Dixon 114892-DCR2 User's Manual
Contents
1. YNN B3 8 O O C O O O 0 N o N O 0 YN gt HOOD ASSEMBLY PARTNO 939 115408 539 115445 1 939 990580 939 990188 939 990517 939 990209 939 107271 939 115530 939 990316 939 109322 1 539 976978 939 990717 939 976979 939 115562 939 990730 939 115392 939 117731 939 117740 539 117744 539 117742 939 117743 939 117820 939 117965 939 117966 939 117988 939 118073 939 118074 539 119413 939 115775 QTY N 2 PE X gt 1 DESCRIPTION GRIP G C CATCH HANDLE HCS 1 4 20 X 3 4 GR5 21 WASHER 5 16 WASHER 3 8 HCS 5 16 18 X 1 5 RHSNB 5 16 18 X 1 0 WASHER 17 13 RHSNB 5 16 18 X 3 4 NUT 3 8 16 JAM NUT 1 4 20 NYLOC NUT 5 16 18 NYLOC NUT 3 8 16 NYLOC WASHER 1 4 SAE HCS 3 8 16 X 1 3 4 FLEX HOSE 60 INLET TUBE HOOD 2BAGGER HOOD BOTTOM PLATE RETAINER SCREEN VENT SCREEN POP RIVET 5 32 BAGGER TUBE BOOT BOOT BACKING PLATE CLAMSHELL SUPPORT PLATE HINGE PIVOT RIGHT HINGE PIVOT LEFT LARGE DOME NY2. 939 114849 539 111785 539 990645 539 990563 539 990622 939 990517 939 976979 12 939 101331 2 N N N N N DESCRIPTION PLATE MOUNT SUPPORT STRAP RHSNB 3 8 16 X 3 4 RHSNB 3 8 16 X 1 GR5 HCS 3 8 16 X 1 BOLT 1 2 13 X 1 1 4 WHIZLK WASHER 3 8 NUT 3 8 16 NYLOC NUT 1 2 NYLOC 19 20 ITEM 539 114898 539 106492 539 991126 539 976979 oe e WEIGHT KIT RAM PARTNO 539 111587 QTY CAST WEIGHT BRACKET WEIGHT HCS 3 8 16 X 2 3 4 GR5 HCS 3 8 16 X 3 3 4 NUT 3 8 16 NYLOC A N gt DESCRIPTION WEIGHT KIT KODIAK A N i re wo J Pd ITEM PARTNO QTY DESCRIPTION 1 539 111313 1 HOLD DOWN WEIGHT 2 539102049 2 CLEVIS PIN 3 539108096 2 SPRING RETAINER 4 539 114858 1 WEIGHT BAR 5 539 990627 4 HCS 5 16 18 X 1 1 4 5 6 539977778 1 ABRASIVE PAD 7 539 102587 3 GROMMET BUMPER 8 539000019 3 WEIGHT CAST FRONT 539 102115 4 PLASTIC TIE NOT SHOWN 21 8266
3. 11 CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS Always observe safety rules when performing any maintenance Before each use check for loose fasteners Clean unit thoroughly after each use BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades See BLADE CARE instructions in your mow er operator s manual CAUTION BEFORE PERFORMING ANY MAINTE NANCE SERVICE OR ADJUSTMENTS Set parking brake Place motion control levers in NEU TRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check compo nents and replace with manufacturer s ommended parts when necessary 12 STORAGE When grass catcher is to be stored for an extended period of time clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place CAUTION Do not leave grass in bagger containers Empty containers after each use and be fore storing Failure to do so may result in spontaneous combustion which could de velop into a fire PARTS ILLUSTRATIONS HOOD ASSEMBLY
4. Choose a low speed so that you will not have to stop while on the slope Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope 2007 Dixon Rights Reserved Beatrice NE Printed in U S A SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not near drop off ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced trac tion could cause sliding not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes II CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them NEVER allow children to operate the machine Keep children out of the mowing area and under the watchful care of another respon sible adult Be alert and turn off the machine if children enter th
5. hitch you may prefer to mount it backward pointing to the front If mower has just been uncrated the hitch should already be mounted backward Attach bagger mount plate to rear of engine guard Use four 5 16 18 x 3 4 carriage bolts and four 5 16 18 nyloc nuts Refer to illustration Attach a bagger strap to side hole in bagger mount plate Use 3 8 16 x 1 carriage bolt 3 8 washer and 3 8 16 nyloc nut Attach other end of bagger brace to top front hole in engine guard using existing frame hardware Refer to Figure 1 Repeat for other side of machine 8050 161 FIGURE 1 1 prevent damage to grass bags remove hitch from rear of chassis Instead of removing the hitch you may prefer to mount it backward pointing to the front If mower has just been uncrated the hitch should already be mounted backward 2 Attach bagger mount plate to rear of engine guard Use four 3 8 16 x 3 4 carriage bolts and four 3 8 nyloc nuts Refer to illustration 3 Attach a bagger strap to side hole in bagger mount plate Use 3 8 16 x 1 carriage bolt 3 8 washer and 3 8 16 nyloc nut Attach other end of bagger brace to top front hole in engine guard using existing frame hardware Refer to Figure 2 Repeat for other side of machine 8050 162 FIGURE 2 4 For both Ram and Kodiak slide bagger support down into bagger mount plate BAGGER SUPPORT 8050 163 F
6. AST COUNTERWEIGHT 10 OPERATION TIPS FOR IMPROVED BAGGING OPERATION Follow the mower operation instructions in your mower operator s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regu lar use of your grass catcher Always run throttle at full speed when bagging Selecta speed low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left hand side of mower for trimming Plastic trash bags 3 0 mil 30 gallon can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral en gage the parking brake and stop the en gine b Unlatch and raise cover c Remove one container at a time by grasp ing container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from
7. IGURE 3 4 ASSEMBLY MOUNTING COVER ASSEMBLY TO SUPPORT ASSEMBLY See Figure 4 NOTE For ease of assembly you may wish to obtain the assistance of another person for mounting cover assembly to mower 1 Install catcher top to left side of bagger support as illustrated Use a 1 2 13 x 1 1 4 one 1 2 washer spacer and a 1 2 nyloc nut The spacer fits inside hole in bracket Repeat for other side Catcher top pivots on these bolts 2 Install tension spring to left side of the assembly Refer to illustration for location of spring bolt and spring hole to attach spring This spring will raise the catcher top when the pd is released making it easier to empty the ags 3 Install grass bags in catcher The cutout portion at the top of the bags goes toward the front of the machine The illustrated bag retaining clip slides between the fabric and the tube 4 Close catcher top Adjust the rear latch to the desired location and tighten hardware SPACER 0 WASHER EE 50 OT NUT NS lt lt BAGGER SUPPORT 8050 164 FIGURE 4 3 BLADE REPLACEMENT Tools Needed 9 16 Socket and Ratchet Ft Lbs Torque Wrench The mower comes from the factory with a low lift blade The blades need to be replaced with the high lift blades provided in kit Failure to do this may result in poor performance of the collection system 1 Lift up the front of the mower and secure with jack
8. LON WIRE NOT SHOWN 15 BAGGER ASSEMBLY REF ITEM PARTNO QTY DESCRIPTION 1 539 117724 2 BAG RETAINING CLIP 2 539 117927 1 DECAL DIXON 3 539 119012 2 SPACER 4 539 120197 1 BAGGER MOUNT 5 539 120239 1 SPRING 6 539 108369 2 HCS 1 2 13 X 1 1 4 5 7 539990316 4 RHSNB 5 16 18 X 3 4 GR5 8 539990250 2 WASHER 1 2 SAE 9 539990717 4 NUT 5 16 18 NYLOC 10 539 101331 2 NUT 1 2 NYLOC 16 GRASS BAG ASSEMBLY ITEM RON PARTNO 539 115437 539 115581 539 117739 539 118048 am gt N DESCRIPTION TUBE PLUG SCREW 6 20 X 1 2 PHIL PAN D T BAG TUBE SMALL GRASS BAG 17 MOUNT KIT RAM JO OQ N 18 PARTNO 539 114851 539 114887 939 990208 539 990316 539 111785 539 990645 939990717 939 990517 539 976979 539 114506 QTY N O N O N N N DESCRIPTION PLATE MOUNT STRAP RRSNB 5 16 18 X 1 RHSNB 5 16 18 X 3 4 RHSNB 3 8 16 X 3 4 GR5 RHSNB 3 8 16 X 1 GR5 NUT 5 16 18 NYLOC WASHER 3 8 NUT 3 8 16 NYLOC EXTENSION STRAP MOUNT KIT KODIAK 9 ITEM PARTNO QTY Oo Q N 539 114851 539 111215
9. S 12 STORAGE aa 12 PARTS Ne m 13 HOODASSENMLBDLNY u a 14 BAGGER ASSEMBLY 16 GRASS BAG 17 MOUNT KIT RAM sans 18 MOUNT KIT KODIAK 19 WEIGHT KIT RAM nennen 20 WEIGHT KIT KODIAK 21 UNPACKING INSTRUCTIONS CARTON CONTENTS Remove all parts and packing materials 2 Container Tops 1 Cover Assembly from carton 2 Container Bottoms 1 Bag of Parts Check carton contents against list Be sure 1 Upper Chute 1 Owner s Manual all parts are there 1 Lower Chute 2 High Lift Blades TOOLS REQUIRED FOR ASSEMBLY 1 1 2 Wrenches 1 5 8 Socket Ft Lbs Torque Wrench PARTS IDENTIFICATION GRASS NJ Pd CATCHER CONTAINERS NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the mower in the position A caur on BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug and place wire where it cannot come in contact with plug ASSEMBLY KODIAK COLLECTION MOUNT BRACKETS See Figure 1 RAM 1 2 To prevent damage to grass bags remove hitch from rear of chassis Instead of removing the
10. SDI 2 CON LIR Collection System Operators Manual Models 114892 DCR2 Parts Manual 114893 DCK2 Please read these instructions carefully and make sure you understand them before using the machine MANUAL NO 539 130678 REV IR 02 20 07 SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH I GENERAL OPERATION Read understand and follow all instruc tions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks stones toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of all people and pets before mowing Stop the machine if anyone enters the area Never carry passengers or children even with blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not direct it towards anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended Always turn off theblades set the parking brake stop the engine and remove the key befor
11. d while on slope or hill Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disen blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible CAUTION Look for this symbol to point out impor tant safety precautions It means CAU TION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION In order to prevent accidental starting when setting up transporting adjusting or mak ing repairs always disconnect spark plug wire and place wire where it cannot contact spark plug Pi DO NOT tow any trailers etc with this mower They may jackknife or over turn causing damage to the mower and possi bly serious injury to the operator warnine Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of Cali fornia to cause cancer and birth defects or other reproductive harm Battery posts terminals and related acces sories contain lead and lead compounds chemicals know to the State of California to cause cancer and birth defects or other re productive harm Wash hands after handling CONGRATULATIONS on your purchase of a new Grass Catcher It has been designed engi neered and manufactured to give you the best possible dependab
12. e area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before re
13. e leaving the machine Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch out for traffic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percent age of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Keep machine free of grass leaves or other debris buildup that can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris that can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel DO uneasy on it do not mow it Mow up and down slopes 10 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed
14. ility and performance Should you experience any problem you cannot easily remedy please contact your nearest au thorized service center department They have competent well trained technicians and the proper tools to service or repair this mower Please read and retain this manual The instruc tions will enable you to assemble and maintain your Grass Catcher properly Always observe the SAFETY RULES NOTE To make debris disposal easier 30 gallon 3 0 mil plastic trash bags may be inserted in plastic grass containers KNOW YOUR GRASS CATCHER READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE OR OPERATING YOUR GRASS CATCHER Compare the illustra tions with the carton contents to familiarize your self with the parts before starting the assembly Study the operating instructions and safety pre cautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to your self and others Save this manual for future refer ence Arno The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before starting your mower and while mowing We recommend a wide vision safety mask for over the spectacles or standard safety glasses TABLE OF CONTENTS SAFETY RULES sai ao 2 4 CARTON CONTEN I S sise 6 ASSEMBLY anaconda 7 10 OPERATIONS sass ea ee 11 CUSTOMER RESPONSIBILITIE
15. stands 2 Using a 9 16 socket and ratchet remove the blade bolts and blades 3 Reinstall the new high lift blades and bolts 4 Torque the blade bolts to 35 ft Ibs 4 LEVEL MOWER DECK Be sure deck is properly leveled for best mower performance See your mower operator s manual for instructions ASSEMBLY 5 FRONT WEIGHTS RAM CAUTION Bolt cast weight and two weight brackets together using four bolts 539 106492 DO NOT operate mower with grass catcher 3 8 x 2 3 4 and four nuts 539 976979 3 8 unless the front weights are installed nyloc Slide both weight brackets over the front tube on the frame Be sure to position in the center of the frame Secure with four bolts 539 991126 3 8 x 3 3 4 and four nuts 539 976979 3 8 nyloc 9 BRACKET 539 976979 539 991126 539 106492 0 CAST WEIGHT 539 976979 ASSEMBLY FRONT WEIGHTS KODIAK Remove mower foot plate and floor pan Align weight bar to the front of the frame See diagram 3 Secure weight bar to mower frame with four 5 16 18 x 1 1 4 hex bolts from kit reuse the four 5 16 washers and four 5 16 nyloc nuts that were removed from the foot plate Place all front weights on front weight bar Place holddown bar over front weights and secure to front weight bar using two 3 8 x 1 clevis pins and two hair pins 6 Reinstall floor pan gt WEIGHT HOLD DOWN FRONT WEIGHT C
16. starting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operator s manual 3 SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS NEVER allow children to operate the machine Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not drive in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another respon sible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 10 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use a slow spee
17. the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container for replacement bags refer to REPLACEMENT PARTS g Repeatfor other container h Reinstall containers making sure right con tainer overlaps left container at center sup ports i Close cover and secure latches over cen ter support tubes Avoid cutting wet grass or mowing in the morn ing while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging If the grass catcher fails to pick up cut grass or leaves it is an indication that clogging has oc curred in the system or that the grass catcher containers are full a Disengage blades place motion control levers in neutral position Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chute Reassemble and latch chutes CAUTION DO NOT operate mower with grass catcher partially installed Disengage blades and stop engine be fore leaving mower seat to empty con tainers unclog chutes etc Close cover before starting Disengage mower blades when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard DO NOT attempt to vacuum up cans or other potentially hazardous projectiles
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