DeWalt H1000IS Instruction Manual
Contents
1. 1 3 HP Airless Sprayer 6 Bench Grinder Belt Sander Demolition Hammer 7 1 4 Circular Saw Small Air Compressor Light Bulb Home Securit Television Microwave Toaster Oven 5 000 BTU Portable Heater Furnace Fan Refrigerator Freezer Sump Pump Clothes Washer Water Heater 30 000 BTU Air Conditioner 12V DC Battery Charger Radio Slow Cooker Electric Blanket Electric Skillet Coffee Maker Small Refrigerator The wattage ratings shown are averages d S So gt So Yo So So actual wattage may vary o x gt 9 7 O o To select the right generator for your needs total the wattage of the WATTAGE items to be run at the same time E Run Start 23 ENG D28469 HOUSEHOLD WATTAGE CALCULATOR DEVICES WITH HIGH STARTING INDUCTIVE LOADS APPLIANCE OR RUN WATTS TIMES X START FACTOR LOAD DEVICE TYPICAL DEVICE WATTAGE TOTAL 2400 1800 7200 2000 REFRIGERATOR FREEZER 800 x SMALL REFRIGERATOR 2400 x AIR COND ROOM SUMP PUMP 1 2 HP A II I II II 800 x FURNACE FAN 1 3 HP 2400 WELL PUMP 1 2 HP CAUTION EE BSG 1 pek gasipaes yaaa y DO NOT CONNECT VOLTAGE SENSITIVE TELEVISION ELECTRONIC EQUIPMENT TV SET COMPUTER U 2000 x II ou I IT Co I gt z2. exhaust fumes RISK OF FIRE Continued WHAT CAN HAPPEN Spilled fuel and its vapors can become ignited from hot surfaces or sparks RISK OF INJURY AND PROPERTY DAMAGE WHEN TRANSPORTING GENERATOR WHAT CAN HAPPEN Fuel or oil can leak or spill and could result in fire or breathing hazard serious injury or death can result Fuel or oil leaks will damage carpet paint or other surfaces in vehicles or trailers RISK OF BREATHING INHALATION HAZARD WHAT CAN HAPPEN Breathing exhaust fumes will Cause serious injury or death 5 ENG HOW TO PREVENT IT Use care in filling the tank to avoid spilling fuel Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine Move generator away from refueling area or any spillage before starting engine Allow for fuel expansion Keep maximum fuel level inch below the tip of the fuel tank Never refuel with the engine running HOW TO PREVENT IT If generator is equipped with a fuel shut off valve turn the valve to the off position before transporting to avoid fuel leaks If generator is not equipped with a fuel shut off valve drain the fuel from tank before transport ing Transport fuel only in an OSHA approved container Always place generator on a protective mat when transport ing to protect against damage to vehicle from leaks Remove generator from vehicle immedi ately upon arrival at your desti nation
3. l CH II YOU MUST USE A U L LISTED VOLTAGE SURGE MICROWAVE NOTICE FAILURE TO USE A U L LISTED VOLTAGE SURGE PROTECTOR WILL DAMAGE YOUR EQUIPMENT AND VOID YOUR WARRANTY SPACE HEATER 1500 4000 THE IDLE CONTROL MUST BE IN THE OFF POSITION WHEN OPERATING LARGE MOTOR LOADS FREEZERS WATER HEATER TIMES NUMBER OF BULBS REFRIGERATORS ETC OR VOLTAGE SENSITIVE ELECTRONIC EQUIPMENT TV COMPUTERS ETC WATTS rswarr puss gt Povar eues j E REN 75 300 FOR PRODUCTS NOT LISTED REFER TO CALCULATION INSTRUCTIONS THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING WATTAGE RATING OF YOUR GENERATOR LF AVERAGE VALUES ACTUAL INDIVIDUAL DEVICE VOLTAGES MAY BE HIGHER OR LOWER THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD D28469 24 ENG TROUBLESHOOTING GUIDE PROBLEM cause Engine will not 1 start No electrical output Repeated circuit breaker tripping Generator overheating No auto idle DC does not have power with the circuit breaker depressed Low on fuel or oil Ignition switch in Off position Faulty spark plug Choke in wrong position Fuel shut off valve in closed position Unit loaded during start up Spark plug wire loose Faulty receptacle Circuit breaker kicked out Defective capacitor Faulty power cord GFCI switch breaker kicked out if equipped Overload Faulty cor
4. through a structure s electrical directly to the the outside utility feed lines system electrical system could endanger repair persons of any building attempting to restore service structure D28469 2 ENG ADANGER HAZARD Attempting to connect generator directly to the electrical system of any building structure Continued Operation of generator in rain wet icy or flooded conditions Use of worn damaged under sized or un grounded exten sion cords Placing generator on or against highly conductive surface such as a steel walkway or metal roof Improper connection of items to generator RISK OF ELECTROCUTION AND FIRE Continued WHAT CAN HAPPEN Attempting to connect to the in coming utility service could result in electrocution Restoration of electrical service while the generator is connected to the incoming utility could result in a fire or serious damage if an isolator switch is not installed Failure to use a double throw transfer switch when connecting to a structure s electrical system can damage appliances and WILL VOID the manufacturer s warranty Water is an excellent conductor of electricity Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone con tacting them Contact with worn or damaged extension cords could result in electrocution Use o
5. 2000 lbs working load or more to raise or suspend generator IMT N ite Never operate generator while suspended This could cause property damage serious injury or death DO NOT suspend objects other than generator from skyhook 1 Route cable chain or strap through lift ring as shown ALWAYS use lift ring when raising or suspending generator NOTE Make sure the generator is ina level position before raising or suspending to prevent damage 19 ENG D28469 MAINTENANCE CUSTOMER RESPONSIBILITIES TABLE Every 25 Every 50 Every 100 Hours of Hours of Hours of Every Every Every Season Season Season Seet MAINTENANCE TASK Check oil level Clean Air Filter Assembly x Check Spark Plug Prepare Unit for Storage Prepare unit for storage if it is to remain idle for more than 30 days ss G BE nl E Wu u Note 1 Change oil after first two 2 operating hours and every 50 operating hours thereafter more often if operated in extreme dusty or dirty conditions Note 2 Check oil after 5 hours of operation GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the generator as instructed in this manual ENGINE MAINTENANCE Refer to the Engine Operator s manual for service and maintenance of the engine GENERATOR MAINTENANCE Your generator should be kept clean an
6. 3 Usea portable 12 volt battery charger if needed to bring battery to full charge 12 6 at 70 F Refer to the battery charger s operator s manual for the correct procedure If a battery charger is not available have an authorized service center charge the battery 4 Connect the battery cables IMT ite To Prevent sparks connect the red positive cable to the positive terminal before connecting the black negative cable When transporting unit over extremely rough terrain by ACAUTON vehicle the battery should be secured GROUNDING THE GENERATOR A grounding lug is supplied with the generator for use Grounding Lug when required by local electrical ordinances Refer to article 250 of the National Electrical Code to clarify any needed grounding information Your local electric company PET or a certified electrician should be able to help you with this information G i amw D28469 14 ENG OBTAINING ELECTRICITY FROM THE GENERATOR There are basically 2 ways to obtain electricity from a generator 1 Use of extension cords directly from the generator to the appliance lights tools etc 2 Use of a double throw transfer switch installed directly to the main electrical supply outside of house EXTENSION CORDS When using an appliance or tool at a Extension Cord Wire Gauge Chart considerable distance from the generator a 3 wire extension cord that has a 3 Amperage blade grounding plug and a 3 slot recep ta
7. SERVICE PART PURCHASES ENGINE GAS ENGINE OIL WATTAGE WIRING BATTERY VOLT REG ENGINE STORAGE OPERATION Use clean fresh gasoline with a minimum 87 octane rating Do not add gasoline during or immediately after use Refer to engine owner s manual for oil recommendations Most generators are equipped with a low oil shutdown If the oil is low or if the Generator is not level the engine will not start Make wattage calculations before use Refer to general operator s manual for further instructions Contact an electrician for any wiring instructions If wiring into a house a double throw transfer switch and a heavy duty cord set must be used Use a standard 12V lawn and garden battery with a minimum of 45 A H or 210 CCA The voltage and frequency are regulated by the rpm s of the engine Do not adjust the throttle or governor to achieve higher performance This will only alter the factory Pre set settings and damage anything connected to the generator Be sure a volt amp surge protector is used when sensitive electronic equipment is used such as televisions computers stereos and etc The damage of such equipment without the use of a protector WILL NOT be covered under warranty Do not adjust or attempt maintenance without consulting engine manual or an authorized engine service center Add stabilizer to fuel tank and run engine for 5 minutes before storage When in long term storage operate th
8. lights appliances TV etc at one time To select which items to run during the electrical power outage see Wattage Calculation section in this manual 15 ENG D28469 OTHER LOOSE PARTS 1 Oil is supplied see engine operator s manual for correct procedure to add oil and fuel to engine 2 The locking plugs maybe used when needed or required SHT The locking plugs are to be installed and or used in accordance with appropriate local electrical code regulations Refer to instructions enclosed with each plug for proper installation 3 12V DC cables to be used with the 12V DC outlets See Operation section IMPORTANT Before any attempt to start your generator be sure to check engine oil See Engine Operator s manual OPERATION KNOW YOUR GENERATOR Read this General Manual and Safety Rules before operation of your Generator Compare the illustration in your parts manual with your generator to familiarize yourself with the location of various controls and adjustments Save all manuals for future references GENERATOR CAPACITY IMPORTANT Exceeding the rated capacity of your generator can result in serious damage to your generator and connected electrical devices See the Wattage Calculation section in this manual to assist you in determining the appliances and tools that can be run with the wattage capacity of your generator CIRCUIT BREAKERS Each receptacle has a circuit breaker to protect the generator from overloading If
9. position 12V DC OUTLET IMPORTANT Allow generator to run at no load for 5 minutes upon each initial start up to allow engine to stabilize IMPORTANT When the unit is running the battery will charge DO NOT connect the 12V DC cables to the generator s battery To charge battery 1 Using the 12V DC cables supplied connect the red positive 12V DC cable to the battery s positive terminal C O 2 Attach the other end of the red positive 12V DC cable to the generators positive 12V DC outlet 3 Connect the black negative 12V DC cable to the battery s negative terminal 4 Attach the other end of the black negative 12V DC cable to the generators negative 12V DC outlet 5 Charge the battery according to battery or equipment manufacturer recommendations BEFORE START UP This generator has been shipped from the factory without oil in the A CAUTION I GER crankcase Operating the unit without oil can damage the engine Always check engine oil level before every start Running engine A CAUTION i low of oil or out of oil could result in serious damage to the engine Follow the steps listed below before starting generator 1 Check engine oil Refer to the Engine Operator s Manual for correct grade and quantity of oil 2 Check fuel level fill as required Make sure generator is turned off and has been allowed time to cool down Use clean fresh regular unleaded gasoline
10. 8 X 1 32 X 09 1 Flat Steel Washer 2 Axle Spacer 2 Cap Screw 5 16 18 X 3 4 6 Flange Nuts 2 Wheel Brackets 1 5 8 Axle Cap 9 ENG D28469 1 Lift the gas tank end of generator and slide 2x4 between generator and pallet as shown The generator is too AWARNING d heavy to be lifted by one person Obtain assistance from others before lifting 2 Place handle grips on handle assemblies 3 Place one 5 8 washer into the bottom of each end cap Push end caps onto the end of the handle assemblies 4 Attach handle assemblies to frame using four screws and flange nuts NOTE Screw on outside of frame NOTE Do not tighten until all screws and flange nuts are assembled Screws and Flange Nuts D28469 10 ENG NOTE Brackets are placed under frame with hole facing outward 10 11 12 13 14 13 16 Lift generator and remove 2x4 Lift other end of generator and place two 2x4s between generator and pallet as shown and flange nuts holding the heat shield to the frame Reassemble cap screws heat shield wheel bracket and flange nuts and as shown Tighten securely Bracket Flange Nuts On other side assemble wheel bracket using cap screws and flange nuts supplied Tighten securely Using a hammer tap axle cap onto end of axle without the hole Slide wheel onto axle with valve stem to the outside Slide spacer onto axle against wheel Slide axle through a
11. CAN HAPPEN Serious injury can result from at tempting to lift too heavy an object 7 ENG HOW TO PREVENT IT During operation touch only the control surfaces of the generator Keep children away from the generator at all times They may not be able to recog nize the hazards of this product HOW TO PREVENT IT Never operate generator with guarding or cover plates removed Avoid wearing loose fitting clothing or jewelry which could be caught by moving parts HOW TO PREVENT IT The generator is too heavy to be lifted by one person Obtain as sistance from others before you try to move it D28469 CONSUMER GENERAL AND SERVICE INFORMATION e Please read and follow these instructions for proper use and maintenance e f you experience any problems and need assistance please call us at our toll free number 1 888 559 8550 Monday through Saturday e f repair or service part purchase is required our many Authorized Warranty Service Centers are conveniently located and equipped to handle all in warranty and out of warranty service e For the location of the nearest Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week e Retain sales receipt as proof of purchase for warranty service e Read and understand all safety warnings e Do not operate this unit until you have read and understand this Owners Manual for Safety Operation and Maintenance Instructions e Do n
12. HOW TO PREVENT IT Operate generator in clean dry well ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operat ing unit D28469 AWARNING HAZARD Operation of generator in careless manner Operation of voltage sensitive appli ances without a voltage surge protector Raising or suspending generators equipped with lift rings improperly Operating generator while suspended D28469 RISK OF UNSAFE OPERATION WHAT CAN HAPPEN All sources of energy include the potential for injury Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others Any gasoline operated household generator will incur voltage variations causing damage to voltage sensitive ap pliances or could result in fire Generator could fall causing serious injury or death to you or others Improper raising or Suspending can cause damage to the generator Generator will not operate properly and will cause damage to the generator and could Cause serious injury or death to you or others 6 ENG Ei HOW TO PREVENT IT e Review and understand all of the operating instructions and warnings in this manual e Become familiar with the oper ation and controls of the generator Know how to shut it off quickly e Equip ar
13. Instruction manual Model H1000IS ESPANOL PAGINA 29 FRANCAIS PAGE 57 Generator To learn more about Porter Cable visit our website at http www porter cable com PORTER CABLE Copyright 2003 Porter Cable Corporation IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the frame Record these numbers in the spaces below and retain for future reference Model No Type Serial No Part No D28469 032 0 SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and understand This infor mation relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these sections ADANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury A CAUTION CAUTION used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage CONSUMER SAFETY INFORMATION Read Oper
14. ances and or tools that will start and stop during operation Running Watts Starting Watts Example 2 Small Refrigerator 500 Watts 2000 Watts TOTAL 500 Watts 2000 Watts D28469 22 ENG 3 The running wattage of examples 1 amp 2 totals 1150 watts The starting wattage of the small refrigerator is 2000 watts which is 1500 watts more than the running watts Take this difference of 1500 starting watts from the refrigerator and add to the total running watts of 1150 Example 3 1500 Starting Watts 1150 Running Watts TOTAL 2650 Total Watts Generator must have a maximum capacity of at least 2650 watts STARTING WATTAGE REQUIREMENTS 1 Some appliances and tools will list on the motor nameplate the starting and running voltage and amperage requirements Use the following formula to convert voltage and amperage to wattage Volts X Amp Watts Example 120 volts x 10 amps 1200 watts 2 To determine the approximate starting wattage requirement for most appliances and tools with inductive type motors multiply the wattage that was calculated by 2 to 4 times to assure adequate generator capacity If the nameplate information is not available use the values on the following chart as a guide 3 Remember that the starting and running wattage for resistive loads are the same Example a 100 watt light bulb requires only 100 watts to start Most resistive loads will be listed in wattage Application Guide 3 8 Hand Drill Jigsaw
15. ating chart and instructions in the Wattage Cal culation section Make sure that the summation of electrical loads for all attachments does not exceed the load rating of the generator D28469 Hi ADANGER RISK OF ELECTROCUTION AND FIRE w Continued HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Operation of unit Attempting to use the unit Do not operate generator with when damaged when it has been damaged or mechanical or electrical or with guards or when it is not functioning problem Have unit repaired by panels removed normally could result in fire or an Authorized Service Center electrocution Removal of guarding could Do not operate generator with expose electrically charged protective guarding removed components and result in electrocution ADANGER RISK OF FIRE HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Attempting to Gasoline and gasoline vapors Turn engine off and allow it to fill the fuel tank can become ignited by coming cool before adding fuel to the while the engine in contact with hot components tank Equip area of operation is running such as the muffler engine with a fire extinguisher certified exhaust gases or from an to handle gasoline or fuel fires electrical spark Sparks fire hot Cigarettes sparks fires or Add fuel to tank in well objects other hot objects can cause ventilated area Make sure there gasoline or gasoline vapors to are no sources of ignition near ignite the gener
16. ator Improper storage mproperly stored fuel could Store fuel in a OSHA approved of fuel lead to accidental ignition Fuel container designed to hold improperly secured could get gasoline Store container in se into the hands of children or cure location to prevent use by other unqualified persons others Inadequate Materials placed against or near Operate generator in a clean dry ventilation for the generator or operating the well ventilated area a minimum of generator generator in areas where the four feet from any building object temperature exceeds 104 F am jor wall DO NOT OPERATE bient such as storage rooms or UNIT INDOORS OR IN ANY garages can interfere with its CONFINED AREA proper ventilation features caus ing overheating and possible ig nition of the materials or build ings Tampering with Engine speed has been factory Never attempt to speed up factory set set to provide safe operation the engine to obtain more per engine speed Tampering with the engine speed formance Both the output settings adjustment could result in voltage and frequency will be overheating of attachments and thrown out of standard by this could cause a fire practice endangering attachments and the user D28469 4 ENG ADANGER HAZARD Overfilling the fuel tank fuel spillage ADANGER HAZARD Fire Inhalation Damage to Vehicle Surfaces HAZARD Gasoline engines produce toxic carbon monoxide
17. ators Manual Do not operate equipment until you have read AWARNING operators Manual for Safety Assembly Operation and Maintenance Instructions AWARNING This product may not be equipped with a spark arresting muffler If the product is not equipped and will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or other similar items then an approved spark arrester must be installed and is legally required in the state of California It is a violation of California statutes section 130050 and or sections 4442 and 4443 of the California Public Resources Code unless the engine is equipped with a spark arrester as defined in section 4442 and maintained in effective working order Spark arrester are also required on some U S Forest Service land and may also be legally required under other statutes and ordinances Engine exhaust contains chemicals known in certain quantities to cause AWARNING cancer birth defects or other reproductive harm IMPORTANT SAFETY INSTRUCTIONS AANARNING Improper operation or maintenance of this product could result in serious injury and property damage Read and understand all warnings and operating instructions before using RISK OF ELECTROCUTION AND FIRE Pal ADANGER w HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Attempting to Back feeding electricity through Never backfeed electricity connect generator a building s electrical system to
18. cle that accepts the tool s plug MUST be used in order to reduce the risk of electrical shock A cord of adequate size must be used Using the following chart to determine the minimum wire size re When amperage exceeds 20 amp a quired 12 gauge extension cord should not be used for long distances A CAUTION An extension cord that is hot to the touch is When amperage exceeds 30 amp a overloaded Repair or replace 10 gauge extension cord should not damaged extension cords immediately be used for long distances DOUBLE THROW TRANSFER SWITCH Potential hazards exist when a portable electric generator is connected to the main electrical supply coming into the house It is at that point that the electrical generator could feed back into the utility company s system causing possible electrocution of workers who are repairing the electrical lines To avoid back feeding of electricity into utility systems a double throw transfer switch must be installed between the generator and utility power The Double Throw Transfer Switch should be installed by a licensed electrician and in com pliance with all state and local electrical codes When installing a Double Throw Transfer Switch a minimum of 10 gauge wiring must be used The electrician should also install a sub panel to isolate the circuits you would want to use during an emergency or electrical power outage Your generator will not be large enough to handle the load of all the
19. d deadly gas 1 Open the fuel shut off valve 2 Move the choke control located on the engine to CHOKE position A cold engine may require to be choked longer than a warm engine 3 Push ON OFF START switch on control panel to the START position to start engine Hold in START position no longer than 15 seconds per minute when trying to start engine Extended cranking can damage the starter motor 4 When engine starts gradually move the choke to the NO Choke position IMPORTANT Allow generator to run at no load for 5 minutes upon each initial start up to allow engine and generator to stabilize STOPPING ENGINE 1 Disconnect all electrical loads 2 Place the ON OFF START switch to OFF position 3 Close fuel shut off valve CONNECTING ELECTRICAL LOADS 1 Let engine run and warm up for five minutes after starting with no electrical load Connect loads in the following manner to prevent damage to equipment 2 Connect inductive load equipment first inductive loads consist of refrigerators freezers water pumps air conditioners or small hand tools Connect the items that require the most wattage first See Wattage Calcu lation Section in this manual 3 Connect the lights next D28469 18 ENG 4 Voltage sensitive equipment should be the last equipment connected to the generator Plug voltage sensitive appliances such at TV s VCR s micro waves ovens computers and cordless telephones into a UL listed volta
20. d dry at all times The generator should not be stored or operated in environments that includes excessive moisture dust or any corrosive vapors If these substances are on the generator clean with a cloth or soft bristle brush Do not use a garden hose or anything with water pressure to clean the generator Water may enter the cooling air slots and could possibly damage the rotor stator and the internal windings of the gen head GROUND FAULT CIRCUIT INTERRUPTER GFCI RECEPTACLE MONTHLY For maximum protection against electrical shock the GFCI should be tested monthly To test 1 Depress the TEST button The RESET button should extend If the RESET button does not extend notify a DeVilbiss Air Power Company Authorized Warranty Service Center 2 To restore power depress the RESET button firmly into the GFCI unit until an audible click is heard If reset properly the RESET button is flush with the surface of the test button When the button stays in the power is ON D28469 20 ENG STORAGE If you are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage Never store generator with fuel in the tank indoors or in ACAUTION enclosed poorly ventilated areas where fumes can reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances ENGINE PREPARATION 1 Add fuel stabilizer to fuel tank to minimize th
21. ds or equipment Generator overloaded Insufficient ventilation Faulty solenoid Faulty idle control switch Faulty windings in stator Faulty circuit board Faulty wire harness Faulty rectifier Faulty windings in stator Faulty wire harness 25 ENG CORRECTION Add fuel or oil Turn to ON position Replace spark plug Adjust choke accordingly Open fuel shut off valve Remove load from unit Attach wire to spark plug Have Service Center replace Depress and reset Have Service Center replace capacitor Repair or replace cord 5 Depress and reset Reduce load Check for damaged bare or frayed wires on equipment Replace Reduce load Move to adequate supply of fresh air Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace D28469 LIMITED WARRANTY PORTER CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship Products covered under this warranty include air compressors air tools service parts pressure washers and generators which have the following warranty periods 3 YEARS Limited warranty on 2 stage oil free air compressor pumps that operate at 1725 RPM 2 YEARS Limited warranty on o
22. e formation of fuel gum deposits during storage 2 Run engine at least 10 minutes after adding stabilizer to allow it to enter the fuel system Next shut off engine Disconnect the spark plug wire and remove the spark plug Add one teaspoon of oil through the spark plug hole Place rag over spark plug hole and pull the recoil a few times to lubricate the combustion chamber 7 Replace the spark plug but do not connect the spark plug wire NOTE If a fuel stabilizer is not used all gasoline must be drained from the tank and carburetor to prevent gum deposits from forming on these parts and causing possible malfunction of the engine GENERATOR 1 Clean the generator as outlined in the Maintenance Section on this manual 2 Check that cooling air slots and openings on generator are open and unobstructed BATTERY 1 Store battery as described by the battery manufacturer NOTE After storing battery for a long period of time it may lose its charge If the battery loses its charge manually start the engine with the battery connect ed The engine will recharge the battery as it runs oo SS 21 ENG D28469 WATTAGE CALCULATIONS IMPORTANT Never exceed the rated capacity of your generator Serious damage to the generator or appliance could result from an overload 1 Starting and running wattage requirements should always be calculated when matching a generators wattage capacity to the appliance or tool 2 There are two t
23. e generator every 60 days for at least 10 minutes with a load on it This will prevent the loss of residual magnetism that produces the electricity Allow the generator to run 5 minutes at no load for the engine and the gen head to stabilize Make sure the adequate size of extension cord is used Refer to the Grounding Instructions Extension Cord section of the owners manual If the generator is operating equipment that is drawing half of the rated watts it is considered 50 load Using all of the rated watts is considered 100 load ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT D28469 28 ENG
24. ea of operation with a fire extinguisher certified to handle gasoline or fuel fires e Keep children or others away from the generator at all times Always use a ULL listed voltage sensitive surge protector to connect voltage sensitive appliances TV computer ste reo etc Failure to use a U L listed voltage surge protector will void the warranty on your generator Notice A multiple outlet strip is not a surge protector Make sure you use a ULL listed voltage surge protector Always use proper connecting procedures as described in this manual when connecting cables chains or straps for raising or suspending generators equipped with lift rings Always use cables chains or straps rated at 2000 Ibs working load or more to raise or Suspend generator Never operate generator while suspended or in an unlevel position Always operate generate on a flat level surface AWARNING HAZARD Contact with hot engine and generator components AWARNING HAZARD Contact with moving parts can result in serious injury AWARNING HAZARD Lifting a very heavy object RISK OF HOT SURFACES WHAT CAN HAPPEN Contact with hot surfaces such as engines exhaust components could result in serious burns RISK OF MOVING PARTS WHAT CAN HAPPEN The generator contains parts which rotate at high speed during operation These parts are covered by guarding to prevent injury RISK FROM LIFTING WHAT
25. f undersize extension cords could result in overheating of the wires or attached items resulting in fire Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock Accidental leakage of electrical current could charge conductive surfaces in contact with the generator Exceeding the load capacity of the generator by attaching too many items or items with very high load ratings to it could result in overheating of some items or their attachment wiring resulting in fire or electrical shock 3 ENG HI w HOW TO PREVENT IT To connect to a structure s electri cal system in a safe manner always have a Double Throw Transfer Switch installed by a qualified electrician and in compli ance with local ordinances When installing a Double Throw Transfer Switch a mini mum of 10 gauge wiring must be used Operate generator in a clean dry well ventilated area Make sure hands are dry before touching unit Inspect extension cords before use and replace with new cord if required Use proper size wire gauge cordset for application see chart in the Assembly section of this manual Always use a cordset having a grounding wire with an appropriate grounding plug DO NOT use an ungrounded plug Place generator on low conduc tivity surface such as a concrete slab ALWAYS operate generator a minimum of six feet from any conductive surface Read the load r
26. ge surge protector then connect the UL listed voltage surge protector to the generator Failure to connect and operate equipment in this sequence ACAUTION can cause damage to equipment and will void the warranty on your generator Follow the wattage calculation table in the Wattage Calculation section of this manual Overloading the generator will cause power fluctuations and can damage equipment and appliances DeVilbiss Air Power Company will only be responsible for damage to customer s equipment when the generator is determined to be defective This determination will only be made by an authorized representative of DeVilbiss Air Power Company and this decision will be final DeVilbiss Air Power Company reserves the right to inspect the electrical connections at the customer s site of operation and test the generator for proper opera tion before any determination of liability is made Failure to maintain the equipment or wiring for inspection will void any claim for damages by the customer DeVilbiss Air Power Company will not be responsible for equipment damaged as a result of voltage surges improper operation or improper installation of the generator CONNECTING PROCEDURE FOR RAISING OR SUSPENDING GENERATOR INN litte Failure to properly connect lifting cables chains or straps can cause properly damage serious injury or death and void the manufacturer s warranty AWARNING Always use cables chains or straps rated at
27. il lubricated air compressor pumps 1 YEAR Limited warranty on all other air compressor components 2 YEARS Limited warranty on electric generator alternators 1 YEAR Limited warranty on other generator components 2 YEARS Limited warranty on pneumatic air tools as described in Porter Cable general catalog 1 YEAR Limited warranty on pressure washers used in consumer applications i e personal residential household usage only 90 DAY Pressure washers used for commercial applications income producing and service parts 1 YEAR Limited warranty on all accessories Porter Cable will repair or replace at Porter Cable s option products or components which have failed within the warranty period Service will be scheduled according to the normal work flow and business hours at the service center location and the availability of replacement parts All decisions of Porter Cable Corporation with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User e To process a warranty claim on this product DO NOT return it to the retailer The product must be evaluated by an Porter Cable Authorized Warranty Service Center For the location of the nearest Porter Cable Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week e Retain original cash registe
28. of merchandise determined not to be defective e Costs associated with assembly required oil adjustments or other installation and start up costs e Expendable parts or accessories supplied with the product which are expected to become inoperative or unuseable after a reasonable period of use including but not limited to sanding disks or pads saw and shear blades grinding stones springs chisels nozzles o rings air jets washers and similar accessories e Merchandise sold by Porter Cable which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply e ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you e IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Porter Cable Corporation Jackson TN USA 1 888 559 8550 D28469 26 ENG NOTES 27 ENG D28469 QUICK FACTS CALL 1 888 559 8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR REPAIRS AND
29. ot operate this unit until you have read and understand the Engine Owners Manual for Safety Operation and Maintenance Instructions Note Photographs and line drawings used in this manual are for reference only and do not represent a specific model SPECIFICATIONS MODEL H1000IS HORSE POWER 20 RATED SURGE WATTS 10000 19500 VOLTAGE 120 240V AMPERAGE 83 3 A41 7A PHASE SINGLE HERTZ 60 Hz ENGINE SPEED 3600 RPM MAX AMBIENT TEMP 104 F FUEL CAPACITY 7 GALLON RUN TIME 50 100 9 9 4 9 HOURS D28469 8 ENG ASSEMBLY ACAUTION Read this manual Do not attempt to operate equipment until you have read this Manual for Safety Operation and Maintenance Instructions NOTE This manual is a general manual Information in this manual may or may not pertain to your model Please read carefully NOTE Left and right describes the location of a part with the operator facing the outlet panel UNPACKING 1 Locate the parts carton and set aside for later use 2 Cut wire ties holding generator to pallet and remove protective wrapping 3 Remove all packaging leaving generator on pallet IMPORTANT DO NOT remove generator from 2 pallet 4 Discard all packaging ASSEMBLE WHEEL KIT Tools needed 2 2x4 at least 30 long 1 1 2 socket 1 1 2 open end wrench 1 hammer 1 pliers Parts bag contains 2 Handle Grips 2 Handle End Caps 4 Screws 313 18X1 75 1 Cotter Pin 2 Washers 5
30. r sales receipt as proof of purchase for warranty work e Use reasonable care in the operation and maintenance of the product as described in the Owners Manual s e Deliver or ship the product to the nearest Porter Cable Authorized Warranty Service Center Freight costs if any must be paid by the purchaser e Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arrangements e lf the purchaser does not receive satisfactory results from the Porter Cable Authorized Warranty Service Center the purchaser should contact Porter Cable THIS WARRANTY DOES NOT COVER e Merchandise sold as reconditioned used as rental equipment and floor or display models e Merchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use of improper chemicals negligence accident failure to operate the product in accordance with the instructions provided in the Owners Manual s supplied with the product improper maintenance the use of accessories or attachments not recommended by Porter Cable or unauthorized repair or alterations An air compressor that pumps air more than 50 during a one hour period is considered misuse because the air compressor is undersized for the required air demand e Repair and transportation costs
31. the circuit breaker trips unplug all electrical loads from the generator Let the circuit breaker cool down Push circuit breaker button to reset LOW OIL SHUTDOWN Your generator engine is equipped with Low Oil Shutdown Low Oil Shutdown is a safety device designed to protect your engine from damage in the event the oil level in the crankcase is low If while the engine is running the oil gets low it will automatically shut itself down and will not restart until the oil is added If the oil is low before start up the generator will not start until oil is added NOTE The Low Oil Shutdown mechanism is very sensitive You must fill the engine to the full mark on the dipstick to inactivate this safety device OFF RUN START SWITCH Placed in the start position to start engine and the off position to stop engine NOTE When engine is running switch will remain in the run position D28469 16 ENG IDLE CONTROL Choose the correct application 1 For normal application such as power tools small electric appliances light bulbs and radios Place the idle control switch in the ON position The generator will idle down when there is no load This lowers the engine F noise saves on fuel consumption and engine life 2 Idling down IS NOT recommend on large motors refrigerators freezers etc or voltage sensitive electronic equipment computers televisions etc For these applications Place the idle control switch in the OFF
32. to 11 12 ft lbs 132 144 in lbs IMPORTANT DO NOT substitute hardware when assembling the skyhook 11 Place tank on frame rails and align holes in tank with holes in frame 12 Install fuel tank screws and washers Torque screws to 20 25 inch pounds hand tight 13 Open the fuel shut off valve Turn counter clockwise until the valve stops 13 ENG D28469 BATTERY INSTALLATION The generator is equipped with a maintenance free battery 1 For packaging purposes the black negative battery cable and battery were secured with wire ties Cut these wire ties 2 Connect black negative cable to negative battery post Tighten securely NOTE Make sure rubber boot is covering positive battery terminal NOTE If battery needs to be charged follow these instructions When charging the battery do not smoke Keep away from any sparks The fumes from the battery acid can cause an explosion To prevent explosive fumes from accumulating do not charge in an enclosed area Negative Battery Cable 1 lt N PHT Sulfuric acid is a Positive flammable and explosive chemical that is harmful to with rubber the skin eyes and clothing boot Pgrargmpg To prevent sparks Ee disconnect the black battery cable from the negative terminal before disconnecting the red positive cable 1 Remove black negative battery cable from the battery 2 Remove red positive battery cable from the battery
33. with a minimum of 87 octane Do not mix oil with gasoline Never fill fuel tank completely Fill tank to 1 2 below the bottom of ACAUTION the filler neck to provide space for fuel expansion Wipe any fuel spillage from engine and equipment before starting engine 17 ENG D28469 AWARNING Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank ACAUTION Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains carbon monoxide an odorless and deadly gas 3 Make sure generator is grounded in accordance with local requirements 4 All electrical loads MUST be disconnected 5 Idle control switch must be in the OFF position 6 Make sure skyhook bolts are tightened and torqued to 11 12 ft lbs 132 144 in lbs Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in over heating of attachments and could cause a fire Never attempt to speed up the en gine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user ACAUTION You MUST unplug any load from the generator before starting to prevent permanent damage to any appliances TO START THE ENGINE ACAUTION Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains carbon monoxide an odorless an
34. xle brackets NOTE The pallet will need to be removed before the wheel can be assembled Lift generator and slide pallet and 2x4s out NOTE Generator will tilt Lift generator and slide spacer then wheel with valve stem to the outside onto axle Slide flat steel washer onto axle against wheel Secure with cotter pin 11 ENG D28469 ASSEMBLE SKYHOOK Tools needed 1 1 2 socket or open end wrench 1 3 8 socket 1 Torque wrench Parts bag contains 1 Skyhook 2 Upper brackets 4 Bolts 5 16 18 x 7 8 4 Lockwashers 5 16 4 Nuts Whizlock 5 16 1 Close fuel shut off valve on tank by turning clockwise until it stops 2 Remove four screws and washers securing fuel tank to frame Save screws and washers for reassembly 3 Carefully place fuel tank inside frame rails as shown 4 Place skyhook under frame as shown D28469 12 ENG 5 Place skyhook on the fuel tank side of the frame and install upper bracket as shown 6 Wrap upper bracket around frame 7 Slide lockwashers onto bolts insert through brackets and secure with whizlock nuts NOTE DO NOT tighten bolts at this time 8 Repeat steps 5 7 on other side 9 Position skyhook between arrows on label NOTE Bracket should not overlap onto weld a NEN Failure to properly position skyhook can cause property damage serious injury or death and void the manufacturer s warranty 10 Torque four bolts
35. ypes of electrical appliances that can be powered by your generator A Items such as radios light bulbs television sets and microwaves have a resistive load Starting wattage and running wattage are the same B Items such as refrigerators air compressors washer dryer and hand tools that use an electrical motor have an inductive load Inductive load appliances and tools require approximately 2 to 4 times the listed wattage for starting the equipment This initial load only lasts for a few seconds on start up but is very important when figuring your total wattage to be used C Always start your largest electric motor first and then plug in other items one at a time NOTE On 120 volt loads the maximum starting wattage should NOT exceed one half of the rated generator wattage Example a 5000 rated wattage generator 2500 maximum starting wattage DETERMINING WATTAGE REQUIREMENTS Before operating this generator list all of the appliances and or tools that are going to operate at the same time Then determine the starting wattage requirements and the running wattage requirements by following example and or refer to household wattage calculator 1 First total the running wattage of all appliances and or tools that will be operated at the same time Running Watts Starting Watts Example 1 Lights 100 Watts 0 Television 300 Watts 0 Slow Cooker 250 Watts 0 TOTAL 650 Watts 0 2 Next the starting wattages of any appli
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