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Dean & Deluca BK1814 User's Manual

1. BE pne sons is MO SNNOD 003 INISONNSHL 3 1 48 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 13 CM4S Controller 805 1636 A 1 49 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 14 Constant Pilot FAST Ready 805 1687 A 1 50 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 11 Probe Resistance Charts Thermatron Probe Resistance Chart Controller Probe Resistance Chart Celsius Fahrenheit Ohms 3 21 70 1080 27 80 1101 32 90 1122 38 100 1143 43 110 1164 49 120 1185 54 130 1206 60 140 1226 66 150 1247 71 160 1268 77 170 1289 82 180 1309 88 190 1330 93 200 1350 99 210 1371 104 220 1391 110 230 1412 116 240 1432 121 250 1453 127 260 1473 132 270 1493 138 280 1514 143 290 1534 149 300 1554 154 310
2. 1 45 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 10 FAST Controller CE after Feb 09 609 508 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 11 FAST Controller India veveisoe i is Ten 1 47 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 12 1 Controller
3. WARNING Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to on site management operational procedures WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under hood Questions Call the Frymaster and Dean Service Hotline at 1 800 551 8633 This equipment is to be installed compliance with the basic plumbing code of The Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the Food and Drug Administration COMPUTERS FCC This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada
4. THERMATRON BOARD P N 106 3729 Thermatron systems incorporate a temperature probe a potentiometer and a temperature control circuit board This system is more accurate and reliable than a standard thermostat The temperature probe measures oil temperature via resistance ohms as oil temperature rises resistance decreases The potentiometer sets the oil temperature via resistance ohms The temperature control circuit board compares the resistance from the probe and potentiometer and cycles the burner on and off as necessary 14 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Interface Boards cont 826 2434 These interface boards are used in HD fryers equipped with electronic ignition and constant pilot Note position of Pin J33 g Note Position of Pin 1 q on J1 amp INTERFACE BOARD P N 826 2434 Used on fryers equipped with electronic ignition and constant pilot HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Interface Boards cont FREQUENTLY USED TEST POINTS FOR HIGH EFFICIENCY DECATHLON HD FRYERS 106 6669 INTERFACE BOARD Test Meter Setting Pins Test Results 12VAC Power to Controller 50VACScale 1and3onJ8 1248 12VDC Power to Right BL Relay 50 VDC Scale 4onJ2andSonJ2 12 18 12VDC Power to Left BL Relay 50 VDC
5. A DANGER THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM Operation installation and servicing of this product could expose you to glasswool or cerami orne particles of ers crystalline silica and or carbon monoxide Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm WARNING Do not bang fry baskets or other utensils on the fryer s strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit is designed for a tight fit and should only be removed for cleaning DEAN High Efficiency Decathlon HD Series Gas Fryers Service and Parts Manual TABLE OF CONTENTS 11 12 13 14 15 16 17 18 19 1 10 11 2 21 22 23 24 25 26 27 28 29 210 241 242 243 244 APPENDIX Pre Common Cabinet HD65 Parts Lis SERVICE PROCEDURES Functional Description Accessing Fryers for Servic Cleaning the Gas Valve Vent Tube if applicable Adjusting Burner Manifold Gas Pressus Adjusting the Pilot Flame Calibrating th
6. ITEM PART DESCRIPTION 1 106 9633 Frypot S S 2 See Orifices Section 2 2 3 Additional Components and Controllers Section 2 3 5 810 0705 Tube Pilot Gas Supply 4 x 23 one piece gasline 810 0703 Tube Pilot Gas Supply 74 x 17 one piece gasline 4 230 1431 Diffuser Assembly 5 gt gt gt Drain Components Section 2 4 6 810 3356 Burner High Efficiency 7 220 5152 Burner Bracket 8 200 8748 Shield Heat 9 See Additional Components and Controllers Section 2 3 5 810 0691 Vent Tube 10 Side Panel Left 221 0012 Side Panel Left Side with Hole unit exterior 211 8078 Side Panel Left Side unit exterior 231 2311 Side Panel Left Side Single 65 11 Side Panel Right 222 0012 Side Panel Right Side with Hole unit exterior 212 8078 Side Panel Right Side unit exterior 232 2311 Side Panel Right Side Single 65 823 5789 Side Panel with Splash Panel 565 12 Cabinet Upper Back 220 2353 x2 2 4 5 and 6 battery 220 0668 x3 5 Cabinet Lower Back 220 2354 x2 2 4 5 and 6 battery 220 0667 x3 5 Cabinet Full Back 220 1851 x1 one piece 220 1828 x2 one piece 13 230 1478 Joiner Strip 14 106 5434 x1 Single 106 5953 x2 2 battery 824 1871 x3 3 battery 823 5976 x4 4 battery and 6 battery 823 5975 x2 5 and 6 battery 823 6090 x3 5 230 2472 x1 HD marine edge 15 Flue Cap 230 30
7. 106 5433 1 Single 106 5955 2 2 battery 106 5956 x3 3 battery 106 6333 x4 4 battery 106 7631 5 S battery 15 Flue 230 1848 x1 Single 230 1812 x2 2 battery 230 1841 3 3 battery 230 1875 x4 4 battery 230 2434 x5 S battery 16 106 7542SP Door Assembly Left or Right 7 210 8077 Handle Door 810 2346 Magnetic Catch Door 230 4998 Hinge One piece 18 Basket Lifts 210 1595 Single SCFHD50 823 4075 with deflector 210 3131 Double SCFHD50 823 4074 with deflector 19 810 0356 Caster Plate mount 5 without Brake 1 826 1117 Caster Kit Plate mount 5 without Brake includes mounting hardware 20 810 0357 Caster Plate mount 5 with Brake 826 1118 Caster Kit Plate mount 5 with Brake includes mounting hardware 810 0944 Caster Plate mount 3 with Brake 5 810 1494 Caster Plate mount 4 without Brake K 106 7649 Cordset 10 Power 21 810 2411 Leg Single Bolt Mount black 5 810 3169 Leg Package 4 Bolt Mount 4 per set 22 823 3248 Leg Support Assembly Not illustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 2 Decathlon HD60 63 Primary Components HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 2 Decathlon HD60 63 Primary Components 1 106 9632 S S 2 106 9634 Frypot S S Single HD60 without filtration 823
8. HDC CFHDC SCFHDC FPHDC Y KSCF C HC BK1814 High Efficiency Common Cabinet Decathlon Fryers Dean a member of the Commercial Food Equipment Service Association recommends using CFESA CFESA Certified Technicians PRINTED IN THE UNITED STATES OF AMERICA ENUEN Sued 9 SIOAI Ser 5995 uojueo oq 8 APRIL 2011 24 Hour Service Hotline 8196314 1 800 551 8633 Please read all sections of this manual and retain for future reference This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified Installation maintenance and repairs should be performed by your FRYMASTER AUTHORIZED SERVICE AGENCY DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance DANGER Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak This information can be obtained from the local gas company or gas supplier WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment DANGER Safe and satisfactory operation of your equipment depends on
9. burners are positioned in the tube openings at the front of the frypot The diameter of the orifices differs for natural and LP gas as indicated in the accompanying table GAS INFORMATION Altitudes of 2000 feet or less EGUPWERT E omms PRESSURE 810 wee men 4 n te 14080 moms 4 25 PAESE war oase 5 9 te 14080 5 ms to An electromechanical gas valve regulates gas flow to the manifold HD Series gas fryers are equipped with either a 24V valve system Unit configurations include either a pilot ignition system or an electronic ignition system 1 1 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 1 Functional Description cont Pilot System Configuration The pilot system is comprised of the pilot orifice pilot hood and a thermopile some systems incorporate a thermocouple The pilot serves two purposes light the burner and heat the thermopile In operation the thermopile is in contact with the pilot flame and generates millivolts The millivolt output energizes the gas valve pilot coil which in turn opens the pilot valve If the pilot flame is extinguished the gas valve pilot coil loses voltage and the pilot valve closes The main valve of the gas valve will not open if the pilot valve is not o
10. If found remove and replace No Buses Time thermostat s Remove leads from terminal block allow oil to cool 15 F 8 C below thermostat setting and check continuity If continuity is not 0 then thermostat has failed Replace thermostat s Incoming gas supply pressur Inspect gas supply to fryer Repair within range Natural 6 14 W C and or replace faulty components 1 49 3 49 kPa Propane 11 14 defective supply shut off valves Fluctuating or erratic 2 74 3 49 kPa incorrect piping size etc ighting of bumer flam aupply ner IB Allow unit to cycle on and off for installation approximately 30 minutes to force air Electronic operating Electronic operating thermostat is out Calibrate electronic operating thermostat will not adjust to correct temperature of calibration thermostat Replace if calibration is not possible 1 36 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 Wiring Diagrams Note The diagrams in this section depict wiring as of the date of manual publication It may not reflect design changes made to the equipment after publication Refer to the wiring diagram affixed to the unit when actually troubleshooting this equipment 1 10 1 Controller Dean Common Cabinet 805 1545 B 1 37 HIGH EFFICIENCY DECATHL
11. Valve Assy 1 4 Drain YSCF14 Wingstreet Valve Assy 1 Drain CFHDC150 Valve Assy 1 Drain 50 on BK1814 BK60 50 60 Valve Assy 1 74 Drain Left 60 on BK1814 BKGO SO RAMIGO and 50 60 Valve Assy 1 72 Drain 8 160 Valve Assy 1 Drain CFHD160 1186 60 Valve Assy 1 14 Drain 60 s Raising Cains HDC60 s HDC65 s BK260 60 s on 8 60 50 60 Right 60 on 1814 BKGO SO RAM GO and BKBO RAM 50 60 Valve Assy 1 Drain Y KSCF 18 Valve 1 Full Port Drain includes item O ring Valve 147 WIA Drain Wingstreet Valve 1 47 Full Port Drain includes handle Valve 1 74 Full Port Drain use 823 5053 for YIKSCF18G Valve 1 7 Full Port Drain Handle WIA 50 Drain Valve Handle HDSO YIKSCF18G Drain Valve Handle WIA CF150 Drain Valve Handle WIA BK60 Drain Valve Handle WIA Rotating 118G Drain Valve O Ring Seal Cap Vinyl Red Cap Vinyl Blue Switch CE Micro Roller Lever Bracket Assy 1 7 Drain Valve Bracket Assy 1 4 Drain Valve CF150 Bracket Assy 1 Drain Valve Strap 1 7 Drain Valve Connecting Strap Round Drain Connecting use 220 5155 for Y KSCF18 Bracket Drain KSCF218 Washer 1 00 OD x 525 ID Teflon Insulation RF Switch Guard BID180 Microswitch Drain Cover DV Safety Switch Retainer Drain Valve Nut Nipple Drain BK160 Non Filter Not ilustrated 2 19 HIGH EFFICIENCY DECATHLON S
12. and flames rolling out of the fryer Popping indicates delayed ignition In most cases the main gas valve is opening but the burner is not immediately lighting When ignition does take place excess gas ignites rapidly rather than smoothly The primary causes of popping are low or fluctuating gas pressure misdirected or weak pilot flame clogged burner orifices clogged burners inadequate make up air heat damage to the controller or ignition module out of adjustment igniter or broken ignition wire defective ignition module missing or misaligned burners 10 clogged vent tube causing incorrect gas pressure 11 make up air is blowing down the flue 1 29 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 8 2 Improper Burner Function cont If popping occurs only during peak operating hours the problem may be incorrect or fluctuating gas pressure Verify that the incoming gas pressure pressure to the gas valve is in accordance with the appropriate requirements listed in the Installation and Operation manual that came with the fryer and that the pressure remains constant throughout all hours of usage Refer to Adjusting Burner Manifold Pressure in Section 1 4 if burner manifold pressure is suspected of being incorrect If popping is consistent during all hours of operation verify that the pilot is properly positioned above the burner orifice a
13. use 823 7875 for India after Feb 11 318 Door left right Handle Push in Magnet Door Hinge One Piece Basket Hanger Double Basket Hanger Double Wireform Basket Hanger Double Keyholed India Caster Plate mount 5 without Brake use 826 1138 for India Caster Plate mount 5 with Brake Cordset 10 Power Leg Single Bolt Mount black Leg 4 Bolt Mount Package 4 per set use 810 3168 for India Leg Single Bolt Mount Support Assembl Not illustrated 2 10 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 5 BK1814 Primary Components 2 11 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 5 BK1814 Primary Components cont 1 823 7554 Frypot BK50 823 6997 Frypot BK60 2 gt gt See Orifices Section 2 2 3 See Additional Components and Controllers Section 2 3 2 810 0703 Tube Pilot Gas Supply x 1714 one piece gas line 4 230 6887 Diffuser Baffle Assembly 5 gt gt Drain Components Section 2 4 6 810 3356 Burner High Efficiency Cast 7 220 5152 Burner Mounting 8 200 8748 Heat shield 9 See Additional Components and Controllers Section 2 3 810 0691 Vent Tube 10 231 2060 Side Panel Left Side unit exterior 5 281 6259 Side Panel Left Side BK RAM Inner 282 2060 Side Panel Right Side unit exterior 232 6259 Side Panel Right Side BK RAM Inner 12 Back Panels 220 6434 60 5
14. 1574 160 320 1594 166 330 1614 171 340 1634 177 350 1654 182 360 1674 188 370 1694 193 380 1714 199 390 1734 204 400 1754 1 51 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 High Efficiency Common Cabinet Decathlon HDC Primary Components 2 1 1 Decathlon HD50 Primary Components HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST Each section is labeled by size D50 and parts are not interchangeable between different sized fryers The parts in this manual are for use on Common Cabinet style fryer Ifyou have any questions call the Frymaster and Dean 24 Hour Service Hotline 1 800 551 8633 2 1 1 Decathlon HD50 Primary Components TEM __PART DESCRIPTION 1 Frypot SIS 2 See Orifices Section 2 2 3 Additional Components and Controllers Section 2 3 810 0705 Tube x 23 Pilot Gas Supply one piece gasline 8 810 0703 Tube x 17 7 Pilot Gas Supply one piece 4 230 4900 Diffuser Assembly 5 See Drain Components Section 2 4 6 810 3356 Burner High Efficiency 7 220 5287 Bracket Burner Mounting 8 200 9063 Shield Burner Heat 9 See Additional Components and Controllers Section 2 3 10 231 2060 Side Panel Left Side 11 232 2060 Side Panel Right Side 12 Cabinet Back 1 220 1847 x1 Single 220 1806 2 2 battery 220 1838 x3 3 battery 13 823 5932 Joiner Strip 14
15. 8 Troubleshooting and Problem Isolation Because it is not feasible to include every issue that might occur this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment and the probable causes of each With this knowledge the technician should be able to isolate and correct any problem encountered You are likely to encounter problems in these broad categories 1 ignition failure 2 improper burner function 3 improper temperature control 4 improper controller function 5 improper filtration function 6 frypot leakage and 7 basket lift malfunction The probable causes of each category are discussed in the following sections Troubleshooting guides are included in Section 1 9 to assist in identifying some of the more common problems 1 8 1 Ignition Failure Ignition failure occurs when the ignition module fails to sense a flame within the 60 second time delay period and locks Turn the fryer off locate and fix the problem then turn fryer back on to clear the module lock There are three primary reasons for ignition failure listed in order of probability 1 The gas and electrical power supplies 2 The electronic circuits or 3 The gas valve The Gas and Electrical Power Supplies The main indicators that the gas or electrical power supply is the cause of ignition failure are as follows an entire battery of fryers fails to light and
16. Roller 11 809 1018 Bolt x 20 x 1 S S 12 823 6312 Switch Limit Cam HD63 Red Robin 5 823 3626 Switch Limit Cam HD60 Red Robin 13 807 2104 Microswitch Micro Roller Lever 14 807 0107 Gear Motor 120V 106 18708 Lift Assembly 060 63 Basket Red Robin 823 3625 Lift Assembly Basket Red Robin 5 230 3069 Arm Basket Lift Cam Robin E 809 1019 Bolt x 5 Shoulder Red Robin Not illustrated 2335 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 12 Accessories HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 12 Accessories cont ITEM PART DESCRIPTION 106 16375 Cover Full vat HD50 BK50 106 25855 Cover Split vat HD60 106 14475 Cover Full vat HD60 108 1872 Cover Full vat BK60 106 14795 Cover Full vat Raising Cane s 106 28975 Cover FPHD6S Church s 106 6494 Cover HD56 810 0180 Handle Vat Cover Full and Split 812 1226SP Drain Nipple extension 1 812 1717SP Drain Nipple extension 1 803 0278 _ L shaped Brush 803 0277 Grid Assembly 810 2552 Mesh grid assembly 810 2235 Grid assembly rack 803 0197 Fryer s Friend 803 0304 Basket Twin KFC 803 0392 Basket Twin Raising 803 0271 Basket Twin 803 0099 Basket Full 803 0337 Basket 6 x 8 x 16 823 393
17. back of the center dump tube piece and any other components attached to the tubes including drain flush flexlines Drain manifold parts Loosen the nut on each clamp holding the rubber boots and drain sections together Carefully remove the tubes by pulling down at an angle straight out of the drain valves and working them gently out of the rubber boots Set aside for reassembly 16 Remove the nipple attaching the oil return line to the bottom of the frypot at the rear of the fryer using a wrench This may require removal of other pieces of the oil return manifold as needed 17 Remove the burner shield by loosening the screw on each end Oil return nipple burner shield and burner 18 Remove the burners to gain access to the temperature probe and to ease removal Remove burner at a time Loosen the two screws attaching the burner to the burner rail Slide the burner up until the heads of the two screws reach the round key holes and lean it slightly toward from the frypot to clear the burner rail and seal metal box attached to frypot Then pull the burner up and off of the orifice The burners should be easy to remove and do not require force 19 Remove the burner rail when all burners been uninstalled Loosen the screws on ea end of the rail and set it aside 8 Remove drain valve handle and burners from fryer 1 24 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SER
18. inch 810 1159 21 0 inch 810 1400 6 5 inch 810 1680 21 5 inch 810 1068 8 5 inch 810 1067 29 5 inch 810 1069 9 5 inch 810 1043 53 5 inch 810 1056 11 5 inch 810 1055 Flexlines come with a iinch female fitting on each end Adapters listed below are required to fit them to standard 14 inch NPT pipe nipples of fittings Add inch to the overall length of the flexline for each adapter used 3 45 d 810 1668 810 1669 NOTE Be aware that these are flexible metal lines Consequently the length of a particular line can vary as much as 5 inch on shorter lines and 1 inch on longer lines depending upon whether the line has been stretched or compressed in handling 2 38 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST Appendix Pre Common Cabinet HD65 Parts List ITEM PART COMPONENT 823 5243 Frypot S S 810 2072 Gas Manifold weld assembly 810 2032 Pilot Burner Natural G20 25 Gas primary and trailing 810 2155 Pilot Burner LP G31 Gas primary and trailing 812 1674 Pilot Burner Mod Natural Gas electronic ignition 812 1677 Pilot Burner Mod LP Gas Electronic Ignition 810 0705 Tube Pilot Gas Supply 74 x 23 one piece gasline 810 0703 Tube Pilot Gas Supply 4 x 1777 one piece 220 1231 Bracket Manifold Support right or left 230 1431 Diffuser Assembly 810 2785 Burner High Efficiency 200 8748 Heat Shield Lower 20
19. mm 810 3801 2 35 mm China 810 3132 2 20 E 810 2038 0 1999 ft 2 26mm t 810 3053 2000 3999 ft 2 18mm 810 3054 4000 5999 ft 2 10mm 5 810 3055 6000 7999 ft 2 04mm 810 3056 8000 8999 ft 1 98mm 810 3057 9000 10000 ft 1 94mm Propane Orifices 810 2939 0 1999 ft 1 40mm 810 2940 0 1999 ft 1 32mm LP Butane Mix 810 3058 2000 3999 ft 1 35mm 810 3059 4000 5999 ft 1 30 810 3060 6000 7999 ft 126mm 810 3061 8000 8999 ft 1 22mm 810 3062 9000 10000 ft 1 20mm 810 0710 140 mm B 810 2059 1 51 mm 100 Butane India Not illustrated 2 13 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 3 Additional Components and Controllers H EM PART DESCRIPTION 1 826 2013 Thermostat Sunne 2 810 2035 Knob Thermostat 3 826 2117 Spark Module module 807 4383 and rajah connector 807 4375 106 75355 Ignition Cable for controller operated fryers 4 Pilot Assemblies 106 18395 Natural Gas Electronic Ignition with Controller includes ignition cable 106 12385 Natural Gas Electronic Ignition without Controller 106 67525 Natural Gas Trailing Pilot 106 11285 LP Gas Electronic Ignition with Controller includes ignition cable 6627 LP Gas Electronic Ignition without Controller KIT8899 LP Gas Trailing Pilot 807 1310 Flame Sensor B 220 4626 Air Shutter screw 809 0931 5 807 4199 Ca
20. on and off and this is an indication that the module is functioning Control Options HD Series gas fryers may be equipped with Thermatron controls Compu Fry controllers 3 Lane controllers or FAST controllers In fryers equipped with Thermatron controls the fryer is turned on and off by means of a rocker switch and the temperature is set by adjusting a potentiometer An interface board is located in the component box shield behind the control panel controller equipped or a Thermatron board is located in a component box inside the cabinet Thermatron equipped Interface Boards The interface board provides link between the controller controller and the fryer s individual components without requiring excessive wiring and allows the controller to execute commands from one central point Two types of interface boards may be used in HD Series gas fryers the type used depends on the fryer configuration In units configured for electronic ignition and constant pilot P N 826 2434 is used in units configured with a manually lit pilot non electronic ignition P N 826 2425 is used 13 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Interface Boards cont 106 3729 24V These boards are used in HD fryers equipped with Thermatron control systems aa
21. proper installation Installation MUST conform with local codes or in absence of local codes with the National Fuel Gas Code ANSI 2223 1 The Natural Gas Installation Code CAN CGA B149 1 The Propane Installation Code CAN CGA B149 2 or The latest edition of the National Electric Code N F P A 70 NOTICE If during the warranty period the customer uses a part for this Manitowoc Food Service equipment other than an unmodified new or recycled part purchased directly from Frymaster and Dean or any of its authorized service centers and or the part being used is modified from its original configuration this warranty will be void Further Frymaster and Dean and its affiliates will not be liable for any claims damages or expenses incurred by the customer which arise directly or indirectly in whole or in part due to the installation of any modified part and or part received from an unauthorized service center DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil
22. 0 8053 Heat Shield Vessel 230 2057 Support Burner 807 3552 Gas Valve Natural Gas Electronic Ignition 24 VAC 807 3628 Gas Valve LP Gas Electronic Ignition 24 VAC 807 3294 Gas Valve Natural Gas Standing Pilot 24 VAC 807 3295 Gas Valve LP Gas Standing Pilot 24 810 2156 Gas Valve Natural Gas 120 VAC 810 2323 Gas Valve LP Gas 120 VAC 807 2091 Gas Valve G20 G25 Gas 24 VAC CE only 807 2127 Gas Valve G31 Gas 24 VAC CE only 810 0691 Vent Tube 823 3347 Frame Slide Base Channel Base 106 7441 265 106 7357 465 106 6851 565 665 823 4894 Hinge Lower Left 823 4895 Hinge Lower Right 823 5136 Hinge Upper Left 823 5137 Hinge Upper Right 211 8078 Side Panel Left Side unit exterior 212 8078 Side Panel Right Side unit exterior 221 0012 Side Panel Left Side with Hole unit exterior 222 0012 Side Panel Right Side with Hole unit exterior 201 4237 Panel Inner Left divider located over filter unit 202 4237 Panel Inner Right divider located over filter unit Cabinet Upper Back 220 2474 x1 Single 220 2353 x2 2 4 5 and 6 battery 220 0668 x3 S battery Cabinet Lower Back 220 2483 x1 Single 220 2354 x2 2 4 5 and 6 battery 220 0667 x3 S battery 824 1195 Wireway Control Panel Not ilustrated 2 39 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST Appen
23. 0 BK60 50 RAM 60 use 220 6432 for RAM 60 on right 220 7150 50 60 BK60 RAM 50 60 use 220 7151 for 60 RAM RAM on left 220 6270 BK160 220 6754 BK260 220 7268 60 50 60 230 6427 RAM Back Cover with cutout for receptacle 13 823 7515 Joiner Strip 14 Top Caps 108 0971 60 50 BK1814 60 50 60 108 1590 50 60 BK1814 60 RAM 50 60 108 0975 BK60 160 108 1208 BK260 108 1750 BK60 50 60 15 Flue Caps 230 6268 60 50 BK1814 60 50 RAM 60 230 6431 RAMIGO BK1814 60 50 RAM 60 230 7143 60 RAM BK1814 60 RAM 50 60 230 7142 50 60 BK1814 60 RAM 50 60 230 6269 BK160 230 6705 260 230 7238 BK60 50 60 16 Door Left or Right 106 4309 BK60 106 7542 BK50 17 210 8077 Handle 810 2346 Magnet Door E 230 7192 Hinge One Piece 18 Basket Hanger 823 7773 BK60 50 or 50 60 BK1814 60 50 60 or 60 RAM 50 60 823 7770 BK160 or 60 BK1814 60 50 RAM 60 823 7774 60 RAM BK1814 60 RAM 50 60 823 7771 BK260 823 7772 60 50 60 19 810 2280 Caster Plate mount 5 with Brake 106 7649 Cordset 120V 10 Power 807 5003 Receptacle RAM 15A 125V y 108 2582 Relay Control Assy BK1814 HDSO includes 807 4114 and wire harness 812 21858 Relay Time Delay Not ilistrated 2 12 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 2 Orifices ITEM PAR COMPONENT Natural Orifices 810 2060 2 40
24. 20 24 VAC 11 807 3680 High limit Thermostat Manual Reset 450 F 232 C 210 4628 Bracket Frypot Sensors requires tack welding to heat tube 210 4629 Bracket Frypot Controller Probe requires tack welding to heat tube 12 807 1321 Fuse Holder Buss 807 3843 Fuse Subminiature 250V 807 3592 Fuse 2A Slow blow 230V 5 807 3750 Fuse 5A 120V 13 Interface Boards 826 2434 Standing Pilot 106 6670 Standing Pilot FAST 826 2425 Basket Lift 106 9669 YUM Wingstreet Interface Board 2 807 4199 Cable Assembly SMT Controller to Interface Board 8 807 4597 Control Harness D Series Wiring 14 807 0834 Relay 12VDC 15A SPDT basket lift 15 807 0833 Relay 12VDC DPDT latching t 807 4114 Relay 24VAC Coil Reset 5 106 6657 Pump Relay includes 807 4114 and drain safety wiring 807 0012 Pump Relay 18 24V 16 807 3574 Switch Power green lens 17 807 3580 Switch Rocker Manual Filter Power 18 807 3579 Switch Six terminal Boil out 19 807 3576 Switch Fryer Reset momentary f 807 3578 Switch 3 position ON OFF ON 807 3575 Switch Blank Insert 807 3577 Circuit Breaker 7 amp 3 807 4112 Indicator Light Green 24 3 807 4111 Indicator Light White 24V 807 3581 Indicator Light Red 120V 7 Not ilustrated 2 15 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 4 Drain System Components 2 4 1 3 Drain Manifold Compone
25. 26 823 6064 Bracket Disconnect 27 813 0165 Elbow x Street 90 28 813 0173 Union NPT 150 29 813 0331 Elbow with Side Outlet NPT 30 810 2492 Fitting Straight Quick Connect 31 810 3160 Adapter NPT x 32 813 0003 14 x 4 x Black Metal 33 813 0087 Nipple x 1 50 NPT 34 813 0265 Nipple x 2 50 Black Metal 35 813 0342 Elbow Street 45 4 NPT 36 813 0515 Nipple x 12 00 NPT 37 See Additional Oil Return Components Section 2 6 2 21 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 6 Additional Oil Return Components 2 22 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 6 Addi nal Oil Return Components cont ITEM PART DESCRIPTION 1 Oil Return Manifold 810 3113 314 350 810 3117 214 250 810 3118 260 460 665 63 218G 810 3120 460 810 3121 36013186 810 3734 1814 60 50 60 810 3555 1814 60 50 or 60 RAMISO 60 810 3170 550 2 Pump 810 3346 4 GPM Viking 826 1264 4 GPM 2 piece 810 3347 8 Viking 807 11973 Viking Pump Seal Kit 3 816 0093 Gasket Pump Motor included with motor 4 Motor and Gasket Kit 826 1785 100V 50 60Hz 826 1712 115V 50 60Hz 5 200 8929 Handle Oil Return use 200 9295 BK1814 6 809 0601 Clip Clevis Rod End T 816 0638 Cap Vinyl Yellow x 3 816 0637 Cap V
26. 57428 Frypot S S Single HD60 without filtration Red Robin 106 96385 Frypot S S Single HD63 without filtration 823 6314 Frypot 5 5 Single HD63 without filtration Red Robin 2 gt gt gt See Orifices Section 2 2 3 See Additional Components and Controllers Section 2 3 M 810 0705 Tube x 23 Pilot Gas Supply one piece gasline 810 0703 Tube 4 x 1714 Pilot Gas Supply one piece gasline 1 810 0703 Tube Pilot Gas Supply x 17 50 one piece gasline 4 230 1431 Diffuser Assembly 5 gt gt gt See Drain Components Section 2 4 6 810 3356 Burner High Efficiency 7 220 5152 Burner Bracket 8 200 8748 Shield Burner Heat 9 See Additional Components and Controllers Section 2 3 f 810 0691 Vent Tube 10 231 2311SP Side Panel Left Side 11 232 2311SP Side Panel Right Side 221 2737 Side Panel Left Side Filter Ready 222 2737 Side Panel Right Side Filter Ready 823 5744 Side Panel with Splash Panel 660 363 663 12 Cabinet Back One piece 220 1851 x1 Single 220 1828 x2 2 battery 220 3702 x2 without Deflector 2 battery 220 4518 x1 without Deflector 3 battery 13 210 3017 Joiner strip 14 Top Cap 106 5434 x1 Single 106 5953 x2 2 and 6 battery 106 6080 x3 3 and 6 battery 106 4683 x4 4 and 6 battery 15 Flue Cap 230 3078 x1 Single 230 1833 x2 2 battery 230 1890 x3 3 battery 230 1891 x4 4 battery 230 1890 x3 6 battery 230 1891 4 6 bat
27. 60 RAM 50 60 10 08 823 7520 Spout Dump 3 BK260 13 82 823 7667 Spout Connecting Drain 3 BK60 RAM S0 60 823 7462 Spout Connecting Drain 3 60 50 60 823 7668 Tube 3 Left Drop BK60 RAM SO 60 823 7461 Tube 3 Right Drop BK60 50 RAM 60 809 0969 Clamp T Bolt 816 0729 Sleeve Drain Connection 2 17 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 4 2 Drain Valve Assemblies 09 09 0948 8 09 05 09 09 14 09 0S 10948 09 09248 0950H sure Bursiey 5 09 09 05 09 osya 4 09 9 9 09 48 pue 09 WVW 0S 0948 0948 97 i 09 WWH 05 0948 0S 7 Y 2 18 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 4 2 Drain Valve Assemblies cont ITEM PART A 108 1581 B 106 8042 e 106 8172 D 106 3979 E 108 1723 108 1559 106 8401 H 106 3977 1 108 0448 1 810 2784 2 823 5075 t 810 2126 3 810 2783 4 810 2127 5 823 7426 6 823 6262 7 823 6340 8 823 7632 9 823 6424 10 816 0544 11 816 0547 12 816 0549 13 807 2104 14 106 6020 15 106 8173 16 106 5511 7 200 6795 18 200 6116 19 200 8796 20 809 0988 21 816 0220 22 220 0143 23 901 2348 24 200 1257 812 17175 YIKSCFI9 DESCRIPTION Valve Assy 14 Drain 50 on BK1814 BK60 50 RAMI60 and BK60 RAM 50 60
28. 67 823 7879 2 3 810 0705 810 0703 4 230 4900 5 gt gt 6 810 3356 810 2151 810 2149 t 810 2150 7 220 5152 8 200 8748 9 810 0691 10 231 2060 11 232 2060 12 220 1828 13 210 1355 13a 823 6922 135 823 7924 14 106 7984 106 7985 106 7669 106 9785 15 823 6292 823 6300 230 1833 823 6974 16 106 8511 7 810 3335 5 810 2346 230 4998 18 810 2793 18a 810 2794 18 230 8002 19 810 0356 20 810 0357 106 7649 21 810 2411 810 3169 22 823 3248 DESCRIPTION Frypot SIS 18 Frypot S S YIKSCF CIHC 18 India without hooks Frypot S S YIKSCF CIHC 18 India with hooks See Orifices Section 2 2 See Additional Components and Controllers Section 2 3 Tube Pilot Gas Supply 14 x 23 one piece gasline Tube Pilot Gas Supply x 17 one piece Diffuser Assembly use 230 6888 for 8 row burner use 230 7711 for India See Drain Components Section 2 4 Burner High Efficiency Burner Left Burner Center Burner Right Burner Mounting use 200 2738 for India Heat shield See Additional Components and Controllers Section 2 3 Vent Tube Side Panel Right Side unit exterior use 222 3272 for India Side Panel Left Side unit exterior use 221 3272 for India Back Parel Joiner Strip Joiner Strip Joiner Strip India slotted for hooks Top Caps 214 314 218 use 106 9625 for India 318 Flue Caps 214 314 218 use 823 6880 for India before Feb 11
29. 78 x1 Single 230 1833 x2 2 battery 230 2323 x3 3 battery and 5 battery 230 2298 x2 5 and 6 battery 200 3649 Deflector Flue Single HD non S S use screws 809 0437 210 6525 Deflector Flue Single Chili s S S use screws 809 0437 Not illustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 3 Decathlon HD FPHD65 Primary Components cont ITEM PART DESCRIPTION 16 106 7710 Door Assembly left or right 7 210 8077 Handle Door 810 2346 Magnet Door E 230 4998 Hinge Lower 2 823 5137 Hinge Upper Right 823 5136 Hinge Upper Left 18 823 5859 Basket Hanger Church s with Deflector 823 5801 Basket Hanger Chil s Single System 6 Splash Guard 823 5856 Splash Guard 2 4 5 and 6 19 810 1494 Caster Plate mount 4 without Brake 20 810 2406 Caster Plate mount 5 without Brake 810 0944 Caster Plate mount 3 with Brake 3 807 0154 Cordset 10 Power 21 810 2411 Leg Single Bolt Mount black 810 3169 Leg 4 Bolt Mount Package 4 per set 22 823 3248 Leg Single Bolt Mount Support Assembly 7 Not illustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 4 YIKSCF C HC Primary Components HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 4 YIKSCF C HC Primary Components PART 1 823 6138 t 106 9637 4 823 63
30. 8 Crumb Scoop 106 26315 Sediment Tray 823 3947 Chicken Crisper 803 0293 Gloves pair 824 2043 Workshelf 260 Raising Cane s 824 2044 Workshelf 360 Raising Cane s 824 1992 Workshelf 460 Raising 7 Not ilustrated eo ee wa 2 13 Fasteners Screws Nuts Bolts 809 0417 Nut Flange 7 20 Serrated 809 0766 Nut Keps 10 32 SS Hex 826 1366 Nut 4 40 Keps Hex with External Teeth pkg of 25 809 0247 Nut 8 32 Hex Keps Zinc Plated 809 0863 Nut Nylock 7 18 Hex 809 0169 Screw 12 x Hex Washer Slotted Head 809 0428 Screw 7 20 x 4 Hex Head 826 1389 Screw 2 20 x Hex Head of 10 809 0918 Screw 10 24 74 Slotted Head 809 0845 Screw 10 32 x Hex Slotted Head 809 0846 Screw 4 40 x 1 809 0918 Screw 10 24 x 14 Round Slotted Head 809 0167 Screw Sheet Metal 10 A x B 809 0475 Screw 10 x Hex Washer Head 809 1019 Screw 375 x Shoulder 826 1379 Screw 10 x Phillips Truss Head pkg of 10 809 0962 Screw 8 32 x 1 Phillips Truss Head 809 0191 Washer 4 Spring lock Not Mustrated 2 37 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 14 Flexlines le 47 50 1 00 gt Typical Flexline LENGTH PARTNUMBER LENGTH PARTNUMBER 3 0 inch 810 1160 13 0 inch 810 1057 4 5 inch 810 1339 17 5 inch 810 1369 5 0
31. AS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 6 Filter Box 1 42 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 7 Thermatron Controller 80591508 m car Bie mt icem cuo WHS ea so 6 8 BS 5 E aS s B Er 5 0 LE Be t i mc 56148 156166 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 8 FAST Controller prior to Feb 09 1 4 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 9 FAST Controller Non CE after Feb 09 041608
32. Changes in airflow patterns may affect flame intensity Flames rolling out of the fryer are usually an indication of negative pressure in the kitchen and make up air blowing down the flue Air is being sucked out of the fryer enclosure and the flames are literally following the air If negative pressure is not the cause check for high burner manifold gas pressure in accordance with the procedures in Section 1 4 An obstructed flue which prevents the fryer from properly exhausting may also be the cause Excessively noisy burners may indicate that the burner gas pressure is too low the tube diffusers are defective or burned out or it may simply be that the gas valve vent tube is blocked if applicable If the gas pressure is correct the tube diffusers are intact and in good condition and the vent tube is unobstructed if applicable the gas valve regulator is probably defective 1 8 3 Improper Temperature Control Temperature control is a function of several interrelated components including the melt cycle Each must operate correctly The principal component is the temperature probe Depending upon the specific configuration of the fryer other components may include the interface board the controller controller itself and the ignition module Improper temperature control problems can be categorized into melt cycle problems and failure to control at setpoint In fryers equipped with a Thermatron the problem will be with the the
33. ER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to electrical conduits or gas supply line A restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center FASC for part number 826 0900 NOTE If you need to relocate a fryer installed with legs remove all weight from each leg before moving If a leg becomes damaged contact your service agent for immediate repair replacement A DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not secured in a stationary position 1 8 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 3 Cleaning the Gas Valve Vent Tube if applicable 1 Set the fryer power switch and the gas valve to the OFF position 2 Carefully unscrew the vent tube from the gas valve NOTE The vent tube may be straightened for ease in removal 3 Pass a piece of wire through the tube to remove any obstruction Remove the wire and blow through the tube to ensure it is clear 4 Reinstall tube and bend so that the opening is pointing downward 1 4 Adjusting Burner Manifold Gas Pressure
34. ERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 5 Oil Return System YSCFHC 14 SCFHDC 50 60 HD65 YSCFHC 14 shown YSCFHC 18 Qxat shown HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 5 Return System cont 1 106 40065 Valve Assembly 74 Return see Section 2 6 for components 2 106 7598SP Valve Solenoid with Female Pins 3 200 9295 Handle Oil Return YSCFC 14 SCFHDC 50 60 HD 65 4 200 8929 Handle Return YSCFC 18 5 809 0601 Clip Clevis to attach handle to Item 1 6 816 0639 Cap Red Vinyl grip for end of handle 7 210 8790 Bracket Return Handle 8 810 1057 OD x 13 00 Long 9 810 1067 OD x 8 50 Long 10 810 1680 OD x 6 50 Long 1 810 1400 Flexiine OD x 21 00 Long 12 810 1160 Flexline OD x 3 00 Long 13 810 1668 Adapter Male OD x 14 14 810 1669 Adapter Female 74 OD x 15 810 3199 Fitting 4 x Hose Barb 16 812 1838 Tubing OD 27 00 Long 17 810 1372 Fitting NPT x OD 90 Tube 18 813 0022 Nipple NPT Close Black Metal 19 813 0062 Elbow 77 90 Black Metal 20 813 0298 Nipple x 2 00 Black Metal 21 813 0304 Bushing x Flush Black Metal 22 813 0460 Nipple x 3 00 NPT Black Metal 23 813 0530 Tee Reducing 7 x x 4 24 813 0838 14 NPT Close Black Metal 25 813 0919 Street 90 Stainless Steel
35. ERS CHAPTER 1 SERVICE PROCEDURES Installing the New Temperature Probe 1 Feed the probe wire through the probe nipple from the top side of the frypot 2 Loosely install the bladder nut 3 Mount the probe into the mounting hardware Carefully bend the two tabs back into alignment to retain probe 4 Tighten the bladder nut 5 Install the insulation and plug 1 7 3 Replacing the High limit Thermostat 1 Turn fryer off and drain oil from the frypot Allow the frypot to cool completely before proceeding gt Perform steps 1 4 in Section 1 7 1 Replacing the Controller 3 Remove fryer door for easier access to the temperature probe First remove top hinge from bracket Then lift door off bottom hinge pin 4 Remove two screws securing the high limit mounting bracket Do not disconnect wires from high limit at this time Remove screws arrows securing high limit to tryer 5 Loosen and completely unscrew the compression nut then the pass through nut on the frypot bottom Proceed to the next step before removing high limit from frypot Compression nut unscrewed Unscrew the pass through nut arrow 1 15 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 3 Replacing the High limit Thermostat cont 6 Locate the high limit probe inside the frypot Carefully bend the outer tab at the rear of the high limit until the high limit can slid back and out of the retai
36. H EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 7 Replacing the Frypot cont 12 Remove screws securing flue to frypot access from above a nut driver with an extension or long screwdriver is required Retrieve any screws dropped into the flue during removal of the flue cap and frypot bracket Removing bolts arrows securing flue to frypot Oil Retum Valve Assembly 13 Remove the clevis clip and oil return handle rod from the oil return valve at the rear of the fryer Slip Section A of the clevis clip off of the return handle by pulling up on the rings l Oi Rum Hardie Slide the oil return handle out of the bracket DX and Section B of the clevis clip Repeat for the drain flush handle if applicable Goan Disconnect oil return handle from clevis and valve 14 Loosen the two screws on the front of the oil return handle bracket at the front of the fryer Remove the bracket and handle and set aside for reassembly Repeat for the drain flush handle if applicable Oil return handle bracket and screws HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 7 Replacing the Frypot cont 15 Remove the drain manifold Only the drain tubes directly blocking the frypot being replaced require removal Remove the nuts holding the drain valve strap onto the drain tube stud Disconnect the Teflon tube at the
37. Hole 106 25685 Wand Hose Assembly Generic 108 0528 Wand Hose Assembly Church s Popeye s Raising Cane s 10 106 14545 Nozzle Assembly Hose with Handle part of 106 2568 and 108 0528 CoONonsons 11 810 1434 Hose Assembly Standard 5 feet part of 106 2568 and 108 0528 12 813 0165 Elbow Street NPT 90 part of 106 2568 13 813 0699 Nipple Snaptite 14 PHN8 8F part of 106 2568 14 823 7153 Handle Wash Down Hose part of 108 0528 15 816 0631 Red Vinyl 4 x 3 part of 108 0528 16 810 0487 Coupling Male part of 108 0528 2 813 0368 Nipple NPT x 16 Black Metal 813 0345 Elbow 45 Black Metal 813 0087 Nipple NPT x 1 5 Black Metal 810 2043 Clamp Pipe 74 Jiffy H 40 230 4773 Bracket Side ilustrated 2 25 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 9 Over the Top Oil Return System NEZ UE DESCRIPTION 1 810 1669 Adapter Female 14 O D x 14 810 1680 Flexline 7 x 6 50 Long 810 2513 Tubing Faucet Upper 810 2699 Coupling Quick Disconnect Snaptite 810 2700 Quick Disconnect Snaptite 810 3234 Tubing Faucet Rear 813 0093 Nipple 14 x 4 NPT BM Noaren HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 10 Filtration Components 2 10 1 Filtration Components SCFHDC50 Series and BK1814 Fryers
38. ON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 2 Wingstreet Common Cabinet 1 38 805 1500 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 3 BK1814 Main Wiring Diagram prior after Sep 2010 vecalcoB 1 39 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES ing Diagram prior to Sep 2010 1 10 4 1814 Main 08 REELED 210113 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 10 5 BK1814 RAM Wiring Diagram BACK VIEW OF 120V RI IN BAC BRONZE 5 SILVER SCREW x NEU WHT BLK HOT GREEN SCREW 25 120V POWER CORDSET 80518278 HIGH EFFICIENCY DECATHLON SERIES G
39. PART DESCRIPTION 1 823 6366 Basket Crumb 823 7425 Basket Crumb BK1814 2 810 3541 Ring Hold down 3 200 8003 Screen Sana Grid 4 823 7294 5 813 0568 Plug NPT Socket Head Pipe 6 810 2805 Caster 2 Filter Pan 7 809 0823 Nut Nylock 20 823 6603 14 mounted in frame t 823 7652 14 mounted in frame BK60 50 RAM 60 BK260 s 823 7418 Lid mounted in frame BK60 50 60 A 823 7627 _ Lid mounted in frame BK50 RAM 50 60 7 Not illustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 10 2 Filtration Components SCFHDC60 Series Fryers PART DESCRIPTION 823 6018 Basket Crumb 823 7110 Basket Crumb Raising Cane s 810 3540 Ring Hold down 200 5726 Screen Sana Grid 823 6338 Pan Filter 810 2805 Caster 2 Filter Pan 809 0070 Nut 20 Hex S S 823 6403 14 mounted in frame 7 Not ilustrated ooscom 4 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 10 3 Filtration Components Y K SCF C HC218 and 63 Series Fryers PART DESCRIPTION 1 823 6172 Basket Crumb 2 810 3195 Ring Hold down 3 106 7330SP Screen Assembly Filter 4 823 7534 Pan Filter 5 813 0568 Plug 4 NPT Socket Head 6 810 2805 Caster 2 Filter Pan 7 809 0823 Nut Nylock 2 20 5 823 6507 Lid mounted in frame Not illustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2
40. PARTS LIST 2 10 4 Filtration Components Y KSCF C HC218 Export India Series Fryers prior to May 2010 PART DESCRIPTION 1 823 5427 Basket Crumb 2 823 470 Ring Hold down 3 823 4471 Handle Hold Down Ring 4 106 7912SP Screen Assembly Filter 5 108 1022SP Pan Filter 6 813 0679 Plug SS NPT Sq Head 7 810 2805 Caster 2 Filter Pan 8 809 0823 Nut 2 20 813 0704 Plug SS Hex Head 823 6911 Lid mounted in frame Not illustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 10 5 Filtration Components Y KSCF C HC218 Export India Series Fryers after May 2010 DESCRIPTION 1 823 7904 Basket Crumb 2 810 3195 Ring Hold down 3 823 7834 Lid 4 106 7330SP Screen Assembly Filter 5 823 7534 Pan Filter 6 813 0568 Plug SS NPT Sq Head 7 810 2805 Caster 2 Filter Pan 809 0823 Nut Nylock 2 20 Not illustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 10 6 Filtration Components 65 Series Fryers Filter Paper Option PART DESCRIPTION 1 823 6018 Basket Crumb 2 810 3540 Ring Hold down 3 200 5726 Screen Sana Grid 4 813 0568 Plug Socket Head Pipe 5 823 6304 Pan Filter 6 810 2805 Caster 2 Filter Pan 7 809 0823 Nut Nylock 14 20 823 5857 lLid mounted in frame Not Mustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYER
41. S CHAPTER 2 PARTS LIST 2 10 7 Filtration Components 65 Series Fryers Filter Leaf Option PART DESCRIPTION 1 823 5851 Basket Crumb 2 106 64668 Filter Leaf with Suction Tube Assembly 3 106 8399 Filter Leaf screen only 4 823 5258SP Filter Pan 5 810 2805 Caster 2 6 809 0070 Nut 7 20 Hex 823 5857 lLid mounted in frame Not Mustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 11 Basket Lift Components 2 34 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 11 Basket Lift Components cont ITEM PART DESCRIPTION 50 Models 106 7702 1 823 3625 Lift Rod 2 813 0035 Bushing Bronze 3 200 2069 Lift Bar 4 210 2140 Bushing x 14 5 824 1783 Back Upper 2 824 0991 Back Lower 6 823 6871 Lift Assembly Left 7 823 6870 Lift Assembly Right 8 106 8370 Lift Guide Assembly 9 809 0990 Nut Low Crown 4 x 20 10 810 3307 Roller 11 809 1018 Bolt x 20 x 1 SIS 12 823 3626 Switch Limit Cam 13 807 2104 Microswitch Micro Roller Lever 14 807 0107 Gear Motor 120V HDC60 63 Models 106 8058 1 823 6309 Lift Rod 2 813 0035 Bushing Bronze 3 220 3060 Lift Bar 4 810 2140 Bushing x 4 5 824 1834 Back 6 823 6588 Lift Assembly Left 7 823 6589 Lift Assembly Right 8 106 8368 Lift Guide Assembly 9 809 0990 Nut Low Crown 14 x 20 10 810 3307
42. Scale 7 on Ji and 5 on J2 12 18 24VAC Power to High Limit 50 VAC Scale 6 on J2 and GROUND 22 28 24VAC Power 50 VAC Scale 2 on J2 and GROUND 22 28 24VAC Power 24VAC Gas Valve 50 Scale 7 on J2 and GROUND 22 28 Probe Resistance Rx 1000 Ohms 10 and 11 on J2 gt Disconnect 15 pin harness from controller before testing probe circuit gt gt See Probe Resistance Chart at the end of this chapter HIGH EFFICIENCY DECATHLON HD FRYER LED DIAGNOSTIC LIGHTS 106 6669 INTERFACE BOARD CMP T Indicates power from 12V transformer 24V Indicates power from 24V transformer HI Indicates output closed from latch relay HT Indicates output from heat relay AL Indicates output open from latch relay The board contains four relays is the heat relay and is the latch relay and K2 are only used in dual or split pot applications NOTE On factory original units not equipped with basket lifis and on service interface boards the board will have no basket lift relays installed 1 6 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Thermostats Different types of thermostats are used in High Efficiency Decathlon Series gas fryers depending on fryer configuration Fryers equipped with a Thermatron use a dial to adjust temperature In this configuration the probe resistance varies inversely with t
43. VICE PROCEDURES 1 77 Replacing the Frypot cont 20 If the fryer is equipped with drain valve microswitches mark the wires and microswitch terminals then disconnect wires from the switch Secure the wires to prevent damage when frypot is removed Left Microswitch wires marked for removal ensure microswitch terminals are marked the same as the wires removed Right Microswitch mounted to drain valve 21 Remove the drain valve handle by loosening the drain valve nut and removing attached hardware Depending on placement and configuration the valve may be turned in a different direction than pictured Remove the drain valve nut and attached hardware 22 Remove the pilot assembly from the frypot If trailing pilot disconnect the pilot supply line from the trailing pilot valve on the burner manifold Remove the mounting screw s to detach the pilot assembly from the pilot bracket Remove the pilot assembly from the pilot bracket on the frypot 1 25 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 7 Replacing the Frypot cont 23 Remove the temperature probe from frypot See Section 1 7 2 Replacing the Temperature Probe Controller equipped Fryers for specific instructions 24 Remove the high limit from the frypot see Section 1 7 3 Replacing the High limit Thermostat 25 Remove bolts from brackets securing burner manifold to frypot Leave the manifold in p
44. WARNING This task should be performed by qu ied service personnel only 1 Ensure that the gas valve knob is in the OFF position 2 Remove the pressure tap plug from the gas valve see arrows in photos below for location Pilot Ignition Valve Electronic Line Voltage Ignition Valve Insert the manometer fitting into the pressure tap hole Place the gas valve in the ON position then place the fryer power switch in the position When the burner lights and continues to burn check the gas pressure reading against the table on page 1 1 5 To adjust burner gas pressure remove the cap from the gas valve regulator and adjust to correct pressure 6 Place the fryer power switch and the gas valve in the OFF position Remove the manometer fitting from the pressure tap hole and reinstall the pressure tap plug 19 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 5 Adjusting the Pilot Flame 1 5 1 Main Pilot 1 Remove the cap from the pilot adjustment screw hole on the gas valve 2 Using a small flat tipped screwdriver turn the pilot adjusting screw counterclockwise to increase length of flame or clockwise to decrease length of flame Adjust to obtain a flame from 1 inch to 1 inches long 3 Reinstall the pilot adjustment screw cap 1 5 2 Trailing Pilot Unlike older Decathlon units current production HD units do not have a trailing pilot adjustment 1 6 Cali
45. ble Assembly Controller to Interface Board SMT 5 Controllers 106 7141 Controller Compu Fry 11 5 Full vat 826 2413 Controller Compu Fry 11 5 HD60 Red Robin 826 2304 Generic Digital Controller 826 2452 Wingstreet Controller 108 0376 Controller CM4 S with bezel 826 2323 Basket Lift Timer 826 2323 Basket Lift Timer HD60 Red Robin 826 2385 Basket Lift Timer HD63 Red Robin 108 1351 3 Lane Controller Burger King Not illustrated gt x HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 3 Additional Components and Controllers cont EM PART DESCRIPTION 6 826 2269 Potentiometer Kit Dean 4 106 3729 Kit Thermatron 24VAC Extended Melt Cycle 810 0110 Knob Thermatron Controller 230 4625 Face Plate 3 switch Thermatron 810 3141 Sound Device 5 806 3660 Sound Device High Output 7 106 54195 Probe Assembly Temperature Thermatron and FAST 826 2423 Probe Assembly Temperature Dean controller 3 Lane 8 Gas Valves 807 3552 Natural Gas Electronic Ignition 807 3628 Propane Gas Electronic Ignition 807 3294 Natural Gas Constant Pilot 807 3295 Propane Gas Constant Pilot 807 2091 G20 25 CE only 807 2127 G31 only 9 449708 Piezo Ignition Assembly 810 1001 Piezo Igniter trigger 200 1868 Piezo Bracket 807 3540 Electrode Piezo 807 3650 Lead Wire Piezo 10 807 2176 Transformer 100 120 12 24 VAC Dual Voltage 807 0800 Transformer 1
46. brating the Thermatron 1 the frypot to the lower OIL LEVEL line with cooking oil If solid shortening is be melted before starting the calibration procedure sed it must 2 Ensure the fryer ON OFF switch is in the OFF position and light the pilot 3 Place the fryer ON OFF switch in the ON position Set the potentiometer dial to 325 F 162 C 4 Allow the oil to equalize at setpoint temperature Thi and off several times evident when the burners have cycled 5 Insert a thermometer or pyrometer into the frypot within 3 inches of the probe bulb Ensure the tip of the thermometer pyrometer does not touch the frypot burner tube 6 If the temperature on the thermometer is higher or lower than 325 F 162 C the knob is out of calibration 7 Calibrate the knob by first loosening the setscrews and slowly turning the knob to match the temperature reading of the thermometer Tighten the setscrews ensuring the knob does not move on the shaft during tightening 8 Allow burners to cycle on and off several times then recheck oil temperature as described in Step 5 If the thermostat dial temperature matches the thermometer temperature the thermostat is calibrated If not repeat Step 7 1 10 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 Replacing Fryer Components 1 1 Replacing the Controller 1 Disconnect the fryer from the electrical supply Unscrew the two contr
47. ckly isolating the probable causes of equipment malfunctions by following a logical step by step process PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Burner will not ignite ON OFF switch is off ON OFF switch on Light in ON OFF switch is not illuminated ON OFF switch is on No voltage at switch Ensure line voltage is present at the but the switch light is not switch illuminated IA Drain microswitch circuit Ensure drain valve is fully closed and equipped units is open microswitch is functioning Replace microswitch if defective Eis Voltage is present at ON OFF switch ON OFF switch is defective Replace ON OFF switch and pu continuity of the switch in ON switch with a known working switch the switch light is g position is not 0 illuminated but there is output to gas valve Continuity of thermostat is not 0 oil C Thermostat s is are defective temperature is at least 15 F below Replace defective thermostat with a electronic thermostat setting known working thermostat ID Gas valve is suspect Go to No burner flame section Gas valve is known to be good but Inspect electronic sensor while still in there is not 24 VAC 120VAC on for damage Replace if bent systems so equipped at the gas valve dented or cracked Inspect leads for terminals fraying burning breaks and or kinks
48. d on the rear of the motor Also reset the filter circuit breaker located under the fryer control panel If the pump then starts something caused the motor to overheat The pump most likely overheated for one of the following reasons Shortening was solidified in the pan or filter lines Multiple frypots were filtered one after another Allow the pump to cool for 30 minutes before using again The operator attempted to filter unheated oil Cold oil is thick and will cause the pump motor to work harder and overheat If the motor runs but the pump does not the pump is blocked Incorrectly sized or installed paper allows food particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears bind and cause the motor to overheat tripping the thermal overload Solidified shortening in the pump will produce the same result A pump seized by debris or hard shortening must be disassembled cleaned and reassembled in the following manner 1 Disconnect power to the filter system 2 Remove the front cover of the pump to access the gears inside if the pump is accessible while still inside the cabinet If the front cover is not accessible the pump must be removed from the pump motor disconnect input output plumbing from the pump prior to removing it Remove three setscrews to disengage the pump from the motor 3 Prior to reassembly the inside housing must be clean and free of any sediment
49. dix Pre Common Cabinet HD65 Parts List cont ITEM PART COMPONENT 19 Top Cap 824 1781 x1 for single 823 6010 x2 for 2 battery t 823 6011 x4 for 4 battery 823 6090 x3 for 5 5 823 5975 x2 for 5 and 6 battery 823 5976 for 6 battery 824 1656 x3 with work shelf 230 2472 x1 HD Marine 5 106 4376 Flue Box Assembly 200 8220 Front Flue Box 200 8221 Back Flue Box 200 8219 Shield Flue Box 5 200 3649 Deflector Flue Single HD 5 5 use screws 809 0437 210 6525 Deflector Flue Single Chili s S S use screws 809 0437 gt Flue 230 2473 Single 230 2298 x2 2 battery 230 2323 x3 3 and S battery 230 2344 x4 4 and 6 battery 106 43098 Door Assembly with Liner also used for HD63 fryers 5 200 8076 Panel Door Inner 210 8075 Panel Door Outer t 210 8077 Handle Door Chrome 810 2346 Magnet Door x 803 0337 Fry Basket 6x 8 x 16 803 0149 Grid Assembly Mesh 810 2235 Grid Assembly Rack 823 5859 Basket Hanger Church s with Deflector 5 823 5801 Basket Hanger Chili s Single System 6 Splash Guard 823 5856 Splash Guard 2 4 5 and 6 battery t 810 1494 Caster Plate mount 4 without Brake 5 810 2406 Caster Plate mount 5 without Brake 812 12265 Drain Nipple Extended 807 0154 Cordset 10 Power t 210 9416 Cover Outlet Duct 810 2411 Leg Single Bolt Mount black 1 810 3169 Leg Package 4 B
50. e Thermatron Controller and Backup Thermostat Replacing Fryer Components Troubleshooting and Problem Isolation Troubleshooting Guides PARTS LIST Decathlon HDC Primary Component Additional Optional Components and Controllers ices Drain Components Oil Return Syste Additional Oil Return Components Oil Disposal Popeye s Return Wand Over the Top Oil Return System Filtration Components Basket Lift Component Accessories Fasteners Screws Nuts Bolts Flexline jo aep pue uodn umoys ey Anubis 1341p 1244 nof jo eoueseedde eu ejoN enig 4 seg ejpue wne 4 saung IO sogn deg doz deg anja jexseg NO 11HLVO3Q ADNAIDISS3 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 1 Functional Description High Efficiency Decathlon HD Series gas fryers contain a welded stainless steel frypot heated by gas flames diffused evenly through tubes built into the frypot Flames originate from orifices in a burner manifold positioned beneath cast steel burners
51. er wires Remove six screws Remove the screws holding the plate place then depress the clips on each end to remove the switch HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 74 Replacing Rocker Switches cont 3 Depress the retaining clips see illustration below and push the switch out of the slot If there a switch guard present retain it for installation of the replacement switch Depress clips on each side to remove switch from control panel 4 Remove wires one at a time from the switch being removed and connect to the replacement switch until all wires are transferred 5 Reverse the above steps for reassembly 1 7 5 Replacing the Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further 1 Disconnect fryer from electrical and gas supplies Disconnect the wires from the gas valve terminal block marking each wire to facilitate reconnections For 120VAC gas valves disconnect the black wire from the high limit then remove the bobtail connecting the white wire 3 Remove the high limit thermostat wire from the gas valve pilot coil all but 120 VAC valves 4 Remove the pilot gas line fitting from the gas valve Remove the pipe union collars to the left and right of the gas valve and remove the valve 6 Remove the pipefitting from the old gas valve and install on the replacement
52. ernately closes for 3 seconds and opens for 24 seconds If the temperature is 180 F 82 C or above the current flows through a heat circuit bypassing the timer switch In either case current is supplied to the other leg of the heat relay coil which then closes an electronic switch in the 24 VAC circuit to provide current to the ignition module NOTE The listed melt cycle times and exit temperature pertain to the Compu Fry controller only Circuitry in the ignition module sends 24 VAC current to the gas valve via a normally closed high limit switch and a drain safety switch Simultaneously the module causes the ignitor to spark for up to 90 seconds to light the pilot flame flame sensor verifies that the pilot is lit by measuring the flow of microamps through the flame If the pilot does not light or is extinguished current to the ignition module is interrupted preventing the main valve from opening and the ignition module locks out until the power switch is turned OFF then back ON A temperature probe monitors the temperature in the frypot When the programmed setpoint temperature is reached resistance in the probe causes the heat cycle circuitry in the controller to interrupt current flow through the heat relay This in turn interrupts the 24 VAC current to the ignition module resulting in closure of the gas valve NOTE Unlike previous modules microamp readings on these black modules will move up and down as the module pulses
53. ervice accessibility 4 After servicing is complete reconnect the unit to the gas supply reattach restraining devices and plug in the electrical cords DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 17 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Restraints Once the fryer has been positioned at the frying station use a carpenter s level placed across the top of the frypot to verify that the unit is level both side to side and front to back To level fryers equipped with legs the bottom of the legs can be screwed out up to one inch for leveling Legs should also be adjusted so that the fryer s are at the proper height in the frying station For fryers equipped with casters there are no built in leveling devices are installed must be level The floor where the fryers When the fryer is leveled in its final position install the restraints provided with the unit to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection Install the restraints in accordance with the provided instructions see illustration below If the restraints are disconnected for service or other reasons they must be reconnected before the fryer is used DANG
54. he center dump tube piece and any other components attached to the tubes including drain flush flexlines Loosen the nut on each clamp holding the rubber boots and drain sections together Remove the nuts Teflon tube pictured clamp boot and drain tubes Carefully remove the tubes by pulling down at an angle straight out of the drain valves and working them gently out of the rubber boots Set aside for reassembly 1 12 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 2 Replacing the Temperature Probe Controller equipped Fryers cont 6 Remove the burner shield by loosening the screw on each end Burner Rail 7 Remove the burner rail by loosening the sumer shield screw on each end The burner rail secures the burners in the burner manifold careful to ensure that the burners do not fall out of the gas manifold as they might be damaged and dented 8 Remove the burners to gain access to the temperature probe and to ease frypot removal Lean each burner slightly away from the frypot to clear the burner seal metal box attached to frypot Then pull the burner up and off of the orifice The burners should be easy to remove and do not require force Remove burners to gain access to temperature probe arrow 9 Loosen and unscrew the compression nut and the pass through nut completely from the frypot Proceed to the next step before removing the pr
55. he temperature As the temperature rises resistance decreases at a non linear rate A chart is located at the end of this chapter Fryers equipped with controller controls have a temperature probe In this configuration the probe resistance varies directly with the temperature As the temperature rises resistance increases at a rate of approximately 2 ohms for every 1 F approximately 3 7 ohms for every 1 C Circuitry in the controller monitors the probe resistance and controls burner firing when the resistance exceeds or falls below programmed temperatures setpoints The temperatures are programmed by means of a keypad on the face of the controller All HD Series gas fryers are equipped with a high limit thermostat In the event that the fryer fails to control the oil temperature the high limit thermostat prevents the fryer from overheating to flash point The high limit thermostat acts as a normally closed power switch that opens when exposed to temperatures above 450 F 232 C 1 2 Accessing Fryers for Service A DANGER Moving a fryer filled with cooking oil may cause spilling or splattering of the hot liquid Follow the draining instructions included with the fryer before attempting to relocate a fryer for servicing 1 Shut off the gas supply to the unit Unplug the power cords Remove any attached restraining devices Disconnect the unit from the gas supply 3 Relocate the fryer for s
56. inyl Blue x 3 816 0639 Cap Vinyl Red x 3 8 210 8790 Bracket Oil Return Handle use 230 6575 60 50 9 106 40065 Valve Assembly Oil Return 10 106 3962 Bracket 74 Switch Flush 11 220 2459 Cover Safety Switch 12 807 2103 Microswitch Straight Lever 13 826 1366 Nut 4 40 Keps Hex with External Teeth 14 810 0278 Valve 4 Ball 15 816 0220 Insulation Microswitch 16 900 2935 Retainer Oil Return Valve 17 901 2772 Handle Bracket Valve 7 Not illustrated 223 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 7 Disposal Plumbing Popeye s DESCRIPTION 108 1121 Valve Oil Disposal 1 810 0278 Valve 2 900 5953 3 814 0047 Sleeve 108 1117 Oil Disposal Assembly 4 810 2379 Hose 107 5 x 2 5 813 0699 Nipple Snaptite 6 823 7153 Handle T 816 0631 Sleeve Cap Handle 8 810 0487 Coupling Male HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 8 Oil Return Wand pe Included wth valve ITEM PART DESCRIPTION 106 3997 Wand Valve Assembly 810 0278 Valve 7 Ball 806 9128 Bracket Microswitch 816 0220 Insulation Microswitch 807 2103 Microswitch CE Micro roller Straight Lever 900 2849 Cover Microswitch 900 2839 Handle Wand Valve 813 0022 Nipple x Close NPT 810 2283 Quick Disconnect 1 VHC8 8F 810 2282 Collar Quick Disconnect 1 4
57. lace Removing bolts arrows from burner manifold support brackets both sides Leave the burner manifold in place after removing bolts 26 Using sharp knife box cutter cut the silicon seal around the frypot Use care not to scratch stainless steel surfaces Cutting frypot seal prior to frypot removal 1 26 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 7 Replacing the Frypot cont 27 Ensure wires and tubes will not be caught on the frypot when it is removed 28 Remove frypot from fryer by lifting up and out 29 Position the frypot upside down on a suitable work surface Lifting frypot from fryer 30 Record position of the valve stem in ay relation to the frypot prior to removing the drain valve If equipped remove microswitches and mounting hardware from valve prior to removal Using suitable wrench remove the drain valve from the frypot Use Loctite PSTS67 sealant when installing drain valve on replacement i Removing drain valve from frypot 31 Remove all other hardware and accessories from the frypot 32 Reverse the above steps to install the replacement 33 Add a bead of silicon around the edges of the new frypot sealing the seam where the frypot and the cabinet meet Only do this when the frypot is completely installed 1 27 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1
58. moving brace holding back panel to flue cap 1 21 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 7 Replacing the Frypot cont 10 Remove screws securing flue cap to frypot access from above a nut driver with an extension or long screwdriver is required Use care not to drop the screws into the flues If this happens the screws can be retrieved when the flue is removed Step 12 Use a screwdriver or similar tool to free flue cap from frypots Remove flue cap by lifting up and off of fryer attaching Remove the screws arrow securing the flue cap to the frypot on the long edge There will be two or three screws depending on configuration view from above looking down into flue Screws attaching flue cap to frypot Remove the screws arrows securing the flue cap to the frypot on the short edge There will two screws on each end of the flue view from above looking down into flue 11 Remove gas manifold pipe for access to gas manifold shield by disconnecting at the unions Ensure gas supply is shut off and supply line is disconnected prior to removing Set gas manifold aside Remove screws securing gas manifold shield Remove shield to access oil return plumbing components connected to the frypots NOTE For units without built in filtration skip the steps pertaining to removal and replacement of oil return plumbing Removing gas manifold shield 122 HIG
59. nd that the pilot pressure is correct Correct pilot pressure is indicated by a flame 1 to 112 long Also verify that igniter is properly adjusted electrode tip 1 8 from pilot hood corner Refer to Section 1 5 for pilot adjustment procedure Clogged burners or burner orifices are also likely causes of delayed ignition Clogged burners are indicated by uneven flame or partial flame on the burner face Clogged orifices are indicated by no flame Another cause of popping is an insufficient air supply or drafts that are blowing the pilot flame away from the burner Check for negative pressure conditions in the kitchen area If air is flowing into the kitchen area this indicates that more air is being exhausted than is being replenished and the burners may be starved for air If the gas and air supplies are okay the problem most likely is with one of the electrical components Examine the ignition module for signs of melting distortion or discoloration due to excessive heat build up in the fryer Also examine the controller for the same conditions This condition usually indicates improper flue performance A melted or distorted ignition module is automatically suspect and should be replaced but unless the condition causing excessive heat in the fryer is corrected the problem is likely to recur Next ensure the ignition wire is tightly connected at both ends and examine it for obvious signs of damage Again if damage is due
60. ning bracket s Probe Locate the high limit probe 7 Carefully pull high limit capillary tube and bulb out of the frypot from the bottom Remove high limit capillary tube and bulb from the bottom of the frypot 1 16 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 3 Replacing the High limit Thermostat cont 8 Mark and disconnect wires at the high limit in the component box Mark and disconnect highdimit wiring arrows Reconnect wires to the same terminals on the replacement high limit 9 Remove high limit from fryer by pulling the capillary tube and bulb through the component box opening arrow This may require removal of the control panel frame 10 Reverse the above steps for high limit installation IMPORTANT When installing new high limit ensure the capillary tube and bulb are positioned properly with tab back in alignment prior to tightening the compression nut Once tightened the capillary tube cannot be repositioned Component box opening arrow 1 17 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 4 Replacing Rocker Switches 1 2 If switches are located in a control box within the fryer remove the six screw Disconnect the fryer from the electrical supply securing the itch wiring switch panel to the control box Do not allow the switch panel to hang from the s harness or oth
61. nts vu RASEN 22 valves To drain valve 2 16 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 4 1 3 Drain Ma ITEM 7 18 19 20 21 22 23 24 25 26 27 fold Components cont PART DESCRIPTION 823 5188 Tube 3 Filter Right 50 60 80 823 7664 Tube 3 Drain Middle 50 of BK60 50 60 823 4681 Tube 3 Right Drain 50 60 80 823 4682 Tube 3 Center Drain 50 60 80 812 1764 Tube 3 Right Drain KSCFH218G 823 6315 Tube 3 Left SCFC50 823 5911 Tube 3 Right Drain Wingstreet 812 1998 Spout 3 50 60 80 812 1901 Spout 3 CF BID80 812 2006 Spout 3 Wingstreet 812 1908 Spout 3 KSCFH218G 823 6100 Spout 3 HD65 with fitting 823 5968 Spout 3 SCFHD60 63 65 200 6751 Tube 3 Joiner SCF50 200 9365 Tube 3 Joiner Drain Filter Right 200 6752 Tube 3 Joiner SCF50 for matching cabinet 220 6660 Tube 3 Joiner Under 0 50 60 BK60 RAM 50 60 19 007 812 1999 Tube 3 50 60 80 Short End Drain 823 7662 Tube 3 Left End BK60 50 60 3 177 823 7452 Tube 3 Left End 50 60 BK260 BK50 on BK60 RAM 50 60 4 00 812 2008 Tube 3 Wingstreet Short Mid Drain 823 5910 Tube 3 Wingstreet Short Left Drain 823 7633 Tube 3 Right End 260 823 7663 Spout Dump 3 BK60 50 60 60 50 60 BK260 BK
62. obe from the frypot Loosen and unscrew completely the compression nut bottom arrow then the pass through nut top arrow HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 2 Replacing the Temperature Probe Controller equipped Fryers cont 10 Locate the temperature probe inside the frypot 11 The temperature probe can be removed through the bottom of the frypot as follows Ensure the two pin connector has been removed from the probe wiring harness step 4 above Carefully bend the two tabs one forward and toward the back so the probe will clear the tabs Remove the harness insulation The probe can be pulled through the frypot from the bottom complete step 7 above prior to removing probe 12 Carefully remove the probe from the frypot As the probe is removed tilt the probe at an angle to facilitate removal curved probes only 13 Follow the steps on the next page to install the new temperature probe IMPORTANT When installing new probe use Loctite PST567 or equivalent pipe thread sealant on threads and ensure probe is positioned properly with the mounting hardware installed prior to tightening the compression nut Once tightened the probe cannot be repositioned After removing the probe mounting hardware the temperature probe can be removed through the bottom of the frypot Retain the mounting hardware for reassembly HIGH EFFICIENCY DECATHLON SERIES GAS FRY
63. oller panel screws The controller panel is hinged at the bottom and will swing open from the top 3 Unplug the fryer wiring harness and ground wire from the back of the controller 4 Remove the controller by lifting it from the hinge slots in the fryer control panel frame 5 Reverse the procedure to install a new controller Disconnect the 15 pin connector and ground wire arrows from the computer HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 2 Replacing the Temperature Probe Controller equipped Fryers 1 Disconnect the fryer from the electrical supply Remove hinge from bracket 54 2 Drain cooking oil from the frypot Allow the frypot to cool completely before proceeding 3 Remove fryer door easier access to the temperature probe First remove top hinge from bracket Then lift door off bottom hinge pin 4 7 i Li off of pin Remove the fryer door for easier access to the temperature probe 4 Disconnect the probe hamess connector arrow Use a pin pusher to remove plug from probe wires probe side only Retain the plug for re assembly on new probe Disconnect the two pin probe harness connector arrow Remove the drain manifold Only the drain tubes directly blocking the frypot being replaced require removal Remove the nuts holding the drain valve strap onto the drain tube stud Disconnect the Teflon tube at the back of t
64. olt Mount 4 per set 5 823 3248 Leg Support Assembly 200 8835 Burner Mounting Rail 200 8168 Post Door i 210 2804 Duct Door Access Not illustrated 2 40 THIS PAGE INTENTIONALLY LEFT BLANK Qant owoc Dean 8700 Line Avenue 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support 1 318 219 7135 SERVICE HOTLINE PRINTED IN THE UNITED STATES 1 800 551 8633 APR 2011
65. or debris If not the gears will bind again after reassembly NOTE The pump cover in current production units is held in place by four 4 bolts Remove these bolts to Remove debris or hardened remove pump cover shorting to free gears 1 33 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 8 5 Improper Filtration Function cont Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage Particles large enough to block the suction tube indicate that the crumb tray is not being used Pan blockage can also occur if shortening is left in the pan and allowed to solidify Heater strips if equipped on the oil return plumbing are designed to prevent solidification of shortening left in the plumbing Heater strips will not melt or prevent solidification of shortening in the Remove blockage by forcing it out with an auger or drain snake DO NOT use compressed air or other pressurized gases to force out the blockage The SUFF UFF filtration systems use microswitches attached to handles for each vat They are wired in parallel and provide the 24 VAC required to activate the pump relay coil when the handles are moved to the ON position The activated pump relay coil pulls the pump motor switch in supplying power to the pump motor Filter systems equipped with oil return heater ta
66. or there are no indicator lights illuminated on the fryer experiencing ignition failure Verify that the quick disconnect hose is properly connected the fryer is plugged in the main gas supply valve is open and the circuit breaker for the fryer electrical supply is not tripped 1 28 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 8 1 Ignition Failure cont The Electronic Circuits If gas and electrical power are supplied to the fryer the next most likely cause of ignition failure is a problem in the 24 VAC circuit of fryers equipped with electronic ignition systems or in the pilot system for those without electronic ignition If the fryer is equipped with a SUFF UFF filtration system verify that the drain valve is fully closed The valve is equipped with microswitch that must be closed for power to reach the gas valve The valve handle can appear to be closed when the microswitch is open If the valve is fully closed or the fryer does not have a filtration system refer to the troubleshooting guides in this chapter The Gas Valve If the problem is not in the 24 VAC circuit pilot system it is most likely in the gas valve Before replacing the gas valve refer to the troubleshooting guides in this chapter 1 8 2 Improper Burner Function In these instances the burner ignites but exhibits abnormal characteristics such as popping incomplete lighting of the burner fluctuating flame intensity
67. pe are wired into the 120 VAC source and remain energized as long as the unit is plugged in and power remains constant Heater tape should receive constant power all day and all night it should not be connected to a power supply that is turned off at night 1 8 6 Frypot Leakage Frypot leaks are almost always due to improperly sealed high limit thermostats temperature probe and drain fittings When installed or replaced each of these components must be sealed with Loctite 567 sealant or equivalent to prevent leakage In very rare cases leak may develop along one of the welded edges of the frypot or where the tube is welded to the frypot When this occurs the frypot must be replaced If the sides or ends of the frypot are coated with oil the most likely cause is spillage over the top of the frypot rather than leakage Frypot locations indicated by arrows where potential leaks could occur 1 34 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 8 7 Improper Basket Lift Function Bell Crank Basket Lifts Most High Efficiency Decathlon Series gas fryers are equipped with a bell crank style basket lift A cam and a bell crank are connected to the basket lift arm by a flat metal link The cam is attached to a drive motor The motor rotates the cam raising or lowering the lift arm linked to the bell crank A roller activated microswitch is used to limit travel When the roller in the micros
68. pen The pilot flame must be manually lit when the fryer is first placed into operation A separate 24V circuit activated by the fryer ON OFF switch provides voltage through the Thermatron to the gas valve main coil which opens the main valve Main Coi The Pilot System Thernocoupig Plot Cod Thermopile Thermostat Fe Piot Line votage 1 1 Line volage ONOFF Switch Thermatron Board 24V 106 3729 Electronic Ignition Configuration In units configured for electronic ignition an ignition module connected to an ignitor assembly replaces the pilot system The ignition module performs three important functions It provides an ignition spark supplies voltage to the gas valve and proofs the pilot flame The module contains a 90 second time delay circuit and a coil that activates the gas valve ignitor assembly consists of a spark plug a pilot and a flame sensor element HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Electronic 10 ion Configuration cont At start up the ON OFF switch is placed in the ON position supplying 12 VDC to the heat control circuitry in the controller or controller and to one side of the heat relay coil on the interface board If resistance in the temperature probe indicates the temperature in the frypot is below 180 F 82 C the current flows through a melt cycle circuit where a timer switch alt
69. rmostat Possible causes are that the thermostat is out of calibration or defective Refer to Section 1 6 for instructions on calibrating the thermostat In fryers equipped with controllers the problem may be with the temperature probe the interface board or the controller Refer to the troubleshooting guides in this chapter 1 31 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 8 4 Improper Controller Function Sensitivity or Stretch Time Sensitivity or stretch time is a programmable feature that increases the cook time countdown based on variations in the oil temperature from the setpoint e g when cold product is dropped into the oil causing the oil temperature to drop The sensitivity for each product button has 10 settings 0 through 9 0 sensitivity setting will disable the feature no change in cooking time while a nine will provide the highest sensitivity or the most change The correct sensitivity for any product is based on the product type its density the setpoint temperature and the customer s own requirements Common Controller Complaints Most problems concerning controllers have to do with programming them There are four common complaints The complaints their causes and corrective actions are as follows for the Dean Compu Fry controller 1 Fryer constantly displays H Cause Setpoint incorrect or missing Corrective Action Press 7 1 6 5 0 enter
70. tery 16 106 4309SP Door Assembly left or right 7 210 8077 Handle Door 810 2346 Magnet Door 3 230 4998 Hinge One piece gt Not illustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 2 Decathlon HD60 63 Primary Components cont DESCRIPTION 18 Basket Hanger 210 2737SP Single 60 63 65 823 3649 with deflector 210 6763 Single Church s 63 823 6524 with deflector 823 7219 Single Raising Cane s 210 6761 Double Church s 63 823 6523 with deflector 210 1482 Double Chili s 823 4999 with deflector 823 7152 Double Raising 19 810 0356 Caster Plate mount 5 without Brake 826 1117 Caster Kit Plate mount 5 without Brake includes mounting hardware 20 810 0357 Caster Plate mount 5 with Brake 5 826 1118 Caster Kit Plate mount 5 with Brake includes mounting hardware 810 0944 Caster Plate mount 3 with Brake 810 1494 Caster Plate mount 4 without Brake 106 7649 Cordset 10 Power 21 810 2411 Leg Single Bolt Mount black 810 3169 Leg 4 Bolt Mount Package 4 per set 22 823 3248 Leg Single Bolt Mount Support Assembly 7 Not illustrated HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 3 Decathlon HD FPHD65 Primary Components HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 1 3 Decathlon HD FPHD65 Pi Components
71. the correct setpoint using keypad then press 7 and then this lock in the setpoint 2 Temperature is displayed in Celsius Cause Controller is programmed to display in Celsius Corrective Action Press 711 6 5 8 3 Temperature is constantly displayed Cause Controller is programmed for constant temperature display Corrective Action Press 7 1 6 5 L 4 Controller times down too slowly or too quickly Cause Controller is compensating for oil temperature via the sensitivity setting Corrective Action Reprogram sensitivity setting for each product in accordance with programming instructions in the Compu Fry Operation and Programming manual P N 819 5865 1 32 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 8 5 Improper Filtration Function The majority of filtration problems arise from operator error One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen Anytime the pump is running but no oil is being filtered check the installation and size of the filter paper Verify that the O rings on the slip connection are good condition Missing or worn O rings allow the pump to suck air decreasing its efficiency If the pump motor overheats the thermal overload will trip and the motor will not start until it is reset If the pump motor does not start press the red reset switch locate
72. to excessive heat in the fryer that problem must also be corrected Check for proper operation by disconnecting the wire from the igniter inserting the tip of a screwdriver into the terminal and holding it near the frame of the fryer as the power switch is placed in the ON position A strong blue spark should be generated for at least 60 seconds A DANGER MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVER AND NOT THE BLADE THE SPARKING CHARGE IS APPROXIMATELY 25 000 VOLTS Ensure the gap setting of the igniter is correct electrode tip 1 8 from pilot hood corner HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 8 2 Improper Burner Function cont Burners lighting on the left side only be caused by a trailing pilot problem four and five tube frypots or improper burner manifold pressure Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas pressure but may also be the result of variations in the kitchen atmosphere Verify incoming gas pressure in the same way as for popping discussed in the preceding paragraphs Variations in the kitchen atmosphere are usually caused by air conditioning and or ventilation systems starting and stopping during the day As air conditioning ventilation systems start and stop the pressure in the kitchen may change from positive or neutral to negative or vice versa
73. valve using Loctite 567 or equivalent pipe thread sealant on threads Do not apply sealant to the first two pipe threads Doing so will clog and damage the gas valve 7 Reverse steps 1 5 to install the replacement gas valve HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 7 6 Replacing the Pilot Assembly 1 Remove the pilot tubing from the bottom of the pilot assembly If the pilot is an electronic ignition pilot disconnect the ignition cable and the sense wire 3 Remove the pilot mounting screw s from the pilot mounting bracket and remove the pilot 4 Reverse the procedure to replace the pilot assembly NOTE The above procedure is applicable to standing pilot electronic ignition and trailing pilot assemblies 1 7 7 Replacing the Frypot 1 Open fryer doors and remove filter pan if applicable Ensure controller and all power switches are off Drain and dispose of or store oil from all frypots prior to moving fryer DANGER Hot cooking oil will cause severe burns Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another 2 Turn gas valve off then turn gas off at supply valve or meter Disconnect supply line from gas manifold at rear of fryer NOTE If restraints are installed on the fryer disconnect restraints prior to disconnecting the gas supply line 3 Unplug fr
74. witch is in contact with the cam the motor is energized As the cam rotates the roller loses contact with the cam and the motor power circuit is broken de energizing the motor Timing circuitry in the controller initiates and stops basket lift operation When the product button is pressed the timing circuitry activates a coil in the basket lift relay to supply power to the motor The microswitch stops the motor at the lower travel limit and the switch contacts are reversed At the end of the programmed cooking time the timing circuit activates the coil once more and the lift rises until the microswitch again loses contact with the cam opening the motor power circuit and stopping the motor Problems with the bell crank basket lift system can be grouped into two categories binds and jams or motor and gear wear Binds and jams Noisy jerky or erratic lift movement is usually due to lack of lubrication Apply a light coat of Lubriplate or similar lightweight white grease to the connection points to correct the problem Motor Problems If power is reaching the motor but the motor fails to run the motor is burned out and must be replaced 1 35 Back view of bell crank basket lift Bell crank basket lift arms HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 9 Troubleshooting Guides The following troubleshooting guides are intended to ist service technicians in qui
75. yer from electrical supply source 4 Remove fryer door for easier access to the temperature probe First remove top hinge from bracket Then lift door off bottom hinge pin 5 Remove the basket hanger from the flue cap by lifting up and off of fryer Some units may have a built in flue deflector on the basket hanger Units with basket lifts will require the removal of the lift arms prior to removing the basket hanger lt Removing the basket hanger from the flue cap 1 20 HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 7 Replacing the Frypot cont Remove the top cap It is held in place by one screw on each side of the fryer If the fryer has a controller on the front the top cap may also be held in place by two screws on the front of each pot FPHD6S units may have two screws on each end of the top cap Remove the joiner strips on either side of the frypot Be careful not to bend the joiner strip during removal Removing the joiner strip Remove back panels of the fryer There may be both upper and lower panels and several screws secure them Screw location and orientation will vary according to fryer model Typical screw locations on the back panel may vary by model Remove screw securing brace and back panel to the flue cap Support the brace with hand while removing screw to prevent brace from falling away Remove brace and set aside for reassembly Re

Dean & Deluca BK1814 User's Manual

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Dean &amp; Deluca BK1814 User's Manual

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Dean & Deluca BK1814 User's Manual