Emerson Process Management Bristol ControlWave ExpressPAC User's Manual
Contents
1. I O Configuration Nol Omodule BaseCPU2DI PlOnly 2 PI DI on Base CPU 2 DI DO 4 DI 2 DO 2 HSC 2 PI DI on Base CPU 2 DI DO 4 DI 2 DO 2 HSC 3Al 2 PI DI on Base CPU 2 DI DO 4 DI 2 DO 2 HSC 3Al 1 AO Remote Automation Solutions EMERSON Website www EmersonProcess com Remote Product Data Document 420DS 7d D301312x012 January 29 2009 Page 15 Bristol ControlWave ExpressPAC Model Specifications continued Model Number CWEPAC A B CD E F G HJ K LMN DESCRIPTION Mounting Polemount pipeclampandbrackets Panel mount with 4 fastening ears Application Program None Hazardous Area Certification None Class l Division 2 Non incendive UL CUL NI Remote Automation Solutions EMERSON Website www EmersonProcess com Remote Product Data Document 420DS 7d D301312x012 January 29 2009 Page 16 Bristol ControlWave ExpressPAC Model Specifications continued Model Number CWEPAC A B CD E F G HJ K LMN 90 Dial line Modem StandardMDSTransnetRadio StandardTransnetRadioReady Standard MDS 9810 Radio with Diag Standard MDS 4710A Radio with Diag 140 Standard MDS 4710B Radio with Diag Standard MDS 9710A Radio with Diag Standard MDS 9710B Radio with Diag Standard MDS 4710 A B 9710 A B 9810 Radio Ready Sta2. on the front door Features Display Keypads e 4 line by 20 character backlit liquid crystal display e Adjustable display contrast e Membrane keys with tactile feedback e Self adhesive overlay mounts to the enclosure door or panel ControlWave ExpressPAC is delivered with this assembly installed on the door e Easy configuration via ACCOL III Function Block e Scrolling display mode Shown above is the LCD with 25 button keypad The 2 button version is similar but includes only two arrow buttons to sequence through lists amp EMERSON Website www EmersonProcess com Remote Process Ma inagement Product Data Document 420DS 7d D301312x012 January 29 2009 Page 3 Bristol ControlWave ExpressPAC e Adjustable timer turns off display when not in use Specifications Display Keypads e Window size 1 1 H x 3 1 W 2 8cm x 7 9cm e Character size 4mm H x 3mm W e Dimensions 7 4 H x 5 5 W 18 8cm x 14 4cm e Power consumption 2 5 mA 3 3V 0 008 watts e Operating Temperature 4 to 158 F 20 to 70 C Scalability ControlWave ExpressPAC can also be combined seamlessly with other members in the ControlWave family of products For remote applications requiring more I O flexibility ControlWave Micro provides a modular RTU PLC expandable up to 14 I O mod ules For natural gas well site and measurement station automation ControlWave single and multi run flow computers s
3. Internally sourced dry contact input 3 3 Vdc e On state gt 1 6 V Off state lt 1 3V e Input current 200 pA for low power applications e Power consumption 200 pA input all inputs ON 0 002 watt Used as Pulse Input e Frequency Range 0 10 kHz Website www EmersonProcess com Remote EMERSO ment en 5S Managen Product Data Document 420DS 7d D301312X012 January 29 2009 Page 6 Bristol ControlWave ExpressPAC Debounce None Accumulator 16 bit RTD Input Input available on 14 MHz Ultra Low Power CPU only Specifications are for the interface only not including the RTD probe or wiring RTD Conversion Accuracy 0 1 C or 0 1 of reading whichever is greater Ambient temperature effect on RTD measurement 0 01 C C max Long Term Stability at Constant Conditions 0 25 C month max Digital Inputs Number of points up to 4 dedicated DI and 4 selectable DI 2 DI DO 2 DI HSC Non interrupting inputs Internally sourced dry contact single ended inputs Input Voltage Range Internally sourced dry contact input 3 3 Vdc On state gt 1 6 V Off state lt 1 3V Input current 4 DI selectable 60 pA for low power applications or 2 mA for in plant noise immunity 2 DI DO selectable 200 pA or 2 2 mA 2 DI HSC selectable 200 pA or 2 2 mA Input filtering 15 ms time constant contact bounce Power consumption All 8 inputs ON 0 005 watt 4 inputs 66 pA a
4. Package e Dimensions Lexan Housing 15 77 H x 7 8 W x 9 D 40 1cm X 19 8cm X 22 9cm e Nema Rating Nema 3R Nema 4x except with a battery vent Mounting Pipe mounted or wall mounted Solar Panel Mounting All solar panels are delivered with all hardware necessary for 2 pipe or mast mounting Integrated LCD Display Keypad Option ControlWave ExpressPAC offers a convenient local operator interface The 2 button display allows an operator to view site configuration and process data The screens are organized in a series of lists The operator can select a list and then manually scroll through the data Additionally a scroll list can be defined The ControlWave ExpressPAC can be set to automatically sequence through this list The 25 button Display Keypad performs the same functions and additionally allows the operator to view and modify ControlWave ExpressPAC inputs process variables calculated variables setpoints Remote Automation Solutions tuning parameters and outputs used in a measure ment or control application Status bits include the alarm state alarm acknowledge control and manual Auto Man Providing access to such vari able information allows the user complete control over the process operation The standard LCD provides 4 line x 20 character display with either a two button read only or 25 but ton read write keypad Both display keypad assem blies have the same footprint
5. 85 C storage 20 to 70 C 4 to 158 F with display keypad 20 to 60 C 4 to 140 F with Lead Acid Cell Batteries e Relative Humidity 15 95 non condensing e Vibration 2 0g for 10 150 Hz 1 0g for 150Hz to 2000Hz e RFI Susceptibility 3V m 80 MHz to 1000Mhz EN50082 2 e Electrostatic Discharge Meets IEC EN 60001 4 2 EN 61326 CPU RFI e Immunity ENV 50140 Radio frequency e Electromagnetic field amplitude modulated EMC e Emissions EN 55022 1998 Class A ITE emissions requirements EU e ICES 003 Issue 3 Class A Digital Apparatus emissions requirements Canada e AS NZS3548 1995 CISPR Class A ITE emissions requirements Australia Website www EmersonProcess com Remote EMERSO ment en 5S Managen Product Data Document 420DS 7d D301312x012 January 29 2009 Page 5 Bristol ControlWave ExpressPAC I O RFI Susceptibility 3V m 80 MHz to 1000Mhz IEC 1000 4 3 Hazardous Area Approvals e Approved as non incendive for operation in Class Division 2 e Class I Division 1 approval pending for a subset of configurations ControlWave ExpressPAC is approved by UL as an instrument This certification does not allow instal lation of any other hardware not indicated by the model number in the instrument enclosure Wiring to and from the I O communication and power con nections inside the enclosure per the ControlWave ExpressPAC manual are of course allowed Power C
6. ControlWave Historical Data Collection sys tem offers exceptional historical data integrity by providing time stamped historical data storage in ControlWave flash memory The historical data is collected through OpenBSI on a scheduled or demand basis and converted to CSV and ODBC compliant file formats for use in spreadsheets and reports If data is missed due to a communication failure it is collected when the communication is reestablished and the PC historical database is backfilled with the missing data This distributed his torical database architecture provides the greatest data reliability and integrity during communication or PC failure Another important historical feature is the Audit storage and collection system The Audit Trail is a file stored in ControlWave flash memory containing significant events and time stamped alarms The alarms stored in the Audit system provide a histori cal archive in addition to the real time alarm report ing system This file is also collected through OpenBSI and Remote Automation Solutions presented as a text file in the PC This functionality is extremely useful in providing an event trail during communication or PC downtime or other system problem e Archive Collection collection and storage to disk of the ControlWave archive data e Audit Collection collection and storage to disk of the ControlWave audit data e Exports data files to third party CSV amp ODBC applicat
7. Lead Lag e AGA gas flow and liquids calculations e File handling In addition ControlWave ensures data integrity in the event of a communication interruption by stor ing critical time stamped alarm and historical data in the controller memory This data is then securely retrieved when communication is restored Specifications CPU e 32 bit ARM processor 14 amp 33 MHz CPUs e Sleep mode for low power applications e Real time clock memory battery backup 9000 hours e Program execution and Data Memory 2 MB battery backed SRAM memory Data and file storage memory 8 MB Flash for Program source historical Archive and Audit storage e Historical Archive memory Stored in flash e Optional solar power regulator e LED status indicators Watchdog and CPU Idle LEDs Communication e Two RS 232 and one selectable RS 232 RS 485 serial communication port supporting baud rates up to 115 2 KB e One optional 100 10 Base T Ethernet port with RJ45 connector Remote Automation Solutions One RJ45 connector for interface to ControlWave LCD Display Keypad Power Input e 5 4 to 16 Vdc power input with 14 MHz CPU Surge suppression 16 V transorb e 9 0 to 30 0 Vdc power input with 33 MHz CPU Surge suppression 30 V transorb e Power fail detection and recovery sequencer e Battery voltage monitor e Reverse voltage protection Environmental Specifications e Operating Temperature range 40 to 70 C 40 to 158 F
8. Open Modbus ControlWave can provide a total Process Automation Management Solution for in plant LAN based networks and Wide Area Network SCADA systems With the exceptional connectivity provided by the ControlWave network access to real time data and operating conditions historical data maintenance and performance data are all available to the global network ControlWave provides the needed informa tion to the plant floor technician operator engineer supervisor and corporate management even exter nal customers Communication Protocols Like all of Emerson s Bristol products ControlWave supports BSAP Bristol Standard Asynchronous Protocol Modbus DFI CIP DNP3 and serial ASCII as standard functions These protocols are implemented in Flashware so no additional hardware is required to use any one or a combination of all protocols BSAP Protocol BSAP All of Emerson s Bristol Network 3000 and ControlWave RTU and controller products support BSAP protocol BSAP is widely accepted as provid ing exceptional data integrity and greatly simpli fies communication between controllers BSAP is provided with interfaces for Master Slave vertical networks and Client Server horizontal networks In either case variable lists are created in each con troller that are easily passed from server to client or slave to master BSAP meets the definition of an industry standard open architecture protocol because if conforms to
9. V transorb Meets ANSI IEEE C37 90 1978 e Charge regulator Temperature compensated charge control with cut off e Standby charging circuit limits 6 33V max 6 09V min for 6V battery and 12 4V max 11 9V min for a 12V battery e Threshold voltage for shunt at 23 C 7 3V fora 6V battery and 14 6V for a 12V battery e AUX Output Max Load Current 1 8 A continuous 2 5 A momentary e AUX Output on Resistance 0 37 Ohms typical 0 5 Ohms max Available Power Options e 7 2 Vdc Lithium battery single or dual e 6 Vdc 1 watt solar panel 7 AH lead acid battery e 6 Vdc 4 3 watt solar panel 7 AH lead acid battery e 12 Vdc 4 5 watt solar panel 7 AH lead acid battery Power systems are sized for operation with all I O but without powering field devices The 12 Vdc sup ply is sized to operate a radio in slow duty cycle mode N Website www EmersonProcess com Remote EMERSO ment ien 5S Managen Product Data Document 420DS 7d D301312X012 January 29 2009 Page 8 Bristol ControlWave ExpressPAC Modem Specifications The optional auto dial auto answer modem pro vides a sleep mode that conserves power while allowing it to wake up when a call comes in e Function Provides PSTN Public Switched Telephone Network communications e Operating Modes Sync or Async 2 wire switched network Half or Full Duplex e Line Type Two wire loop start lines e Modem Configuration AT based c
10. such as ActiveX Con trols ActiveX is another of the Microsoft standards which allow plug and play with any ActiveX con tainer using Microsoft ActiveX container technol ogy such as Visual Basic HTML web pages and Microsoft Excel The set of available ActiveX Controls provides the basic functions necessary to communicate and col lect data from ControlWave ActiveX Controls e Security 56 bit encryption allows the user to sign on to the RTU e Signal Value displays signal values in various formats Comm Statistics works with a standard page that displays the RTU s communication statistics 4 EMERSON Website www EmersonProcess com Remote Process Management Product Data Document 420DS 7d D301312x012 January 29 2009 Page 11 Bristol ControlWave ExpressPAC e Configuration Info works with a standard page that displays and allows the user to change RTU Configuration information e Historical Collect and view historical archive and audit files The IP compliant ControlWave opens the door for owner controlled access via Web Pages Any ge neric web page builder can be employed to create user defined pages to access ControlWave The web pages are populated with these pre configured ActiveX controls Required Software e Microsoft Internet Explorer e Bristol ActiveX controls e OpenBSI LocalView or NetView Historical Data Collection High Historical Data Integrity The
11. to 70 C for current 0 3 3 of span 40 to 70 C for voltage e Power consumption 1 outputs Analog current output 0 1 watt Analog voltage output 0 1 watt High Speed Counters e Number of points 2 selectable as HSC or DI e Frequency Range 0 10 kHz e Input Voltage Range Internally sourced 3 3 Vdc Externally sourced 3 Vdc to 24 Vdc e On state gt 1 6 V Off state lt 1 3V e Input filter 20 microSec for 10 kHz HSC 1 ms for 300 Hz LSC e Input current selectable 200 pA for low power applications or 2 2 mA for in plant noise immunity e Accumulator 16 bit e Power consumption 200 pA input all inputs ON 0 004 watt 2 2 mA input all inputs ON 0 039 watt Power System Charge Regulator and AUX Output ControlWave ExpressPAC offers a variety of internal power systems that includes lithium batteries and rechargeable lead acid cell batteries The lead acid Remote Automation Solutions batteries are matched with solar panels as charging sources Related to the power system a charge regulator circuit and in the 12 Vdc versions only an auxiliary output AUX Output is available in ControlWave ExpressPAC except models with Ethernet The AUX Output is typically used to control power to the radio Specifications Charge Regulator and AUX Output e Input Voltage Range 5 0 to 18 0 Vdc e Fuses 1 5 A from charge regulator 3 5 A for each battery input 1 0 A to the CPU assembly e Surge suppression 18
12. ISO standards 2629 1745 and 2111 it is not propri etary in that Emerson does not charge a license fee and makes the protocol and documentation avail able to anyone Remote Automation Solutions While BSAP is an open protocol the added func tionality of the messages provide much more capa bility than is found in other networks e Global time synchronization e Time stamped Alarm reporting e Historical archive data transfer e Audit file transfer e On line program editing e Diagnostics e Communication statistics Modbus Protocol Modbus Modbus is often considered a de facto standard protocol because of its broad usage as either the primary or a secondary offering in many measurement and control related products Even with its common use Modbus protocol actually has many variations Consider Modbus RTU and Modbus ASCII Master amp Slave Serial and TCP IP Open Modbus In addition there are considerations regarding supported function codes floating point values and byte order Bristol products support the following e Modbus serial and TCP IP Open Modbus Ethernet e Master and Slave e Modbus RTU and ASCII e Modes 1 7 8 15 amp 16 e IP modes 51 52 amp 53 e Integer and IEEE 4 byte floating point Generic Serial Interface The Generic Serial Interface is a user program mable Master and Slave protocol used to send and receive messages typically with third party serial ASCII devices This protocol can be us
13. Product Data Document 420DS 7d D301312x012 January 29 2009 Page 1 Control SVave Bristol ControlWave ExpressPAC SCADA RTU Package Bristol ControlWave ExpressPAC from Emerson Process Management is a highly integrated pre engineered package solution that combines the new ControlWave Express SCADA RTU with a variety of options commonly required in SCADA applications These include a compact Nema 4X rated enclosure power supply and solar panel options with battery backup operator display keypad input options and wireless communication options Standardization eliminates the need for in house panel and packag ing design and fabrication resulting in lower initial installation cost This also standardizes the mainte nance effort to reduce the long term cost of owner ship As an integrated RTU in a SCADA system ControlWave ExpressPAC has the unique attributes required for wide area networks without sacrificing process control performance e Pre engineered SCADA RTU package solution reduces integration and maintenance costs e Multiple serial communication ports for network local and multi vendor connectivity e Built in BSAP Modbus amp DNP protocols for broad network compatibility e Report By Exception for communication efficiency e Modbus Store and Forward capability for geographic flexibility with radio networks e Ultra low power modes minimizes cost of solar battery power systems e Wide ope
14. U Wizard Step 2 of 3 Enter a ding for the ATU pan rares Hax 16 chais E SelecttheNode Type 2220 a Ente the Henan of the ATI s ADCOL bsd bsrenames only wil defsult to ACDOL Load Fiss Directory ocon Browse Enter a sting thal describes te ATU Mas 64 chars roe Leai E thart Modai Advanced Parameters ts re ce J oe Configuration Wizard simplifies Network setup DataView is an on line utility used to collect and display several types of process data including sig nal values data array values signal lists and audit trail information Operators have the ability to alter signal values Multiple DataView windows may be open simultane ously Fagas le Papasa Bak ie DataView for Real time data display Remote Automation Solutions WebBSI WebBSI is a powerful and flexible soft ware product bringing web technology to all of Emerson s Bristol automation and SCADA products WebBSI includes a set of ActiveX Controls for read ing and writing real time and historical data trend ing recipe editing and custom display generation Through these controls you can use the standard Microsoft Internet Explorer web browser to access Network 3000 TeleFlow and ControlWave products through a set of supplied HTML web pages Custom built web page interface us ing a standard web browser Real time ActiveX Controls One of the many benefits OpenBSI brings to you is our use of open standards
15. ed to inter face with such devices and message boards card readers and many measurement devices Website www EmersonProcess com Remote EMERSO manfi ien 5S Managen Product Data Document 420DS 7d D301312Xx012 January 29 2009 Page 13 Multi user Security Access Security is an essential element of any open system particularly those with Internet access ControlWave employs a User Name Password ac cess system protected by a 56 bit encryption tech nique through the TCP connection There can be up to thirty two users who sign in using their name and password Both the name and the password can be up to sixteen characters The security system provides for up to sixty four access rights to read and write data values and files via FTP access and configure historical and audit data information edit configuration run internal diagnostics read and reset system status It further allows the programming software to read write and download the ControlWave The Secure Data Advantage ControlWave sets a new standard for providing in telligent control at the point where control is needed Whether you need control on the plant floor or ata remote site in the middle of nowhere ControlWave is the solution for control communication and secure data to help you make the right operating decisions ControlWave was designed to provide the optimum level of data security using a distributed database architecture A
16. hare a common architecture with the ControlWave family of products and all meet API 21 1 requirements for multiple meter runs For in plant control applications ControlWave and ControlWave Micro are powerful flexible PLCs ControlWave offers the greatest local and remote I O expansion to hundreds of I O points up to three Ethernet ports for network segmentation plus CPU communication and I O redundancy capability The combined benefits of the ControlWave family of products integrates your wide area network with your local area network Open Standards For Programming Net work Configuration and Communication Only ControlWave brings the perfect combination of industry standards to minimize learning engineering and implementation costs Remote Automation Solutions By adhering to such industry standards as Ethernet TCP IP Microsoft Windows COM DCOM FTP OLE and ActiveX ControlWave is able to achieve the highest degree of openness in control system architecture and bring the optimal process efficiency and productivity needed to ensure a successful system implementation ControlWave Designer with ACCOL III To minimize your engineering and development time we have adopted the international standard for PLC programming IEC 61131 3 ControlWave Designer is a fully IEC 61131 3 compliant program ming environment for the ControlWave family of products ControlWave Designer includes all five IEC 61131 3 process languages f
17. ions e DDE compliant for use with other popular Windows applications OPC Server With industry demand for open standards ControlWave answers the call by embracing tech nologies that open the door for maximizing your efficiency and productivity The OPC standard was developed by the OPC Foundation comprised of hardware and software suppliers from the process control community OPC allows the engineer to select best in class hardware and software with con fidence in their interoperability Our OpenBSI OPC Server was among the first to comply with the OPC Foundation alarm and event server specification e OPC Data Access 1 0a amp 2 0 compatible e WindowsXP e Compatible with both ControlWave and Network 3000 systems e 32 bit multi threading multi processor design e Automatic database builder e Integrated real time data monitor e Supports OPC Browse interface e Supports both serial comm and IP Ethernet connections e Supports COM DCOM amp OLE Automation e Primary and Background polling scheme e OPC Alarm amp Event Server support S Website www EmersonProcess com Remote EMERSO ment sS Manageme Product Data Document 420DS 7d D301312x012 January 29 2009 Page 12 Bristol ControlWave ExpressPAC ControlWave Open Network Connectivity By embracing the open system network technolo gies available through TCP IP Ethernet OPC and Microsoft DNA as well as pseudo standards such as Modbus and
18. ll data including time amp date stamped alarms alarm limits and historical data are stored locally in each industrially rugged ControlWave thereby distributing your data integrity risk To Bristol ControlWave ExpressPAC further ensure that the data is always current and historically accurate the historical data is stored in non volatile flash memory within ControlWave Historical data is even maintained during and after program downloading When historical data is collected from ControlWave it is converted and appended to CSV and or ODBC compliant databases but does not destroy the origi nal historical data stored in ControlWave thus pro viding a flexible and secure historical data system that is clearly recognized as a benefit to virtually every industrial application The Bridge Between Systems Continuing our tradition of introducing innovative new solutions while maintaining compatibility with existing systems Emerson again provides a migra tion path for existing customers by bridging the new ControlWave system with Network 3000 systems already in place The network bridge is enabled by employing the open architecture technologies afforded by TCP IP and OPC in both networks TCP IP allows seamless Ethernet connectivity to both networks as well as the corporate Intranet so both ControlWave and Network 3000 controllers can reside and communicate on the same LAN Emerson s Bristol OpenBSI OPC Server facilitates the me
19. ms and conditions which are available upon request RAS does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any RAS product remains solely with the purchaser and end user Emerson Process Management Remote Automation Solutions Watertown CT 06795 USA T 1 860 945 2200 Mississauga ON 06795 Canada T 1 905 362 0880 Worcester WR3 8YB UK T 44 1 905 856950 Website www EmersonProcess com Remote EMERSON Product Data Document 420DS 7d 0301312x012 i January 29 2009 Page 14 Bristol ControlWave ExpressPAC Model Specifications Model Number CWEPAC A B CD E F G HJ K LMN DESCRIPTION IntegralEnclosureandLCD Keypad 7T x 11 Lexan with LCD display only no Keypad 7T x 11 Lexan LCD 2 Keys 7T x 11 Lexan LCD 25 Keys Power System 7 2 V Lithium Battery Single 7 2 V Lithium Battery Dual 6 V 7 AH Lead Acid Cell Battery and 6 V 1 W Solar Panel System CD Processor CPU board has 2 PI DI amp 3 serial ports Ultra low power CPU 5 18V Solar reg AUX Out amp RTD interface 14 MHZ Low power CPU without Ethernet 9 28V Solar regulator Aux Out 33 MHz CPU with Ethernet 9 28V Ethernet 33 MHz Ultra low power CPU 5 18V Solar reg AUX Out amp RTD interface 14 MHz Low power CPU without Ethernet 9 28V Solar regulator Aux Out 33 MHz CPU with Ethernet 9 28V Ethernet 33 MHz
20. nd 4 200 pA All 8 inputs ON 0 075 watt 4 inputs 2 mA and 4 2 2 mA Remote Automation Solutions Digital Outputs Number of points 2 dedicated 2 selectable DO 2 DI DO Output type solid state open drain MOSFET Operating voltage range 10 31Vdc Maximum operating frequency 20 Hz Current sink capability 400 mA at 16 V 6 V system 400 mA at 30 V 12 24 V system Power consumption Not applicable to DOs Analog Inputs Number points 3 Al optional Al Resolution 14 bit Input Configuration Externally sourced Single ended inputs jumper selectable 4 20 mA or 1 5 Vdc Input Impedance 1 megQ 1 5 Vdc 250 Q 4 20 mA Input Filtering 12 Hz Channel Settling Time 600 ms to be within 0 01 of input signal Input accuracy 0 1 of span at 25 C 0 2 of span 40 C to 70 C Power consumption Not applicable Analog Output Number of Channels 1 AO optional Output configurations Selectable externally sourced 4 20 mA or 1 5 Vdc 250 ohm with 12 V external source 650 ohm with 24 V external source N PMER SON Website www EmersonProcess com Remote Process IV Na ina ge ament Product Data Document 420DS 7d D301312x012 January 29 2009 Page 7 Bristol ControlWave ExpressPAC 1 5 Vdc 5mA max 11 to 30 Vdc external source e D Aresolution 12 bit e Accuracy 0 1 of span 25 C for current output 0 1 3 of span 25 C for voltage 0 3 of span 40
21. ndard MDS EntraNet 900 Radio Serial Remote Standard MDS EntraNet 900 Radio Ethernet Remote Standard MDS EntraNet 900 Radio Access Point Standard MDS EntraNet Radio Ready DESCRIPTION 070 D K Radio Cable Mounting Hardware and Polyphaser Option XCWMPOLY No Radio 80 Without Polyphaser Don t forget to specify a 1 or 2 here With Polyphaser if a radio is selected in LMN below LMN Radio or Modem Option Standard Freewave Radio All radios are located on the Radio StandardFreewaveRadioReady Bracket in the ExpressPAC enclosure Standard MDS iNet 900 Radio Remote Serial Gateway 420 Standard MDS iNet 900 Radio Remote Ethernet Bridge 421 Standard MDS iNet 900 Radio Access Point Remote Dual Gateway 422 Standard MDS iNet 900 Radio Ready 423 S Remote Automation Solutions EMERSON Website www EmersonProcess com Remote Product Data Document 420DS 7d D301312x012 January 29 2009 Page 17 Bristol ControlWave ExpressPAC S Remote Automation Solutions EMERSON Website www EmersonProcess com Remote
22. ollers and RTUs OpenBSIl is the only product available in the industry to bring such unique functionality and ease of use to the network level At the core is the communication interface written as a Windows communication server API through which other client applications communicate with the Bristol networks OpenBSI supports both serial BSAP protocol and Ethernet Internet Protocol communication to ControlWave and Network 3000 RTUs and control lers OpenBSI Utilities Above this communication layer are a group of ap plications known as OpenBSI Utilities These client utilities communicate through the server to collect and manage data gathered from the network gen erate files based on collected historical data collect alarms and monitor and control OpenBSI commu nications e Communication engine for PC applications e Supports ControlWave and Network 3000 serial and IP protocols Remote Automation Solutions e RS 232 Dial line cellular radio satellite and Ethernet connections e Provides on line download amp signal variable changes e Allows network configuration through NetView e PC and Network communication diagnostics e OPC Server for interfacing to most HMI software e Harvester collects historical data on request or scheduled basis NetView is the basic configuration and application interface for all network operations NetView uses a tree structure for network graphical display in the Windows Explore
23. ommands e Data Rate V 32 bis 9600 bps V 32 9600 bps V 22 bis 2400 bps V 22 1200 bps or 600 bps V 21 300 bps Bell 103J 300 bps Bell 212A 1200 bps Telephone Functions Dialing and answering by AT commands Automatic answering is also programmable e Approvals Telephone FCC Part 68 also suitable for approval within Canada e Trans Output Levels 10 dBm fixed USA 0 15 dBm adjustable firmware dependent e PSTN Arrangements Loop Start arrangement transmission output does not exceed 10 dBm Allows connection to any voice telephone jack e Isolation Data Access Arrangement DAA with 1000 Vac Modem to PSTN e Sleep Mode Current 0 5 mA max 12V Input Voltage 1 0 mA Max 6V Input Voltage e Surge Capability Withstand surge of 100A with 10 x 160 microsecond waveform e Temperature Operating Range 40 to 60 C 40 to 140 F Storage Range 40 to 85 C 40 to 185 F e Relative Humidity 15 to 90 non condensing Remote Automation Solutions Radio Option The ControlWave ExpressPAC is available with one optional FreeWave or MDS radio Since some users prefer to procure the radios sepa rately Emerson offers radio ready configurations for each of the standard radio models Radio ready models include literally everything except for the radio The mounting bracket as well as all cables and connections are in place The user or integrator installer mus
24. onsumption 14 MHz CPU 0 036 watt 33 MHz CPU w o Ethernet 0 12 watt 33 MHz CPU with Ethernet 1 0 watt DIO card 0 018 watt DIO plus AIO card 0 021 watt ControlWave ExpressPAC Process I O ControlWave Express I O module is designed to maximize usability while minimizing installation and maintenance The I O module provides a mix of analog and digital inputs and outputs that are a perfect fit for small RTU applications e 2 DI PI on CPU e 1 RTD input on 14 MHz CPU e 4DI e 2DO e 2 selectable DI or DO e 2 selectable DI or HSC e Optional 3 Al or 3 Al and 1 AO Remote Automation Solutions Features e Convenient pluggable local e All configuration jumpers and switches accessible without disassembly of circuit boards e Termination points for external loop power supply Specifications All 1 0 e 1 O access 50 ms with 33 MHz CPU 250 ms with 14 MHz CPU e 1 second for 2 DI PI inputs on CPU board e Surge protection Meets C37 90 1978 30 Vdc transorb between signal and ground e Terminations are pluggable and accept a maximum wire size of 16 gauge e Power consumption is stated for each I O module type measured at the input supply and does not include loop power Pulse Digital Inputs e Inputs located on base CPU board e Number of points up to 2 non interrupting inputs e Internally sourced dry contact single ended inputs e Scan rate Once per second e Input filter 20 microSec e Voltage Range
25. or batch continu ous and discrete control Function Block Diagram Structured Text Sequential Function Chart Ladder Logic Diagram and Instruction List ControlWave Designer includes an extensive library of more than 200 basic IEC 61131 3 functions and function blocks common to many IEC 61131 3 based products These include e Flip flops Counters amp Timers e Ladder diagram functions coils and contacts etc e Numerical Arithmetic amp Boolean functions Sine Cosine Add Sub Square Root And Or etc e Selection amp Comparison Min Max Greater than Equal Less than etc e Type conversions Integer to Real Boolean to Word etc ACCOL Ill In addition to the basic functions and function blocks ControlWave Designer brings the benefit of over twenty years of SCADA and plant control expe rience in Emerson s Bristol ACCOL III function block library ACCOL III includes over sixty function blocks valuable for use in oil amp gas water amp waste and pro cess measurement amp control applications Further S Website www EmersonProcess com Remote EMERSO Product Data Document 420DS 7d D301312x012 January 29 2009 Page 4 Bristol ControlWave ExpressPAC ACCOL III is designed to take full advantage of the significant features offered by ControlWave Briefly this library includes function blocks for e Average Compare Totalize e Scheduling amp Sequencing e PID amp
26. r style Network nodes can be added on line by simply dragging the node Icon into the tree This invokes a configuration Wizard simpli fying network setup Through the NetView Wizard the necessary network parameters are entered for node and IP address alarm and message routing and network communication media Once config ured selecting any node allows direct access to the common OpenBS utilities to reprogram download a new application to the node review communication statistics view real time data through DataViewer and edit controller RTU properties NetView C ACCOL T om ndf File Edt Security View Window Help 18 x Cls a gll Bis 2 BSI_PC EE a ATU RTT LoadFie ATUT Descriptor HBE Pre PrimayIPAdd 20000 Seconday IP Add 0000 0 Pkts Sent 0 SubPkts Sent 0 Inv SubPkts AT IPLINE 0 Ack Timeout 0 Discard Quota 0 Out of Order 0 Fail Over Fails 0 Send Eror For Help press F1 Netview Network configura tion and application Launchpad amp EMERSON Website www EmersonProcess com Remote ss Management Proc Product Data Document 420DS 7d D301312x012 January 29 2009 Page 10 Bristol ControlWave ExpressPAC Local Configuration Wizard allows local commu nication with any attached ControlWave controller or RTU to download system flashware upgrades configure cold download parameters and configure IP and soft switch parameters AT
27. rating temperature range for remote outdoor locations Remote Automation Solutions Application Suitability Based on years of experience in water gas and SCADA related industries ControlWave Express has the technology functional benefits and open architecture to excel in many applications Water distribution Pump tank well and reservoir control Wastewater Lift station and storm water monitoring Natural Gas Gas well storage and plunger lift control Features e ARM processor provides exceptional performance and low power consumption e IEC 61131 3 programming with ACCOL III process control function block library e Optional 100 10 MB Ethernet port e Three serial communication ports e Flexible fixed I Ol configurations e 4 Digital inputs e 2 Digital outputs S Website www EmersonProcess com Remote EMERSO mani 1eN ss Managen Product Data Document 420DS 7d D301312x012 January 29 2009 Page 2 Bristol ControlWave ExpressPAC e 2 selectable Digital inputs outputs e 2 selectable Digital inputs counters e 2 selectable Digital Pulse inputs on CPU e 3 optional Analog inputs e 1 optional Analog output ControlWave ExpressPAC Integrated Solution ControlWave ExpressPAC is delivered in a compact Lexan enclosure that includes the RTU electron ics optional operator display keypad battery solar power system and a broad selection of modem and radio communications options Features
28. rging of the two networks for technical engi neering and operator data access The data source configuration and path are completely transparent to the OPC client Real time data can also be passed between the two communication networks making this a total Plant Automation Management Solution 2009 Remote Automation Solutions division of Emerson Process Management All rights reserved Bristol Inc Bristol Canada BBI SA de CV the Flow Computer Division and Emerson Process Management Ltd Remote Automation Solutions division UK are wholly owned sub sidiaries of Emerson Electric Co doing business as Remote Automation Solutions RAS a division of Emerson Process Management FloBoss ROCLINK Bristol Bristol Babcock ControlWave TeleFlow and Helicoid are trademarks of RAS AMS PlantWeb and the PlantWeb logo are marks of Emerson Electric Co The Emerson logo is a trademark and service mark of the Emerson Electric Co All other marks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability RAS reserves the right to modify or improve the designs or specifications of such products at any time without notice All sales are governed by RAS ter
29. t simply mount the radio to the bracket and make connections It is important to match the radio ready configura tion with the specific radio the user expects to install because cables and connections for the antenna RS 232 port and power all vary by radio model The optional Polyphaser surge protector is recom mended with any radio selected Power Consumption for the Radios NOTE When conserving power ControlWave Express turns power to the radios completely off instead of operating them in the sleep mode Freewave FGR Spread Spectrum Radio Figures at 12 Vdc e Receive 75 mA e Transmit 500 mA e Idle 20 mA MDS TransNet 900 Spreabd Spectrum Radio Fig ures at 13 8 Vdc e Receive 115 mA e Transmit 510 mA MDS models 4710 and 9710 Licensed UHF Radios with figures at 13 8 Vdc e Receive 125 mA e Transmit 2000 mA N Website www EmersonProcess com Remote EMERSO mani yani Ie 5S Managen Product Data Document 420DS 7d D301312X012 January 29 2009 Page 9 Bristol ControlWave ExpressPAC MDS entraNet 900 IP Radio Figures at 13 8 Vdc e Receive 100 mA e Transmit 510 mA MDS iNet 900 Ethernet IP Radio Figures at 13 8 Vde e Receive 203 mA e Transmit 580 mA OpenBSI Simply Creative Emerson s OpenBSI Open Bristol System Inter face is a set of network setup communication diag nostic and data viewing utilities that provide access to both ControlWave and Network 3000 contr
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