Emerson Process Management - Emerson Electric Co. Oven 1056 User's Manual
Contents
1. 1 SPECIFICATIONS General Enclosure Polycarbonate NEMA 4X CSA 4 IP65 Dimensions Overall 155 x 155 x 131mm 6 10 x 6 10 x 5 15 in Cutout 1 2 DIN 139mm x 139mm 5 45 x 5 45 in Conduit Openings Accepts 1 2 or PG13 5 conduit fittings Display Monochromatic graphic liquid crystal display 128 x 96 pixel display resolution Backlit Active display area 58 x 78mm 2 3 x 3 0 in Ambient Temperature and Humidity O to 55 C 32 to 131 F Turbidity only 0 to 50 C 32 to 122 F RH 5 to 95 non condensing Storage Temperature Effect 20 to 60 C 4 to 140 F Hazardous Location Approvals Class Division 2 Groups A C amp D LR 34186 Class Division 2 Groups F amp G C US Class T4A Tamb 50 C Evaluated to the ANSI UL Standards The C and US indicators adjacent to the CSA Mark signify that the product has been evaluated to the applicable CSA and ANSI UL Standards for use in Canada and the U S respectively Options for CSA 01 02 03 20 21 22 24 25 26 27 30 31 32 34 35 36 37 38 AN and HT Note Turbidity configurations Models 1056 02 27 38 AN HT 1056 03 27 38 AN HT 1056 02 27 37 AN HT and 1056 03 27 37 AN HT are CSA approved Class Div 2 for hazardous area installation Class Division 2 Groups BB C amp D Class Il amp Division 2 Groups E F amp APPROVED T4A Tamb 50 C Enclosur2. j EE E iddn WS ur O0000 E nesu NS puer np ipm IRET URH POSZH 86100 OH 21 0 HOEN SOL Ap AIVE Agonanpuao uus mar NE HRS xni 3Jdin9 LYVLS MIND v 4 AGINS LYVLS MOINO wey 00056 0 Joey NS L Ay E p27 NS ars ceni 560270 POSH o1 eS bo 921 0 HOEN SaL Apama Ayaan puga AS weis yn apenoap3 z adh NS Leg wang Y SR IJGINS PETS amm 351 apuonj 4 EUOLLILLI yuswainsesj NS umg yang S50 coe Siue unes dmg en Buel ons Ava UO Hnc ci 25 ict 2134 IS ri qes Li 3 SUILLIT AA Jr ez 55 TIRE pp sapra asm 3 wan Ts ur eiie iis Ee BLIS HETI usum 4 Ts ree 8 mir ageng wusidtu LETTER _ 51 imde ipigi Appio ung irt a 151 won xopag Yd et 1X apponi 4 LANES rOSZH FOSCH wr LH amadu n
3. 187 154 9 165 7 6 1 6 5 AX COVER SCREW Side View Front View Pipe Mount Bottom View FRONT PANEL PANEL amp PIPE ENCLOSURE 165 6 5 21 83 s a COMDUT OPENACS be Ti MOUNT BRACKET 2 SET U BCRLTS FOR 2 HCH PI 23820 00 The front panel is hinged at the bottom The panel swings down for easy access to the wiring locations MODEL 1056 WIRING WIRING GENERAL The Model 1056 is easy to wire It includes removable connectors and slide out signal input boards The front panel is hinged at the bottom The panel swings down for easy access to the wiring locations Removable connectors and signal input boards Model 1056 uses removable signal input boards and communication boards for ease of wiring and instal lation Each of the signal input boards can be partially or completely removed from the enclosure for wiring The Model 1056 has three slots for placement of up to two signal input boards and one communication board Slot 1 Left Slot 2 Center Slot 3 Right Profibus board Input Board 1 Input Board 2 Signal Input boards Slots 2 and 3 are for signal input measurement boards Wire the sensor leads to the measurement board following the lead locations marked on the board After wiring the sensor leads to the signal board carefully slide the wired board fully into the
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5. 92606 USA Tel 949 757 8500 gt Fax 949 474 7250 T http Awww raihome com E M E RSO N O Rosemount Analytical Inc 2010 Process Management
6. locking tabs h Make sure to properly seal the power wires that exit the enclosure with the appropriate cable glands or pipe fittings to ensure a NEMA compliant enclosure 41115 230VAC Power Supply 01 ordering code is shown below CAUTION AC Power switch shipped in the 230 position Adjust switch upwards to 115VAC position for 110VAC 120VAC operation 10 MODEL 1056 WIRING 24VDC Power Supply 02 ordering code is shown below This power supply automatically detects DC power and accepts 20VDC to 30VDC inputs Four programmable alarm relays are included Switching AC Power Supply 03 ordering code is shown below This power supply automatically detects AC line condi tions and switches to the proper line voltage and line frequency Four programmable alarm relays are included Current Output wiring All instruments are shipped with two 4 20mA current outputs Wiring locations for the outputs are on the Main board which is mounted on the hinged door of the instrument Wire the output leads to the correct posi tion on the Main board using the lead markings positive negative on the board Male mating connectors are provided with each unit Sensor wiring to signal boards Wire the correct sensor leads to the measurement board using the lead locations marked directly on the board After wiring the sensor leads to the signal board carefully slide the wired board fully into the enclos
7. Instruction Sheet PN 51A 1056 RevB November 2010 Model 1056 Dual Input Intelligent Analyzer For additional information please refer to Instruction Manual 51 1056 rev H or visit www emersonprocess com raihome liquid Use only factory documented components for repair ESSENTIAL INSTRUCTIONS Tampering or unauthorized substitution of parts and pro READ THIS PAGE BEFORE PROCEEDING cedures can affect the performance and cause unsafe operation of your process All equipment doors must be closed and protective cov ers must be in place unless qualified personnel are per forming maintenance Your instrument purchase from Rosemount Analytical Inc is one of the finest available for your particular application These instruments have been designed and tested to meet many national and If this equipment is used in a manner not specified by the international standards Experience indicates that its manufacturer the protection provided by it against haz performance is directly related to the quality of the ards may be impaired installation and knowledge of the user in operating and maintaining the instrument To ensure their con tinued operation to the design specifications per sonnel should read this manual thoroughly before AWARNING proceeding with installation commissioning opera RISK OF ELECTRICAL SHOCK tion and maintenance of this instrument If this equipment is used in a manner not specified by the manufacturer t
8. allation must be in accordance with the National Electrical Code ANSI NFPA 70 and or any other applicable national or local codes 4 When the analyzer is powered up for the first time Quick Start screens appear Quick Start operating tips are as follows a backlit field shows the position of the cursor b To move the cursor left or right use the keys to the left or right of the ENTER key To scroll up or down or to increase or decrease the value of a digit use the keys above and below the ENTER key Use the left or right keys to move the decimal point Press ENTER to store a setting Press EXIT to leave without storing changes Pressing EXIT during Quick Start returns the display to the initial start up screen select language 5 Complete the steps as shown the Quick Start Guide flow diagram Fig A on the following page 6 After the last step the main display appears The outputs are assigned to default values 7 To change output and temperature related settings go to the main menu and choose Program Follow the prompts For a general guide to the Program menu see the Quick Reference Guide Fig B 8 To return the analyzer to the default settings choose Reset Analyzer under the Program menu A CAUTION CAUTION This product generates uses and can radiate radio frequen This product is not intended for use in the light cy energy and thus can cause radio communication interfer industrial residential or c
9. als and enclose your Letter of Transmittal see Warranty If possible pack the materials in the same manner as they were received 4 Send the package prepaid to Rosemount Analytical IMPORTANT Liquid Division Please see second section of Return of 2400 Barranca Parkway Materials Request form Compliance with Irvine CA 92606 the OSHA requirements is mandatory for Attn Factory Repair the safety of all personnel MSDS forms RMA No and a certification that the instruments have been disinfected or detoxified are required Mark the package Returned for Repair Model No NON WARRANT Y REPAIR The following is the procedure for returning for repair instruments that are no longer under warranty 1 Call Rosemount Analytical for authorization 2 Supply the purchase order number and make sure to provide the name and telephone number of the individual to be contacted should additional information be needed 3 Do Steps 3 and 4 from warranty repair section NOTE Consult the factory for additional information regarding service or repair The right people the right answers right now ON LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http www raihome com ROSEMOUNT ANALYTICAL CUSTOMER SUPPORT CENTER 1 800 854 8257 Ge MENT Sys 2 Ir Credit Cards for U S Purchases Only E ET VISA LEE eS eee di e S Emerson Process Management 2400 Barranca Parkway Irvine CA
10. board The grounding plate is connected to the earth terminal of power supply input connector TB1 on the 01 115 230 VAC and 03 84 265VAC power supplies The green colored screws on the grounding plate are intend ed for connection to some sensors to minimize radio frequency interference The green screws are not intended to be used for safety purposes For UL approved configurations of Model 1056 1056 XX XX XX XX UL a clear plastic protective shield is installed that surrounds the power supply connections To wire power leads to the power supply a Route the power cable or individual power leads through an appropriate cable gland fittings or conduit and through the left front instrument enclosure opening for the 01 supply The 02 and 03 power supplies may be wired through either the front left or rear left conduit entry holes b Route the leads up through the bottom of the plastic shield surrounding the power supply board c Open the door of the plastic shield to gain access to the wiring connections The door is locked to the protective shield with plastic tabs d Remove the mating connector location TB1 on the PCB for the power connections e Wire the individual leads to the modular mating connector for power connections f Insert the wired modular connector into the board mounted mating connector TB1 on the power supply board The connector is keyed g Close the door of the plastic shield and secure it using the plastic
11. e Type 4X Options for FM 01 02 03 20 21 22 24 25 26 27 30 31 32 34 35 36 37 38 AN and HT Note Turbidity configurations Models 1056 02 27 38 AN HT 1056 03 27 38 AN HT 1056 02 27 37 AN HT and 1056 03 27 37 AN HT are FM approved Class Div 2 for hazardous area installation Ordinary Locations The following ordering options are approved by UL 01 02 03 20 21 22 23 24 25 26 27 30 31 32 33 34 35 36 37 38 AN DP and HT Note UL order code must be specified for UL approval Model 1056 UL configurations are assembled per UL requirements and are marked UL on the unit POLLUTION DEGREE 2 Normally only non conductive pollution occurs Occasionally however a temporary conductivity caused by condensation must be expected Altitude for use up to 2000 meter 6562 ft Power Code 01 115 VAC 15 60 Hz 6 10W 230 VAC 15 50 Hz 6 10 W Code 02 20 to 30 VDC 15 W Code 03 84 to 265 VAC 47 to 63 0 Hz 15 W Note Code 02 and 03 power supplies include four programmable relays m Equipment protected by double insulation RFI EMI 61326 C LVD EN 61010 1 Alarms relays Four alarm relays for process meas urement s or temperature Any relay can be config ured as a fault alarm instead of a process alarm Each relay can be configured independently and each can be programmed with interval timer settings Relays Form C SPDT epoxy sealed Maximum Relay Curr
12. ely INSTALLATION General Information 1 Although the analyzer is suitable for outdoor use do not install it in direct sunlight or in areas of extreme tem peratures 2 Install the analyzer an area where vibration and electromagnetic and radio frequency interference are min imized or absent 3 Keep the analyzer and sensor wiring at least one foot from high voltage conductors Be sure there is easy access to the analyzer 4 The analyzer is suitable for panel pipe or surface mounting Refer to the table below Type of Mounting Wall and Pipe AWARNING RISK OF ELECTRICAL SHOCK Electrical installation must be in accordance with the National Electrical Code ANSI NFPA 70 and or any other applicable national or local codes FIGURE 2 1 PANEL MOUNTING DIMENSIONS 1 MILLIMETER 154 9 r 6 1 ce goto c EER Front View d pei orien ame e i Side View a a x ite j s 38 43 A5 i PANEL The front panel is hinged at the bottom The panel swings down for easy access to the wiring locations Panel mounting seal integrity 4 4X for outdoor applications is the responsibility of the end user FIGURE 2 2 PIPE AND WALL MOUNTING DIMENSIONS Mounting bracket PN 23820 00 1 MILLIMETER 3 154 9 Wall Surface Mount 6 1 232 9 1 102 4 0 335 ua
13. enclosure slot and take up the excess sensor cable through the cable gland Tighten the cable gland nut to secure the cable and ensure a sealed enclosure Digital Communication boards A Profibus DP communication board is available as an ordering option for Model 1056 digital communication Profibus DP is an open communications protocol which operates over a dedicated digital line to the host HART digital communications are also available as an ordering option HART circuitry is embedded in the main PCBA there is no separate slide in communications board HART supports Bell 202 digital communications over an analog 4 20mA current output Alarm relays Four alarm relays are supplied with the switching power supply 84 to 265VAC 03 order code and the 24VDC power supply 20 30VDC 02 order code All relays can be used for process measurement s or temperature Any relay can be configured as a fault alarm instead of a process alarm Each relay can be configured independently and each can be programmed as an interval timer typically used to activate pumps or control valves As process alarms alarm logic high or low activation or USP and deadband are user programmable Customer defined failsafe operation is supported as a programmable menu function to allow all relays to be energized or not energized as a default condition upon powering the analyzer USP alarm can be programmed to activate when the conductivity is within a user selectable p
14. ent Resistive Inductive load 1 8 HP motor max 40 VAC Maximum screw torque for power lead connector and relay terminal blocks is 0 6 N m A CAUTION RISK OF ELECTRICAL SHOCK Relays only available with 02 power supply 20 30 VDC or 03 switching power supply 84 265 VAC WARNING Exposure to some chemicals may degrade the sealing properties used in the following devices Zettler Relays K1 K4 PN AZ8 1CH 12DSEA Inputs One or two isolated sensor inputs Outputs Two 4 20 mA or 0 20 mA isolated current out puts Fully scalable Max Load 550 Ohm Output 1 has superimposed HART signal configurations 1056 0X 2X 3X HT only Current Output Accuracy 0 05 mA 25 C Terminal Connections Rating Power connector 3 leads 18 12 AWG wire size Signal board ter minal blocks 26 16 AWG wire size Current output connectors 2 leads 24 16 AWG wire size Alarm relay terminal blocks 18 16 AWG wire size 02 24 VDC power supply and 03 84 265VAC power supply Weight Shipping Weight rounded up to nearest Ib or nearest 0 5 kg 165 4 16 1 5 kg 2 0 kg MODEL 1056 INSTALLATION INSTALLATION UNPACKING AND INSPECTION Inspect the shipping container If it is damaged contact the shipper immediately for instructions Save the box If there is no apparent damage unpack the container Be sure all items shown on the packing list are present If items are missing notify Rosemount Analytical immediat
15. ercentage of the limit USP alarming is available only when a contacting conductivity measurement board is installed PREPARING CONDUIT OPENINGS There are six conduit openings in all configurations of Model 1056 Note that four of the openings will be fitted with plugs upon shipment Conduit openings accept 1 2 inch conduit fittings or PG13 5 cable glands To keep the case watertight block unused openings with NEMA 4X or IP65 conduit plugs NOTE Use watertight fittings and hubs that comply with your requirements Connect the conduit hub to the conduit before attaching the fitting to the analyzer MODEL 1056 WIRING POWER OUTPUT AND SENSOR CONNECTIONS Power wiring The following power wiring instructions apply to all configurations for Model 1056 The power terminal can be wired with 18 12 AWG wire sizes Wiring must be rated for 75 C or higher Ensure that power has been turned off to the power leads during this installation Three Power Supplies are offered for Model 1056 a 115 230VAC Power Supply 01 ordering code b 24VDC 20 30V Power Supply 02 ordering code c 84 265 VAC Switching Power Supply 03 ordering code AC mains 115 or 230V leads and 24VDC leads are wired to the Power Supply board which is mounted vertically on the left side of the main enclosure cavity Each lead location is clearly marked on the Power Supply board Wire the power leads to the Power Supply board using the lead markings on the
16. he protection provided by it against Equipment protected throughout by double insulation hazards may be impaired Installation and servicing of this product may expose personel Failure to follow the proper instructions may to dangerous voltages cause any one of the following situations to occur Main power wired to separate power source must be Loss of life personal injury property damage disconnected before servicing damage to this instrument and warranty invalida Md tion Do not operate or energize instrument with case open Ensure that you have received the correct model e Signal wiring connected in this box must be rated at least and options from your purchase order Verify that 240 V this manual covers your model and options If Non metallic cable strain reliefs do not provide grounding not call 1 800 854 8257 or 949 757 8500 to between conduit connections Use grounding type bushings request correct manual and jumper wires For clarification of instructions contact your Unused cable conduit entries must be securely sealed by Rosemount representative non flammable closures to provide enclosure integrity in Follow all warnings cautions and instructions compliance with personal safety and environmental protection marked on and supplied with the product requirements Unused conduit openings must be sealed with ni j NEMA 4X or IP65 conduit plugs to maintain the ingress Use only qualified personnel to insta
17. ll operate protection rating NEMA 4X update program and maintain the product EE Electrical installation must be in accordance with the National Educate your personnel in the proper installation Electrical Code ANSI NFPA 70 and or any other applicable operation and maintenance of the product national or local codes Install equipment as specified in the Installation Operate only with front panel fastened and in place section of this manual Follow appropriate local and national codes Only connect the product to Safety and performance require that this instrument be electrical and pressure sources specified in this connected and properly grounded through a three wire manual power source Proper use and configuration is the responsibility of the user Provide a switch or breaker to disconnect the analyzer from the main power supply Install the switch or breaker near the analyzer and label it as the disconnecting device for the analyzer ss ROSEMOUNT N Anltical EMERSON Process Management QUICK START GUIDE Model 1056 Dual Input Analyzer Refer to mechanical installation instructions 2 Wire sensor s to the signal boards See wiring instructions Refer to the sensor instruction sheet for addition al details Make current output alarm relay and power connections 3 Once connections are secured and verified apply power to the analyzer AWARNING RISK OF ELECTRICAL SHOCK Electrical inst
18. ommercial environ ence Improper installation or operation may increase such ments per the instrument s certification to interference As temporarily permitted by regulation this unit EN61000 6 2 has not been tested for compliance within the limits of Class A computing devices pursuant to Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference Operation of this equipment in a residential area may cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference sequ Te aureus dui viu NE LS sone hF EEL JP ECL 8 99 2960 5 Hd oo 40 Hd pue NS pis i gnonuozyesr Hd C sm NE 551 remie NG ES 15 Shell GE 5 0 52 IR Bal SUHU OL F3 jd WS per 2 dus ueg yamg dag Aug yridug pong wd HS INE HELS sec ur uate puriculescu po aen SE AA adi NS uas yain yumg _ Ed 5 Baly ames 75 TEES LT alan j dae Teta ars uaa WEIS r ia
19. ure slot and take up the excess sensor cable through the cable gland For best EMI RFI protection use shielded output signal cable enclosed in an earth grounded metal conduit Connect the shield to earth ground AC wiring should be 14 gauge or greater Provide a switch or breaker to dis connect the analyzer from the main power supply Install the switch or breaker near the analyzer and label it as the disconnecting device for the analyzer Keep sensor and output signal wiring separate from power wiring Do not run sensor and power wiring in the same conduit or close together in a cable tray AWARNING RISK OF ELECTRICAL SHOCK Electrical installation must be in accordance with the National Electrical Code ANSI NFPA 70 and or any other applicable national or local codes 11 MODEL 1056 RETURN OF MATERIAL RETURN OF MATERIAL GENERAL To expedite the repair and return of instruments proper communication between the customer and the factory is important Before returning a product for repair call 1 949 757 8500 for a Return Materials Authorization RMA number WARRANTY REPAIR The following is the procedure for returning instruments still under warranty 1 Call Rosemount Analytical for authorization 2 verify warranty supply the factory sales order number or the original purchase order number In the case of individual parts or sub assemblies the serial number on the unit must be supplied 3 Carefully package the materi
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