Dell B-DCX-4s Installation Manual
Contents
1. oo o0 ooo 0 ofolo Setup for Rails with Square Holes Retainer Nut Item G Note Screws clip nuts and retainer nuts for DCX 4S are provided in the DCX 4S hardware accessory kit 3 Install the shelf C in Figure 1 a The shelf can be adjusted to a length of between 27 and 31 inches 68 58 and 78 74 cm to accommodate your cabinet size To lengthen or shorten the shelf loosen the four 6 32 screws in the four slots on the shelf l 4 through l 7 in Figure 1 on page 6 and adjust the shelf to the desired length Once adjusted tighten the four 6 32 screws b Secure the shelf to the cabinet with eight 10 32 screws with washers E in Figure 1 on page 6 two screws in each corner of the shelf See Figure 3 Tighten screws according to specifications under Torque requirements on page 6 FIGURE 3 Shelf installed in cabinet ge 4 g a a ps g is DED EF VED ED PEF EP CUP EF VED S VED EF EP a e is gl a g g o a is g is ia g g Oo a o o gl is ol gl o a o a is 5 bi bee Port Side Exhaust ain DQ DoD Hoo Go oooo Doan g o g g is iB gl ja a ia a ol q al alll 4 Install the2. Tighten screws according to specifications under Torque requirements on page 6 NOTE Screws clip nuts and retainer nuts to secure the DCX 4S to the cabinet are provided in the DCX 4S hardware accessory kit FIGURE 6 DCX 4S with 27 to 31 in 68 58 to 78 74 cm Port Side Exhaust Kit installed in cabinet 3 Do ceooooo 8 S amp 8 oO a rn es eed eet oe aa lt a a ty be ited faee Das PP Dz si Install screws E i Install screws 2em sft T mee A f amm pe er EPL es ee Dars E Pomme y oe i Led aem is pF Le zm a amem paisans pe Taint PEE Ee zme aa l Seed h Gort R N d8 f kd L a B J ORT Soo oe 6 OF NOTE For rails with round holes use the clip nuts F in Figure 1 on page 6 on the rails for securing the 10 32 screws For rails with square holes use the retainer nuts G in Figure 1 on page 6 Also refer to Figure 2 on page 7 6 Install the DCX 4S door and required cable management system using instructions in the corresponding DCX 4S Backbone Hardware Reference Manual Port Side Exhaust Kit Installation Procedure 11 53 1001802 01 Installing with 18 24 in 45 72 to 60 96 cm kit Parts list The following parts list refers to items illustrated in Figure 7 on page 13 TABLE 3 Hardware for Port Side Exhaust Kit for 18 in to
3. air duct assembly by inserting it down into the side slot on the shelf Ensure that the tabs of the duct align and engage with the slots in the shelf 8 Port Side Exhaust Kit Installation Procedure 53 1001802 01 FIGURE4 Installing air duct into side slot on shelf 5 Install the top rail assembly A in Figure 1 on page 6 to the air duct assembly Refer to Figure 5 on page 10 a The top rail assembly can be adjusted to a length of between 27 and 31 inches 68 58 to 78 74 cm to fit on the inside of the cabinet rails To lengthen or shorten the top rail assembly loosen the two 6 32 screws I 3 in Figure 1 on page 6 and adjust the top rail assembly to the desired length The length will be approximately the length of the adjustable shelf Once adjusted tighten the two 6 32 screws b Insert the top rail assembly down into the air duct assembly and then secure the top rail assembly to the air duct assembly with two 6 32 screws one screw on each side of the air duct assembly I 1 and I 2 in Figure 1 on page 6 Tighten screws according to specifications under Torque requirements on page 6 Port Side Exhaust Kit Installation Procedure 9 53 1001802 01 FIGURE5 Securing top rail in cabinet 4 Install screws d z p O m B3 p D me LE zje eS ow KE o p D senl iA e lp i E ca W o p E D33 al eB Install lt a Sli fsa E gt screws D sp a o2 130 C
4. 24 in 45 72 to 60 96 cm cabinets Item Description Quantity A Top rail 1 B Top rail mounting brackets for 18 20 in 45 72 50 8 cm 20 22 in 50 8 55 88 cm and 22 24 in 3 55 88 60 96 cm cabinets 0 Duct 1 D Shelf 1 E Shelf saddle 1 F 10 32 x 5 in 1 27 cm Phillips screw blue Loctite on threads 12 G 10 32 x 63 in 1 60 cm Phillips screw with square cone washer 12 H 10 32 clip nut for cabinets that have rails with round holes 8 l 10 32 retainer nut for cabinets that have rails with square holes 8 J Alignment washer for cabinets that have rails with square holes 12 K 6 32 x 25 in 635 cm Phillips screw 2 12 Port Side Exhaust Kit Installation Procedure 53 1001802 01 FIGURE 7 Port Side Exhaust Kit assembly for 18 to 24 in 45 72 to 60 96 cm cabinets Port Side Exhaust F G H i 10 32 x 5 10 32 x 63 10 32 Clip Nut l J K amp 10 32 Retainer Nut Alignment Washer 6 32 x 25 Torque requirements Use the following torque settings when tightening screws that secure the rack mount kit and DCX 4S to the equipment cabinet TABLE 4 Torque requirements for mounting screws Screw size Torque 6 32 x 25 in 635 cm 8 75 in lbs 10 cm kg Phillips screw 10 32 x 63 in 1 60 cm 32 in lbs 36 86 cm kg Phillips screw Port Side Exhaust Kit Installation Procedure 53 1001802 01 Install cabine
5. 3 o p 260 oF o io Oh p p D o cae Install e Has D o A ol lt p eal Y 0 screws sli 59 oo 6 Secure the top rail assembly to the cabinet with four 10 32 screws two screws on each end of the top rail assembly e For rails with round holes Use two 10 32 screws with washers E in Figure 1 on page 6 on each end of the top rail assembly Tighten screws according to specifications under Torque requirements on page 6 e For rails with square holes Use the two standard 10 32 screws D in Figure 1 on page 6 with blue Loctite on the threads and alignment washers H in Figure 1 on page 6 on each end of the top rail assembly Tighten screws according to specifications under Torque requirements on page 6 Install DCX 4S in cabinet 1 Ensure that the door is removed from the port side of the DCX 4S For instructions refer to the corresponding Hardware Reference Manual 2 Use a lift to raise the chassis to the correct level A CAUTION Use safe lifting practices when moving the product C015 3 If applicable lock the wheels of the lift 10 Port Side Exhaust Kit Installation Procedure 53 1001802 01 4 Carefully lift the DCX 4S and slide it into the cabinet 5 Secure the DCX 4S to the cabinet with six 10 32 screws with washers
6. 53 1001802 01 January 31 2010 Port Side Exhaust Kit Installation Procedure Supporting PowerConnect B DCX 4S Backbone 53 1001802 01 0 VONNI A Notes Cautions and Warnings NOTE A NOTE indicates important information that helps you make better use of your computer A CAUTION See the safety and regulatory information that shipped with your system For additional regulatory information see the Regulatory Compliance Homepage on www dell com at the following location www dell com regulatory_compliance CAUTION A CAUTION indicates potential damage to hardware or loss of data if instructions are not followed DANGER A DANGER indicates a potential for property damage personal injury or death Information in this document is subject to change without notice 2009 Dell Inc All rights reserved Reproduction of these materials in any manner whatsoever without the written permission of Dell Inc is strictly forbidden Trademarks used in this text Dell the DELL logo Inspiron Dell Precision Dimension OptiPlex Latitude PowerEdge PowerVault PowerApp Dell OpenManage and the YOURS IS HERE logo are trademarks of Dell Inc Intel Pentium and Celeron are registered trademarks of Intel Corporation in the U S and other countries Microsoft Windows Windows Server MS DOS and Windows Vista are either trademarks or registered trademarks of Microsoft Corporation in the United States and or other cou
7. Kit Installation Procedure 17 53 1001802 01 Use the two standard 10 32 screws F in Figure 7 on page 13 with blue Loctite on the threads and alignment washers J in Figure 7 on page 13 on each end of the top rail assembly Tighten screws according to specifications under Torque requirements on page 13 FIGURE 12 Securing top rail in cabinet Db elf y Ta A Ji 4 et p 0 G AN 9 A kE O37 Bia a la aed D al a E iz Dr g d ug B O Install R3 Bl 4 x E p screws B aq Bp p Das By EAN dj 3 a an b I p 134 Q N EL R ei d ze 4 Os A z G O32 gy i SEE UV Da gl d dl 4 Baal Gl 7 BA 5 D2 Install 24 g screws Can 3 i Q r oll A gt 4 t 027 AY i Q MIRNE 4 HUY Q d d Dn R g d f o D dl d Gall 317 B V 5 28 Dy AA 5 fee i Q 5 r j 1 a Ce i i Py ETT Tes Sh Ii D T if i iia R sy p D D f g D p SQ aa g nu p D D eif i D j ip pa Og a Jg mia B a ER TG D z J d g Ni Ke Ue ol d a p J d i g p R ue gl 4 e we is p R On Bld x 3 j 9 3D lt R Os BY e a p A Ds D 1 18 ng D on Install DCX 4S in cabinet 1 Ensure that the door is removed from the port side of the DCX 4S For instructions refer to the corresponding DCX 4S Backbone Hardware Reference
8. Manual 2 Usea lift to raise the chassis to the correct level CAUTION Use safe lifting practices when moving the product CO15 3 If applicable lock the wheels of the lift 18 Port Side Exhaust Kit Installation Procedure 53 1001802 01 4 Carefully lift the DCX 4S and slide it into the cabinet 5 Secure the DCX 4S to the cabinet with six 10 32 screws with washers three screws on each side Figure 13 on page 19 Tighten screws according to specifications under Torque requirements on page 13 NOTE Screws clip nuts and retainer nuts for securing the DCX 4S to the equipment rack are included in the DCX 4S hardware accessory kit FIGURE 13 DCX 4S with 18 to 24 in 45 72 to 60 96 cm Port Side Exhaust Kit installed in cabinet ELEJA ah 9 9 9 9 2 2 S 2 frd sisena i I 8 g i s Genen BBV Install screws Install screws gnssjscD Co p g Q BHI 38 2 ga R 2 8 so D PI B 0 Ds ip Q D_ 4 D p gal Dis g Bo D B 8 D H ga On 318 20 D NOTE For rails with round holes use the clip nuts on the front rails for securing 10 32 screws For rails with square holes use the retainer nuts H and lin Figure 7 on page 13 Also refer to Figure 8 on page 14 6 Install the DCX 4S door and required cable management system using instructions in the DCX 4S Backbone Hardware Reference Manual Port Side Exhaust Kit Installation Proc
9. available 200 240 VAC 50 60 Hz refer to the corresponding Hardware Reference Manual for additional electrical specifications Protected by a circuit breaker in accordance with local electrical codes Supply circuit line fusing and wire size are adequate according to the electrical rating on the chassis nameplate Grounded outlets are installed by a licensed electrician and compatible with the power cords Located close to the enterprise class platform chassis and easily accessible e To maximize fault tolerance connect each power cord to a separate power source e Ensure that all equipment installed in the cabinet is grounded through a reliable branch circuit connection Do not rely on a secondary connection to a branch circuit such as a power strip e Ensure that the product fans have access to a total minimum airflow of 350 cubic ft 9 91 cubic meters per minute Do not block intake vents Allow for a minimum of 14 in 35 66 cm clearance e Ensure that the air temperature on the air intake side is less than 104 Fahrenheit 40 Celsius during operation Installing the DCX 4S in equipment cabinet Use the following instructions to install the DCX 4S in an equipment cabinet using the Port Side Exhaust Kit Time required Allow approximately one hour to unpack and install a chassis in a cabinet Tools required The following tools are required when installing the rack mount kit e Torque wrench with 2 Phillips
10. edure 19 53 1001802 01 20 Port Side Exhaust Kit Installation Procedure 53 1001802 01
11. g Phillips screw Port Side Exhaust Kit Installation Procedure 53 1001802 01 Install cabinet hardware 1 Determine how the DCX 4S can be oriented in the equipment cabinet so that the nonport side has access to intake air cool 2 Install clip nuts F in Figure 1 on page 6 or retainer nuts G in Figure 1 on page 6 in cabinet rail locations shown in Figure 2 on page 7 These nuts will secure the 10 32 screws that mount the Port Side Exhaust Kit shelf and DCX 4S to the cabinet For rails with round holes use clip nuts For rails with square holes use retainer nuts Note that Figure 2 on page 7 shows relative positions for these nuts in the cabinet rails to mount the shelf and DCX 4S You may mount the shelf and DCX 4S in 9 U of cabinet space higher or lower in the cabinet than shown FIGURE 2 wo 30 EN Clip and retainer nut locations on cabinet rails ooo ofo o ooo oe Clip or ai Nut Locations gt for DCX 4S ooo oofo oo o ooo Clip or Retainer am Nut Locations nn ea ae for Shelf i me o o 00 0 00 ofojofo Port Side Exhaust Kit Installation Procedure 53 1001802 01 Attaching Clip Nuts pee e for Round Hole Rails an o0000000 00 000 wo oloo w e ooo N oO o o o ey ooo N NI 7 lt Rail De o RTS ooo N A
12. h eh OOO 00 O 0O 0O 00 O 00 0 00 O 00D 0O 00O 0O O0 0O 00O 0 00 0O ww O mos et hr mee 700 0 CO 0 00 O CO 0 0C 0O00 0O 00O 6 Install the top rail inner bracket to the top rail assembly a Determine the size of the top rail inner bracket that you will need to install on the top rail so that the top rail will fit on the inside of the equipment cabinet rails Remove the appropriate bracket from the accessory kit Note that the accessory kit contains three sizes depending the depth of your equipment cabinet B in Figure 7 on page 13 Secure the top rail inner bracket to the top rail assembly with two 6 32 screws K 3 in Figure 7 on page 13 Tighten screws according to specifications under Torque requirements on page 13 7 Install the top rail assembly a Insert the top rail assembly with the top rail inner bracket attached down into the air duct assembly and then secure the top rail assembly to the air duct assembly with two 6 32 screws one screw on each side of the air duct assembly K 1 and K 2 in Figure 7 on page 13 Also refer to Figure 12 on page 18 Secure the top rail assembly to the rack Refer to Figure 12 on page 18 For rails with round holes Use two 10 32 screws with washers G in Figure 7 on page 13 on each end of the top rail assembly Tighten screws according to specifications under Torque requirements on page 13 For rails with square holes Port Side Exhaust
13. kit Port Side Exhaust Kit Installation Procedure 53 1001802 01 3 Install the shelf saddle E in Figure 7 on page 13 to the nonport side of the equipment cabinet Install the saddle in the same vertical location as where the shelf installs on the port side of the rack In using Figure 2 on page 7 as example if the shelf is installed in location 23 on the port side install the saddle in location 23 on the nonport side Ensure that the words THIS SIDE UP on the saddle face towards the port side of the rack refer to Figure 9 Secure the saddle to the equipment cabinet using four 10 32 screws with washers G in Figure 7 on page 13 two screws on each side of the saddle Tighten screws according to specifications under Torque requirements on page 13 FIGURE 9 Installing saddle to equipment cabinet yji SIA JU 2390ko PR Dag D g p D age p p Bo ea a f E Install g ae 3 g screws a Su g ae g s ay h gt 64 Port Side me 4 Exhaust E g 28 i he f 5 Install screws ad Lg a J g EEE 7 fe Nf et h 5 Q g aE 7 HA NOTE For rails with round holes use the clip nuts H in Figure 7 on page 13 on the rails for securing 10 32 screws For rails with square holes use the retainer nuts I in Figure 7 on page 13 Also refer to Figure 8 on page 14 4 P
14. lace the shelf D in Figure 7 on page 13 on the saddle then secure it to the cabinet rails using four 10 32 screws with washers G in Figure 1 on page 6 Tighten screws according to specifications under Torque requirements on page 13 Port Side Exhaust Kit Installation Procedure 15 53 1001802 01 FIGURE 10 Shelf installed in cabinet Be BHD bbb bb Boo Gnocca Install screws las eenma e a ees lt R i Bs Install screws i 0 lo Port Side a Tard v Exhaust 2 a li er 3 zsm Re K u D gt zu Re zp sA a ty ald gt gl d a ai y zu o Rs al E ka ME y X e NOTE For rails with round holes use the clip nuts on the front rails for securing 10 32 screws For rails with square holes use the retainer nuts H and in Figure 7 on page 13 Also refer to Figure 8 on page 14 Install the air duct assembly C in Figure 7 on page 13 by inserting it down into the side slot on the shelf Ensure that the tabs of the duct align and engage with the slots in the shelf Also refer to Figure 11 on page 17 Port Side Exhaust Kit Installation Procedure 53 1001802 01 FIGURE 11 Installing air duct into side slot on shelf e OOO00n0onnnR La e el A Fg C 1 8a teem ce 1S a Sh Soh St Sh Sok S
15. ntries Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products Dell Inc disclaims any proprietary interest in trademarks and trade names other than its own Regulatory Model Codes Brocade DCX 4S Brocade DCX 2 Port Side Exhaust Kit Installation Procedure 53 1001802 01 In this guide MOU 6 6 cp abet R hee RERPREREL RRR ERER DER ORR R da RE e aS a OPO aca cieege baton eee se Ree E Oe eee E E deb aereeee ree ee Rs 3 installation SUMOSUIMES o see eecir ce tk wena eh waka ere aan E a ae on 3 Installing the DCX 4S in equipment cabinet 0000 0 riris terian 4 Introduction Air flows into the PowerConnect B DCX 4S Backbone through its non port side and out through the exhaust vent on the side of the unit The Port Side Exhaust Mount Kit is designed to route this airflow out the exhaust vents on the port side of the unit while mounted in the equipment cabinet This document provides instructions to install a PowerConnect B DCX 4S Backbone in a 19 in 48 26 cm Electronic Industries Association EIA cabinet using the following Brocade Port Side Exhaust Mount Kits e Kit for cabinet rail to rail depth of 27 to 31 in 68 58 to 78 74 cm e Kit for cabinet rail to rail depth of 18 to 24 in 45 72 to 60 96 cm Safety Observe the caution notice in this manual The caution notice has an ID which is displayed in parentheses C015 Use this ID t
16. o locate the translation of this caution notice in the Brocade Product Safety Notices A CAUTION Use safe lifting practices when moving the product C015 NOTE A fully populated PowerConnect B DCX 4S weighs 103 50 kg 228 20 Ib with four FC8 48 port cards installed 192 ports and requires a hydraulic or assisted lift to install it Installation guidelines ATTENTION To ensure adequate cooling install the chassis with the air intake nonport side facing the cool air aisle Follow these general installation guidelines e The shelf in the kit is 1 U high so you need a total of 9 U of cabinet space to install the shelf and the PowerConnect B DCX 4S Backbone 1U is equal to 4 45 cm 1 75 in e To allow the quick removal of all power from the chassis use AC power sources that are easily accessible and located near the chassis e Verify that the additional weight of the chassis does not exceed the weight limits of the cabinet Port Side Exhaust Kit Installation Procedure 3 53 1001802 01 e Plan for cable management before installing the chassis Cables can be managed in a variety of ways such as by routing cables below the chassis to either side of the chassis through cable channels on the sides of the cabinet or using patch panels Refer to the product s DCX 4S Backbone Hardware Reference Manual for specific information e Ensure that one or two dedicated electrical branch circuits with the following characteristics are
17. rail to rail depth of 27 to 31 in 68 58 to 78 74 cm Be sure to use the 27 31 in Port Side Exhaust Kit for this installation Parts list The following parts list refers to items illustrated in Figure 1 on page 6 TABLE 1 Hardware for Port Side Exhaust Kit for 27 to 31 in 68 58 to 78 74 cm cabinets Item Description Quantity A Toa B Duct 1 C Shelf 1 D 10 32 x 5 in 1 27 cm Phillips screw blue Loctite on threads 12 E 10 32 x 63 in 1 60 cm Phillips screw with square cone washer 12 F 10 32 clip nut for cabinets that have rails with round holes 8 G 10 32 retainer nut for cabinets that have rails with square holes 8 H Alignment washer for cabinets that have rails with square holes 12 6 32 x 25 in 635 cm Phillips screw 2 Port Side Exhaust Kit Installation Procedure 5 53 1001802 01 FIGURE 1 Port Side Exhaust Kit assembly for 27 to 31 in 68 58 to 78 74 cm cabinets Port Side Exhaust D E F E LO 10 32 x 5 10 32 x 63 10 32 Clip Nut G H l 8 10 32 Retainer Nut Alignment Washer 6 32 x 25 Torque requirements Use the following torque settings when tightening screws that secure the rack mount kit and DCX 4S to the equipment cabinet TABLE 2 Torque requirements for mounting screws Screw size Torque 6 32 x 25 in 635 cm 8 75 in lbs 10 cm kg Phillips screw 10 32 x 63 in 1 60 cm 32 in lbs 36 86 cm k
18. screwdriver tip e Flathead screwdriver e Hydraulic or assisted lift with a minimum raise of 55 in 140 cm and a minimum capacity of 250 Ibs 113 kg Unpacking the PowerConnect B DCX 4S Use the following procedure to unpack the PowerConnect B DCX 4S A CAUTION Use safe lifting practices when moving the product CO15 4 Port Side Exhaust Kit Installation Procedure 53 1001802 01 NOTE A fully populated PowerConnect B DCX 4S weighs 103 50 kg 228 20 Ib with four FC8 48 port cards installed 192 ports and requires a hydraulic or assisted lift to install it 1 Unpack the PowerConnect B DCX 4S a b Cc Cut the bands that encircle the packaging Remove the lid and the kits and foam from the top of the chassis Lift the cardboard box off the chassis and remove the plastic bag from around the chassis Save the packing materials for use when returning the old chassis Leave the chassis on top of the plastic shipping tray if the chassis must be transported to the installation location 2 Use a pallet jack or other assisted lift to transport the new chassis to the installation area Doorways must be wider than 36 in 91 cm to accommodate the chassis on the pallet 3 Remove the Port Side Exhaust kit accessory kit packing foam and antistatic plastic from the chassis and set aside Installing with 27 to 31 in 68 58 to 78 74 cm kit Use the following procedures to install the DCX 4S Backbone in a cabinet with
19. t hardware 1 14 Determine how the DCX 4S can be oriented in the equipment cabinet so that the nonport side has access to intake air cool Install clip nuts H in Figure 7 on page 13 or retainer nuts l in Figure 7 on page 13 in cabinet rail locations shown in Figure 8 on page 14 These nuts will secure the 10 32 screws that mount the Port Side Exhaust Kit shelf and DCX 4S to the cabinet For rails with round holes use clip nuts For rails with square holes use retainer nuts Note that Figure 8 on page 14 shows relative positions for these nuts in the cabinet rails to mount the shelf and DCX 4S You may mount the shelf and DCX 4S in 9 U of cabinet space higher or lower in the cabinet than shown FIGURE 8 oO w o 29 Clip and retainer nut locations on cabinet rails Attaching Clip Nuts iia lt for Round Hole Rails R ooo n ofo o ooo ofo o i Pc Clip or re ae re a ______ Nut Locations y ooo for DCX 4S a oofoloo o Clip or Retainer eee Nut Locations ee po for Shelf i Ng 0 00 0 o0 ofojofofoo o 000000 ojofololoo o coolo oo 000 0 olojo oo o oOlofo00000000000 N NI Setup for Rails with Square Holes Retainer Nut Item G Screws clip nuts and retainer nuts for DCX 4S are provided in the DCX 4S hardware accessory
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