Echo GT-2000EZR User's Manual
Contents
1. GRASS TRIMMER OPERATOR S MANUAL 1 Remove spark plug lead and throttle linkage end from the carbure tor swivel 2 Remove the four screws that retain the cover Two at the top of the Recoil Starter two on either side of the front Lift the cover from the engine and lay to the front of the trimmer NOTE The throttle linkage remains assembled to the cover and the spark plug lead and grommet remain installed IMPORTANT DO NOT use a metal scraper to remove dirt from the cylinder fins 19 3 Use the brush to remove dirt from the cylinder fins 4 Remove grass and leaves from the grid between the starter and fuel tank 5 When installing the cover be certain the tab of the metal deflector shield is in the slot of the cover EXHAUST SYSTEM Spark Arrestor Screen Level 2 Tools Required Cross Head Screwdriver Soft metal brush Parts Required Screen P N 14586240630 Gasket Lid P N 14586642031 L Remove engine cover see Cooling System Cleaning pages 18 and 19 for step by step instructions Remove screen cover A holder B and gasket C from muffler body Clean carbon deposits from screen D and muffler components Replace screen if it is cracked plugged or has holes burned through Assemble components in reverse order 20 MECHO CARBURETOR ADJUSTMENT Engine Break In New engines must be operated a minimum duration of two tanks2. PARTS Genuine ECHO Parts and ECHO REPOWER Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer When you do need to buy parts always have the Model Number Type and Serial Number of the unit with you You can find these numbers on the engine housing For future reference write them in the space provided below Model No Type SN SERVICE DEALER Service of this product during the warranty period must be performed Call by an Authorized ECHO Service Dealer For the name and address of the Authorized ECHO Service Dealer nearest you ask your retailer or 1 800 432 ECHO call 1 800 432 ECHO 3246 Dealerinformationis also available on our or Web Site When presenting your unit for Warranty service repairs proof of purchase is required www echo usa com ECHO CONSUMER PRODUCT SUPPORT If you require assistance or have questions concerning the application CONSUMER PRODUCT operation or maintenance of this product you may call the ECHO SUPPORT Consumer Product Support Department at 1 800 673 1558 from 8 30am to 4 30 pm Central Standard Time Monday through Friday Before 1 800 673 1 958 calling please know the model and serial number of your unit to help 8 30 4 30 Mon Fri C S T your Consumer Product Support Representative WARRANTY REGISTRATION You may register your Echo equipment using the warranty registration card or register on line at www echo usa com Registe
3. IMPORTANT Remember to remove the locking tool 99922203524 SUP22203524 12 01 SUPPLEMENT TO OPERATOR S MANUAL FOR MODELS GT 201EZR S N 02001001 02999999 PART NUMBER X7702274001 X770000381 FOR MODELS GT 2000EZR S N 03001001 03999999 PART NUMBER X7702273900 X770000370 Please use this Operator Manual Supplement when maintaining your GT 2000EZR GT 201EZR MAINTENANCE Pace 18 COOLING SYSTEMS CLEANING Remove one 1 screw A from Top Guard and remove guard Disconnect spark plug lead B from spark plug Remove spark plug lead grommet from top of engine cover Remove throttle linkage end C from the carburetor swivel Release stored energy in EZR Starter power spring by removing spark plug Remove three 3 screws D from EZR Starter Assembly and remove EZR Starter NOTE DO NOT disassemble the EZR Starter Assembly 7 Remove the four screws that retain the engine cover Two at the inside top of the EZR mounting plate E two on either side of the front F Disengage the heat deflector tabs G under the muffler from the slots in the engine muffler cover SUP22203562 99922203562 04 02 9 Lift the cover from the engine and lay to the front of the trimmer NOTE The throttle linkage remains assembled to the cover 10 Reinstall spark plug to prevent dirt and debris from entering engine 11 Use a brush to remove dirt from the cylinder fins IMPORTANT DO NOT use a metal scraper to remove dirt f
4. Run position after 5 engine engagements repeat instructions 6 After engine warm up gradually depress throttle trigger to increase engine RPM to operating speed STARTING WARM ENGINE WARNING A DANGER The cutting attachment should not rotate at idle If attachment rotates readjust carburetor according to Carburetor Adjustment instructions in this manual or see your ECHO Dealer otherwise serious personal injury may result 1 Stop Switch Move stop switch button A away from the STOP position 2 Recoil Starter Lay the unit on a flat clear area and gently pull the recoil starter handle D until engine fires NOTE If engine does not start after 5 engine engagements use Cold Start Procedure GRASS TRIMMER 1 5 OPERATOR S MANUAL STOPPING ENGINE Throttle Release throttle and allow engine to return to idle before shutting engine off Stop Switch Move stop switch button A to STOP position WARNING A DANGER If engine does not stop when stop switch is moved to STOP position close choke COLD START position to stall engine Have your ECHO dealer repair stop switch before using trimmer again MAINTENANCE Your ECHO trimmer is designed to provide many hours of trouble free service Regular scheduled maintenance will help your trimmer achieve that goal If you are unsure or are not equipped with the necessary tools you may want
5. every 25 hours of use All recommendations to replace are based on the finding of damage or wear during inspection AIR FILTER Level 1 Tools required Cleaning brush 25 or 50 mm 1 or 2 in medium bristle paint brush Parts required 90008 REPOWER AIR amp FUELFILTER KIT 1 Close choke Cold Start Position This prevents dirt from entering the carburetor throat when the air filter is removed Brush accumulated dirt from the air cleaner area 2 Remove the air cleaner cover Clean and inspect the element for damage If element is fuel soaked and very dirty replace 3 If element can be cleaned and reused be certain it still fits the cavity in the air cleaner cover is installed with the original side out GRASS TRIMMER OPERATOR S MANUAL 17 NOTE Carburetor adjustment may be needed after air filter cleaning replacement See Carburetor Adjustment Section FUEL FILTER Level 1 Tools required Fuel line hook 200 250 mm 8 10in length of wire with one end bent into a hook Clean rag funnel and an approved fuel container Parts required 90008 REPOWER AIR amp FUELFILTER KIT WARNING A DANGER Fuelis VERY flammable Use extreme care when mixing storing or handling 1 Use a clean rag to remove loose dirt from around fuel cap and empty fuel tank 2 Use the fuel line hook to pull the fuel l
6. arm from hot engine SPARKARRESTOR CATALYTIC MUFFLER MUFFLER The muffler or catalytic muffler controls exhaust noise and emission The spark arrestor screen prevents hot glowing particles of carbon from leaving the muffler Keep exhaust area clear of flammable debris FUEL TANK Contains fuel and fuel filter FUEL TANK CAP Cover and seals fuel tank opening RECOILSTARTER HANDLE ROPE Pull recoil starter handle rope using light pulling force approximately 2 3 2 ft of rope length Two 2 to Six 6 pulls are required to properly tension starter spring prior to automatic engine engagement DO NOT let handle snap back or damage to unit will occur PRIMER BULB Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure tor for starting Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line Pump bulb an additional 4 or 5 times ATR CLEANER Contains replaceable filter element CHOKE Located above the air cleaner housing Controls operation of choke Move choke to starting position Close Choke and back to run position Open Choke SPARK PLUG Provides spark to ignite fuel mixture SAFETY VIDEO Not included with unit P N 99922202540 English version only is available at a cost of 5 00 from ECHO INC or any authorized ECHO dealer The video overviews safety precautions and proper operating tech niques and is supplemental to the Safety Ma
7. of fuel break in before carburetor adjustments can be made During the break in period your engine performance will increase and exhaust emissions will stabilize Idle speed can be adjusted as required High Altitude Adjustment High altitude adjustment is not required for proper operation of this engine Level 2 Tools required Screwdriver Tachometer ECHO P N 99051130017 Parts required None NOTE Every unit is run at the factory and the carburetor is set in compli ance with emission regulations In addition the carburetor is equipped with a HI needle adjustment limiter that prevents settings outside acceptable limits 1 Before adjusting the carburetor clean or replace the air filter and spark arrester screen 2 Trimmer line must be extended to the cut off knife 3 Start engine and run for several minutes to reach operating temperature 4 Stop engine Turn HI speed needle A CCW counter clockwise to stop 5 Idle Speed Adjustment e Start engine and turn idle speed adjustment screw B CW until the blades begin to turn then turn the screw CCW until blades stop turning Turn screw CCW an additional 1 4 turn 6 Accelerate to full throttle for 2 3 seconds to clear excess fuel from engine then return to idle Accelerate to full throttle to check for smooth transition from idle to full throttle If engine stops or stalls after full warm up return the unit to your
8. to make their use safer TABLE OF CONTENTS Operation Starting Cold Engine The Operator s Manual i g war Engine Stopping Engine The Safety Manual Maintenance Manual Safety Symbols and Important Information 3 Skill Level Introduction Maintenance Intervals nig TOCA Srian a aaa e a 4 AirFilter International Symbols Fuel Filter Safety Instructions Spark plug Personal Conditions and Safety Equipment Cooling System Extended Operation Extreme Conditions Exhaust System Equipment Carburetor Adjustment Safe Operation Lubrication Emission Control Description Contents List Specifications Assembly Plastic Shield Installation ECHO Cunsumer Product Support Nylon Head Installation Warranty Card NylonLine Replacement Additional or Replacement Manuals Front Loop Handle Page 7 Supplement Pre Operation Page 10 Supplement Page 18 Supplement Specifications descriptions and illustrative material in this literature are as accurate as known at the time of publica tion but are subject to change without notice Ilustra tions may include optional equipment and accessories and may not include all standard equipment Copyright 2002 By Echo Incorporated All Rights Reserved GRASS TRIMMER 3 OPERATOR S MANUAL MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION Throughout this manual and on the product itself you will find safety alerts and helpful information messages preceded by symbo
9. Cold It is believed that a condition called Raynaud s Phenomenon which affects the fingers of certain individuals may be brought about by exposure to vibration and cold Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown Keep your body warm especially the head neck feet ankles hands and wrists Maintain good blood circulation by performing vigorous arm exer cises during frequent work breaks and also by not smoking Limit the hours of operation Try to fill each day with jobs where operating the trimmer or other hand held power equipment is not required If you experience discomfort redness and swelling of the fingers followed by whitening and loss of feeling consult your physician before further exposing yourself to cold and vibration Repetitive Stress Injuries It is believed that overusing the muscles and tendons of the fingers hands arms and shoulders may cause soreness swelling numbness weakness and extreme pain in those areas Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury RSI An extreme RSI condition is Carpal Tunnel Syndrome CTS which could occur when your wrist swells and squeezes a vital nerve that runs through the area Some believe that prolonged expo
10. Fuel at cylinder No fuel at cylinder See your Echo dealer Muffler wet with fuel Fuel Mixture too rich Open choke Engine Clean replace air filter cranks Adjust carburetor starts hard See your Echo dealer doesn t start Spark at end No spark Stop switch off Turn switch to ON of plug wire Electrical problem See your Echo dealer Interlock switch See your Echo dealer Spark at plug No spark Spark gap incorrect Adjust to 65mm 0 026 in Covered with carbon Clean or replace Fouled with fuel Clean or replace Plug defective Replace plug Air filter Air filter dirty Clean or replace Fuel filter Fuel filter dirty Contaminants residues in fuel Fuel vent Fuel vent plugged Contaminants residues in Clean or replace Engine runs fuel but dies or does not Spark Plug Plug dirty worn Normal wear Clean and adjust or replace accelerate properly Carburetor Improper adjustment Vibration Adjust Cooling System Cooling system Extended operation in Clean dirty plugged dirty dusty locations Spark Arrestor Spark arrestor Normal wear Replace Screen screen plugged Engine does N A N A Internal engine problem See your Echo dealer not crank WARNING A DANGER Fuel vapors are extremely flammable and may cause fire and or explosion Never test for ignition spark near an open spark plug opening otherwise serious personal injury may result STORAGE Long Term Storage over 30 days GRASS TRIMMER 2 3 OPERATO
11. MECHO Grass Trimmer Operator s Manual MODEL GT 2000EZR Serial Number 03001001 03999999 Ne NN WARNING A The engine exhaust from this pe m P ode or product contains chemicals known to the State of California to cause cancer birth defects or other allish extremely hot reproductive harm Always keep clear of exhaust and muffler area otherwise serious personal injury may occur WARNING A DANGER Read rules for safe operation and instructions carefully ECHO provides an Operator s Manual anda Safety Manual Both must be read and understood for proper and safe operation X770000370 X7702273900 01 02 2 MECHO INTRODUCTION Welcome to the ECHO family This ECHO product was designed and manufactured to provide long life and on the job dependability Read and understand this manual and the SAFETY MANUAL you found in the same package You will find both easy to use and full of helpful operations tips and SAFETY messages THE OPERATOR S MANUAL Read and understand this manual before operation Keep it in a safe place for future reference It contains specifications and information for operation starting stopping maintenance storage and assembly specific to this product THE SAFETY MANUAL Read and understand this manual before operation Keep it in a safe place for future reference It explains possible hazards involved with the use of Grass Trimmers and Brush Cutters and what measures you should take
12. O NOT ALLOW FLAMES OR SPARKS NEAR FUEL ENGINE CHOKE IGNITION CONTROL ON OFF PRIMER CARBURETOR Hob lt BULB ADJUSTMENT HIGH SPEED MIXTURE EMERGENCY STOP CARBURETOR ADJUSTMENT LOW SPEED MIXTURE DO NOT EXCEED 10 000 RPM DO NOT OPERATE WITHOUT GUARDS AND SHIELDS IN PLACE CARBURETOR ADJUSTMENT IDLE SPEED BEWARE THROWN RICOCHET OBJECTS DO NOT USE BLADES STRING LINE ONLY PERSONAL CONDITION AND SAFETY EQUIPMENT WARNING A DANGER Trimmer Brush Cutter users risk injury to themselves and others if the trimmer brush cutter is used improperly and or safety precautions are not followed Proper clothing and safety gear must be worn when operating a trimmer Eye Protection Wear eye protection that meets ANSI Z87 1 or CE requirements whenever you operate the trimmer Hand Protection Wear no slip heavy duty work gloves to improve your grip on the Trimmer Brush Cutter handles Gloves also reduce the transmission of machine vibration to your hands Hearing Protection ECHO recommends wearing hearing protection whenever unit is used Proper Clothing Wear snug fitting durable clothing e Pants should have long legs shirts with long sleeves e DONOT WEAR SHORTS e DONOT WEARTIES SCARVES JEWELRY Wear sturdy work shoes with non skid soles DONOT WEAR OPEN TOED SHOES e DONOTOPERATE UNIT BAREFOOTED EXTENDED OPERATION EXTREME CONDITIONS Vibration and
13. OWNER S MANUAL FOR MAINTENANCE SPECIFICATIONS Emission Control Label located on Engine AND ADJUSTMENTS EXAMPLE ONLY information on label varies by FAMILY B PRODUCT EMISSION DURABILITY The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual DESCRIPTION The ECHO product you purchased has been factory pre assembled for your convenience Due to packaging restrictions shield installation and positioning of the front handle are necessary After opening the carton check for damage Immediately notify your retailer or ECHO Dealer of damaged or missing parts Use the contents list to check for missing parts GRASS TRIMMER 7 OPERATOR S MANUAL CONTENT LIST MECHO 1 Trimmer Assembly ECHO INCORPORATED Power Head E EMISSIONS AND WARRANTY Drive Shaft Assembly STATEMENTS FOR 1 Plastic Bag Co Pack Operator s Manual Safety Manual Shield Assembly 1 Nylon Trimmer Head 12 8 in x 080 Pre cut Nylon Line Hardware Bag 1 Locking Tool 1 Locknut 3 8 24 1 Small Washer 1 Large Washer Warranty Card amp Limited Warranty 18 10 Safety Glasses S Oil2 Stroke TYPE 1E MODELS 8 MECHO POWER HEAD Factory Assem
14. R S MANUAL result WARNING A DANGER During operation the muffler or catalytic muffler and surrounding cover become hot Always keep exhaust area clear of flammable debris during transportation or when storing otherwise serious property damage or personal injury may Do not store your unit for a prolonged period of time 30 days or longer without performing protective storage mainte nance which includes the following 1 Store unit in a dry dust free place out of the reach of children WARNING A DANGER Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark Place the stop switch A in the OFF position Remove accumulation of grease oil dirt and debris from exterior of unit Perform all periodic lubrication and services that are required Tighten all the screws and nuts Drain the fuel tank completely and pull the recoil starter handle several times to remove fuel from the carburetor Remove the spark plug and pour 7 cc 1 4 oz 1 2 tablespoon of fresh clean two stroke engine oil into the cylinder through the spark plug hole A Place a clean cloth over the spark plug hole B Pull the recoil starter handle 2 3 times to distribute the oil inside the engine Install the spark plug do not connect spark plug cable IMPORTANT Do not store the unit with tension remaining on the starter spring SERVICING INFORMATION
15. TANT Echo Premium 2 Stroke Oil may be mixed at 50 1 ratio for applica tion in all Echo engines sold in the past regardless of ratio speci fied in those manuals Mixing Instructions 1 Fill an approved fuel container with half of the required amount of gasoline Add 2 stroke oil to gasoline Close container and shake to mix oil with gasoline Add remaining gasoline and remix Install fuel container cap and wipe any spilled fuel from container and surrounding area GRASS TRIMMER OPERATOR S MANUAL 11 Handling Fuel WARNING A DANGER Fuelis VERY flammable Use extreme care when mixing storing or handling or serious personal injury may result e Use an approved fuel container e DO NOT smoke near fuel e DO NOT allow flames or sparks near fuel e Fuel tanks cans may be under pressure Always loosen fuel caps slowly allowing pressure to equalize e NEVER refuel a unit when the engine is HOT e NEVER refuel a unit with the engine running e DO NOT fill fuel tanks indoors ALWAYS fill fuel tanks outdoors over bare ground e Securely tighten fuel cap after refueling e Inspect for fuel leakage If fuel leakage is found do not start or operate unit until leakage is repaired 12 MECHO Storage Fuel storage laws vary by locality Contact your local government for the laws affecting your area As a precaution store fuel in an IMPORTANT Spilled
16. ad Mount Warranty Card amp Limited Warranty Rapid Loader 2 line Head 1 3 8 24 Locknut oe Safety Glasses Operator s Manual 1 Small Washer Oil 2 Stroke EMISSION CONTROL IMPORTANT ENGINE INFORMATION PRODUCT EMISSION DURABILITY ENGINE FAMILY 2EHXS 0214RA DISPLACEMENT 21 2cc te oan f Soa EMISSION COMPLIANCE PERIOD 300 HRS The 300 hour emission durability compliance period is the time span selected by THIS ENGINE MEETS U S EPA PHASE 2 EMISSION the manufacturer certifying the engine emissions output meets applicable REGULATIONS FOR SMALTNONROAD ENGINES REFER California and or U S EPA emissions regulations provided that approved TO OWNER S MANUAL FOR MAINTENANCE SPECIFICA i TIONS AND ADJUSTMENTS maintenance procedures are followed as listed in the Maintenance Section of KOFTZ COR on this manual AssemBLy Page 10 PLASTIC SHIELD Tools Required None 1 Remove wing nut C washer B and bolt A 2 Snap the shield over the bearing housing 3 Install bolt A washer B and wing nut C NYLON LINE HEAD Tools Required Head Locking Tool 9 16 in Socket Parts Required Rapid Loader Head 1 Remove plastic threaded shaft sleeve from PTO shaft 2 Align locating hole in upper plate with hole in bearing housing and insert 1 8 in diameter locking tool A Place large washer then line head on threaded shaft followed by small metal washer and locknut 4 Tighten locknut securely
17. at the cut off knife issecurely in place Replace if either is damaged or missing Check that the cutting attachment is firmly attached and in safe operating condition Check that front loop handle and optional shoulder waist harness are adjusted for safe comfortable operation See Assembly for proper adjustment Have repairs done only by an authorized ECHO Service Dealer Keep exhaust area clear of flammable debris Avoid contact during and immediately after operation 5 6 MECHO SAFE OPERATION WARNING A DANGER Do not operate this product indoors or in inadequately ventilated areas Engine exhaust contains poisonous emissions and can cause serious injury or death Provide all operators of this equipment with the Operator s Manual and instructions for safe operation Keep A Firm Grip Hold the front and rear handles with both hands with thumbs and fingers encircling the handles Keep A Solid Stance e Maintain footing and balance at all times Do not stand on slippery uneven or unstable surfaces Do not work in odd positions or on ladders Do not over reach Emission CONTROL EPA Phase 2 IMPORTANT ENGINE INFORMATION ie a ENGINE FAMILY 2EHXS 0214RA DISPLACEMENT 21 2cc The emission control system for this engine is EM Engine Modifica EMISSION COMPLIANCE PERIOD 300 hours tion THIS ENGINE MEETS U S EPA PHASE 2 EMISSION REGULA TIONS FOR SMALL NON ROAD ENGINE REFER TO co
18. authorized ECHO dealer for repair 7 Check HI speed RPM at W O T Wide Open Throttle HI speed RPM should be set to specifications found on page 9 Specifica tions of this manual 8 Check idle speed and reset if necessary If a tachometer is available idle speed should be set to the specification found on page 9 Specifications of this manual WARNING A DANGER When carburetor adjustment is completed the cutting attachment should not turn at idle otherwise serious personal injury may result GRASS TRIMMER 21 OPERATOR S MANUAL LUBRICATION Level1 Tools Required 8mm Open End Wrench Screwdriver Clean Rag i Parts Required ECHO LUBE 8 oz P N91014 or Lithium Base Grease Remove plastic shield Loosen bearing housing locating screw A at the top of the housing loosen mounting screw B and remove gear case from drive housing Pull the flexible drive shaft C from the drive housing wipe clean and recoat with a thin coating 1 2 oz 15 ml of grease Slide the flexible drive shaft back in the drive housing being careful not to get dirt on the flexible drive shaft Install the bearing housing and shield 22 MECH TROUBLESHOOTING ENGINE PROBLEM TROUBLESHOOTING CHART Problem Status Fuel at No fuel at carburetor Fuel strainer clogged Clean or replace carburetor Fuel line clogged Clean or replace Carburetor See your Echo dealer
19. bled to the Drive shaft assembly Includes the Engine Clutch Fuel System Ignition System and Recoil Starter GRIP Rear right hand handle FRONT HANDLE The Front loop handle is factory assembled to the Drive Shaft assembly but must be re positioned for proper cutting attitude and operator comfort DRIVE SHAFT ASSEMBLY Factory Assembled to the Power Head Includes the Rear right hand Handle Assembly Bearing Housing Assembly Throttle Trigger Front loop left hand Handle Assembly Flexible Drive Cable and Safety Decals NYLON CUTTER HEAD Contains replaceablenylon trimming lines DEBRIS SHIELD ASSEMBLY Included in plastic bag co pack MUST be installed on unit before use see Assembly Instructions Shield assembly includes the Cut Off Knife and Safety Decal Mounts on the Bearing Housing Assembly just above the cutting attachment Helps protect the operator by deflecting debris produced during the trimming operation CUT OFF KNIFE Trims line to the correct length 5 If trimmer is operated without a cut off knife the line will become too long more than 5 the operating speed will slow the engine overheat and performance will suffer THROTTLE TRIGGER Spring loaded to return to idle when released During acceleration press trigger gradually for best operating technique STOP SWITCH TOGGLE SWITCH mounted on the engine Move switch UP to RUN DOWN to STOP ARM REST Provides arm rest during operation and protects
20. fuel is a leading cause of hydrocarbon emissions Some states may require the use of automatic fuel shut off containers to reduce fuel spillage Contact your ECHO dealer for ordering ee A information approved air tight container Store in a well ventilated unoccupied building away from sparks and flames Do not store fuel longer After refueling than 30 days e Wipe any spilled fuel from the unit e Move at least 3 m 10 ft from refueling location before starting the IMPORTANT engine Stored fuel ages Do not mix more fuel After use than you expect to use in thirty 30 DO NOT store a unit with fuel in its tank Leaks can occur days ninety 90 days when a fuel Return unused fuel to an approved fuel storage container stabilizer is added IMPORTANT Stored two stroke fuel may separate ALWAYS shake fuel container thoroughly before each use OPERATION STARTING COLD ENGINE WARNING A DANGER e Never leave the ignition switch in the on position while the unit is unattended e Never allow partial tension to remain in the starter otherwise serious personal injury may result WARNING A DANGER Never attempt to disassemble this recoil starter otherwise serious personal injury may result See your Echo Dealer if the starter handle will not operate using light pulling force NOTE Energy is stored in the starter spring each time the handle rope is pulled Generally two to six pull
21. ine and filter from the tank 3 Remove the filter from the line and install the new filter 18 MECHO SPARK PLUG Level 2 Tools Required Spark Plug socket wrench and screw driver Feeler gauge Preferably a wire gauge Parts Required 90064REPOWER Tune Up Kit 1 Remove spark plug and check for fouling worn and rounded center electrode 2 Clean the plug or replace with a new one DO NOT sand blast to clean Remaining sand will damage engine 3 Adjust spark plug gap by bending outer electrode 4 Tighten spark plug to 145 155 kg cm 125 135 in Ib 0 65 mm 0 026 in COOLING SYSTEMS CLEANING Level 2 Tools required Cross Head Screwdriver 3 mm Hex Wrench Cleaning Brush 25 50 mm 1 2 in medium bristle paint brush Parts Required None IMPORTANT To maintain proper engine operating temperatures cooling air must pass freely through the cylinder fin area This flow of air carries combustion heat away from the engine Overheating and engine seizure can occur when Air intakes are blocked preventing cooling air from reaching the cylinder Dust and grass build up on the outside of the cylinder This build up insulates the engine and prevents the heat from leaving Removal of cooling passage blockages or cleaning of cooling fins is considered Normal Maintenance Any failure attributed to lack of maintenance is not warranted
22. l NYLON LINE REPLACEMENT Tools Required None Parts Required Two 2 ECHO0 080 2mm Nylon Trimmer Line 203 mm 8 in long 1 Shut engine off Lay unit on the ground with head assembly up 2 Remove old nylon line through center recess of head 3 Thread new lines through outside holes A in housing until ends meet in center of recess FRONT LOOP HANDLE NOTE Front handle is pre installed Re positioning and tightening is all that is required 1 Position front handle E in comfortable operating position and tighten wing nut F The cutting attachment should be 5cm 7 5cm 2 in 3 in above the ground and as level as possible PRE OPERATION FUEL Fuel Requirements Gasoline Use 89 Octane 2 mid grade or higher gasoline known to be good quality Gasoline may contain up to 15 MTBE methyl tertiary butyl ether Gasohol containing methyl wood alcohol is NOT approved Two Stroke Oil A two stroke engine oil meeting ISO L EGD ISO CD 13738 and J A S O FC Standards must be used Echo brand Premium 50 1 oil meets these standards Engine problems due to inadequate lubrication caused by failure to use an ISO L EGD and J A S O FC certified oil such as Echo Premium 50 1 Two stroke Oil will void the two stroke engine warranty Emission related parts only are covered for two years regardless of two stroke oil used per the statement listed in the Emission Defect Warranty Explanation IMPOR
23. ls or key words The following is an explanation of those symbols and key words and what they mean to you This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders IMPORTANT The enclosed message provides information necessary for the protection of the unit The circle with the slash symbol means whatever is sa or TE Thi losed ides ti shown within the circle is prohibited NO ee ee for use care and maintenance of the unit SAFETY DECALS Locate these safety decals on your unit The complete unit illustration found in the DESCRIPTION section will help you locate them Make sure the decals are legible and that you understand and follow the instructions on them Ifa decal cannot be read a new one can be ordered from your ECHO dealer See PARTS ORDERING instructions for specific information P N 89031744530 WARNING DANGER This unit can be dangerous and cause serious injury if improperly used Operators helpers and bystanders can be severely injured by thrown objects and must wear specified ANSI Z87 1 eye protection Blindness or loss of eye can occur Do not rely on cutter head shield to protect eyes Ricochet can occur to avoid accidental contact keep everyone beyond operating area To reduce the risk of injury to operator helpers amp bystanders read and understa
24. nd your operator s and safety manuals For afree copy of the safety Manual write to ECHO INCORPORATED 400 Oakwood Road Lake Zurich IL 60047 Keep shield and other components in place and in good condition Do not use attachments or other parts not approved by ECHO GT style non blade capable units must not be converted to blade use except Maxi Cuts or similar ECHO approved attachments B SPANISHDECAL ADVERTENCIA 4 PELIGRO Esta unidad puede ser peligrosa y producir lesiones personales graves si no se usa en forma adecuada Para reducir el riesgo de lesionarse los operadores los ayudantes y los espectadores deben leer y comprender el 890228 09560 Manual Del Operador y los Manuales De _ eguridad que se entregan escritos en espa ol ENGLISHTRANSLATION WARNING 44 DANGER This unit can be dangerous and cause serious injury if improperly used To reduce injury risk to operator helpers and bystanders read ROTATION W and understand the Operator s and Safety dq Gi D Manuals which are provided in Spanish 4 MECHO INTERNATIONAL SYMBOLS Read and understand FUEL AND OIL Operator s Manual MIXTURE WEAR EYES EARS AND HEAD PROTECTION FINGER SEVERING WEAR SLIP RESISTANT FOOT WEAR HOT SURFACE DO NOT SMOKE WEAR HAND AND NEAR FUEL FOOT PROTECTION KEEP BYSTANDERS AND HELPERS AWAY 15 M 50 FT SAFETY INSTRUCTIONS SYMBOL FORM SYMBOL SYMBOL FORM SYMBOL SHAPE SHAPE DESCRIPTION APPLICATION D
25. nual Read and understand the Safety Manual for complete information on safe operation GRASS TRIMMER 9 OPERATOR S MANUAL SPECIFICATIONS Displacement 21 2 cc 1 29 cu in Exhaust System Spark Arrestor Muffler Ignition System Flywheel magneto capacitor discharge Spark Plug NGK BPM 7A_ Gap 0 65 mm 0 026 in Mixed Gasoline and Two stroke Oil Fuel Oil Ratio 50 1 ECHO High Performance two stroke air cooled engine oil 89 Octane unleaded DO NOT use fuel containing methyl alcohol more than 10 ethyl alcohol or 15 MTBE pon 50 1 ECHO High Performance two stroke air cooled engine oil Nylon line head 2 line with 080 Line capacity 203 mm 8 in Left D Loop Right Grip Wide Open Throttle Speed W O T 6500 7800 with Nylon Line Head RPM 10 MECHO ASSEMBLY PLASTIC SHIELD Tools Required None 1 Remove wing nut C washer B and bolt A 2 Snap the shield over the bearing housing 3 Install bolt A washer B and wing nut C NYLON LINE HEAD Tools Required Head Locking Tool 9 16 in Socket Parts Required Rapid Loader Head 1 Remove plastic threaded shaft sleeve from PTO shaft 2 Align locating hole in upper plate with hole in bearing housing and insert 1 8 in diameter locking tool A 3 Place large washer then line head on threaded shaft followed by small metal washer and locknut 4 Tighten locknut securely IMPORTANT Remember to remove the locking too
26. ring provides a direct link between you and ECHO if we find it necessary to contact you ADDITIONAL OR REPLACEMENT MANUALS Safety Manuals in English Spanish or English French are available free of charge from your ECHO dealer or at www echo usa com Operator s and Parts Manuals are available by e Downloading free from www echo usa com e Purchasing from your Echo Dealer e Sending a check or money order for 2 00 per Parts Catalog or 1 50 per Operator s Manual made payable to ECHO INCORPORATED State on a sheet of paper the model number and serial number of the ECHO unit you have part number of the manual if known your name and address and mail to address below Safety Videos are available from your Echo dealer A 5 00 shipping charge will be required for each video Available Parts Catalog GT 2000EZR S N 03001001 amp Up Part Number 99922203363 MECHO ECHO INCORPORATED 400 Oakwoop Roap Lake Zurich IL 60047 1564 www echo usa com SUPPLEMENT TO OPERATOR S MANUAL PART NUMBER X7702273900 X770000370 9 FOR MODEL GT 2000EZR S N 03001001 amp UP Please use this Operator Manual Supplement when DESCRIPTION Page 7 assembling and maintaining your GT 2000EZR CONTENTS ____1 Trimmer Assembly Safety Manual 1 Large Washer Power Head Shield Assembly 12 8 in X 080 Pre cut Nylon Line Drive Shaft Assembly Hardware Bag Locking Tool Plastic Bag Co Pack Line He
27. rom the cylinder fins 12 Remove grass and leaves from the grid between the starter and fuel tank Reassemble parts in reverse order of removal When installing the cover be certain the tabs of the deflector shield A are in the slots of the cover e the fuel check valve B is positioned in the cover e the spark plug C is tightened securely e the ignition wire D is not pinched 14 When installing EZR starter housing to EZR mounting body be sure that EZR drive starter cam engages the starter pawl correctly
28. s using light pulling forces will store enough energy to engage the starter and spin the engine Do not pull the rope out to end stop NOTE Refer to the Grass Trimmer Brush Cutter Safety Manual for proper and safe trimming techniques 1 Stop Switch Move stop switch button A away from the STOP position 2 Choke Move choke B to Cold Start Position 3 Primer Pump primer bulb C until fuel will be visible and flows freely in the clear fuel tank return line Pump bulb an additional 4 or 5 times GRASS TRIMMER OPERATOR S MANUAL 13 WARNING A DANGER Inspect starting area for hazards such as rocks glass debris etc which could be thrown by the cutting attachment when starting Keep helpers and bystanders at least 15 m 50 ft from starting area otherwise serious personal injury may result 14 MECHO 4 Recoil Starter Lay the unit on a flat clear area Firmly grasp throttle grip with left hand and fully depress throttle trigger to wide open position Gently pull recoil starter handle rope D until engine fires or 2 to 3 engine engagements 5 Choke After engine fires or 2 to 3 engine engagements move choke lever to Run position Hold throttle trigger fully depressed and pull starter handle rope until engine starts and runs Release throttle trigger and allow unit to warm up at idle for several minutes NOTE If engine does not start with choke in
29. sure to vibration may contribute to CTS CTS can cause severe pain for months or even years EQUIPMENT GRASS TRIMMER OPERATOR S MANUAL To reduce the risk of RSI CTS do the following Avoid using your wrist in a bent extended or twisted position Instead try to maintain a straight wrist position Also when grasping use your whole hand not just the thumb and index finger Take periodic breaks to minimize repetition and rest your hands Reduce the speed and force in which you do the repetitive movement Do exercises to strengthen the hand and arm muscles Immediately stop using all power equip ment and consult a doctor if you feel tingling numbness or pain in the fingers hands wrists or arms The sooner RSI CTS is diagnosed the more likely perma nent nerve and muscle damage can be prevented manual WARNING A DANGER Use only ECHO approved attachments Serious injury may result from the use of a non approved attachment combi nation ECHO INC will not be responsible for the failure of cutting devices attachments or accessories which have not been tested and approved by ECHO Read and comply with all safety instructions listed in this manual and safety Check unit for loose missing nuts bolts and screws Tighten and or replace as needed Inspect fuel lines tank and area around carburetor for fuel leaks DO NOT operate unit if leaks are found Inspect shield for damage and ensure th
30. to take your unit to an ECHO Service Dealer for maintenance To help you decide whether you want to DO IT YOURSELF or have the ECHO Dealer do it each maintenance task has been graded If the task is not listed see your Echo dealer for repairs SKILL LEVEL Level 1 Easy to do Most required tools come with unit Level 2 Moderate difficulty Some specialized tools may be required Level 3 Experience required Specialized tools are required ECHO recommends that the unit be returned to your ECHO dealer for servicing ECHO offers REPOWER Maintenance Kits and Parts to make your maintenance job easier Just below each task heading are listed the various part numbers required for that task See your ECHO dealer for these parts 16 MECHO MAINTENANCE INTERVALS Daily or 3 Months 6 Months Component System Maintenance Procedure Before Every or 90 or 270 Refuel Use Hours Hours eae oom ve ff pem feer S O e pem feer a E a w nr O S e s frere e m re e E Muffler Spark Inspect Clean I C Arrestor Drive Shaft Flex Grease I 2 Cable ae Starter Rope hspect Clean hspect Clean I Inspect R Replace C Clean IMPORTANT Time intervals shown are maximum Actual use and your experience will determine the frequency of required maintenance 1 Replacement will be required for commercial use yearly For Consumer use cleaning every 6 months is required Cleaning includes Rebuild Kits 2 Apply ECHO LUBE
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