Dixon 115 239947 User's Manual
Contents
1. 539 990302 539 108461 539 990118 539 990122 539 990209 539 990316 539 990643 539 990655 539 990645 539 130349 539 131085 539 131087 539 132122 539 132124 539 990208 573 944201 573 944001 539 132347 539 130323 539 910935 0 A gt 2 4 A lo A a 0 30 40 co Va QQ A oa o od od DESCRIPTION MOUNT IDLER LOWER ARM IDLER ARM TENSION BRACKET MOUNT FRONT BRACKET MOUNT REAR PLATE OUTER KEEPER NUT 3 16 HEX JAM NYLOC PULLEY IDLER BOLT HEX s 16 x 1 WASHER SAE FLAT WASHER 4 FLAT SAE SCREW x 98 THRD FRM BOLT HEX 14 20 x ve WASHER 3 s SPLT LOCK WASHER SAE FLT BOLT HEX 16 18 x 1 BOLT RD HD 5 6 18 x 34 BOLT HEX 14 20 x s BOLT HEX 9 s 16 x 1 BOLT RD HD s 16 x 1 DECAL BELT ROUTING KEEPER BELT OUTER KEEPER BELT REAR PLATE BACKING PLATE BACKING BOLT RD HD 546 18 x 1 SHIELD BELT PULLEY BELT SPACER WASHER NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 13 REPAIR PARTS 14 ITEM PART NO 9 gr A o NW 539 108081 539 108082 539 108083 539 108084 539 108085 539 108086 REPAIR PARTS QTY DESCRIPTION ITEM PART NO 1 SCREW 10 14 x 7 539 108088 1 IN2. SERVICE operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater e Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition e Never tamper with safety devices Check there proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended pa
3. according to deck size Machine Screw Trim Line Hood Latch Weld Nut Lock Washer Flat Washer Latch Location MIDDLE CHUTE 1 Place middle chute over the top end of the blower assembly 2 Latch middle chute to blower assembly Middle Chute Blower Assembly ASSEMBLY BAGGER MOUNT 1 Round Head Bolt Placement Using hardware provided in kit attach support mount to unit Attach hanger bracket to support mount Do not fully tighten nuts at this time y CX Support Mount Hanger Bracket Secure rear end of support straps to outside of hanger assembly Set reinforcement plates to the outside of the tank brackets and fasten front end of support strap to tank bracket and reinforcement plate with round head bolt Secure front end of reinforcement plate to tank bracket with hex bolt Fully secure all mounting hardware See illustration NOTE Rear guard hole may need to be drilled out to 5 16 if kit hardware is too large Hex Bolt Placement Reinforcement Plate Support Straps 8 B COVER ASSEMBLY NOTE Assistance from another person may ease mounting the cover assembly to mower 1 Lift and rotate cover to align the cover brackets with support assembly tubes 2 Slide the cover down over the support tubes until secure SPACER PLUGS Remove plastic end caps from the center bag support arm Fully insert spacer plu
4. your mower and while mowing Standard safety glasses are recommended or a wide vision safety mask for over spectacles 2009 HTC All Rights Reserved Beatrice NE Printed in U S A CONTENTS SAFETY RULES aaa 4 OPERATION crn 202 10 SERVICE aura nenn 5 TIPS FOR IMPROVED BAGGING 10 ASSEMBLY rer m rta teet ee 6 GENERAL RECOMMENDATIONS 10 STORAGE iniit eite at itenim oa 11 UNPACKING INSTRUCTIONS CONTAINER CONTENTS Remove all parts and packing materials from Blower Assembly Drive Pulley carton Belt Shield gt Belt TOOLS REQUIRED e Mounting Brackets e Bag of Hardware hg Wrench or ratchet and socket 1 Wrench or ratchet and socket e 7 8 Socket e Torque Wrench e Phillips Head Screwdriver ev Hacksaw Pliers Bag Dump Indicator Upper Chute CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Q Middle Chute Set parking brake Place motion control levers lt Belt Cover in NEUTRAL position NS Turn ignition key OFF and remove key ue eS Blower Housing Make sure the blades and N all moving parts have DIL VN completely stopped 20 1 Disconnect spark plug and A N place wire where it cannot NN Sy come in contact with plug Bat AN X NOTE When right hand RH and left hand LH are mentioned in this manual it means when you are seated on the mower in the operator s pos
5. 229 539 130292 539 130293 539 130295 539 130296 539 1308301 539 130309 539 130313 539 130314 539 130315 539 130316 539 105826 539 130344 539 130324 539 130335 QTY A A A A Aa 9 YD 9 gt A A 24 n mm one 4 REPAIR PARTS DESCRIPTION TRACTION SPRING SCREW 10 24 RD HD BOLT HEX 5 1e 18 x 34 RETAINER U TYPE DECAL WARNING DECAL SEVERING WASHER 916 x 34 x 16 GA LATCH HOOD WELD NUT PLATED NUT 20 HEX NYLOC NUT 5 16 18 NYLOC NUT 14 20 HEX FLANGE WASHER 3 1 LOCK BOLT HEX 3 24 x 1 GR 8 WASHER HARDENED V IDLER KEY 916 x Ya KEY 3 16 x 1 IMPELLER COVER BELT HUB BEARING BEARING BUSHING COVER OUTER PULLEY NUT 96 18 TEE NUT 74 20 TEE BOLT HEX 5 1e 18 x t SHAFT IMPELLER BOLT HEX 9 16 18 x 7 HOUSING w DECALS PULLEY MOUNT IDLER UPPER ITEM PART NO 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 539 130336 539 130337 539 130338 539 130339 539 130340 539 130341 539 130346 539 200282 539 919078 539 976949 539 990188 539 990055
6. 522 801301 539 112899 539 100472 539 990209 539 976937 522 854402 522 854502 522 854602 522 854702 523 112802 539 990316 0 PAN IN AN IOS uo ce Ou m DESCRIPTION SCREW 10 24 x 34 NUT 10 24 ACORN GASKET WASHER 5 16 SAE SPACER PLUG NUT 16 18 FLANGE NYLOC BOLT RD HD 16 18 x 114 BOLT HEX 16 18 x 1 BOLT HEX 5 1 18 2 STRAP SUPPORT RT STRAP SUPPORT LT MOUNT 2 BIN COLLECT BRACKET COLLECTION PLATE REINFORCEMENT BOLT RD HD 5 6 18 x 34 NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 17 P N 115 239947 IR 05 15 09
7. DICATOR BAG DUMP 8 539 108089 2 SCREW 10 24 17 9 522 739202 3 WASHER 3 1 34 x 16 GA 10 539 109552 2 SPACER SPLIT 11 539 130294 2 NUT 10 24 ACORN 12 539 976952 QTY a A A A DESCRIPTION LATCH HOOD WELD NUT PLATED CHUTE UPPER WASHER 9 16 LOCK CHUTE MIDDLE SCREW 10 24 s RD HD NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 15 REPAIR PARTS 16 REPAIR PARTS ITEM PART NO gt gt gt aR OP Q0 OO 0 19 23 539 111139 582 127533 532 155042 532 130895 539 976952 532 132796 532 132983 532 133235 539 108096 539 108097 532 179746 532 192786 532 400226 539 1054068 539 976977 QTY PO N gt O DESCRIPTION COVER ASSY COMPLETE SCREEN COVER STRIP REINFORCEMENT LATCH HANDLE COVER SCREW 10 24 s RD HD SPRING COVER LH SPRING COVER RH SPACER COVER HAIRPIN RETAINER CAP TUBING END BAGGER FRAME PIN HINGE CONTAINER SOFT BAG WASHER 10 FLAT NUT 10 24 HEX NYLOC ITEM PART NO 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 539 106312 539 108086 532 127534 539 990188
8. Operator and Parts Manual Blower Kit 42 Collection System 966412801 CONGRATULATIONS on the purchase of a new collection system It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department They have competent well trained technicians and the proper tools for service and repairs Please read and retain this manual The instructions will enable you to assemble and maintain your collection system properly Always observe the SAFETY RULES WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm KNOW YOUR BLOWER SYSTEM READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR BLOWER SYSTEM Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before starting
9. alls of the flow path causing clogging 10 z Ifthe grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass catcher containers are full a Disengage blades place motion control levers in neutral position Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chute Reassemble and latch chutes GENERAL RECOMMENDATIONS Always observe safety rules when performing any maintenance Before each use check for loose fasteners e Clean unit thoroughly after each use BLADE CARE Forbest results mower blades must be kept sharp Replace bent or damaged blades e See BLADE CARE instructions in your mower operator s manual BEFORE PERFORMING MAINTENANCE SERVICE OR ADJUSTMENTS Set parking brake Place motion control levers in NEUTRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug OPERATION STORAGE When grass catcher is to be stored for a period of A CAUTION time clean it thoroughly remove all dirt grass leaves Do not leave grass in bagger etc S
10. d when bagging e Select a speed low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions e If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left hand side of mower for trimming Plastic trash bags 3 0 mil 30 gallon can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine b Unlatch and raise cover c Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag the container on its side and slide the filled bag from the container Install a new plastic lawn bag with the edges of the bag draped over upper lip of the Container for replacement bags refer to REPLACEMENT PARTS Repeat for other container Reinstall containers making sure right container overlaps left container at center supports Close cover and secure latches over center support tubes Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the w
11. g into the end of the support tube It may be necessary to tap the spacer into place with ahammer or mallet Replace the plastic end cap back over the spacer The additional extension will hold the hood more securely when latched gt O S 2 Remove center ASSEMBLY 1 oem INSTALLATION 1 1 CHUTE HOOD INSTALLATION 1 Install containers on support frame overlapping 1 Latch upper chute to middle chute containers at center tube 2 Insert upper chute into gasketed opening on the Note One container should always overlap the hood assembly other container at the center tube 2 Close cover and lock latch handle over support tubes Latch Handle WARNING DO NOT operate mower unless containers are properly installed Containers are subject to wear and deterioration Check containers frequently replace when cracked or damaged Use only a recommended replacement containers 2 y S LA Support Frame OPERATION TIPS FOR IMPROVED BAGGING Follow the mower operation instructions in you mower operator s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher Always run throttle at full spee
12. ition SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks stones toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of all people and pets before mowing Stop the machine if anyone enters the area Never carry passengers or children even with blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not direct it towards anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave the machine unattended when the engine is running Always turn off the blades set the parking brake stop the engine and remove the key before leaving the machine Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol
13. or drugs Watch out for traffic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury DO NOT operate mower with grass catcher unless the front weights are installed Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes 10 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low speed so that you will not have to stop while on the slope Use extra care with grass catchers or other attachments These can change the stabili
14. rts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operators Manual A CAUTION In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling WARNING DO NOT tow any trailers etc with this mower They may jackknife or over turn causing damage to the mower and possibly serious injury to the operator ASSEMBLY 1 INSTALLING DRIVE PULLEY PS BLOWER ASSEMBLY 1 Remove the discharge chute from the deck Deck 1 Position blower over the discharge tabs on the configuration will vary by size and model deck and set blower onto the deck 2 Lower deck to the lowest cutting position 2 Besure the blower is sitting flush against the 3 Remove the right hand discharge side belt cover outside of the deck from the deck 4 Relieve the tension from the deck belt and remove from the center deck pulley See Operator s Manual if necessary Rear Mount Bracket Deck Height Adjustment y AS SS 227 T7 Contac
15. t Area 3 Install the front mount bracket to the deck with the bolt washers and nut supplied with the kit Pa vd Discharge Chute M S 5 Remove the nut securing the right hand deck pulley to the spindle 6 Install drive pulley included in collection system kit on top of the current deck pulley 7 Reinstall the nut on the spindle and torque to 55 75 ft lbs 8 Reinstall the deck belt Drive Pulley ASSEMBLY qoem DRIVE BELT 1 Make sure the tension release lever is forward or disengaged 2 Place the belt over the pulley on the deck Refer to illustration for proper routing 3 Move the tension release arm to the rear and engage in the latch Outer Pulley Tension Release Arm Twist in Belt Rear Of Deck Idier Pulleys ges BELT COVERS 1 Place the deck belt shield on the deck over the drive pulley and secure with hardware removed from steel belt shield 2 Place retainer on the outer pulley cover 3 Align the tab end of the belt cover into the slot on the deck belt shield and the other end over the end of the outer pulley cover 4 Secure with knob Belt Cover Tab Retainer BS MIDDLE CHUTE 1 Using the hacksaw trim along the dashed line 2 Locate the middle chute flat washer hood latch weld nut lock washer and machine screw from kit 3 Install in the appropriate hole at the upper end of the middle chute
16. tore in a clean dry place containers Empty containers after CAUTION DO NOT operate mower with grass catcher partially installed Disengage blades and stop engine before leaving mower seat to empty containers unclogging chutes etc Close cover before starting Disengage mower blades when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard DO NOT attempt to vacuum cans or other potentially hazardous projectiles each use and before storing Failure to do so may result in spontaneous combustion which could develop into a fire CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary REPAIR PARTS ae 40 56 33 16 48 52 i 42 48 41 Torque to I 30 ftlbs 1 ee i 1 LA Bel H 12 ITEM PART NO 0 0 mno mo mo mo mno NN YN gt a a A o amp Qo ID 539 101977 539 976952 539 976934 539 104763 539 105785 539 106741 539 108084 539 108088 539 108089 539 108120 589 990717 539 108735 539 109552 539 110321 539 110323 539 113683 539 115667 539 125
17. ty of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop off ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS CHILDREN Tragic accidents can occur ifthe operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them NEVER allow children to operate the machine e Keep children out of the mowing area and under the watchful care of another responsible adult alert and turn off the machine if children enter the area Before and when backing look behind and down for small children e Never carry children They may fall off and be seriously injured or interfere with safe machine operation Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision
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