k des kur s ir vad t ji Sl dz var b t iestr d ts ar meh nisks p rtrauc jsl dzis Ja t da nav tad ir j uzst da cita veida ier ce iek rtas atvieno anai no str vas padeves un ta atbilsto i un skaidri jamark Sl d iem j atbilst k dam visp ratz tam standartam piem ram IEC947 Visai elektroinstal cijai j atbilst viet jiem standartiem Viet s kur iek rta vai t s p rsegi ir marketi ar labaj pus nor d to simbolu visticam k zem tiem ir
148. umber Probe Tag Number Probe Location Date Placed Into Service Date Slope Constant Impedance Response initial Responsegnal Notes When the second calibration gas is turned off note the number of seconds required for the value to begin migrating b ack to the process value Responsefinaj When the second calibration gas is turned off note the number of seconds required for the value to settle out at the process value 5 7 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 5 8 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Section 6 OVERVIEW MAINTENANCE INTERVALS ROSEMOUNT Analytical Maintenance and Service OVetvieW zn sen tert cee heet dede le e eet page 6 1 Maintenance Intervals page 6 1 Calibration een I Rm eee eee eee page 6 2 Automatic Calibration page 6 2 Manual Calibration page 6 2 Replacement Parts page 6 2 Xi Components Replacement page 6 3 I O Board Replacement page 6 4 AC Relay Board Replacement page 6 8 Power Supply Board Replacement page 6 11 Xi Front Panel Replacemen
149. uoja on merkitty t ll merkill on merkinn n takana tai alla kuuma pinta Suojan saa poistaa vain alan asiantuntija kun j nnite sy tt on katkaistu T llainen pinta voi s ily kosketuskuumana jopa 45 mi nuuttia Mik li laite tai kosketussuoja on merkitty t ll merkill katso lis ohjeita k yt t ohjekirjasta Kaikki t ss tuotteessa k ytetyt graafiset symbolit ovat yhdest tai useammasta seuraavis ta standardeista EN61010 1 IEC417 amp 1503864 Jos laitteessa tai tarrassa on merkint Ala avaa kun virta on kytketty tai vastaava rajahdysvaarallisissa tiloissa on syttymisen vaara Nama laitteet voidaan avata vain silloin kun virta ei ole kytkettyn ja laitteen on annettu j hty tarrassa tai oppaassa m ritetyn ajan T ll inkin laitteet saa avata vain koulutettu huoltohenkil kunta Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics IMPORTANT Consignes de s curit concernant le raccordement et l installation de cet appareil Les consignes de s curit ci dessous s adressent particuli rement tous les tats membres de la communaut europ enne Elles doivent tre strictement appliqu es afin de satisfaire aux directives concernant la basse tension Les tats non membres de la communaut europ enne doivent galement appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux 1 2 Un raccordemen
150. up WU Warm Up analog output is railed NM Normal operation CA Calibrating analog output can be tracking or locked at last good value based on AO Tracks configuration AL Alarm detected recoverable SF Alarm detected non recoverable Device tag Unique Device ID number HART Primary variable assignment HART Secondary variable assignment HART Third variable assignment HART Fourth variable assignment HART Current calibration slope This is the slope value that was calculated as a result of the last successful calibration Current calibration constant This is the constant value that was calculated as a result of the last successful calibration It is valid between 4mV and 10mV Cell Impedance This is the sensor resistance that was calculated as a result of the last successful calibration Previous calibration slope There are ten calibration results 1 is the most recent and 10 is the least recent calibration slope Previous calibration constant There are ten calibration results 1 is the most recent and 10 is the least recent calibration constant Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics TX N ZES E 4 2 Ze cae zZz ZES ES lt 2 2 Ze 24 2 24 gt 24 6 y o Y lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt l
151. ut 0 to 50 user scalable 2 to 50 user scalable with stoichiometer 0 01 Oo 0 03 Oo 10 of reading or 0 1 Os going from oxidizing to reducing Tag in 120 seconds going from reducing to oxidizing Tog in 30 seconds less than 0 0025 per degree Celsius Type 4X IP66 Polycarbonate Material 20 C to 50 C 4 F to 122 F 20 C to 70 C 4 F to 158 F as measured by electronics 20 C to 55 C 4 F to 131 F cc lt Panel wall or pipe 0 5 scfh 0 25 min clean dry instrument quality air 20 95 regulated to 5 psi 34 kPa Semi automatic or automatic 0 4 and 8 balance No 200 ft 61 m maximum length 12 24 VDC loop powered from control room or Xi 1230 1000 5 790 I o OPERATING 9 REGION 500 9 250 WITHOUT HART COMMUNICATOR 0 12 0VDC 18VDC 24 VDC 36VDC 42VDC MINIMUM MAXIMUM LIFT OFF POWER SUPPLY VOLTAGE Power Supply and Load Requirements 100 240VAC 10 50 60 Hz 12 VA maximum or 776 VA maximum with Traditional Architecture 120V Probes 450VA maximum with Traditional Architecture 44V Probes Two provided 2 Amperes 30 VDC Form C Internally powered input to remove heater power actuated via dry contact output from user s flame scanner Emerson Process Management has satisfied all obligations from the C European legislation to harmonize the product requirements in Europe AII static performance characteristics ar
152. y degrades The programmable reference feature permits the user to use a bottled reference gas of low oxygen value 0 496 oxygen recommended When measuring at or near 2196 oxygen a strong negative oxygen signal results with much improved accuracy A bottle of reference gas typically lasts about a month at the low flows required Typical applications would be Flue gas recirculation controlling the mixing of flue gasses into the burner windbox prior ahead of the burner to reduce NO emissions Moisture monitoring measuring the amount of moisture coming off of industrial dryers by noting the dilution effect water vapor has on the normal 20 9595 ambient drying air Non combustion drying processes only Enriched oxygen concentration pure oxygen is sometimes mixed in with the combustion air to increase heat at the flame This is used in steel and other metals reduction processes and in some catalyst regenerators 3 7 Instruction Manual IM 106 910Xi Original Issue Xi Advanced Electronics November 2010 3 8 Instruction Manual IM 106 910Xi Original Issue November 2010 Xi Advanced Electronics Section 4 Startup and Operation Overview i p see oe eth le eet page 4 1 StaHUup Ar ane werd Eee he page 4 1 Operation via Xi page 4 2 Startup Display page 4 2 Error Conditions page 4 2 Xi Controls rl
153. y mali by vhodn pre pou vanie v teplote okolia vy ej 75C V etky pou it k blov priechodky musia ma tak vn torn rozmery aby poskytovali adekv tne uchopenie k bla Pre zaistenie bezpe nej prev dzky tohto zariadenia musi byt pripojenie k siet ov mu nap janiu zapojen len cez preru ova obvodu ktor po as poruchovej situ cie odpoj v etky obvody elektrick ch vodi ov Preru ova obvodu by mal obsahova aj mechanicky ovl dan sekov vyp na Ak nie mus byt poskytnut in sp sob odpojenia zariadenia od sie ov ho nap jania a tento sp sob mus by zrete ne ozna en Preru ova e obvodu alebo sp na e musia by v zhode s uznanou normou ako napr IEC947 V etky k blov pripojenia musia vyhovova ak mko vek miestnym norm m Tam kde je zariadenie alebo kryty ozna en symbolom na pravej strane sa pravdepodobne nach dza nebezpe n nap tie Tieto kryty by sa mali odobera len vtedy ke je zariadenie odpojen od elektrickej energie a len vy kolen m servisn m person lom Tam kde je zariadenie alebo kryty ozna en symbolom na pravej strane existuje nebezpe enstvo hor cich povrchov Tieto kryty by mali by odstra ovan len vy kolen m servisn m person lom pri om je zariadenie odpojen od elektrickej energie Ur it povrchy m u osta hor ce na dotyk V miestach kde je zariadenie alebo kryty ozna en symbolom na pravej strane s

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