Electrolux - Gibson 315541 User's Manual
Contents
1. INSTALL MUFFLER B ONTO HEAD PIPE A 1 1 2 TO 2 WITH THE LOUVERS FACING TOWARDS THE CONVERTER USE A JACK STAND TO SUPPORT THE MUFFLER USE CLAMP G SECURE THE MUFFLER TO THE HEAD PIPE DO NOT TIGHTEN MUFFLER INLET IS LOOKING INTO THE LOUVERS INSTALL BAND CLAMP H ONTO MUFFLER INSERT WELDED HANGER INTO RUBBER GROMMET TIGHTEN BAND CLAMP USING HARDWARE KIT AT INSTALL THE OVERAXLE TAIL PIPE C INTO THE MUFFLER 1 3 2 SECURE TO MUFFLER USING CLAMP 6 DO NOT TIGHTEN INSTALL THE TURNOUT PIPE D ON TO THE TAILPIPE SECURE TOGETHER WITH CLAMP 6 DO NOT TIGHTEN ROLL THE EXIT PIPE UNTIL IT IS AT THE CORRECT ANGLE FOR YOUR TRUCK INSERT WELDED HANGER INTO GROMMET INSTALL STAINLESS STEEL TIP CLAMP DOWN WHEN YOU HAVE EVERYTHING IN PLACE FIRMLY TIGHTEN ALL BOLTS AND CLAMP DOWN SECURELY TO CLEAN STAINLESS STEEL TIPS USE ANY SAINLESS STEEL CLEANER AND SCOTCH BRITE PAD MAKE SURE YOU HAVE A MINIMUM OF A 1 CLEARANCE ON ALL PIPES FROM ALL RUBBER BRAKE LINES TIRES SHOCKS FUEL LINES ETC TORQUE CLAMPS TO 100 150 FT LBS2. PERFORMANCE EXHAUST SYSTEMS INSTRUCTION MANUAL CAT BACK SINGLE 4 EXHAUST SYSTEM 01 06 CHEVY 2500HD 3500 TRUCK 6 6L DIESEL 2 4WD EXTENDED CREW CAB SHORT BED PART 315541 RESONATOR O02 amp UP ITEM PART OTY DESCRIPTION A 700480 1 3 HEADPIPE B 788040 1 4 SUPERFLOW MUFFLER C 700481 1 4 OVERAXLE TAILPIPE D 700482 1 4 EXIT PIPE E 500401 1 9 STAINLESS TIP E 4170 L 3 CLAMP G 4171 3 4 CLAMP H 4213 1 8 BAND CLAMP W WELDED HANGER I BO 10 195 1 BOLT KIT FOR BAND CLAMP FLANGE CONNECTION BEHIND CONVERTER 2001 NO RESONATOR 2002 amp UP HAS RESONATOR Thank you for purchasing our GIBSON EXHAUST SYSTEM for your vehicle If you need further assistance please do not hesitate to call our Technical Department at 800 528 3044 Monday through Friday 8 00 am to 5 00 PM0206 INSTALLATION INSTRUCTIONS PART 315541 WHEN INSTALLING THIS EXHAUST SYSTM MAKE SURE TO USE PROPER SAFETY PRECAUTIONS USE JACK STANDS WHEN UNDER THE TRUCK BLOCK TIRES AND USE SAFETY GLASSES AND GLOVES DO NOT WORK WITH HOT PIPES SUGGESTED TOOLS 3 9 16 15MM SOCKET amp WRENCH WD 40 JACK STAND HACKSAW TO REMOVE STOCK EXHAUST CUT OFF YOUR STOCK SYSTEM JUST IN FRONT OF THE MUFFLER AFTER THE WELD LEAVE ALL RUBBER GROMMETS ON THE HANGERS USE WD 40 TO AID IN THE REMOVAL OF EXHAUST AND HANGERS INSTALL HEAD PIPE A ON TO YOUR EXISTING STOCK FRONT PIPE AND SECURE WITH CLAMP F DO NOT TIGHTEN
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