Ducane Outdoor Gas Burner 545 square inch User's Manual
Contents
1. Gas Grill Parts List 455 Inch 3 Burner amp 545 Inch 3 Burner Model Grill FSS INCH SAS INCH SBURNER SBURNER Key Part Description Part Number Part Number 1 _ Hood Knob 81125350 2 61125350 2 2 Lockwasher 81008919 2 81008919 2 1 420 1 2 Hex Head Screw 71009088 2 71009088 2 4 _ Sear Grid Set 2 Pieces Per Set 20172301 1 20172302 1 5 _ Hood with Nameplate 20174203 1 20174204 1 6 _ Briquettes 20172201 1 20172202 1 Lavacrate 21072501 1 21072503 1 Box Sub Assembly 20116811 1 20116812 1 9 _ Burner Rotis A Grate 20337403 1 20337404 1 10a Right Hand Style 455 Inch 3Burner Only 20177203 1 Includes 25 amp 26 10b Bumer Left Hand P Style 455 Inch Oniy 20177204 1 Includes 25 amp 26 11a Bumer Right Hand S Style 545 Inch 3 Burner Only 20524704 1 Includes 25 amp 26 11b Bumer Left Hand 5 Style 545 Inch Burner Oniy 20524703 1 Includes 25 amp 26 12 Hair Pin Clip G1026609 2 61026609 2 13 Clevis Pin 20175601 2 20175601 2 14 _ Control Box 20174801 1 20174801 1 15 _ Control Knob 20173203 20173203 16 lgniter Knob 20182601 1 20182601 1 17 _ Manifold Support Upper w Gasket 20174901 1 20174901 1 18 _ Manifold Assembly w Gasket 20175102 1 20175201 1 19 ValveNatural Gas 20175402 20175402 19 ValveLP amp System LP 20175401 3 20175401 202. _ Right Hand Spit Rod Support 54260583 1 64260583 1 35 Spit Rod 20176201 1 20176202 1 36 _ Spit Motor 60627006 1 60627006 1 Rod Handie 61129418 1 61129418 1 Hook Set 2 Per Set 94313696 1 64313696 1 Rotis A Grate Electrode 61130004 1 61130004 1 40 _smoket Tray 64309147 1 64309147 1 41 10 Acorn Nut 61026547 g 61026547 42 10 Truss Head Screw 61026538 8 61026538 Shelf Support Backing Plate 20176401 4 20176401 17420x 11 4 Screw Black B1015956 s B1015956 45 1 420 Hex Nut 81015965 g 1015965 46 _ 10 x 1 2 Hex Washer Head Screw SS 61026305 2 61026305 2 40 x 5 8 Hex Washer Head Screw 81008062 81008002 Angle Supply Line Support 20176501 1 20176501 1 49 Electrode Bracket Screw 81008704 1 81008704 1 50 _ Shelf Assy Screw 8 x 1 1 2 Not Shown 20103903 4 8 20103903 408 51 178 x 3 87 NPT Bushing Natural Gas and 61026789 1 61026789 1 System LP 52 4 8 x 11 2 Pipe NippleNatural Gas and 61031380 1 61031380 1 System LP 53 4 8 NPT Pipe Coupling Natural Gas and 61031166 1 61031166 1 System LP 54 Rotis Pan Not Shown 64309129 1 64309129 1 2004 Ducane Products Co 1656 Fuldner Road Barnwell South Carolina 29812 DUCANE Is a registered trademark of Weber Stephen Products Co Used with permission This product may be covered under various patents 20211810 01 24 05
3. using the three black 10 truss head screws and acorn nuts The bracket goes inside the firebox with the U shaped motor mount facing to the outside of the grill The acorn nuts go to the inside of the burner box Tighten the fasteners finger tight then insure that the hood will close without hitting the motor mount Reposition the mount as necessary to clear the hood then tighten all three fasteners securely 20 Carefully place Sear Grid onto the upper set of supports on the front of the burner box and the upper shelf of the Roti Grate at the rear 21 Assemble the meat hooks and handle to the spit rods as shown Open the hood slide rotis motor over the motor mount and insert the spit rod Refer to the Owner s Manual and the Cookbook for additional information on using the rotis A CAUTION The rotis motor must be stored indoors when not in use DO NOT leave it mounted to the grill The regulator assembly shipped with the grill head must be used 23 Refer to the Owner s Manual for use of the Side Order Cooker 24 Refer to the Owner s Manual for proper LP tank handling procedures 25 Refer to the Owner s Manual for the proper use and care of your gas grill fer to Owner s Manual for proper For natural and for system LP grills re procedures for connecting to the gas supply
4. Orifice Main Burner Natural Gas 61031102 2 61031353 2 20 _ Gas orifice Main BurnerLP amp System LP 61026743 2 61031095 2 21 _ LP Regulator w Type I Connector and Hose 20104302 1 20104302 1 21 Gas Regulator 61827628 1 61827628 1 21 System LP Regulator G1827584 1 G1827584 1 23 Bumer Locking Screw 10 x 1 2 Head 55 20525201 2 20525201 2 Not Shown 24 Rotary Igniter 20182501 1 20182501 1 Gas Grill Parts List 455 Inch 3 Burner amp 545 Inch 3 Burner Model Grill ASE INCH aS INCH S BURNER SBURNER Key Part Description Part Number Part Number 25 Electrode amp Collector Box Assembly 64313758 2 64313758 2 Includes A D Below Main Burner Electrode 61129990 1 61129990 1 _ 8 x 3 8 Hex Washer Head Screw SS 20187001 20187001 3 Collector Box 64163670 1 64163670 1 D Collector Boxstrap 64163698 1 64163698 1 26 Glow Wire 64313301 2 64313301 2 27 5 1618 Self Tapping Screw 61031406 2 61031406 2 28 side Sheir 20171601 2 20171601 2 29 Side Shelf Frame 20171701 2 20171701 2 Cooking Shelf 94313794 1 64313794 1 Orifice Rotis Burner Natural Gas 61031102 1 61031102 1 31 Gas Orifice Rotis BurnerLP amp System LP 01026743 1 61026743 1 32 RotisA Grater 20118502 1 20118602 1 Hand Spit Rod Support 64260574 1 61260574 1
5. ASSEMBLY GUIDE 455 INCH 3 BURNER amp 545 INCH 3 BURNER DANGER Customer Service 1 800 382 2637 If you smell gas Shut off gas to the appliance Extinguish any open flames Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property WARNING 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if the barbecue was dealer assembled NOTICE TO INSTALLER These instructions must be left with the owner and the owner should keep them for future use NOTE Standard LP Natural Gas and System LP are designed for use with a Ducane portable cart Do not try to light this appliance without reading the Lighting Instructions section of SAVE THESE INSTRUCTIONS FOR this manu DUCANE FUTURE REFERENCE Important This grill head is designed to be mounted only on a Ducane base cabinet kit DO NOT attempt to mount on any other type of base cabinet or in any other manner Read all instructions before proceeding with an
6. ME UP WHICH CAN CAUSE SERIOUS BODILY INJURY OR DEATH 14 To connect the gas line a Pull back collar on the quick disconnect at the end of the gas hose 14a Important Do this before attaching clip to side table Push quick disconnect over plug coming down from Side Order Cooker and slide collar forward locking it into place 15 Remove any white protective coating from the stainless steel surfaces of the Side Order Cooker 16 Replace the Rotis A Grate at the rear of the burner bax by lowering it over the Rotis burner and hooking the supports on the back of the Rotis A Grate over the rear edge of the burner box Reinstall the La Va Grate into the burner box by first irate on the lower set af supports on the front placing the front edge of the La Va of the burner box Holding the flange with the arrow shaped cut out on the of the La Va Grate rotate the rear edge down so that it rest on the lower shell of the Rotis A Grate The arrow on the rear flange should be pointing up 17 Carefully put the hood back on the burner box and refasten with the clevis pins and hairpin clips 18 Place the briquettes in a pattern filling the entire La Va Grate Spacing should be 3 8 1 2 between briquettes 18a 18b 455 Inch 3 Burner 545 Inch 3 Burner 19 Attach the Rotis motor mounting bracket to the left side of the burner box
7. l box e Burner Locking Screws 7 4 WARNING FAILURE TO CHECK PROPER BURNER ORIFICE ENGAGEMENTS COULD LEAD A HAZARDOUS CONDITION AND BODILY HARM 1800 DUCANES__ Important When connecting or replacing any gas pipe fittings all joints must be sealed with a joint compound pipe dope that is resistant to the action of LP gases 8 FOR NATURAL AND SYSTEM LP GRILLS Install the Natural Gas or System LP regulator hose assembly on to the grills manifold supply pipe To make the ion pull back the outer sleeve of the socket connector at the end of the regulator hose assembly and insert all the way the male plug connection on the grills manifold and then release the outer sleeve of the socket connector This will produce a gas joint After making gas connections cheek all joints for leaks using and brush See Owner s Guide for more on Natural Gas or System soapy wate LP installation After making gas connections check all joints for leaks using soapy water and a brush A WARNING NEVER USE AN OPEN FLAME TEST FOR GAS LEAKS 9 Assemble the side shelf frame s using four 4 8 x 1 1 2 Phillip s flat head screws a c Depending whe shelf to either or both sides of the burner box using four 4 1 4 x 1 1 4 black screws 1 4 20 nuts and stainless steel shelf support washers oval with two holes your model has
8. one or two side shelves attach the side The washers should go on the inside of the burner box with the raised rib side facing away from the surface of the burner box d The nuts go on the inside of the burner box Tighten all four nuts securely e 9 a 9 b 9 9 d 9 e A WARNING FAILURE TO INSTALL THE SIDE SHELF FRAME PROPERLY COULD CAUSE THE SHELF TO LOOSEN AND FALL CAUSING BODILY HARM Side Order Cooker installation If your grill does not have a Side Order Cooker go to step 16 10 Remove Side Order Cooker packaging and remove contents Facing the front of the barbecue hold the front of the Side Order Cooker control knobs in front towards you 11 2 Slide the left side flange into the shelf opening towards the burner box and then push the right side of the Side Order Cooker down into place This action engages the two spring locks on the right side of the Side Order Cooker fo install the provided hose retention clip a Push the female quick disconnect through the NOTE The orientation of the clip hole This will be a tight fit but it is needed to best secure the hose 13 b Now attach the hose retention clip to the side table using the screw provided cention clip 13b A WARNING FAILURE HAVE THE HOSE IN THE HOSE RETENTION CLIP MAY RESULT IN AN EXPLOSIVE FLA
9. void scratching paint 5 Remove the Rotis A Grate and the La Va Grate from the burner box and position the on the previously assembled base cabinet kit 1 800 DUCANES 6 Attach the burner box to the base cabinet using the four 4 1 4x20x1 pointed screws and the four 4 1 4 teflon washers from the base cabinet kit a The screws with the washers directly underneath go through the four holes in the bottom of the burner box and engage in the caged nuts in the top of the base cabinet b Engage all 4 screws before tightening any of the four c In order to get the screws in the mounting holes of some grill models it may be necessary to carefully rotate the burners out of the way of the holes Unscrew the burner locking screw to release the burner A CAUTION The screws used to attach the grill burner box to the base cabinet must be tightened securely but not overly tight The Teflon washers used with these screws are very slippery and could lead to overtightening these screws Care should be taken to avoid compressing the washer or cracking the burner box A CAUTION BE CAREFUL NOT TO PULL THE BURNERS OFF THE ORIFICES OR DISCONNECT THE IGNITION WIRES 7 Before retightening the burner locking screw a b be sure the burners are correctly engaged over their respective orifices This can be done by removing the control box or by viewing the burner orifice engagement from beneath the contro
10. y assembly For an assembly view and verification of parts see the parts list and expanded view of pages 13 15 Installation NOTI four model may differ from those in the assembly photos A CAUTION Although we make every effort to ensure that the assembly process Is as easy and as safe as possible it Is inherent with fabricated steel parts that comers and edges can cause cuts improperly handled during assembly procedures Be careful while handling any parts during assembly IT IS STRONGLY RECOMMENDED THAT HANDS BE PROTECTED WITH A PAIR OF WORK GLOVES A WARNING Care must be taken to ensure that this grill 15 assembled according to these instructions Failure to assemble the grill properly could create fire hazard cause burns or other bodily harm ASSEMBLY 1 Assemble selected base cabinet kit before proceeding with these instructions 2 Open the hood and remove the bubble wrapped side shelf package s Sear Grid package and accessory package 3 With the hood open remove the hairpin clips from the hinge clevis pins a Close the hood and slide clevis pins from the hood hinges b Lift the hood from the burner box and place it on a nonabrasive surface 3 b 4 Using the hex head screws and split lock washers from the hardware bag attach the two hood knobs to the outside of the grill hood in the location shown Tighten screws from the inside rather than turning the knob to a
Download Pdf Manuals
Related Search