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Emerson Process Management ControlWave GFC User's Manual

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1. 860 945 2262 Fax 1 860 945 2525 www EmersonProcess com Bristol Emerson Electric Canada Ltd Bristol Canada 6338 Viscount Rd Mississauga Ont L4V 1H3 Canada Phone 905 362 0880 Fax 905 362 0882 www EmersonProcess com Bristol Emerson Process Management BBI S A de C V Homero No 1343 3er Piso Col Morales Polanco 11540 Mexico D F Mexico Phone 52 55 52 81 81 12 Fax 52 55 52 81 81 09 www EmersonProcess com Bristol Emerson Process Management Bristol Babcock Ltd Blackpole Road Worcester WR3 8YB United Kingdom Phone 44 1905 856950 Fax 44 1905 856969 www EmersonProcess com Bristol Emerson Process Management Bristol Inc 22 Portofino Crescent Grand Canals Bunbury Western Australia 6230 Mail to PO Box 1987 zip 6231 Phone 61 8 9725 2355 Fax 61 8 8 9725 2955 www EmersonProcess com Bristol The information in this document is subject to change without notice Every effort has been made to supply complete and accurate information However Bristol Inc assumes no responsibility for any errors that may appear in this document If you have comments or questions regarding this manual please direct them to your local Bristol sales representative or direct them to one of the addresses listed at left Bristol Inc does not guarantee the accuracy sufficiency or suitability of the software delivered herewith The Customer shall inspect and test such software and other materi
2. 12V dc powered RTUs both the non isolated AI and non isolated AO loop power may be provided by the Loop Supply s regulated 24Vdc power output via the EXT POWER Terminal TB7 3 and GND terminal TB7 4 on the Process I O Board s Analog Output Terminal Block Power Input and Pass through Wiring Considerations In some cases the same bulk supply that powers the Loop Supply Assembly may be used to power the RTU The bulk source should be wired to TB1 of the Loop Supply and then to RTU s power input terminal If a Power Distribution Board is present the bulk power source should be wired as follows First to Power Distribution Board Terminal Block TB1 Then from TB2 of the Power Distribution Board to TB1 of the Loop Supply Then from TB3 of the Loop Supply to the RTU s Input Power Terminal Bulk power may be supplied from Loop Supply connector TB3 pass through to one of the following RTU Input Power Terminals Controlwave MICRO Power Supply Sequencer Module PSSM Connector TB1 TB1 1 VIN from loop Supply Connector TB3 3 VIN TB1 2 VIN from loop Supply Connector TB3 2 GND Page 6 PIP ControlWaveLS Ext Powered DO Wiring Diagram DO 1 Example Ext Powered 4 20mA AO Wiring Diagram AO 1 Example Ext Powered 1 5V AO Wiring Diagram AO 1 Example Ext Powered 1 5V Al Wiring Diagram Al 1 Example Ext Powered 4 20mA Al Wiring Diagram Al 1 Example Field Wiring Non Isolated Non Isolate
3. 13 01 to Bristol Inc Repair Dept 1100 Buckingham Street Watertown CT 06795 A BBI Repair Dept representative will return call or other requested method with a RA number D Phone Calling the Bristol Repair Department at 860 945 2442 A Bristol Repair Depart ment representative will record a RA number on the form and complete Part I then send the form to the Customer via fax or other requested method for Customer completion of Parts II amp III A copy of the completed Repair Authorization Form with issued RA number should be in cluded with the product being returned This will allow us to quickly track repair and return your product to you Bristol Inc Repair Authorization Form offline completion Providing this information will permit Bristol Inc to effectively and efficiently process your return Completion is required to receive optimal lead time Lack of information may result in increased lead times Date RA SH Line No Standard Repair Practice is as follows Variations to this is Please be aware of the Non warranty standard charge practice may be requested in the Special Requests section e There is a 100 minimum evaluation charge which is e Evaluate Test Verify Discrepancy applied to the repair if applicable V in returned e Repair Replace etc in accordance with this form B C or D of part III below e Return to Customer Part I Please com
4. Buyer can arrange to have a Bristol service person come to the site The Service person s transportation time and expenses will be for the account of the Buyer However labor for warranty work during normal working hours is not chargeable Under no circumstances will Bristol be lable for incidental or consequential damages resulting from breach of any agreement relating to items included in this quotation from use of the information herein or from the purchase or use by Buyer its employees or other parties of goods sold under said agreement How to return material for Repair or Exchange Before a product can be returned to Bristol for repair upgrade exchange or to verify proper operation form GBU 13 01 must be completed in order to obtain a R Return Authorization number and thus ensure an optimal lead time Completing the form is very important since the information permits the Bristol Repair Dept to effectively and efficiently process the repair order You can easily obtain a RA number by A FAX Completing the form GBU 13 01 and faxing it to 860 945 3875 A BBI Repair Dept representative will return call or other requested method with a RA number B E MAIL Accessing the form GBU 138 01 via the Bristol Web site www bristolbabcock com and sending it via E Mail to brepair bristolbabcock com A BBI Repair Dept representative will return E Mail or other requested method with a RA number C Mail Mail the form GBU
5. Config JP7 1 to 2 Note For Nominal 6V or 12V System JP1 1 to 2 Current JP1 2 to 3 Voltage JP3 2 to 3 For Current set SW1 4 OFF For Voltage set SVW1 4 ON Ext Powered 4 20mA or 1 5V AO Wiring Diagram Figure 5 ControlWave Express ExpressPAC and GFC Loop Supply to Process I O Board Wiring Diagrams ControlWave EFM System Controller Module Connector TB1 TB1 1 VIN from loop Supply Connector TB3 3 VIN TB1 2 VIN from loop Supply Connector TB3 2 GND ControlWave Express CPU System Controller Board Connector TB1 TB1 3 POWER IN from loop Supply Connector TB3 3 TB1 4 GND from loop Supply Connector TB3 2 Page 8 PIP ControlWaveLS ControlWave ExpressPAC CPU System Controller Board Connector TB1 TB1 3 POWER IN from loop Supply Connector TB3 3 TB1 4 GND from loop Supply Connector TB3 2 ControlWave GFC CPU System Controller Board Connector TB1 TB1 3 POWER IN from loop Supply Connector TB3 3 TB1 4 GND from loop Supply Connector TB3 2 PIP ControlWaveLS Page 9 Section 3 SPECIFICATIONS 3 1 OPERATING SPECIFICATIONS Function Output Voltage Output Current Supply Shutdown Input Voltage Input Current Fusing Electrical Isolation Surge Suppression Terminations Provides four isolated 24Vdc power output terminal pairs to power an RTU a Transmitter and or a number of non isolated I O associated with a particular
6. Configuration Jumper JP1 Jumper JP1 is used to set the input voltage range 1 e 9V to 30V nominal 12V input or 19V to 30V nominal 24V input Under Voltage Lockout Point circuitry sources current to affectively lower the ON and OFF switch points The nominal setting operating range switch points for the Loop Supply by design are provided below JP1 1to2 12V Input ON above 8 4V Max ON 8 8V OFF below 8 24V Min OFF 7 8V Factory Configuration JP1 2to8 24V Input ON above 18 8V Max ON 19 7V OFF below 18 4V Min OFF 17 4V e Power LED Red LED CR10 will be ON when regulated 24V is present When lit CR10 indicates that the Loop Supply is operational e Fuse F1 Fuse F1 2A Slow Blow 5 x 20 mm provides protection for the LOOP Supply and the as sociated field I O powered by Loop Supply If a short circuit should occur in I O field wiring or circuitry within the Loop Supply F1 will blow and the regulated 24V output will switch OFF Note Power Pass through is not fused since the ControlWave GFCs RTUs provide their own fuse protection PIP ControlWaveLS Page 3 Section 2 LOOP SUPPLY INSTALLATION 2 1 LOOP SUPPLY MOUNTING Encapsulated Loop Supply Assemblies are provided with the printed circuit board PCB secured to a Power Supply Back Plate Bracket and protected by a Power Supply Board Cover These units may be mounted directly to a panel or to a 85mm DIN Rail Board only Loop Supply s are ty
7. ControlWave RTU Electrically Isolated amp Regulated 24Vdc 5 no load or full load 0 2A maximum power limited to 150 of Max rated power Below 9Vdc or 19Vdc Nominal for 12V or 24V system respectively 12V System Max ON Switchpoint 8 8V Max OFF Switchpoint 7 8V 24V System Max ON Switchpoint 19 7V Max OFF Switchpoint 17 4V 9 to 30 Vde Supply Loading 24V Q 0 2A Vin Q 9V lin Max 85A Vin Q 12V lin Max 58A Vin 24 lin Max 29A 2A Slow Blow 5x20 mm Fuse for 12V 24V System 500Vdc Transformer Coupled 500Vdc MOV between 24V return and CHASSIS 30V Transient Suppressor across VIN 9 30V GND 24V 24V Return meets ANSI IEEE C37 90 1978 Fixed Max wire size 1s 16 guage 3 2 ENVIRONMENTAL SPECIFICATIONS Temperature Relative Humidity Page 10 Operating Range 40 to 85 C 40 to 185 F Storage Range 40 to 85 C 40 to 185 F 15 to 95 Non condensing PIP ControlWaveLS Vibration lg for 10 500 Hz on any axis per SAMA PMC 31 1 without damage or impairment 5g for 150 2000Hz RFI Susceptibility 10V meter 80MHz to 1000MHz 3 8 CONNECTORS 3 3 1 Terminal Block TB1 3 Pin Terminal Block TB1 accommodates input power from the bulk DC source TB1 could act as a power pass through interface to an RTU in lieu of connector TB3 see Table 1 3 3 2 Terminal Block TB3 3 Pin Terminal Block TB3 typically accommodates pass through power to the assoc
8. Product Information Package PIP ControlW LS July 2006 ControlWave Loop Power Supply ControlWave LOOP POWER SUPPLY PRODUCT INSTALLATION GUIDE For the following ControlWave Series Products MICRO EFM GFC ExpressPAC amp Express HIHI TB3 D z2 Mitte gt o il TB2 1 3 5 7 24V Output 2 1 TB2 2 4 6 8 24VRET 9 30 V OUT JP1 Sets the Operating Range ystems 2 to 3 19 to 30V for Nominal 24V Systems F1 2 Amp Slow Blow 5x20 mm gt for 12 24V System F1 FALLE 200 TB1 zS gt 0 T Bristol EMERSON www EmersonProcess com Bristol IMPORTANT READ INSTRUCTIONS BEFORE STARTING Be sure that these instructions are carefully read and understood before any operation is attempted Improper use of this device in some applications may result in damage or injury The user is urged to keep this book filed in a convenient location for future reference These instructions may not cover all details or variations in equipment or cover every possible situation to be met in connection with installation operation or main tenance Should problems arise that are not covered sufficiently in the text the pur chaser is advised to contact Bristol for further information EQUIPMENT APPLICATION WARNING The customer should note that a failure of this instrument or system for whatever reason may leave an operating process without protecti
9. all Bristol products and realize the full potential of your system For information or to enroll in any class contact our training department in Watertown at 860 945 2343 For Houston classes you can also contact our Houston office at 713 685 6200 A Few Words About Bristol Inc For over 100 years Bristol has been providing innovative solutions for the measurement and control industry Our product lines range from simple analog chart recorders to sophisticated digital remote process controllers and flow computers all the way to turnkey SCADA systems Over the years we have become a leading supplier to the electronic gas measurement water purification and wastewater treatment industries On off shore oil platforms on natural gas pipelines and maybe even at your local water company there are Bristol Inc instruments controllers and systems running year in and year out to provide accurate and timely data to our customers Getting Additional Information In addition to the information contained in this manual you may receive additional assis tance in using this product from the following sources Help Files Release Notes Many Bristol software products incorporate help screens In addition the software typically includes a read me release notes file detailing new features in the product as well as other information which was available too late for inclusion in the manual Contacting Bristol Inc Directly B
10. als to his her satisfaction before using them with important data There are no warranties expressed or implied including those of merchantability and fitness for a particular purpose concerning the software and other materials delivered herewith TeleFlow is a trademark of Bristol Inc The Emerson logo is a trade mark and service mark of Emerson Electric Co Other trademarks or copyrighted products mentioned in this document are for information only and belong to their respective companies or trademark holders Copyright c 2006 Bristol Inc 1100 Buckingham St Watertown CT 06795 No part of this manual may be reproduced in any form without the express written permission of Bristol Inc EMERSON
11. art drives EQUIPMENT DAMAGE FROM ELECTROSTATIC DISCHARGE VOLTAGE This product contains sensitive electronic components that can be damaged by exposure to an electrostatic discharge ESD voltage Depending on the magnitude and duration of the ESD this can result in erratic operation or complete failure of the equipment Read supplemental document 14006 at the back of this manual for proper care and handling of ESD sensitive components Bristol 1100 Buckingham Street Watertown CT 06795 Telephone 860 945 2200 WARRANTY Bristol warrants that goods described herein and manufactured by Bristol are free from defects in material and workmanship for one year from the date of shipment unless otherwise agreed to by Bristol in writing Bristol warrants that goods repaired by it pursuant to the warranty are free from defects in material and workmanship for a period to the end of the original warranty or ninety 90 days from the date of delivery of repaired goods whichever is longer Warranties on goods sold by but not manufactured by Bristol are expressly limited to the terms of the warranties given by the manufacturer of such goods All warranties are terminated in the event that the goods or systems or any part thereof are i misused abused or otherwise damaged 11 repaired altered or modified without Bristol s consent 111 not installed maintained and operated in strict compliance with instructions furnished by Bristol or iv wo
12. ations rrrrnnnrnnnnrnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnsnnnnsnnnnsnnnnnennnsennsnennene 6 Power Input and Pass through Wiring Considerations ccccccccceeccceeceeeeseeesseeseeeseees 6 Section 3 SPECIFICATIONS 3 1 OPERATING SPECIFICATIONS ccc cccccsecceseceenssceeseeeesseeceeeessesssenseeeuseueseenes 10 3 2 ENVIRONMENTAL SPECIFICATIONS eeeorenvonvarrnnrvavenvanernenvennavnnnenvunenneneranvennnvenvansnneesene 10 3 3 CONNEC EOR re AE 11 3 3 1 Terminal Block TE Lren EEEE ENS 11 3 3 2 Terminal Block TBS Luse saladse n En rea N EA EN AGEE EEEE 11 3 3 3 Terminal Block TE pene eden 11 3 4 PRINS 11 3 5 PENT NN ereer e oe sere ctta ees E E E E E EO E EON 11 PIP ControlWaveLS 1 Table Of Contents Section I LOOP SUPPLY INTRODUCTION 1 1 GENERAL DESCRIPTION Bristol s ControlWave Loop Power Supply herein referred to as the Loop Supply provides regulated and isolated 24Vdc power outputs that can be used to power field devices such as transmitters or non isolated I O circuits that are used in conjunction with ControlWave MICRO EFM GFC Express or Express PAC units Encapsulated Loop Supply s 1 e those with the printed circuit board PCB secured to a Power Supply Back Plate Bracket and protected by a Power Supply Board Cover may be mounted directly to a panel or to a 85mm DIN Rail while the PCB only version can be Snap Track mounted Loop Supply s provide 24Vdc field power distribution via four pairs of wiring te
13. d EEE Mixed I O DI O FIELD Module Module CIRCUITRY Term Blks Term Blk TBI TB2 a r DO1 V JE GND 17 24V Ag K719 i Non Isolated AI O or AI FIELD Module CIRCUITRY Term Blks 6 mn 01 1 K Analog Field Device CIRCUITRY 24V Loop Supply Source Voltage I Shield Chassis Ground IChassis Ground Chassis Ground Chassis Ground or other 4 20mA Device Le For all Ext Powered 4 20mA Als associated with an AI Q Al or Mixed I O Module tie Power Supply terminals together Figure 4 ControlWave MICRO amp EFM Loop Supply to I O Module Wiring PIP ControlWaveLS Page 7 Field Wiring Process Process tr I O Bd I O Bd eae FIELD Term Blks Jumpers SV or 12V CIRCUITRY B6 ait Al2 AI3 System 1 5V EEE OG 1 4 7 Analog FIELD POWE JP4 1to2 Field Ex powers Device l OG 5 8 Al Config JP5 2to 3 Al Config JPG 2 to 3 Wiring Diagram AI3 Config JP7 2 to 3 ww hJ og i I i i i 1 I i i 1 1 rc Chassis TB7 Ground EET EXT POWER Ret DGND S SS Ga FIELD 6V or 12V CIRCUITRY 186 am A2 Als Ali Config JPS 1 to 2 Ext Powered ee DB 2 5 8 Al2 Config JP6 1to2 J Shia 4 20mA Al Wiring Diagram System L A 1 4 7 JP4 1to2 IT Hoy Al3
14. ed in Tables 1 and 2 Terminal Block TB1 typically acts as the interface for the bulk 9 to 30 Vdc input power In some cases TB1 may be used as the bulk dc power pass through interface to an associated RTU in lieu of Terminal Block TB3 It should be noted that TB1 amp TB3 can be used for Input Power or Power Pass through with one accommodating input while the other may accommodate pass through e g if TB1 was used to interface bulk Input Power than TB3 could be used to accommodate Power Pass through or vise versa PIP ControlWaveLS Page 1 TBI1 Pin Page 2 TB2 1 3 5 7 24V Output TB2 2 4 6 8 24VRET JP1 Sets the Operating Range 1 to 2 9 to 30V for Nominal 12V Systems JP1 2 to 3 19 to 30V for Nominal 24V Systems F1 2 Amp Slow Blow 5x20 mm for 12 24V System 123 ba a TB1 EARTH zS 0 Figure 1 ControlWave Loop Supply Board Views amp Component Identification Diagram Table 1 Input Pass through Power Connectors TB1 amp TB3 Signal Name Description Notes 9 to 30 Vdc power Input or Non fused Throughput 9 30 Vdc Return Input or Non fused Throughput CHASSIS Chassis Ground fe PIP ControlWaveLS 8 Pin Connector TB2 accommodates distribution of the regulated 24V loop supplies Table 2 Regulated 24V Supply Distribution Connector TB2 TB2 Pin Signal Name Description 1 3 5 7 Regulated 24Vdc 2 4 6 8 24V Return Reg 24V Return e
15. iated ControlWave RTU but could act as the Loop Supply input power interface in lieu of connector TB1 see Table 1 3 3 3 Terminal Block TB2 8 Pin Terminal Block TB2 accommodates distribution four pairs of wiring terminals of regulated 24Vdc loop power see Table 2 3 4 PART NUMBERS 400095 01 7 Snap Track Mount 721708 01 3 Panel Mount 721708 02 1 35mm DIN Rail Mount 3 5 DIMINSIONS Dimensions are provided in Figure 6 PIP ControlWaveLS Page 11 200 lt 250 172 Loop Supply ja 200090029 bod z H Assembly 4 mm Shown with EJ are eee 327 Cover Removed 270 ey TBS Eh KE E MER axe TA D 312 Note 1 a ow All Dimensions in Inches Ga ISOLATED 24V gt vara LOOP SUPPLY T Board Measures Board lt 2 6875 Wide x 1 925 O 2 880 3 250 High lt Note 3 mM Board Mounting Holes A are 250 Min ee 253 Max FR 0 1 fel Note 4 k ver Cover and Back Emit Plate Material are 0 063 Thick 1 188 gt 24 V LOOP POWER 9 30 V OUT LOOP SUPPLY a lt gt 3 526 Bristol w Comro Ho Y Loop Supply Assembly Shown with Cover Installed Figure 6 Loop Supply Dimensions Drawing Page 12 PIP ControlWaveLS Product Information Package PIP ControlWaveLS ControlWave Loop Power Supply suy 2008 Emerson Process Management Bristol Inc 1100 Buckingham Street Watertown CT 06795 Phone 1
16. ng Diagram PIP ControlWaveLS Page 5 2 2 LOOP SUPPLY WIRING Loop Supply s utilize Terminal Blocks that are equipped with compression type terminals which accommodate a 16 AWG size wire connection is made by inserting the wire s bared end 1 4 Max into the clamp beneath the screw and then tightening the screw Three Loop Supply Terminal Blocks accommodate wiring as follows TB1 Typically interfaces Bulk Power Input May be used for Bulk Power Pass through TB1 1 VIN 9 30V Bulk Power Input TB1 2 GND 9 30V Bulk Power Return TB1 3 EARTH CHASSIS Ground TB2 24Vdc Loop Power TB2 1 3 5 7 24V Regulated 24V TB2 2 4 6 8 24VRET Regulated 24V Return TB3 Typically interfaces Bulk Power Pass through May be used for Bulk Power Input TB3 1 EARTH CHASSIS Ground TB8 2 GND 9 30V Bulk Power Return TB3 3 VIN 9 30V Bulk Power Input Field I O Wiring Considerations Regardless of the ControlWave RTU type in question Loop Supply wiring will only be utilized in conjunction with non isolated I O Refer to Fig 4 or 5 for applicable RTU wiring assignments In the case of ControlWave Express ExpressPAC and GFCs non isolated AI and AO are available but depending on the Input Voltage type the unit s AI AO will be internally or externally powered For 24Vdc powered RTUs AI AO loop power will typically be sourced directly from the unit s associated bulk power supply input For 6V or
17. on Depending upon the application this could result in possible damage to property or injury to persons It is suggested that the purchaser review the need for additional backup equipment or provide alternate means of protection such as alarm devices output limiting fail safe valves relief valves emergency shutoffs emergency switches etc If additional in formation is required the purchaser is advised to contact Bristol RETURNED EQUIPMENT WARNING When returning any equipment to Bristol for repairs or evaluation please note the following The party sending such materials is responsible to ensure that the materials returned to Bristol are clean to safe levels as such levels are defined and or determined by applicable federal state and or local law regulations or codes Such party agrees to indemnify Bristol and save Bristol harmless from any liability or damage which Bristol may incur or suffer due to such party s failure to so act ELECTRICAL GROUNDING Metal enclosures and exposed metal parts of electrical instruments must be grounded in accordance with OSHA rules and regulations pertaining to Design Safety Standards for Electrical Systems 29 CFR Part 1910 Subpart S dated April 16 1981 OSHA rulings are in agreement with the National Electrical Code The grounding requirement is also applicable to mechanical or pneumatic in struments that include electrically operated devices such as lights switches relays alarms or ch
18. pically Snap Track mounted as is the case with the ControlWave EFM Figure 2 shows a Snap Track Mounted unit while Figure 3 provides dimensions for the Encapsulated Loop Supply Table 3 below provides the type of Loop Supply and mounting arrangement typically associated with the various ControlWave series RTUs Page 4 Table 3 ControlWave RTU and Loop Supply Assignments ControlWave Series Loop Supply Type Mounting Notes ControlWave MICRO ControlWave EFM Snap Track Mounted ControlWave GFC Snap Track Mounted ControlWave Express ControlWave ExpressPAC Snap Track Mounted Internally lt Dual PCB Mounting Bracket 8 32 xX ha Pan Hd 8 32 Elastic Locking Nut TB on maj 8 32 x 1 4 SEM Screw 2 E Snap Track EE Power Distribution Bd N Figure 2 Snap Track Mounted Loop Supply Typically used in Conjunction with a Power Distribution Board Shown Mounted to the ControlWave EFM Fabrication Panel PIP ControlWaveLS 200 Rear View gt lt lt 250 we I 0 172 re z JN BACK PLATE N _ 0 312 OL 2 880 Mounting PEMs for DIN Rail Mounting Bracket lt 4 3 625 gt I 1188 gt 24 V LOOP POWER 9 30 V OUT LLI fem LOOP SUPPLY I 3 526 ristol Control j Have ee r O Note Cover and Back Plate Material are l 0 063 Thick BACK PLATE Figure 3 Encapsulated ControlWave Loop Supply Mounti
19. plete the following information for single unit or multiple unit returns Address No office use only Address No office use only Bill to Ship to Purchase Order Contact Name Phone Fax E Mail Part II Please complete Parts II amp III for each unit returned Model No Part No Description Range Calibration S N Reason for return Failure J Upgrade O Verify Operation Other 1 Describe the conditions of the failure Frequency Intermittent Physical Damage Environmental Conditions Communication CPU watchdog etc Attach a separate sheet if necessary 2 Comm interface used Standalone L RS 485 L Ethernet Modem PLM 2W or 4W or SNW LJ Other 3 What is the Firmware revision What is the Software amp version Part III If checking replaced for any question below check an alternate option if replacement is not available A If product is within the warranty time period but is excluded due to Bristol s warranty clause would you like the product LJ repaired returned replaced scrapped B If product were found to exceed the warranty period would you like the product LJrepaired returned replaced scrapped C If product is deemed not repairable would you like your product C returned J replaced scrapped D If Bristol is unable to verify the discrepancy would you like the product C returned replaced see below Continue investigating b
20. r 407 629 9464 You can e mail the Communication Technology Group at orlandoRFgroup bristolbabcock com Telephone Support Non Technical Questions Product Orders etc Questions of a non technical nature product orders literature requests price and delivery information etc should be directed to the nearest sales office listed on the rear cover of this manual or to your Bristol authorized sales representative Please call the main Bristol Inc number 860 945 2200 if you are unsure which office covers your particular area Visit our Site on the World Wide Web For general information about Bristol Inc and its products please visit our site on the World Wide Web at www bristolbabcock com Training Courses Bristol s Training Department offers a wide variety of courses in Bristol hardware and software at our Watertown Connecticut headquarters and at selected Bristol regional offices throughout the year Contact our Training Department at 860 945 2343 for course information enrollment pricing and scheduling PIP ControlWaveLS ControlWave Loop Supply Part Numbers 400095 01 7 721708 01 3 amp 721708 02 1 TABLE OF CONTENTS Section Title Page Section 1 LOOP SUPPLY INTRODUCTION 1 1 CGENERALDESCRIPTION hv 1 12 LOOP SUPPLY COMPONENT IDENTIFICATION cc eecceeecseessseeeseeeeees 1 Section 2 LOOP SUPPLY INSTALLATION 2 EOOP DOFFEN MOUNTING meren E A E E 4 2 2 OOP STERN vvs 6 Field I O Wiring Consider
21. ristol s world headquarters is located at 1100 Buckingham Street Watertown Connecticut 06795 U S A Our main phone numbers are 860 945 2200 860 945 2213 FAX Regular office hours are Monday through Friday 8 00AM to 4 30PM Eastern Time excluding holidays and scheduled factory shutdowns During other hours callers may leave messages using Bristol s voice mail system Telephone Support Technical Questions During regular business hours Bristol s Application Support Group can provide telephone support for your technical questions For technical questions about TeleFlow products call 860 945 8604 For technical questions about ControlWave call 860 945 2394 or 860 945 2286 For technical questions regarding Bristol s OpenEnterprise product call 860 945 3865 or e mail scada Wbristolbabcock com For technical questions regarding ACCOL products OpenBSI Utilities UOI and all other software except for ControlWave and OpenEnterprise products call 860 945 2286 For technical questions about Network 3000 hardware call 860 945 2502 You can e mail the Application Support Group at bsupport bristolbabcock com The Application Support Group maintains an area on our web site for software updates and technical information Go to www bristolbabcock com services techsupport For assistance in interfacing Bristol hardware to radios contact Bristol s Communication Technology Group in Orlando FL at 407 629 9463 o
22. rminals provided on Terminal Block TB2 Additionally Loop Supply s are user configured via Jumper JP1 to operate in conjunction with either a nominal bulk 12Vdc input with an input range of 9 to 380Vdc or a nominal bulk 24Vde input with an input range of 19 to 30Vdc Loop Supply s have been designed to provide the following features e 4 Loop Power Terminals pairs provide field device wiring flexibility and con venience e 9 30 Vdc bulk power input range accommodated installation flexibility e Bulk power input can be applied to either of the three terminal connectors with one Terminal Block accommodating input wiring while the other may accommodate non isolated power pass through that is used to power the ControlWave MICRO Process Automation Controller ControlWave EFM Electronic Flow Meter ControlWave GFC Gas Flow Computer Express Remote Terminal Unit or Express PAC Process Automation Controller Remote Terminal Unit e Direct Panel 35mm DIN Rail or Snap Track Mounting accommodated e Small size minimizes panel space requirements 1 2 LOOP SUPPLY COMPONENT IDENTIFICATION Loop Supply components that the user should become familiar with are discussed herein These components include Connectors TB1 TB2 and TB3 Configuration Jumper JP1 the Power LED and Fuse F1 e Terminal Blocks Loop Supply s are provided with three Terminal Blocks which accommodate up to 16 AWG size wire Terminal Block Connections are provid
23. rn injured or damaged from abnormal or abusive use in service time THESE WARRANTIES ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES AS TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND NO WARRANTIES EXPRESS OR IMPLIED NOR ANY REPRESENTATIONS PROMISES OR STATEMENTS HAVE BEEN MADE BY BRISTOL UNLESS ENDORSED HEREIN IN WRITING FURTHER THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF No agent of Bristol is authorized to assume any liability for it or to make any written or oral warranties beyond those set forth herein REMEDIES Buyer s sole remedy for breach of any warranty is limited exclusively to repair or replacement without cost to Buyer of any goods or parts found by Seller to be defective if Buyer notifies Bristol in writing of the alleged defect within ten 10 days of discovery of the alleged defect and within the warranty period stated above and if the Buyer returns such goods to Bristol s Watertown office unless Bristol s Water town office designates a different location transportation prepaid within thirty 80 days of the sending of such notification and which upon examination by Bristol proves to be defective in material and workmanship Bristol is not responsible for any costs of removal dismantling or reinstallation of allegedly defective or defective goods If a Buyer does not wish to ship the product back to Bristol the
24. y contacting the customer to learn more about the problem experienced The person to contact that has the most knowledge of the problem 1s phone If we are unable to contact this person the backup person Is phone Special Requests Ship prepaid to Bristol Inc Repair Dept 1100 Buckingham Street Watertown CT 06795 Phone 860 945 2442 Fax 860 945 3875 Form GBU 13 01 Rev B 04 11 06 Bristol Training GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM e Avoid Delays and problems in getting your system on line e Minimize installation start up and maintenance costs e Make the most effective use of our hardware and software e Know your system Transducer to Manifold Dielectric Isolation Kit Multivariable Transducer Dielectric Gasket amp Flange Seals 2 e Valve Block M Manifold Top Washers 4 z 4 Dielectric Bolt Sleeves 4 Bottom Washers 4 Mounting Bolts 4 As you know a well trained staff is essential to your operation Bristol Inc offers a full schedule of classes conducted by full time professional instructors Classes are offered throughout the year at three locations Houston Orlando and our Watertown CT headquarters By participating in our training your personnel can learn how to install calibrate configure program and maintain any and

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