Dell UPS 5600R User's Manual
Contents
1. DC Bus AC DC Im gt Boost Charger DC DC Battery gt DC AC Inverter Output Filter Output Figure 27 5600W Line Interactive UPS Block Diagram Specifications 63 Troubleshooting The Dell Line Interactive Rack UPS is designed for durable automatic operation and issues alarms to alert you whenever potential operating problems occur Usually the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Active alarms and active notices are accompanied by an audible buzzer Accessing Alarms and Conditions The control panel provides troubleshooting information from two main menus e UPS status menu Access to all active alarms Event Log menu Access to the most recent 50 events which may include active and closed alarms UPS Status Menu From the UPS Status menu you can access the following screens for troubleshooting information Status summary screen The status summary screen provides information on both mode and load When there is a critical alarm the status summary screen changes from its normal white text on a blue background to dark amber text on an amber background Notice or alarm screens A separate screen appears for each active notice or alarm If there are no active alarms or notices the display reads2. Figure 25 Disconnecting the Internal Battery Connectors UPS Maintenance 57 5 Replace the UPS front cover see Figure 26 Figure 26 Replacing the UPS Front Cover Storing the UPS and Batteries If you store the UPS for a long period recharge the battery every 6 months by connecting the UPS to utility power The batteries charge to 90 capacity in approximately 4 hours However it is recommended that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative When to Replace Batteries When the status summary screen displays the UPS fault icon with the Service Battery alarm and the audible alarm sounds continuously the batteries may need replacing Contact your service representative to order new batteries NOTE With the user replaceable battery feature UPS batteries can be replaced easily without turning the UPS off or disconnecting the load 58 UPS Maintenance Testing Batteries For a battery test to run e The batteries must be fully charged The UPS must be in Normal mode with no active alarms e The load must be higher than 10 To test batteries 1 Connectthe UPS to utility power for at least 48 hours to charge the batteries 2 Press the button for one second to go to the main menu selection and sc
3. The option stops flashing Changing the Language Language selection is controlled through the user settings See Table 6 page 41 for information on available languages Display Functions The UPS provides useful information about the UPS itself load status events measurements identification and settings through the front panel display Startup Screen During startup the Dell logo startup screen displays for five seconds and then defaults to the UPS status summary screen The display automatically returns to the UPS status summary screen when no button has been pressed for 15 minutes and no other screen has been locked by a user When you return to the status summary screen press the button for longer than one second to exit back to the menu selections Selecting UPS Status from the main menu list lets you to scroll through all of the UPS status menu screens including the status summary screen 34 Operation Screen Locked To lock a screen press the W button The current view stays locked and does not automatically return to the default screen after time out When the screen is locked the image of a key appears on the UPS status summary screen just to the left of the status icon See Figure 21 Pushing any button returns the normal button function unlocks the screen and removes the lock symbol Input gv gouz agh Ou tput 220 60410007 100min aaa Figure 21 A Locked Screen Only
4. Input 220 60 Output 220 60H 1000 50 100min prc Bypass Mode The UPS is operating in Bypass mode through the static bypass switch The status icon and background of the icon are flashing Battery mode is not available 18 220 605 Output 220 60 1000 50 100min aE UPS in Overload Condition The status icon and background of the icon are flashing 8 220 60 Output 220 604 1000 50 100min rotte Bad Battery Detected or Battery Disconnected The status icon and background of the icon are flashing along with the outer shell of the battery symbol at the bottom Input 220 60 Output 220 60 1000 50 100min p UPS General Alarms Active The status icon and background of the icon are flashing 36 Operation Table 3 Status Summary Screens continued Status Summary Screen Description Battery Test Status Input y G0 220 The UPS is performing a battery test Output 220 60 10007 50 100min as Normal Mode Input a 220 60H The UPS is operating in Normal mode from utility power The UPS monitors and 220 60 1000 charges the batteries as needed and provides filtered power protection to your 100min equipment Standby Mode Input y 60H 220 When the UPS is turned off and remains connected to utility power the UPS is Output ia i a 220 604 10007 in Standby mode and utility power supplies the connected equipment The UPS 50 100min is not sup
5. Do not stand or step on any components in the rack Safety Warnings A WARNING Slide rail mounted equipment is not to be used as a shelf or work space Do not add weight to slide rail mounted equipment Safety Warnings Installation This chapter explains e Equipment inspection e Unpacking the cabinet e UPS rear panels UPS setup and installation including the External Battery Module EBM e Remote Emergency Power off REPO installation Initial startup Inspecting the Equipment If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative 12 Installation Unpacking the Cabinet AN CAUTION Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock AN CAUTION The cabinet is
6. Alarm 68 exceeded the maximum allowable limits Continuous Alarm The UPS turns off the charger until the next power recycle Contact your service representative Charger Failure A battery charger fault has been Alarm 34 detected Continuous Alarm The UPS turns off the charger until the next power recycle Contact your service representative Inverter AC Under Voltage The UPS has detected Alarm 1 abnormally low inverter voltage i levels Continuous Alarm The UPS transfers to Bypass mode if supporting the load Rectifier Input Over Current The UPS has detected that Alarm 26 rectifier input current limits have been exceeded Continuous Alarm The UPS transfers to Battery mode if supporting the load Inverter Output Over The UPS has detected that the Current inverter output current limits Alarm 27 have been exceeded Continuous Alarm The UPS transfers to Bypass mode if supporting the load DC Link Over Voltage The link or rail voltage has Alarm 28 exceeded its upper threshold limit Continuous Alarm The UPS transfers to Battery mode if supporting the load Rectifier Fault The UPS has detected a fault in Alarm 30 the rectifier circuit while attempting recovery from Bypass mode or Converter mode Continuous Alarm Contact your service representative 68 Troubleshooting Table 15 Typical Alarms and Conditions continued Alarm or Condition Possible Caus
7. Management Card See Figure 23 for the location of the communication bay It is not necessary to shut down the UPS before installing a communication card 1 Remove the slot cover secured by two screws Retain the screws 2 Insert the communication card into the slot 3 Secure the card with the retained screws Figure 23 Dell Network Management Card For details on disabling control commands from the Dell Network Management Card see the Control Commands from Serial Port setting on page 42 Refer to the Dell Network Management Card User s Guide for more information 54 Additional UPS Features Dell UPS Management Software Each Dell Line Interactive Rack UPS ships with Dell UPS Management Software Dell UPS Management Software provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information If there is a power outage and the Dell Line Interactive Rack UPS battery power becomes low the software can automatically shut down your computer system to protect your data before the UPS shutdown occurs For details on disabling control commands from the software see the user setting for Control Commands from Serial Port setting on page 42 Additional UPS Features 55 UPS Maintenance This chapter explains how to e Care for the UPS and batteries e Transport the UPS e Store
8. No Active Alarms Battery status screen The battery status screen indicates the battery charge mode the percent the battery is charged and the runtime with the present load level LA NOTE When an alarm is active the control panel automatically displays an active alarm screen unless the screen lock is enabled by the user To access troubleshooting information using the UPS status menu screen l Pressthe button for one second or longer to go to the UPS status menu screen 2 Pressthe W button to access the UPS Status Summary screen 3 Pressthe gt button to access the notice and alarm screens The UPS Status Summary screen provides load information The status icon indicates the UPS operating mode see Table 3 on page 36 4 Use the gt button to scroll through the notice and alarm screens 5 After scrolling through all alarms press the gt button to access the battery status screen 64 Troubleshooting Event Log Menu From the Event Log menu you can access the last 50 events which includes events notices and alarms arranged from newest to oldest Events are silent conditions that are recorded in the Event Log as status information such as Clock Set Done Events do not require a response Notices and alarms are records of when events occurred and if applicable when they were cleared e Notices including active notices are recorded in the Event Log Active notices such as UPS on Battery are
9. Operation Configuring Automatic on Battery Shutdown If set to Off default the load segment turns off only when commanded manually by the button an external command or through the display Control gt Load Segments If set to zero seconds 0s the load segment turns off automatically when the UPS on Battery state activates If you select a value the load segment turns off automatically after the selected delay while the UPS operates on battery but the shutdown is cancelled if the utility returns before the delay has expired To set the shutdown times for each load segment l Pressthe button for longer than one second to go to the main menu selection and scroll down to the Settings menu using the gt button 2 Pressthew button to enter the Settings menu 3 Usethe gt button to scroll to the Automatic on Battery Shutdown option and press the W button The options display and the current settings flash when selected Set the shutdown delay for one load segment using the and gt buttons Press the W button to confirm Set the shutdown delay for the other load segment if applicable Nn Ui A Press the V button to confirm Operation 49 Configuring Battery Settings Configure the UPS settings for an installed EBM including whether to run automatic battery tests and automatic restart configuration Configuring the UPS for an EBM If the UPS is not configured for the EBM the UPS reports less battery t
10. REPO contacts are normally open A WARNING The REPO circuit is an IEC 60950 safety extra low voltage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation CAUTION The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The REPO switch must have a minimum rating of 24 Vdc and 20 mA and be a dedicated latching type switch not tied into any other circuit The REPO signal must remain active for at least 250 ms for proper operation 24 Installation AN CAUTION To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated NOTE For Europe the emergency switch requirements are detailed in Harmonized document HD 384 48 S1 Electrical Installation of the Buildings Part 4 Protection for Safety Chapter 46 Isolation and Switching REPO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO 4 0 32 mm 12 22 AWG 0 82 mm 18 AWG NOTE The pins must be open to keep the UPS running If the UPS shuts down because the REPO connector pins are shorted restart the UPS by re opening the REPO connector pins and turning on the UPS manually Maximum resistance in the shorted loop is 10 ohm NOTE Always test the REPO function before applying your critical load to avoid accidental
11. UPS Status 5o date voto ted ed evo le 35 Event LOG atasi orii ester np e D ede TR e peli 38 Measurement iii serere ER b aD ad ned pa Aa 39 Control SCheens aoreet Eat de Ne TEN alia 40 IdertifiGatiOn ii ALEenRERERXARGO ER FRISEUR pM 41 Settilids irrita mt lella dl f puro feet o 41 Transferring the UPS Between Modes 45 Transferring from Normal to Bypass Mode 45 Transferring from Bypass to Normal Mode 46 Retrieving the Event Log 0 ccc cece cece eee eee eee ees 46 Behavior on Overload 0 00 cece eee e eee tenet eens 46 Configuring Load Segments 0000 ccc ee cence cece eee eaees 47 Controlling Load Segments Through the Display 47 Configuring Automatic Start Delay 0 cece eee eee 48 Configuring Automatic on Battery Shutdown 020005 49 Configuring Battery Settings 50 Configuring the UPS for an EBM c cece e eee eee 50 Running Automatic Battery Tests 51 Configuring Automatic Battery Tests 51 Configuring Automatic Restart 0 00 ccc cece eee nnn 51 Additional UPS Features RS 232 and USB Communication Ports cee eeeeeeeeaes 52 Dell Network Management Card Optional 54 Dell UPS Management Software cc ceee cece ee eeaees 55 6 UPS Maintenance UPS and Battery Care 0 0 0
12. Vac input 5600W 230V model is phase to neutral 50 60 Hz Flexible metal conduit recommended for ease of service and maintenance Wall 2 Pole Breaker Line AC Mains eas UPS lo Neutral Figure 17 Circuit Breaker Diagram Installation 27 To hardwire the UPS input 1 Switch off utility power at the distribution point where the UPS will be connected Be absolutely sure there is no power 2 Remove the terminal block cover four screws and retain 9 Figure 18 Removing the Terminal Block Cover 3 Puncha hole in the terminal block cover for the input conduit using a Greenlee punch or similar device The hole accommodates 3 4 or 1 IMC conduit 4 Pull the input wire through the conduit leaving approximately 2 ft 0 5m of exposed wire Attach a flexible metal fitting to the end of the conduit 5 Insert the conduit through the wiring access entry and attach the conduit fitting to the panel Strip 0 5 1 5 cm of insulation from the end of each incoming wire 28 Installation Terminal Position 1 2 3 3 NDS Or DO SIC li Figure 19 UPS Input Terminal Block Table 1 UPS Wiring Specifications Connect the input and ground wires to the terminal block according to Figure 19 and Table 1 Terminal Terminal Wire Wire Function Position UPS Wire Function Size Rating Tightening Torque Input l Input Groun
13. announced by an intermittent beep Notices do not normally require a response Alarms including active alarms are recorded in the Event Log Active alarms are announced by an intermittent beep Examples are Output Overload and Heatsink Overtemperature Active alarms require a response The UPS Status menu displays by default To access troubleshooting information using the Event Log menu 1 Press the lt button for one second to go to the main menu selection and scroll down to the Event Log menu using the gt button 2 Click the V button to enter the Event Log list 3 Scroll through the listed events notices and alarms using the gt or lt button Typical Alarms and Conditions Table 15 describes typical alarms and conditions Table 15 Typical Alarms and Conditions Alarm or Condition Possible Cause Action The UPS does not provide or indicate the expected backup time The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your service representative Power is not available at the UPS output receptacles The UPS is in Standby mode Supply power to the connected equipment by pressing the On Off button until the front panel displays the UPS status summary screen The UPS does not start The LCD is off Power is not connected Check the power connections Also ensure that the battery is connec
14. ccc cect eee meh 56 Transporting the UPS 0 cece eect eens 56 Storing the UPS and Batteries 000 c cece cece eee eee 58 When to Replace Batteries 0 0000 e eee ee eee eee 58 Testing Batteries ili beeen de nena ds 59 Updating the UPS Firmware cece cece cence teens 59 7 Specifications 8 Troubleshooting Accessing Alarms and Conditions cece eeeeeaes 64 UPS Status MENU 5 5 0 e cata den rae a SA Mabe alone 64 Event Log Menu i e ceed eid ered dd 65 Typical Alarms and Conditions cece eee eee eee eee 65 Silencing the Alarm cece cece e eee eee eee nena 69 Table of Contents Introduction The Dell Line Interactive Rack uninterruptible power system UPS protects your sensitive electronic equipment from basic power problems such as power failures power sags power surges brownouts and line noise Power outages can occur when you least expect them and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the Dell Line Interactive Rack UPS you can safely eliminate the effects of power disturbances and guard the integrity of your equipment The UPS s flexibility to handle an array of network devices makes it the perfect choice to protect your LANs servers workstat
15. changes to Manual Bypass Command Sent The Bypass mode icon gt flashes indicating Bypass mode Operation 45 Transferring from Bypass to Normal Mode To transfer from Bypass to Normal mode l Pressthe button for longer than one second to go to the main menu selection and scroll down to the Control menu using the gt button 2 Pressthe V button to enter the Control menu 3 Select Go to Normal The text on the screen changes to Normal Command Sent The Normal mode icon ee flashes indicating Normal mode Retrieving the Event Log To retrieve the Event Log l Pressthe button for longer than one second to go to the main menu selection and scroll down to the Event Log menu using the button 2 Pressthe W button to enter the Event Log list 3 Scroll through the listed events notices and alarms using either the lt button or the gt button Behavior on Overload See Table 7 for an explanation of how the UPS responds to an overload condition Table 7 Behavior on Overload Overload Severity Load Level On Utility Power On Battery Level 1 100 to 101 Overload alarm and supports Overload alarm and supports load until load indefinitely low battery shutdown level is reached Level 2 102 to 110 Overload and Level 2 Transfers to Fault mode in 12 seconds Overload alarms and 1 sec or when low battery shutdown supports load indefinitely level is reached Level 3 gt 110 Overload Level 2 Over
16. is installed see Configuring the UPS for an EBM on page 50 To change other factory set defaults see Operation on page 31 If you installed an optional REPO test the REPO function Activate the external REPO switch Verify the status change on the UPS display Deactivate the external REPO switch and restart the UPS NOTE Dell recommends setting the date and time NOTE At initial startup the UPS sets system frequency according to input line frequency input frequency auto sensing is enabled by default After initial startup auto sensing is disabled until manually re enabled by output frequency setting NOTE At initial startup input voltage auto sensing is enabled by default After the subsequent startup auto sensing is disabled until manually re enabled by output voltage setting NOTE The internal batteries charge to 90 capacity in less than 4 hours However Dell recommends that the batteries charge for 48 hours after installation or long term storage Installation Operation This chapter contains information on how to use the UPS including UPS startup and shutdown Control panel and display functions Retrieving the Event Log Transferring the UPS Between Modes Behavior on overload Configuring load segments battery settings and automatic restart UPS Startup and Shutdown To start up or shut down the UPS see Starting the UPS on page 31 Starting the UPS on Battery on page 32 UPS Shutd
17. load loss A Remove Jumper if Installed Figure 16 REPO Connector To install the REPO switch 1 2 3 Verify that the UPS is off and disconnected from utility power Remove the REPO connector from the accessory kit NOTE Verify that there is no jumper installed in the REPO connector If a jumper is installed remove it before connecting to the REPO port See Figure 16 Connect the REPO connector to the REPO port labeled IN on the UPS rear panel Installation 25 26 CAUTION If you are daisy chaining the REPO function observe the following connection requirements to avoid unintentional shutdown of the UPS e The left pin of the REPO port labeled OUT on the first UPS must be connected to the left pin of the REPO port labeled IN on the second UPS e The right pin of the REPO port labeled OUT on the first UPS must be connected to the right pin of the REPO port labeled IN on the second UPS Optional If you are daisy chaining the REPO function with another UPS you can shut down the entire system using a single switch Connect the second REPO connector to the REPO port labeled OUT NOTE A separate contact must simultaneously cause UPS input AC power to be removed Connect the switch or circuit to the REPO connector on the UPS rear panel using insulated 0 75 mm 0 5 mm 18 20 AWG wire Optional If you are daisy chaining the REPO function with another UPS
18. on the language selection The first row of each event screen contains the date MM DD YYYY and time hh mm ss at which the event occurred The second row contains the type of event and code The event description begins on the third row and may continue to the fourth row The bottom right corner of the event screen displays two numbers an ordering number of the event in the log followed by the total number of events in the log If there are no events in the log the event screen displays No events in log See Retrieving the Event Log on page 46 38 Operation Measurements The measurements screens provide useful measurement information on Output watts VA current power factor voltage and frequency Input voltage and frequency Battery voltage and percentage charged Instantaneous Headroom Watts remaining Peak Headroom Watts the remaining watts available to support the load at peak demand includes the date and timestamp of the peak demand Peak Consumption Watts the peak power demand on the UPS includes the date and timestamp of the peak demand Present kWh Consumption the kWh demand on the UPS averaged over the past hour Cumulative kWh Consumption the total kWh usage includes the date and timestamp since it was last reset Operation 39 Control Screens Table 5 describes the available control screens Table 5 Control Screens Control Screens Description Go to Bypass Transfers the UP
19. or there is no load Low speed when the load is lt 80 High speed when the load is gt 80 or the UPS is in Battery mode Surge Suppression ANSI IEEE C62 41 1991 Category B3 Safety Conformance UL 1778 4th Edition UL 1778 4th Edition CSA C22 2 CSA C22 2 No 107 3 No 107 3 IEC EN 62040 1 1 IEC EN 60950 1 Safety Markings UL cUL VCCI UL cUL CE GS GOST BSMI S MARK KC NRCS C tick COC EMC Class A FCC Part 15 ICES 003 VCCI IEC EN 62040 2 EN 55022 CISPR 22 ICES 003 CNS14757 2 AS NZS 62040 2 FCC Part 15 KN22 GB7260 2 EN 55024 CISPR 24 62 Specifications Table 14 Battery Configuration 5600W 18 216V 7 2 Ah internal batteries 18 216V 7 2 Ah EBM Battery Type CSB GP1272 7 2 Ah or YUASA NP7 12 7Ah Voltage 5600W 216 Vdc internal 216 Vdc 30A EBM Fuses UPS 2 30A fuses EBM 2 30A fuses Type Sealed maintenance free valve regulated lead acid Charging Approximately 4 hours to 90 usable capacity at nominal line and no supplementary power supply load Monitoring Advanced monitoring for earlier failure detection and warning Battery Runtimes 5600W internal batteries 5 5 minutes at full load 17 minutes at half load 5600W with one EBM attached 19 minutes at full load 45 minutes at half load Battery runtimes are approximate and vary depending on the load configuration and battery charge Input Input Filter Bypass
20. the equipment and save this manual for future reference A DANGER Observe the following instruction to help prevent an imminently hazardous situation which if not avoided will result in death or serious injury This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS A WARNING Observe the following instructions to help prevent a potentially hazardous situation which if not avoided could result in death or injury Only qualified service personnel such as a licensed electrician shall perform the electrical installation Risk of electrical shock This UPS contains its own energy source batteries The output receptacles may carry live voltage even when the UPS is not connected to an AC supply Do not remove or unplug the input cord when the UPS is turned on This removes the safety ground from the UPS and the equipment connected to the UPS e To reduce the risk of fire connect only to a circuit provided with branch circuit overcurrent protection with an ampere rating in accordance with the National Electrical Code NEC ANSI NFPA 70 or your local electrical code UPS Output Power 208V 230V 5600W 40A 32A Europe 35A North America To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Am
21. your service representative immediately and remove the load Silencing the Alarm Press any button on the control panel to silence the alarm Check the alarm condition and perform the applicable action to resolve the condition If any new alarm becomes active the audible alarm resumes overriding the previously silenced alarm Troubleshooting 69
22. Connector Breakers Receptacles Block Screw Load Segment 1 Figure 4 5600W 208V Rear Panel Four IEC 320 C19 Receptacles UPS REPO Ports Load Segment 1 ia Output Circuit Communication Bay Breaker USB Port RS 232 Port Ground Screw Figure 5 5600W 230V Rear Panel Installation 15 UPS Front Panel This section shows the front panel of the Dell Line Interactive Rack UPS On Off Button LCD Panel 6 Scroll Button Up or Back Scroll Button Down or Forward Select Button Figure 6 The Dell Line Interactive Rack UPS Front Panel 16 Installation Rackmount Setup AN CAUTION The cabinet is heavy see page 60 1 Dell strongly recommends to remove the battery tray from the UPS before lifting 2 Lifting the cabinets into the rack requires a minimum of two people AN CAUTION Removing the batteries should be performed or supervised by personnel knowledgeable about batteries and the required precautions Keep unauthorized personnel away from batteries AN CAUTION If installing an optional EBM install the EBM directly below the UPS K NOTE Mounting rails are required for each individual cabinet To install the UPS and optional EBM in a rack 1 Remove the internal battery trays from the UPS Loosen the thumbscrew on the battery retaining bracket and remove the bracket see Figure 7 Figure 7 Removing the Battery Retaining Bracket Installation 17 Pull the battery trays o
23. Date mm dd yyyy 01 01 2009 Time hh mm ss 12 00 00 NOTE The date format is dependent on the language selection NOTE Time is a 24 hour clock Control Commands from Serial Enabled Disabled Enabled Port If Enabled control commands are accepted through the serial port USB ports or option card If Disabled configuration and load control commands are restricted to LCD only Output Voltage Auto sensing 200V 208V 220V 230V 240V Auto sensing Output Frequency 50Hz 60Hz Auto sensing Auto sensing Overload Alarm Level 10 20 30 100 If 100 the UPS issues an Output Overload alarm at load gt 100 NOTE Output Overload Level 1 by default is set to 100 and is configurable from 10 to 100 in 10 increments through the LCD setting menu This feature allows customers to be alerted before the UPS has reached its rated capacity limits 100 Automatic Start Delay Off 0s 1s 2s 32767s 0s See Configuring Load Segments on page 47 Automatic on Battery Shutdown Off 0s 1s 2s 32767s Off See Configuring Load Segments on page 47 Start on Battery Enabled Disabled Enabled NOTE Battery start is disabled from the factory and remains disabled until the UPS has been powered from utility and enters Standby mode After the UPS has been started once from utility the Start on Battery feature is automatically enabled If this i
24. Dell Line Interactive Rack UPS 5600W User s Guide H955N J731N K812N www dell com support dell com Notes and Warnings NOTE A NOTE indicates important information that helps you make better use of your product CAUTION A CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage incidents WARNING A WARNING indicates a potentially hazardous situation which if not avoided could result in death or injury DANGER A DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER Observe the following instruction to help prevent an imminently hazardous situation which if not avoided will result in death or serious injury e This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS gt ee BE Information in this document is subject to change without notice 2009 Dell Inc All rights reserved Reproduction in any manner whatsoever without the written permission of Dell Inc is strictly forbidden Trademarks used in this text Dell and the DELL logo are trademarks of Dell Inc Greenlee is a registered trademark of Greenlee Textron National Electrical Code and NEC are registered trademarks of National Fire Protection Association Inc Phillips is a registered trademark of P
25. S system to internal Bypass mode When the Go to Bypass command is issued the screen immediately shows the message for five seconds Manual Bypass Command The option then changes to Go to Normal When the Go to Normal command is issued the screen immediately shows the message Normal Mode Command Sent for five seconds The option then changes to Go to Bypass Battery Test Schedule Battery Test yes Cancel Battery test no Starts a manual battery test See Testing Batteries on page 59 Reset Error State Reset Alarms yes no Manually clears any latched alarms such as bad battery detected overload or DC Bus OV UV If a bad battery alarm was also active reset the battery test status to Not Tested Load Segments Load segment 1 on off Load segment 2 on off These on off commands override automatic load segment on off controls made by the Automatic Start Delay and Automatic On Battery Shutdown settings See Configuring Load Segments on page 47 Restore Factory Settings Restore Factory Settings yes no Available only in Standby mode Restoring the factory settings e Returns all user configurable EEPROM settings to default factory settings Resets all pending on off commands Clears the Event Log and resets all time stamps Resets the battery test status nitiates the Self Diagnostics test 40 Operation Identification The identification screens display the fol
26. a warning notice Dell recommends that you replace the batteries soon Service Battery Alarm 149 Continuous Alarm A faulted battery string has b een detected and as a result the charger is disabled Contact your service representative Utility Not Present Alarm 59 Intermittent Alarm ore tility level has fallen below the tility Not Present threshold typically lt 25 to 50V Transfer to battery if supporting load Power down if not supporting load Bypass Not Available Alarm 105 li tility is outside of the bypass mits defined in the UPS Check the bypass settings See Settings on page 41 Input AC Over Voltage Alarm 6 Intermittent Alarm l tility voltage exceeds the maximum operating range The UPS transfers to Battery mode if supporting load Input AC Under Voltage Alarm 7 Intermittent Alarm Utility voltage is below the minimum operating range The UPS transfers to Battery mode if supporting load Input Under Over Frequency Alarm 8 Intermittent Alarm The utility frequency is out of u sable frequency range The UPS transfers to Battery mode if supporting load Site Wiring Problem Alarm 194 Continuous Alarm An alarm triggers when the d n ifference between ground and eutral voltage is gt 15V Have a qualified electrician correct the wiring problem If the UPS is not wired with a neutral w
27. bient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock Safety Warnings 9 If the UPS requires any type of transportation disconnect the internal UPS batteries before transporting see page 56 CAUTION Observe the following instructions to help prevent a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage incidents Servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and the required precautions Keep unauthorized personnel away from batteries Batteries can present a risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries 5 Disconnect the charging source prior to connecting or disconnecting battery terminals Determine if the battery is inadvertently grounded If inadvertently grounded remove the utility source from the ground Contact with any part of a grounded battery can result in electrical shock The likelihood
28. connect the REPO port labeled OUT to the REPO port labeled IN on the next UPS Continue for each UPS On the last UPS in the daisy chain connect a REPO connector without a jumper in the REPO port labeled OUT Verify that the externally connected REPO switch is not activated to enable power to the UPS output receptacles For hardwired models continue to the following section Hardwiring the UPS Input Otherwise continue to UPS Initial Startup on page 30 Installation Hardwiring the UPS Input A WARNING Only qualified service personnel such as a licensed electrician shall perform the electrical installation Risk of electrical shock The Dell Line Interactive Rack hardwired models require a dedicated branch circuit that meets the following requirements 5600W 208V models only 40A 2 pole circuit breaker to provide short circuit and overcurrent protection 5600W 230V models only 32A for Europe or 35A for North America 2 pole circuit breaker to provide short circuit and overcurrent protection The protection device requires a two pole disconnection device between the UPS output and the load see Figure 17 The breaker must be wall mounted and be readily accessible to the operator For Europe the breaker must meet the IEC EN 60934 standard and have a contact air gap of at least 3 mm 200 240 Vac Single phase 5600W 208V model is phase to phase can also be used on a split phase 120 240
29. d 2 L2 Neutral In 5 26 16 mm 2 49 Nm 22 Ib in 10 6 AWG i 3 L1 In Use a minimum 10 AWG for equipment grounding wire 75 C copper wire minimum 8 AWG for input line and neutral wires 75 C copper wire minimum 7 8 Replace the terminal block cover Continue to the following section UPS Initial Startup Installation 29 UPS Initial Startup To start up the UPS 1 2 3 4 o c 30 Verify that the internal batteries are connected If an optional EBM is installed verify that the EBM is connected to the UPS Verify that all load segment circuit breakers are in the ON position Switch the main utility breaker on The UPS front panel display illuminates The Dell startup screen changes to the UPS status summary screen The UPS front panel display shows the flashing Standby icon Press the button on the UPS front panel After the startup is complete the status icon changes to the appropriate icon based on the UPS operating mode see Table 3 on page 36 On the UPS status control panel press the gt button to check for active alarms or notices Resolve any active alarms before continuing See Troubleshooting on page 64 If there are no active alarms a No Active Alarms message appears Verify that the Normal icon appears on the UPS status summary screen indicating that the UPS is operating normally and any loads are powered see Table 3 on page 36 If an optional EBM
30. e Action Inverter Fault Alarm 31 Continuous Alarm The UPS has detected a fault in the inverter circuit while attempting a recovery from Bypass mode or Converter mode Contact your service representative Heatsink Over Temperature Alarm 73 Continuous Alarm The UPS has detected that one of its heat sinks has exceeded the maximum defined operating temperature Possible fan failure The UPS transfers to Bypass mode if available If the bypass is not available or the UPS is in power on or standby mode the UPS transfers to fault mode Ensure that the fans are spinning and that the air intake vents on the UPS are not blocked Once the maximum temperature is reached the UPS shuts down Fatal EEPROM Fault Alarm 53 Continuous Alarm There is EEPROM data corruption due to a failed device or incorrect flash upgrade Contact your service representative Output Short Circuit Alarm 58 Continuous Alarm The UPS has detected an abnormally low impedance placed on its output and considers it a short circuit If the UPS is in Normal mode the UPS transfers to Bypass mode if available otherwise the UPS shuts down after three to five line cycles If the UPS is in Battery mode the UPS shuts down after three to five line cycles Fan Failure Alarm 193 Continuous Alarm The UPS has detected that one or more fans are not functioning properly This is an alarm only Contact
31. han one second to confirm Set the other load segment if applicable Operation 47 Configuring Automatic Start Delay You can configure a load segment to turn on automatically after the utility power returns if it was shut down by The button An external command with auto restart option Battery under voltage state Automatic on battery shutdown command You can specify the restart delay time for cach load segment select zero seconds 0s is the default to restart immediately select 1 32767 seconds to delay for the specified time or select Off To set the restart delay times for cach load segment 1 E ED 70 7 48 Press the button for longer than one second to go to the main menu selection and scroll down to the Settings menu using the gt button Press the W button to enter the Settings menu Use the gt button to scroll to the Automatic Start Delay option and press the W button The current setting for the option flashes when selected Set the restart delay for one load segment using the and gt buttons Press the W button to confirm Set the restart delay for the other load segment if applicable Press the W button to confirm NOTE Load segment On Off commands issued through the Control menu override the user settings for load segments NOTE There is an additional built in one second delay between closing load segment 1 and 2 when an On command is issued for both segments at the same time
32. heavy see page 60 Use caution to unpack and move the cabinet Use care when moving and opening the carton Leave the components packaged until ready to install To unpack the system l Open the outer carton and remove the accessories packaged with the cabinet see Figure 2 Figure 2 Unpacking the Cabinet Installation 13 CAUTION The cabinet is heavy see page 60 Lifting the cabinets into the rack requires a minimum of two people 2 With one person on each side carefully lift the cabinet out of the outer carton using the handles on the cardboard and set it on a flat stable surface see Figure 3 Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion v l Figure 3 Lifting the Cabinet 3 Discard or recycle the packaging in a responsible manner or store it for future use 14 Installation UPS Rear Panels This section shows the rear panels of the Dell Line Interactive Rack models Two NEMA L6 30R Receptacles Load Segment 2 Output Circuit Breaker UPS Communication Bay USB Port REPO Ports RS 232 Port EBM Connector Output Circuit Breaker Six IEC 320 C13 Receptacles Load Segment 2 de VI J ji DI EX C il ZN AS Block Input Terminal EBM Output Circuit Four IEC 320 C19 Input Terminal Ground
33. hillips Screw Company Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products Dell Inc disclaims any proprietary interest in trademarks and trade names other than its own August 2009 164201871 1 Table of Contents 1 Introduction Finding Information 8 Safety Warnings Installation Inspecting the Equipment 0c eee eee eee 12 Unpacking the Cabinet 0 0 0 cece eee eee ees 13 UPS Rear Panels eu iii bidielle 15 UPS Front Panel ii a ee ee ee 16 Rackmount Setup 02 0 c cece e eee eee eee eens 17 Installing the EBM 0 ccc ccc I I IIR 23 Installing the UPS llo LR EI ee Shey de ee aes 24 Installing Remote Emergency Power off ee ee eaee 24 Hardwiring the UPS Input 0 0c cece ee eee eee eee 27 UPS Initial Startup colo p iR koe bee hee Ye Bk 30 Operation UPS Startup and Shutdown cee e eee eee eee 31 Starting tie UPS seb ekki wae Soda atin ad od cia Seeders 31 Starting the UPS on Battery LL 32 UPS Sh tdown 212r Ve ila ila ai 32 Control Panel Functions 0 00 cece eee eee eee eee eee 33 Changing the Language 0 ccc cece cece eee eens 34 Table of Contents Table of Contents Display Functions 2 00 e eee eee 34 Startup Screen eoe aoei A A e 34 Sergen Locked zi eR Viena en a at iaia 35
34. ime remaining on the UPS front panel and to any remote software You may receive a shutdown warning prematurely To ensure maximum battery runtime when using power management software configure the UPS for the EBM l Press the button for longer than one second to go to the main menu selection and scroll down to the Settings menu using the gt button 2 Pressthe W button to enter the Settings menu 3 Usethe gt button to scroll to the External Battery Modules option and press the W button The battery number value begins to flash 4 Setthe battery number value using the and gt buttons Configuration Setting UPS only internal batteries 0 default UPS 1 EBM l NOTE Runtime is automatically adjusted based on present load levels and whether an EBM is configured 5 Press the V button to confirm 50 Operation Running Automatic Battery Tests The automatic discharge test enabled by default runs during the transition from Float to Rest mode After the test completes the charge cycle restarts to completely charge the batteries and then continues to Rest mode normally The automatic test runs approximately once every three months and does not run again until after three more Float to Rest mode transitions If a manual battery test is requested the automatic battery test timer is reset so it will not run for the next three months For an automatic battery test to run The Automatic Battery Tests setting m
35. ional cabinets Figure 11 Securing the Cabinet 20 Installation 8 Install the UPS battery trays see Figure 12 Figure 12 Installing the Battery Trays Installation 21 9 Replace the battery retaining bracket see Figure 13 10 Tighten the thumbscrew K NOTE A small amount of arcing may occur when connecting the batteries This is normal and does not damage the unit or present any safety concern 11 Connect each internal battery connectors and attach to the battery retaining bracket between the studs Figure 13 Replacing the Battery Retaining Bracket and Connecting the Internal Battery Connectors 22 Installation 12 Snap the UPS front cover into place see Figure 14 Figure 14 Installing the UPS Front Cover Installing the EBM K NOTE A small amount of arcing may occur when connecting an EBM to the UPS This is normal and will not harm personnel Insert the EBM cable into the UPS battery connector quickly and firmly To install the optional EBM 1l Plug the EBM cable into the UPS battery connector see Figure 15 Figure 15 EBM Installation Installation 23 Installing the UPS To install the UPS l If you plan to use Dell UPS Management Software connect your computer to the USB port using the supplied cable For more information about communication options see page 52 2 lfyourrack has conduc
36. ions and other electrical equipment Figure 1 shows the Dell Line Interactive Rack UPS e e Figure 1 The Dell Line Interactive Rack UPS 6 Introduction Providing outstanding performance and reliability the UPS s unique benefits include Buck and Boost voltage regulation that ensures regulated voltage to your load by correcting voltage fluctuations The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery 4U size that fits any standard 48 cm 19 rack Start on battery capability for powering up the UPS even if utility power is not available Maintenance is simplified by allowing the safe replacement of batteries without powering down the UPS Extended runtime with an optional External Battery Module EBM Emergency shutdown control through the Remote Emergency Power off REPO ports Two standard communication ports USB and RS 232 serial port Optional Dell Network Management Card with enhanced communication capabilities for increased power protection and control Advanced power management with the Dell UPS Management Software for graceful shutdowns and power monitoring Sequential shutdown and load management through separate receptacle groups called load segments Firmware that is easily upgradable without a service call Backed by worldwide agency approvals Introduction 7 Findi
37. ire Site Fault should be disabled in the Settings menu see page 41 Remote Emergency Power Off Alarm 12 Continuous Alarm The external contacts in the rear of the UPS are configured for REPO operation and they h ave been activated The UPS de energizes the load and enters Standby mode See Installing Remote Emergency Power off on page 24 for more information Output Overload Alarm 25 Continuous Alarm The load level is at or has exceeded the configurable threshold limit for a Level 1 Overload condition The UPS can support the load indefinitely at this load level The alarm clears when the load drops below 5 of the set point Troubleshooting 67 Table 15 Typical Alarms and Conditions continued Alarm or Condition Possible Cause Action Output Overload Level 2 The load level is gt 101 and Remove some of the equipment from the Alarm 159 lt 110 of the UPS rating UPS The UPS continues to operate but Continuous Alarm transfers to Fault mode in two minutes The alarm clears when the load drops below 5 of the set point Output Overload Level 3 The load is gt 110 of the UPS Alarm 162 rating Continuous Alarm Remove some of the equipment from the UPS The UPS continues to operate but transfers to Fault mode in 300 ms to one second The alarm clears when the load drops below 5 of the set point Battery DC Over Voltage Battery voltage levels have
38. load Transfers to Fault mode in 300 ms to and Level 3 Overload alarms 1 sec and supports load indefinitely 46 Operation Configuring Load Segments Load segments are sets of receptacles that can be controlled by the Dell UPS Management Software the Dell Network Management Card or through the LCD display providing an orderly shutdown and startup of your equipment For example during a power outage you can keep key pieces of equipment running while you turn off other equipment This feature allows you to save battery power Each Dell Line Interactive Rack model has two configurable load segments See UPS Rear Panels on page 15 for the load segment locations To control the load segments with power management software see your power management software manual for details refer to the Software CD or www dell com for the latest information Controlling Load Segments Through the Display To control the load segments through the display 1 on GO Uu Press the button for longer than one second to go to the main menu selection and scroll down to the Control menu using the button Press the V button to enter the Control menu Use the gt button to scroll to Load Segments Press the V button The current setting for the option flashes when selected Select the desired load segment using the and gt buttons Set the desired load segment ON or OFF using the V button Press the W button for longer t
39. lowing UPS information e Type and model Part number Serial number UPS firmware Comm firmware e Network Management Card firmware NOTE The NMC firmware screen displays only if the Network Management Card is installed See Dell Network Management Card on page 54 Settings Only available options are displayed User settings are not protected by default You can enable the password through the User Password setting Table 6 displays the options that can be changed by the user Table 6 Settings Description Available Settings Default Setting Change Language English French German Spanish Japanese English Simplified Chinese Russian Korean Traditional Chinese User Password Enabled Disabled Disabled If Enabled the default password is USER NOTE If you enter an incorrect password the message Wrong Password appears Press any button to return to the password screen and retry the password Audible Alarms Enabled Disabled Enabled NOTE If you disable audible alarms it takes effect instantly and remains disabled even after a power cycle This feature differs from the mute feature where the horn is temporarily silenced on any button press but turns on again if a new alarm is triggered Operation 41 Table 6 Settings continued Description Available Settings Default Setting Set Date and Time Set Month Day Year Hours Minutes and Seconds
40. manded None Battery Disconnected Alarm 199 Continuous Alarm The UPS does not recognize the internal batteries If the condition persists contact your service representative Battery voltage is lower than the batteries disconnected level defined for this UPS This may be due to a blown fuse intermittent battery connection or battery cable being disconnected Verify that all batteries are properly connected If the condition persists contact your service representative Low Battery Warning Alarm 56 Continuous Alarm Battery time remaining or battery capacity is lower than the battery low warning level defined for this UPS This warning is approximate The actual time to shutdown may vary depending on the UPS load and presence of an External Battery Module EBM Shutdown Imminent Alarm 55 Continuous Alarm Communication to external devices stops because the UPS has entered a state where it may abruptly stop operating without further notice unless utility returns The alarm is issued when the battery time remaining reaches zero All connected devices should have already shut down gracefully 66 Troubleshooting Table 15 Typical Alarms and Conditions continued Alarm or Condition P ossible Cause Action Battery Test Failed Alarm 191 Intermittent Alarm A weak battery string was d etected during the last battery test This is
41. ng 230V Models Nominal Voltage Nominal Voltage Range 160 286V auto sensing Nominal Frequency 50 60 Hz auto sensing 3 Hz Efficiency Normal Mode gt 96 Noise Filtering Full time EMI RFI filtering Connections Hardwired 60 Specifications Table 12 Electrical Output 208V Models 230V Models Power Levels Rated at Nominal Inputs 5600W 5600W Regulation Normal Mode 6 to 6 of nominal voltage NOTE Varies based on auto detected input voltage or customer settings Regulation Battery Mode Nominal Voltage 5 6 to 6 of nominal voltage NOTE Varies based on auto detected input voltage or customer settings Voltage Waveform Sine wave Output Receptacles 2 NEMA L6 30R 30A 4 IEC 320 C19 16A for IEC 4 IEC 320 C19 20A 20A for UL 6 IEC 320 C13 10A for IEC 15A for UL Specifications 61 Table 13 Environmental and Safety 208V Models 230V Models Operating Temperature Up to 1 500 meters 0 C to 40 C 32 F to 104 F UL tested 25 C 77 F Above 1 500 meters 0 C to 35 C 32 F to 95 F Transit Storage Temperature 15 C to 60 C 5 F to 140 F Relative Humidity 0 95 noncondensing Operating Altitude Up to 3 048 meters 0 10 000 ft above sea level Audible Noise Less than 55 dBA on line bypass mode less than 75 load room temperature Fan Speed Off when the UPS is in Standby mode
42. ng Information CAUTION The Safety Environmental and Regulatory Information document provides important safety and regulatory information What are You Looking For Find It Here The user s guide for my UPS Dell UPS Disc The user s guide for the Dell Network Management Card Dell UPS Management Software NOTE Documentation and software updates can be found at support dell com Specifications Dell UPS User s Guide How to configure UPS settings The user s guide is available on the Dell UPS disc and How to troubleshoot and solve problems on support dell com How to install REPO control Safety instructions Safety Environmental and Regulatory Information Regulatory information Recycling information Warranty information Dell Warranty and Support Information Terms and Conditions U S only End User License Agreement Support information Dell Support Website support dell com NOTE Select your region or business segment to view the appropriate support site Introduction Safety Warnings CAUTION Before performing the procedures in this document read and follow the safety instructions and important regulatory information in your Safety Environmental and Regulatory Information document IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating
43. nominal frequency 3 Hz Bypass frequency lt nominal frequency 3 Hz Inverter is synchronized with Bypass when unsynchronized transfers are disabled by the value set for Unsynchronized Transfers If Never Bypass operation is always allowed voltage and frequency limits are not in use If Bypass Disabled Bypass operation is prohibited Operation 43 Table 6 Settings continued Description Available Settings Default Setting External Battery Modules EBMs 0 1 See Configuring the UPS for an EBM on page 50 0 Charger Enabled Disabled If Enabled batteries charge normally If Disabled the battery charger is off Enabled Battery Charge to Restart 0 10 20 30 100 When enabled automatic restart is made when the battery charge state reaches the selected level If set to 0 the feature is disabled 0 Battery Low Alarm Immediate 2 min 3 min 5 min If you select a value the battery low alarm triggers when the set amount of backup time approximately remains in the batteries 3 min Automatic Battery Tests Enabled Disabled See Running Automatic Battery Tests on page 51 Enabled Reset Peak Consumption Watts No Yes If No no action If Yes the Peak Consumption Watts value is cleared and the date and time stamp for this statistic is set to the current date and time No Reset Cumulative Consum
44. of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury Replace batteries with the same number and type of batteries as originally installed in the UPS Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be extremely toxic The UPS may be connected to a maximum of one External Battery Module EBM A WARNING Additional instructions for Rack Mounted Systems 10 Your rack kit has been approved only for the rack cabinet provided It is your responsibility to ensure that installation of the equipment into any other rack complies with all applicable standards Dell disclaims all liability and warranties with respect to combinations of equipment with any other rack Before installing your equipment in a rack install all front and side stabilizers Failure to install stabilizers can allow the rack to tip over Always load from the bottom up and load the heaviest items first Do not overload the AC power supply branch circuit that provides power to the rack
45. on the control panel ev lt gt Scroll up or back Select Scroll down or forward Table 2 describes the functions of the LCD control buttons Table 2 Control Button Functions Control Button Sequence Function lt Press for less than one second Scroll back or up to the previous menu lt Press for longer than one Return exit back one menu layer without initiating a command second or changing a setting Vv Press for less than one second Select the menu or option to be changed Vv Press for longer than one Save the setting being edited second gt Press for less than one second Scroll forward or down to the next menu option lt Press both buttons for three Temporarily disable the battery startup feature until the next seconds power cycle The buzzer emits a one second beep to indicate that Battery Start has been disabled lt v Press all three buttons for five Shortcut for defaulting the language back to English The seconds buzzer emits a one second beep to indicate that the setting has changed to English Operation 33 To select an option 1 When scrolling through the settings the present setting displays for each selection 2 Press and release the W button to select the option The current setting for the option flashes when selected 3 Usethe or gt buttons to toggle the available options 4 Setthe new option by pressing the W button again for longer than one second
46. own on page 32 Starting the UPS To start the UPS l Verify that the UPS is connected to utility power 2 Switchonutility power where the UPS is connected The UPS front panel display illuminates The Dell startup screen see Figure 20 on page 33 changes to the UPS status summary screen The UPS front panel display shows the Standby mode icon DI 3 Pressthe l button on the UPS front panel After the startup is complete the status icon changes to the appropriate icon based on the UPS operating mode see Table 3 on page 36 Operation 31 4 Onthe control panel press the gt button to check for active alarms or notices Resolve any active alarms before continuing See Troubleshooting on page 64 If there are no active alarms a No Active Alarms message appears 5 Verify that the Normal mode icon appears on the UPS status summary screen indicating that the UPS is operating normally and any loads are powered Starting the UPS on Battery K NOTE Before using this feature the UPS must have been powered by utility power with output enabled at least once K NOTE Utility power cannot be present at startup To start the UPS on battery l Pressthe button on the UPS front panel until the UPS beeps The UPS front panel display illuminates and the UPS begins the startup sequence The UPS cycles through Standby mode to Battery mode The Battery mode icon displays on the UPS status summary screen The UPS sup
47. plies power to your equipment G NOTE The UPS does not assume the load if you press the b button less than three seconds N Press the gt button to check for active alarms or notices Ignore the UPS on Battery notice and notices that indicate missing utility power Resolve other active alarms before continuing See Troubleshooting on page 64 After correcting the alarms restart if necessary You can prevent a battery start requiring utility power at the next startup by simultaneously pressing the lt and gt buttons for three seconds To disable the battery start see the Start on Battery setting on page 42 UPS Shutdown To shut down the UPS 1 Pressthe button on the front panel for three seconds The UPS begins to beep The UPS transfers to Standby mode K NOTE Releasing the b button before three seconds returns the UPS to its original operating state 2 Switch off utility power where the UPS is connected After utility power is removed the UPS fully shuts down in ten seconds 32 Operation Control Panel Functions The UPS has a three button graphical LCD with dual color backlight Standard backlight is used to light up the display with white text and a blue background When the UPS has a critical alarm the backlight changes the text to dark amber and the background to amber See Figure 20 UPS 5600W Figure 20 Dell Line Interactive Rack UPS Control Panel There are three buttons
48. porting the load but is ready to assume the load on command perl The notice and alarm screens are visible only when notices or alarms are active There is a separate screen for each active notice or alarm If there are no active notices or alarms a No Active Alarms message appears in a single screen between the UPS status summary and the battery status screen If there are multiple notices or alarms scroll through each notice or alarm screen to reach the first battery status screen K NOTE Events are not shown in status summary screens They appear only in the Event Log Table 4 describes the available battery status screens Only one battery status is available at a time Operation 37 Table 4 Battery Status Screens Battery Status Screen Description Battery charging Batteries are charged in constant current mode Battery floating Batteries are charged in constant voltage mode Battery resting Batteries are connected but are not being charged or discharged This is part of the normal charging cycle Battery discharging Batteries are discharging Battery disconnected Batteries are unavailable because they are disconnected Charger disabled The r is off You can enable the Charger setting from the Settings menu see page 44 Event Log The Event Log holds up to 50 events You can scroll through the event screens beginning with the most recent event Lr NOTE The date format depends
49. ption kWh No Yes If No no action If Yes the Cumulative Consumption kWh value is cleared and the date and time stamp for this statistic is set to the current date and time Reset Peak Headroom Watts No Yes If No no action If Yes the Peak Headroom Watts value is cleared and the date and time stamp for this statistic is set to the current date and time 44 Operation Table 6 Settings continued Description Available Settings Default Setting Clear Event Log The number after Total events shows how many events are currently stored in the log Press the Y button for longer one second to reset the event count to zero and clear the log LCD Contrast 5 4 3 2 1 0 1 2 3 0 4 5 The LCD Contrast is adjustable from 5 to 5 This range covers the maximum adjustment for contrasting the background with the text in the visual display of the control panel Transferring the UPS Between Modes Transferring between modes includes e Transferring from Normal to Bypass mode e Transferring from Bypass to Normal mode Transferring from Normal to Bypass Mode To transfer from Normal to Bypass mode l Pressthe button for longer than one second to go to the main menu selection and scroll down to the Control menu using the button 2 Pressthe V button to enter the Control menu 3 Select Go to Bypass The text on the screen
50. rk Management Card Dell UPS Management Software RS 232 and USB Communication Ports To establish communication between the UPS and a computer connect your computer to one of the UPS communication ports using an appropriate communication cable RS 232 cable not supplied See UPS Rear Panels on page 15 for the communication port locations When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins for the RS 232 communication port are identified in Figure 22 and the pin functions are described in Table 8 way Figure 22 RS 232 Communication Port DB 9 Connector 52 Additional UPS Features Table 8 RS 232 Communication Port Pin Assignment Pin Signal Name Function Direction from the UPS l Unused 2 Tx Transmit to external device Out 3 Rx Receive from external device In 4 Unused GND Signal common tied to chassis 6 Unused 7 Unused Ed 8 Unused 9 Unused NOTE Unused pins must be left free on all models Additional UPS Features 53 Dell Network Management Card Optional The Dell Line Interactive Rack UPS has one available communication bay which supports the optional Dell Network
51. roll down to the Control menu using the gt button 3 Press the V button to enter the Control menu 4 Use the gt button to scroll to the Battery Test option 5 Press the V button to start the battery test During the battery test the UPS transfers to Battery mode and discharges the batteries for 25 of the original expected runtime The status screen displays Battery test running and the percentage of the test completed The results display on the UPS status screen when complete Updating the UPS Firmware To keep the UPS firmware updated with the latest improvements and benefits visit www dell com for updates You can download the latest firmware version and the instructions for installing it UPS Maintenance 59 Specifications This chapter provides the following specifications Model list e Dimensions and weights e Electrical input and output Environmental and safety e Battery e UPS block diagram Table 9 UPS Model List 208V Model 230V Models 5600R LI H955N 5600W 5600R LI J731N 5600W 5600R EBM K812N 216 Vdc 30A UPS Models External Battery Module EBM Table 10 Dimensions and Weights UPS Models EBM Model UPS Dimensions 438 0 x 171 5 x 801 4 mm 438 0 x 127 0 x 735 0 mm WxHxD 17 2 x 6 8 x 31 5 17 2 x 5 0 x 29 0 Rack Unit Size 4U 3U Weights 72 0 kg 158 7 Ib 65 0 kg 143 0 Ib Table 11 Electrical Input 208V Models 200 208V 220 240V 200 208V auto sensi
52. s set by the user it remains set 42 Operation Table 6 Settings continued Description Available Settings Default Setting Battery Saving Mode Disabled 10 20 30 100 Disabled The UPS output is turned off in five minutes if the UPS is on battery and output power is below the selected level On Battery Notice Delay 0s 1s 2s 99s 0s The UPS issues a UPS on battery notice in the specified number of seconds after the UPS starts to discharge the batteries Site Wiring Fault Alarm Enabled Disabled Disabled for 208V models Enabled for all others Bypass Voltage Low Limit 6 7 20 of nominal 15 of nominal The Bypass operation is disabled if the measured bypass voltage level is below the nominal output voltage 15 NOTE The Qualify Bypass setting may overrule the Bypass Voltage Low Limit setting Bypass Voltage High Limit 6 7 20 of nominal 10 of nominal The Bypass operation is disabled if the measured bypass voltage level is above the nominal output voltage 10 NOTE The Qualify Bypass setting may overrule the Bypass Voltage High Limit setting Qualify Bypass Always Never Bypass Disabled Always If Always Bypass operation is allowed when Bypass voltages gt the value set for Bypass Voltage Low Limit Bypass voltages lt the value set for Bypass Voltage High Limit Bypass frequency gt
53. screens that have dynamic real time data updates can be locked Applicable screens include the status summary screen measurement screens active alarms and the battery status screen UPS Status A UPS status summary screen replaces the startup screen after the UPS is powered on The UPS status summary screen displays until you press lt to go to the first of the main menu selections The UPS status provides separate screens for the following information e Status summary including mode and load e Notice or alarm status if any are present e Battery status including state and charge level See Table 3 for examples of the UPS status summary screens The status icon in the upper right corner of each status summary screen conveys the UPS status or mode Basic operating modes include Normal mode e Battery mode e Bypass mode e Standby mode Operation 35 Table 3 Status Summary Screens Status Summary Screen Description Input 220 60 Output 220 60 1000 50 100min l _ fF UPS Critical Failure The UPS is in Fault mode The status icon and background of the icon are flashing Input 220 60 Output 220 60 10007 50 100min DO Battery Mode The status icon and background of the icon are flashing An audible alarm 0 5 seconds on 4 5 seconds off accompanies the switch to Battery mode When utility power returns the UPS transfers to Normal mode operation while the battery recharges
54. ted to utility power The UPS operates normally but some or all of the protected equipment is not on The equipment is not connected correctly to the UPS Verify that the equipment is plugged into the UPS receptacles Also verify that the load segment is on Troubleshooting 65 Table 15 Typical Alarms and Conditions continued Alarm or Condition Possible Cause Action Battery test did not run or was interrupted One of the conditions listed in Running Automatic Battery Tests on page 51 was not present Resolve the condition then restart the test The UPS does not transfer to Bypass mode The bypass utility does not qualify Check the bypass utility The UPS is receiving bypass utility power that may be unstable or in brownout conditions Bypass mode is disabled Check that the Bypass settings are configured correctly See Settings on page 41 UPS on Bypass Notice 169 Continuous Alarm The UPS is operating from Bypass mode The equipment transferred to bypass utility power Battery mode is not available and your equipment is not protected however the utility power continues to be passively filtered by the UPS Check for one of the following alarms overtemperature overload or UPS failure On Manual Bypass Notice 143 Intermittent Alarm UPS was manually commanded to transfer to Bypass mode and will remain in bypass until com
55. the UPS and batteries Test the batteries e Update the UPS firmware UPS and Battery Care For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 25 C 77 F K NOTE The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Transporting the UPS K NOTE The internal UPS batteries MUST be disconnected before transport CAUTION The following procedure should be performed or supervised by personnel knowledgeable about batteries and the required precautions Keep unauthorized personnel away from batteries If the UPS requires any type of transportation the batteries must be disconnected but not removed before the unit is transported l Verify that the UPS is off and disconnected from utility power 2 Place the UPS on a flat stable surface with the front of the cabinet facing you 56 UPS Maintenance 3 Remove the UPS front cover see Figure 24 Figure 24 Removing the UPS Front Cover 4 Disconnect the internal battery connectors see Figure 25
56. tors for grounding or bonding of ungrounded metal parts connect the ground cable not supplied to the ground bonding screw See UPS Rear Panels on page 15 for the location of the ground bonding screw for each model 3 Ifan emergency power off disconnect switch is required by local codes see the following section Installing Remote Emergency Power off REPO to install the REPO switch before powering on the UPS 4 Plug the equipment to be protected into the UPS output receptacles but do not turn on the protected equipment 5 Make any necessary provisions for cord retention and strain relief G NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm Installing Remote Emergency Power off REPO is used to shut down the UPS from a distance For example this feature can be used for shutting down the load and the UPS by thermal relay in the event of room overtemperature When REPO is activated the UPS shuts down the output and all its power converters immediately The UPS logic power remains on to issue an alarm The REPO feature shuts down the protected equipment immediately and does not follow the orderly shutdown procedure initiated by any power management software Any devices that are operating on battery power are also shut down immediately When the REPO switch is reset the equipment will not return to utility or battery power until the UPS is manually restarted The
57. ust be enabled for the automatic battery tests to run See the following section Configuring Automatic Battery Tests e The batteries must be fully charged e The UPS must be in Normal mode with no active alarms e The load must be higher than 10 Configuring Automatic Battery Tests To configure the automatic battery tests 1 Pressthe button for longer than one second to go to the main menu selection and scroll down to the Settings menu using the gt button 2 Pressthe W button to enter the Settings menu 3 Usethe gt button to scroll to the Automatic Battery Tests option and press the W button The option begins to flash 4 Select whether to enable or disable the automatic battery test using the and gt buttons 5 Press the V button to confirm Configuring Automatic Restart The UPS automatically restarts if the utility power returns after the output was shut off due to depleted batteries a shutdown input signal or an automatic shutdown command You can set the load segments for the amount of time to delay the restart when utility power returns using the Automatic Start Delay setting See Configuring Load Segments on page 47 You can also configure UPS restart to depend on the battery charge level using the Battery Charge to Restart setting from the Settings menu see page 44 Operation 51 Additional UPS Features This chapter describes Communication ports RS 232 and USB Dell Netwo
58. ut using the plastic tabs and remove the battery trays see Figure 8 Figure 8 Removing the Battery Trays 2 Ifinstalling additional UPSs repeat Step for each cabinet NOTE The following instructions are the same for square hole racks and unthreaded round hole racks The rails fit both rack styles The square hole rack is shown in the illustrations 3 Select the proper holes in the rail for positioning the cabinet in the desired location in the rack Locate the rails at the bottom of the 4U space allocated for the UPS 3U for the EBM 4 Position the end of the left and right rails labeled FRONT facing inward 18 Installation 5 Attach the rails to the rack Engage the back end of the rail until it fully seats on the vertical rack flange and the hook latch locks in place see Figure 9 Pull the rail just past the front of the rack Push the front end of the rail until it fully seats on the vertical rack flange and the hook latch locks in place Figure 9 Installing the Rails Installation 19 6 Slide the cabinet into the rack see Figure 10 Repeat Steps 3 through 5 for any additional cabinets Figure 10 Installing the Cabinet 7 Secure the front of the cabinet to the rack using the four thumbscrews on the mounting brackets see Figure 11 Tighten by hand do not use power tools Repeat for any addit
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